PH7... Series PVD coated grades for efficient milling & turning of steel, stainless steel, cast iron & HRSA
New h c e T l a P s e d a Gr
New g n i l l i M es Grad
PH7... Series New PVD coated grades for efficient milling of steel, stainless steel, cast iron & HRSA. • Longer tool life • Higher cutting speeds
P
• Wide application range
PH7...
nless Stee Stai l
S
H.R.S.A.
Steel
M
Superior coating layer AlTiN with high hardness and oxidation resistance at high temperature combined with special designed substrates ensures high wear resistance and longer tool life.
Cast Iro n
K
Built-up edge resistance due to low friction coefficient
AlTiN structure Superior cemented carbide substrates
2
New PH7... series
Milling
Grades Description PH7910
PH7920
(P05-P10)
(P10-P35)
(K10-K30)
(K05-K10)
(M10-M25)
(S10-S30)
A highly wear-resistant AlTiN PVD coated grade primarily for light machining and semi-finishing in steels and cast irons.
Advanced AlTiN PVD coated carbide over a tough wear resistance submicro susbtrate for general puporse machining of steels and cast irons at high cutting speeds.
PH7930
PH7740
(P20-P40)
(K20-K40)
(P30-P50)
(K30-K40)
(M20-M30)
(S25-S35)
(M30-M50)
(S30-S40)
Very tough, general-purpose AlTiN PVD coated carbide grade for medium to heavy milling applications and on instable conditions. Recommended for high-temp alloys, steels, stainless steels and cast irons. Can be used either wet or dry.
AlTiN PVD coated carbide developed to provide better performance in general machining of steels, stainless steels and high-temp alloys. Resistant to breakage and offer improved wear resistance and increased strength.
Milling Grades Line Up M Stainless steel
400 350 300
vc(m/min)
vc(m/min)
P Steel PH7910
250
PH7920
200
PH7740
100
K Cast Iron
General machining
PH7740
Continuous machining
Interrupted machining
400 350 PH7910
200
Interrupted machining
150 125 100 75
PH7920
150
General machining
S Heat-resistant alloy
(Alternative choice)
vc(m/min)
vc(m/min)
PH7930
50
Continuous machining
250
200
100
50
300
250
150
PH7930
150
300
PH7930
50
100
PH7740
25
50
Continuous machining
General machining
Continuous machining
Interrupted machining
3
General machining
Interrupted machining
New PH7... series
Milling
Case Studies P Mould Steel (40CrMnNiMo8-6-4) ● Tool
● Tool life result (min)
ØDc = 80 | 6 teeth's Cutter: 080A06690-06-05-027050 Insert: SOEW 13M510 S PH7920 ● Cutting conditions Vc = 150 m/min (n = 597 min-1) Fz = 1,7 mm/t (Vf = 6100mm/min) Ap x Ae = 1,0 x 56 mm Dry Tool Overhang: L = 350 mm
PH7920
90
Competitor
60
+30%l too life
P Mould Steel (40CrMnNiMo8-6-4) ● Tool
● Tool life result (min)
ØDc = 63 | 6 teeth's Cutter: 063A90945-06-06-022040 Insert: SNHX 1206 ANEN-LP PH7920 ● Cutting conditions Vc = 180 m/min (n = 910 min-1) Fz = 0,25 mm/t (Vf = 1365mm/min) Ap x Ae = 2,0 x 47 mm Dry
PH7920
35
Competitor
24
+30%l too life
M Stainless Steel (SUS 316-L) ● Tool
● Tool life result (min)
ØDc = 12 | 2 teeth's Cutter: 012E20090-02-04-012080 Insert: XPET 060210 ZER-HF PH7930 ● Cutting conditions Vc = 240 m/min (n = 6366 min-1) Fz = 0,5 mm/t (Vf = 6366mm/min) Ap x Ae = 0,3 x 8,4 mm Dry
PH7930
15
Competitor
12
+20%l too life
M Stainless Steel (SUS 316-L) ● Tool
● Tool life result (min)
ØDc = 63 | 6 teeth's Cutter: 063A90945-06-06-022040 Insert: SNHX 1206 ANEN-LP PH7930 ● Cutting conditions Vc = 190 m/min (n = 960 min-1) Fz = 0,25 mm/t (Vf = 1440mm/min) Ap x Ae = 3,0 x 47 mm Dry
PH7930
45
Competitor
36
+22%l too life
S Heat-resistant alloy (Ti 5AI-5Mo-5V-3Cr) ● Tool
● Tool life result (min)
ØDc = 32 | 4 teeth's Cutter: 032W06410-04-02-032150 Insert: SOET 080315-MS PH7740 ● Cutting conditions Vc = 35 m/min (n = 348 min-1) Fz = 0,8 mm/t (Vf = 1113mm/min) Ap x Ae = 0,5 x 22,4 mm Wet
PH7740
45
Competitor
35
4
+20%l too life
New g in Turn es Grad
PH7... Series New PVD coated grades for efficient turning of stainless steels and high resistant temperature alloys. • Longer tool life • Higher cutting speeds
PH7...
H.R.S.A.
M
inless Steel Sta
• Wide application range
S
Superior coating layer AlTiN with high hardness and oxidation resistance at high temperature combined with special designed substrates ensures high wear resistance and longer tool life. Built-up edge resistance due to low friction coefficient
AlTiN structure Superior cemented carbide substrates
Turning Grades Line Up S Heat-resistant alloy
300 250 200
vc(m/min)
vc(m/min)
M Stainless steel
PH7910 PH7920
150
150 125 100
100
50
50
25
General machining
PH7920
75
PH7325
Continuous machining
PH7910
Interrupted machining
PH7325
Continuous machining
5
General machining
Interrupted machining
New PH7... series
Turning
Grades Description PH7910
PH7920
New
PH7325
New
(M05-M10)
(M10-M25)
(M10-M30)
(S05-S15)
(S10-S30)
(S10-S30)
PVD (AlTiN) coated carbide grade with a very hard micro grain substrate improves wear resistance, heat dissipation and avoid built-up edge. High performance on “gummy” materials. For light turning of stainless steels and HRSA.
A micro grain size combined with the AlTiN PVD coating make it suitable for roughing to finishing operations under good cutting conditions to light interrupted cutting at medium cutting speeds. Suitable for stainless steels & HRSA.
New
General grade for medium to finishing operations under good to medium cutting conditions. The substrate balance hardness and toughness. The combination with a wear resistant AlTiN PVD coating make it suitable to stainless steels and HRSA at medium cutting speeds.
Available Chip-Breakers Operation:
SF - Chip Breaker 20º
20º
10º
Finishing
0,3 mm
M edium
Materials:
M
10º
Operation:
SS - Chip Breaker
Roughing
S
0,3 mm
20º10º
0,3 mm
20º 10º
0,3 mm
Finishing
Negative
Shapes: CNM G DNM G TNMG
VNMG
WNM G
PH7920
PH7910
PH7920
Continuous machining
Operation:
MS - Chip Breaker
Finishing
Materials:
M
13º 13º
Roughing
Materials:
M
S
Cutting Conditions:
Cutting Conditions: PH7910
M edium
Shapes:
General machining
Interrupted machining
Medium
Roughing
CNM G DNM G SNMG TNMG
VNMG WNM G
PH7910
PH7920
PH7910
PH7920
Continuous machining
General machining
Interrupted machining
S
Cutting Conditions: PH7920
Shapes:
CNMG
DNMG
PH7920
TNMG
VNMG
WNMG
FM - Chip Breaker
Continuous machining
Interrupted machining
Operation: Fine Finishing
Materials:
M
6º
General machining
Finishing
MM - Chip Breaker
M edium
S
M
0,12 24º 8º
PH7920
6º
Positive
CCM T DCM T SCMT TCMT VCMT | VBM T
FS - Chip Breaker
PH7910
PH7325
PH7910
PH7325
Continuous machining
0,13
8º
Shapes:
CCGT DCGT
PH7920
Shapes: Interrupted machining
CCM T
Operation: Fine Finishing
Materials: 6º
General machining
M
Finishing
M edium
S
Cutting Conditions: PH7910
PH7920
PH7910
PH7920
Continuous machining
General machining
S
Cutting Conditions:
PH7920
Shapes:
Interrupted machining
6
M edium
Materials:
7º
Cutting Conditions:
Operation: Fine Finishing Finishing
DCM T
SCMT TCMT VCMT | VBM T
PH7325
PH7910
PH7920
PH7910
PH7325
Continuous machining
General machining
Interrupted machining
New PH7... series
Turning
Case Studies M Stainless Steel (SUS 316-L) ● Tool
● Tool life result (min)
Holder: DCLN L 2525 M12 Insert: CNMG 120408-SF PH7920 ● Cutting conditions Vc = 200 m/min Fn = 0,30 mm/r Ap = 1,5 mm Wet Cutting
PH7920
15
Competitor
12
+20%l too life
M Stainless Steel (SUS 304) ● Tool
● Tool life result (min)
Holder: PCLN R 2525 M12 Insert: CNMG 120408-SS PH7910 ● Cutting conditions Vc = 230 m/min Fn = 0,30 mm/r Ap = 3,0 mm Wet Cutting
PH7910
15
Competitor
13
+15%l too life
M Stainless Steel (SUS 316) ● Tool
● Tool life result (min)
Holder: SCLC R 2020 K09 Insert: CCMT 09T304-FM PH7910 ● Cutting conditions Vc = 300 m/min Fn = 0,15 mm/r Ap = 0,50 mm Wet Cutting
PH7910
15
Competitor
12
+20%l too life
S Heat-resistant alloy (Ti 5AI-5Mo-5V-3Cr) ● Tool
● Tool life result (min)
Holder: DCLN L 2525 M12 Insert: CNMG 120408-SF PH7910 ● Cutting conditions Vc = 50 m/min Fn = 0,15 mm/r Ap = 1,25 mm Wet Cutting
PH7910
15
Competitor
13
+15%l too life
S Heat-resistant alloy (Inconel 718) ● Tool
● Tool life result (min)
Holder: DCLN L 2525 M12 Insert: CNMG 120408-SS PH7920 ● Cutting conditions Vc = 60 m/min Fn = 0,20 mm/r Ap = 2,0 mm Wet Cutting
PH7920
15
Competitor
12
7
+20%l too life
FLYERMKT_PR01_ED01_REV00_15