Service Repair Manual
Models
140H Motor Grader
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SE...
1/29
Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 140H MOTOR GRADER APM Configuration: 140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly 12H, 140H and 160H Motor Graders Power Train Media Number -RENR4108-16
Publication Date -01/06/2018
Date Updated -26/06/2018
i01973878
Transmission - Disassemble SMCS - 3002-015; 3030-015; 3159-015
Disassembly Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
138-7575
Link Bracket
1
B
154-6181
Forcing Screw
2
C
6V-5221
Bolt
1
D
4C-8156
Fixture
1
E
6V-3918
Bolt
1
F
4C-8157
Fixture
2
G
1U-6405
Three Jaw Puller
1
H
1U-6341
Threaded Rod
1
J
5P-7970
Nut
1
K
9U-7479
Compressing Tube
1
L
5B-0637
High Idle Nut
1
5F-7353
Washer
1
1B-4207
Full Nut
2
5F-7369
Puller Leg
2
3H-0465
Push-Puller Plate
2
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SE...
5F-7366
Screw
1
5P-4808
Cap
2
1U-9895
Crossblock
1
9S-9151
Block
2
1B-4206
Nut
4
8B-7552
Bolt
2
N
1U-6343
Threaded Rod
1
P
6V-8149
Nut
1
Q
2P-8312
Pliers
1
1P-2326
Screw
1
1P-2325
Head
1
3H-0462
Bolt and Nut
4
8H-0709
Strap
4
5F-7373
Jaw
3
3E-3882
Eyebolt
1
M
R
S
2/29
Start By: a. Remove the transmission control valve. Refer to Disassembly and Assembly, "Transmission Control Valve - Remove". b. Remove the parking brake. Refer to Disassembly and Assembly, "Parking Brake Remove". c. Remove the transmission speed sensor. d. Remove the transmission oil pump. Refer to Disassembly and Assembly, "Gear Pump (Transmission Charging and Scavenge) - Remove". e. Remove the transmission magnetic screen base. Refer to Disassembly and Assembly, "Magnetic Screen - Remove and Install".
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SE...
Illustration 1
3/29
g00623100
1. Place transmission (1) level on the floor. 2. Remove 12 bolts (2), four covers, and the O-ring seals from transmission case assembly (3). 3. Remove 41 bolts (4) from the transmission case assembly (3).
Illustration 2
g00623105
Note: Identify the location of seal carrier (5) in the transmission case assembly (3) for assembly purposes. 4. Remove two bolts (6) from seal carrier (5). 5. Install Tooling (A) (not shown) in seal carrier (5). Remove seal carrier (5) and the three ring seals from the transmission case assembly bore (7). 6. Repeat Step 4 through Step 5 on the three remaining seal carriers (5).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SE...
Illustration 3
4/29
g00623108
7. Remove seal rings (9) from seal carrier (5). 8. Remove three or four seals (8) from seal carrier (5). 9. Remove spring pin (10) from seal carrier (5). 10. Repeat Step 7 and Step 9 for the remaining three seal carriers (5).
Illustration 4
g00623110
11. Install Tooling (B) in the transmission case assembly (3). Tighten Tooling (B) evenly to separate transmission case assembly (3) from transmission cover assembly (11). 12. Attach Tooling (A) to transmission case assembly (3). Position a lifting device to Tooling (A). Secure the lifting device to a hoist. Slowly raise the transmission case assembly (3) from the transmission cover assembly (11). Be careful not to bind the transmission case assembly (3) during separation.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SE...
Illustration 5
5/29
g00623113
13. Remove three bolts (12) from tube assembly (13). Remove tube assembly (13) from the transmission cover assembly (11). 14. Remove the O-ring seal from tube assembly (13).
Illustration 6
g00849491
Note: First/Third shaft assembly (14) and High/Low shaft assembly (15) must be removed together. 15. Install Tooling (D) on First/Third shaft assembly (14) and High/Low shaft assembly (15). Use Tooling (C) and Tooling (E) in order to hold Tooling (D) on First/Third shaft assembly (14) and High/Low shaft assembly (15), as shown. First/Third shaft assembly (14) and High/Low shaft assembly (15) must be removed together. 16. Attach a suitable lifting device to Tooling (D). Carefully remove First/Third shaft assembly (14) and High/Low shaft assembly (15) from the transmission cover assembly (11). The weight of the two shaft assemblies is 177 kg (390 lb).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SE...
Illustration 7
6/29
g00623117
17. Place First/Third shaft assembly (14) and High/Low shaft assembly (15) on Tooling (F) or on blocks and remove Tooling (D). Carefully separate First/Third shaft assembly (14) and High/Low shaft assembly (15). The weight of each shaft assembly is 89 kg (195 lb).
Illustration 8
g00623120
Illustration 9
g00849492
Note: Place High/Low shaft (15) in a modified work bench or on blocks. Modify a substantial workbench by cutting a 116.0 ± 2.0 mm (4.60 ± 0.08 inch) clearance hole in the top of the bench.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SE...
Illustration 10
g00623124
Illustration 11
g00623126
7/29
Note: Do not attach Tooling (G) to rotor (17). If pressure is applied to rotor (17) with Tooling (G), rotor (17) will brake. Attach the Tooling (G) to gear assembly (18). 18. With High/Low shaft assembly (15) on the modified work bench or on blocks, use Tooling (G) in order to remove race and bearing (16), rotor (17), gear assembly (18), and two sleeve bearings (not shown) from High/Low shaft assembly (15). Press fit Bearing (16) and rotor (17) on High/Low shaft assembly (15). 19. Remove bearing (16), rotor (17), thrust disc (19), and gear assembly (18) from High/Low shaft assembly (15). Attach Tooling (G) to gear assembly (18). Do not attach Tooling (G) to rotor (17).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SE...
Illustration 12
8/29
g00623129
20. Remove thrust disc (20) and the washer from High/Low shaft assembly (15).
Illustration 13
g00623131
21. Install Tooling (H) and Tooling (K) on High/Low shaft assembly (15) and clutch assembly (21). Tighten Tool (J) on Tooling (H) (not shown) in order to compress clutch assembly (21). Remove two half rings (22) and two lock rings (23) from the High/Low shaft assembly (15). 22. Carefully loosen Tool (J) on Tooling (H) in order to relieve pressure from clutch assembly (21). Remove Tooling (K) and Tooling (H) from High/Low shaft assembly (15) and clutch assembly (21). The clutch assembly (21) is made up of five clutch plates, six friction discs, and the hub assembly. Identify the position of the clutch assembly (21) for assembly purposes.
Illustration 14
g00623132
23. Remove wave spring (25) from High/Low shaft assembly (15). 24. Remove piston (24) from High/Low shaft assembly (15).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SE...
Illustration 15
9/29
g00623134
25. Remove seal extension ring (27) and seal ring (26) from piston (22).
Illustration 16
g00623138
26. Position High/Low shaft assembly (15), as shown. Place High/Low shaft (15) in the modified work bench, or on blocks. The weight of High/Low shaft assembly (15) is 50 kg (110 lb). 27. Install Tooling (L) and Tooling (M) on High/Low shaft assembly (15) and inner bearing (28). Remove inner bearing (28) from High/Low shaft assembly (15). Remove two thrust discs (29), two bearing sleeves, and gear assembly (30) from High/Low shaft assembly (15).
Illustration 17
g00623141
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
10/29
28. Remove thrust disc (31) and the washer from High/Low shaft assembly (15).
Illustration 18
g00623145
Note: Tooling (K) is the old style tool that is now modified. Tooling (K) (new style tool) works without being modified. Tooling (K) may need to be modified so the hole in the top of the tube will have clearance for Tooling (N). 29. Install Tooling (N) and Tooling (K) on High/Low shaft assembly (15) and clutch assembly (32). Tighten Tooling (P) on Tooling (N) in order to compress clutch assembly (32). Remove two half rings (33) and two lock rings (34) from the High/Low shaft assembly (15). 30. Carefully loosen Tooling (P) on Tooling (N) in order to relieve pressure from clutch assembly (32). Remove Tooling (K) and Tooling (N) from High/Low shaft assembly (15) and clutch assembly (32). The clutch assembly (32) is made up of eight clutch plates, seven friction discs, and the hub assembly. Identify the position of the clutch assembly (32) for assembly purposes.
Illustration 19
g00623148
Note: Tooling (K) is the old style tool that must be modified. Tooling (K) (new style tool) works without being modified. Tooling (K) may need to be modified so the hole in the top of the tube will have clearance for Tooling (N). 31. Install Tooling (N) and Tooling (K) on High/Low shaft assembly (15) and balance piston (35). Tighten Tooling (P) on Tooling (N) in order to compress balance piston (35).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
11/29
32. Use Tooling (Q) in order to remove retaining ring (36) from High/Low shaft assembly (15). 33. Carefully loosen Tooling (P) on Tooling (N) in order to relieve pressure from balance piston (35). Remove Tooling (K) and Tooling (N) in order to relieve pressure from High/Low shaft assembly (15) and balance piston (35).
Illustration 20
g00623149
34. Remove balance piston (35) and seal extension ring (37) from High/Low shaft assembly (15). 35. Remove 15 springs (38) from piston (39). 36. Remove piston (39), the seal extension ring (not shown), and a ring seal (not shown) from High/Low shaft assembly (15).
Illustration 21
g00623150
37. Remove seal ring (40) and seal extension ring (41) from piston (39).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
Illustration 22
12/29
g00623152
38. Place First/Third shaft assembly (14) on the modified work bench or on blocks. Use Tooling (F) in order to remove race and bearing (42), thrust disc (not shown), and gear assembly (43) from First/Third shaft assembly (14).
Illustration 23
g00623154
39. Remove thrust disc (44) and gear assembly (45) from First/Third shaft assembly (14).
Illustration 24
g00623240
40. Remove sleeve bearing (not shown), thrust disc (46) and washer (47) from First/Third shaft assembly (14).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
Illustration 25
13/29
g00623241
41. Install Tooling (H) and Tooling (K) on First/Third shaft assembly (14) and clutch assembly (48). Tighten Tooling (K) on Tooling (H) in order to compress clutch assembly (48). Remove two half rings (49) and two lock rings (50) from First/Third shaft assembly (14). 42. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch assembly (48). Remove Tooling (K) and Tooling (H) from First/Third shaft assembly (14) and clutch assembly (48). As you remove clutch assembly (48) from First/Third shaft assembly (14), identify the positions of the five clutch plates, the six friction disc, and the hub assembly for assembly purposes.
Illustration 26
g00623242
43. Remove wave spring (51) from First/Third shaft assembly (14). 44. Remove piston (52) from First/Third shaft assembly (14).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
Illustration 27
14/29
g00623245
45. Remove seal extension ring (53) and seal ring (54) from piston (52).
Illustration 28
g00623247
46. Position First/Third shaft assembly (14), as shown. Place First/Third shaft assembly (14) in the modified work bench, or on blocks. The weight of First/Third shaft assembly (14) is 55 kg (120 lb). 47. Remove the seal ring (not shown) from First/Third shaft assembly (14). 48. Use Tooling (R) in order to remove inner bearing (55), thrust disc (not shown), gear (56), and thrust disc (not shown). 49. Remove gear assembly (57), the bearing sleeve (not shown), the thrust disc, and the washer (not shown) from First/Third shaft assembly (14).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
Illustration 29
15/29
g00623248
50. Install Tooling (K) and Tooling (H) on First/Third shaft assembly (14) and clutch assembly (58). Tighten Tooling (J) on Tooling (H) in order to compress clutch assembly (58). Remove two half rings (59) and two lock rings (60) from the First/Third shaft assembly (14). 51. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch assembly (58). Remove Tooling (H) and Tooling (K) from First/Third shaft assembly (14) and clutch assembly (58). As you remove clutch assembly (58) from First/Third shaft assembly (14), identify the position of the three clutch plates, four friction disc, and the hub assembly for assembly purposes.
Illustration 30
g00623249
52. Remove wave spring (61) from First/Third shaft assembly (14). 53. Remove piston (62) from First/Third shaft assembly (14).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
Illustration 31
g00623250
54. Remove seal extension ring (63) and seal ring (64) from piston (62).
Illustration 32
g00623252
Illustration 33
g00623253
55. Use Tooling (R) in order to remove inner bearing (66) and gear (67) from input shaft assembly (65). This is necessary at this time in order to remove the remaining two shaft assemblies.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
16/29
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
Illustration 34
17/29
g01024451
56. Install Tooling (S) and remove Reverse/Second shaft assembly (68) from the transmission cover assembly (11). The weight of Reverse/Second shaft assembly (68) is 64 kg (140 lb).
Illustration 35
g00623257
57. Place Reverse/Second shaft assembly (68) on the modified work bench, or on blocks. 58. Use Tooling (R) in order to remove race and bearing (69), spacer (70), and gear (71) from Reverse/Second shaft assembly (68).
Illustration 36
g00623258
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING
NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
18/29
59. Remove spacer (72) and thrust disc (not shown) from Reverse/Second shaft assembly (68). 60. Remove gear assembly (73), the sleeve bearing (not shown), the thrust disc (not shown), and the washer (not shown) from Reverse/Second shaft assembly (68).
Illustration 37
g00623259
61. Install Tooling (K) and Tooling (H) on Reverse/Second shaft assembly (68) and clutch assembly (74). Tighten Tooling (J) on Tooling (H) in order to compress clutch assembly (74). Remove two half rings (75) and two lock rings (76) from Reverse/Second shaft assembly (68). 62. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch assembly (74). Remove Tooling (H) and Tooling (K) from Reverse/Second shaft assembly (68) and clutch assembly (74). As you remove clutch assembly (74) from Reverse/Second shaft assembly (68), identify the positions of the three clutch plates, four friction disc and the hub assembly for assembly purposes.
Illustration 38
g00623260
63. Remove wave spring (77) from Reverse/Second shaft assembly (68). 64. Remove piston (78) from Reverse/Second shaft assembly (68).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
Illustration 39
19/29
g00623261
65. Remove seal ring (80) and seal extension ring (79) from piston (78).
Illustration 40
g00623263
66. Position Reverse/Second shaft assembly (68), as shown. The weight of Reverse/Second shaft assembly (68) is 41 kg (90 lb). 67. Place Reverse/Second shaft assembly (68) on the modified work bench, or on blocks. 68. Install Tooling (L) and Tooling (M) on gear assembly (82) and Reverse/Second shaft assembly (68). 69. Remove inner bearing (81), the thrust race (not shown), the two thrust discs (not shown), and gear assembly (82) from Reverse/Second shaft assembly (68).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
Illustration 41
20/29
g00623264
70. Remove roller bearing (83) from Reverse/Second shaft assembly (68). 71. Remove thrust disc and washer (84) from Reverse/Second shaft assembly (68).
Illustration 42
g00623265
72. Use a second person in order to compress clutch assembly (85). 73. Remove two half rings (86) from Reverse/Second shaft assembly (68). Release the pressure from clutch assembly (85) slowly, until the spring (89) underneath clutch assembly (85) is extended and relaxed.
Illustration 43
g00623269
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15
140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(S...
21/29
74. Remove hub assembly (87) from Reverse/Second shaft assembly (68). 75. Remove spring (89) from Reverse/Second shaft assembly (68). 76. As you remove clutch plates (88) and friction discs (90), identify the locations of clutch plates (88) and friction discs (90) for installation purposes. Remove six clutch plates (88) and seven friction disc (90) from Reverse/Second shaft assembly (68).
Illustration 44
g00623270
77. Remove valve assembly (91) from Reverse/Second shaft assembly (68). 78. Remove piston (92) from Reverse/Second shaft assembly (68).
Illustration 45
g00623276
79. Remove seal ring (93) and (94) from piston (92). 80. Remove the cup plug (not shown) from Reverse/Second shaft assembly (68).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2020/2/15