Liebherr l574 473 wheel loader service repair manual sn：7477

en

Service manual (20

Wheel loader (10 points)

L544 - L580 2plus2 (10

en

Service manual (20

Wheel loader (10 points)

L544 - L580 2plus2 (10

Address Address:

LIEBHERR-WERK BISCHOFSHOFEN GMBH Dr. Hans Liebherr – Straße 4 A – 5500 BISCHOFSHOFEN, AUSTRIA

Product identification Manufacturer: Product group: Type: Construction number: Serial number:

LIEBHERR-WERK BISCHOFSHOFEN GMBH Wheel loader L 544 L 554 L 564 L 574 L 580 443 453 463 473 458 7477 7477 7477 7477 7477

Document identification Order number: Author: Document version: Manual number: Owner:

10013898 LBH / T-DOK department 03

Foreword

Target group

This Service Manual has been written for those whose job it is to make sure that the machines remain operational on a daily basis. This specifically includes the mechanics and workshop specialists at Liebherr dealers and Liebherr branch offices.

Contents

In the first chapter you will find information about safety regulations as well as specifications of the special tools needed for maintenance and repair.

Chapter 2 provides an overview of all important technical data for the entire machine and the individual assemblies.

The following chapter, entitled Maintenance, contains the maintenance and inspection schedule, inspection and setting logs, lubrication schedules and filling quantity tables, a description of maintenance procedures and specifications for prescribed lubricants and fuels.

The technical description of the machine in the following chapters is divided into 15 functional groups. The design, function, and technical data for each group, component and part are explained.

Chapter 19 is new. In it, you will find a list of available repair manuals, troubleshooting hints, the service code table and a description of the BODEM service software.

How to use this manual

This manual describes a variety of types and finished forms. In general, this information applies to the types and serial number groups specified in the footnotes. One exception is that specific type and serial number data are indicated at the beginning of each section (e.g. the technical specifications of the components).

Whenever possible, parts and components are supplemented by indication of the identification number in the heading.

This manual is available in German, English, French, Spanish and Italian.

Working instructions

It is imperative that safety regulations be observed with all tasks done on the machine. You will find information on this in the General Information chapter.

A complete set of tools in perfect condition is required for work on the machine, along with any special tools that might be needed. Absolute cleanliness must be observed with all tasks!

Sealing material such as O-rings and surface seals should be replaced whenever repairs are carried out.

DVD edition

We would particularly like to draw your attention to the fact that this book is available not only in printed form, but also as an electronic document on DVD (Lidos).

General information

1

Product description

2

Maintenance

3

Diesel engine, pump distributor gear

4

Cooling system

5

Travel hydraulics

6

Working hydraulics

7

Steering system

8

Brake system

9

Electrical system

10

Transfer gear

11

Axles, drive shafts

12

Machine frame, ballast weight

13

Central lubrication system

14

Covering, cab access

15

Cab, heating, air-conditioning

16

Lift arm, quick-change device

17

Attachments, accessories

18

Repair work, troubleshooting

19

1 General Information 1.0 Chapter contents 1

General Information ............................................................ 1.0-1 1.1

Safety regulations ...........................................................................1.1-1 1.1.1

Introduction...........................................................................1.1-1

1.1.2

Overview of safety regulations .............................................1.1-2

1.2

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Special tools for maintenance and repair work...............................1.2-1 1.2.1

Special tools, general information ........................................1.2-1

1.2.2

Special tools for Liebherr diesel engines..............................1.2-1

1.2.3

Special tools for the hydraulic cylinders ...............................1.2-2

1.2.4

Special electrical tools ..........................................................1.2-2

1.2.5

Special tools for axles...........................................................1.2-3

1.2.6

Special tools for the transfer gear ........................................1.2-4

1.2.7

Central lubrication system ....................................................1.2-4

1.2.8

Special tools for the air conditioning system ........................1.2-5

1.2.9

Special tools for the cab windows ........................................1.2-5

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1 . 0 - 1 of 2

Special tools for maintenance and repair work

General Information Safety regulations

1.1 Safety regulations Working on the machine poses safety risks to the operator, driver or maintenance technicians. You can considerably reduce the risk of accidents by carefully reading and observing the various safety instructions at regular intervals.

This is especially important for personnel who only occasionally work on the machine, for example, carrying out rigging or maintenance work. The safety regulations listed below, if conscientiously followed, will ensure your own safety and that of others, and will prevent the machine from being damaged.

Whenever tasks which could cause danger to personnel or damage to the machine are described, the necessary safety precautions are explained in this manual.

These are indicated by the headings Danger, Warning or Caution.

1.1.1

Introduction 1. The symbols below have the following meanings:

Danger

Warning

Caution

Danger Warning that without appropriate precautions, certain operational procedures could result in fatal accidents.

Warning Warning that without appropriate precautions, certain operational procedures could result in severe physical injuries.

Caution Warning that without appropriate precautions, certain operational procedures could result in minor physical injuries or damage to the machine.

2. Observance of these instructions does not relieve you of the responsibility to observe other rules and guidelines!

The following should also be observed: – The safety rules in force at the operating site – Legally enforced road traffic regulations – Guidelines issued by trade associations

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

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1 . 1 - 1 of 2

General Information

Special tools for maintenance and repair work

Safety regulations

1.1.2

Overview of safety regulations A detailed description of these is included in the relevant section of the chapter on safety regulations in the operator's manual.

The following sections are described in the operator's manual: 1 Introduction 2

General safety regulations

3

Proper use

4

Decals on the machine

5

Instructions on preventing crushing injuries and burns

6

Instructions on preventing fires and explosions

7

Safety instructions for start-up

8

Safety precautions during start-up

9

1 . 1 - 2 of 2

Instructions for safe working

10

Safety instructions for driving on slopes

11

Parking safely

12

Transporting the machine safely

13

Towing the machine safely

14

Measures for ensuring safe maintenance

15

Safety instructions for welding work on the machine

16

Instructions for working safely on machine attachments

17

Safety regulations when transporting the machine by crane

18

Safe maintenance of hydraulic hoses and hose lines

19

Attachments and accessories

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L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Special tools for maintenance and repair work

General Information Special tools for maintenance and repair work

1.2 Special tools for maintenance and repair work 1.2.1 Description

Special tools, general information ID no.

Digital second thermometer

7020372

All wheel loaders

DCA 4 coolant test kit

5608459

All wheel loaders

Anti-freeze and battery tester

7408922

All wheel loaders

24 Volt vacuum pump Charging and testing device with case 0-40 bar pressure gauge 0-250 bar pressure gauge 0-600 bar pressure gauge Pressure gauge connection 1500 mm high-pressure tube 4000 mm high-pressure tube Screw coupling M 10 x 1 Oil drain hose Outlet piece

7408148

All wheel loaders

Notes For taking temperature measurements during adjustment work For testing DCA 4 and antifreeze levels For testing the acid concentration (battery charge level) and testing the cooler anti-freeze For preventing oil loss

8145359

All wheel loaders

For testing the hydro accumulators

7361288 5002932 5002866 7002436 7002475 7009134 5005180 7005660 7402657

All wheel loaders All wheel loaders All wheel loaders All wheel loaders All wheel loaders All wheel loaders All wheel loaders All wheel loaders All wheel loaders

Safety cap SW 10

7009315

All wheel loaders

Safety cap SW 13 Safety cap SW 17 Safety cap SW 19

7615515 7615589 7009317

All wheel loaders All wheel loaders All wheel loaders

Safety cap SW 17

7622068

All wheel loaders

For testing hydraulic pressures For testing hydraulic pressures For testing hydraulic pressures Connection for pressure gauge High-pressure tube for pressure gauge High-pressure tube for pressure gauge For testing hydraulic pressures For draining oil via an outlet valve For the oil drain hose For securing the valves on the variable displacement motor For securing the valves on the pumps For securing the valves on the pumps For securing the valves on the pumps For securing the valves on the control valve block For adjusting the travel hydraulics For adjusting the travel hydraulics

Bodem software and dongle Bodem data cable

10285174 6905910

1.2.2 Description Compression tester Injection nozzle tester Adapter for compression tester High pressure hand pump with accessories Extracting device for injection nozzles Adapter for extracting device Krikit 2 V-belt gauge Fly cranking device for wheel Cranking device for the crankshaft Rotary angle extraction device L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Use

L544 - L580 L544 - L580

Special tools for Liebherr diesel engines

ID no.

8008782 7361236

Use Notes L544 - L580 diesel engine For testing compression levels L544 - L580 diesel engine For testing injection nozzles

0524044

L544 - L580 diesel engine In place of the injection nozzle

7009318

L544 - L580 diesel engine

0524072

L544 - L580 diesel engine For removing the injection nozzles

0524029 8042829 0524045

L544 - L580 diesel engine For use with extracting device L544 - L580 diesel engine For testing the V-belt tension L544 - L580 diesel engine For turning the engine flywheel For turning the engine via the L544 - L580 diesel engine crankshaft For cylinder head, main bearing, and L544 - L580 diesel engine connection lug bearing screws

9183785 0524062

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For testing the delivery begin of the injection pump

1 . 2 - 1 of 6

General Information

Special tools for maintenance and repair work

Special tools for maintenance and repair work

1.2.3 Description

Special tools for the hydraulic cylinders ID no.

80 mm installation sleeve

9227165

90 mm installation sleeve

9227161

130 mm installation sleeve

9998624

150 mm installation sleeve

9998622

170 mm installation sleeve

9107931

80 mm expansion tube

9227166

90 mm expansion tube

9227162

130 mm expansion tube

9110408

150 mm expansion tube

9110410

170 mm expansion tube

9110412

70/8 mm bearing head assembly wrench 75/12 mm bearing head assembly wrench

9210219 9239572

1.2.4 Description Digital multimeter Red testing probe Black testing probe Solenoid tester Wire stripping and crimping tool 0.5 – 6.0 mm² Insertion tool Extraction tool Manual crimping tool Wedge extraction tool Size 12 extraction tool for pin and bushing Size 16 extraction tool for pin and bushing Size 20 extraction tool for pin and bushing

1 . 2 - 2 of 6

Use Steering cylinder L544, L554 Steering cylinder L564, L574, L580 Lift cylinder L544, L554 Tilt cylinder L544, L554 Lift cylinder L564, L574, L580 Tilt cylinder L564, L574, L580 Steering cylinder L544, L554 Steering cylinder L564, L574, L580 Lift cylinder L544, L554 Tilt cylinder L544, L554 Lift cylinder L564, L574, L580 Tilt cylinder L564, L574, L580 Steering cylinder L544, L554 Steering cylinder L564, L574, L580

Notes For fitting the seals For fitting the seals For fitting the seals For fitting the seals For fitting the seals For fitting the seals For fitting the seals For fitting the seals For fitting the seals For fitting the seals For installation of the piston rod bearing For installation of the piston rod bearing

Special electrical tools ID no.

8502956

Use All wheel loaders

884191214 All wheel loaders 884191114 All wheel loaders 8145743 All wheel loaders

Notes For measuring electrical voltage, current, resistance and frequency For testing DEUTSCH plugs For testing DEUTSCH plugs For checking solenoid valves

8460263

All wheel loaders

For MATE-N-LOK connectors

8145432 7366655 8503647 7026267

All wheel loaders All wheel loaders All wheel loaders All wheel loaders

For MATE-N-LOK connectors For MATE-N-LOK connectors For DEUTSCH connectors For DEUTSCH connectors

8145674

All wheel loaders

For DEUTSCH connectors

8145673

All wheel loaders

For DEUTSCH connectors

8503630

All wheel loaders

For DEUTSCH connectors

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L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Special tools for maintenance and repair work

General Information Safety regulations

1.2.5

Special tools for axles

Description

ID no.

Hand pump

8145835

Axles L544 - L580

Clamping pliers

7009536

Axles L554 - L580

Spring hook

8145767

Axles L554 - L580

260 mm slip bushing

7017559

315 mm slip bushing

7017556

Slip bushing M 90 x 1.5 mm

7017558

Slip bushing M 110 x 1.5 mm

7017557

Slip bushing M 130 x 1.5 mm

7017555

Handle Handle Installation tool

7017566 7011518 7017563

Installation tool

7017560

Centering shackle 111 mm grooved nut spanner

7013775 7009537

140 mm grooved nut spanner

7011251

169 mm grooved nut spanner

7013774

M 16 x 1.5 micrometer gauge

7019556

M 16 x 1.5 micrometer gauge

8145771

Clamping fork Installation tool

7011522 7013922

Front axle L554 Rear axle L554 Front axle L564, L574 Rear axle L564, L574, L580 Rear axle L554 Front axle L554 Rear axle L564, L574 Front axle L564, L574, L580; rear axle L580 Axles L544 - L580 Axles L544 - L580 Rear axle L554 Front axle L554, L564, L574, 580; rear axle L564, L574, L580 Axles L554 - L580 Rear axle L554 Front axle L554 Rear axle L564, L574 Front axle L564, L574, L580; rear axle L580 Front axle L554 Rear axle L554, L564, L574 Front axle L564, L574, L580; rear axle L580 Axles L554 - L580 Axles L554 - L580

81 mm grooved nut spanner

10017840

Axles L544 - L580

Installation tool (used with handle 7011518)

7624271

Installation tool

7624272

Centering shackle

10008138

Socket spanner

10008139

Socket spanner

10218794

Clamping fork Complete Hercules special tool kit

10008140

Axles L544 AP-409, MT-L 3085 Axles L544 AP-409, MT-L 3085 Axles L544 MT-L 3085 Rear axles L544, L554 MT-L 3085, Front axle L544 MT-L 3085 until Ser. No. 10666 Axles L554 - L574 MT-L 3085 Front Axle L544 MT-L 3085 from Ser.-No. 10667 Axles L544 MT-L 3085

10286181

Axles L580 Hercules

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Use

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Notes For testing the tightness of disc brakes For locking or releasing the snap ring in the planetary drive For locking or releasing the return springs Installation aid for brake piston Installation aid for brake piston Installation aid for ring gear carrier Installation aid for ring gear carrier Installation aid for ring gear carrier Handle for installation tool Handle for various installation tools Installation aid for sealing ring cartridge Installation aid for sealing ring cartridge For grooved nut spanner For installation of grooved nuts For installation of grooved nuts For installation of grooved nuts For measuring wear on the brake discs For measuring wear on the brake discs For installation of the drive flange Installation aid for shaft sealing ring For installation of grooved nuts on the axle drive For fitting the axle input dust guard For fitting the axle input shaft sealing ring For removing the wheel end For removing the wheel end

For removing the wheel end For bevel pinion Contains items: 10286183 -10286198

1 . 2 - 3 of 6

General Information

Special tools for maintenance and repair work

Special tools for maintenance and repair work

Driver, 43R grease seal & oil seal 3" Sleeve driver, guide and handle Driver handle, outer lip seal and cup Driver, inner lip seal Wear sleeve driver with pilot Adjusting nut driver Seal retainer installation tool 43R Driver, bearing cups Driver, 43R grease seal & washer Wheel end rolling torque device Lifting device Installation tool--face seal

10286183

Axles L580 Hercules

Use with Handle 10286788

10286186

Axles L580 Hercules

Includes Handle 10286788

10286788

Axles L580 Hercules

Handle use with corresponding drivers

10286189 10286190 10286192

Axles L580 Hercules Axles L580 Hercules Axles L580 Hercules

Use with handle 10286788 For installation, wear sleeve For the adjusting nut

10286193

Axles L580 Hercules

For the seal retainer

10286194

Axles L580 Hercules

10286195

Axles L580 Hercules

For the bevel pinion For installation grease seal & washer, use with handle 10286788

10286196

Axles L580 Hercules

Checking rolling torque, wheel end

10286197 10286198

Axles L580 Hercules Axles L580 Hercules

Handling wheel end Installation „Lifetime“ sealing (face seal)

1.2.6 Description

Special tools for the transfer gear ID no.

Use

Fastening spanner

10016179

L544 – L580

Special nut

10016180

L544 – L580

Installation tool

10016181

L544 – L580

1.2.7 Description Filling press Filling connection Central lubrication BEKA MAX Data cable and software Central lubrication Groeneveld data cable Central lubrication Groeneveld adapter plug Central lubrication Gröneveld software

1 . 2 - 4 of 6

Notes For loosening and fastening the grooved nut on coupling 1 For loosening and fastening the grooved nut on coupling 1 For fitting and removing the snap ring on the couplings

Central lubrication system

ID no.

10009239 7029283

Use All wheel loaders All wheel loaders

10008427

All wheel loaders

7624289

All wheel loaders

7624290

All wheel loaders

As below

All wheel loaders

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Notes For quickly filling the reservoir For quickly filling the reservoir For testing the central lubrication system For testing the central lubrication system For testing the central lubrication system For testing the central lubrication system

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Special tools for maintenance and repair work

General Information Safety regulations

1.2.8 Description

Special tools for the air conditioning system ID no.

Use

Notes

Vacuum pump

7027552

All wheel loaders

For evacuating the air conditioning system

4-valve test set

7027558

All wheel loaders

For testing, evacuating and filling the air conditioning system

Filling hose, blue 1500 mm

7027553

All wheel loaders

For the test set

Filling hose, yellow 1500 mm

7027554

All wheel loaders

For the test set

Filling hose, red 1500 mm

7027555

All wheel loaders

For the test set

Car coupling 253a

7027556

All wheel loaders

For the test set

Car coupling 254a

7027557

All wheel loaders

For the test set

1.2.9 Description Toolbox with suction pads

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Special tools for the cab windows ID no.

10021147

Use

Notes

All wheel loaders

For fitting and removing panes

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1 . 2 - 5 of 6

2 Product Description 2.0 Chapter contents 2

Product Description............................................................. 2.0-1 2.1

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Technical data ................................................................................2.1-1 2.1.1

Complete machine................................................................2.1-1

2.1.2

Diesel engine, pump distributor gear....................................2.1-8

2.1.3

Cooling system ...................................................................2.1-16

2.1.4

Travel hydraulics ................................................................2.1-18

2.1.5

Working hydraulics .............................................................2.1-21

2.1.6

Steering system..................................................................2.1-27

2.1.7

Brake system......................................................................2.1-30

2.1.8

Electrical system.................................................................2.1-32

2.1.9

Transfer gear ......................................................................2.1-32

2.1.10

Axles, drive shafts ..............................................................2.1-33

2.1.11

Machine frame, ballast weight............................................2.1-40

2.1.12

Central Lubrication System ................................................2.1-40

2.1.13

Cab, heating, air-conditioning.............................................2.1-42

2.1.14

Lift arm, quick-change device.............................................2.1-43

2.1.15

Attachments, accessories ..................................................2.1-46

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2 . 0 - 1 of 2

Product description

Service Manual Technical data

2.1 Technical data 2.1.1

Complete machine Wheel loader with Z-bar lift arms

Valid for:

L544 - 443 / from 7477

The values stated refer to the standard version of the machine: – With Z-bar lift arm (2600 mm) without hydraulic quick-change device.

– With 23.5 R25 Michelin XHA tyres.

– The specified tipping loads and weights include all lubricants, full fuel tank, ROPS/FOPS cab and driver.

Description

Value Unit

Bucket capacity as per ISO 7546 Bucket width

2700 mm

Specific material weight

1.8 t/m³

A - Dump height at maximum lifting height and 45° tilt-out angle

2920 mm

B - Maximum dumping height

3500 mm

C - Maximum height of bucket base

3645 mm

D - Maximum height of bucket pivot point

3915 mm

E - Maximum height of bucket upper edge

5350 mm

F - Reach at maximum lifting height and 45° tilt-out angle

1040 mm

G - Digging depth

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

3.0 m³

85 mm

H - Height above cab

3355 mm

I - Height above exhaust

3310 mm

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2 . 1 - 1 of 48

Product description

Service Manual

Technical Data

Description

Value Unit

J - Ground clearance

530 mm

K - Wheel base

3150 mm

L - Overall length

7785 mm

Turning radius over bucket outer edge

6235 mm

Lifting force (SAE)

170 kN

Breakout force (SAE)

125 kN

Tipping load when straight

12020 kg

Tipping load, articulated 35°

10910 kg

Tipping load, articulated 40°

10600 kg

Angle of articulation (to each side)

40 °

Operating weight

15300 kg

Tractive force

122.6 kN

Travel speed in travel range 1 forward and reverse

0 - 10 km/h

Travel speed – travel range 2 forward and reverse

0 - 20 km/h

Travel speed in travel range A1-2 (automatic), forward and reverse

0 - 20 km/h

Travel speed in travel range A1-3 (automatic), forward and reverse

0 - 40 km/h

Travel speed in travel range A2-3 (automatic), forward and reverse

0 - 40 km/h

Sound pressure level in the cab – L pA per ISO 6396

69 dB (A)

Wheel loader with Z-bar lift arms Valid for:

L554 - 453 / from 7477

The values stated refer to the standard version of the machine: – With Z-bar lift arm (2750 mm) without hydraulic quick-change device.

– With 23.5 R25 Michelin XHA tyres.

– The specified tipping loads and weights include all lubricants, full fuel tank, ROPS/FOPS cab and driver.

2 . 1 - 2 of 48

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L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Description

Value Unit

Bucket capacity as per ISO 7546 Bucket width

2700 mm

Specific material weight

1.8 t/m³

A - Dump height at maximum lifting height and 45° tilt-out angle

3085 mm

B - Maximum dumping height

3700 mm

C - Maximum height of bucket base

3920 mm

D - Maximum height of bucket pivot point

4180 mm

E - Maximum height of bucket upper edge

5740 mm

F - Reach at maximum lifting height and 45° tilt-out angle

1070 mm

G - Digging depth

110 mm

H - Height above cab

3355 mm

I - Height above exhaust

3310 mm

J - Ground clearance

530 mm

K - Wheel base

3150 mm

L - Overall length

8130 mm

Turning radius over bucket outer edge

6360 mm

Lifting force (SAE)

180 kN

Breakout force (SAE)

130 kN

Tipping load when straight

13925 kg

Tipping load, articulated 35°

12625 kg

Tipping load, articulated 40°

12270 kg

Angle of articulation (to each side)

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

3.5 m³

40 °

Operating weight

17300 kg

Tractive force

136.4 kN copyright by

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2 . 1 - 3 of 48

Product description

Service Manual

Technical Data

Description

Value Unit

Travel speed in travel range 1 forward and reverse

0 - 10 km/h

Travel speed in travel range 2 forward and reverse

0 - 20 km/h

Travel speed in travel range A1-2 (automatic), forward and reverse

0 - 20 km/h

Travel speed in travel range A1-3 (automatic), forward and reverse

0 - 40 km/h

Travel speed in travel range A2-3 (automatic), forward and reverse

0 - 40 km/h

Sound pressure level in the cab – L pA per ISO 6396

69 dB (A)

Wheel loader with Z-bar lift arms Valid for:

L564 - 463 / from 7477

The values stated refer to the standard version of the machine: – With Z-bar lift arm (2920 mm) without hydraulic quick-change device.

– With 26.5 R25 Michelin XHA tyres.

– The specified tipping loads and weight include all lubricants, full fuel tank, ROPS/FOPS cab and driver.

Description

Value Unit

Bucket capacity as per DIN 7546 Bucket width

3000 mm

Specific material weight

2 . 1 - 4 of 48

4.0 m³ 1.8 t/m³

A - Dump height at maximum lifting height and 45° tilt-out angle

3220 mm

B - Maximum dumping height

3900 mm

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L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Description

Value Unit

C - Maximum height of bucket base

4025 mm

D - Maximum height of bucket pivot point

4355 mm

E - Maximum height of bucket upper edge

5870 mm

F - Reach at maximum lifting height and 45° tilt-out angle

1180 mm

G - Digging depth

100 mm

H - Height above cab

3540 mm

I - Height above exhaust

3450 mm

J - Ground clearance

550 mm

K - Wheel base

3450 mm

L - Overall length

8830 mm

Turning radius over bucket outer edge

6930 mm

Lifting force (SAE)

245 kN

Breakout force (SAE)

185 kN

Tipping load when straight

17410 kg

Tipping load, articulated 35°

15500 kg

Tipping load, articulated 40°

15285 kg

Angle of articulation (to each side)

40 °

Operating weight

22450 kg

Tractive force

173.3 kN

Description

Value Unit

Travel speed in travel range 1 forward and reverse

0 - 9 km/h

Travel speed in travel range 2 forward and reverse

0 - 19 km/h

Travel speed in travel range A1-2 (automatic), forward and reverse

0 - 19 km/h

Travel speed in travel range A1-3 (automatic), forward and reverse

0 - 40 km/h

Travel speed in travel range A2-3 (automatic), forward and reverse

0 - 40 km/h

Sound pressure level in the cab – L pA per ISO 6396

69 dB (A)

Wheel loader with Z-bar lift arms Valid for:

L574 - 473 / from 7477

The values stated refer to the standard version of the machine: – With Z-bar lift arm (3050 mm) without hydraulic quick-change device.

– With 26.5 R25 Michelin XHA tyres.

– The specified tipping loads and weights include all lubricants, full fuel tank, ROPS/FOPS cab and driver.

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

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MJFCIFSS

2 . 1 - 5 of 48

Product description

Service Manual

Technical Data

Description

Value Unit

Bucket capacity as per ISO 7546 Bucket width

3000 mm

Specific material weight

1.8 t/m³

A - Dump height at maximum lifting height and 45° tilt-out angle

3385 mm

B - Maximum dumping height

4100 mm

C - Maximum height of bucket base

4255 mm

D - Maximum height of bucket pivot point

4565 mm

E - Maximum height of bucket upper edge

6165 mm

F - Reach at maximum lifting height and 45° tilt-out angle

1185 mm

G - Digging depth

110 mm

H - Height above cab

3540 mm

I - Height above exhaust

3450 mm

J - Ground clearance

550 mm

K - Wheel base

3450 mm

L - Overall length

8875 mm

Turning radius over bucket outer edge

7020 mm

Lifting force (SAE)

250 kN

Breakout force (SAE)

190 kN

Tipping load when straight

19010 kg

Tipping load, articulated 35°

16900 kg

Tipping load, articulated 40°

16690 kg

Angle of articulation (to each side)

2 . 1 - 6 of 48

4.5 m³

40 °

Operating weight

24220 kg

Tractive force

173.3 kN copyright by

MJFCIFSS

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Description

Value Unit

Travel speed in travel range 1 forward and reverse

0 - 9 km/h

Travel speed in travel range 2 forward and reverse

0 - 19 km/h

Travel speed in travel range A1-2 (automatic), forward and reverse

0 - 19 km/h

Travel speed in travel range A1-3 (automatic), forward and reverse

0 - 40 km/h

Travel speed in travel range A1-3 (automatic), forward and reverse

0 - 40 km/h

Sound pressure level in the cab – L pA per ISO 6396

69 dB (A)

Wheel loader with Z-bar lift arms Valid for:

L580 - 458 / from 7477

The values stated refer to the standard version of the machine: – With Z-bar lift arm (3050 mm) without hydraulic quick-change device.

– With 26.5 R25 Michelin XHA tyres.

– The specified tipping loads and weights include all lubricants, full fuel tank, ROPS/FOPS cab and driver.

Description

Value Unit

Bucket capacity as per ISO 7546 Bucket width

3300 mm

Specific material weight

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

5.0 m³ 1.8 t/m³

A - Dump height at maximum lifting height and 45° tilt-out angle

3300 mm

B - Maximum dumping height

4100 mm

copyright by

MJFCIFSS

2 . 1 - 7 of 48

Product description

Service Manual

Technical Data

Description

Value Unit

C - Maximum height of bucket base

4250 mm

D - Maximum height of bucket pivot point

4560 mm

E - Maximum height of bucket upper edge

6320 mm

F - Reach at maximum lifting height and 45° tilt-out angle

1150 mm

G - Digging depth H - Height above cab

3540 mm

I - Height above exhaust

3450 mm

J - Ground clearance

550 mm

K - Wheel base

3570 mm

L - Overall length

9000 mm

Turning radius over bucket outer edge

7250 mm

Lifting force (SAE)

250 kN

Breakout force (SAE)

175 kN

Tipping load when straight

20260 kg

Tipping load, articulated 35°

18180 kg

Tipping load, articulated 40°

17850 kg

Angle of articulation (to each side)

40 °

Operating weight

24740 kg

Tractive force

173.3 kN

Travel speed in travel range 1 forward and reverse Travel speed in travel range 2 forward and reverse Travel speed in travel range A1-2 (automatic), forward and reverse Travel speed in travel range A1-3 (automatic), forward and reverse Travel speed in travel range A2-3 (automatic), forward and reverse Sound pressure level in the cab – L pA per ISO 6396

2.1.2

110 mm

0 - 9 km/h 0 - 19 km/h 0 - 19 km/h 0 - 40 km/h 0 - 40 km/h 69 dB (A)

Diesel engine, pump distributor gear Diesel engine

Valid for:

L544 - 443 / 7477 - 8445; ID 9884814

Description

Value Unit

Engine type

D924T-E A2

Number of cylinders Ignition sequence Cylinder volume

1-3-4-2 6640 cm³

Bore diameter

122 mm

Stroke

142 mm

Rated power according to ISO 9249

2 . 1 - 8 of 48

4

copyright by

MJFCIFSS

121 / 165 kW / hp L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Description

Value Unit

Rated speed

2000 min-1

Max. torque at 1200 min-1 Lower idling speed

800±50 min-1

Upper idling speed

2100+80 min-1

Begin delivery before TDC Compression pressure Injection nozzle jet pressure

20 – 28 bar 217+8 bar 0.25 mm

Outlet valve play (cold)

0.30 mm

Number of teeth on flywheel ring gear

147

Longitudinal / traverse inclinability Injection pump Governor

79 °C 45 / 45 ° Bosch P3000 RSV

Operating voltage of starter

24 V

Power consumption of starter

5.4 kW

Output voltage of alternator

28 V

Power output from alternator

55 A

Turbocharger

KKK K29

Auxiliary output ratio

1 : 1.275

V-ribbed-belt tension value Weight

30 - 35 740 kg

Emission limit values comply with

EU – RL 97/68 EG – level 1

L544 - 443 / from 8446; ID 9076583

Description

Value Unit

Engine type

D924TI-E A2

Number of cylinders Ignition sequence Cylinder volume

4 1-3-4-2 6640 cm³

Bore diameter

122 mm

Stroke

142 mm

Rated power according to ISO 9249

121 / 165 kW / hp 2000 min-1

Rated speed Max. torque at 1200 min-1

805 Nm

Lower idling speed

800±50 min-1

Upper idling speed

2100+80 min-1

Begin delivery before TDC Compression pressure Injection nozzle jet pressure

See type plate ° 20 – 28 bar 217+8 bar

Inlet valve play (cold)

0.25 mm

Outlet valve play (cold)

0.30 mm

Direction of rotation looking towards flywheel L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

See type plate °

Inlet valve play (cold)

Coolant thermostat

Valid for:

690 Nm

copyright by

MJFCIFSS

Anti-clockwise

2 . 1 - 9 of 48

Product description

Service Manual

Technical Data

Description

Value Unit

Number of teeth on flywheel ring gear Coolant thermostat Inclinability longitudinal / traverse Injection pump Governor

45 / 45 ° Bosch P3000

Operating voltage of starter

24 V

Power consumption of starter

5.4 kW

Output voltage of alternator

28 V

Power output from alternator

55 A

Turbocharger

KKK K27

Auxiliary output ratio

1 : 1.275

Weight

30 - 35 740 kg

Emission limit values comply with

EU – RL 97/68 EG – level 2

L554 - 453 / 7477 - 7886; ID 9883051

Description

Value Unit

Engine type

D924TI-E A2

Number of cylinders Ignition sequence Cylinder volume

4 1-3-4-2 6640 cm³

Bore diameter

122 mm

Stroke

142 mm

Rated power according to ISO 9249

137 / 186 kW / hp 2000 min-1

Rated speed Max. torque at 1200 min-1

847 Nm

Lower idling speed

800±50 min-1

Upper idling speed

2100+80 min-1

Begin delivery before TDC Compression pressure Injection nozzle jet pressure

See type plate ° 20 – 28 bar 217 +8 bar

Inlet valve play (cold)

0.25 mm

Outlet valve play (cold)

0.30 mm

Direction of rotation looking towards flywheel Number of teeth on flywheel ring gear Coolant thermostat Longitudinal / traverse inclinability Injection pump Governor

2 . 1 - 1 0 of 48

79 °C

RSV

V-ribbed-belt tension value

Valid for:

147

Anti-clockwise 147 79 °C 45 / 45 ° Bosch P3000 RSV

Operating voltage of starter

24 V

Power consumption of starter

5.4 kW

Output voltage of alternator

28 V

Power output from alternator

55 A

copyright by

MJFCIFSS

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Description

Value Unit

Turbocharger

KKK K29

Auxiliary output ratio

1 : 1.275

V-ribbed-belt tension value Weight

740 kg

Emission limit values comply with Valid for:

EU – RL 97/68 EG – level 1

L554 - 453 / from 7887; ID 9074804

Description

Value Unit

Engine type

D924TI-E A2

Number of cylinders Ignition sequence Cylinder volume

4 1-3-4-2 6640 cm³

Bore diameter

122 mm

Stroke

142 mm

Rated power according to ISO 9249

145 / 197 kW / hp 2000 min-1

Rated speed Max. torque at 1200 min-1

959 Nm

Lower idling speed

800±50 min-1

Upper idling speed

2100+80 min-1

Begin delivery before TDC Compression pressure Injection nozzle jet pressure

See type plate ° 20 – 28 bar 217 +8 bar

Inlet valve play (cold)

0.25 mm

Outlet valve play (cold)

0.30 mm

Direction of rotation looking towards flywheel Number of teeth on flywheel Coolant thermostat Longitudinal / traverse inclinability Injection pump Governor

Anti-clockwise 147 79 °C 45 / 45 ° Bosch P3000 RSV

Operating voltage of starter

24 V

Power consumption of starter

5.4 kW

Output voltage of alternator

28 V

Power output from alternator

55 A

Turbocharger

KKK K29

Auxiliary output ratio

1 : 1.275

V-ribbed-belt tension value Weight

30 - 35 740 kg

Emission limit values comply with

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

30 - 35

copyright by

MJFCIFSS

EU – RL 97/68 EG – level 2

2 . 1 - 1 1 of 48

Product description

Service Manual

Technical Data

Valid for:

L564 - 463 / 7477 - 7710; ID 9883048

Description

Value Unit

Engine type

D926TI-E A2

Number of cylinders Ignition sequence Cylinder volume

9960 cm³ 122 mm

Stroke

142 mm 183 / 249 kW / hp

Rated speed

2000 min-1

Max. torque at 1200 min-1

1072 Nm

Lower idling speed

750±50 min-1

Upper idling speed

2100+80 min-1

Begin delivery before TDC Compression pressure Injection nozzle jet pressure

See type plate ° 20 – 28 bar 217 +8 bar

Inlet valve play (cold)

0.25 mm

Outlet valve play (cold)

0.30 mm

Direction of rotation looking towards flywheel Number of teeth on flywheel Coolant thermostat Longitudinal / traverse inclinability Injection pump Governor

Anti-clockwise 147 79 °C 45 / 45 ° Bosch P3000 RSV

Operating voltage of starter

24 V

Power consumption of starter

5.4 kW

Output voltage of alternator

28 V

Power output from alternator

55 A

Turbocharger

KKK K29

Auxiliary output ratio

1 : 1.275

V-ribbed-belt tension value Weight

30 - 35 900 kg

Emission limit values comply with

EU – RL 97/68 EG – level 1

L564 - 463 / from 7711; ID 9074817

Description

Value Unit

Engine type

D926TI-E A2

Number of cylinders Ignition sequence Cylinder volume

6 1-5-3-6-2-4 9960 cm³

Bore diameter

122 mm

Stroke

142 mm

Rated power according to ISO 9249

183 / 249 kW / hp 2000 min-1

Rated speed

2 . 1 - 1 2 of 48

1-5-3-6-2-4

Bore diameter Rated power according to ISO 9249

Valid for:

6

copyright by

MJFCIFSS

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Description

Value Unit

Max. torque at 1200 min

-1

Lower idling speed

750±50 min-1

Lower idling speed

2100+80 min-1

Begin delivery before TDC Compression pressure Injection nozzle jet pressure

20 – 28 bar 217 +8 bar 0.25 mm

Outlet valve play (cold)

0,30 mm

Number of teeth on flywheel ring gear Coolant thermostat Longitudinal / traverse inclinability Injection pump Governor

Anti-clockwise 147 79 °C 45 / 45 ° Bosch P3000 RSV

Operating voltage of starter

24 V

Power consumption of starter

5.4 kW

Output voltage of alternator

28 V

Power output from alternator

55 A

Turbocharger

KKK K29

Auxiliary output ratio

1 : 1.275

V-ribbed-belt tension value Weight

30 - 35 900 kg

Emission limit values comply with

EU – RL 97/68 EG – level 2

L574 - 473 / 7477 - 7926; ID 9883049; L580 - 458 / 7477 - 7929; ID 9883049

Description

Value Unit

Engine type

D926TI-E A2

Number of cylinders Ignition sequence Cylinder volume

6 1-5-3-6-2-4 9960 cm³

Bore diameter

122 mm

Stroke

142 mm

Rated power according to ISO 9249

195 / 265 kW / hp

Rated speed

2000 min-1

Max. torque at 1200 min-1

1170 Nm

Lower idling speed

750±50 min-1

Upper idling speed

2100+80 min-1

Begin delivery before TDC Compression pressure Injection nozzle jet pressure

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

See type plate °

Inlet valve play (cold) Direction of rotation looking towards flywheel

Valid for:

1237 Nm

See type plate ° 20 – 28 bar 217 +8 bar

Inlet valve play (cold)

0.25 mm

Outlet valve play (cold)

0.30 mm

copyright by

MJFCIFSS

2 . 1 - 1 3 of 48

Product description

Service Manual

Technical Data

Description

Value Unit

Direction of rotation looking towards flywheel Number of teeth on flywheel Coolant thermostat Inclinability longitudinal / traverse Injection pump Governor

79 °C 45 / 45 ° Bosch P3000

Operating voltage of starter

24 V

Power consumption of starter

5.4 kW

Output voltage of alternator

28 V

Power output from alternator

55 A

Turbocharger

KKK K29

Auxiliary output ratio

1 : 1.275

Weight

30 - 35 900 kg

Emission limit values comply with

EU – RL 97/68 EG – level 1

L574 - 473 / from 7927; ID 9074819; L580 - 458 / from 7930; ID 9074819

Description

Value Unit

Engine type

D926TI-E A2

Number of cylinders Ignition sequence Cylinder volume

6 1-5-3-6-2-4 9960 cm³

Bore diameter

122 mm

Stroke

142 mm

Rated power according to ISO 9249

195 / 265 kW / hp

Rated speed

2000 min-1

Max. torque at 1200 min-1

1285 Nm

Lower idling speed

750±50 min-1

Upper idling speed

2100+80 min-1

Begin delivery before TDC Compression pressure Injection nozzle jet pressure

See type plate ° 20 – 28 bar 217 +8 bar

Inlet valve play (cold)

0.25 mm

Outlet valve play (cold)

0.30 mm

Direction of rotation looking towards flywheel Number of teeth on flywheel Coolant thermostat Longitudinal / traverse inclinability Injection pump Governor

2 . 1 - 1 4 of 48

147

RSV

V-ribbed-belt tension value

Valid for:

Anti-clockwise

Anti-clockwise 147 79 °C 45 / 45 ° Bosch P3000 RSV

Operating voltage of starter

24 V

Power consumption of starter

5.4 kW

copyright by

MJFCIFSS

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Description

Value Unit

Output voltage of alternator

28 V

Power output from alternator

55 A

Turbocharger

KKK K29

Auxiliary output ratio

1 : 1.275

V-ribbed-belt tension value Weight

30 - 35 900 kg

Emission limit values comply with

EU – RL 97/68 EG – level 2

Diesel engine speed sensor Description

Value Unit

Plug

3-pin Minitimer plug

Statistical internal resistance

540±10% Ohm

Output voltage (alternating current)

min. 5 V max. 26

Frequency at 2000 min-1

4900 Hz

Fuel system Valid for:

L544 - 443 / from 7477; L554 - 453 / from 7477

Description

Value Unit

Tank level FULL Tank level RESERVE Valid for:

260 l 45 l

L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477

Description

Value Unit

Tank level FULL Tank level RESERVE

310 l 60 l

Fuel separator Description

Value Unit

Filter insert filtration grade

30 µm

Fine fuel filter Description

Value Unit

Filtration grade

5 µm

Refuelling pump (optional) Description

Value Unit

Flow rate

50 l/min

Current consumption

15 A

Power output

360 W

Protection class

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

copyright by

MJFCIFSS

IP 44

2 . 1 - 1 5 of 48

Product description

Service Manual

Technical Data

Description

Value Unit

Max. duty cycle

15 minutes

Fuse

20 A

Max. suction height

4 m

Air filter unit - Vacuum switch Description

Value Unit

Air filter contamination vacuum switching point

50 mbar

Coupling Description

Value Unit

Type

345/210 NGS

Pump distributor gear Valid for:

L544 - 443 / from 7477; L554 - 453 / from 7477

Description

Value Unit

Type

PVG 300 B 341

Direction of rotation of input Direction of rotation of output

Valid for:

Anti-clockwise

Transmission for travel hydraulics pump

0.7868

Ratio for the working and steering hydraulics pump

0.7868

L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477

Description

Value Unit

Type

PVG 300 B 341

Direction of rotation of input Direction of rotation of output

2.1.3

Clockwise

Clockwise Anti-clockwise

Transmission for travel hydraulics pump

0.808

Ratio for the working and steering hydraulics pump

0.865

Cooling system Gear pump Description

Value Unit

Displacement

14 cmÂł

Speed at rated diesel engine speed

2 . 1 - 1 6 of 48

copyright by

MJFCIFSS

2550 min-1

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Gear motor Valid for:

L544 - 443 / from 7477; L554 - 453 / from 7477; L564 - 463 / 7477 - 7710; L574 - 473 / 7477 - 7926; L580 - 458 / 7477 - 7929

Description

Value Unit

Displacement of the gear motor Direction of rotation of gear motor (looking towards the shaft) Pressure relief valve Coil resistance

16 cm³ Clockwise 175

bar

4.7 Ohm

Screw tightening torque

124

Spanner size Valid for:

10

41

Nm

41 mm

L564 - 463 / from 7711; L574 - 473 / from 7927; L580 - 458 / from 7930

Description

Value Unit

Displacement of the gear motor Direction of rotation of gear motor (looking towards the shaft) Pressure relief valve Coil resistance

16 cm³ Clockwise 220

10

bar

4.7 Ohm

Screw tightening torque Spanner size

124

41

Nm

41 mm

Temperature sensor Description

Value Unit

Measuring range Resistance at

0°C

1000 Ohm

Resistance at

20°C

1112 Ohm

Resistance at

30°C

1171 Ohm

Resistance at

55°C

1322 Ohm

Resistance at

73°C

1437 Ohm

Resistance at

78°C

1469 Ohm

Resistance at

84°C

1509 Ohm

Resistance at

94°C

1577 Ohm

Resistance at

102°C

1632 Ohm

Tapped bore

M 14 x 1.5

Protection class Max. tightening torque Connector

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

min. -30 °C max. 130 °C

IP 65 30 Nm Bosch Jet plug, 2-pin (gold contacts)

copyright by

MJFCIFSS

2 . 1 - 1 7 of 48

Product description

Service Manual

Technical Data

2.1.4

Travel hydraulics Variable displacement pump

Valid for:

L544 - 443 / from 7477; L554 - 453 / from 7477;

Description

Value Unit

Control type

EZ

Maximum displacement

90 cm³

Flow rate at rated engine speed Max. swivel angle (on both sides) Speed (at rated speed)

2542 min-1 111 kW

Power output L554

122 kW

Displacement of the replenishing pump

19.6 cm³

Flow rate of the replenishing pump (at rated speed)

46 l/min

Inlet restrictor

1.8 mm

Travel direction magnet voltage

24 V

Travel direction magnet current consumption

1.1 A

Travel direction magnet resistance

22 Ohm

Control pressure proportional valve resistance

14 Ohm 31

1

bar

High pressure at 1400 min-1

350±10 bar

High pressure at 1200 min-1

290±10 bar

High pressure at 950 min-1

150±10 bar

Pressure relief and replenishing valves

470

Pressure cut-off Weight

10

bar

5

bar

430

60 kg

L564 - 463 / 7477 - 7749; L574 - 473 / 7477 - 7449

Description

Value Unit

Control type

EZ

Maximum displacement

125 cm³

Flow rate at rated engine speed

300 l/min

Max. swivel angle (on both sides) Speed (at rated speed)

2 . 1 - 1 8 of 48

20 °

Power output L544

Replenishing pressure at high idling speed

Valid for:

222 l/min

20 ° 2475 min-1

Power output L544

160 kW

Power output L554

171 kW

Displacement of the replenishing pump

28.3 cm³

Flow rate of the replenishing pump (at rated speed)

62 l/min

Inlet restrictor

2.2 mm

Travel direction solenoid voltage

24 V

copyright by

MJFCIFSS

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Description

Value Unit

Travel direction solenoid current consumption

1.1 A

Travel direction solenoid resistance

22 Ohm

Control pressure proportional valve resistance

14 Ohm

Replenishing pressure at high idling speed

bar

330±10 bar

High pressure at 1200 min-1

230±10 bar

High pressure at 950 min-1

100±10 bar

Pressure relief and replenishing valves

450

Weight

10

bar

5

bar

410

75 kg

L564 - 463 / from 7750; L574 - 473 / from 7750; L580 - 458 / from 7477

Description

Value Unit

Control type

EZ

Maximum displacement

125 cm³

Flow rate at rated engine speed

300 l/min

Max. swivel angle (on both sides) Speed (at rated speed)

20 ° 2475 min-1

Power output L564

160 kW

Power output L574, L580

171 kW

Displacement of the replenishing pump

28.3 cm³

Flow rate of the replenishing pump (at rated speed)

62 l/min

Inlet restrictor

2.2 mm

Travel direction solenoid voltage

24 V

Travel direction solenoid current consumption

1.1 A

Travel direction solenoid resistance

22 Ohm

Control pressure proportional valve resistance

14 Ohm

Replenishing pressure at high idling speed

34

1

bar

High pressure at 1400 min-1

330±10 bar

High pressure at 1200 min-1

230±10 bar

High pressure at 950 min-1

100±10 bar

Pressure relief and replenishing valves

470

Pressure cut-off Weight

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

1

High pressure at 1400 min-1

Pressure cut-off

Valid for:

34

10

bar

5

bar

430

75 kg

copyright by

MJFCIFSS

2 . 1 - 1 9 of 48

Product description

Service Manual

Technical Data

Variable displacement motor 1 Valid for:

L544 - 443 / from 7477; L554 - 453 / from 7477

Description

Value Unit

Control type

EP

Max. displacement

80 cm³

Max. swivel angle

25 °

Min. swivel angle

0 ° 5900 min-1

Max. speed Torque ( p 400 bar)

Valid for:

489 Nm

Discharge valve / max. discharge quantity

20 l/min

Discharge valve / orifice diameter

3.0 mm

Weight

34 kg

L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477

Description

Value Unit

Control type

EP

Max. displacement

107 cm³

Max. swivel angle

25 °

Min. swivel angle

0 ° 5292 min-1

Max. speed Torque ( p 400 bar)

653 Nm

Discharge valve / max. discharge quantity

20 l/min

Discharge valve / orifice diameter

3.0 mm

Weight

47 kg

Variable displacement motor 2 Valid for:

L544 - 443 / from 7477

Description

Value Unit

Control type

EP

Max. displacement

80 cm³

Max. swivel angle

25 °

Min. swivel angle

0 ° 5900 min-1

Max. speed Torque ( p 400 bar) Weight Valid for:

34 kg

L554 - 453 / from 7477

Description

Value Unit

Control type

EP

Max. displacement

107 cm³

Max. swivel angle

25 °

Min. swivel angle

0 ° 5292 min-1

Max. speed

2 . 1 - 2 0 of 48

489 Nm

copyright by

MJFCIFSS

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Description

Value Unit

Torque ( p 400 bar)

653 Nm

Weight Valid for:

47 kg

L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477

Description

Value Unit

Control type

EP

Max. displacement

140 cm³

Max. swivel angle

25 °

Min. swivel angle

0 ° 4950 min-1

Max. speed Torque ( p 400 bar)

855 Nm

Discharge valve / max. discharge quantity

10 l/min

Discharge valve / orifice diameter

2.0 mm

Weight

60 kg

Gear pump scavenging for variable displacement motors Description

Value Unit

Displacement

8 cm³

RPM at rated engine speed

2.1.5

2550 min-1

Working hydraulics Variable displacement pump

Valid for:

L544 - 443 / from 7477; L554 - 453 / from 7477

Description

Value Unit

Control type

LRDS

Maximum displacement Flow rate at rated engine speed RPM at rated engine speed

95 cm³ 234 l/min 2542 min-1

Power output

80 kW

Flow controller (Delta p) Power controller at regulation begin

22 180

Weight Valid for:

bar

10

bar

53 kg

L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477

Description

Value Unit

Control type

LRDS

Displacement

130 cm³

Flow rate at rated engine speed

290 l/min

RPM at rated engine speed Power output

2312 min-1 100 kW

Flow controller (Delta p)

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

2

copyright by

MJFCIFSS

22

2

bar

2 . 1 - 2 1 of 48

Product description

Service Manual

Technical Data

Description

Value Unit

Power controller at regulation begin Weight

10

180

bar

66 kg

Control valve block Valid for:

L544 - 443 / from 7477

Description

Value Unit

Spool valve diameter

25 mm

Piston stroke on both sides

11 mm

Control piston lift arm up / down flow rate

240 / 160 l/min

Control piston tilt in / out flow rate

160 / 210 l/min 360

5

bar

Secondary pressure relief valve for tilting in

380

5

bar

Secondary pressure relief valve for tilting out

380

5

bar

Secondary pressure relief valve for lifting

380

5

bar

290

5

bar

8

1

bar

Primary pressure relief valve

LS pressure cut-off Pressure relief valve preload pressure

Valid for:

Float position / ride control solenoid valve resistance

30 Ohm

Weight

40 kg

L554 - 453 / from 7477

Description

Value Unit

Spool valve diameter

25 mm

Piston stroke on both sides

11 mm

Control piston lift arm up / down flow rate

240 / 160 l/min

Control piston tilt in - out / flowrate

160 / 210 l/min 360

5

bar

Secondary pressure relief valve for tilting in

380

5

bar

Secondary pressure relief valve for tilting out

380

5

bar

Secondary pressure relief valve for lifting

380

5

bar

330

5

bar

8

1

bar

Primary pressure relief valve

LS pressure cut-off Pressure relief valve preload pressure

Valid for:

Float position / ride control solenoid valve resistance

30 Ohm

Weight

40 kg

L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477

Description

2 . 1 - 2 2 of 48

Value Unit

Spool valve diameter

25 mm

Piston stroke on both sides

11 mm

Control piston lift arm up / down flow rate

300 / 170 l/min

Control piston tilt in / out flow rate

180 / 200 l/min

copyright by

MJFCIFSS

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Description

Value Unit

Primary pressure relief valve

380

5

bar

Secondary pressure relief valve for tilting in

400

5

bar

Secondary pressure relief valve for tilting out

400

5

bar

Secondary pressure relief valve for lifting

420

5

bar

350

5

bar

8

1

bar

LS pressure cut-off Pressure relief valve preload pressure Float position / ride control solenoid valve resistance

30 Ohm

Weight

40 kg

Pilot control unit Description

Value Unit

Retaining solenoid voltage Retaining solenoid current consumption

24 V 0.40 A

Retaining solenoid resistance

70 Ohm

Weight

5.7 kg

Pilot control solenoid valve Description

Value Unit

Current consumption

1.2 A

Resistance

23 Ohm

Pilot control hydro accumulator Description

Value Unit

Hydro accumulator volume

320 cmÂł

Preload pressure (nitrogen filling)

15 bar

Float position pressure switch Description

Value Unit

Switch type

N/O switch

Increasing switching point Connecting thread

26

1

bar

M 12 x 1.5 mm

Stabilization module Valid for:

L544 - 443 / 7477 - 11597; L554 - 453 / 7477 - 11597

Description

Value Unit

Cut-off valve Safety valve Restrictor check valve ø Solenoid valve current consumption L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

copyright by

MJFCIFSS

160

20

bar

330

10

bar

2.0 / 0.4 mm 1.2 A

2 . 1 - 2 3 of 48

Product description

Service Manual

Technical Data

Description

Valid for:

Value Unit

Solenoid valve resistance

23 Ohm

Weight

13 kg

L564 - 463 / 7477 - 11597; L574 - 473 / 7477 - 11597; L580 - 458 / 7477 - 11597

Description

Value Unit

Cut-off valve Actuator cylinder Safety valve Restrictor check valve ø

160

20

bar

260

20

bar

300

10

bar

2.0 / 0.4 mm

Solenoid valve current consumption

1.2 A

Solenoid valve resistance

23 Ohm

Weight

13 kg

Valid for:

L544 - 443 / from 11598; L554 - 453 / from 11598

Valid for:

L564 - 463 / from 11598; L574 - 473 / from 11598; L580 - 458 / from 11598

Description

Value Unit

Control piston diameter

16

mm

120

±20

bar

Safety valve

330

±10

bar

Restrictor check valve diameter

2.0 / 0.4

mm

Solenoid valve current consumption

0.6

A

Solenoid valve resistance

40

Ohm

Weight

13

kg

Cut-off pressure (LFD off)

LFD hydro accumulator Valid for:

L544 - 443 / 7477 - 11597; L554 - 453 / 7477 - 11597

Valid for:

L544 - 443 / from 11598; L554 - 453 / from 11598

Description

Value Unit

Number of hydro accumulators

2 units

Hydro accumulator volume

2000 cm³

Preload pressure (nitrogen filling)

25

Oil filling

bar

350 cm³

Valid for:

L544 - 443 / 7477 - 11597; L554 - 453 / 7477 - 11597

Valid for:

L564 - 463 / from 11598; L574 - 473 / from 11598; L580 - 458 / from 11598

Description

Value Unit

Number of hydro accumulators

3 units

Hydro accumulator volume

2000 cm³

Preload pressure (nitrogen filling)

25

Oil filling

2

bar

350 cm³

Weight with steel-block

2 . 1 - 2 4 of 48

2

copyright by

MJFCIFSS

50 kg

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Ride control pressure switch Valid for:

L544 - 443 / 7477 - 11597; L554 - 453 / 7477 - 11597

Valid for:

L544 - 443 / from 11598; L554 - 453 / from 11598

Valid for:

L544 - 443 / 7477 - 11597; L554 - 453 / 7477 - 11597

Valid for:

L564 - 463 / from 11598; L574 - 473 / from 11598; L580 - 458 / from 11598

Description

Value Unit

Switch type

NC switch

Increasing switching point Connecting thread

10

1

bar

M 12 x 1.5 mm

Lift cylinder Valid for:

L544 - 443 / from 7477, ld. 9231458; L554 - 453 / from 7477, ld. 9231458

Description

Value Unit

Piston diameter Rod diameter

80 mm

Stroke length

745 mm

Min. installation length

Valid for:

130 mm

1245 mm

Weight

135 kg

Lifting time at nominal load

5.6 secs

Lowering time unloaded

2.7 secs

Tightening torque, piston rod bearing (hex screws)

260 Nm

L564 - 463 / from 7477, ld. 9915541; L574 - 473 / from 7477, Id. 9915541; L580 - 458 / from 7477, ld. 9915541

Description

Value Unit

Piston diameter

130 mm

Rod diameter

80 mm

Stroke length

745 mm

Min. installation length

1245 mm

Weight

135 kg

Lifting time at nominal load

5.6 secs

Lowering time unloaded

2.7 secs

Tightening torque, piston rod bearing (hex screws)

260 Nm

Tilt cylinder Valid for:

L544 - 443 / from 7477, lD 9908746

Description

Value Unit

Piston diameter

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

150 mm

Rod diameter

80 mm

Stroke length

455 mm

Min. installation length

860 mm

Weight

125 kg copyright by

MJFCIFSS

2 . 1 - 2 5 of 48

Product description

Service Manual

Technical Data

Description

Valid for:

Value Unit

Tilting out time at nominal load

2.3 secs

Tightening torque, piston rod bearing (hex screws)

510 Nm

L554 - 453 / from 7477, lD 9908747

Description

Value Unit

Piston diameter

Valid for:

Rod diameter

80 mm

Stroke length

455 mm

Min. installation length

1860 mm

Weight

1127 kg

Tilting out time at nominal load

2.3 secs

Tightening torque, piston rod bearing (hex screws)

510 Nm

L564 - 463 / from 7477, lD 9248203

Description

Value Unit

Piston diameter

170 mm

Rod diameter

90 mm

Stroke length

555 mm

Min. installation length

Valid for:

150 mm

1050 mm

Weight

191 kg

Tilting out time at nominal load

2.3 secs

Tightening torque, piston rod bearing (hex screws)

510 Nm

L574 - 443 / from 7477, lD 9903394; L580 - 457 / from 7477, 9903394

Description

Value Unit

Piston diameter

170 mm

Rod diameter

90 mm

Stroke length

555 mm

Min. installation length

1185 mm

Weight

198 kg

Tilting out time at nominal load

2.3 secs

Tightening torque, piston rod bearing (hex screws)

510 Nm

Return suction filter Description

2 . 1 - 2 6 of 48

Value Unit

Filtration grade

10 Âľm

Pre-tension valve

0.3 bar

Replenishing valve

0.04 bar

Replenishing strainer

160 Âľm

Bypass valve

3.0 bar

copyright by

MJFCIFSS

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Return strainer Description

Value Unit

Filtration grade

40 µm

Bleeder filter Description

Value Unit

Filtration grade Inlet opening pressure

2.1.6

10

m

0.03 bar

Outlet opening pressure

0.5 bar

Connecting thread

3/4 Inches

Steering system Steering pump

Valid for:

L544 - 443 / from 7477, lD 5716846; L544 - 453 / from 7477; lD 5716846

Description

Value Unit

Control type

DFR

Maximum displacement Flow rate at rated engine speed Swivel angle

Power output

2542 min-1 37 kW

Flow controller (Delta p) Pressure cut-off Weight

22 ±2 bar 210 ±5 bar 21 kg

L564 - 463 / from 7477, lD 5716828; L574 - 473 / from 7477, ID.5716828; L580 - 458 / from 7477, lD 5716828

Description

Value Unit

Control type

DFR

Maximum displacement Flow rate at rated engine speed Swivel angle

71 cm³ 160 l/min min. 0° max. 15.6°

RPM at rated engine speed Power output

2312 min-1 50 kW

Flow controller (Delta p) Pressure cut-off Weight

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

111 l/min min. 0° max. 15.6°

RPM at rated engine speed

Valid for:

45 cm³

22 ±2 bar 210 ±5 bar 33 kg

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MJFCIFSS

2 . 1 - 2 7 of 48

Product description

Service Manual

Technical Data

Servostat Valid for:

L544 - 443 / from 7477; L554 - 453 / from 7477; ID 5716533

Description

Value Unit

Displacement

Valid for:

462 cm続 10

Secondary pressure relief

285

Flow amplification

1 : 1.6

bar

L564 - 463 / from 7477, lD 5716476; L574 - 473 / from 7477, ID 5716476; L580 - 458 / from 7477, ID 5716476

Description

Value Unit

Displacement

588 cm続 10

Secondary pressure relief

285

Flow amplification

1 : 1.6

bar

Steering cylinder Valid for:

L544 - 443 / from 7477, ID 9231461; L544 - 453 / from 7477, lD 9231461

Description

Valid for:

Value Unit

Piston diameter

80 mm

Rod diameter

40 mm

Stroke length

405 mm

Min. installation length

730 mm

Piston rod bearing tightening torque

1000 NM

Weight

26.3 kg

L564 - 463 / from 7477, lD 9246849; L574 - 473 / from 7477, ID 9246849; L580 - 458 / from 7477, ID 9246849

Description

Value Unit

Piston diameter

90 mm

Rod diameter

40 mm

Stroke length

455 mm

Min. installation length

780 mm

Piston rod bearing tightening torque Weight

1000 Nm 31 kg

Steering damper hydro accumulator Description

Value Unit

Hydro accumulator volume Preload pressure (nitrogen filling) Oil filling

2 . 1 - 2 8 of 48

320 cm続 30 bar 180 cm続

copyright by

MJFCIFSS

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Emergency steering pump Valid for:

L544 - 443 / 7477 - 7885; L554 - 453 / 7477 - 7885; L564 - 463 / 7477 - 7885; L574 - 473 / 7477 - 7885; L580 - 458 / 7477 - 7885; ID 5716908

Description

Value Unit

Displacement

11 cmÂł 55

Type of protection

IP 54

Max. current consumption

bar

150 A

Weight Valid for:

5

Pressure relief valve

10 kg

L544 - 443 / from 7886; L554 - 453 / from 7886; L564 - 463 / from 7886; L574 - 473 / from 7886; L580 - 458 / from 7886; ID 10007930

Description

Value Unit

Displacement

11 cmÂł 5

Pressure relief valve

55

Type of protection

IP 66

Max. current consumption

bar

150 A

Weight

10 Kg

Emergency steering pressure switch Valid for:

L544 - 443 / 7477 - 9048; L554 - 453 / 7477 - 9048; L564 - 463 / 7477 - 9048; L574 - 473 / 7477 - 9048; L580 - 458 / 7477 - 9048; ID 6905680

Description

Value Unit

Switch type

N/O switch

Connecting thread

M 12 x 1.5 mm

Switching point Valid for:

18

1

bar

L544 - 443 / 7477 - 7885; L554 - 453 / 7477 - 7885; L564 - 463 / 7477 - 7885; L574 - 473 / 7477 - 7885; L580 - 458 / 7477 - 7885; ID 5716908

Description

Value Unit Change-over switch

Switch type Connecting thread Switching point

M 12 x 1.5 mm 16

1

bar

Emergency steering check pressure switch Description

Value Unit

Switch type

N/O switch

Switching point Connecting thread

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

copyright by

MJFCIFSS

5

1

bar

M 12 x 1.5 mm

2 . 1 - 2 9 of 48

Product description

Service Manual

Technical Data

2.1.7

Brake system Brake system gear pump Description

Value Unit

Displacement

4 cm³

RPM at rated engine speed

2322 min-1

Compact brake valve Valid for:

L544 - 443 / 7477 - 9981; Id. 5717507

Description

Value Unit

Accumulator charge valve cut-in pressure

155

5

bar

Accumulator charge valve cut-off pressure

185

5

bar

Parking brake solenoid valve current consumption

0.7 A

Parking brake solenoid valve resistance

38 Ohm

Max. service brake pressure

Valid for:

42°

Pedal stop angle

15°

bar

L554 - 453 / 7477 - 9255; L564 - 463 / 7477 - 9981; L574 - 473 / 7477 - 9981; L580 - 458 / 7477 - 9981; Id. 5717507

Description

Value Unit

Accumulator charge valve cut-in pressure

155

5

bar

Accumulator charge valve cut-off pressure

185

5

bar

Parking brake solenoid valve current consumption

0.7 A

Parking brake solenoid valve resistance

38 Ohm 65

5

Pedal start angle

42°

Pedal stop angle

15°

bar

L544 - 443 / from 9982; L554 - 453 / from 9982; L564 - 463 / from 9982; L574 - 473 / from 9982; L580 - 458 / from 9982

Description

Value Unit

Accumulator charge valve cut-in pressure

180

5

bar

Accumulator charge valve cut-off pressure

210

5

bar

Parking brake solenoid valve current consumption

0.7 A

Parking brake solenoid valve resistance

38 Ohm

Max. service brake pressure

2 . 1 - 3 0 of 48

5

Pedal start angle

Max. service brake pressure

Valid for:

73

95

5

Pedal start angle

42°

Pedal stop angle

15°

copyright by

MJFCIFSS

bar

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

Product description

Service Manual Technical data

Service brake hydro accumulator Valid for:

L544 - 443 / 7477 - 9981; Id. 5717519

Description

Value Unit

Number of hydro accumulators Hydro accumulator volume

4 units 1400 cm³

Preload pressure (nitrogen filling) Valid for:

70 bar

L554 - 453 / 7477 - 9255; L564 - 463 / 7477 - 9981; L574 - 473 / 7477 - 9981; L580 - 458 / 7477 - 9981; Id. 5717519

Description

Value Unit

Number of hydro accumulators Hydro accumulator volume

2 units 1400 cm³

Preload pressure (nitrogen filling) Valid for:

70 bar

L544 - 443 / from 9982; L554 - 453 / from 9256; L564 - 463 / from 9982; L574 - 473 / from 9982; L580 - 458 / from 9982; Id. 10038487

Description

Value Unit

Number of hydro accumulators Hydro accumulator volume

4 units 1400 cm³

Preload pressure (nitrogen filling)

95 bar

Brake light pressure switch Description

Value Unit

Switch type

N/O switch

Increasing switching point Connecting thread

5

0,5

bar

M 12 x 1.5 mm

Accumulator charge pressure switch Valid for:

L544 - 443 / 7477 - 9981; L554 - 453 / 7477 - 9981; L564 - 463 / 7477 - 9981; L574 - 473 / 7477 - 9981; L580 - 458 / 7477 - 9981; Id. 6905533

Description

Value Unit

Switch type

NC switch

Switching point decreasing Connecting thread Valid for:

5

bar

M 12 x 1.5 mm

L544 - 443 / from 9982; L554 - 453 / from 9982; L564 - 463 / from 9982; L574 - 473 / from 9982; L580 - 458 / from 9982; Id. 10036072

Description

Value Unit

Switch type

NC switch

Switching point decreasing Connecting thread

L544 - 443 / from 7477 L554 - 453 / from 7477 L564 - 463 / from 7477 L574 - 473 / from 7477 L580 - 458 / from 7477

90

copyright by

MJFCIFSS

120

5

bar

M 12 x 1.5 mm

2 . 1 - 3 1 of 48

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