“GARMENTS IMPROVING PRODUCTION QUALITY THROUGH EFFECTIVE HUMAN RESOURCE MANGEMENT”
INTRODUCTION: We are living a time that needs and demands special attention and firm commitment towards practicing ethical norms and value and environmental safety at all the manufacturing facilities. The management of Mohammadi group has a great responsibility to influence the conditions under which it manufactures the product. While accepting the facts the management understands and respects the different norms, ethic and values it encounter and does not compromise violation of any human right and the fundamental compliance issues at work place. The management always prefer that it all activity in the interest of society, national community and company itself. OBJECTIVE OF THE STUDY
General objective: The general objective of this report is to express the practical experience by working in a company and to link the theoretical knowledge with its application in the real life situation. The report also aims at acquiring first hand knowledge “Improving production quality through effective human resource management” as well to suggest ways and means to improve the current practices.
Specific objective: •
Analyze the organizational activities
•
Analyze the specific activities like production process.
•
To identify the imperative process of production those are the basis of garments manufacturing.
•
To identify the types quality improving plan. Explain the identifies issues which can help them to provide effective human resource management. WHY HUMAN RESOURCES MANAGEMENT PRACTISE IS NECESSARY FOR A COMPANY?
A HR manager doesn’t want to: •
Hire the wrong person for the job.
•
Experience high turnover.
•
Find people not doing their best.
•
Waste time with useless interviews.
•
Have your company to court because of your discriminatory actions.
Major outlines to manager responsibilities for effective human resource management: •
Placing the right person on the right job.
•
Starting new employees in the organization (orientation).
•
Training employees for jobs that are new to them.
•
Staff appraisal.
•
Improving the job performance of each person.
•
Recognition.
•
Staff motivation.
•
Gaining created cooperation and developing smooth working relationships.
•
Interpreting the company’s policies and procedures.
•
Controlling labor cost.
•
Developing the ability of each parson.
•
Creating and maintaining department morals.
Human resource management is the key elements for any development organization. Through an effective human resource management expected and satisfactory result can be achive quality of production can be ensure if human resource management is established properly and effectively. S NAHAR GARMENTS:
S Nahar garments is a sister concern of MOHAMMADI GROUP being a company of the leading privet sector business. It gives the highest value of its entire component contributing to the production, management and revenues where the human resource was conceder as the prim factor. An excellent environment in human resource management having very good employee–management communication and relationship, attractive remuneration, benefit and incentive schemes, super working condition maintaining the international standers of compliance have ensure the highest level of job satisfaction and resulted to retaining of skilled manpower through whom brought the sheer success for the company. S Nahar is a ISO certified company because of their good quality assurance in every sector they got this international standard certificate.
At the same time the company believes its employee is the asset of the company and they are the most important element of their precious environment Company profile: An S Nahar garment is a modern garments engaged exclusively in development and production of readymade garments. Here is a profile of S Nahar garments in belowName of the Company: S Nahar garments and textile mills ltd Establishment:
: 1985
In charge:
: Mr.Ataur Rahaman (G.M)
Line:
: 06.
Listing Status:
: Privet Limited Company
Work Force:
: 756.
Machine:
: 371.
Space:
: 34,000 Sq ft.
Main Products:
:Woven Shirts - Men’s, Ladies & Children’s Item.
Production Capacity
: 8,000 Dz. / Month.
* Factory Address *
* Head Office Address *
34, Kazi Nazrul Islam Avenue,
93, Motijheel C/A (2nd floor)
Dhaka-1215, Dhaka, Bangladesh.
Dhaka - 1000, Dhaka, Bangladesh.
Tel.
Tel-
: 9562681-2, 956268, 9562688.
Fax
: 00 88 2 9562687
Fax
: 00 88 2 9118466, 8127163, : 00 88 2 8110516.
: habib@mohammadigroup-hr.com
Contact Person
: Mr. N. M. Habibur Rahman. (M D) : Mr. Animesh Ganguly. (Director)
Main Customers of S. Nahar Garments & Textile Mills Ltd:
SL. 01. 02. 03. 04. 05. 06.
Buyer’s Name Euro Fashion Chaps Sears Primark / Hof / Fairdeal HBC / Zellers Mosgen
07. 08. 09.
Yves Dorsey. Raymond Karstadt /
10. 11.
Quelle. Corona John Forsyth
Neckermann
Country UK U.S.A U.S.A U.K Canada Germany
Item Men’s, Ladies & Boy’s Shirts. -Do-Do-Do-Do-Do-
France India / Germany
-Do-Do-Do-
Italy Canada
-Do-Do-
FACTORY OUT LOOK
FEBRIC INSPECTION
CUTTING SECTION
SEWING SECTION
FINISHING SECTION
EMERGENCY EXIT Machine List S/No
Name of Machine
Qty.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Single Needle Lock Stitch 130 Single Needle Chain Stitch 04 Two Needle Lock Stitch 08 Feed off the Arm 08 Over Lock ( 5 Thread ) 12 Kansai Special (Top Centre) 04 Button Hole 08 Button Stitch 10 Armhole Fusing 02 Top Fusing ( machine ) 03 Vertical Trimmer 03 Collar Forming 04 Collar Point Turning 04 Air Compressor 02 Band knife welding machine 01 Generator 01 *Grand Total # 244*
S/No
Name of Machine
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Cuff Forming Bar tuck Machine Cutting Machine Fabric ex. spreader Fabric Inspection Light Box Band Knife Machine Thread Sucking Carton Strapping Naomoto Steam Boiler Vite Voiler Viet Iron Vacuum table Spot Remover Sets Folding Table
Functional Departments: Sample Section: Sample section made flowing types of sample •
Proto sample: 1st sample submit to buyer.
•
Fit sample : Fit sample made after the approval of proto sample.
Qty. 02 04 04 01 01 01 02 01 01 04 01 01 12 01 12
•
P P Sample : Pre production sample made just before the production.
•
Top Sample : Top sample is a production sample. The production
sample be taken
from the actual production line. STORE: •
After receiving of goods INVENTORY should take place IMMEDIATELY.
•
Check consumption and quality of fabrics and accessories and submit report to merchandiser as well as P.M. as soon as possible
•
If any discrepancy found, take action without any delay and keep pushing to the concern person unless the problem is solved.
•
Keep records up-to-date of all incoming and outgoing.
•
It is important that, you keep all the records up-dated.
•
Remember store is the heart of garment industry.
Store section inspects fabric accordance with the “Four Points System.” The system are as flow: -Fault less than 3”/7.5 CM in length
- 1 point
-Fault up to 3”/7.5 CM to 6”/15 CM in length
- 2 points
-Fault over 6”/15 CM to 9”/22.5 CM in length
- 3 points
-Fault over 9”/22.5 CM in length
- 4 points
-Hole size less than or equal to 1”/2.5 CM -Hole size more than 1”/2.5 CM
- 2 points - 4 points
CUTTING SECTION: It is understood that once fabrics are being cut everything is over. You have no scope to change even a minor point required to be changed. Therefore, before we go for cutting we should:
•
Check width, shade and quality of fabric.
•
Confirm the face of fabric
•
Check lay – face, shade, width and height.
•
Check maker weather it is in accordance with the quality of fabric or not.
•
Cut fabric smoothly so that the shape of parts remains as per pattern.
•
Check each part with pattern so that any discrepancy in cutting can be short out and replaced before it go in to line.
•
Bundling and numbering should be maintained to avoid shading.
•
Maintain register of your supply in size and color way quantity.
PRODUCTION: •
Before you go into any production, clean all the machines.
•
Compare approved sample before you go into production.
•
Make operator understand that, what has to be done.
•
Make in line Q.C. understand that, what has to be checked.
•
Make sure that, every operation done properly.
•
Check measurement price by price in line where it is required.
•
Avoid dumping in line. Neither on table nor under the machine.
•
Don’t keep any goods on the floor.
•
Insure that, no dirty or oil mark in garment.
•
If any fault is found, don’t lay it down for next day. Rectify it within production hour.
•
Please cut thread as much as possible in line.
•
Ensure quality that is :
•
All parts joint properly
•
All measurements are acceptable
•
No shade garments is made
•
No joint stitch, broken stitch and skid stitch is here.
•
No dirty or oil mark is here.
•
No uncut threat is here.
NOW YOUR GOODS ARE GOOD ENOUGH FOR SHIPMENT:
Finishing section : •
After receiving goods from sewing floor, keep record in size and colour.
•
Clean uncut threads both from inside and top of garments.
•
Iron properly, confirm folding.
•
Check hangs tag, barcode sticker, poly etc. whether these are in accordance with P.O. or not.
•
Don’t use any dirty or crush poly.
•
Confirm assortment.
•
Close cartons but cheque : Paper gum tape are being used. Belting with p.p tape or with any other materials are being done in accordance with p.o
• Conduct a pre inspection by quality controller before you offer final inspection.
NOW YOU CAN OFFER YOUR BUYER FOR INSPECTION: Human Resources Management: • Conducting job analysis. • Planning labor needs and recruiting job candidates • Selecting job candidates. • Orienting and training new employees.
• Managing wages and salaries. • Providing incentives and benefits. • Appraising performance. • Communicating. • Training and developing. • Building employee commitment.
WHAT IS PRODUCTION? Production is a business activity that uses people and machinery to convert materials and parts into salable product. Two type of company engaged in this activity. A processing company, the first type, is a firm that converts natural resource to raw material. The second type is a manufacturing company that converts raw materials into consumer and industrial goods. Product are often use to make other product, so one firms finished may be another firms component part. This type of interdependence is common.
Production methods: All product can not be made in the same way , the nature of the product determine how it will be produce .traditionally these method can be classified as analytical, synthetic, continuous, intermittent. Analytical process: In the analytical process, raw material is broken down to form new product
Synthetic process: Synthetic process is the opposite of analytical process, because materials are combined instead of separated to form a certain product. Continuous process: Continuous process is a production method that use the same machinery performs the same operations repeatedly over relatively long period of time. Intermittent process: Firms that use intermittent process is engaged in a production process that shuts down equipment periodically and readjust it to make a slight different product. Production does not run the same day in and day out. the intermittent process is used by job shop, companies that make product to customer individual specification. PRODUCTION CONTROL Production control, one of the most important concerns in making a product, is coordinating the interaction of people, materials and machinery so at products are made in the proper amounts at the required times to fill orders. Six steps are involved: planning, routing, scheduling, dispatching, and follow-up and quality assurance
Quality Assurance (Inspection of the product at various points along the route)
Planning
Routing
Scheduling
Dispatching
Reschedule if Necessary
Follow up
Planning: Successful production, like other successful business activities, is based on planning. Production planners know what materials, equipment, process, and working time must be allotted to make a given time. Often they re form^.~ production workers themselves, so they can visualize the end product at various stages of completion, knowing from experience what remains to be done. The production plan is a document that contains a list of materials and equipment needed to manufacture a finished product that also specifies which operations will be performed inHouse or out-of-house. In addition, this plan reveals any operations that require special machinery or equipment to be brought out of storage or purchased and set up when the product reaches a particular stage of completion. Production planer like S Nahar garments. They coordinate the performances of purchasing, manufacturing, shipping and marketing, all of which contribute to or need information about the status of an order at various stages of completion. Routing: Routing is the production control step in which a logical sequence is established for the operations that the product must undergo on its way to completion. Each job's path is defined, thus determining what work will be done at what point. The person handling routing for a brewery must take into account all of the following steps: germinating the barley gain, cleaning it, milling it, weighing it, cooking it, blending it with water,
removing the grain solids to produce a clear liquid, brewing the liquid, straining out hops, cooling the liquid, fomenters it, and again, filtering and packaging the beer. Scheduling: Scheduling is the production control step that allots time for each operation along the route. Knowledgeable production planner is asset here. Schedules that allow too much or too little time can lead to slack periods in various departments, causing wasted time and perhaps employee layoffs, or create bottlenecks that back up work at certain points, causing late deliveries and canceled orders. Production planner also has to take network time into account. A production planner who does not know how much time to allow will leave workers idle at next step along the route. A product rarely follows the original schedule from start to finish. Production planner must reschedule work in process because of canceled orders and customer requests of earlier delivery dates of because of a machinery breakdowns, design changes, strikes, and inclement weather, all of which can cause lost work time and delays in the delivery of essential materials.
Dispatching. Dispatching occurs after jobs have been planned, routed, and scheduled. This is the production control step in which a production planner release a job to the first production department on its route. Before dispatching, production control employees must gather up the materials and parts required by the production plan and issue them to the correct department. Follow-up: Follow-up is the production control step in which production planners monitor each job's progress along its route, and report and attempt to deal with any delays or
difficulties that occur. A job is usually identified by number so it can be traced from one operation or department to the next. Follow-up is essential in these cases to ensure that work moves according to schedule. When delays occur, production planners should be notified so they can bring the job back on schedule or reschedule it. QUALITY ASSURANCE:
Total Qu al i t y M an ag em en t Pr o gr a m : Total quality management is an approach of doing business that is initially practiced by Japanese for more than 50 years and ~ gains its respect in ''.S.A: in late 1980s. The individual elements of this system such as the use of statistical data, strategic planning, teamwork, employee involvement have been used by the organizations for many years. But the effective collaboration and communication of these elements results the new management philosophy. What is quality: Quality can be defined as the totality of features and characteristics of a product or service that bears on its ability to satisfy given needs. Another way "quality measures how well a product or service meets customer needs, he basic consideration is thus always the extent to which the product or service meets the customer's expectation. Besides above this, there are several definitions of quality or quality dimensions. According to David Garvin it may be either: •
Transcendent: Quality is something that is intuitively understood but nearly impossible to communicate. Like beauty or love.
• Product Based: Quality is the features and attributes of a product
• User Based: If the customer is happy then it is of good quality. • Manufacturing Based: If the product conforms to the design Specifications then it have a good quality. • Value Based: If the product is perceived as providing good value for the price, it is quality product. So it shows that quality is a dynamic state and changes continually as it goes to different customer .it gives rise the two types of customer: Internal and external customer. Anyway since customer is the use; of a product, they are the ultimate judge of the quality. Hence quality involves meeting customer need and exceeding customer expectation. To satisfy a customer we need quality product. And a product is again a result of people, process, service and environment. Therefore management of product, people, process, service and environment to meet and exceed customer expectation gives rise to Total Quality Management. Why do we need Quality Management? The advances in communication and transportation technology coupled with open market economy have made people from all over the world a global customer. Now a garment is designed in Italy, the raw material is coming from China, the fabric may go to India and then it is marketed in New York, Paris, and London. Another counterpart may choose to collect raw material from India, make in Bangladesh and sell in New York, Paris and London. This example shows how a garment manufacturer in Bangladesh is competing with Indian counterpart. This type of global competition is taking place everyday. This used to be a norm for large organization but now for open market economy small organizations are forced to play this role. The global market place exerts enormous, relentless pressure on the organizations to continually improve quality while simultaneously reduce the price they charge for goods and services. The key to achieve higher quality and lower prices for customer is the reduction of expenses associated with unhappy customers... expenses that amount as much as 25% of the cost of sales. The cost of poor quality accounts for 15-30% of a company's overall costs.
When an organization does what is necessary to improve its performance by reducing deficiency in key areas (cycle time, warranty costs, scrap and rework, on time delivery etc.) , it can reduce overall costs without eliminating essential services, functions, product features and personnel. Reducing cost associated with poor quality is mandatory for companies that hope to compete in the global market. The flowing figure shows how a poor quality cost. Traditional Cost 1. Waste 2. Rejects 4. Customer returns Hidden Cost Excessive over time
3. Inspection
5. Rework 6. Testing
7. Recalls
Pricing Errors
Handling complaints
Billing Errors
Expediting
Excessive turnover
System cost
Premium freight costs
Planning delays
Development cost of failed
Late paperwork
products
Lack of follow-up
Field service cost
Excess inventory
Overdue receivables
Customer allowance
Unused capacity
C0ST OF QUALITY
There is a prevailing and persistent attitude in the business world that quality costs money: some claim too much. What they miss but are the cost of poor quality that is shown earlier. Still there is something you have to pay to improve your quality. To find this let us see what the total production cost of a product is. It is made up of three components.
• Total production cost = Basic Production cost + Loss due to defects + Cost for reducing defect. • Basic Production Cost = labor costs, material cost, equipment cost, energy etc. • Cost for reducing defects = Preventive cost and Appraisal Cost. These are generally known as cost of quality. Preventive Cost: The cost of setting up, planning, and maintaining a documented quality system • Quality planning establishing production process conformance to Design specification procedures and designing of test
procedures and test equipment.
• Quality and process engineering (including preventive maintenance). • Calibration of quality related production equipment • Supplier quality assurance. • Supplier assessment. • All Training. • Defect data analysis for corrective action. • Time spent on quality audits. Appraisal Cost: • Laboratory acceptance testing. • Inspection and tests by inspectors. • Setup of inspection and test • Inspection and test material. • Product quality audits. • Review of test and inspection data. • On-site performance test. • Internal test and release. • Evaluation of materials and spares. • Supplier monitoring. • ISO 9000: 2000 qualification activities. • Quality award assessment.
Lost due to defects is the failure cost of the product. This cost includes following components. Failure Cost. • Cost of troubleshooting • Re inspection of stocks after defect detection • Disruption of production schedules • Complaint handling a replacements plus extra time with customer • Warranty • Cost of holding higher levels of stock as a buffer against quality failure • Cost of corrective maintenance of plant • Cost of corrective action to product ( redesign, repair) • Lost of production because of manpower availability problems (this results in higher over time) • Lost of production caused by system problems (materials or instructions not available, idle time cost) • Concessions • Process waste • Cost of product scrap ( including holding cost) CHARACTERISTICS OF TQM Total quality approach has the following characteristic: • Strategically based • Customer focus ( internal & external) • Obsession with quality • Scientific approach to problem solving • Long term commitment • Teamwork • Continual process improvement • Education & training • Freedom through control
• Unity of purpose • Employees involvement and empowerment DEMINGS 14 Points: Deming's philosophy both summarized and operational zed by his fourteen points. These points describe his views on what a company must do to effect a positive transition from traditional business to TQM. DEMINGS 14 Points: 1. Create constancy of Purpose toward the improvement of products and services in order to become competitive, stay in business and provide jobs. 2. Adopt the new philosophy. Management must learn that it is a new economic age and awaken to the challenge, learn their responsibilities and take on leadership for change. 3. Stop depending on inspection to achieve quality. Build in quality from the start. 4. Stop awarding contracts on the basis of low bids. 5. Improve continuously and forever the system of production and service, To improve quality and productivity, and this continuously reduces cost. 6. Institute training on the job. 7. Institute leadership. The purpose of leadership to help people and technology work well. 8. Drive out fear so that everyone works effectively. 9. Breakdown barriers between departments so that people can work as a team. 10. Eliminate slogans, exhortations, and targets for the workforce they create adversarial relationship. 11. Eliminate quotas and management by objective. Substitute leadership. 12. Remove barriers that rob employees of their pride in workmanship. 13. Institute vigorous program for education and self improvement.
14. Make the transformation everyone's job and put everyone work on it. Dr. Deming also pointed seven deadly diseases that inhibit the transformation an organization. Demings Seven deadly diseases 1. Lack of constancy of purpose to plan products and services that have sufficient to keep the company in business. 2. Emphasis on short time profits. 3. Personal review systems for managers and management by objectives without providing methods or resources to accomplish objectives. 4. Job hopping by managers 5. Using only visible data and information in decision making with little no consideration given to what is not known or cannot be known. 6. Excessive medical costs 7. Excessive cost of warranty. Juran's Philosophy: Jcsph M. Juran ranks near Deming in contribution he has made in quality, Movement. His Ten steps to quality improvement are given below: I. Build awareness of the need for improvement and opportunities for improvement. II. Set goals for improvement. III. Organize to meet the goals that have been set. IV. Provide training. V. Implement projects aimed at solving problems. VI. Report progress. VII. Give recognition. VIII. Communicate results. 1X. Keep score X. Maintain momentum by building improvement into the company's regular system.
COMMON ERRORS:
There are score common errors organizations make
when implementing total the
committed organization should avoid these errors. •
Lack of commitment from top management
•
Senior management delegation and poor leadership
•
Team Mania
Deployment process: some organizations develop quality initiatives without concurrently developing plans for integrating them into all elements of the organization. According to Jim Clemmer “More time must be spent preparing plans and getting key stakeholders on board, including managers, unions, suppliers, and other production people. It takes time to pull them in. It involves thinking about structure, Recognition, skill development, education and awareness” Taking narrow, dogmatic approach Confusion about the difference among education, awareness, Inspiration and skill building. What is quality control? Quality control is the more traditional way that businesses have used to manage quality. Quality control is concerned with checking and reviewing work that has been done. But is this the best way for a business to manage quality? Under traditional quality control, inspection of products and services (checking to make sure that what's being produced is meeting the required standard) takes place during and at the end of the operations process. There are three main points during the production process when inspection is performed: 1.
When raw materials are received prior to entering production
2.
Whilst products are going through the production process
3.
When products are finished - inspection or testing takes place before products are
dispatched to customers The problem with this sort of inspection is that it doesn't work very well! There are several problems with inspection under traditional quality control: 1.
The inspection process does not add any "value". If there were any guarantees that no defective output would be produced, then there would be no need for an inspection
2.
process in the first place! Inspection is costly, in terms of both tangible and intangible costs. For example,
3.
materials, labor, time, employee morale, customer goodwill, lost sales It is sometimes done too late in the production process. This often results in defective
4.
or non-acceptable goods actually being received by the customer It is usually done by the wrong people - e.g. by a separate "quality control inspection
5.
team" rather than by the workers themselves Inspection is often not compatible with more modern production techniques (e.g. "Just
6.
in Time Manufacturing") which do not allow time for much (if any) inspection. Working capital is tied up in stocks which cannot be sold
7.
There is often disagreement as to what constitutes a "quality product". For example, to meet quotas, inspectors may approve goods that don't meet 100% conformance, giving the message to workers that it doesn't matter if their work is a bit sloppy. Or one quality control inspector may follow different procedures from another, or use different measurements.
As a result of the above problems, many businesses have focused their efforts on improving quality by implementing quality management techniques - which emphasize the role of quality assurance. As Deming (a "quality guru") wrote: "Inspection with the aim of finding the bad ones and throwing them out is too late, ineffective, and costly. Quality comes not from inspection but from improvement of the process." The quality control charts: For controlling quality characteristics that represent attributes the product, the following charts are commonly constructed:
C chart In this chart we plot the number of defects (per batch, per day, per machine, per 100 feet of pipe, etc.). This chart assumes that defects of the quality attribute are rare and the control limits in this chart are computed based on the Poisson distribution (distribution of rare events). U chart In this chart we plot the rate of defects that is, the number of defectives divided by the number of units inspected (the n; e.g., feet of pipe, number of batches). Unlike the C chart, this chart does not require a constant number of units, and it can be used, for example, when the batches (samples) are of different sizes. Np chart In this chart, we plot the number of defectives (per batch, per day, per machine) as in the C chart. However, the control limits in this chart are not based on the distribution of rare events, but rather on the binomial distribution. Therefore, this chart should be used if the occurrence of defectives is not rare (e.g., they occur in more than 5% of the units inspected). For example, we may use this chart to control the number of units produced with minor flaws.
P chart In this chart, we plot the percent of defectives (per batch, per day, per machine, etc.) as in the U chart. However, the control limits in this chart are not based on the distribution of rare events but rather on the binomial distribution (of proportions). Therefore, this chart is most applicable to situations where the occurrence of defectives is not rare (e.g., we expect the percent of defectives to be more than 5% of the total number of units produced).
WHAT IS HUMAN RESOURCE MANAGEMENT? There are four functional areas of management that any business must concern it with.
These
are
Production
Management,
Marketing
Management,
Financial
Management, and Human Resource Management. HR Management in a design firm has three primary functions: acquiring human resources, developing human resources, and maintaining human resources- in other words, staff recruitment, retention, and development. A fourth function has recently been added to these: minimization of employment-related liability issues. Liability issues are becoming a greater and greater concern to design firms, as all management activities today have potential liability implications. GOOD HUMAN RESOURCE MANAGEMENT IS GOOD BUSINESS There's better way to sell managers on a new ides than to appeal to them , rationally and economically. Although it's not always possible to justify what you propose economically, it could probably be done far more often than often than most people realize. And there realty is some tangible economic benefits to effective HR management in a garments company. Those economic benefits fall into one of two categories- indirect benefits and immediate benefits. Indirect benefits to the company arise from not being punished for some misdeed. These misdeeds and their penalties including firing someone for the wrong reasons, then getting slapped with a lawsuit; violating the fair Labor Standards Act damages judgment; or having one of your managers make unwelcome sexual advances to an employee, thus getting the stuck with a million- dollar sexual harassment suit. Good HR management provides tangible economic benefits to the firm by minimizing the likelihood of these events.
HERE ARE SOME MORE JUSTIFICATIONS FOR GOOD HR MANAGEMENT: 1. between 1986 and 1988 JURY verdicts in wrongful discharge cases averaged. 2. Design firms are in the business of selling labor and are therefore only as good as their people. 3. About 15 percent of the women in U.S. companies say they've been sexually harassed on the job in the past year. 4. The competition for experienced staff has never been greater than was in the 1980s, and it will undoubtedly get worse in the 1990s. 5. About 115 percent of workers age 51 and older in Fortune 500Companies say they've been discriminated against because of age. 6. Health benefit costs are skyrocketing, with some firm's premiums Increasing by 50 percent to 100 percent per year. 7. Half of the companies’ worker fires anyone for any reason at all are sued. 8. Low inflation is resulting in sampler raise budgets typically 5 to 7percent than firms may have had in previous years. 9. Technical skills alone won't cut it any more. Client and liability considerations dictate that technical staffers must have good communication skills. It should be apparent by now that good HR management saves both and makes money! SOME STATISTICS The next step in the process is to set some very specific goals for HR management efforts. This is tough for many firms because, in most cases, they don't have any historical data to use as benchmarks for how they are currently doing. As a bare minimum, performance statistics should be maintained in each of the following areas: TURNOVER New often each position in the firm, branch, department, or job category is filled with someone new over the course of the time period specified. Performance statistics
should be kept on professional, technical, and support turnover and on department-bydepartment, office-by-office, and firm wide range o turnover, they should be reported on a current month, year-to-date and annual projected basis each month. STAFF NUMBERS: The number of people, who work in the firm, branch, department, or job category. Numbers should be kept on a professional, technical, support, department-by -department, office-by-office, and firm wide basis. They should be reported on a current month, year-to-date and annual projected basis each month. UTILIZATION RATES: The percentage of staff time charged to billable projects. Utilization rate performance statistics should be kept on a professional, technical, and support, department-by-department, office-by-office, and firm wide basis. They should be reported on a current month, year-to-date and annual projected basis each month. NUMBER OF POSITIONS OPEN: The number and type of positions open in the firm positions filled reported on a current basis each month. AGENCY/ SEARCH FIRM FEES: The total dollar amount paid out to employment agencies and search firms. This should be reported month and should include data on the current month, year-todate, and annual projection compared to budget HUMAN RESOURCE GOALS Employment advertising expenditure:The total dollar amount paid out for employment advertising. This should be reported monthly and should include data on the current month, year-TO-date, and annual projection compare to budget Employee relocation expenditures:
The total dollar amount paid out by the firm to relocate new employees. This should be reported monthly and should include data on the current month, year-to-date, and annual projection compared to budget. Interview / offer ratio:The number of candidates the firm interviews for a position before extending an offer. This statistics should be kept on a current month and year-to-date basis and reported monthly. Offer/ acceptance ratio: The number offers for employment the firm formally extends compared with the number of acceptances received. HUMAN RESOURCE MANAGEMENT AND THE QUALITY: Improvement Efforts: •
Make sure all teams work within a policy- deployment
process
to ensure
their efforts are consistent with the firm's goals. Do not institute quality improvement teams
as
separate,
parallel
organization
structures.
Simply
trying
to
superimpose such teams outside the normal chain of command elicited resistance from supervisors, many of whom made comments like "I don't know what these people are doing -they're not helping me do my job". The teams should, to the greatest extent possible, be composed of natural work units. •
Do not treat the quality improvement program as if it has and end. It is important to emphasize that it is really a systematic and continuing way of doing business, one that has no end.
•
Recognize that training is essential. Quality improvement is successful largely because training continually upgrades the problem analysis and statistics skills of even first-line employees. This training is crucial both to provider the required analytical skills and also to emphasize the firm's commitment to the program.
•
Give employees the skills they need to analyze and solve problems; then get them to analyze and solve the problem; and finally follow up on their suggestions.
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Remember that whether or not the company achieves its quality goals is important but almost secondary. The new employee values that emerge are the heart of the program.
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Don't focus exclusively on "boosting productivity" or assume that emphasizing quality means that productivity will necessarily fall. In fact, S. Nahar Garments Ltd. and other companies have often found that as quality rises, so does productivity.
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Recognize effort and encourage employee. A main benefit of such a program is the sense of satisfaction it can foster in employee. This result from encouraging employees to identify and devise countermeasures against problems and from giving them the tools and leeway required to get this job done. In fact, when S Nahar asked their employees what they wanted most, they didn't say "more money." They said they wanted their suggestions implemented and supervisors to recognize their efforts.
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Reward individuals and team efforts in a concrete manner, not necessarily just with money but with rewards like merchandise or pins.
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Remember that the first steps need to be taken by top management “From the board of directors to every supervisor, management must . Adopt the principles and language quality, follow the processes, set examples and guide others. A substantial commitment is necessary for employee education, and for awareness and recognition programs. These programs require reallocation of budgets and personnel, and will take time to produce results but will be worth it."
How to be an effective manager One of the primary duties of a manager is to keep the performance of employees at a high level. Indeed, much of what a manager does will affect the productivity level of the employees he or she supervises. There are four general techniques that have a great effect on the productivity of an employee. They are: -Coaching -Feedback -Counseling
-Discipline Coaching is the ongoing, informal training and encouragement that a manager gives employees on a regular basis. It confirms to the employee that he or she is doing well and gives him or her confidence to continue the behavior. It most often takes place while the employee is working. Feedback occurs when managers provide specific information to employees to let them know how well he or she is performing. This frequently takes place while the employee is working or when he or she has just completed a task. Managers who counsel employees show them what they need to do to improve performance. Counseling should be conducted in private, away from other employees. Discipline are the actions a manager takes to help employees follow the company’s rules. It is often a last-resort technique implemented when employees break rules or as a precursor to termination. THE HUMAN RESOURCES PROCESS The activities involved in human resources management should be viewed as a series interrelated steps that managers and specialists perform to acquire and maintain the right people in the right positions.
1. Human Resource Planning
2. Recruiting
3. Selection
4. Orientation
5. Training
6. Performance Appraisal
7. Rewards, Promotion, Transfer, Demotion
8. Separation
H UMA N RESOURCES PLANNING: Well managed companies must forecast future personnel needs carefully. They are for too important to be left to guesswork. The overall human resources planning process for an organization, which includes forecasting the demand for and supply of personnel, has three parts: I. Forecasting the personnel requirements II. Comparing the requirements with the talents of present employees, and III. Developing specific plans for how many people to recruit. Human resources forecasting: Human resources forecasting attempts to predict the organization's future demands for people and for jobs. Major factors to be examined are the company's objective (growth, construction, status quo) and the employment history of the company (retirements, resignations, terminations, promotions, and deaths). The combination of these two sources results in an initial forecast of personnel needs. Human resources inventory: Provides information about the organization's present personnel. What are the skills, abilities, interest and qualifications of the present employees? The personnel inventory allows the managers to match the organizations present personnel strengths and weaknesses against the future requirements. When the decision is made to recruit new employees, information must be gathered on each position. Jobs are not tailored to fit applicants- employee must be chosen to fit jobs. Human resources managers must analyze and describes the nature of each job in the organization. At the same time they must establish minimum requirements so that suitable applicants can be hired. This information is developed through job analysis, job description, and job specification. Job analysis Job analysis is the gathering and analyzing of data about a specific job so that a job description and job specification can be written. It clarifies the nature of the work and the conditions under which it is done.
Job description Job description is a written summary of the scope, function, duties, responsibilities, and relationships involved in a job. Job descriptions help management to select, orient, and compensate employees effectively. Job specification Job specification is a document that describes the characteristics and qualifications needed in someone who could successfully perform a given job. Job specification helps managers determine an applicant's fitness for a certain position by defining qualifications for education, training, experience, and behavioral qualities the person must have to perform the job. A company is much more likely to recruit and eventually sect beer employees if it has clear job specification.
RECRUITMENT:
By recruitment the organization attempts to identify and attract candidates to meet the recruitments of anticipated or actual job openings. Objectives. •
Ensuring compliance by organization with government Regulations
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Maximizing the pool of applicants at minimum cost.
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Attracting suitably qualified & skilled applicants.
S Nahar follows some General Guide Lines for recruitment
• The Company employs the best person for every position amongst those available for selection, according to the company's authorized Employment procedure. • No employment in any category can be made unless the position has been approved in writing by the management. • Minimum Educational standards are laid down for every position depending on the requirement of the position. • No discrimination is made in selection due to religion, cast, creed or Regional considerations. • Company does not recruit any child labor. • Minimum age of the workers is 18 years. It will not be relaxed under any circumstances. • Probation period is 3 to 6 months. • Workers are entitled to enjoy all leave as indicated by the company policy and in conjunction with the Bangladesh Labor & Industrial Act. • Increments & promotions are given based on the individuals' skill & performance without any discrimination. • Maternity benefits are given to the female workers as indicated by Bangladesh Labor Ordinance Instruction. • No discharged or dismissed workers of the company shall be re employed except under the requirements of law. • Any person related to any employee of the company, might it be the management or a supervisor, will not be employed in the department supervised or managed by such members. This is necessary to prevent likely friction, suspicion, criticism and possibilities of favoritism. • Those who have been convicted by any court of law for criminal offences like theft, assault, forgery, murder and the like will not be considered for employment if it has been declared to the management. In the event the management finds out at a later date, we will not allow the person to work as they made a false declaration at the time of interview. • The date on which the employee reports to work after recruitment will be the date of his appointment in the company. The probationary period of employee will begin thereafter as usual.
There are two sources of applicants- internal and external. Internal sources are the employees of the organization. This has a positive impact on the organizational member and the internal working environment. The opportunity for advancement has three distinct benefits: I.
It can reduce turnover.
II.
Provide incentive to learn jobs quickly and
III.
Assist in making the individual a functioning member of the organization faster because the person already knows the policies and expectations of the company.
Another method is to attract candidates by announcing job openings in company news letters and by posting position vacancies on bulletin boards. This strategy provides all employees the equal opportunity to apply of they see the notices. Types of Recruitment: As per this schedule of recruitment,- selection of any personnel against any specific post will be done in two ways as follows: a. Direct recruitment, and b. Recruitment through promotion. a. Direct Recruitment: It will be done through open advertisement. None of the applicants will be considered for direct recruitment unless he/she: •
Fulfils the criteria mentioned in SIL schedule.
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If any post as per schedule is not available for promotion.
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And if it is not referred by the selection committee.
Probation: •
Anybody recruited directly will be under probation for a period of three months. But the concerned department or recruiting committee can extend the probation period for further three months.
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The management has right to cancel the service contract if his/her performance is found to be unsatisfactory during the probation period.
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Confirmation of service depends on the satisfactory performance of the candidate.
b. Recruitment through Promotion: •
Management can fill certain posts through promotion if candidates are found available & suitable for the required post.
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None will be considered for promotion if his/her service record is Unsatisfactory.
Recruitment Procedure: a. Providing advertisement in the newspaper, local areas b. Providing notice on the notice board. c. Head-hunting •
Interviews are conducted on the candidates, which includes the following process. a. Viva voice b. Practical test on individual's skill. c. Health test by company appointed physician.
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Appointment letter is issued to the selected candidate that includes the detailed terms of employment.
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Upon joining the company, a separate file is created for the individual worker in order to maintain his/her service records. This file contains the following information. i. Detailed bio-data of the employee. ii. Job application. iii. Evaluation report during the interview. iv. Educational certificates and/or v. Age certificate. vi. Increments & benefits. vii. Awards & Punishments. viii. Accident records.
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Interpretation: Form my point of view internal sources sometimes may not hold good for mid and upper level positions requires specialized training and experience, if they are not available within the organization. For certain opening it may be necessary to hire individuals from the outside who have gained form another employer the knowledge and experience for the jobs. SELECTION:
Selection is the process of deciding which candidates, out of the pool of applicants developed in recruiting, has the abilities, skills and characteristic that most closely match job demands. The decision comes after the candies go through a series of steps that compose the selection process. Selection process: The decision making system used to identify which job applicants are best suited to the vacant position. Key aspects: -Reliability -Validity -Selection devices. ORIENTATION: Once an employee is hired, it is important to bring the person into the mainstream of organization as quickly as possible. Firms accomplish this by developing and orientation
program-a series of activities that gives the new employees information to help them adapt to the organization and their new jobs. TRAINING AND DEVELOPMENT What is training? Training is a systematic process of changing behavior or attitudes of employees to improve the organization's effectiveness. It is usually accomplished by providing learning experiences or educational opportunities to staff members. Learning is not an end in itself; training should improve job performance. In addition to improving job- related skill, training experiences can also be a significant motivator. In one study of the motivations of professionals, the chance to grow and learn was fourth on the list of important motivating factors. Development: Development refers to teaching managers and professionals the skills needed for both present and future jobs. Since training involves learning, certain principles of learning theory apply to job- related training for design and other technical Professionals. These principles are: All human beings can learn, even if not at the rate i. To orient new hires ii. Teach new employees how to perform their initial assignment iii. To learn, individuals must be motivated. iv. Learning is active process and is stimulated by involving the senses. v. Learners need to understand the purpose of what they are learning. vi. Learning should be reinforced with specific and understandable. vii. Improve the current performance of employees who are performing at less than desirable levels viii. Prepare employees for future promotions ix. Prepare employees for changes in design, processes, or technology x. Train for multi-skilling xi. Train in quality management xii. Train in self-directed work methods, teamwork xiii. Cross-cultural training xiv. Remedial education
xv. Safety training xvi. Standards of performance should be set for the leaner in order to Provide goals that when achieved afford a sense of accomplishment and satisfaction to the learn PERFORMANCE: Performance is defined as evaluating an employee’s current as past performance relative to his or her performance standards. Keith Davis said that “It is the process through which the organizations access the quality of work of its employees and attempts to improve the performance.” PROMOTION Promotion One employment decision is a promotion. A promotion is a movement by a person into a position with higher pay and greater Responsibilities. Promotion reward competence and ambition. They act as incentives to perform above the average in one's present job and to expand one's abilities, aptitudes, and knowledge through additional training. Promotion decisions, even though they should be rewards for performance, often are influenced by other factors, federal and state laws affect the ways in which promotions can be made. Affirmative action programs may dictate who or what kind of person gets the promotion. Promotion of the best qualified and most eligible may be blocked by seniority rules and the union performance. TRANSFER: A second employment decision is a transfer. A transfer is a lateral move from one position to another that has similar pay and responsibility levels. Usually the differences between the jobs are minor. Management uses transfers most often to fill temporary vacancies. Sometimes positions are created as a reward to allow a person to intern with or understudy another, higher job. These "assistant to" positions help the transferee to study the higher job up close.
Transfer may be used when management is preparing to replace a person who is about to move up or out of the company. Transfers also are used to staff a new operation, department or division with experienced workers. DEMOTION Another employment decision is a demotion. A demotion is a movement from one position to another that has less pay or responsibility attached to it. Demotion can be used for punishment, but most organizations refuse it as option. Preferring instead to suspend the employee or assess a financial penalty through the forfeiture of pay. The reason for this reluctance is that a demotion staff a position with an embarrassed and often angry worker who is not likely to be productive or any better behaved than he or she was in the former position. Demotions have their place in staffing, however. When a demotion is made to keep an employee, as a temporary measure it can be an important staffing solution. If a person's job is being eliminated he or she may be offered a position that represents a demotion. There is no shame or embarrassment attached to such a move, only concern for the individual. The motive is to give the person time to retrain to become qualified for a higher position. a. Termination of service: For termination of the service of a permanent/temporary employee by the employer, his employer shall give 120 days written 'notice in the case of permanent employee and 60 days' written notice in the case of Temporary Employee. Provided that pay for 120 days or 60 days' as the case may be shall be paid in lieu of such notice provided further that the worker whose employment is so terminated, shall be paid compensation at the rate of one month's pay for every completed year of service or for any part thereof in excess of six month in addition to any other benefits to which he may be entitled to under the terms of employment. b. Resignation: i. A permanent employee shall be required to give one month's written Notice in case of resignation form the services of the company.
ii. An employee who resigns from service of the company but fails to give the required notice shall surrender pay in lieu of such notice thereof. iii. The employer shall accept the resignation if due notice is given or due payment in lieu of notice is made pay is surrendered in lieu of such notice. iv. Notwithstanding anything stated above no employee against whom a disciplinary proceeding is pending shall resign from the service of the company unless 60 days' have elapsed from the drawing up of the departmental proceeding. v. Provided that the employer may allow such employee to resign on such conditions as he may deem fit, c. Discipline & grievance procedure; i. Where an employee of the company in the option of the employer is inefficient, or ii. Corrupt, or iii. Guilty of misconduct under Bangladesh Labor & Industrial Act, the employer may impose one him/her or more of the penalties, if after enquiry. S/he is found guilty of any of the charges. d. Penalties: The following are the penalties which may be imposed by the employer upon an employeei. Censure; ii. Stoppage of increment or promotion on grounds of inefficiency, irregular attendance and misbehavior; iii. Recovery from the pay of the employee of the whole or part of a pay to defray any pecuniary loss caused to the company/enterprise by negligence, default or breach of orders or of contract on the part of the employee; iv. Reduction in rank; v. Dismissal from service. No penalty shall be imposed on any employee without disciplinary proceedings. If the employee concerned. remains under suspension during the period of the enquiry, he will be entitled to subsistence allowance for the period of suspension equivalent to half of his
average basic pay and full amount of house rent allowance and medical allowance. In the enquiry if he is found not guilty of the charges he shall be entitled to the rest of the amount of his pay for the period of suspension. REMUNERATION
Salary i. S Nahar is an equal opportunity employer. It strives to achieve high motivation from all its work force. ii. S strictly follow Nahars the guidelines of basic minimum wage for all categories of work force (unskilled, skilled and highly skilled.) It adheres to all the working conditions and salary and wage structure laid down by the Bangladesh Factories and Labor laws. iii. Workers are entitled to enjoy all leave as indicated by the company policy in conjunction with Bangladesh Labor & Industrial Laws. Overtime Payment Policy: i. Employees are paid for their overtime work at double the rate of their basic wage per hour. Basic wage per hour is the monthly basic wage divided by 208 hours. ii. Overtime payment is disbursed along with the payment of salary & wages. Bonus: Festival Bonus i. The Company may pay two full festival bonus to each employee equally divided before the Eid festivals. ii. An employee is entitled to such bonus only if he/she has completed 6
continues months employment with the company before the specific festival day Right to leave etc: a. Leave is a privilege and cannot be claimed as a matter of right. The manager or the person empowered to grant leave should have the discretion to refuse or revoke the leave of any description when the emergencies of his services so require. b. Leave entitlement shall be calculated on the basis of the English calendar year. c. For the purpose of these instructions, the expression "Service" means (i)
Actual days of work;
(ii)
Period of leave with pay;
(iii)
Compulsory "off" days;
(iv)
Period of probation of the employee who is confirmed in a permanent post of the expiry of the probation period and
(v) (a)
The period of leave without pay not exceeding ten days.
An employee shall be deemed to have completed a year's service notwithstanding any interruption -in service during the year on account of authorized absence.
(b)
An employee who remains absent for any period in excess of the period leave originally sanctioned or subsequently extended shall be liable to disciplinary action unless he is able to explain his overstay in a satisfactory manner to his Manager. Such absence shall be treated, as "Misconduct" and the employee shall be liable to such punishment as may be specified herein.
(c)
Friday or Holiday falling in between the first & the last days of any leave period shall count as part of leave
(d)
A "day or days off" which an employee becomes entitled to by virtue of having worked on Friday or on a Holiday notified by the Management shall be allowed to be affixed or prefixed to privilege leave.
(e)
If the application for leave is on medical ground, the employee shall submit with his application a certificate from the Doctor of the Company at Stations where such Doctor is available or from qualified registered Medical Practitioner at places where his employer's Doctor in not available stating the probable. Period for which leave is required.
Casual Leave and sick leave: i. Every worker shall be entitled to casual leave with full wages for ten days in year. ii. Every worker shall be entitled to fourteen days' sick leave on half average wages in a year. Provided that sick leave or casual leave admissible under this sanction shall net be accumulated and carried forward to the succeeding year.
Day-off. An employee when required to work on a Friday or holiday a "day-off" shall be give as a substitute on any other day. Maternity Benefit: A female employee who has completed a minimum of ten months service shall be entitled, on application, to maternity leave with pay for 12 weeks on ground of maternity (Childbirth). This benefit may be granted only twice in the whole period of service life of a female employee. Provided further that maternity leave for 1the second time shall be admissible only after a period of 3 years from the date of availing of first such leave. Earned Leave: An employee shall be eligible for-earned leave with pay for every completed year of service as under: i. One day for every twenty-two days of work performed by him during the previous period of 12 months service ii. If an employee does not, in any such period of 12 months service, takes such leave to which he is entitled under sub-Para (a) either in whole or in part, any such leave not taken by him shall be allowed to be added to the succeeding year, provided that and employee shall cease to earn any leave when the earned leave due to him
amounts to thirty days. If earned leave is refused in the interest of the company, employee shall have the option to encase the leave so refused. Festival leaves: i. Every employee shall be allowed at least ten days festival holiday with pay in a Calendar year. The Management in such manner shall fix the day or days and the dates for such festivals as they deem fit but in keeping with the general consensus of the employees. ii. The day or days and dates of festival holidays shall be fixed and conspicuously notified in the month of January i.e. at the beginning o f the year. iii. An employee may be required to work on any festival holiday but two days compensatory holidays with pay shall be allowed to the employee within thirty days immediately after than holiday. If an employee so desires in writing, two days' pay in lieu of compensatory holiday may be granted. CONCLUSION S Nahar is a garment Manufacturing organization commercial office at Motijheel and factory at Kawaran bazar. I as an intern had the opportunity to work for this giant during my internship program. I was placed at the Compliance and production under the Human Resource Department of S Nahar garments. I got a vast opportunity to observe the overall Production process of S Nahar garments. The company has established itself as a garments manufacturer of repute with a customer profile that includes some of the best names in business. S Nahar not merely as a supplier of garments but as an integral business partner in value chain of eminent buyers and retailers world- wide. S Nahar garments Ltd, knows that in the volatile world of quota free access, winners would be decided based on their international competitiveness. In the generally prevailing uncertainties and impending liberalization of quota regimes the design team again played a pivotal role in changing the perception of S Nahar as a typically Asian supplier with increased customer contacts, collaborative working methods. This is an optimistic hint of future expansion of Human Resource and Production department of S Nahar garments. From the study it is also clear to us that which products, what commodities are used by these customers. So, finally I will say that this internship at S Nahar
garments Ltd. Compliance and Production under the Human Resource Department has enlarged my theoretical knowledge of Bachelor of Business Administration in to some practical knowledge and made my BBA education more complete and applied. RECOMMENDATION The Some recommendations are given below based on the data analysis and at my staying at S Nahar garments. Human resources & Management of changes, Human Resource Development is the main key to improve the efficiency of individuals and thus improve system performance to improve human resource development training is an integral part of it. Without skilled manpower the system can not achieve its desired output. In analysis of the different components of the system, it was revealed from the analysis of the processors that there is lack of training of the main key processors and service promoters. The most important determination for S Nahar growth is the quality of people. S Nahar can encompass endeavored to recruit and nourish the best available talent. S Nahar can consistently conduct training programs are well structured and have been revamped to take care of not only the technical aspects of the jobs but the more important attributes that concentrate on building leadership and individual capabilities. A comprehensive change management program has been undertaken to prepare its staff for the global business environment. Consultants were engaged to design a more suitable organization structure for seamless operations and reorient job descriptions and key result areas. The senior management team attended a strategic planning workshop conducted by international consultants where the mission and vision of the company in the emerging liberalized environment were validated and core strategies and action plans formulated. The company would continue to innovate with new and better varieties of fabric, build supply chain effectiveness for enhanced customer satisfaction, ceaselessly pursue manufacturing efficiency and rationalization of costs and nurture as well as develop the talent of our people.
The commitment of the Company to promote a healthy and pollution-free environment is total. All of the chemical contaminated water is treated at a sophisticated effluent treatment plant before discharge.
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