SERVICE MANUAL T9.390 / T9.450 / T9.505 / T9.560 / T9.615 / T9.670
SERVICE MANUAL T9.390 / T9.450 / T9.505 / T9.560 / T9.615 / T9.670 Tractor PIN ZCF200001 and above PIN ZDF200001 and above
Tractor
1/4 Part number 47488219
Part number 47488219 English March 2013
Copyright © 2013 CNH America LLC. All Rights Reserved.
SERVICE MANUAL
T9.390 [ZCF200001 - ] , T9.390 [ZDF200001 - ] , T9.450 [ZCF200001 - ] , T9.450 [ZDF200001 - ] , T9.505 [ZCF200001 - ] , T9.505 [ZDF200001 - ] , T9.560 [ZCF200001 - ] , T9.560 [ZDF200001 - ] , T9.615 [ZCF200001 - ] , T9.615 [ZDF200001 - ] , T9.670 [ZCF200001 - ] , T9.670 [ZDF200001 - ]
47488219 26/02/2013 EN
Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
Transmission.............................................................................. 21 [21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 [21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4
Front axle system ....................................................................... 25 [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
Rear axle system........................................................................ 27 [27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 [27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
Power Take-Off (PTO) ................................................................. 31 [31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 [31.110] One-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2 [31.220] Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3
Brakes and controls .................................................................... 33 [33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
47488219 26/02/2013
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 [35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 [35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4 [35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5 [35.220] Auxiliary hydraulic pump and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6 [35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7 [35.304] Combination pump units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8 [35.600] High flow hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
Hitches, drawbars, and implement couplings.................................. 37 [37.100] Drawbars and towing hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1
Frames and ballasting ................................................................. 39 [39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1 [39.110] Drawbar and hitch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2
Steering..................................................................................... 41 [41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 [41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 [41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 [41.910] Auxiliary steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
Wheels ...................................................................................... 44 [44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control ..................................................................... 50 [50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 [50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
47488219 26/02/2013
Electrical systems ....................................................................... 55 [55.010] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.035] Remote control valve electric control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.046] Rear axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.048] Rear Power Take-Off (PTO) control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . . . . . . . . . 55.8 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . . . . . . . . . . . . . 55.9 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10 [55.130] Rear three-point hitch electronic control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12 [55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13 [55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14 [55.522] Cab Power Take-Off (PTO) controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15 [55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16 [55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17 [55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18
Platform, cab, bodywork, and decals ............................................. 90 [90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 [90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5
47488219 26/02/2013
INTRODUCTION
47488219 26/02/2013
1
Contents INTRODUCTION Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 T9.390 [ZCF200001 - ] WE, T9.390 [ZDF200001 - ] WE, T9.390, T9.450 [ZCF200001 - ] WE, T9.450 [ZDF200001 - ] WE, T9.450, T9.505 [ZCF200001 - ] WE, T9.505 [ZDF200001 - ] WE, T9.505, T9.560 [ZCF200001 - ] WE, T9.560 [ZDF200001 - ] WE, T9.560, T9.615 [ZCF200001 - ] WE, T9.615 [ZDF200001 - ] WE, T9.615, T9.670 [ZCF200001 - ] WE, T9.670 [ZDF200001 - ] WE, T9.670
Personal safety - Do not operate tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 T9.390, T9.450, T9.505, T9.560, T9.615, T9.670
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 T9.390 WE, T9.450 WE, T9.505 WE, T9.560 WE, T9.615 WE, T9.670 WE
Foreword - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 T9.390, T9.450, T9.505, T9.560, T9.615, T9.670
Basic instructions - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . 19 T9.390, T9.450, T9.505, T9.560, T9.615, T9.670
Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 T9.390, T9.450, T9.505, T9.560, T9.615, T9.670
Basic instructions - Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 T9.390 WE, T9.450 WE, T9.505 WE, T9.560 WE, T9.615 WE, T9.670 WE
Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 T9.390, T9.450, T9.505, T9.560, T9.615, T9.670
Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 T9.390, T9.450, T9.505, T9.560, T9.615, T9.670
Capacities - Product identification numbers ZCF and before . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 T9.390 [ZCF200001 - ], T9.450 [ZCF200001 - ], T9.505 [ZCF200001 - ], T9.560 [ZCF200001 - ], T9.615 [ZCF200001 ], T9.670 [ZCF200001 - ]
Definition - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 T9.390, T9.450, T9.505, T9.560, T9.615, T9.670
Capacities - Product identification numbers ZDF and after . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 T9.390 [ZDF200001 - ] WE, T9.450 [ZDF200001 - ] WE, T9.505 [ZDF200001 - ] WE, T9.560 [ZDF200001 - ] WE, T9.615 [ZDF200001 - ] WE, T9.670 [ZDF200001 - ] WE
Definition - Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 T9.390 WE, T9.450 WE, T9.505 WE, T9.560 WE, T9.615 WE, T9.670 WE
47488219 26/02/2013
2
INTRODUCTION
Safety rules T9.390 [ZCF200001 - ] WE, T9.390 [ZDF200001 - ] WE, T9.390, T9.450 [ZCF200001 - ] WE, T9.450 [ZDF200001 - ] WE, T9.450, T9.505 [ZCF200001 - ] WE, T9.505 [ZDF200001 - ] WE, T9.505, T9.560 [ZCF200001 - ] WE, T9.560 [ZDF200001 - ] WE, T9.560, T9.615 [ZCF200001 - ] WE, T9.615 [ZDF200001 - ] WE, T9.615, T9.670 [ZCF200001 - ] WE, T9.670 [ZDF200001 - ] WE, T9.670
Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.
Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.
47488219 26/02/2013
3
SERVICE MANUAL Engine
T9.390 , T9.450 , T9.505 , T9.560 , T9.615 , T9.670
47488219 26/02/2013
10
Contents Engine - 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 T9.390 , T9.450 , T9.505 , T9.560 , T9.615 , T9.670
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 T9.390 , T9.450 , T9.505 , T9.560 , T9.615 , T9.670
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 T9.390 , T9.450 , T9.505 , T9.560 , T9.615 , T9.670
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 T9.390 , T9.450 , T9.505 , T9.560 , T9.615 , T9.670
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 T9.390 , T9.450 , T9.505 , T9.560 , T9.615 , T9.670
47488219 26/02/2013
10
Engine - 10 Engine and crankcase - 001
T9.390 , T9.450 , T9.505 , T9.560 , T9.615 , T9.670
47488219 26/02/2013
10.1 [10.001] / 1
Contents Engine - 10 Engine and crankcase - 001
SERVICE Engine Remove - 9 Liter tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 T9.390
Install - 9 Liter tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 T9.390
Remove - 13L single turbo tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 T9.450, T9.505, T9.560
Install - 13L single turbo tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 T9.450, T9.505, T9.560
Remove 13L Two Stage turbocharger tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 T9.615, T9.670
Install 13L Two Stage turbocharger tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 T9.615, T9.670
47488219 26/02/2013
10.1 [10.001] / 2
Engine - Engine and crankcase
Engine - Remove - 9 Liter tractors T9.390
Air conditioning - Evacuate - Air conditioning system (50.200) Prior operation: Hood - Remove - Hood support frame on row crop unit (90.100) 1.
Disconnect air conditioning high and low pressure hoses (1) from compressor. Unplug high pressure sending unit (2).
NOTE: Cap and plug disconnected hoses and ports.
2.
3.
RCPH10FWD998BAC
1
RCPH10FWD009BBC
2
RCPH10FWD010BBC
3
Cut ties (1) and unplug harness (2).
Loosen fan from hub.
NOTE: Hub has left hand threads.
47488219 26/02/2013
10.1 [10.001] / 3
Engine - Engine and crankcase
4.
5.
6.
With the help of an assistant turn fan off hub. Remove out the right hand side.
RCPH10FWD011BBC
4
RCPH10FWD012BBC
5
RCPH10FWD013BBC
6
Label and disconnect heater hoses (1) and DEF/AdBlueÂŽ solenoid hoses (2).
Disconnect starter connections (1). Remove ground strap from engine block (2).
47488219 26/02/2013
10.1 [10.001] / 4
Engine - Engine and crankcase
7.
8.
Remove left hand air to air tube (1) and lower radiator hose (2). Loosen upper radiator hose clamp (3).
RCPH10FWD014BBC
7
RCPH10FWD015BBC
8
RCPH10FWD016BBC
9
Disconnect alternator cable (1). Disconnect fuel line (2).
NOTE: Plug and cap disconnected fuel line and fitting.
9.
Secure cooling package with support strap (1). Remove right hand air to air tube (2) and upper radiator hose (3).
47488219 26/02/2013
10.1 [10.001] / 5
Engine - Engine and crankcase
10.
Disconnect fuel return line.
NOTE: Plug and cap disconnected hoses and fittings.
11.
12.
RCPH10FWD017BBC
10
RCPH10FWD018BBC
11
RCPH10FWD019BBC
12
Disconnect drive shaft from engine.
Remove bracket on both sides over rear engine mounts.
47488219 26/02/2013
10.1 [10.001] / 6
Engine - Engine and crankcase
13.
14.
Remove front engine mount bracket.
RCPH10FWD021BBC
13
RCPH10FWD022BBC
14
Attach 4130 load rotor lifting bale or equivalent. Remove engine from tractor over left hand side rail.
47488219 26/02/2013
10.1 [10.001] / 7
Engine - Engine and crankcase
Engine - Install - 9 Liter tractors T9.390
1.
Attach load rotor 4130 lifting bale or equivalent to an overhead hoist and the two engine lifting brackets. Install isomounts, lift engine and set into tractor frame.
NOTICE: The engine lifting brackets are for vertical lifting only. Any lifting device that is not vertically in line with the lifting brackets can damage the engine rocker arm cover or cause bracket failure
2.
3.
RCPH10FWD022BBC
1
RCPH10FWD021BBC
2
RCPH10FWD020BBC
3
Install front engine mount bracket. Torque the lower engine mount to frame bolts (1) to 90 - 107 N·m (66 - 79 lb ft). Torque the ISO mount nut (2) to 160 - 220 N·m (118 - 162 lb ft).
Install rear retaining straps to both sides. Torque bolts to 125 - 150 N·m (92 - 111 lb ft). .
47488219 26/02/2013
10.1 [10.001] / 8
Engine - Engine and crankcase
4.
5.
Connect drive shaft to drive coupler. Torque the bolts to 95 - 108 N¡m (70 - 80 lb ft).
RCPH10FWD018BBC
4
RCPH10FWD017BBC
5
RCPH10FWD016BBC
6
Connect fuel return line.
NOTE: Remove plug and cap from hose and fitting.
6.
Install upper radiator hose (1) and right hand air to air tube (2). Remove support strap (3).
47488219 26/02/2013
10.1 [10.001] / 9
Engine - Engine and crankcase
7.
Connect fuel line (1)and alternator cable (2).
NOTE: Remove plug and cap from hose and fitting.
8.
9.
RCPH10FWD015BBC
7
RCPH10FWD014BBC
8
RCPH10FWD013BBC
9
Tighten upper radiator hose (1). Install lower radiator hose (2), and left hand air to air tube (3).
Secure ground strap to engine block. (1). Connect starter cable and wire (2) to starter.
47488219 26/02/2013
10.1 [10.001] / 10
Engine - Engine and crankcase
10.
11.
Connect Diesel Emission Fluid/AdBlue® (DEF/AdBlue®) hoses (1) to solenoid and engine tubing. Connect heater hoses (2) as marked during disassembly.
RCPH10FWD012BBC
10
RCPH10FWD011BBC
11
Install fan from right hand side of engine with the help of an assistant.
NOTE: Hub has left handed thread.
47488219 26/02/2013
10.1 [10.001] / 11
Engine - Engine and crankcase
12.
Tighten fan assembly to hub .
NOTE: Hub has left handed thread.
13.
14.
RCPH10FWD010BBC
12
RCPH10FWD009BBC
13
RCPH10FWD008BBC
14
Plug in harness connector (1) and tie harness lead (2) to bracket.
Attach lifting straps as shown. Use overhead crane to set hood support frame into position.
NOTE: Be sure right hand side air conditioner line is in place while lowering hood support frame into position.
47488219 26/02/2013
10.1 [10.001] / 12
Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING
NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
Engine - Engine and crankcase
15.
16.
17.
Install and tighten bolts securing hood support frame to tractor frame on both sides.
RCPH10FWD007BBC
15
RCPH10FWD005BBC
16
RCPH10FWD004BBC
17
Secure hood support frame to cooling package frame with removed hardware.
Connect hose (1). Install clamps (2).
47488219 26/02/2013
10.1 [10.001] / 13
Engine - Engine and crankcase
18.
19.
Connect hoses (1) and tighten clamps. Install clamp (2) and bracket (3) to hood support frame.
RCPH10FWD003BBC
18
RCPH10FWD002BBC
19
Assemble intake tube (1) to turbo and air filter housing. Install clamps (2). Plug in harness to sensors (3).
47488219 26/02/2013
10.1 [10.001] / 14
Engine - Engine and crankcase
20.
21.
Install clamps to hood support frame.
RCPH10FWD001CBC
20
RCPH10FWD999BAC
21
Install clamps to hood support frame.
47488219 26/02/2013
10.1 [10.001] / 15
Engine - Engine and crankcase
22.
Connect high and low pressure hoses to compressor (1). Plug in high pressure sensor (2) to harness.
NOTE: Install new O-rings and lubricate with clean compressor oil.
23.
24.
RCPH10FWD998BAC
22
RCPH10FWD996BAC
23
RCPH10FWD995BAC
24
Secure clamp (1). Plug in harness connector (2).
Secure heater hoses and harness with clamps (1). Plug in connector to DEF/AdBlueÂŽ heater solenoid (2).
47488219 26/02/2013
10.1 [10.001] / 16
Engine - Engine and crankcase
25.
26.
27.
Loose assemble section of exhaust from muffler/canister with clamps removed during disassembly.
RCPH10FWD994BAC
25
RCPH10FWD993BAC
26
RCPH10FWD992BAC
27
Install exhaust section (1) from turbo to newly installed section. Loose assemble clamps (2).
Assemble clamp at turbo. Adjust sections of exhaust and tighten all clamps.
47488219 26/02/2013
10.1 [10.001] / 17
Engine - Engine and crankcase
28.
29.
30.
Connect lines for DEF/AdBlueÂŽ (1) and connect harness to sensor (2).
RCPH10FWD991BAC
28
RCPH10FWD990BAC
29
RCPH10FWD989BAC
30
Set air intake duct in position. Loose assemble clamps (1)and bolts (2). Adjust and tighten.
Assemble aspirator tube. Tighten clamps.
47488219 26/02/2013
10.1 [10.001] / 18