70 naam by Yappa

Mold Cooling

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PTLH VM

INTERNE INTERN

CONNECTOR PLUGS FLOW CHANNEL

Jiffy

for max. Ød = 9 --> diagram N9 for max. Ød = 16 --> diagram N16

P. 10/11 P. 12/13 P. 14/15

Euro for max. Ød = 6 --> diagram 9 for max. Ød = 9 --> diagram 13

P. 30/31 P. 32/33

03/06/2010

for max. Ød = 6 --> diagram N6

Content

DME Standard - Jiffy-Tite Connectors

www.dmeeu.com

DME Jiffy Series Couplings..........................................................................................................................................................................................1 Push-to-Lock™............................................................................................................................................................................ 17 Spare Parts..................................................................................................................................................................................... 21

DME Jiffy-Tite plugs used with DME Jiffy-Tite (flow-through) type sockets and DME JiffyMatic (automatic shut off type) sockets are designed for use with plastics molds and die cast dies in water, air or oil lines. They feature a combination brass and stainless steel leak proof construction; have a maximum rated capacity of 13 bar and withstand temperatures of up to 200°C with supplied Viton seals. DME Jiffy-Tite and Jiffy-Matic sockets can be used interchangeably with the same Jiffy-Tite plugs already in your mold or die. Comparable sizes of both type sockets have the same OD permitting interchangeability even when the plugs are flush mounted. Seals and hose barbs are easily replaceable saving cost.

Euro Series Couplings....................................................................................................................................................................................... 24 Push-to-Lock™............................................................................................................................................................................ 33 Safety Couplings........................................................................................................................................................................ 36

Euro Push-to-Lock DME Euro Series sockets used with special Push-to-Locktm hose do not require the use of a hose clamp for hose retention. the special hose is simply pushed onto the stem and will stay on without any additional fasteners, even under conditions of severe temperature, vibration and pressure. the sockets have a yellow plastic collar, purely for identification, to cover the cut end of the hose. Euro sockets are compatible with standard sockets/plugs. they are made of exactly the same brass and use the same high quality Viton seals.

09/04/2010

Use special Push-to-Locktm hose (PtLH) only. Euro connector sockets are for use with water and water-based coolants only. Although the Sockets are suitable for temperatures to 200°C observe the temperature ratings of the hose (standard 85°C). Never exceed 13 bar

Nipples............................................................................................................................................................................................ 37 Hoses................................................................................................................................................................................................ 41 Clamps............................................................................................................................................................................................. 42 Baffles............................................................................................................................................................................................... 45 Cooling Cores.............................................................................................................................................................................. 56 Duo Press....................................................................................................................................................................................... 57 Heat Transfer Rods.................................................................................................................................................................... 58 O-rings............................................................................................................................................................................................. 65 Cooling Manifold...................................................................................................................................................................... 69

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Cooling Manifold • • • • •

•

no loss in pressure due to long hoses or too many flow meters efficient parallel moldcooling with shorter cycle times easily install and group cooling connections and hoses in- and outlets can be connected seperately hose lengths can be reduced, enabling the molder to work with lower pressure in the system cooling manifold can be installed horizontally and vertically

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Technical Data

Accessories

Technical Data

03/06/2010

CAD reference point

09/04/2010

Technical Data............................................................................................................................................................................. 73

www.dmeeu.com

DME Standard - Jiffy-Tite Connectors DME Jiffy-Tite plugs used with DME Jiffy-Tite (flow-through) type sockets and DME JiffyMatic (automatic shut off type) sockets are designed for use with plastics molds and die cast dies in water, air or oil lines. They feature a combination brass and stainless steel leak proof construction; have a maximum rated capacity of 13 bar and withstand temperatures of up to 200째C with supplied Viton seals. DME Jiffy-Tite and Jiffy-Matic sockets can be used interchangeably with the same Jiffy-Tite plugs already in your mold or die. Comparable sizes of both type sockets have the same OD permitting interchangeability even when the plugs are flush mounted. Seals and hose barbs are easily replaceable saving cost.

www.dmeeu.com

Cooling Items

Jiffy Tite Range The Jiffy-Tite plugs and sockets provide a quick connect & disconnect method of changing heating & cooling hoses to the mold, as well as, from water manifolds or supply source. It is important to cool the mold so that the plastic material cools as quickly as possible to set up the part sufficiently so that it can be ejected from the mold as quick as possible for short cycle time. This helps to maintain part appearance & flow of material. Countersunk plugs can easily be connected and disconnected because of the extended sleeve. The angular connections prevent kinks from forming in the hose. Working Pressure PB = 13 bar, maximum static working pressure with safety factor 4 to 1. Working Temperature* -15°C up to +200°C depending on the medium.

Advantages Available in single shut-off, double shut-off or straight-through versions. The shut-off couplings (with valve) are equipped with nickel plated sleeves for quick and accurate visual differentiation. Couplings foreseen with the Replaceable Viton® Seal. Easy to change with Seal Removal Tool for customers benefit. They are known for their larger flow through-holes what results in more flow, faster cycle times and greater cooling. Jiffy-Seal® Pre-applied Thread Sealant on all male nipples Material Coupling Back Body Valve Body Sleeve Sleeve Valve Locking Balls Seals Spring & Locking Rings

Brass Brass Brass (without Valve) Brass, Nickel Plated (with valve) Brass AISI 420 Viton® AISI 301

Plug Plug Profile Adapter Valve Spring and Locking Ring Seal

Brass Brass Brass AISI 301 Viton®

Safety instructions: In the event of incorrect selection, incorrect and improper use, quick connect couplings and their accessories may cause damage to property and personal injury !

03/06/2010

The consequences of incorrect selection, incorrect and improper use may be: 2 Ends of hoses, coupling and plug components or accessories may fly around. 2 Contact with fluids that are damaging to the health, toxic, cold or hot. 2 Leakage of fluids under high pressure. 2 Explosion or combustion of leaking fluids. 2 Injuries and damage caused by uncontrolled movements of system parts through drop in fluid pressure.

3-2 - www.dmeeu.com

Cooling Items

Operating Instructions 2 Coupling with two-handed operation : Couplings is effected by pushing back the sleeve, and at the same time, pushing the connector into the coupling. During the coupling make sure that the connector is pushed into the coupling as far as it will go. When the maximum push-in position has been reached, the sleeve must be released and only then the connector. The sleeve must move towards the connector until it reaches the same initial position as before actuation. It is important to check whether the lock has snapped into place by pulling the connector. 2 Caution ! Fluid may leak during coupling, especially with couplings that are under pressure. Make sure that any fluid that may leak under these circumstances does not create any hazard. 2 When Uncoupling without the built in valve (Jiffy-Tite速), it is essential that the fluid should be shut off before uncoupling. Uncoupling is affected by pushing back the sleeve. The coupling valve shuts off any further fluid supply, and at the same time the connector is pressed out of the coupling by the remaining fluid pressure and the valve spring. During uncoupling the connector must be firmly held in the hand in order to prevent it from spinning dangerously out of control.

Installation instructions Before installation make sure that the selected quick coupling is suitable for the fluid to flow through it, with respect to its design , materials, seals, working pressure and working temperature. 2 The installation location of the quick coupling or the connector must be in such a way that the operator cannot injure himself through dangerous locations in the direct vicinity, eg. slipping, jamming, contamination or burning 2 When using hoses, the permissible operating pressure and temperature must not be exceeded. The hoses must be secured against slipping off the fittings with hose clamps. 2 The recommended direction of flow is from the coupling to the connector, insofar as nothing else is specified. 2 If no Jiffy-Seal速 Thread sealant available the threads must be coated with suitable sealing agents such as Teflon tape. 2 Covering caps and protected connectors are recommended for uncoupled connectors and couplings in order to prevent damage or contamination.

Maintenance Instructions DME couplings are largely maintenance-free with standard applications and careful treatment, with the correct selection of coupling type and materials. We recommend a regular custom-made maintenance procedure, covering the following points: 2 External visual inspection of the DME coupling combination. In the event of dirt accumulation in the functional area of coupling and connector this must be cleaned. The following properties require replacement of the parts in question: torn, damaged, very dirty or corroded parts, leaks in clutch of connector parts. 2 Replacement intervals for quick connect couplings or replacement of the Viton seal with the Jiffy Seal Removal Tool JSTK-235

Operating Combinations

03/06/2010

PCS-Series** male plugs with SVK-Series sockets (equivalent size)

Std. male, female or extension plugs with SVK-Series sockets (equivalent size)

VALVES CLOSED

VALVE CLOSED

VALVES OPEN

VALVE OPEN

** The PCS-Series Jiffy Matic Male plugs can only be used for two-way shut-offs and must be used with the SVK-Series Jiffy-Matic Sockets.

www.dmeeu.com - 3-3

Mold Cooling

DME Jiffy N6 FLOW CHANNEL max. Ød = 6

P.20

P.11

P.12

P.13

P.12

P.10

P.13 P.40

P.40

P.11

P.37 P.37

03/06/2010

P.38

3-4 - www.dmeeu.com

DME Jiffy N6

P.14

P.14 Spare Parts

P.16

P.15

Accessories

P.51 P.15 P.37

P.16 P.37 P.16 P.39 P.15 P.42 P.41

03/06/2010

P.20

P.41 P.34

Not for “Push-to-Lock”

For “Push-to-Lock”

P.42 P.42 www.dmeeu.com - 3-5

DME Jiffy N9 FLOW CHANNEL max. Ød = 9

P.20 P.11

P.12

P.13

P.12

P.10

P.13

P.40

P.40 P.11 P.37 P.37

03/06/2010

P.38

3-6 - www.dmeeu.com

DME Jiffy N9

P.14

Spare Parts

P.16

P.15

Accessories

P.51 P.15 P.37

P.16 P.37 P.16 P.39 P.15 P.42

P.41

03/06/2010

P.20

P.41

P.42 Not for “Push-to-Lock”

P.42 P.34

For “Push-to-Lock”

www.dmeeu.com - 3-7

DME Jiffy N16

FLOW CHANNEL

P.11

P.13 P.10

P.10

P.11

P.40

P.37 P.37

03/06/2010

P.38

3-8 - www.dmeeu.com

DME Jiffy N16

P.14

P.16

Spare Parts

P.15

P.16

03/06/2010

P.16

P.15 www.dmeeu.com - 3-9

DME Jiffy

Connector plugs with teflon seal REF N 6-1/8” A N 6-MA N 6-1/4” A N 6-3/8” A N 9-1/8” A N 9-1/4” A N 9-3/8” A N 9-MA N 9-1/2” A N 16-1/2” A N 16-3/4” A

d1 9,4 9,4 9,4 9,4 13,5 13,5 13,5 13,5 13,5 19,9 19,9

d 6 6 6 6 9 9 9 6 9 16 16

L 24,0 23,0 29,0 30,0 30,0 34,0 34,0 29,5 39,0 44,0 45,0

A 22 22 26 30 26 26 30 26 37 32 38

B 18 18 20 22 26 26 28 26 28 38 40

H 17 17 19 21 25 25 26 25 26 37 38

SW 13 13 16 19 14 16 19 16 24 22 29

Connector plug with inner hexagon REF N 9-3/8” AH

R 1/8” BSPT M10x1 1/4” BSPT 3/8” BSPT 1/8” BSPT 1/4” BSPT 3/8” BSPT M10x1 1/2” BSPT 1/2” BSPT 3/4” BSPT

Mat.: Brass

R 3/8” BSPT

d1 13,5

Mat.: Brass

d 9

L 34

D1 21

A 30

B 28

H 26

Connector plug with inner hexagon REF N6 1/8 AHN N6 M10x1 AHN N6 1/4 AHN N6 M14x1,5 AHN N9 1/4 AHN N9 M14x1,5 AHN N9 M16x1,5 AHN N9 3/8 AHN

R 1/8” BSPT M10x1 1/4” BSPT M14x1,5 1/4” BSPT M14x1,5 M16x1,5 3/8” BSPT

d 6 6 6 6 9,3 9,3 9,3 9,3

d1 9,4 9,4 9,4 9,4 13,5 13,5 13,5 13,5

Series N6 N6 N6 N6 N9 N9 N9 N9 N9 N16 N16

Series N9

Mat.: Brass

L l1 A 23 9 22 23 9 22 28 14 26 28 14 26 34 14 26 34 14 26 35 14 30 35 14 30

B 16 16 16 16 22 22 23 23

H 14 14 14 14 20 20 21 21

SW 11 11 16 16 16 16 19 19

SW1 5 5 5 5 8 8 8 8

Series N6 N6 N6 N6 N9 N9 N9 N9

• the Jiffy inner hexacon connector plugs enable easy mounting where space is limited when working with a wrench • complete range supplied with thread sealant

Connector plugs for FSK and FSVK Rp 1/4” BSP 3/8” BSP 3/8” BSP 3/8” BSP 1/2” BSP 1/2” BSP

All Male plugs (including PCS-Series) and extension plugs are now supplied with Jiffy-seal™ thread sealant . Eliminating the initial need for joint tape or compound.

3-10 - www.dmeeu.com

A 30 30 32 32 32 32

B 23,5 23,5 29,5 29,5 29,5 29,5

d1 13,5 13,5 19,9 19,9 19,9 19,9

d 9 9 15 15 15 15

L 34 34 40 53 45 54

l1 11,5 11,5 11,5 24,5 16,5 25,5

SW 16 19 22 22 22 22

Series N9 N9 N16 N16 N16 N16

CAD reference point

REF FN 9-14 A FN 9-38 A FN 16-38 A FN 16-38 AL FN 16-12 A FN 16-12 AL

Mat.: Brass

03/06/2010

DME Jiffy

Shut-off connector plugs for SVK R 1/4” BSPT 3/8” BSPT 1/4” BSPT 3/8” BSPT 1/2” BSPT 1/2” BSPT 3/4” BSPT

d1 9,4 9,4 13,5 13,5 13,5 19,9 19,9

d 6 6 9 9 9 15 15

L 29,0 29,5 34,0 34,0 37,0 44,4 44,4

A 28 30 28 30 35 35 42

B 20 20 27 28 28 34 32

H 18 18 25 26 26 32 30

SW 16 19 16 19 24 7/8” 1 1/8”

Connector plugs REF N 6-1/8” I N 6-1/4” I N 6-3/8” I N 9-1/4” I N 9-3/8” I N 9-1/2” I

Rp 1/8” BSP 1/4” BSP 3/8” BSP 1/4” BSP 3/8” BSP 1/2” BSP

d 6 6 6 9 9 9

L 28 32 34 37 39 46

SW 13 16 19 16 19 24

Connector plugs for FSK and FSVK REF FN 9-18 I FN 9-14 I FN 16-38 I FN 16-12 I

Rp 1/8” BSP 1/4” BSP 3/8” BSP 1/2” BSP

d1 13,5 13,5 19,9 19,9

d 9 9 15 15

L 32 37 40 45

SW 16 19 22 24

Series N9 N9 N16 N16

Mat.: St. 55 DIN 2391

L 140 150 170 190

SW1 13 16 19 24

SW2 14 17 22 27

03/06/2010

CAD reference point

DS 1314 DS 1617 DS 1922 DS 2427

Series N6 N6 N6 N9 N9 N9

Mat.: Brass

Socket wrenches REF

Series N6 N6 N9 N9 N9 N16 N16

Mat.: Brass

d1 9,4 9,4 9,4 13,5 13,5 13,5

PCS

Mold Cooling

REF PCS 6-14 A PCS 6-38 A PCS 9-14 A PCS 9-38 A PCS 9-12 A PCS 16-12 A PCS 16-34 A

Mat.: Brass

www.dmeeu.com - 3-11

DME Jiffy

ATN

Angle nipples REF ATN 9 ATN 13

EJP

Mat.: Brass

R 1/8” BSPT 1/4” BSPT

d2 6 9

L 27 34

L1 9 9

L2 23,0 24,5

SW 11 15

Extension pipes REF EJP 2514 EJP 2516 EJP 2518 EJP 2524 EJP 2526 EJP 2528 EJP 2534 EJP 2536 EJP 2538

EJP

d1 9,4 13,5

Mat.: Brass

Rp 1/8” BSP 1/8” BSP 1/8” BSP 1/4” BSP 1/4” BSP 1/4” BSP 3/8” BSP 3/8” BSP 3/8” BSP

d1 9,4 9,4 9,4 9,4 9,4 9,4 9,4 9,4 9,4

d 6,3 6,3 6,3 6,3 6,3 6,3 6,3 6,3 6,3

L 100 150 200 100 150 200 100 150 200

A 61 61 61 61 61 61 61 61 61

SW 12 12 12 15 15 15 18 18 18

Extension pipes REF

Series N6 N6 N6 N6 N6 N6 N6 N6 N6

Mat.: Brass

Rp 1/8” BSP 1/8” BSP 1/8” BSP 1/4” BSP 1/4” BSP 1/4” BSP 3/8” BSP 3/8” BSP 3/8” BSP

d1 13,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5

d 6,3 6,3 6,3 9,5 9,5 9,5 9,5 9,5 9,5

L 100 150 200 100 150 200 100 150 200

A 61 61 61 61 61 61 61 61 61

SW 15 15 15 15 15 15 18 18 18

Series N9 N9 N9 N9 N9 N9 N9 N9 N9

03/06/2010

CAD reference point

EJP 3514 EJP 3516 EJP 3518 EJP 3524 EJP 3526 EJP 3528 EJP 3534 EJP 3536 EJP 3538

Series N6 N9

3-12 - www.dmeeu.com

DME Jiffy

REF BEP-1810 BEP-1415

R 1/8” BSPT 1/4” BSPT

Mat.: Brass

L 100 150

SW 11 15

d 6 9

d1 9,4 13,5

d2 10 14

Brass extension pipes REF BEP-1815 BEP-1825 BEP-1425

SW 11 11 15

d 6 6 9

d1 9,4 9,4 13,5

d2 10 10 14

Hose Nipples REF

Series N6 N6 N9

Mat.: Brass

d 6,0 9,0 15,5 6,0 9,0 14,0

d1 9,4 13,5 19,9 9,4 13,5 19,9

d2 10 14 20 -

L1 17 21 46 24 28 28

L 39,0 41,0 91,0 37,0 48,0 63,5

fits hose ID 3/8” 1/2” 3/4”

BEP

STN / STN PL

Series N6 N9 N16 N6 N9 N16

03/06/2010

CAD reference point

STN 9 STN 13 STN 19 STN 9 PL STN 13 PL STN 19 PL

Series N6 N9

Mat.: Brass

L 150 250 250

BEP

Mold Cooling

Brass extension pipes

www.dmeeu.com - 3-13

DME Jiffy

Jiffy Matics straight with valve REF SVK-106 SVK-109 SVK-111 SVK-113 SVK-119

SVK (90°)

SVK-206 SVK-209 SVK-211 SVK-213 SVK-219

SVK-306 SVK-309 SVK-311 SVK-313 SVK-319

Flow-thru type

VALVES CLOSED

d1 9,5 9,5 13,6 13,6 20,0

D 17,0 17,0 22,6 22,6 30,0

l1 27 27 27 27 46

l2 57 57 68 68 103

d2 5 6 9 9 16

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

d 7,3 10,5 12,2 14,0 20,0

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 74

l1 27 27 27 27 46

l2 34 34 37 37 69

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

d 7,3 10,5 12,2 14,0 20,0

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 74

l1 27 27 27 27 46

l2 34 34 37 37 69

Series N6 N6 N9 N9 N16

Jiffy-Matic® Sockets Automatic shut-off type

VALVE CLOSED

Jiffy-Tite sockets have a large thru hole to provide unrestricted flow. VALVE OPEN

Jiffy-Tite & Jiffy-Matic sockets can be used interchangeably with the same Jiffy-Tite plugs already in your mold or die. Comparable sizes of both type sockets have the same O.D., permitting interchangeability even when the plugs are flush mounted.

03/06/2010

VALVES OPEN

d 7,3 10,5 12,2 14,0 20,0

Jiffy Matics 45° with valve REF

Jiffy-Tite® Sockets

d2 5 6 9 9 16

Jiffy Matics 90° with valve REF

SVK (45°)

d1 9,5 9,5 13,6 13,6 20,0

Mat.: Brass-stainless steel

CAD reference point

SVK

3-14 - www.dmeeu.com

DME Jiffy

REF SK-106 SK-109 SK-111 SK-113 SK-119

d1 9,5 9,5 13,6 13,6 20,0

Mat.: Brass-stainless steel

d2 5 6 9 9 16

d 7,3 10,5 12,2 14,0 20,0

D 17,0 17,0 22,6 22,6 30,0

l1 25 25 25 25 32

l2 52 52 62 62 77

Jiffy Tites 90째 REF SK-206 SK-209 SK-211 SK-213 SK-219

d2 5 6 9 9 16

d 7,3 10,5 12,2 14,0 20,0

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 68

l1 27 27 27 27 46

Jiffy Tites 45째 REF

l2 34 34 37 37 69

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

d1 9,5 9,5 13,6 13,6 20,0

d2 5 6 9 9 16

d 7,3 10,5 12,2 14,0 20,0

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 67

l1 27 27 27 27 46

l2 34 34 37 37 69

SK (90째)

SK (45째)

Series N6 N6 N9 N9 N16

03/06/2010

CAD reference point

SK-306 SK-309 SK-311 SK-313 SK-319

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

d1 9,5 9,5 13,6 13,6 20,0

Mold Cooling

Jiffy Tites straight

www.dmeeu.com - 3-15

DME Jiffy

SVK 200-300-500

Female Jiffy Matics with valve REF SVK-200 SVK-300 SVK-500

FSVK

FSVK-106 V FSVK-111 V FSVK-119 V

l2 39 53 57

D 17,0 22,6 30,0

SW 1/2” 3/8” 1 1/8”

Rp 1/4” BSP 3/8” BSP 1/2” BSP

REF

d 9,5 13,6 17,5

L 46 60 76

D 17,0 22,6 30,6

A 30,5 41,0 57,0

B 8,0 8,5 7,0

REF

SW 1/2” 3/8” 1 1/8”

Series N6 N9 N16

Mat.: Brass-stainless steel

Rp 1/8” BSP 1/4” BSP 1/2” BSP

d 9,5 13,6 20,0

l2 39 53 59

D 17,0 22,6 30,0

SW 1/2” 3/8” 1 1/8”

Jiffy Tites

Series N6 N9 N16

Mat.: Brass-stainless steel

Rp 1/4” BSP 3/8” BSP 1/2” BSP

d 9,5 13,6 17,5

L 46 60 72

D 17,0 22,6 30,6

A 30,5 41,0 51,0

B 7,0 8,0 8,5

SW 1/2” 3/8” 1 1/8”

Series N6 N9 N16

03/06/2010

CAD reference point

FSK-206 V FSK-211 V FSK-219 V

Series N6 N9 N16

Mat.: Brass-stainless steel

Female Jiffy Tites

SK-200 SK-300 SK-500

FSK

d 9,5 13,6 20,0

Jiffy Matics with valve REF

SK 200-300-500

Rp 1/8” BSP 1/4” BSP 1/2” BSP

Mat.: Brass-stainless steel

3-16 - www.dmeeu.com

DME Push-to-Lock DME Jiffy-Loktm sockets used with special Pushto-Locktm hose do not require the use of a hose clamp for hose retention. The special hose is simply pushed onto the stem and will stay on without any additional fasteners, even under conditions of severe temperature, vibration and pressure. The sockets have a blue plastic collar, purely for identification, to cover the cut end of the hose. Jiffy-Loktm sockets are compatible with standard Jiffy sockets/plugs. They are made of exactly the same brass and use the same high quality Viton seals.

03/06/2010

Use special Push-to-Locktm hose (PTLH) only. Jiffy-Loktm connector sockets are for use with water and water-based coolants only. Although the Sockets are suitable to temperatures to 200째C observe the temperature ratings of the hose. Never exceed 13 bar

www.dmeeu.com

DME Jiffy

SVK - PL

Jiffy Lok straight with valve “Push-to-Lock” REF SVK-106-PL SVK-109-PL SVK-111-PL SVK-113-PL

SVK - 90° PL

d2 5 6 9 9

fits 1/4” 3/8” 3/8” 1/2”

D 17,0 17,0 22,6 22,6

l1 27 27 27 27

l2 57 57 68 68

Jiffy Lok 90° with valve “Push-to-Lock” REF SVK-206-PL SVK-209-PL SVK-211-PL SVK-213-PL

SVK - 45° PL

d1 9,5 9,5 13,6 13,6

Mat.: Brass-stainless steel

d1 9,5 9,5 13,6 13,6

d2 5 6 9 9

fits 1/4” 3/8” 3/8” 1/2”

Mat.: Brass-stainless steel

D 17,0 17,0 22,6 22,6

A 38 38 52 52

l1 27 27 27 27

Jiffy Lok 45° with valve “Push-to-Lock” REF SVK-306-PL SVK-309-PL SVK-311-PL SVK-313-PL

d1 9,5 9,5 13,6 13,6

d2 5 6 9 9

fits 1/4” 3/8” 3/8” 1/2”

Series N6 N6 N9 N9

l2 34 34 37 37

Series N6 N6 N9 N9

Mat.: Brass-stainless steel

D 17,0 17,0 22,6 22,6

A 38 38 52 52

l1 27 27 27 27

l2 34 34 37 37

Series N6 N6 N9 N9

Jiffy-Lok® Connector Sockets

03/06/2010

3 Saves set-up time by eliminating the need for hose clamps. 3 Popular sizes for interchangeability with existing Jiffy-Tite, Jiffy-Matic sockets. 3 More compact and consistently sized than competitive sockets. 3 Leakproof brass and stainless steel construction. 3 Replaceable seals and valves for long service life.

CAD reference point

With clampless hose stems for use with “Push-to-Lock” type hose

3-18 - www.dmeeu.com

DME Jiffy

REF SK-106-PL SK-109-PL SK-111-PL SK-113-PL SK-119-PL

d1 9,5 9,5 13,6 13,6 20,0

Mat.: Brass-stainless steel

d2 5 6 9 9 14

fits 1/4” 3/8” 3/8” 1/2” 3/4”

D 17,0 17,0 22,6 22,6 30,0

l1 25 25 25 25 32

l2 52 52 62 62 77

Jiffy Lok 90° “Push-to-Lock” REF SK-206-PL SK-209-PL SK-211-PL SK-213-PL SK-219-PL

d1 9,5 9,5 13,6 13,6 20,0

d2 5 6 9 9 14

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 68

l1 27 27 27 27 46

Jiffy Lok 45° “Push-to-Lock” REF SK-306-PL SK-309-PL SK-311-PL SK-313-PL SK-319-PL

d1 9,5 9,5 13,6 13,6 20,0

d2 5 6 9 9 14

l2 34 34 37 37 69

fits 1/4” 3/8” 3/8” 1/2” 3/4”

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 67

l1 27 27 27 27 46

l2 34 34 37 37 69

Series N6 N6 N9 N9 N16

Mat.: Brass

d 6,0 9,0 14,0

d1 9,4 13,5 19,9

d2 -

L1 24 28 28

L 37,0 48,0 63,5

fits hose ID 3/8” 1/2” 3/4”

SK - 45° PL

STN PL

Series N6 N9 N16

03/06/2010

CAD reference point

STN 9 PL STN 13 PL STN 19 PL

SK - 90° PL

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

Hose Nipples REF

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

fits 1/4” 3/8” 3/8” 1/2” 3/4”

SK - PL

Mold Cooling

Jiffy Lok Straight “Push-to-Lock”

www.dmeeu.com - 3-19

DME Jiffy

JCB-SV

Jiffy Matics Socket Adapter with valve O-Ring

REF JCB-0200 SV JCB-0300 SV

d1 9,5 13,6

D 17,0 22,6

A 44,2 57,4

Mat.: Brass. Max. T: 200째C & 13,7 bar

B 37,3 49,3

C 30,5 41,4

Description TWO - WAY SHUTOFF TWO - WAY SHUTOFF

Series N6 N9

Provides more compact port-to-port connections than conventional hose methodes.3 Socket adapter marked with cut-line groove for quick sizing of brass tube length.

JCB

Jiffy Tite Socket Adapter REF JCB-0200 JCB-0300

JBT

D 17,0 22,6

A 44,2 57,4

B 37,3 49,3

C 30,5 41,4

Description FLOW - THRU FLOW - THRU

Brass Tube REF JBT 0450 JBT 0570

JCB-200-300

d1 9,5 13,6

Mat.: Brass. Max. T: 200째C & 13,7 bar

Mat.: Brass

d1 5,4 7,8

D 7,9 11,1

R 0,3 0,3

L 457 457

L1 1,75 2,00

Sparepart for coolant bridge REF

Series N6 N9

Mat.: Viton O-Ring

Series N6 N9 N6 N9

03/06/2010

CAD reference point

JCB-0011 JCB-0013 200-8 300-8

Series N6 N9

3-20 - www.dmeeu.com

DME Jiffy - spare parts

200 - 300 - 500

Collar springs REF 200-3 300-3 500-3

Series N6 N9 N16

200 - 300 - 500

Retainer rings REF 200-4 300-4 500-4

Series N6 N9 N16

200 - 300 - 500

Stainless steel balls REF

Series N6 N9 N16

Mold Cooling

200-5 300-5 500-5

Seals REF

200 - 300 - 500

Series N6 N9 N16

03/06/2010

CAD reference point

200-8 300-8 500-8

Mat.: Viton 220째C

www.dmeeu.com - 3-21

DME Jiffy - spare parts

N / DK

Valves + springs REF

Series N6 N9 N16

N6-601 N9-601 DK-N16 V

JSTK

Jiffy Tite seal removal kit REF JSTK 235

Seals are replaceable saving costs. When worn out, simply replace the seal instead of the whole coupling. The Jiffy-Tite seal removal kit can be used for removal of connector seals from Jiffy-Matic sockets. Can also be used with Jiffy-Tite sockets to provide easier seal removal.

SEA

Adhesives REF SEA 03

Max. T: 204째C - 10g

T 204째C

Sealing tapes REF

Mat.: Teflon Max.T=250째C

L 12 m 12 m

B 6 mm 12 mm

03/06/2010

CAD reference point

DB 1206 DB 1212

Info 10g

3-22 - www.dmeeu.com

DME Jiffy - spare parts

Adapters REF N6-18 N9-14

Mat.: Brass

Rp1 UNEF 7/16”-32 UNEF 5/8”-24

Rp2 1/8” BSP 1/4” BSP

L 13 18

I 8 11

SW 13 19

Hose Nipples REF N6-6M N6-9M N9-11M N9-13M 500-19M

d1 5 6 9 9 16

d 6 9 11 13 19

L 32 32 33 33 56

L1 27 27 27 27 46

SW 11 11 16 16 22

90° Angles REF

Series N6 N6 N9 N9 N16

Mat.: Brass

Rp1 UNEF 7/16”-32 UNEF 5/8”-24 -

Rp2 UNEF 7/16”-32 UNEF 5/8”-24 1/2” NPT

R 1/2” BSPT

SW 15 21 26

N / 500

Series N6 N9 N16

Mold Cooling

N6-90 N9-90 500-90

Series N6 N9

Mat.: Brass

Rp UNEF 7/16”-32 UNEF 7/16”-32 UNEF 5/8”-24 UNEF 5/8”-24 BSP 1/2”-14

45° Angles REF

Rp1 UNEF 7/16”-32 UNEF 5/8”-24 1/2” NPT

Rp2 UNEF 7/16”-32 UNEF 5/8”-24 1/2” BSP

SW 15 21 26

N / 500

Series N6 N9 N16

03/06/2010

CAD reference point

N6-45 N9-45 500-45

Mat.: Brass

www.dmeeu.com - 3-23

Euro 9

FLOW CHANNEL

P.31

P.29 P.30 P.29 P.30

P.28

P.30 PL

P.28 P.32

P.32

P.29

03/06/2010

P.32

3-24 - www.dmeeu.com

Euro 9

P.42

P.41 P.41

P.34

P.42 Not for “Push-to-Lock”

For “Push-to-Lock”

P.42

P.38

P.35

P.37 Accessories

03/06/2010

P.38

www.dmeeu.com - 3-25

Euro 13

FLOW CHANNEL max. Ød = 9

P.31

P.29 P.30

P.30

P.29

P.30 P.28

P.32 P.28 P.32

P.29

P.32

03/06/2010

P.32

3-26 - www.dmeeu.com

Euro 13

P.42

P.41 P.41

P.34

P.42 Not for “Push-to-Lock” For “Push-to-Lock”

P.42

P.38

P.35

P.37

P.38

03/06/2010

Accessories

www.dmeeu.com - 3-27

Euro

ST 11

Open Connector plug REF

Rp M8x0,75 M10x1 1/8” BSP M14x1,5 1/4” BSP M14x1,5 1/4” BSP M16x1,5 3/8” BSP

ST 11 9-M8x0,75 ST 11 9-M10x1 ST 11 9-R1/8” ST 11 9-M14x1,5 ST 11 9 R1/4” ST 11 13-M14x1,5 ST 11 13 R1/4” ST 11 13 M16x1,5 ST 11 13-R3/8”

ST 11

Mat.: Brass

d2 4,5 6,0 6,0 6,0 6,0 9,0 9,0 9,0 9,0

d4 9 9 9 9 9 13 13 13 13

L 24 24 24 26 26 26 26 26 26

L1 7 7 7 9 9 9 9 9 9

T (°C) SW 200 11 200 11 200 11 200 15 200 15 200 15 200 15 200 17 200 17

P (bar) 15 15 15 15 15 10 10 10 10

Connector plug with inner hexagon REF

Rp 1/8” BSP M10 x 1 1/4” BSP M14 x 1,5

ST 11 9-R1/8” H ST 11 9-M10x1 H ST 11 9-R1/4” H ST 11 9-M14x1,5 H

d2 d4 6 9 6 9 6 9 6 9

Mat.: Brass

L 24 24 26 26

L1 7 7 9 9

P (bar) T (°C) 15 200 15 200 15 200 15 200

SW 11 11 15 15

SW1 5 5 5 5

• the inner hexacon connector plugs enable easy mounting where space is limited when working with a wrench • complete range supplied with thread sealant

ST 11

Connector plug with inner hexagon REF ST 11 13-R1/4” H ST 11 13-M14x1,5 H ST 11 13-M16x1,5 H ST 11 13-R3/8” H

ST 12

Rp 1/4” BSP M14 x 1,5 M16 x 1,5 3/8” BSP

d2 d4 9,3 13 9,3 13 9,3 13 9,3 13

Mat.: Brass

L 26 26 26 26

L1 9 9 9 9

P (bar) T (°C) 15 200 15 200 15 200 15 200

Hose Nipples REF

SW1 8 8 8 8

Mat.: Brass

d1 9 13

d2 6 9

d4 9 13

L 40 41

L1 17 25

03/06/2010

CAD reference point

ST 12 9 ST 12 13

SW 15 15 17 17

3-28 - www.dmeeu.com

Euro

REF ST 13 9-M14x1,5 ST 13 9-R1/4” ST 13 13-M16x1,5 ST 13 13-R3/8”

Rp M14x1,5 1/4” BSP M16x1,5 3/8” BSP

Mat.: Brass, O-ring: Viton

d2 6 6 9 9

d4 9 9 13 13

L 29 29 30 30

L1 12 12 12 12

P (bar) 15 15 10 10

T (°C) 200 200 200 200

Angle Connector plugs REF ST 14 9-M8x0,75 ST 14 9-M10x1 ST 14 9-R1/8” ST 14 13-M14x1,5 ST 14 13-R1/4”

R M8x0,75 M10x1 1/8” BSPT M14x1,5 1/4” BSPT

d4 9 9 9 13 13

L 27 27 27 34 34

L1 9 9 9 9 9

Extension nipples REF

L2 23 23 23 25 25

SW 11 11 11 15 15

Mat.: Brass

d2 6 6 6 9 9 9

d4 9 9 9 13 13 13

d5 10 10 10 14 14 14

l3 21 21 21 23 23 23

L 120 240 360 150 300 450

ST 14

ST 15

SW 11 11 11 15 15 15

03/06/2010

CAD reference point

ST15 9x120 ST 15 9x240 ST 15 9x360 ST 15 13x150 ST 15 13x300 ST 15 13x450

SW 15 15 17 17

Mat.: Brass

d2 4,5 6,0 6,0 9,0 9,0

ST 13

Mold Cooling

Shut-off Connector plug

www.dmeeu.com - 3-29

Euro

MK 10

Quick Release coupling straight with valve REF MK 10 - 9V MK 10 - 13V

MK 12

d2 6 9

d3 17 22

d4 9 13

L 47 61

L1 17 25

Quick Release coupling 45° with valve REF MK 12 - 9V MK 12 - 13V

MK 15

d1 9 13

Mat.: Brass, O-ring: Viton

d1 9 13

d2 6 9

d3 17 22

d4 9 13

L 41 51

L1 17 25

d1 9 13

d2 6 9

d3 17 22

d4 9 13

P (bar) 15 10

T (°C) 200 200

Mat.: Brass, O-ring: Viton

L 41 51

L1 19 28

P (bar) 15 10

T (°C) 200 200

03/06/2010

CAD reference point

MK 15 - 9V MK 15 - 13V

T (°C) 200 200

Mat.: Brass, O-ring: Viton

Quick Release coupling 90° with valve REF

P (bar) 15 10

3-30 - www.dmeeu.com

Euro

Quick Release coupling straight REF MK 100 - 9 MK 100 - 13

d1 9 13

d2 6 9

d3 17 22

Mat.: Brass, O-ring: Viton

d4 9 13

L 47 61

L1 17 25

Quick Release coupling 45° REF MK 120 - 9 MK 120 - 13

d1 9 13

d2 6 9

d3 17 22

d4 9 13

L 41 51

L1 17 25

d1 9 13

d2 6 9

P (bar) 15 10

T (°C) 200 200

Mat.: Brass, O-ring: Viton

d3 17 22

d4 9 13

L 41 51

L1 19 28

P (bar) 15 10

MK 120

MK 150

T (°C) 200 200

03/06/2010

CAD reference point

Mold Cooling

MK 150 - 9 MK 150 - 13

T (°C) 200 200

Mat.: Brass, O-ring: Viton

Quick Release coupling 90° REF

P (bar) 15 10

MK 100

www.dmeeu.com - 3-31

Euro

MK 20

Quick Release coupling straight with valve and thread

Mat.: Brass, O-ring: Viton

REF

T (°C) 200 200

MK 20 9-R1/4” MK 20 13-R3/8”

MK 200

Rp 1/4” BSP 3/8” BSP

d2 d3 d4 7 18 9 10 23 13

L 38 38

L 48 52

L 42 52

L1 9 10

SW 17 22

P (bar) 15 10

T (°C) 200 200

SW 17 17

Mat.: Brass, O-ring: Viton

P (bar) 15 10

T (°C) 200 200

SW 17 17

03/06/2010

CAD reference point

L 42 52

17 22

Mat.: Brass, O-ring: Viton

Quick Release coupling 90° with valve and thread Rp d2 d3 d4 REF MK 250 9-M14x1,5 M14x1,5 6 18 9 MK 250 13-M16x1,5 M16x1,5 9 23 13

Mat.: Brass, O-ring: Viton

L1 P (bar) T (°C) 9 15 200 9 10 200

Quick Release coupling 45° with valve and thread Rp d2 d3 d4 REF MK 220 9-M14x1,5 M14x1,5 6 18 9 MK 220 13-M16x1,5 M16x1,5 9 23 13

MK 250

P (bar) 15 10

Quick Release coupling straight with valve and thread Rp d2 d3 d4 REF MK 200 9-M14x1,5 M14x1,5 6 17 9 MK 200 13-M16x1,5 M16x1,5 9 23 13

MK 220

L1 9 9

3-32 - www.dmeeu.com

Euro Push-to-Lock DME Euro Series sockets used with special Push-to-Locktm hose do not require the use of a hose clamp for hose retention. The special hose is simply pushed onto the stem and will stay on without any additional fasteners, even under conditions of severe temperature, vibration and pressure. The sockets have a yellow plastic collar, purely for identification, to cover the cut end of the hose. Euro sockets are compatible with standard sockets/plugs. They are made of exactly the same brass and use the same high quality Viton seals.

03/06/2010

Use special Push-to-Locktm hose (PTLH) only. Euro connector sockets are for use with water and water-based coolants only. Although the Sockets are suitable for temperatures to 200째C observe the temperature ratings of the hose (standard 85째C). Never exceed 13 bar

www.dmeeu.com

Euro

MK 10 - PL

Quick Release coupling straight with valve “Push-to-Lock” REF MK 10 - 9V - PL MK 10 - 13V - PL

MK 15 - PL

d2 7,5 10

d3 17 23

d4 9 13

L 54 64

L1 24 28

P (bar) 15 10

Quick Release coupling 90° with valve “Push-to-Lock” REF MK 15 - 9V - PL MK 15 - 13V - PL

PTLH

d1 10 13

Mat.: Brass, O-ring: Viton

d1 10 13

d2 7,5 10

d3 17 23

“Push-to-Lock” Hoses REF

d1 3/8” 3/8” 1/2” 1/2”

L 42 52

Mat.: Brass, O-ring: Viton

L1 24 28

P (bar) 15 10

T (°C) 200 200

Mat.: Mixture of synthetic elastomers, black smooth

d2 16 16 19 19

Pmax. 20bar 20bar 20bar 20bar

T (°C) -35->85 -35->85 -35->85 -35->85

Info 20m roll 20m roll 20m roll 20m roll

03/06/2010

CAD reference point

PTLH 10 R PTLH 10 B PTLH 13 R PTLH 13 B

d4 9 13

T (°C) 200 200

3-34 - www.dmeeu.com

Euro

Quick Release coupling straight “Push-to-Lock” REF MK 100 - 9 - PL MK 100 - 13 - PL

d1 10 13

d2 7,5 10

d3 17 23

d4 9 13

Mat.: Brass, O-ring: Viton

L 54 64

L1 24 28

P (bar) 15 10

Quick Release coupling 90° “Push-to-Lock” REF MK 150 - 9 - PL MK 150 - 13 - PL

d1 10 13

d2 7,5 10

d3 17 23

T (°C) 200 200

Mat.: Brass, O-ring: Viton

d4 9 13

L 42 52

L1 24 28

P (bar) 15 10

REF

Mat.: Brass

d2 7,5 10

d4 9 13

6 9

L1 24 28

ST 12 - PL

L 44 45

Mold Cooling

d1 10 13

MK 150 - PL

T (°C) 200 200

Hose Nipples “Push-to-Lock”

ST 12 9 - PL ST 12 13 - PL

MK 100 - PL

Hose Nipples “Push-to-Lock” Rp R1/8” BSP M10x1 M14x1,5 R1/4” BSP R3/8” BSP R1/2” BSP

d1 10 10 12,7 12,7 12,7 12,7

d2 6 6 9 9 10 10

L 39 39 45 45 45 49

L1 9 9 11 11 11 14

L3 24 24 28 28 28 28

SW 17 17 17 17 19 22

03/06/2010

CAD reference point

REF HN R1/8 - PL HN M10x1 - PL HN M14x1,5 - PL HN R1/4 - PL HN R3/8 - PL HN R1/2 - PL

Mat.: Brass

www.dmeeu.com - 3-35

Safety couplings

MKS 100

Quick Release safety coupling straight REF MKS 100 - 9 MKS 100 - 13

d1 9 13

d2 6 9

d3 17 22

Mat.: Brass, O-ring: Viton

d4 9 13

L 47 61

L1 17 25

P (bar) 15 10

T (°C) 200 200

• Extra bayonet-safety sleeve prevents accidental unlocking • Unlocking is only possible by turning the sleeve when opening

MKS 120

Quick Release safety coupling 45° REF MKS 120 - 9 MKS 120 - 13

MKS 150

d2 6 9

d3 17 22

d4 9 13

L 41 51

L1 17 25

Quick Release safety coupling 90° REF MKS 150 - 9 MKS 150 - 13

MKS 200

d1 9 13

Mat.: Brass, O-ring: Viton

d1 9 13

d2 6 9

d3 17 22

d4 9 13

L 41 51

L1 19 28

Rp d2 d3 d4 M14x1,5 6 17 9 M16x1,5 9 23 13

L 48 52

P (bar) 15 10

T (°C) 200 200

Mat.: Brass, O-ring: Viton

L1 P (bar) T (°C) SW 9 15 200 17 9 10 200 22

03/06/2010

CAD reference point

MKS 200 9-M14x1,5 MKS 200 13-M16x1,5

T (°C) 200 200

Mat.: Brass, O-ring: Viton

Quick Release safety coupling straight with valve and thread REF

P (bar) 15 10

3-36 - www.dmeeu.com

Accessories

90° BSP Elbows REF 200 - 90 / BSP 300 - 90 / BSP 500 - 90 / BSP

Mat.: Brass

R 1/8” BSPT 1/4” BSPT 1/2” BSPT

Rp 1/8” BSP 1/4” BSP 1/2” BSPT

W 13 18 26

Z 13 18 27

45° BSP Elbows REF 200 - 45 / BSP 300 - 45 / BSP 500 - 45 / BSP

Mat.: Brass

R 1/8” BSPT 1/4” BSPT 1/2” BSPT

Rp 1/8” BSP 1/4” BSP 1/2” BSPT

W 13 18 24

REF

Mat.: Brass

Rp1 1/4” BSP 3/8” BSP 1/2” BSP

L 27 30 33

l1 11 12 12

l2 11 9 12

d 6,5 12 14

FDN

SW 19 22 22

Mold Cooling

Rp 3/8” BSP 1/2” BSP 1/2” BSP

200 / 300 / 500 - 45°

Z 13 18 23

Double nipples

FDN-3814 FDN-3812 FDN-1212

200 / 300 / 500 - 90°

Double nipples Rp M14x1,5 1/4” BSP M16x1,5 3/8” BSP M24x1,5 1/2” BSP 3/4” BSP

d2 6 6 9 9 13 13 13

L 23 23 23 23 40 30 40

L1 9 9 9 9 16 12 16

L2 9 9 9 9 16 12 16

ST 16

SW 17 17 19 19 27 22 27

03/06/2010

CAD reference point

REF ST16 M14x1,5 ST16 R1/4” ST16 M16x1,5 ST16 R3/8” ST16 M24x1,5 ST16 R1/2” ST16 R3/4”

Mat.: Brass

www.dmeeu.com - 3-37

Accessories

ST 17

Reducing nipples

Mat.: Brass

REF ST17 M14x1,5 - M10x1 ST17 M18x1,5 - M14x1,5 ST17 R1/4” - R1/8” ST17 R3/8” - R1/4” ST17 R1/2” - R3/8” ST17 M24x1,5 - M16x1,5

Rp1 M14x1,5 M18x1,5 1/4” BSP 3/8” BSP 1/2” BSP M24x1,5

Rp2 M10x1 M14x1,5 1/8” BSP 1/4” BSP 3/8” BSP M16x1,5

L 11 14 11 13 18 24

L1 7 9 7 9 12 16

SW 17 22 17 19 24 27

Pressure plugs

Mat.: Brass

REF

R 1/8” BSPT 1/4” BSPT 3/8” BSPT M10 x 1 1/2” BSPT

AN - 8 AN - 4 AN - 3 AN - 10 AN - 2

L 8 10 10 8 10

SW 5 7 8 5 10

Knurled Pressure plugs

Knurled thread

REF

R M8x0,75 M10x1 1/8” BSPT 1/4” BSPT 3/8” BSPT M12x1,5 M14x1,5 1/2” BSPT

V 360 M8x0,75 V 361 M10x1 V 362 R1/8” V 363 R1/4” V 364 R3/8” V 365 M12x1,5 V 366 M14x1,5 V 367 R1/2”

ST 155

Mat.: Brass

L 8 8 8 10 10 8 10 10

SW 4 5 5 7 8 6 7 10

Extension pipes REF

Rp M14x1,5 M14x1,5 M16x1,5 M16x1,5

L 120 240 150 300

L1 7 7 7 7

d2 6 6 9 9

d3 16 16 21 21

d5 10 10 14 14

L2 12 12 12 12

SW 17 17 22 22

03/06/2010

CAD reference point

ST155-120-M14x1,5 ST155-240-M14x1,5 ST155-150-M16x1,5 ST155-300-M16x1,5

Mat.: Brass

3-38 - www.dmeeu.com

Accessories

Hose nipples REF GW 299 Z M8 x 0,75 GW 300 Z M10 x 1 GW 302 Z R1/8” GW 305 Z R1/8” GW 307 Z R1/4” GW 310 Z R1/4” GW 315 Z M10 GW 320 Z M12 x 1,5

Mat.: Brass

Rp M8 x 0,75 M10 x 1 1/8” BSP 1/8” BSP 1/4” BSP 1/4” BSP M10 M12x1,5

d1 9,5 12,0 7,0 12,0 7,0 14,0 12,0 11,8

d2 4,5 6,0 3,5 6,0 3,5 9,0 6,0 8,0

SW 12 12 12 12 14 14 12 12

Hose nipples REF GW 301K M10x1 GW 306 K R1/8” GW 311 K R1/4”

Mat.: Brass

R M10x1 1/8” BSPT 1/4” BSPT

d1 12 12 14

d2 6 6 9

Mat.: Brass

Rp 3/8” BSP 1/2” BSP

d1 14 14

d2 10 10

L 44 46

l1 10 12

SW 19 24

Mold Cooling

GW 330 R3/8” GW 340 R1/2”

GW K

SW 12 12 14

Hose nipples REF

GW Z

Hose nipples REF

R 1/8” BSPT M10 x 1 1/4” BSPT

d1 6 6 9

d 12 12 14

L 50 50 54

SST

SW 12 12 14

03/06/2010

CAD reference point

SST-12-1/8K SST-12-1K SST-14-1/4K

Mat.: Brass

www.dmeeu.com - 3-39

Accessories

Angle Hose nipples

BSS

BSS-1810 BSS-1815 BSS-1825 BSS-1415 BSS-1425

REF

L 27 27 27 34 34

L1 9 9 9 9 9

L2 23,5 23,5 23,5 32,5 32,5

SW 11 11 11 15 15

Mat.: Brass

R 1/8” BSPT NO THREAD NO THREAD 1/4” BSPT NO THREAD

L 100 150 250 150 250

l1 17 17 17 25 25

d 6 6 6 9 9

d1 10 10 10 14 14

REF

d2 10 10 10 14 14

SW 11 11 11 15 15

Mat.: Zinc plated steel

R 1/8” BSPT 1/8” BSPT 1/8” BSPT 1/4” BSPT 1/4” BSPT 1/4” BSPT

Rp 1/8” BSP 1/8” BSP 1/8” BSP 1/4” BSP 1/4” BSP 1/4” BSP

L 50 100 150 50 100 150

d 10 10 10 14 14 14

Extension pipes

VL 1/8” x 50 VL 1/8” x 100 VL 1/8” x 150 VL 1/8” x 200 VL 1/4” x 50 VL 1/4” x 100 VL 1/4” x 150 VL 1/4” x 200 VL 3/8” x 100 VL 3/8” x 150 VL 3/8” x 200 VL 1/2” x 100 VL 1/2” x 150 VL 1/2” x 200

3-40 - www.dmeeu.com

d2 6,0 6,0 4,5 9,0 9,0

Extension Pipe Hex Key

ET 18050 ET 18100 ET 18150 ET 14050 ET 14100 ET 14150

d1 9 9 9 13 13

Brass extension pipes REF

R M10x1 1/8” BSPT M8x0,75 M14x1,5 1/4” BSPT

l1 11 11 11 12 12 12

l2 9 9 9 10 10 10

5 5 5 8 8 8

Mat.: Zinc plated steel

R 1/8” BSPT 1/8” BSPT 1/8” BSPT 1/8” BSPT 1/4” BSPT 1/4” BSPT 1/4” BSPT 1/4” BSPT 3/8” BSPT 3/8” BSPT 3/8” BSPT 1/2” BSPT 1/2” BSPT 1/2” BSPT

d 6 6 6 6 9 9 9 9 12 12 12 16 16 16

L 50 100 150 200 50 100 150 200 100 150 200 100 150 200

CAD reference point

REF GW 500 M10x1 GW 510 R1/8” GW 520 M8x0,75 GW 530 M14x1,5 GW 540 R1/4”

Mat.: Brass

03/06/2010

Accessories

Hose nipples

Mat.: Brass

REF

GW 350 R3/8” GW 360 R1/2”

d1 14 14

3/8” BSP 1/2” BSP

d2 10 10

L 43 45

T 9 11

Hoses REF L GS 1090 6 T GS 1090 8 T GS 1090 9 B GS 1090 9 R GS 1090 13 B GS 1090 13 R

SW 19 24

Mat.: Nylon reinforced

d1 6 8 10 10 12 12

d2 Pmax.20°C Pmax.40°C Pmax.60°C 12 22bar 16bar 8bar 14 20bar 14bar 7bar 14 20bar 14bar 7bar 14 20bar 14bar 7bar 21 18bar 12bar 6bar 21 18bar 12bar 6bar

R* R min=36 mm R min=54 mm R min=74 mm R min=74 mm R min=90 mm R min=90 mm

GS 1090

L 25 50 25 25 25 25

R* = bending radius

Hoses REF VM 200 9 VM 200 13

Mat.: Viton

d1 9 13

d2 13,5 18,0

Pmax. 20bar 20bar

T (°C) 200 200

VM 200

R* R min=50 mm R min=60 mm

Mold Cooling

R* = bending radius

Mat.: Mixture of synthetic elastomers, black smooth

“Push-to-Lock” Hoses REF

d1 3/8” 3/8” 1/2” 1/2”

d2 16 16 19 19

Pmax. 20bar 20bar 20bar 20bar

T (°C) -35->85 -35->85 -35->85 -35->85

Info 20m roll 20m roll 20m roll 20m roll

R* R min=70 mm R min=70 mm R min=84 mm R min=84 mm

R* = bending radius

03/06/2010

CAD reference point

PTLH 10 R PTLH 10 B PTLH 13 R PTLH 13 B

PTLH

www.dmeeu.com - 3-41

Accessories

US 1600

Hose clamps REF US 1600 1 US 1600 2 US 1600 3 US 1600 4 US 1600 5 US 1600 6 US 1600 7 US 1600 8

US 1650

d2 7-12 9-14 10-15 12-17 14-19 16-21 17-22 20-25

b 10 11 11 11 11 11 11 11

Hose clamps REF US 1650 1 US 1650 2 US 1650 3 US 1650 4 US 1650 5 US 1650 6 US 1650 7 US 1650 8

US 1700

Mat.: St (CrNi)

d2 7-12 9-14 10-15 12-17 14-19 16-21 17-22 20-25

Hose clamps REF

Mat.: St DIN 3017

d2 8-12 10-16 12-20 16-25 20-32

b 9 9 9 9 9

03/06/2010

CAD reference point

US 1700 1 US 1700 2 US 1700 3 US 1700 4 US 1700 5

b 10 11 11 11 11 11 11 11

3-42 - www.dmeeu.com

Accessories

MH 1

Press-fit assembly sleeves

d1 9 13 13

d2 15,5 19,0 23,0

2-piece hose nipple for MH1

REF ST 19 - 9 - M14x1,5 ST 19 - 9 - R1/4” ST 19 - 13 - M16x1,5 ST 19 - 13 - R3/8”

Hose assembly tool

d 12 14 17

L 20 26 32

T 0,8 0,9 0,9

ST 19

Mat.: Brass

Rp M14x1,5 1/4” BSP M16x1,5 3/8” BSP

d1 9 9 13 13

d2 6 6 9 9

L 34,5 34,5 41,0 41,0

L1 19 19 27 27

SW 17 17 22 22

SM 1

REF

03/06/2010

CAD reference point

SM 1

www.dmeeu.com - 3-43

Mold Cooling

REF MH 1 - 9 - 15,5 MH 1 - 13 - 19 MH 1 - 13 - 23

Accessories

Threadless turn off Pressure plugs REF WV 006 WV 007 WV 008 WV 010 WV 012

L 15 15 15 15 15

BORE HOLE d H13 6 7 8 10 12

Installation Key WV106 / WV306 WV107 / WV307 WV108 / WV308 WV110 / WV310 WV112 / WV312

Installation key, plug extractor incl. REF

Mat.: Tool steel

for plug d 6 7 8 10 12 6 7 8 10 12

WV106 WV107 WV108 WV110 WV112 WV306 WV307 WV308 WV310 WV312

KN 105

d 6 7 8 10 12

Mat.: Brass, O-ring: Viton

L 150 150 150 150 150 300 300 300 300 300

Threadless Pressure plugs REF KN 105 6 KN 105 7 KN 105 8 KN 105 10 KN 105 12 KN 105 14 KN 105 16

L 10 10 11 11 11 13 13

Mat.: Brass, O-ring: Viton

d 6 7 8 10 12 14 16

BORE HOLE d H13 6 7 8 10 12 14 16

Pmax 10 10 10 10 10 10 10

T (째C) 200 200 200 200 200 200 200

03/06/2010

CAD reference point

Installation Instructions KN-WV-AN-V

3-44 - www.dmeeu.com

Accessories

Baffle ribs REF

La 6 6 8 8 10 10 12 12 14 14

320 320 320 320 320

L 208 313 210 315 209 315 212 316 213 318

l 200 305 200 305 200 305 200 305 200 305

l1 6,0 6,0 6,0 6,0 7,0 7,0 9,0 9,0 10,5 10,5

l2 3,5 3,5 3,5 4,5 5,0 5,0 6,0 6,0 7,5 7,5

l3 2,0 2,0 2,0 4,0 3,0 3,0 3,0 3,0 2,5 2,5

S 1,0 1,0 1,0 1,0 1,5 1,5 1,5 1,5 1,5 1,5

R 2,4 2,4 3,4 3,4 3,5 3,5 4,5 4,5 5,5 5,5

o-ring 2x 2x 2x 2x 1x 1x 1x 1x 1x 1x

d1 H13 4 4 5 5 6 6 8 8 10 10

Installation Key

WV106 / WV306 WV106 / WV306 WV108 / WV308 WV108 / WV308 WV110 / WV310 WV110 / WV310 WV112 / WV312 WV112 / WV312 WV112 / WV312 WV112 / WV312

Plate Clamping Plate

03/06/2010

CAD reference point

Mold Cooling

WV 700 6 200 WV 700 6 320 WV 700 8 200 WV 700 8 320 WV 700 10 200 WV 700 10 320 WV 700 12 200 WV 700 12 320 WV 700 14 200 WV 700 14 320

WV 700

T Max.: 200째C

www.dmeeu.com - 3-45

Accessories

BBP - BBJ

REF BBP 0001 BBP 0002 BBP 0003 BBP 0004

D1 10 15 20 25

D2 17 22 28 33

L1 220 300 350 380

L2 55 70 90 115

X min. 12 16 20 24

BBP - BBJ

REF

D1 10 15 20 25

D2 12 16 22 26

S1 1,5 1,8 2,0 2,2

S2 2,0 2,0 2,4 2,4

d 2,4 2,4 2,9 2,9

Mat.: High temperature resistant plastic

Plastic baffle ribs

D3 M6 M8 M12 M16

D4 11,7 15,7 21,7 25,7

L1 180 250 300 390

REF. O-RINGE (VITON 200째C) BBJ 0001 BBJ 0002 BBJ 0003 BBJ 0004

L2 13 16 20 22

S1 1,5 1,8 2,0 2,2

REF. O-RINGE (VITON 200째C) BBJ0101 BBJ0102 BBJ0103 BBJ0104

03/06/2010

CAD reference point

BBP 0101 BBP 0102 BBP 0103 BBP 0104

Mat.: High temperature resistant plastic

Plastic baffle ribs

3-46 - www.dmeeu.com

Accessories

Installation Instructions BBP

03/06/2010

Mold Cooling

Installation Instructions BBP

www.dmeeu.com - 3-47

Accessories

REF BB-100-1/8 BB-200-1/8 BB-125-1/4 BB-250-1/4 BB-150-3/8 BB-300-3/8 BB-200-1/2 BB-400-1/2 BB-300-3/4 BB-500-3/4

R 1/8” BSPT 1/8” BSPT 1/4” BSPT 1/4” BSPT 3/8” BSPT 3/8” BSPT 1/2” BSPT 1/2” BSPT 3/4” BSPT 3/4” BSPT

Brass plug baffles

B 8,2 8,2 11,2 11,2 14,7 14,7 18,2 18,2 23,2 23,2

L1 8 8 10 10 10 10 10 10 12 12

T 1,6 1,6 2,4 2,4 2,4 2,4 2,4 2,4 3,2 3,2

d 8,5 8,5 11,5 11,5 15,0 15,0 18,5 18,5 23,5 23,5

SW 5 5 7 7 8 8 10 10 12 12

03/06/2010

Brass Plug Baffles are constructed entirely of high quality brass with blades brazed to the plugs for long, dependable service. They provide a high pressure seal through a deliberate difference of taper between the plug and the tapped hole.Spiral baffles improve cooling balance by creating turbulent action in the channel providing efficient coolant movement.

L 104 204 131 258 156 309 207 410 309 512

Mat.: Brass

CAD reference point

3-48 - www.dmeeu.com

Accessories

Spiral brass plugs baffles

BBS

Mat.: Brass

REF

R 1/16” BSPT 1/16” BSPT 1/8” BSPT 1/8” BSPT 1/4” BSPT 1/4” BSPT 3/8” BSPT 3/8” BSPT 1/2” BSPT 1/2” BSPT 3/4” BSPT 3/4” BSPT 1” BSPT 1” BSPT

G 51 102 51 102 51 102 51 102 76 127 102 153 127 203

B 6,2 6,2 8,2 8,2 11,2 11,2 14,7 14,7 18,2 18,2 23,2 23,2 28,2 28,2

L 102 202 102 202 127 252 152 302 203 402 302 502 402 602

L1 8 8 8 8 10 10 10 10 10 10 12 12 12 12

T 1,6 1,6 1,6 1,6 2,4 2,4 2,4 2,4 2,4 2,4 3,2 3,2 3,2 3,2

d1 6,5 6,5 8,5 8,5 11,5 11,5 15,0 15,0 18,5 18,5 23,5 23,5 28,5 28,5

ROTATIONS 360° 540° 360° 540° 360° 540° 360° 540° 360° 540° 360° 540° 360° 540°

SW 4 4 5 5 7 7 8 8 10 10 12 12 17 17

03/06/2010

CAD reference point

BBS-100-1/16 BBS-200-1/16 BBS-100-1/8 BBS-200-1/8 BBS-125-1/4 BBS-250-1/4 BBS-150-3/8 BBS-300-3/8 BBS-200-1/2 BBS-400-1/2 BBS-300-3/4 BBS-500-3/4 BBS-400-1 BBS-600-1

www.dmeeu.com - 3-49

Mold Cooling

Rotations

Accessories

REF

M M8x0,75 M8x0,75 M10x1 M10x1 M12x1,5 M12x1,5 M16x1,5 M16x1,5 M20x1,5 M20x1,5 M20x1,5 M20x1,5 M24x2 M24x2

SW 4 4 5 5 6 6 8 8 10 10 10 10 12 12

B 5,8 5,8 7,8 7,8 9,8 9,8 13,8 13,8 17,8 17,8 17,8 17,8 19,8 19,8

L 104 204 104 204 129 254 154 304 154 304 204 404 154 304

Mat.: Brass

L1 8 8 8 8 8 8 10 10 10 10 10 10 12 12

T 1,6 1,6 1,6 1,6 2,0 2,0 2,4 2,4 2,4 2,4 2,4 2,4 2,5 2,5

d 6 6 8 8 10 10 14 14 18 18 18 18 20 20

03/06/2010

CAD reference point

BB-100-M8x0,75 BB-200-M8x0,75 BB-100-M10x1 BB-200-M10x1 BB-125-M12x1,5 BB-250-M12x1,5 BB-150-M16x1,5 BB-300-M16x1,5 BB-150-M20x1,5 BB-200-M20x1,5 BB-300-M20x1,5 BB-400-M20x1,5 BB-150-M24x2 BB-300-M24x2

Brass plug baffles

3-50 - www.dmeeu.com

Accessories

REF

M M8x0,75 M8x0,75 M8x0,75 M10x1 M10x1 M10x1 M12x1,5 M12x1,5 M16x1,5 M16x1,5 M20x1,5 M20x1,5 M24x2 M24x2

G 50 100 150 50 100 150 50 100 50 100 50 100 50 100

SW 4 4 4 5 5 5 6 6 8 8 10 10 12 12

B 5,8 5,8 5,8 7,8 7,8 7,8 9,8 9,8 13,8 13,8 17,8 17,8 19,8 19,8

L 102 202 302 102 202 302 127 252 152 302 152 302 152 302

L1 8 8 8 8 8 8 8 8 10 10 10 10 12 12

T 1,6 1,6 1,6 1,6 1,6 1,6 2,0 2,0 2,4 2,4 2,4 2,4 2,5 2,5

2D1 6 6 6 8 8 8 10 10 14 14 18 18 20 20

Rotations 360° 540° 720° 360° 540° 720° 360° 540° 360° 540° 360° 540° 180° 540°

03/06/2010

CAD reference point

BBS-100-M8x0,75 BBS-200-M8x0,75 BBS-300-M8x0,75 BBS-100-M10x1 BBS-200-M10x1 BBS-300-M10x1 BBS-125-M12x1,5 BBS-250-M12x1,5 BBS-150-M16x1,5 BBS-300-M16x1,5 BBS-150-M20x1,5 BBS-300-M20x1,5 BBS-150-M24x2 BBS-300-M24x2

Mat.: Brass

www.dmeeu.com - 3-51

Mold Cooling

Spiral brass plugs baffles

Accessories

REF V 485 V 4810 V 4815 V 4820 V 445 V 4410 V 4415 V 4420 V 585 V 5810 V 5815 V 5820 V 545 V 5410 V 5415 V 5420

Cascade water junctions

Rp 1/8” 1/8” 1/8” 1/8” 1/4” 1/4” 1/4” 1/4” 1/8” 1/8” 1/8” 1/8” 1/4” 1/4” 1/4” 1/4”

M 356 356 356 356 356 356 356 356 362 362 362 362 362 362 362 362

A 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9

B 19 19 19 19 19 19 19 19 26 26 26 26 26 26 26 26

Mat.: Brass

D 42 42 42 42 42 42 42 42 54 54 54 54 54 54 54 54

C 9 9 9 9 9 9 9 9 12 12 12 12 12 12 12 12

L 50 100 150 200 50 100 150 200 50 100 150 200 50 100 150 200

03/06/2010

The brass tube has the rigidity to maintain uniform spacing inside the water channel and is threaded into the body for firm support. Waterlines may be connected to the same side or opposing sides of the brass hexagonal body.

CAD reference point

Cascade Water Junctions are ideal for cooling plastics molds and die cast dies where drilled waterlines through the block are not possible due to interference with ejector pins, sprue puller pins, etc.

3-52 - www.dmeeu.com

Accessories

Body

Mat.: Brass

Rp 1/8” BSP 1/4” BSP 1/8” BSP 1/4” BSP

V 48 V 44 V 58 V 54

A 9 9 9 9

B 19 19 26 26

D 42 42 56 56

Mat.: Brass

Mat.: Zinc plated

Feed pipes REF

d 6

VR-6x340

L 340

Extension pipes REF VL 1/4” x 50 VL 1/4” x 100 VL 1/4” x 150 VL 1/4” x 200

R 1/4” BSPT 1/4” BSPT 1/4” BSPT 1/4” BSPT

d 9 9 9 9

L 50 100 150 200

Pressure plugs REF

Mat.: Brass

R 1/8” BSPT 1/4” BSPT

L 8 10

SW 5 7

03/06/2010

CAD reference point

AN - 8 AN - 4

C 9 9 12 12

Mold Cooling

REF

www.dmeeu.com - 3-53

Accessories

T 2000

Cascade water junctions

Mat.: Tube: Steel Nickel plated - Cylinder: Mat.: Brass Nickel plated

O-Ring(Viton) Mat. Brass Nickel plated Mat. Steel Nickel plated for Ød 1,25 / 1,65 / 5,45 Mat. Brass Nickel plated for Ød 0,8 / 2,4 / 2,95 / 3,0 / 3,3 / 4 / 5 / 6 / 7,95

REF d1 d x L

d1 10 10 10 10 10 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25

d2 4,2 4,2 4,2 4,2 4,2 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0

d4 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6

d3 1,0 1,5 2,0 3,2 4,0 1,0 1,0 1,5 1,5 2,0 2,0 3,2 3,2 4,0 4,0 4,5 4,5 5,0 5,0 6,0 6,0 7,0 7,0 8,0 8,0 10,0 10,0

L1 15 15 15 15 15 20 20 20 20 20 20 20 20 20 20 20 20 30 30 30 30 30 30 30 30 30 30

L3 1,2 1,2 1,2 1,2 1,2 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6

a 3,0 3,0 3,0 3,0 3,0 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8

b 1,1 1,1 1,1 1,1 1,1 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4

REF. O-RINGS DR 1710 6x2 DR 1710 6x2 DR 1710 6x2 DR 1710 6x2 DR 1710 6x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2

03/06/2010

T2000 10 0,80x160 T2000 10 1,25x160 T2000 10 1,65x160 T2000 10 2,40x160 T2000 10 3,00x160 T2000 16 0,80x160 T2000 16 0,80x300 T2000 16 1,25x160 T2000 16 1,25x300 T2000 16 1,65x160 T2000 16 1,65x300 T2000 16 2,40x160 T2000 16 2,40x300 T2000 16 2,95x160 T2000 16 2,95x300 T2000 16 3,30x160 T2000 16 3,30x300 T2000 25 4,00x160 T2000 25 4,00x300 T2000 25 5,00x160 T2000 25 5,00x300 T2000 25 5,45x160 T2000 25 5,45x300 T2000 25 6,00x160 T2000 25 6,00x300 T2000 25 7,95x160 T2000 25 7,95x300

CAD reference point

Note: T max: 200° C

3-54 - www.dmeeu.com

Accessories

03/06/2010

Mold Cooling

T 2000

www.dmeeu.com - 3-55

Accessories

WWK

Head REF WWK 020 WWK 025 WWK 028 WWK 032 WWK 035 WWK 040 WWK 045 WWK 050

WWM

REF

D 20 25 28 32 35 40 45 50

L2 30 30 30 30 30 30 30 30

Base REF WWF 020 WWF 025 WWF 028 WWF 032 WWF 035 WWF 040 WWF 045 WWF 050

D 20 25 28 32 35 40 45 50

L3 45 45 45 45 45 45 45 45

d 10 10 12 12 14 14 14 14

Plastic cooling cores

03/06/2010

CAD reference point

WWK-WWM-WWF

L1 25 25 25 25 25 25 25 25

Center piece

WWM 020 WWM 025 WWM 028 WWM 032 WWM 035 WWM 040 WWM 045 WWM 050

WWF

D 20 25 28 32 35 40 45 50

3-56 - www.dmeeu.com

Accessories

DUO-Press 60 A B

Technical specification: Pressure: max. 60 bar Weight: 5 kg Piston diameter: piston 1: 16 mm piston 2: 10 mm Test liquids: water or oil REF DUO

To check a system 1. Connect the coupling nut of the pressure hose to the system that needs to be checked. The system should then be filled with a suitable liquid. 2. Put the transparent suction hose in the liquid to be circulated. 3. Use the handle F to push both pistons A and B down to the stop. 4. Screw down both pistons completely by turning the handle clockwise. 5. Turn the steering unit C clockwise until the stop. 6. By turning the handle F gently to the left or right, the catch in the large piston is released, it is now possible to pump up to 15 bar. 7. In order to reach higher pressures with less effort, the handle is first pushed down completely, then turned anticlockwise. The catch engages. 8. By turning the handle further to the left both pistons A and B are separated. 9. It is now possible to reach pressures up to 60 bar effort- lessly by 足pumping through the smallest piston. To empty the system 1. In order to secure both pistons A and B together, the handle F is pushed down fully and turned clockwise. 2. Continue to turn the handle F gently, the pistons are now in the rest position. When the catch D engages, a soft click is heard. 3. Turn the steering unit C anticlockwise. The pressurised fluid flows through the pump system and suction hose back into the tank.

REF DUO-0060

EAS

CAD reference point

Cascade water junctions

03/06/2010

REF EAS-0001

www.dmeeu.com - 3-57

Mold Cooling

Duo Press 60, power pump to test cooling lines for leaks

Accessories

WL - WM - WH

Heat Transfer Rods

Evaporator

Condensor

Conductive grease

Capillary wick

WL 5° - 100° C WM 50° - 250° C WH 150° - 500° C

General description

The DME Heat Transfer Rods are static devices with very high thermal conductivity (over a thousand times greater than copper rods). It allows an important transmission of thermal power with a very low temperature gradient (a few degrees only).

Operation

DME Heat Transfer Rods work on the basis of latent heat with a difference of only about 10°C in temperature between each end. At the “hot” end of the tube, the liquid evaporates and absorbs energy. The resulting vapour moves to the “cold” end of the tube, where it condenses and releases energy. The liquid then flows back to the other end by gravity and capillary action. The latter occurs over a mesh inside the rod.

DME Service

DME provides recommendations on the most efficient use of Heat Transfer Rods in injection moulding or diecasting applications. In most cases, an application analysis will determine the estimated cycle time. Just fill out and fax or email the attached questionnaire. Our application engineers will submit a suitable quotation by return.

Application

Heat Transfer Rods are used in the following industries: - Die casting - Injection moulding for: a) Cooling (molds) b) Pre-heating of material c) Leveling of service temperatures

3-58 - www.dmeeu.com

WLG 5° - 100° C WMG 50° - 250° C WHG 150° - 500° C

Advantages

1. Simplified mold construction The DME Heat Transfer Rods are used in cores, core slides, cavities and other areas of a mold or die requiring cooling or controlled temperatures. In addition, the ability to locate Heat Transfer Rods in areas inaccessible to other cooling devices can further simplify the overall mold design. In most of the cases, the machining and construction time required for the mould is reduced, thus lowering mould making costs. 2. Faster cycle times The cooling lines, throughout the entire mould can be larger in diameter, permitting a higher cooling velocity. A larger volume of fluid flowing through the cooling lines results in a lower overall coolant temperature rise. The ability to transfer heat away from the otherwise inaccessible areas improves the overall cooling rate and reduces the cycle time. 3. Improved product quality The Heat Transfer Rod transfers heat to the coolant, air or mold components, it also dissipates heat evenly along its entire length. This isotherm action provides faster and more uniform cooling, thus eliminating hot spots which cause sink marks, pulling and spotting. 4. Reduced maintenance costs The increased waterline diameter, coolant velocity and heat capacity eliminate scale formation. Consequently, cooling system maintenance and overall operating costs are almost nil. 5. Retrofit in existing molds and dies In addition to their many applications Heat Transfer Rods have been retrofitted as replacement parts for bubblers of baffles and provide heat transfer in previously uncooled areas.

03/06/2010

Sheath

Accessories

WL-2-50 WL-2-65 WL-2-80 WL-2-90 WL-2-120 WL-3-50 WL-3-65 WL-3-80 WL-3-90 WL-3-120 WL-4-50 WL-4-65 WL-4-80 WL-4-90 WL-4-120 WL-4-160 WL-4-200 WL-5-50 WL-5-65 WL-5-80 WL-5-90 WL-5-120 WL-5-160 WL-5-200 WL-6-50 WL-6-65

d 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 5 5 6 6

L 50 65 80 90 120 50 65 80 90 120 50 65 80 90 120 160 200 50 65 80 90 120 160 200 50 65

REF(G) WL-6-80 WL-6-90 WL-6-120 WL-6-160 WL-6-200 WL-6-270 WL-8-50 WL-8-65 WL-8-80 WL-8-90 WL-8-120 WL-8-160 WL-8-200 WL-8-270 WL-10-50 WL-10-65 WL-10-80 WL-10-90 WL-10-120 WL-10-160 WL-10-200 WL-10-270 WL-10-320 WL-12-50 WL-12-65 WL-12-80

d 6 6 6 6 6 6 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 12 12 12

L 80 90 120 160 200 270 50 65 80 90 120 160 200 270 50 65 80 90 120 160 200 270 320 50 65 80

REF(G) WL-12-90 WL-12-120 WL-12-160 WL-12-200 WL-12-270 WL-12-320 WL-16-50 WL-16-65 WL-16-80 WL-16-90 WL-16-120 WL-16-160 WL-16-200 WL-16-270 WL-16-320 WL-20-50 WL-20-65 WL-20-80 WL-20-90 WL-20-120 WL-20-160 WL-20-200 WL-20-270 WL-20-320

d 12 12 12 12 12 12 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 20

L 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320

03/06/2010

CAD reference point

REF(G)

www.dmeeu.com - 3-59

Mold Cooling

WL(G)

Heat Transfer Rods

Accessories

WM(G)

d 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 5 5 6 6

L 50 65 80 90 120 50 65 80 90 120 50 65 80 90 120 160 200 50 65 80 90 120 160 200 50 65

d 6 6 6 6 6 6 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 12 12 12

L 80 90 120 160 200 270 50 65 80 90 120 160 200 270 50 65 80 90 120 160 200 270 320 50 65 80

REF(G) WL-12-90 WM-12-120 WL-12-160 WL-12-200 WM-12-270 WL-12-320 WL-16-50 WL-16-65 WL-16-80 WL-16-90 WL-16-120 WM-16-160 WL-16-200 WL-16-270 WL-16-320 WM-20-50 WL-20-65 WL-20-80 WL-20-90 WM-20-120 WL-20-160 WL-20-200 WL-20-270 WL-20-320

d 12 12 12 12 12 12 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 20

L 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320

03/06/2010

CAD reference point

REF(G)

Heat Transfer Rods

3-60 - www.dmeeu.com

Accessories

REF(G)

d 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 5 5 6 6

L 50 65 80 90 120 50 65 80 90 120 160 200 50 65 80 90 120 160 200 50 65

REF(G) WH-6-80 WH-6-90 WH-6-120 WH-6-160 WH-6-200 WH-6-270 WH-8-50 WH-8-65 WH-8-80 WH-8-90 WH-8-120 WH-8-160 WH-8-200 WH-8-270 WH-10-50 WH-10-65 WH-10-80 WH-10-90 WH-10-120 WH-10-160 WH-10-200 WH-10-270 WH-10-320 WH-12-50 WH-12-65 WH-12-80

d 6 6 6 6 6 6 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 12 12 12

L 80 90 120 160 200 270 50 65 80 90 120 160 200 270 50 65 80 90 120 160 200 270 320 50 65 80

REF(G) WH-12-90 WH-12-120 WH-12-160 WH-12-200 WH-12-270 WH-12-320 WH-16-50 WH-16-65 WH-16-80 WH-16-90 WH-16-120 WH-16-160 WH-16-200 WH-16-270 WH-16-320 WH-20-50 WH-20-65 WH-20-80 WH-20-90 WH-20-120 WH-20-160 WH-20-200 WH-20-270 WH-20-320

d 12 12 12 12 12 12 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 20

L 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320

03/06/2010

CAD reference point

WH-3-50 WH-3-65 WH-3-80 WH-3-90 WH-3-120 WH-4-50 WH-4-65 WH-4-80 WH-4-90 WH-4-120 WH-4-160 WH-4-200 WH-5-50 WH-5-65 WH-5-80 WH-5-90 WH-5-120 WH-5-160 WH-5-200 WH-6-50 WH-6-65

www.dmeeu.com - 3-61

Mold Cooling

WH(G)

Heat Transfer Rods

Accessories

DME 63 - MS 110 - MS 120

REF

Quantity 400 ml 450 gr 10 gr

DME 63 MS 110 MS 120

Working range The DME Heat Transfer Rods contain heat exchange fluid specially selected for the temperature of operation. They are available in 3 Series providing high transfer efficiency over a given range of temperatures. For low and medium temperatures, the WL Series covers the range from 5 to 100°C and the WM Series from 50°C to 250°C. For high temperatures, the WH Series covers the range from 150°C to 500°C. It is always recommended to choose the largest diameter and greatest length. Graphs should not be used for determining energy values. At each end of each curve, there is a critical zone in which the operation of the Heat Transfer Rod does not present the best guarantee of efficiency.

Operating Temperature

03/06/2010

See D-M-E

3-62 - www.dmeeu.com

Accessories

Installation Instruction WL(G) - WM(G) - WH(G)

With proper installation, the rod may last as long as the mold. Efficiency of the Heat Transfer Rods varies, according to their position, length and diameter. A correct working action of the rod is obtained by reducing the thermal resistances to a minimum by using a thermal bond of the DME Heat Transfer Paste 63. As the fluid inside the rod circulates by gravity and capillarity, the best position for the rod is the vertical position (bottom: heat source + evaporation / top: cold section + condensation).

Recommended C

Recommended

The less efficient position is the reserved position (bottom: cold section + condensation / top: heat source + evaporation).

• Drill a blind hole of 0,1 mm larger than the nominal diameter of the rod for diameters ranging from 2 to 10 mm and 0,2 mm for those larger than 12 mm. • Make sure no chips remain into the drilled hole. • Insert into the hole the DME Heat Transfer Paste 63 which will insure a thermal contact (thermal bond) between the rod and the steel mass of the mould. • Push the rod into the hole, thus allowing the Heat Transfer Paste 63 to drive back along the hole wall.

Mold Cooling

C = condensator + cold section E = evaporator + heat source

Avoid where possible

03/06/2010

Not recommended

www.dmeeu.com - 3-63

Accessories

Installation Instruction WL(G) - WM(G) - WH(G)

Irregular shapes of the zone to be cooled As a general rule, it is advisable to install a Heat Transfer Rod with maximum diameter and maximum length acceptable. When there is a narrow section into the zone to be cooled, where a small diameter should be necessary, it is better to install the rod farther away from the surface to be cooled in order to have a bigger diameter rather than to install a small diameter closer to the surface to be cooled.

INFO contact D-M-E

03/06/2010

Examples Inside a core: 1) All types: without cooling lines (thermal conduction into the cold part of the mould). 2) Heat Transfer Rod not in contact with the cooling fluid. The transfer is obtained by means of a cooling line circulating close to the end of the rod. 3) Cooling by means of air circulation. It is however preferable to allow the heat transfer by thermal conduction into the mould rather than by air circulation, the thermal exchanges being low in this latter case.

3-64 - www.dmeeu.com

Accessories

d1 10 10 100 100 105 12 12 12 120 13 130 14 14 140 150 150 16 16 17 18 185 20 20 20 210 22 26

d2 2,00 3,00 3,00 4,00 4,00 1,50 2,00 3,00 2,00 3,00 5,00 1,60 2,00 4,00 2,00 4,00 1,25 2,00 3,00 1,50 6,00 2,00 3,00 4,00 4,00 3,00 3,00

da 13,2 14,8 104,8 106,4 111,4 14,2 15,2 16,8 123,2 17,8 138,0 16,6 17,2 146,4 153,2 156,4 18,0 19,2 21,8 20,4 194,6 23,2 24,8 26,4 216,4 26,8 30,8

de1 13,2 14,8 104,8 106,4 111,4 14,8 15,2 16,8 123,2 17,8 138 16,6 17,2 146,4 153,2 156,4 18,0 19,2 21,8 20,4 194,6 23,2 24,8 26,4 216,4 26,8 30,8

de2 10 10 100 100 105 12 12 12 120 13 130 14 14 140 150 150 16 16 17 18 185 20 20 20 210 22 26

dm 12,00 13,00 103,00 104,00 109,00 13,50 14,00 15,00 122,00 16,00 135,00 15,60 16,00 144,00 152,00 154,00 17,25 18,00 20,00 19,50 191,00 22,00 23,00 24,00 214,00 25,00 29,00

b 2,6 3,9 3,9 5,2 5,2 1,9 2,6 3,9 2,6 3,9 6,5 2,0 2,6 5,2 2,6 5,2 1,6 2,6 3,9 1,9 7,5 2,6 3,9 5,2 5,2 3,9 3,9

t 1,6 2,4 2,4 3,2 3,2 1,2 1,6 2,4 1,6 2,4 4,0 1,3 1,6 3,2 1,6 3,2 1,0 1,6 2,4 1,2 4,8 1,6 2,4 3,2 3,2 2,4 2,4

03/06/2010

CAD reference point

REF DR 1700 10 x 2,00 DR 1700 10 x 3,00 DR 1700 100 x 3,00 DR 1700 100 x 4,00 DR 1700 105 x 4,00 DR 1700 12 x 1,50 DR 1700 12 x 2,00 DR 1700 12 x 3,00 DR 1700 120 x 2,00 DR 1700 13 x 3,00 DR 1700 130 x 5,00 DR 1700 14 x 1,60 DR 1700 14 x 2,00 DR 1700 140 x 4,00 DR 1700 150 x 2,00 DR 1700 150 x 4,00 DR 1700 16 x 1,25 DR 1700 16 x 2,00 DR 1700 17 x 3,00 DR 1700 18 x 1,50 DR 1700 185 x 6,00 DR 1700 20 x 2,00 DR 1700 20 x 3,00 DR 1700 20 x 4,00 DR 1700 210 x 4,00 DR 1700 22 x 3,00 DR 1700 26 x 3,00

DR 1700

Mat.: Perbunan Hardness: ~72 Shore T= -40째C --> 100째C

www.dmeeu.com - 3-65

Mold Cooling

O-Rings

Accessories

d1 27 30 30 30 32 35 38 40 40 40 42 45 48 50 50 52 59 6 6 60 60 70 70 8 80 80 84 90

d2 3,20 2,00 3,00 4,00 4,00 3,20 4,00 2,00 3,00 4,00 3,00 4,00 4,00 2,00 4,00 3,00 3,00 2,00 2,50 3,00 4,00 3,00 4,00 2,00 2,80 4,00 3,00 4,00

da 32,2 33,2 34,8 36,4 38,4 40,2 44,4 43,2 44,8 46,4 46,8 51,4 54,4 53,2 56,4 56,8 63,8 9,2 10,0 64,8 66,4 74,8 76,4 11,2 84,4 86,4 88,8 96,4

Mat.: Perbunan Hardness: ~72 Shore T= -40째C --> 100째C

de1 32,2 33,2 34,8 36,4 38,4 40,2 44,4 43,2 44,8 46,4 46,8 51,4 54,4 53,2 56,4 56,8 63,8 9,2 10,0 64,8 66,4 74,8 76,4 11,2 84,4 86,4 88,8 96,4

de2 27 30 30 30 32 35 38 40 40 40 42 45 48 50 50 52 59 6 6 60 60 70 70 8 80 80 84 90

dm 30,20 32,00 33,00 34,00 36,00 38,20 42,00 42,00 43,00 44,00 45,00 49,00 52,00 52,00 54,00 55,00 62,00 8,00 8,50 63,00 64,00 73,00 74,00 10,00 82,80 84,00 87,00 94,00

b 4,2 2,6 3,9 5,2 5,2 4,2 5,2 2,6 3,9 5,2 3,9 5,2 5,2 2,6 5,2 3,9 3,9 2,6 3,2 3,9 5,2 3,9 5,2 2,6 3,7 5,2 3,9 5,2

t 2,6 1,6 2,4 3,2 3,2 2,6 3,2 1,6 2,4 3,2 2,4 3,2 3,2 1,6 3,2 2,4 2,4 1,6 2,0 2,4 3,2 2,4 3,2 1,6 2,2 3,2 2,4 3,2

03/06/2010

REF DR 1700 27 x 3,20 DR 1700 30 x 2,00 DR 1700 30 x 3,00 DR 1700 30 x 4,00 DR 1700 32 x 4,00 DR 1700 35 x 3,20 DR 1700 38 x 4,00 DR 1700 40 x 2,00 DR 1700 40 x 3,00 DR 1700 40 x 4,00 DR 1700 42 x 3,00 DR 1700 45 x 4,00 DR 1700 48 x 4,00 DR 1700 50 x 2,00 DR 1700 50 x 4,00 DR 1700 52 x 3,00 DR 1700 59 x 3,00 DR 1700 6 x 2,00 DR 1700 6 x 2,50 DR 1700 60 x 3,00 DR 1700 60 x 4,00 DR 1700 70 x 3,00 DR 1700 70 x 4,00 DR 1700 8 x 2,00 DR 1700 80 x 2,80 DR 1700 80 x 4,00 DR 1700 84 x 3,00 DR 1700 90 x 4,00

O-Rings

CAD reference point

DR 1700

3-66 - www.dmeeu.com

Accessories

03/06/2010

CAD reference point

REF DR 1710 3,50 x 1,50 DR 1710 5,50 x 1,50 DR 1710 6,00 x 2,00 DR 1710 6,35 x 1,78 DR 1710 7,50 x 1,50 DR 1710 8,00 x 2,50 DR 1710 10,00 x 2,50 DR 1710 12,00 x 2,00 DR 1710 12,00 x 2,50 DR 1710 12,42 x 1,78 DR 1710 14,00 x 2,50 DR 1710 16,00 x 2,50 DR 1710 17,00 x 3,00 DR 1710 20,00 x 3,00 DR 1710 21,00 x 2,00 DR 1710 21,95 x 1,78 DR 1710 23,00 x 3,00 DR 1710 25,00 x 3,00 DR 1710 27,00 x 3,00 DR 1710 30,00 x 3,00 DR 1710 35,00 x 3,00 DR 1710 40,00 x 3,00 DR 1710 45,00 x 3,00 DR 1710 55,00 x 3,00 DR 1710 58,00 x 3,00 DR 1710 64,00 x 4,00 DR 1710 74,00 x 4,00 DR 1710 84,00 x 4,00 DR 1710 94,00 x 4,00 DR 1710 104,00 x 4,00 DR 1710 120,00 x 4,00 DR 1710 134,00 x 4,00 DR 1710 155,00 x 4,00

DR 1710

Mat.: FPM (Viton) Hardness: ~80 Shore. T max: +200째C air-permanent. +250째C air-temporary. +100째C water-permanent

d1 3,50 5,50 6,00 6,35 7,50 8,00 10,00 12,00 12,00 12,42 14,00 16,00 17,00 20,00 21,00 21,95 23,00 25,00 27,00 30,00 35,00 40,00 45,00 55,00 58,00 64,00 74,00 84,00 94,00 104,00 120,00 134,00 155,00

d2 1,50 1,50 2,00 1,78 1,50 2,50 2,50 2,00 2,50 1,78 2,50 2,50 3,00 3,00 2,00 1,78 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00

da 5,7 7,7 9,0 9,1 9,7 11,7 13,7 15,0 15,7 15,1 17,7 19,7 21,6 24,6 24,0 24,6 27,6 29,6 31,6 34,6 39,6 44,6 49,6 59,6 62,6 70,2 80,2 90,2 100,2 110,2 126,2 140,2 161,2

de1 6 8 10 10 10 12 14 16 16 16 18 20 22 25 25 25 28 30 32 35 40 45 50 60 63 70 80 90 100 110 126 140 161

de2 3,5 5,5 6,0 6,5 7,5 8,0 10,0 12,0 12,0 12,5 14,0 16,0 17,0 20,0 21,0 22,0 23,0 25,0 27,0 30,0 35,0 40,0 45,0 55,0 58,0 64,0 74,0 84,0 94,0 104,0 120,0 134,0 155,0

dm 5,00 7,00 8,00 8,13 9,00 10,50 12,50 14,00 14,50 14,20 16,50 18,50 20,00 23,00 23,00 23,73 26,00 28,00 30,00 33,00 38,00 43,00 48,00 58,00 61,00 68,00 78,00 88,00 98,00 108,00 124,00 138,00 159,00

b 1,9 1,9 2,7 2,2 1,9 3,2 3,2 2,7 2,2 3,2 3,2 3,9 3,9 2,7 2,2 3,9 3,9 3,9 3,9 3,9 3,9 3,9 3,9 3,9 3,9 5,2 5,2 5,2 5,2 5,2 5,2 5,2 5,2

t 1,20 1,20 1,50 1,45 1,20 2,00 2,00 1,50 2,00 1,45 2,00 2,00 2,40 2,40 1,50 1,45 2,40 2,40 2,40 2,40 2,40 2,40 2,40 2,40 2,40 3,20 3,20 3,20 3,20 3,20 3,20 3,20 3,20

www.dmeeu.com - 3-67

Mold Cooling

O-Rings

Cooling Manifold • • • • •

•

www.dmeeu.com

Cooling manifold

Info

Cooling Manifold · · · · · ·

One piece Aluminium Extrusion Anodized Corrosion resistant / No Welds Standard Inlets: 1 ½” (2 included per system) Predrilled Mounting Holes Red / Blue Marking plate Included Specials upon demand

Variants

A B Velocity of cooling water 14

DME cooling manifold

Info

Cooling time

Traditional cooling connection

S=1,5mm X=25mm Y=15mm

0,5

1,5

2,5

Twater = 20°C

S=1,5mm X=25mm Y=15mm

1,5

2,5

m/s

Cooling time

Single option (Upon request)

Cooling water temperature

Velocity of cooling water

Double option On top of Twater = 20°C mold/machine

m/s

14 12

Double option On side of the mold/machine

S=1,5mm X=25mm Y=15mm

0 °C

Cooling water temperature 14

Cooling time

Parallel 12

Serial

S=1,5mm X=25mm Y=15mm

0 °C

S=1,5mm X=25mm Y=15mm

High flow Low pressure loss 3-70 - www.dmeeu.com

Low flow High pressure loss

03/06/2010

Cooling manifold

Example L

For use

Y/Z

Nipple/plug Nipple/plug Nipple/plug Valves

1/4" 3/8" M14x1,5 1/2" / M16x1,5 3/4" / M24x1,5 upon request

27,50 mm 33,00 mm 41,25 mm Minimum 50 when using collector valves with handle

How to order* Number of holes per row Thread upper row "Y" Thread lower row "Z"

Example:

· ·

COLM

2x7

REF

N° holes

3/8

Distance "X" Total length manifold

3/8

Thread Y Thread Z

268

Total Length

Mold Cooling

· · ·

mandatory info to be supplied by customer

Standard accessories available

03/06/2010

Collector Valve with Handle ½” Ref: CVH12 For use with X= 41.5 mm

GK Extension Brass ½” Length 50 mm Ref: GKMF12 To be used for second row

FLOW METER with Mechanical Regulation BSP ½” (Female) - BSP ¾” (Male) Hexagonal: SW19 Full Length: 81mm Flow capacity: 2 - 8 lt/min Temperature Range: +0°C - +100 °C Working Pressure: max 10 Bar Springs: Stainless Steel Indicator Plastic Seals: Buna Article number: FM 1234

Standard Inlets: 1 ½” : Ref: COMFD0001

* Upon request www.dmeeu.com - 3-71

03/06/2010

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03/06/2010

Technical Data

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Technical data

International Thread Standards The most frequently used thread standard is the metric ISO Thread. However, there are other thread standards as well. These are either based on foreign standards or are used for special applications. E.G. in the medical technology, in aeronautical engineering or astronautics. The most common threads are: • ISO Thread (metric) • Pipe Thread • Knuckle Thread • Whitworth Thread • Trapezoidal Thread • Buttress Thread The thread abbreviation includes the thread code letter and the nominal thread diameter or the thread size. Additional values for pitch or TPI, tolerance, multi-lead, taper and left-handedness are added. Often threads that are according to DIN Standard have the major DIN number put in front of the thread abbreviation. Talking of screws the major diameter for screws is determined by the thread tips. The minor diameter by the groove of the thread. The pitch diameter is the distance of two opposite flanks or the distance of the center line of the profile.

Thread Specifications Abbreviation ISO NC UNC NF UNF UNEF UN UNS NPT NPTF NPS NPSM NPSF BSW BSF BSP BSPT BA

Country USA USA USA USA USA USA USA USA USA USA USA USA GB GB GB GB GB

Thread Angle ° 60° 60° 60° 60° 60° 60° 60° 60° 60° 60° 60° 60° 60° 55° 55° 55° 55° 47°

Description International Organization for Standardization National Coarse Unified National Coarse National Fine Unified National Fine Unified National Extra Fine Unified National 8-, 12- and 16 pitch Series Special Threads of American National Form National Taper Pipe 1:16 National Taper Pipe Dryseal 1:16 National Standard Straight Pipe National Standard Straight Pipe for free fitting mechanical National Standard Internal Straight Pipe Dryseal British Standard Withworth Coarse British Standard Fine British Strandard Pipe British Standard Pipe Taper British Standard Association

Whitworth Tapered Pipe Thread DIN 2999 _ BSPT (British Standard Tapered Pipe) Whitworth Pipe Thread for pipes and fittings. Parallel female thread and tapered male thread (taper 1 : 16). An appropriate sealing compound can be used in the thread to ensure a leak-proof joint.

Thread Specifications Female Thread Diameter Rp 1/16” Rp 1/8” Rp 1/4” Rp 3/8” Rp 1/2” Rp 3/4” Rp 1” Rp 1 1/4” Rp 1 1/2” Rp 2” Rp 2 1/2” Rp 3” R 4” Rp 5” Rp 6”

Pipe Minor Diameter mm 3 6 8 10 15 20 25 32 40 50 65 80 100 125 150

Pipe Major Diameter mm 7,723 9,728 13,157 16,662 20,995 26,441 33,249 41,910 47,803 59,614 75,184 87,884 113,030 138,430 163,830

Tapping Drill Size mm 6,561 8,566 11,445 14,950 18,631 24,117 30,291 38,952 44,845 56,656 72,226 84,926 110,072 135,472 160,872

TPI 28 28 19 19 14 14 11 11 11 11 11 11 11 11 11

Pitch mm 0,907 0,907 1,337 1,337 1,814 1,814 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 03/06/2010

Male Thread Diameter R 1/16” R 1/8” R 1/4” R 3/8” R 1/2” R 3/4” R 1” R 1 1/4” R 1 1/2” R 2” R 2 1/2” R 3” R 4” R 5” R 6”

3-74 - www.dmeeu.com

Technical data

Whitworth Pipe Thread DIN ISO 228 BSP (British Standard Pipe) British Standard Pipe Thread, with sealant compound (parallel, cylindrical), external = G

Thread Specifications Nominal Diameter

Minor Diamter Nut mm 8,85 11,89 15,39 19,17 21,13 24,66 28,42 30,93 35,58 39,59 42,00 45,48 51,43 57,29 63,39 72,86 79,21 85,56 91,66 98,01 104,30 110,71

Tapping Drill Size 8,80 11,80 15,25 19,00 21,00 24,50 28,25 30,75 35,30 39,25 41,70 45,25 51,10 57,00 63,10 72,60 78,90 85,30 91,50 97,70 104,00 110,40

TPI 28 19 19 14 14 14 14 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11

Pitch mm 0,907 1,337 1,337 1,814 1,814 1,814 1,814 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309

03/06/2010

Mold Cooling

G 1/8” G 1/4” G 3/8” G 1/2” G 5/8” G 3/4” G 7/8” G 1” G 1 1/8” G 1 1/4” G 1 3/8” G 1 1/2” G 1 3/4” G 2” G 2 1/4” G 2 1/2” G 2 3/4” G 3” G 3 1/4” G 3 1/2” G 3 3/4” G 4”

Major Diameter 9,73 13,16 16,66 20,95 22,91 26,44 30,20 33,25 37,90 41,91 44,32 47,80 53,74 59,61 65,71 75,18 81,53 87,88 93,98 100,33 106,68 113,03

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Technical data

UNEF Thread ANSI B1.1 UNEF - Unified Extra Fine Thread, which is used for special purposes

Thread Specifications Nominal Diameter

Major Diameter Inch

N 12 - 32 UNEF 1/4” - 32 UNEF 5/16” - 32 UNEF 3/8” - 32 UNEF 7/16” - 28 UNEF 1/2” - 28 UNEF 9/16” - 24 UNEF 5/8” - 24 UNEF 11/16” - 24 UNEF 3/4” - 20 UNEF 13/16” - 20 UNEF 7/8” - 20 UNEF 15/16” - 20 UNEF 1” - 20 UNEF 1 1/16” - 18 UNEF 1 1/8” - 18 UNEF 1 1/4” - 18 UNEF 1 5/16” - 18 UNEF 1 3/8” - 18 UNEF 1 7/16” - 18 UNEF 1 1/2” - 18 UNEF 1 9/16” - 18 UNEF 1 5/8” - 18 UNEF 1 11/16” - 18 UNEF

Major Diameter mm

0,216 0,250 0,313 0,375 0,438 0,500 0,563 0,625 0,688 0,750 0,813 0,875 0,938 1,000 1,063 1,125 1,250 1,313 1,375 1,438 1,500 1,563 1,625 1,688

Tapping Drill Size mm

5,486 6,350 7,938 9,525 11,112 12,700 14,288 15,875 17,462 19,050 20,638 22,225 23,812 25,400 26,988 28,575 31,750 33,338 34,925 36,512 38,100 39,688 41,275 42,862

TPI

4,80 5,70 7,25 8,85 10,35 11,80 13,40 15,00 16,60 18,00 19,60 21,15 22,70 24,30 25,80 27,35 30,55 32,10 33,70 35,30 36,90 38,55 40,10 41,60

Pitch mm

32 32 32 32 28 28 24 24 24 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18

0,794 0,794 0,794 0,794 0,907 0,907 1,058 1,058 1,058 1,270 1,270 1,270 1,270 1,270 1,411 1,411 1,411 1,411 1,411 1,411 1,411 1,411 1,411 1,411

ISO Metric Coarse Thread DIN 13 Thread Specifications Pitch mm 0,25 0,25 0,25 0,30 0,35 0,35 0,40 0,45 0,45 0,50 0,60 0,70 0,75 0,80 1,00 1,00 1,25

Tapping Drill Size mm 0,75 0,85 0,95 1,10 1,25 1,45 1,60 1,75 2,05 2,50 2,90 3,30 3,70 4,20 5,00 6,00 6,80

Nominal Diameter M 9,0 10,0 11,0 12,0 14,00 16,00 18,00 20,00 22,00 24,00 27,00 30,00 33,00 36,00 39,00 42,00 45,00

Pitch mm 1,25 1,50 1,50 1,75 2,00 2,00 2,50 2,50 2,50 3,00 3,00 3,50 3,50 4,00 4,00 4,50 4,50

Tapping Drill Size mm 7,80 8,50 9,50 10,20 12,00 14,00 15,50 17,50 19,50 21,00 24,00 26,50 29,50 32,00 35,00 37,50 40,50

Nominal Diameter M 48,00 52,00 56,00 60,00 64,00 68,00

Pitch mm 5,00 5,00 5,50 5,50 6,00 6,00

Tapping Drill Size mm 43,00 47,00 50,50 54,50 58,00 62,00

03/06/2010

Nominal Diameter M 1,0 1,1 1,2 1,4 1,6 1,8 2,0 2,2 2,5 3,0 3,5 4,0 4,5 5,0 6,0 7,0 8,0

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