2000 chevrolet prizm service repair manual

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

MODEL IDENTIFICATION MODEL IDENTIFICATION - CARS Body Code (1) Model "C" Park Avenue "E" Eldorado "F" Camaro & Firebird "G" Aurora & Riviera "H" Bonneville, & LeSabre "J" Cavalier & Sunfire "K" DeVille & Seville "M" Metro "N" Alero, Grand Am & Malibu "S" Prizm "V" Catera "W" Century, Grand Prix, Impala, Intrigue, Monte Carlo & Regal "Y" Corvette "J" Saturn "L" "Z" Saturn "S" (1) Vehicle body code is fourth character of VIN. MODEL IDENTIFICATION - TRUCKS Series (1) "A" "B" "C" "E" "G" "J" "K"

Model 2WD Aztek 4WD Aztek & Rendezvous 2WD Avalanche, Escalade, Sierra, Silverado, Suburban, Tahoe & Yukon 2WD Tracker Cutaway, Express, G-Van & Savana 4WD Tracker 4WD Avalanche, Escalade, Sierra, Silverado, Suburban, Tahoe, Yukon & AWD Escalade

MY Monday, March 30, 2009 10:27:22 10:27:15 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

"L" "M" "S"

AWD Astro & Safari 2WD Astro & Safari 2WD Blazer, Bravada, Envoy, S 10 Pickup, Sonoma & Trailblazer "T" 4WD Blazer, Bravada, Envoy, S 10 Pickup, Sonoma & Trailblazer "U" Montana, Silhouette, Trans Sport & Venture Saturn Vue (1) Vehicle series is fifth character of VIN.

BELT ADJUSTMENT CAUTION: When battery is disconnected, vehicle computer and memory systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle.

See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION before disconnecting battery.

BELT ADJUSTMENT - CARS Application Serpentine Belt

Specification (1)

(1) Serpentine belt tension is maintained automatically by a spring-tensioned idler

pulley.

No adjustment is necessary.

BELT ADJUSTMENT - TRUCKS (1)

Application All Models Except Tracker

In. (mm) (1)

Deflection @ 22 Lbs. (10.0 kg.)

Tracker 2.0L Cooling Fan New Used 2.5L Cooling Fan A/C & P/S

0.16-0.20 (4-5) 0.20-0.27 (5-7) 0.35-0.43 (9-11) 0.16-0.35 (4-9)

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

(1) Serpentine belt tension is maintained automatically by a spring-tensioned idler

pulley.

No adjustment is necessary.

SERPENTINE BELT ROUTING & ALIGNMENT NOTE:

For serpentine belt routing, see underhood label or refer to appropriate illustrations. See Fig. 1 -Fig. 29 .

1.8L PRIZM

Fig. 1: Serpentine Belt Routing (1.8L Prizm) Courtesy of GENERAL MOTORS CORP. 1.9L SATURN

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 2: Serpentine Belt Routing (1.9L Saturn DOHC) Courtesy of GENERAL MOTORS CORP.

Fig. 3: Serpentine Belt Routing (1.9L Saturn SOHC) Courtesy of GENERAL MOTORS CORP. MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

2.0L TRACKER

Fig. 4: Serpentine Belt Routing (2.0L Tracker) Courtesy of GENERAL MOTORS CORP.

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 5: Fan Belt Routing (2.0L Tracker) Courtesy of GENERAL MOTORS CORP. 2.2L (L61) ALERO, CAVALIER & GRAND AM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 6: Serpentine Belt Routing (2.2L L61 - "J" & "N" Bodies) Courtesy of GENERAL MOTORS CORP. MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

2.2L (LN2) CAVALIER & SUNFIRE

Fig. 7: Serpentine Belt Routing (2.2L "J" Body - With A/C) Courtesy of GENERAL MOTORS CORP.

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 8: Serpentine Belt Routing (2.2L "J" Body - Without A/C) Courtesy of GENERAL MOTORS CORP. 2.2L "S" PICKUP

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 9: Serpentine Belt Routing (2.2L "S" Pickup) Courtesy of GENERAL MOTORS CORP. 2.2L SONOMA

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 10: Serpentine Belt Routing (2.2L Sonoma) Courtesy of GENERAL MOTORS CORP. 2.4L CAVALIER & SUNFIRE

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 11: Serpentine Belt Routing (2.4L Cavalier & Sunfire) Courtesy of GENERAL MOTORS CORP. 2.5L TRACKER

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 12: Serpentine Belt Routing (2.5L Tracker) Courtesy of GENERAL MOTORS CORP. 3.1L CENTURY & GRAND PRIX, & 3.4L IMPALA & MONTE CARLO

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 13: Serpentine Belt Routing (3.1L Century & Grand Prix, & 3.4L Impala & Monte Carlo) Courtesy of GENERAL MOTORS CORP. 3.1L MALIBU & 3.4L ALERO, AZTEK, GRAND AM, MALIBU, MONTANA, RENDEZVOUS, MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

SILOUHETTE & VENTURE

Fig. 14: Serpentine Belt Routing (3.1L Malibu & 3.4L Alero, Grand Am, Malibu, Montana, Rendezvous, Silouhette & Venture) Courtesy of GENERAL MOTORS CORP. 3.5L AURORA & INTRIGUE

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 15: Serpentine Belt Routing (3.5L Aurora & Intrigue) Courtesy of GENERAL MOTORS CORP. 3.8L BONNEVILLE, GRAND PRIX, IMPALA, LESABRE, MONTE CARLO, PARK AVENUE & & REGAL

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 16: Serpentine Belt Routing (3.8L Bonneville, Grand Prix, Impala, LeSabre, Monte Carlo, Park Avenue & Regal) Courtesy of GENERAL MOTORS CORP. 3.8L CAMARO & FIREBIRD

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 17: Serpentine Belt Routing (3.8L Camaro & Firebird) Courtesy of GENERAL MOTORS CORP. 4.0L AURORA & 4.6L DEVILLE, ELDORADO & SEVILLE

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 18: Serpentine Belt Routing (4.0L Aurora & 4.6L Deville, Eldorado & Seville) Courtesy of GENERAL MOTORS CORP. 4.2L BRAVADA, ENVOY & TRAIL BLAZER

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 19: Serpentine Belt Routing (4.2L Bravada, Envoy & Trail Blazer) Courtesy of GENERAL MOTORS CORP. 4.3L, 5.0L & 5.7L TRUCKS - ALL MODELS

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 20: Serpentine Belt Routing (4.3L, 5.0L & 5.7L Trucks - All Models) Courtesy of GENERAL MOTORS CORP. 4.8L, 5.3L & 6.0L TRUCKS - ALL MODELS

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 21: Serpentine Belt Routing (4.8L, 5.3L & 6.0L - All Models) Courtesy of GENERAL MOTORS CORP. 5.7L CAMARO & FIREBIRD

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 22: Serpentine Belt Routing (5.7L Camaro & Firebird) Courtesy of GENERAL MOTORS CORP. 5.7L CORVETTE MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 23: Serpentine Belt Routing (5.7L Corvette) Courtesy of GENERAL MOTORS CORP. 6.5L TURBO-DIESEL EXPRESS & SAVANA

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 24: Serpentine Belt Routing (6.5L Turbo-Diesel Express & Savana With Single Generator) Courtesy of GENERAL MOTORS CORP.

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 25: Serpentine Belt Routing (6.5L Turbo-Diesel Express & Savana With Dual Generator) Courtesy of GENERAL MOTORS CORP. 6.6L TURBO-DIESEL SIERRA & SILVERADO

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 26: Serpentine Belt Routing (6.6L Turbo-Diesel Sierra & Silverado With Single Generator) Courtesy of GENERAL MOTORS CORP.

MY Monday, March 30, 2009 10:27:16 PM

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 27: Serpentine Belt Routing (6.6L Turbo-Diesel Sierra & Silverado With Dual Generator) Courtesy of GENERAL MOTORS CORP. 8.1L EXPRESS & SAVANA MY Monday, March 30, 2009 10:27:16 PM

Page 28

© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 28: Serpentine Belt Routing (8.1L Express & Savana) Courtesy of GENERAL MOTORS CORP. 8.1L SIERRA, SILVERADO, SUBURBAN & YUKON XL

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© 2005 Mitchell Repair Information Company, LLC.

2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models

Fig. 29: Serpentine Belt Routing (8.1L Sierra, Silverado, Suburban & Yukon XL) Courtesy of GENERAL MOTORS CORP. MY Monday, March 30, 2009 10:27:16 PM

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