Liebherr l576 457 wheel loader service repair manual sn：from 14171

en

Service Manual (20

Wheel loader (10 points)

L550 - L580 2plus2 (10

en

Service Manual (20

Wheel loader (10 points)

L550 - L580 2plus2 (10

Address Address:

LIEBHERR-WERK BISCHOFSHOFEN GMBH Dr. Hans Liebherr – Straße 4 A – 5500 BISCHOFSHOFEN

Product ID Manufacturer: Product group: Type: Production number: Serial number:

LIEBHERR-WERK BISCHOFSHOFEN GMBH Wheel loader L550 L556 L566 L576 L580 456 454 460 457 459 16978 15653 14171 14171 14171

Document ID Order number: Author: Document version: Manual number: Owner:

1035 3357 LBH / Technical Documentation Department 02

Preface

Intended readership

Contents

This service manual is addressed to anyone whose task it is to ensure that the machines are ready for everyday use. This especially includes mechanics and workshop staff of Liebherr dealers and branches.

The first chapter contains information on safety regulations and on the special tools needed for maintenance and repairs.

Chapter 2 gives you an overview of all the most important technical data of the machine as a whole and its individual assemblies.

Next comes the maintenance chapter, with the maintenance and inspection schedule, the testing and adjustment checklists, lubrication charts, description of maintenance tasks, testing and adjustment tasks and specifications of fuel and lubricants.

The technical description of the machine is in the following chapters, structured according to fifteen function groups. The layout, function and technical data of the groups, components and parts are explained.

Chapter 19 contains information on troubleshooting, the service code table and a description of the “SCULI” service software.

Chapter 20 will be gradually updated with the latest options.

Instructions on use

This manual describes several types and versions of machines. The information generally applies to the types and serial numbers stated at the bottom of the page. The exception to this is information which only applies to specific types and serial numbers, which are stated at the beginning of the section concerned (for example technical data of parts).

Where possible, the ID numbers of parts and components are stated in the heading.

This manual is available in German, English, French, Spanish and Italian.

Working instructions

Always follow the safety regulations whenever you work on the machine.

You will find a reference to this in the “General Information” section.

In order to perform these tasks you need a complete set of basic tools andcertain special tools, all in perfect working order. All tasks require absolute cleanliness.

Replace seals such as O-rings and surface seals during repairs.

General information

1

Product description

2

Maintenance

3

Diesel engine and pump distributor gear

4

Cooling system

5

Travel hydraulics

6

Working hydraulics

7

Steering system

8

Brake system

9

Electrical system

10

Transfer gear

11

Axles and cardan shaft

12

Machine frame and ballast weight

13

Central lubrication system

14

Coverings and access

15

Cab, heating and air-conditioning

16

Lift arms and quick-change device

17

Equipment and accessories

18

Service codes and diagnosis

19

Options

20

1 General Informations 1.0 Chapter contents 1

General Informations........................................................... 1.0-1 1.1

Safety regulations ...........................................................................1.1-1 1.1.1

Introduction...........................................................................1.1-1

1.1.2

Overview of the safety regulations .......................................1.1-2

1.2

Special tools for maintenance and repair work...............................1.2-1 1.2.1

Special tools in general ........................................................1.2-1

1.2.2

Special tools for Liebherr diesel engines..............................1.2-1

1.2.3

Special tools for hydraulic cylinders .....................................1.2-1

1.2.4

Special tools for electronics..................................................1.2-1

1.2.5

Special tools for axles...........................................................1.2-1

1.2.6

Special tools for the transmission.........................................1.2-1

1.2.7

Central lubrication system ....................................................1.2-1

1.2.8

Special tools for the air conditioning system ........................1.2-1

1.2.9

Special tools for cab windows ..............................................1.2-1

1.3

Standard .........................................................................................1.3-1 1.3.1

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

Tightening torques for screws ..............................................1.3-1

L576 - 457 / from 14171 L580 - 459 / from 14171

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1.0-1 o f 2

Service Manual

General Informations Safety regulations

1.1 Safety regulations Working on the machine poses safety risks to the operator, driver or maintenance engineers. You can prevent risks and accidents by regularly reading and observing the various safety instructions.

This is especially important for personnel who only occasionally work on the machine, for example, carrying out rigging or maintenance work. The safety regulations listed below, if conscientiously followed, will ensure your own safety and that of others, and will prevent the machine from being damaged.

All work must be carried out only by qualified expert personnel or under the guidance and responsibility of such personnel.

Qualified personnel are people, who: – on the basis of their education, experience and training have sufficient knowledge of earth moving machinery and the technology, – have in-depth knowledge of the regulations concerning the prevention of industrial accidents and of national regulations and guidelines, – can assess the safe operating condition of earth moving machinery, – can carry out the required work without putting those carrying out the work, or other parties, into danger.

Whenever tasks which could cause danger to personnel or damage to the machine are described, the necessary safety precautions are explained in this manual.

These are indicated by the headings Danger, Warning, Caution or Notice.

1.1.1

Introduction 1. The symbols below have the following meanings: DANGER Denotes an urgent, dangerous situation.

Will result in death or serious injury.

Actions to avert the danger.

WARNING Denotes a dangerous situation.

Can result in death or serious injury.

Actions to avert the danger.

CAUTION Denotes a dangerous situation.

Can result in slight or moderate injury.

Actions to avert the danger.

NOTICE Denotes a dangerous situation.

Can cause material damage.

Actions to avert the danger.

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

L576 - 457 / from 14171 L580 - 459 / from 14171

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1.1-1 o f 2

General Informations

Service Manual

Safety regulations

Note Useful tips and instructions Possible benefits Actions to implement

2. Observance of these instructions does not exempt you from following any additional rules and guidelines that may apply The following should also be observed: – The safety rules in force at the operating site – Legally enforceable road traffic regulations – Guidelines issued by trade associations

1.1.2

Overview of the safety regulations For further information please see the safety regulations in the current edition of the operating instructions. You will find the latest edition of the operating instructions in your Liebherr Service documentation.

The following sections are included in the operating manual:

1.1-2 o f 2

1

General safety regulations

2

Instructions on preventing crushing injuries and burns

3

Instructions on preventing fires and explosions

4

Safety instructions for start-up

5

Safety precautions during start-up

6

Instructions for safe working

7

Safety instructions for driving on slopes

8

Parking safely

9

Transporting the machine safely

10

Towing the machine safely

11

Measures for ensuring safe maintenance

12

Safety instructions for working on machines with hydro accumulators

13

Safety instructions for welding work on the machine

14

Instructions for working safely on the working attachment

15

Safety instructions for transporting the machine by crane

16

Safe maintenance of hydraulic hoses and hose lines

17

Attachments and accessories

18

Protection against vibrations

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L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

General Informations Special tools for maintenance and repair work

1.2 Special tools for maintenance and repair work 1.2.1 Description

Special tools in general

Anti-freeze and battery tester

7408922

All wheel loaders

24 volt vacuum pump Filling and testing device with case Manometer 0 - 40 bar Manometer 0 - 250 bar Manometer 0 - 600 bar Manometer connection High pressure hose 1500 mm High pressure hose 4000 mm Screw connection M 10 x 1 Draining hose Drain piece

7408148

All wheel loaders

Remarks For checking the acid concentration (battery charging state) and anti-freeze For preventing oil loss

8145359

All wheel loaders

For checking the hydro accumulator

7361288 5002932 5002866 7002436 7002475 7009134 5005180 7005660 7402657

All wheel loaders All wheel loaders All wheel loaders All wheel loaders All wheel loaders All wheel loaders All wheel loaders All wheel loaders All wheel loaders

Safety cap 10 mm

7009315

All wheel loaders

Safety cap 13 mm Safety cap 17 mm Safety cap 19 mm

7615515 7615589 7009317

All wheel loaders All wheel loaders All wheel loaders

Safety cap 17 mm

7622068

All wheel loaders

USB dongle Diagnostic data cable (RS-232) Diagnostic data cable 1,5 m (ETHERNET) Diagnostic data cable 3,0 m (ETHERNET)

10333608

L550 - L586

10035410

L550 - L586

10225579

L550 - L586

10513200

L550 - L586

Adapter cable RS232<>USB

693190714 All wheel loaders

SDCF-03 memory card adapter

10223098

L550 - L586

Compact flash card

10223095

L550 - L586

For checking the hydraulic pressure For checking the hydraulic pressure For checking the hydraulic pressure Connection for the manometer High pressure hose for manometer High pressure hose for manometer For checking the hydraulic pressure For draining oil via a drain valve For the drain hose For securing the valves on the variable adjustment motor For securing the valves on the pumps For securing the valves on the pumps For securing the valves on the pumps For securing the valves on the control block With SERVICE authorisation For adjusting the travel hydraulics, and testing the electrical system and options For adjusting the travel hydraulics, and testing the electrical system and options For adjusting the travel hydraulics, and testing the electrical system and options For communicating with the wheel loader electronics if there is an error with the RS232 interface on the notebook.

For writing to the compact flash card Blank compact flash card.

Data medium for application software.

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

ID no.

Use

L576 - 457 / from 14171 L580 - 459 / from 14171

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1.2-1 o f 6

General Informations

Service Manual

Special tools for maintenance and repair work

1.2.2 Description

Special tools for Liebherr diesel engines ID no.

Use

Mandrel

9078118

L550 - L556 engine

Mandrel

9078119

L550 - L556 engine

Rotary angle device

0524062

L550 - L586 engine

Holder

0528464

L550 - L586 engine

Dial gauge holder

10023885

L550 - L586 engine

Compression tester Compression tester insert Adapter Claw

8008782 10012817 10297211 10117612

L550 - L586 engine L550 - L586 engine L550 - L586 engine L550 - L586 engine

Engine turner

0524045

L550 - L586 engine

Holder

0528464

L550 - L586 engine

Piston strap

8000592

L550 - L586 engine

Rotary angle device

0524062

L550 - L586 engine

Piston ring tongs

7009319

L550 - L586 engine

Extractor tool

0526855

L550 - L586 engine

Extractor tool

0528462

L550 - L586 engine

Mounting pin

0528470

L550 - L586 engine

Hook and lever

7019858

L550 - L586 engine

Inserter

10116249

L550 - L586 engine

Mounting pin

0528470

L550 - L586 engine

Inserter

10116250

L550 - L586 engine

Special spanner

10020852

L550 - L586 engine

Adapter

0524029

L550 - L586 engine

Adapter

10220689

L550 - L586 engine

Hammer puller

0524072

L550 - L586 engine

Pusher tube

10289319

L550 - L586 engine

Pusher tube

10289320

L550 - L586 engine

Mounting pin

0528472

L550 - L586 engine

1.2-2 o f 6

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Remarks For installing the mass equalisation shafts (D 934) For installing the mass equalisation shafts (D 934) For installing and removing the cylinder head For checking projection of the cylinder bushings For checking projection of the cylinder bushings For checking the compression For checking the compression For checking the compression For checking the compression For installing and removing the pistons and rods For installing and removing the pistons and rods For installing and removing the pistons and rods For installing and removing the pistons and rods For installing and removing the piston rings For installing and removing the cylinder bushing For installing and removing the cylinder bushing For installing and removing crankshaft attachments For installing and removing the front crankshaft seal For installing and removing the front crankshaft seal For installing and removing the flywheel For installing and removing the rear crankshaft seal For installing and removing the injection line For installing and removing the pressure pipe port and injection nozzles For installing and removing the pressure pipe port and injection nozzles For installing and removing the pressure pipe port and injection nozzles For installing and removing the injection pump and roller tappet For installing and removing the injection pump and roller tappet For installing and removing the exhaust pipe

L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

General Informations Special tools for maintenance and repair work

1.2.3

Special tools for hydraulic cylinders

Description Assembly sleeve 80 mm

ID no.

9227165

Assembly sleeve 90 mm

9227161

Assembly sleeve 130 mm

9998624

Assembly sleeve 150 mm

9998622

Assembly sleeve 170 mm Expansion sleeve 80 mm

9107931 9227166

Expansion sleeve 90 mm

9227162

Expansion sleeve 130 mm

9110408

Expansion sleeve 150 mm

9110410

Expansion sleeve 170 mm Bearing head assembly spanner 70/8 mm Bearing head assembly spanner 75/12 mm

9110412

Use L550, L556 steering cylinder L566, L576, L580 steering cylinder L550, L556 lift cylinder L550, L556 tilt cylinder L566, L576, L580 lift cylinder L566, L576, L580 tilt cylinder L550, L556 steering cylinder L566, L576, L580 steering cylinder L550, L556 lift cylinder L550, L556 tilt cylinder L566, L576, L580 lift cylinder L566, L576, L580 tilt cylinder

9210219

L550, L556 steering cylinder

For fitting the piston rod bearing

9239572

L566, L576, L580 steering cylinder

For fitting the piston rod bearing

1.2.4 Description

8502956

Test probe, red Test probe, black Magnet tester Stripping and crimping pliers 0.5 â&#x20AC;&#x201C; 6.0 mm2 Crimping pliers Wedge extractor tool Extraction tool size 12 for pin and bushing Extraction tool size 16 for pin and bushing Extraction tool size 20 for pin and bushing

Use

For fitting the seals For fitting the seals For fitting the seals For fitting the seals For fitting the seals For fitting the seals For fitting the seals For fitting the seals

Remarks For measuring voltage, current, resistance and frequency For testing DEUTSCH connectors For testing DEUTSCH connectors For checking solenoid valves

All wheel loaders

884191214 All wheel loaders 884191114 All wheel loaders 8145743 All wheel loaders 8460263

All wheel loaders

For MATE-N-LOK connectors

8503647 7026267

All wheel loaders All wheel loaders

For DEUTSCH connectors For DEUTSCH connectors

8145674

All wheel loaders

For DEUTSCH connectors

8145673

All wheel loaders

For DEUTSCH connectors

8503630

All wheel loaders

For DEUTSCH connectors

1.2.5

Special tools for axles

Description

ID no.

Hand pump

8145835

L550 - L586 axles

Collet

7009536

L550 - L576 axles

Spring hook

8145767

L550 - L576 axles

Slip bushing 260 mm

7017559

Slip bushing 315 mm

7017556

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

For fitting the seals

Special tools for electronics

ID no.

Digital multimeter

Remarks For fitting the seals

Use

Remarks For finding leaks on disc brakes For installing and removing the snap ring in the planetary drive For attaching and detaching the return springs

L556 front axle L556 rear axle L566, L576 front axle L566, L576 rear axle

L576 - 457 / from 14171 L580 - 459 / from 14171

For fitting the brake piston For fitting the brake piston

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1.2-3 o f 6

General Informations

Service Manual

Special tools for maintenance and repair work

Description Slip bushing M 90 x 1.5 mm Slip bushing M 110 x 1.5 mm Slip bushing M 130 x 1.5 mm Handle Handle Mounting tool

ID no.

Use

Remarks

7017558

L556 rear axle

For fitting ring gear carriers

7017557

L556 front axle L566, L576 rear axle

For fitting ring gear carriers

7017555

L566, L576 front axle

For fitting ring gear carriers

7017566 7011518 7017563

Handle for mounting tool Handle for various mounting tools For fitting cartridge seal ring

7011522 7013922

L550 - L576 axles L550 - L576 axles L556 rear axle L556, L566, L576 front axle; L566, L576 rear axle L556 - L576 axles L556 rear axle L556 front axle L566, L576 rear axle L566, L576 front axle L556 front axle L556, L566, L576 rear axle L566, L576, L580 front axle; L580 rear axle L556 - L580 axles L556 - L580 axles

10017840

L550 - L576 axles

7624271

L550 axles, MT-L 3085

Mounting tool

7624272

L550 axles, MT-L 3085

Centring bracket

10008138

Centring bracket

10493498

Socket wrench

10493499

Socket wrench

10008139

Socket wrench

10218794

Clamp fork

10008140

L550 MT-L 3085 axles

10286181

L580 Hercules axles

10286183

L580 Hercules axles

10286186

L580 Hercules axles

Grip for seal driver and shell

10286188

L580 Hercules axles

Driver for inner lip seal

10286189

L580 Hercules axles

Driver for wear bushing with guide

10286190

L580 Hercules axles

Mounting tool

7017560

Centring bracket Groove nut spanner 111 mm

7013775 7009537

Groove nut spanner 140 mm

7011251

Groove nut spanner 169 mm Measuring screw M 16 x 1.5 Measuring screw M 16 x 1.5 Clamp fork Mounting tool Slotted nut spanner 81 mm Mounting tool (used with grip 7011518)

7013774

Special tool kit for Hercules axles Driver for lubrication and oil seal 3â&#x20AC;&#x153; bushing driver with guide and grip

1.2-4 o f 6

7019556 8145771

L550 - L576 axles MT-L 3085-3105 L550 - L576 axles MT-L 3095-3105 L550 - L576 axles MT-L 3095-3105 L550 MT-L 3085 axles L556 rear axle L550 MT-L 3085 front axle L556 - L576 axles

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For fitting cartridge seal ring For groove nut spanner For fitting the grooved nuts For fitting the grooved nuts For fitting the grooved nuts For measuring wear on the brake discs For measuring wear on the brake discs For fitting the drive flange For fitting the shaft seal ring For fitting the grooved nuts on the axle shaft For fitting the dust protection axle insert For fitting the shaft seal ring axle insert For detaching the output For detaching the output For detaching the output For detaching the output For detaching the output For removing and fitting the drive pinion Contains the following items: 10286183 - 10286198 For fitting the lubrication and oil seal, to be used with grip 10286788 For installing bushing, including grip 10286788 For fitting the outer lip seal, to be used with appropriate driver For fitting the inner lip seal, to be used with grip 10286788 For installing the wear bushing

L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

General Informations Special tools for maintenance and repair work

Description

ID no.

Grooved nut socket

10286192

L580 Hercules axles

Seal holder installation tool Driver for oil bearing casings, bevel gear Driver for grease seal and disc

10286193

L580 Hercules axles

10286194

L580 Hercules axles

10286195

L580 Hercules axles

Rolling apparatus

10286196

L580 Hercules axles

Lifting tackle Installation tool for Lifetime seal

10286197

L580 Hercules axles

Remarks For removing and fitting the grooved nuts For fitting the seal holder For installing the bearing casings, bevel gear For fitting the grease seal and disc, to be used with grip 10286788 For testing the rolling torque of the wheel hubs For removing the wheel hub

10286198

L580 Hercules axles

For fitting the Lifetime seal

1.2.6 Description

Use

Special tools for the transmission ID no.

Use

Fixing spanner

10016179

L550 - L586

Special socket

10016180

L550 - L586

Mounting tool

10016181

L550 - L586

1.2.7 Description

Remarks For loosening and tightening the grooved nut on the coupling 1 For loosening and tightening the grooved nut on the coupling 1 For removing and attaching the snap ring on the couplings

Central lubrication system ID no.

Use

BEKA Max filling press

10009239

All wheel loaders

Groeneveld filling press

10333342

All wheel loaders

7029283

All wheel loaders

7624289

All wheel loaders

7624290

All wheel loaders

Filling connection Grรถneveld central lubrication data cable Grรถneveld central lubrication plug adapter

1.2.8 Description

Remarks For quickly filling the BEKA Max reservoir For quickly filling the Groeneveld reservoir For filling the reservoir For inspecting the central lubrication system For inspecting the central lubrication system

Special tools for the air conditioning system ID no.

Use

Remarks

Vacuum pump

7027552

All wheel loaders

For evacuating the air conditioning system

4-valve test fitting

7027558

All wheel loaders

For testing, evacuating and filling the air conditioning system

Filling hose, blue 1500 mm

7027553

All wheel loaders

For the test fitting

Filling hose, yellow 1500 mm

7027554

All wheel loaders

For the test fitting

Filling hose, red 1500 mm

7027555

All wheel loaders

For the test fitting

Car coupling 253a

7027556

All wheel loaders

For the test fitting

Car coupling 254a

7027557

All wheel loaders

For the test fitting

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

L576 - 457 / from 14171 L580 - 459 / from 14171

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1.2-5 o f 6

General Informations

Service Manual

Special tools for maintenance and repair work

1.2.9 Description Complete tool box with suction pads

1.2-6 o f 6

Special tools for cab windows ID no.

10021147

Use

Remarks

All wheel loaders

For installing and removing windows

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L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

General Informations Standard

1.3 Standard 1.3.1

Tightening torques for screws Pre-loading forces and tightening torques for screws with standard and fine metric threads.

Standard and fine metric threads All figures are for bolted connections with at least one Dacromet 500 coated element (screws, washers, nuts…)

Surface: - DACROMET 500

Thread

Assembly preloading forces FM in N

Class

Tightening torques MA in Nm

Standard and fine metric threads. All figures are for bolted connections without any Dacromet 500 coated elements (screws, washers, nuts…)

Surface: - black finish or phosphated - zinc-plated Thread

Class

for avg. coefficient of friction µG= 0.10

M4

M5

M6

M7

M8

M8x1

M9x1

M10

M10x1

M10x1,25

M12

M12x1,25

M12x1,5

M14

M14x1,5

8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9

Date 15.10.2008

Works LBH

4 200 6 200 7 300 6 900 10 100 11 900 9 700 14 300 16 700 14 200 20 900 24 500 17 900 26 000 30 500 19 600 28 500 33 500 25 500 38 000 44 000 28 500 42 000 49 000 32 500 48 000 56 000 30 500 45 000 53 000 41 500 61 000 71 000 46 500 68 000 80 000 44 000 65 000 76 000 57 000 84 000 98 000 63 000 92 000 108 000

2,5 3,7 4,3 4,9 7,3 8,5 8,5 12,5 14,5 14,0 20,5 24,0 20,5 30 35 22 32 38 32 46 54 41 60 71 45 67 78 43 64 74 71 104 121 77 112 130 74 108 125 113 165 195 121 175 205

Issued Roland Weber

L576 - 457 / from 14171 L580 - 459 / from 14171

Tightening torques MA in Nm

for avg. coefficient of friction µG= 0.12

8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9

M4

M5

M6

M7

M8

M8x1

M9x1

M10

M10x1

M10x1,25

M12

M12x1,25

M12x1,5

M14

M14x1,5

Reviewed Dr. Herbert Pfab

This document must not be copied or reproduced without prior permission. This document has been electronically prepared and is valid without requiring a signature.

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

Assembly preloading forces FM in N

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4 050 6 000 7 000 6 600 9 700 11 400 9 400 13 700 16 100 13 700 20 100 23 500 17 200 25 000 29 500 18 800 27 500 32 500 24 800 36 500 42 500 27 500 40 000 47 000 31 500 46 500 54 000 29 500 43 000 51 000 40 000 59 000 69 000 45 000 66 000 77 000 42 500 62 000 73 000 55 000 80 000 94 000 61 000 89 000 104 000

2,8 4,1 4,8 5,5 8,1 9,5 9,5 14,0 16,5 15,5 23,0 27 23 34 40 24,5 36 43 36 53 62 46 68 79 52 76 89 49 72 84 79 117 135 87 125 150 83 122 145 125 185 215 135 200 235

Approved Dr. Herbert Pfab Liebherr-Norm_DE_V001.dot

1.3-1 o f 4

General Informations

Service Manual

Standard

Thread

Class

Assembly preloading forces FM in N

Tightening torques MA in Nm

Thread

for avg. coefficient of friction ÂľG= 0.10

M16

M16x1,5

M18

M18x1,5

M18x2

M20

M20x1,5

M22

M22x1,5

M24

M24x1,5

M24x2

M27

M27x1,5

M27x2

M30

M30x1,5

M30x2

M33

M33x1,5

M33x2

M36

M36x1,5

8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9

78 000 115 000 134 000 85 000 125 000 147 000 98 000 140 000 164 000 114 000 163 000 191 000 106 000 151 000 177 000 126 000 180 000 210 000 144 000 206 000 240 000 157 000 224 000 260 000 177 000 255 000 295 000 182 000 260 000 305 000 215 000 306 000 358 000 203 000 290 000 340 000 239 000 340 000 400 000 276 000 394 000 461 000 265 000 375 000 440 000 290 000 415 000 485 000 346 000 493 000 576 000 332 000 472 000 553 000 360 000 520 000 600 000 423 000 603 000 705 000 410 000 580 000 680 000 425 000 600 000 710 000 508 000 724 000 847 000

170 250 300 180 270 310 245 350 410 270 390 450 260 370 430 350 490 580 380 540 630 470 670 780 510 720 840 600 850 1000 700 990 1170 640 920 1070 880 1250 1450 1010 1440 1690 940 1350 1550 1190 1700 2000 1410 2000 2340 1370 1940 2270 1600 2300 2700 1880 2670 3130 1750 2500 2900 2100 3000 3500 2450 3490 4090

Assembly preloading forces FM in N

Class

for avg. coefficient of friction ÂľG= 0.12

M16

M16x1,5

M18

M18x1,5

M18x2

M20

M20x1,5

M22

M22x1,5

M24

M24x1,5

M24x2

M27

M27x1,5

M27x2

M30

M30x1,5

M30x2

M33

M33x1,5

M33x2

M36

M36x1,5

8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9

This document must not be copied or reproduced without prior permission. This document has been electronically prepared and is valid without requiring a signature.

1.3-2 o f 4

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MJFCIFSS

Tightening torques MA in Nm

L550 - 456 / from 16978 L556 - 454 / from 15653

75 000 111 000 130 000 82 000 121 000 141 000 94 000 135 000 157 000 110 000 157 000 184 000 102 000 146 000 170 000 121 000 173 000 202 000 139 000 199 000 232 000 152 000 216 000 250 000 171 000 245 000 285 000 175 000 249 000 290 000 207 000 295 000 346 000 196 000 280 000 325 000 230 000 330 000 385 000 267 000 381 000 445 000 255 000 365 000 425 000 280 000 400 000 465 000 335 000 477 000 558 000 321 000 457 000 534 000 350 000 495 000 580 000 410 000 584 000 683 000 395 000 560 000 660 000 410 000 580 000 680 000 492 000 701 000 820 000

195 280 330 205 300 360 280 390 460 310 440 520 290 420 490 390 560 650 430 620 720 530 750 880 580 820 960 670 960 1 120 760 1 090 1 270 730 1 040 1 220 1 000 1 400 1 650 1 110 1 580 1 850 1 070 1 500 1 800 1 350 1 900 2250 1 540 2 190 2 560 1 490 2 120 2 480 1 850 2 600 3 000 2 050 2 920 3 420 2 000 2 800 3 300 2 350 3 300 3 900 2 680 3 820 4 470

Liebherr-Norm_DE_V001.dot L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

General Informations Standard

Thread

Class

Assembly preloading forces FM in N

Tightening torques MA in Nm

Thread

Class

for avg. coefficient of friction ÂľG= 0.10

M36x3

M39

M39x1,5

M39x3

8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9

455 000 650 000 760 000 510 000 730 000 850 000 601 000 857 000 1 002 000 550 000 780 000 910 000

2200 3100 3600 2700 3800 4500 3140 4470 5230 2800 4000 4700

Assembly preloading forces FM in N

Tightening torques MA in Nm

for avg. coefficient of friction ÂľG= 0.12

M36x3

M39

M39x1,5

M39x3

8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9 8.8 10.9 12.9

440 000 630 000 740 000 490 000 700 000 820 000 582 000 830 000 971 000 530 000 750 000 880 000

2 500 3 500 4 100 3 000 4 300 5 100 3 430 4 890 5 720 3 200 4 600 5 300

Comments concerning this standard: The tightening torques indicated on the drawings supersede the standard works values.

These must be observed and adhered to.

This standard only applies to Liebherr wheel loaders.

This document must not be copied or reproduced without prior permission. This document has been electronically prepared and is valid without requiring a signature.

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

L576 - 457 / from 14171 L580 - 459 / from 14171

Copyright by

MJFCIFSS

Liebherr-Norm_DE_V001.dot

1.3-3 o f 6

2 Production description 2.0 Chapter contents 2

Production description......................................................... 2.0-1 2.1

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

Technical data ................................................................................2.1-1 2.1.1

Complete machine................................................................2.1-1

2.1.2

Diesel engine and pump distributor gear..............................2.1-8

2.1.3

Cooling system ...................................................................2.1-12

2.1.4

Travel hydraulics ................................................................2.1-13

2.1.5

Working hydraulics .............................................................2.1-16

2.1.6

Steering system..................................................................2.1-20

2.1.7

Brake system......................................................................2.1-23

2.1.8

Electrical system.................................................................2.1-25

2.1.9

Transmission ......................................................................2.1-26

2.1.10

Axles and cardan shaft .......................................................2.1-27

2.1.11

Machine frame and ballast weight......................................2.1-31

2.1.12

Automatic central lubrication system..................................2.1-31

2.1.13

Cab, heating and air-conditioning.......................................2.1-33

2.1.14

Lift arms and quick-change device.....................................2.1-35

2.1.15

Equipment and accessories ...............................................2.1-38

L576 - 457 / from 14171 L580 - 459 / from 14171

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2.0-1 o f 2

Service Manual

Production description Technical data

2.1 Technical data 2.1.1

Complete machine Wheel loader with Z lift arms

Valid for:

L550 - 456 / from 16978

The values stated refer to the standard version of the machine: – With Z lift arms (2600 mm), without hydraulic quick-change device.

– With 23.5 R25 Michelin XHA tyres.

– Tipping loads and weights include all lubricants, full fuel tank, ROPS/ FOPS cab and driver.

Description

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

Value Unit

Bucket capacity as per ISO 7546 Bucket width Specific material weight A Dump height at maximum lifting height and 45° tilt-out angle B Dumping height C Maximum bucket base height D Maximum bucket pivot height E Maximum bucket top edge height

3.2 2700 1.8 2882

m³ mm t/m³ mm

3500 3645 3915 5395

mm mm mm mm

F Reach at maximum lifting height and 45° tilt-out angle

1095 mm

G Digging depth H Height above cab I Height above exhaust J Ground clearance K Wheel base L Overall length Turning radius over bucket outer edge

85 3365 2985 530 3280 8220 6420

L576 - 457 / from 14171 L580 - 459 / from 14171

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MJFCIFSS

mm mm mm mm mm mm mm

2.1-1 o f 3 8

Production description

Service Manual

Technical data

Description

Value Unit

Lifting force (SAE) Breakout force (SAE) Tipping load when straight Tipping load articulated at 37° Tipping load articulated at 40° Angle of articulation (to each side) Operating weight Tractive force Travel speed in travel range 1, forward and reverse Travel speed in travel range 2, forward and reverse Travel speed in travel range A1-2 (automatic), forward and reverse Travel speed in travel range A1-3 (automatic), forward and reverse Travel speed in travel range A2-3 (automatic), forward and reverse Sound pressure level in cab in L pA according to ISO 6396

185 125 13205 11865 11650 40 16525 122.6 0 - 10

kN kN kg kg kg ° kg kN km/h

0 - 20 km/h 0 - 20 km/h 0 - 40 km/h 0 - 40 km/h 69 dB(A)

Wheel loader with Z lift arms Valid for:

L556 - 454 / from 15653

The values stated refer to the standard version of the machine: – With Z lift arms (2600 mm), without hydraulic quick-change device.

– With 23.5 R25 Michelin XHA tyres.

– Tipping loads and weights include all lubricants, full fuel tank, ROPS/ FOPS cab and driver.

2.1-2 o f 3 8

Copyright by

MJFCIFSS

L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

Description

Value Unit

Bucket capacity as per ISO 7546 Bucket width

3.6 m³ 2700 mm

Specific material weight

1.8 t/m³

A Dump height at maximum lifting height and 45° tilt-out angle

2850 mm

B Dumping height

3500 mm

C Maximum bucket base height

3645 mm

D Maximum bucket pivot height

3915 mm

E Maximum bucket top edge height

5460 mm

F Reach at maximum lifting height and 45° tilt-out angle

1160 mm

G Digging depth

85 mm

H Height above cab

3365 mm

I Height above exhaust

2985 mm

J Ground clearance

530 mm

K Wheel base

3280 mm

L Overall length

8240 mm

Turning radius over bucket outer edge

6440 mm

Lifting force (SAE)

185 kN

Breakout force (SAE)

130 kN

Tipping load when straight

14890 kg

Tipping load articulated at 37°

13350 kg

Tipping load articulated at 40°

13140 kg

Angle of articulation (to each side)

40 °

Operating weight

17270 kg

Tractive force

136.42 kN

Travel speed in travel range 1, forward and reverse

0 - 10 km/h

Travel speed in travel range 2. forward and reverse

0 - 20 km/h

Travel speed in travel range A1-2 (automatic), forward and reverse Travel speed in travel range A1-3 (automatic), forward and reverse Travel speed in travel range A2-3 (automatic), forward and reverse

0 - 20 km/h

Sound pressure level in cab in L pA according to ISO 6396

0 - 40 km/h 0 - 40 km/h 69 dB(A)

Wheel loader with Z lift arms Valid for:

L566 - 460 / from 14171

The values stated refer to the standard version of the machine: – With Z lift arms (2920 mm), without hydraulic quick-change device.

– With 26.5 R25 Michelin XHA tyres.

– Tipping loads and weights include all lubricants, full fuel tank, ROPS/ FOPS cab and driver.

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

L576 - 457 / from 14171 L580 - 459 / from 14171

Copyright by

MJFCIFSS

2.1-3 o f 3 8

Production description

Service Manual

Technical data

Description

Value Unit

Bucket capacity as per DIN 7546 Bucket width

3000 mm

Specific material weight

1.8 t/m³

A Dump height at maximum lifting height and 45° tilt-out angle

3240 mm

B Dumping height

3900 mm

C Maximum bucket base height

4050 mm

D Maximum bucket pivot height

4360 mm

E Maximum bucket top edge height

5870 mm

F Reach at maximum lifting height and 45° tilt-out angle

1180 mm

G Digging depth

100 mm

H Height above cab

3550 mm

I Height above exhaust

3100 mm

J Ground clearance

565 mm

K Wheel base

3580 mm

L Overall length

8912 mm

Turning radius over bucket outer edge

7096 mm

Lifting force (SAE)

264 kN

Breakout force (SAE)

200 kN

Tipping load when straight

17690 kg

Tipping load articulated at 37°

15850 kg

Tipping load articulated at 40°

15550 kg

Angle of articulation (to each side)

40 °

Operating weight

22500 kg

Tractive force

173.31 kN

Travel speed in travel range 1, forward and reverse

2.1-4 o f 3 8

4.0 m³

Copyright by

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L550 - 456 / from 16978 L556 - 454 / from 15653

0 - 10 km/h

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

Description

Value Unit

Travel speed in travel range 2, forward and reverse

0 - 20 km/h

Travel speed in travel range A1-2 (automatic), forward and reverse

0 - 20 km/h

Travel speed in travel range A1-3 (automatic), forward and reverse

0 - 40 km/h

Travel speed in travel range A2-3 (automatic), forward and reverse

0 - 40 km/h

Sound pressure level in cab in L pA according to ISO 6396

69 dB(A)

Wheel loader with Z lift arms Valid for:

L576 - 457 / from 14171

The values stated refer to the standard version of the machine: – With Z lift arms (2920 mm), without hydraulic quick-change device.

– With 26.5 R25 Michelin XHA tyres.

– Tipping loads and weights include, all lubricants, full fuel tank, ROPS/ FOPS cab and driver.

Description

Value Unit

Bucket capacity as per ISO 7546 Bucket width

3000 mm

Specific material weight

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

4.5 m³ 1.8 t/m³

A Dump height at maximum lifting height and 45° tilt-out angle

3187 mm

B Dumping height

3900 mm

C Maximum bucket base height

4050 mm

D Maximum bucket pivot height

4360 mm

E Maximum bucket top edge height

5960 mm

F Reach at maximum lifting height and

1233 mm

L576 - 457 / from 14171 L580 - 459 / from 14171

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2.1-5 o f 3 8

Production description

Service Manual

Technical data

Description 45° tilt-out angle

Value Unit

G Digging depth

100 mm

H Height above cab

3550 mm

I Height above exhaust

3100 mm

J Ground clearance

565 mm

K Wheel base

3580 mm

L Overall length

8992 mm

Turning radius over bucket outer edge

7110 mm

Lifting force (SAE)

264 kN

Breakout force (SAE)

190 kN

Tipping load when straight

19570 kg

Tipping load articulated at 37°

17530 kg

Tipping load articulated at 40°

17200 kg

Angle of articulation (to each side)

40 °

Operating weight

24260 kg

Tractive force

173.3 kN

Travel speed in travel range 1, forward and reverse

0 - 10 km/h

Travel speed in travel range 2, forward and reverse

0 - 20 km/h

Travel speed in travel range A1-2 (automatic), forward and reverse

0 - 20 km/h

Travel speed in travel range A1-3 (automatic), forward and reverse

0 - 40 km/h

Travel speed in travel range A2-3 (automatic), forward and reverse

0 - 40 km/h

Sound pressure level in cab in L pA according to ISO 6396

69 dB(A)

Wheel loader with Z lift arms Valid for:

L580 - 459 / from 14171

The values stated refer to the standard version of the machine: – With Z lift arms (3050 mm), without hydraulic quick-change device.

– With 26.5 R25 Michelin XHA tyres.

– Tipping loads and weights include all lubricants, full fuel tank, ROPS/ FOPS cab and driver.

2.1-6 o f 3 8

Copyright by

MJFCIFSS

L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

Description

Value Unit

Bucket capacity as per ISO 7546 Bucket width

3300 mm

Specific material weight

1.8 t/m³

A Dump height at maximum lifting height and 45° tilt-out angle

3320 mm

B Dumping height

4100 mm

C Maximum bucket base height

4270 mm

D Maximum bucket pivot height

4580 mm

E Maximum bucket top edge height

6340 mm

F Reach at maximum lifting height and 45° tilt-out angle

1150 mm

G Digging depth

100 mm

H Height above cab

3550 mm

I Height above exhaust

3100 mm

J Ground clearance

565 mm

K Wheel base

3700 mm

L Overall length

9300 mm

Turning radius over bucket outer edge

7420 mm

Lifting force (SAE)

250 kN

Breakout force (SAE)

175 kN

Tipping load when straight

20390 kg

Tipping load articulated at 37°

18409 kg

Tipping load articulated at 40°

18000 kg

Angle of articulation (to each side)

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

5.0 m³

40 °

Operating weight

24580 kg

Tractive force

173.3 kN

Travel speed in travel range 1, forward and reverse

0 - 10 km/h

Travel speed in travel range 2, forward

0 - 20 km/h

L576 - 457 / from 14171 L580 - 459 / from 14171

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2.1-7 o f 3 8

Production description

Service Manual

Technical data

Description and reverse

Value Unit

Travel speed in travel range A1-2 (automatic), forward and reverse

0 - 20 km/h

Travel speed in travel range A1-3 (automatic), forward and reverse

0 - 40 km/h

Travel speed in travel range A2-3 (automatic), forward and reverse

0 - 40 km/h

Sound pressure level in cab in L pA according to ISO 6396

2.1.2

69 dB(A)

Diesel engine and pump distributor gear Diesel engine

Valid for:

L550 - 456 / from 16978; ID 9080542

Description

Value Unit

Engine model

D934 S A6

Number of cylinders

4

Firing order

1-3-4-2

Capacity

6360 cm³

Cylinder bore

122 mm

Stroke

136 mm

Rated power as per ISO 9249

130 / 190 kW / PS 2000 min-1

Rated speed Maximum torque at 1500 min-1

828 Nm

Lower idle speed

900±10 min-1

Upper idle speed

2060±20 min-1

Start of delivery before TDC

See type plate °

Combustion pressure

20 - 28 bar

Injection nozzle opening pressure

315 - 340 bar

Inlet valve play (cold)

0.3 mm

Outlet valve play (cold)

0.4 mm

Direction of rotation, looking at flywheel

Anticlockwise

Number of teeth on flywheel gear

147

Control thermostat

79 °C

Longitudinal / traverse inclinability

45 / 45 °

Injectors

UP20PLD

Control

LHECU PLD

Starter operating voltage

24 V

Starter power consumption

6.6 kW

Alternator voltage output

28 V

Alternator current output

80 A

Turbocharger

KKK K27

Auxiliary power take-off transmission

1 : 1.1515

Weight

800 kg

Emission thresholds comply with

2.1-8 o f 3 8

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MJFCIFSS

EU – RL 97/68 EC Stage IIIA

L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

Valid for:

L556 - 454 / from 15653; ID 10116679

Description

Value Unit

Engine model

D934 L A6

Number of cylinders

4

Firing order

1-3-4-2

Capacity

7010 cm³

Cylinder bore

122 mm

Stroke

150 mm

Rated power as per ISO 9249

140 / 177 kW / PS 2000 min-1

Rated speed Maximum torque at 1300 min-1

900 Nm

Lower idle speed

900±10 min-1

Upper idle speed

2060±20 min-1

Start of delivery before TDC

See type plate °

Combustion pressure

22 - 34 bar

Injection nozzle opening pressure

315 - 340 bar

Inlet valve play (cold)

0.3 mm

Outlet valve play (cold)

0.4 mm

Direction of rotation, looking at flywheel

Anticlockwise

Number of teeth on flywheel gear

147

Control thermostat

83 °C

Longitudinal / traverse inclinability

45 / 45 °

Injectors

UP20PLD

Control

LH-ECU-UP/CR

Starter operating voltage

24 V

Starter power consumption

6.6 kW

Alternator voltage output

28 V

Alternator current output

80 A

Turbocharger

KKK K27

Auxiliary power take-off transmission

1 : 1.1515

Weight

980 kg

Emission thresholds comply with Valid for:

EU – RL 97/68 EC Stage IIIA

L566 - 460 / from 14171; ID 9079516

Description

Value Unit

Engine model

D936 L A6

Number of cylinders

6

Firing order

1-5-3-6-2-4

Capacity

10520 cm³

Cylinder bore

122 mm

Stroke

150 mm

Rated power as per ISO 9249 Rated speed

2000 min-1

Maximum torque at 1300 min-1

1230 Nm 900±10 min-1

Lower idle speed L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

190 / 259 kW / PS

L576 - 457 / from 14171 L580 - 459 / from 14171

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2.1-9 o f 3 8

Production description

Service Manual

Technical data

Description

Value Unit 2060±20 min-1

Upper idle speed Start of delivery before TDC

See type plate °

Combustion pressure

22 - 34 bar

Injection nozzle opening pressure

315 - 340 bar

Inlet valve play (cold)

0.3 mm

Outlet valve play (cold)

0.4 mm

Direction of rotation, looking at flywheel

Anticlockwise

Number of teeth on flywheel gear

147

Control thermostat

83 °C

Longitudinal / traverse inclinability

45 / 45 °

Injectors

UP20PLD

Control

LH-ECU-UP/CR

Starter operating voltage

24 V

Starter power consumption

6.6 kW

Alternator voltage output

28 V

Alternator current output

80 A

Turbocharger

KKK K27

Auxiliary power take-off transmission

1 : 1.1515

Weight

1180 kg

Emission thresholds comply with Valid for:

EU – RL 97/68 EC Stage IIIA

L576 - 457 / from 14171; L580 - 459 / from 14171; ID 10116961

Description

Value Unit

Engine model

D936 L A6

Number of cylinders

6

Firing order

1-5-3-6-2-4

Capacity

10520 cm³

Cylinder bore

122 mm

Stroke

150 mm

Rated power as per ISO 9249 Rated speed

2000 min-1

Maximum torque at 1300 min-1

1320 Nm

Lower idle speed

900±10 min-1

Upper idle speed

2060±20 min-1

Start of delivery before TDC Combustion pressure

See type plate ° 22 – 34 bar

Injection nozzle opening pressure

315 - 340 bar

Inlet valve play (cold)

0.3 mm

Outlet valve play (cold)

0.4 mm

Direction of rotation, looking at flywheel Number of teeth on flywheel gear Control thermostat Injectors Copyright by

MJFCIFSS

Anticlockwise 147 83 °C

Longitudinal / traverse inclinability

2.1-10 o f 3 8

200 / 272 kW / PS

45 / 45 ° UP20PLD

L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

Description

Value Unit

Control

LH-ECU-UP/CR

Starter operating voltage

24 V

Starter power consumption

6.6 kW

Alternator voltage output

28 V

Alternator current output

80 A

Turbocharger

KKK K29

Auxiliary power take-off transmission

1 : 1.1515

Weight

1180 kg

Emission thresholds comply with

EU – RL 97/68 EC Stage IIIA

Fuel system Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653

Description

Value Unit

Tank capacity, FULL

255 l

Tank capacity, RESERVE Valid for:

50 l

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171

Description

Value Unit

Tank capacity, FULL

350 l

Tank capacity, RESERVE

70 l

Fuel separator Description

Value Unit

Filter insert grade

10 µm

Fuel fine filter Description

Value Unit

Filtration grade

2 µm

Refuelling pump (optional) Description

Value Unit

Flow rate

50 l/min

Current consumption

15 A

Power

360 W

Protection class

IP 44

Max. duty cycle

15 minutes

Fuse

20 A

Max. suction height

4 m

Air filter vacuum switch Description

Value Unit

Air filter contamination vacuum switch activation point L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

L576 - 457 / from 14171 L580 - 459 / from 14171

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50 mbar

2.1-11 o f 4 0

Production description

Service Manual

Technical data

Coupling Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653

Description

Value Unit

Type

466/233 NGT

Coupling Valid for:

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171

Description

Value Unit

Type

345/254 NGT

Pump distributor gear Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653

Description

Value Unit

Type

PVG 300 B 341

Input direction

Clockwise

Output direction

Valid for:

Anticlockwise

Transmission ratio for travel hydraulics pump

0.7868

Transmission ratio for working and steering hydraulics pump

0.7868

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171

Description

Value Unit

Type

PVG 350 B 384

Input direction

Clockwise

Output direction

2.1.3

Anticlockwise

Transmission ratio for travel hydraulics pump

0.808

Transmission ratio for working and steering hydraulics pump

0.865

Cooling system Gear pump Description

Value Unit

Capacity

14 cm³

Rotary speed at rated engine speed

3030 min-1

Gear motor Description

Value Unit

Gear motor displacement Gear motor direction of rotation (looking towards shaft) Coil resistance Copyright by

MJFCIFSS

Clockwise 175 10 bar

Pressure relief valve

2.1-12 o f 3 8

19 cm³

4.7 Ohm L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

Description

Value Unit 124 41 Nm

Screw tightening torque Spanner size

41 mm

Temperature sensor Description

Value Unit

Measuring range

min. -30 °C max. 130 °C

Resistance at 0 °C

1000 Ohm

Resistance at 20 °C

1112 Ohm

Resistance at 30 °C

1171 Ohm

Resistance at 55 °C

1322 Ohm

Resistance at 73 °C

1437 Ohm

Resistance at 78 °C

1469 Ohm

Resistance at 84 °C

1509 Ohm

Resistance at 94 °C

1577 Ohm

Resistance at 102 °C

1632 Ohm

Screw thread

M 14 x 1.5

Protection class

IP 65

Max. tightening torque

30 Nm

Plug connection

2.1.4

Bosch Jet plug, 2-pin (Gold contacts)

Travel hydraulics Variable displacement pump

Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653

Description

Value Unit

Control type

EZ

Maximum capacity

90 cm³

Flow rate at rated speed

222 l/min

Maximum swivel angle (both sides)

20 ° 2542 min-1

Speed (at rated speed) Power

L550

111 kW

Power

L556

122 kW

Replenishing pump capacity Replenishing pump flow rate (at rated speed)

46 l/min

Inlet restrictor

1.8 mm

Travel direction solenoid voltage

24 V

Travel direction solenoid current consumption

1.1 A

Travel direction solenoid resistance

22 Ohm

Control pressure proportional valve resistance

14 Ohm

Replenishing pressure at upper idle speed High pressure at 1400 min-1 L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

19.6 cm³

L576 - 457 / from 14171 L580 - 459 / from 14171

311 bar 350±10 bar

Copyright by

MJFCIFSS

2.1-13 o f 3 8

Production description

Service Manual

Technical data

Description

Value Unit

High pressure at 1200 min

-1

290±10 bar

High pressure at 930 min-1

50±10 bar

Pressure relief and replenishing valves

47010 bar 4305 bar

Pressure cut-off Weight Valid for:

60 kg

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171

Description

Value Unit

Control type

EZ

Maximum capacity

125 cm³

Flow rate at rated speed

300 l/min

Maximum swivel angle (both sides)

20 ° 2475 min-1

Speed (at rated speed) Power

L566

160 kW

Power

L576, L580

171 kW

Replenishing pump capacity

28.3 cm³

Replenishing pump flow rate (at rated speed)

62 l/min

Inlet restrictor

2.2 mm

Travel direction solenoid voltage

24 V

Travel direction solenoid current consumption

1.1 A

Travel direction solenoid resistance

22 Ohm

Control pressure proportional valve resistance

14 Ohm

Replenishing pressure at upper idle speed

341 bar

High pressure at 1400 min-1

330±10 bar

High pressure at 1200 min-1

230±10 bar

High pressure at 930 min-1

50±10 bar

Pressure relief and replenishing valves

47010 bar 4305 bar

Pressure cut-off Weight

75 kg

Variable displacement motor 1 Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653

Description

Value Unit

Control type

EP

Maximum displacement

80 cm³

Maximum swivel angel

25 °

Minimum swivel angle

0 ° 5900 min-1

Maximum speed

489 Nm

Torque ( p 400 bar)

2.1-14 o f 3 8

Maximum discharge valve capacity

20 l/min

Discharge valve orifice diameter

3.0 mm

Weight

34 kg

Copyright by

MJFCIFSS

L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

Valid for:

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171

Description

Value Unit

Control type

EP

Maximum displacement

107 cm³

Maximum swivel angel

25 °

Minimum swivel angle

0 ° 5292 min-1

Maximum speed

653 Nm

Torque ( p 400 bar) Maximum discharge valve capacity

20 l/min

Discharge valve orifice diameter

3.0 mm

Weight

47 kg

Variable displacement motor 2 Valid for:

L550 - 456 / from 16978

Description

Value Unit

Control type

EP

Maximum displacement

80 cm³

Maximum swivel angel

25 °

Minimum swivel angle

0 ° 5900 min-1

Maximum speed

489 Nm

Torque ( p 400 bar) Weight Valid for:

34 kg

L556 - 454 / from 15653

Description

Value Unit

Control type

EP

Maximum displacement

107 cm³

Maximum swivel angel

25 °

Minimum swivel angle

0 ° 5292 min-1

Maximum speed

653 Nm

Torque ( p 400 bar) Weight Valid for:

47 kg

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171

Description

Value Unit

Control type

EP

Maximum displacement

140 cm³

Maximum swivel angel

25 °

Minimum swivel angle

0 ° 4950 min-1

Maximum speed

855 Nm

Torque ( p 400 bar)

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

Maximum discharge valve capacity

10 l/min

Discharge valve orifice diameter

2.0 mm

Weight

60 kg

L576 - 457 / from 14171 L580 - 459 / from 14171

Copyright by

MJFCIFSS

2.1-15 o f 3 8

Production description

Service Manual

Technical data

Motor scavenging pump Description

Value Unit

Capacity

11 cm³ 3030 min-1

Speed at rated speed

2.1.5

Working hydraulics Working hydraulics pump

Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653

Description

Value Unit

Control type

LRDS

Maximum capacity

95 cm³

Flow rate at rated speed

234 l/min 2542 min-1

Speed at rated speed Power

70 KW

Flow regulator (delta p) Power controller start of regulation Weight Valid for:

2

bar

10

bar

22 180

53 kg

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171

Description

Value Unit

Control type

LRDS

Capacity

130 cm³

Flow rate at rated speed

290 l/min 2312 min-1

Speed at rated speed Power

87 kW

Flow regulator (delta p)

2

bar

10

bar

22

Power controller start of regulation Weight

180

66 kg

Control block Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653

Description

Value Unit

Spool valve diameter

25 mm

Piston stroke, both sides

11 mm

Lift arm up/down 3. control circuit control piston flow

240 / 160 l/min

Tilt out/in control piston flow

160 / 210 l/min

Primary pressure relief valve Secondary pressure relief valve / tilt in Secondary pressure relief valve / tilt out Secondary pressure relief valve / lift LS pressure cut-off

L550 L556

Pressure relief valve pre-tension

2.1-16 o f 4 0

Copyright by

MJFCIFSS

L550 - 456 / from 16978 L556 - 454 / from 15653

360

5

bar

380

5

bar

380

5

bar

380

5

bar

290 330

5

bar bar

8

1

5

bar

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

Description

Valid for:

Value Unit

Float position/ride control solenoid valve resistance

30 Ohm

Weight

40 kg

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171

Description

Value Unit

Spool valve diameter

25 mm

Piston stroke, both sides

11 mm

Lift arm up/down 3. control circuit control piston flow

300 / 170 l/min

Tilt out/in control piston flow

180 / 200 l/min 380

5

bar

400

5

bar

400

5

bar

420

5

bar

350

5

bar

Pressure relief valve pre-tension

8

1

bar

Float position/ride control solenoid valve resistance

30 Ohm

Weight

40 kg

Primary pressure relief valve Secondary pressure relief valve / tilt-in Secondary pressure relief valve / tilt out Secondary pressure relief valve / lift LS pressure cut-off

Pilot control device Description

Value Unit

Retaining solenoid voltage

24 V

Retaining solenoid current consumption

0.40 A

Retaining solenoid resistance

70 Ohm

Weight

5.7 kg

Pilot control solenoid valve Description

Value Unit

Current consumption

0.9 A

Resistance

30 Ohm

Pilot control hydro accumulator Valid for:

ID 7622 448

Description

Value Unit

Hydro accumulator volume

320 cmÂł

Preload pressure (nitrogen filling)

15 bar

Float position pressure switch Valid for:

ID 6905 893

Description

Value Unit

Switch type

Normally open

Switch point, rising

23

Thread L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

L576 - 457 / from 14171 L580 - 459 / from 14171

1

bar

M 12 x 1.5 mm Copyright by

MJFCIFSS

2.1-17 o f 4 0

Production description

Service Manual

Technical data

Stabilisation module Valid for:

ID 1003 0852

Description

Value Unit

Control piston diameter

16 mm

Cut-off pressure (LFD off)

12020 bar

Safety valve

33010 bar

Restrictor check valve diameter

2.0 / 0.4 mm

Solenoid valve current consumption

0.6 A

Solenoid valve resistance

40 Ohm

Weight

13 kg

Ride control hydro accumulator Description

Value Unit

Number of hydro accumulators L550, L556

2 Qty.

Number of hydro accumulators L566, L566, L576

3 Qty.

Hydro accumulator volume

2000 cm³

Preload pressure (nitrogen filling)

252 bar

Oil filling

350 cm³

Ride control pressure switch Valid for:

ID 6905 893

Description

Value Unit

Switch type

N/C 10 1 bar

Switch point, rising Thread

M 12 x 1.5 mm

Lift cylinder Valid for

L550 - 456 / from 16978; L556 - 454 / from 15653; ID 9231 458

Description

Value Unit

Piston diameter

130 mm

Rod diameter

80 mm

Stroke length

745 mm

Minimum installation length

2.1-18 o f 3 8

1245 mm

Weight

136 kg

Lifting at rated load

5.6 seconds

Lowering empty

2.7 seconds

Piston rod bearing tightening torque (hex screws)

285 Nm

Copyright by

MJFCIFSS

L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

Valid for:

L566 - 460 / from 14171; L574 - 457 / from 14171; L580 - 459 / from 14171; ID 9959 881

Description

Value Unit

Piston diameter

150 mm

Rod diameter

80 mm

Stroke length

790 mm

Minimum installation length

1320 mm

Weight

165 kg

Lifting at rated load

5.6 seconds

Lowering empty

3.5 seconds

Piston rod bearing tightening torque (hex screws)

285 Nm

Tilt cylinder Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653; ID 9954 056

Description

Value Unit

Piston diameter

Valid for:

150 mm

Rod diameter

80 mm

Stroke length

455 mm

Minimum installation length

860 mm

Weight

127 kg

Tilting out at rated load

2.3 seconds

Piston rod bearing tightening torque (hex screws)

565 Nm

L566 - 460 / from 14171; L576 - 457 / from 14171; ID 9248 203

Description

Value Unit

Piston diameter

170 mm

Rod diameter

90 mm

Stroke length

555 mm

Minimum installation length

Valid for:

1050 mm

Weight

188 kg

Tilting out at rated load

2.0 seconds

Piston rod bearing tightening torque (hex screws)

970 Nm

L580 - 459 / from 14171; ID 9903 394

Description

Value Unit

Piston diameter

170 mm

Rod diameter

90 mm

Stroke length

555 mm

Minimum installation length

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

1185 mm

Weight

198 kg

Tilting out at rated load

2.0 seconds

Piston rod bearing tightening torque (hex screws)

970 Nm

L576 - 457 / from 14171 L580 - 459 / from 14171

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MJFCIFSS

2.1-19 o f 3 8

Production description

Service Manual

Technical data

Return suction filter Description

Value Unit

Filtration grade

10 µm

Pre-tension valve

0.3 bar

Replenishing valve

0.04 bar

Replenishing strainer

160 µm

Bypass valve

3.0 bar

Return strainer

80 µm

Bleeder filter Description

Value Unit

Filtration grade

10

Inlet opening pressure

2.1.6

m

0.03 bar

Outlet opening pressure

0.5 bar

Thread

3/4 inch

Steering system Steering pump

Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653; ID 5716 846

Description

Value Unit

Control type

DFR

Maximum capacity

45 cm³

Flow rate at rated speed

111 l/min

Swivel angle

min. 0° max. 15.6° 2542 min-1

Speed at rated speed Power

39 kW 22±2 bar

Flow regulator (delta p)

210±5 bar

Pressure cut-off Weight Valid for:

21 kg

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171; ID 5716828

Description

Value Unit

Control type

DFR

Maximum capacity

71 cm³

Flow rate at rated speed

160 l/min

Swivel angle

min. 0° max. 15.6° 2312 min-1

Speed at rated speed Power

56 kW 22±2 bar

Flow regulator (delta p)

210±5 bar

Pressure cut-off Weight

2.1-20 o f 3 8

Copyright by

MJFCIFSS

33 kg L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

Servostat Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653; ID 1011 3336

Description

Value Unit

Displacement

Valid for:

462 cm³

Secondary pressure relief

28510 bar

Flow booster

1 : 1.6

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171; ID 10113338

Description

Value Unit

Displacement

588 cm³

Secondary pressure relief

28510 bar

Flow booster

1 : 1.6

Steering cylinder Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653; ID 9231 461

Description

Valid for:

Value Unit

Piston diameter

80 mm

Rod diameter

40 mm

Stroke length

405 mm

Minimum installation length

730 mm

Piston rod bearing tightening torque

1000 Nm

Weight

26.2 kg

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171; ID 9246849

Description

Value Unit

Piston diameter

90 mm

Rod diameter

40 mm

Stroke length

455 mm

Minimum installation length

780 mm

Piston rod bearing tightening torque

1000 Nm

Weight

29.5 kg

Steering damper hydro accumulator Valid for:

ID 7623 934

Description

Value Unit

Hydro accumulator volume

320 cm³

Preload pressure (nitrogen filling) Oil filling

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

L576 - 457 / from 14171 L580 - 459 / from 14171

30 bar 180 cm³

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MJFCIFSS

2.1-21 o f 3 8

Production description

Service Manual

Technical data

Emergency steering pump Valid for:

ID 1000 7930

Description

Value Unit

Capacity

11 cm³ 555 bar

Pressure relief valve Protection class

IP 66

Maximum current consumption

150 A

Weight

10 kg

Emergency steering pressure switch Valid for:

L550 - 456 / 16978 - 17730; L556 - 454 / 15653 - 17730; L566 - 460 / 14171 - 17730; L576 - 457 / 14171 - 17730; L580 - 459 / 14171 - 17730; Id. 1029 4440

Description

Value Unit

Switch type

Normally open 162 bar

Switching point Thread

M 12 x 1.5 mm

Emergency steering pressure switch Valid for:

L550 - 456 / from 17731; L556 - 454 / from 17731; L566 - 460 / from 17731; L576 - 457 / from 17731; L580 - 459 / from 17731; Id. 1035 3428

Description

Value Unit Electronic pressure switch

Type Switch type

Normally open 162 bar

Switching point Thread

M 12 x 1.5 mm

Emergency steering check pressure switch Valid for:

L550 - 456 / 16978 - 17730; L556 - 454 / 15653 - 17730; L566 - 460 / 14171 - 17730; L576 - 457 / 14171 - 17730; L580 - 459 / 14171 - 17730; Id. 1029 4440

Description

Value Unit

Switch type

Normally open 162 bar

Switching point Thread

M 12 x 1.5 mm

Emergency steering check pressure switch Valid for:

L550 - 456 / from 17731; L556 - 454 / from 17731; L566 - 460 / from 17731; L576 - 457 / from 17731; L580 - 459 / from 17731; Id. 1035 3428

Description

Value Unit Electronic pressure switch

Type Switch type

Normally open 162 bar

Switching point Thread

2.1-22 o f 3 8

Copyright by

MJFCIFSS

M 12 x 1.5 mm L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

2.1.7

Brake system Brake system gear pump Description

Value Unit

Capacity

4 cm³

Flow rate at rated speed

12.1 l/min

Speed at rated speed

3030 min-1

Compact brake valve Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653; L566 - 460 / from 14171; L576 - 457 / from 14171; ID 1029 2360

Description

Value Unit

Accumulator charge valve activation pressure

1805 bar

Accumulator charge valve deactivation pressure

2105 bar

Parking brake solenoid valve current consumption

0.6 A

Parking brake solenoid valve resistance

40 Ohm

Maximum service brake pressure

Valid for:

955 bar

Pedal start angle

42°

Pedal stop angle

15°

L580 - 459 / from 14171; ID 1029 5965

Description

Value Unit

Accumulator charge valve activation pressure

1805 bar

Accumulator charge valve deactivation pressure

2105 bar

Parking brake solenoid valve current consumption

0.6 A

Parking brake solenoid valve resistance

40 Ohm

Maximum service brake pressure

705 bar

Pedal start angle

42°

Pedal stop angle

15°

Service brake hydro accumulator Valid for:

ID 1003 8487

Description

Value Unit

Number of hydro accumulators Hydro accumulator volume

1400 cm³

Preload pressure (nitrogen filling)

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

L576 - 457 / from 14171 L580 - 459 / from 14171

4 Qty.

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MJFCIFSS

95 bar

2.1-23 o f 3 8

Production description

Service Manual

Technical data

Brake light button Valid for:

ID 6905 535

Description

Value Unit

Switch type

Normally open 50.5 bar

Switch point, rising Thread

M 12 x 1.5 mm

Accumulator charge pressure switch Valid for:

L550 - 456 / 16978 - 17730; L556 - 454 / 15653 - 17730; L566 - 460 / 14171 - 17730; L576 - 457 / 14171 - 17730; L580 - 459 / 14171 - 17730; Id. 1003 6072

Description

Value Unit

Switch type

N/C 120 5 bar

Switching point, falling Thread

M 12 x 1.5 mm

Accumulator charge pressure switch Valid for:

L550 - 456 / from 17731; L556 - 454 / from 17731; L566 - 460 / from 17731; L576 - 457 / from 17731; L580 - 459 / from 17731; Id. 1035 3433

Description

Value Unit Electronic pressure switch

Type Switch type

Normally open 120 5 bar

Switching point, falling Thread

M 12 x 1.5 mm

Disc brake Description

Value Unit

Gap

1.00.5 mm

Brake lining thickness, NEW

4.5 mm

Minimum brake lining thickness

1.0 mm

Parking brake hydro accumulator Valid for:

ID 1028 8602

Description

Value Unit

Hydro accumulator volume Preload pressure (nitrogen filling)

320 cm³ 80 bar

Overspeed protection solenoid valve Description

2.1-24 o f 3 8

Value Unit

Current consumption

0.9 A

Resistance

30 Ohm

Copyright by

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L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

2.1.8

Electrical system Description

Value Unit

System voltage

24 V

Battery voltage

12 V

Battery Valid for:

L550 - 456 / from 16978; L556 - 454 / from 15653; ID 6002 886

Description

Value Unit

Battery voltage

12 V

Battery capacity

143 Ah

Acid density of charged battery Cold test current (at -18 째C EN 60095-1) Valid for:

1.26-1.28 kg/l 950 A

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171; ID 6132 03208

Description

Value Unit

Battery voltage

12 V

Battery capacity

170 Ah

Acid density of charged battery Cold test current (at -18 째C EN 60095-1)

1.26-1.28 kg/l 1000 A

Input - module Description

Value Unit

Protection class (with connector plugged in)

IP6K9K

Power supply (logical unit)

7.0 to 48.0 VDC

Operating temperature

-40 to +85 째C

Operation at ambient air pressure Weight

500 to 1100 mbar 1.77 kg

Output - module Description

Value Unit

Protection class (with connector plugged in)

IP6K9K

Power supply (logical unit)

7.0 to 48.0 VDC

Operating temperature

-40 to +85 째C

Operation at ambient air pressure Weight

500 to 1100 mbar 1.77 kg

Main electronics (master) Description

Value Unit

Protection class (with connector plugged in) Computing power

266 MHz

Power supply (logical unit) L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

L576 - 457 / from 14171 L580 - 459 / from 14171

IP 65

9.0 to 60.0 VDC Copyright by

MJFCIFSS

2.1-25 o f 3 8

Production description

Service Manual

Technical data

Description

Value Unit

Operating temperature

-40 to +85 °C

Operation at ambient air pressure Weight

2.1.9

500 to 1100 mbar 3.5 kg

Transmission Transmission Description

Value Unit

Number of gears

3

Transfer ratio in 1st gear

6.103

Transfer ratio in 2nd gear

3.033

Transfer ratio in 3rd gear

1.342

Weight (without oil)

285 kg

Drive shaft flange tightening torque Tightening torque Control valve block fastening screws

340 - 400 Nm 30 - 35 Nm

Gear shifting solenoid valves Description

Value Unit

Voltage

24 V 30050 mA

Current consumption

936 Ohm

Resistance

Speed sensors Description

Value Unit 1050100 Ohm

Resistance

0.30.2 mm

Distance Number of teeth on drive shaft VM 1

60

Number of teeth on drive shaft VM 2

60

Number of teeth on power take-off speed sensor

128

Gear pump Description

Value Unit

Capacity

2.1-26 o f 3 8

16 cm³

Flow rate at rated speed

40.8 l/min

Speed at rated speed

2550 min-1

Copyright by

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L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

2.1.10

Axles and cardan shaft Axles, L550 â&#x20AC;&#x201C; L576 2plus2

Valid for:

Front axle, L550 - 456 / from 16978

Description

Value Unit

Type

MT-L 3085 -

Self-locking differential

45 %

Width

2000 mm

Differential nut tightening torque Wheel hub grooved nut tightening torque

700 Nm 2000+500 Nm

Wheel lug tightening torque

750 Nm

Wheel lug spanner size

30 mm

Differential transmission

3.89

Wheel hub transmission

6.0

Overall transmission

23.33

Weight Valid for:

816 kg

Front axle, L556 - 454 / from 15653

Description

Value Unit

Type

MT-L 3095

Self-locking differential

45 %

Width

2000 mm

Differential nut tightening torque Wheel hub grooved nut tightening torque

700 Nm 3000+500 Nm

Wheel lug tightening torque

750 Nm

Wheel lug spanner size

30 mm

Differential transmission

3.89

Wheel hub transmission

6.0

Overall transmission

23.33

Weight Valid for:

924 kg

Front axle, L566 - 460 / from 14171; L576 - 473 / from 14171

Description

Value Unit

Type

MT-L3105

Self-locking differential

45 %

Width

2230 mm

Differential nut tightening torque Wheel hub grooved nut tightening torque Wheel lug tightening torque

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

700 Nm 3000+500 Nm 750 Nm

Wheel lug spanner size

30 mm

Differential transmission

4.1

Wheel hub transmission

6.0

Overall transmission

24.66

Weight

1174 kg

L576 - 457 / from 14171 L580 - 459 / from 14171

Copyright by

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2.1-27 o f 3 8

Production description

Service Manual

Technical data

Valid for:

Rear axle, L550 - 456 / from 16978

Description

Value Unit

Type

MT-L 3085 -

Self-locking differential

45 %

Width

2000 mm

Differential nut tightening torque Wheel hub grooved nut tightening torque Wheel lug tightening torque Wheel lug spanner size

3.89

Wheel hub transmission

6.0 23.33 816 kg

Rear axle, L556 - 454 / from 15653

Description

Value Unit

Type

MT-L 3085

Self-locking differential

45 %

Width

2000 mm

Differential nut tightening torque

1200 Nm

Wheel hub grooved nut tightening torque Wheel lug tightening torque Wheel lug spanner size

2000 +500 Nm 750 Nm 30 mm

Differential transmission

3.89

Wheel hub transmission

6.0

Overall transmission

23.33

Weight

816 kg

Rear axle, L566 - 460 / from 14171

Description

Value Unit

Type

MT-L 3095 -

Self-locking differential

45 %

Width

2230 mm

Differential nut tightening torque

1200 Nm

Wheel hub grooved nut tightening torque Wheel lug tightening torque

3000 +500 Nm 750 Nm

Wheel lug spanner size

30 mm

Differential transmission

4.1

Wheel hub transmission

6.0

Overall transmission

24.66

Swing angle

13 °

Weight

2.1-28 o f 3 8

750 Nm

Differential transmission

Weight

Valid for:

2000 +500 Nm 30 mm

Overall transmission

Valid for:

700 Nm

Copyright by

MJFCIFSS

975 kg

L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

Valid for:

Rear axle, L576 - 473 / from 14171

Description

Value Unit

Type

MT-L 3105 -

Self-locking differential

45 %

Width

2230 mm

Differential nut tightening torque

1200 Nm

Wheel hub grooved nut tightening torque Wheel lug tightening torque

3000+500 Nm 750 Nm

Wheel lug spanner size

30 mm

Differential transmission

4.1

Wheel hub transmission

6.0

Overall transmission

24.66

Swing angle

13 °

Weight

1174 kg

Axles – L580 2plus2 Valid for:

Front axle, L580 - 459 / from 14171

Description

Value Unit SA 197 337 43 R 175

Type Self-locking differential

45 %

Width

2230 mm

Differential nut tightening torque

1200 Nm

Wheel hub grooved nut tightening torque Wheel lug tightening torque

Valid for:

750 Nm

Wheel lug spanner size

32 mm

Differential transmission

4.1

Wheel hub transmission

6.0

Overall transmission

24.60

Weight

1180 kg

Rear axle, L580 - 459 / from 14171

Description

Value Unit SA 197 478 37 R 118

Type Self-locking differential

45 %

Width

2230 mm

Differential nut tightening torque

1200 Nm

Wheel hub grooved nut tightening torque Wheel lug tightening torque

1300+200 Nm 750 Nm

Wheel lug spanner size

32 mm

Differential transmission

4.1

Wheel hub transmission

6.0

Overall transmission

24.60

Swing angle

13 °

Weight L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

2000+200 Nm

L576 - 457 / from 14171 L580 - 459 / from 14171

1090 kg Copyright by

MJFCIFSS

2.1-29 o f 3 8

Production description

Service Manual

Technical data

Front drive shaft Valid for:

L550 - 4456 / from 16978

Description

Value Unit

Min. length

1310 mm

Max. length

1500 mm

Flange tightening torque

125 Nm

Weight Valid for:

38 kg

L556 - 454 / from 15653

Description

Value Unit

Min. length

1430 mm

Max. length

1440 mm

Flange tightening torque

285 Nm

Weight Valid for:

72 kg

L566 - 460 / from 14171; L576 - 457 / from 14171

Description

Value Unit

Min. length

1500 mm

Max. length

1610 mm

Flange tightening torque

285 Nm

Weight Valid for:

73 kg

L580 - 459 / from 14171

Description

Value Unit

Min. length

1545 mm

Max. length

1555 mm

Flange tightening torque

285 Nm

Weight

75 kg

Rear drive shaft Valid for:

L550 - 4456 / from 16978; L556 - 454 / from 15653

Description

Value Unit

Min. length

600 mm

Max. length

710 mm

Flange tightening torque

125 Nm

Weight Valid for:

16 kg

L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171

Description

Value Unit

Min. length

765 mm

Max. length

875 mm

Flange tightening torque

125 Nm

Weight

2.1-30 o f 3 8

Copyright by

MJFCIFSS

24 kg

L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

Service Manual

Production description Technical data

2.1.11

Machine frame and ballast weight Ballast weight

Valid for:

L550 - 456 / from 16978

Description

Value Unit

Weight per ballast weight

614 kg

Material

GG 10

M24 10.9 screw tightening torque Valid for:

960 Nm

L556 - 454 / from 15653

Description

Value Unit

Weight per ballast weight

901 kg

Material

GG 10

M24 10.9 screw tightening torque Valid for:

960 Nm

L566 - 460 / from 14171

Description

Value Unit

Weight per ballast weight

950 kg

Material

GG 10

M24 10.9 screw tightening torque Valid for:

960 Nm

L576 - 457 / from 14171; L580 - 459 / from 14171

Description

Value Unit

Weight per ballast weight

1540 kg

Material

GG 10

M24 10.9 screw tightening torque

2.1.12

960 Nm

Automatic central lubrication system Central lubrication pump EP1 Description

Value Unit

Flow per stroke

120 mm³

Transfer medium

Greases up to NLGI class 2

Maximum flow pressure

280 bar

Operating temperature

min. - 35 °C max. + 80 °C

Power supply

24 V

Protection class

IP 65

Container size

L550 - 456 / from 16978 L556 - 454 / from 15653 L566 - 460 / from 14171

L576 - 457 / from 14171 L580 - 459 / from 14171

4 kg

Copyright by

MJFCIFSS

2.1-31 o f 3 8

Production description

Service Manual

Technical data

Progressive distributor MX-F Description

Value Unit

Maximum operating pressure at input Temperature range

300 bar min. -35 °C max. +100 °C Greases up to NLGI class 2

Transfer medium

MX-F 25 Description

Value Unit

Flow per outlet

25 mm³

Flow per element

50 mm³

Piston diameter

3 mm

MX-F 45 Description

Value Unit

Flow per outlet

45 mm³

Flow per element

90 mm³

Piston diameter

4 mm

MX-F 75 Description

Value Unit

Flow per outlet

75 mm³

Flow per element

150 mm³

Piston diameter

5 mm

MX-F 105 Description

Value Unit

Flow per outlet

105 mm³

Flow per element

210 mm³

Piston diameter

6 mm

Central lubrication pump controller EP-1 Description

2.1-32 o f 3 8

Value Unit

Default lubrication (cycles)

24 Cycles

Default cycle time 75%

40 min

Default cycle time 100%

30 min

Default cycle time 125%

20 min

Copyright by

MJFCIFSS

L550 - 456 / from 16978 L556 - 454 / from 15653

L566 - 460 / from 14171 L576 - 457 / from 14171 L580 - 459 / from 14171

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