Kioti Daedong RX6010C Tractor Service Repair Manual

RX6010C(PC) workshop manual

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TABLE OF CONTENTS CHAPTER 1

SAFETY FIRST

CHAPTER 2

GENERAL

CHAPTER 3

ENGINE

CHAPTER 4

CLUTCH

CHAPTER 5

TRANSMISSION

CHAPTER 6

REAR AXLE

CHAPTER 7

BRAKE

CHAPTER 8

FRONT AXLE

CHAPTER 9

STEERING SYSTEM

CHAPTER 10

HYDRAULIC SYSTEM

CHAPTER 11

ELECTRIC & CALIBRATION

CHAPTER 12

CABIN

CHAPTER 13

AIR CONDITIONER & HEATER

CHAPTER 14

INDEX

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RX6010C(PC)

SAFETY FIRST

CHAPTER 1

TABLE OF CONTENTS 1. for SAFETY........................................... 1-2

3. Safety decals.................................... 1-9

1.1 Alert symbols.............................................. 1-2

3.1 Location of decals...................................... 1-9

2. Safety TIPS........................................... 1-3 2.1 Safety gear................................................. 1-3 2.2 Work place ................................................ 1-3 2.3 Safety instructions when preparing tractor...1-4 2.4 Avoid fires................................................... 1-4 2.5 Cautions when handling the battery........... 1-5 2.6 Cautions for high pressure hoses...................1-5 2.7 Use of appropriate tools and equipment.... 1-6 2.8 Handling of hazardous materials................ 1-6 2.9 Handling of rotating blade, shaft and driving belt... 1-7 2.10 Prevention of scald..................................... 1-7 2.11 Disposal of environmental waste................ 1-8 2.12 Cautions when handling tires...................... 1-8

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SAFETY FIRST - FOR SAFETY

RX6010C(PC)

•

Most accidents can be avoided if basic safety instructions and regulations are followed. Always follow the safety regulations and avoid any dangerous situation to prevent an accident.

•

You can be unexpectedly injured if inspecting or servicing the tractor without full knowledge of it.

Read the service manual carefully before starting servicing and follow the instructions for servicing, maintenance and inspection to prevent any injury.

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

1. for SAFETY

T46W001A

1.1 Alert symbols In this manual, the following safety-alert symbols are used. Their meanings are as follows:

▶ Remark

▶ CAUTION

FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI TRANSMISSION SSION

CLUTCH CLUTCH

reaD manual! 매뉴얼 숙지 !

ⱇ#⪣

Remark

CAUTION

STEERING FRONT SYSTEM AXLE

•

HYDRAULIC STEERING SYSTEM SYSTEM

T46W002A

▶ Important

Broaden your knowledge with additionally supplied service information for optimal service.

T46W004A

•

This mark indicates potentially hazardous situation which, if not observed, may result in serious injury.

WARNING T46W003A

•

A/C AND HEATER INDEX

A/CCABIN & HEATER

ELECTRIC SYSTEM CABIN

HYDRAULIC ELECTRIC & CALIBRATION SYSTEM

▶ WARNING

This mark indicates emphasis on information which can be confused when servicing. If this information is not carefully read and observed, the tractor cannot fully function or may be damaged.

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T46W005A

•

This mark indicates hazardous situation which, if not observed, may result in death or injury.

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RX6010C(PC)

SAFETY FIRST - SAFETY TIPS

SAFETY SAFETY FIRST FIRST

2. Safety TIPS 2.2 Work place

ENGINE ENGINE

GENERAL GENERAL

2.1 Safety gear

WARNING • California Proposition 65 Warning Inhaling exhaust gas can cause cancer or damage the generative function leading to infertility.

TRANSMISSION TRANSMI SSION

When working on the tractor, wear safety gloves, safety shoes, ear plugs, safety goggles, safety helmet, working clothes, etc. appropriate for your working environment. Never wear loose fitting clothing or a tie which can be caught to the rotating part. According to the statistics, most accidents that occurred with rotating parts are due to this inappropriate manner of wearing clothes.

The service should be performed in well-ventilated area. If the engine should be started in an enclosed place, the exhaust gas pipe should be installed.

REAR BRAKE AXLE

T46W006A

REAR HST AXLE

A. VENTILATING SYSTEM

CLUTCH CLUTCH

T46W007A

D. Safety equipment

Be sure to keep a first aid kit and fire extinguisher handy at all times.

E. Clean working area

Keep the working area clean before and during work. If any oil or fuel is spilled, it should be cleaned up immediately.

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HYDRAULIC ELECTRIC & CALIBRATION SYSTEM

The work place should be well illuminated. If working in a dark place or under the tractor, use the work lamp.

The work lamp should be covered by the safety cover.

The bulb can cause fire due to leaked fuel if it is broken.

ELECTRIC CABIN SYSTEM

C. Illumination

A/CCABIN & HEATER

The work should be done in a wide, level and safe place to prevent slip and fall accident.

A/C INDEX AND HEATER

T46W008A

HYDRAULIC STEERING SYSTEM SYSTEM

FRONT STEERING AXLE SYSTEM

FRONT BRAKE AXLE

B. Safe working place

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2.3 Safety instructions when

preparing tractor

RX6010C(PC)

2.4 Avoid fires

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

SAFETY FIRST - SAFETY TIPS

T46W011A

•

Never smoke or allow flames in your work area when servicing the fuel system.

Lower the implement on to the ground.

T46W012A

• T46W010A

•

Stop the engine and remove the key.

•

Put "Do not operate" label on the tractor if necessary.

Keep flames or sparks away from the spray paint or fuel containers and be careful of leak.

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING FRONT SYSTEM AXLE

FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI TRANSMISSION SSION

CLUTCH CLUTCH

• T46W009A

•

Always disconnect the battery cable before servicing.

•

Be extra cautious of fire when welding.

A/CCABIN & HEATER

ELECTRIC SYSTEM CABIN

HYDRAULIC ELECTRIC & CALIBRATION SYSTEM

T46W013A

T46W014A

A/C AND HEATER INDEX

•

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Always keep a fire extinguisher in workshop.

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SAFETY FIRST - SAFETY TIPS 2.6 Cautions for high pressure hoses

T46W015A

Always disconnect the negative battery cable first and reconnect it last to avoid sparks from an accidental short circuit. You can get injured or fire may break out.

T46W019A

•

The hydraulic fluid leaked from high pressure hoses or pipes can penetrate your skin.

REAR HST AXLE

TRANSMISSION TRANSMI SSION

•

CLUTCH CLUTCH

ENGINE ENGINE

GENERAL GENERAL

2.5 Cautions when handling the battery

SAFETY SAFETY FIRST FIRST

RX6010C(PC)

T46W016A

T46W020A

•

Before connecting a high pressure hose or pipe, stop the engine and depressurize it by valve.

•

Check the bolts for tightness before starting the engine after servicing the hydraulic system.

•

Use a cardboard or plank when checking leakage.

FRONT BRAKE AXLE

REAR BRAKE AXLE

Do not charge the frozen battery. Charging the frozen battery can cause explosion. Let the battery warmed up to ambient temperature (16°C, 60°F) before charging.

FRONT STEERING AXLE SYSTEM

•

Never connect the battery's negative and positive cables with metal for test. Use only tester when checking the battery voltage.

HYDRAULIC ELECTRIC & CALIBRATION SYSTEM

•

T46W021A

• T46W018A

The battery contains the acid that can burn you. When it contacts with your eyes, you may lose your sight.

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A/C INDEX AND HEATER

•

Never weld the high pressure pipe or the surrounding area. The pipe or hose can be heated and explode which can lead to fire or burn.

ELECTRIC CABIN SYSTEM

Keep sparks and flames (match, lighter) away from the battery. The battery can explode due to the battery fluid.

A/CCABIN & HEATER

•

HYDRAULIC STEERING SYSTEM SYSTEM

T46W017A

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RX6010C(PC)

2.7 Use of appropriate tools and

equipment

2.8 Handling of hazardous

materials

•

Use the appropriate tools in proper size. If an inappropriate tool is used, it can be slipped which can damage parts or injure you.

•

•

Do not confuse units (mm, inch, etc.).

•

Use the air impact wrench only when unscrewing the bolts or nuts. Such wrench should not be used when assembly precisely machined parts which its tightening torque should be strictly observed. It can cause malfunction.

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

SAFETY FIRST - SAFETY TIPS

Be careful of a socket popped out due to the turning force when using the air impact wrench. Especially, be extra cautious when working on connection or socket with joint.

Remark • All KIOTI's genuine parts contain no asbetos.

•

These materials should be rinsed or wiped away after spraying oil.

FRONT BRAKE AXLE

When lifting the tractor with a hydraulic jack or a hoist, fix it firmly and install the auxiliary support.

Never work under the tractor if the support and the hydraulic jack (hoist) are not installed.

•

When using a hydraulic jack or a hoist, do not use it over the limit of the equipment and the conveying belt.

•

Make sure that the hydraulic lock operates properly before using the hydraulic jack. Improper use of lock can cause a serious accident.

•

Check the buttons and operating direction of the hoist before using it. Improper operation can cause a serious accident.

•

Do not use wooden blocks or bricks as support under the tractor. As the tractor's weight is continuously applied to them, they can be broken or collapsed.

T46W022A

A/C AND HEATER INDEX

A/CCABIN & HEATER

ELECTRIC SYSTEM CABIN

HYDRAULIC ELECTRIC & CALIBRATION SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

•

STEERING FRONT SYSTEM AXLE

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI TRANSMISSION SSION

CLUTCH CLUTCH

•

Do not use pressurized air to blow out hazardous materials, such as clutch dust, with compressed air. Inhaling such hazardous materials can damage your health.

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SAFETY FIRST - SAFETY TIPS 2.10 Prevention of scald

ENGINE ENGINE

GENERAL GENERAL

2.9 Handling of rotating blade, shaft and driving belt

SAFETY SAFETY FIRST FIRST

RX6010C(PC)

•

Do not open the radiator cap when the radiator is hot. Hot coolant or steam can be surged leading to a serious scald.

Do not set a hand or a foot into the tractor's rotating blade or PTO shaft.

Be extra careful when you are in loose clothes.

Check the surface temperature of the container before draining the engine oil, transmission fluid, coolant, etc. If it is hot, let it cool down before draining it.

There is danger of burning.

Be careful not to get caught by the rotating engine cooling fan.

•

Perform any service on the engine parts (muffler, exhaust manifold, turbocharger, etc.) only when they are not hot.

A/CCABIN & HEATER

ELECTRIC CABIN SYSTEM

•

HYDRAULIC STEERING SYSTEM SYSTEM

• T46W025A

HYDRAULIC ELECTRIC & CALIBRATION SYSTEM

T46W028A

FRONT STEERING AXLE SYSTEM

FRONT BRAKE AXLE

REAR BRAKE AXLE

•

REAR HST AXLE

T46W024A

TRANSMISSION TRANSMI SSION

T46W027A

CLUTCH CLUTCH

T46W023A

•

A/C INDEX AND HEATER

T46W026A

You can be seriously injured if your hand or clothes is caught by the rotating fan belt or A/C belt.

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2.11 Disposal of environmental waste

RX6010C(PC)

2.12 Cautions when handling tires

T46W029A

•

Observe all relevant environmental protection regulations when disposing used oil, transmission fluid, coolant, oil filter, etc. Otherwise, they can pollute the environment seriously and you can be charged in violation of regulations.

T46W030A

•

The tire rims can fall out of the tires. Therefore, stay out of its way when checking or inflating tires.

FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI TRANSMISSION SSION

CLUTCH CLUTCH

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

SAFETY FIRST - SAFETY TIPS

•

Do not weld or apply heat to the tire rim or disc. The tire can explode due to the rapidly increased pressure in the tire.

•

Check tires for inflation pressure, damage, deformation, extended wear on lug and damage of rim and disc. Also check if wheel bolts, rim bolts and nuts are loose.

A/C AND HEATER INDEX

A/CCABIN & HEATER

ELECTRIC SYSTEM CABIN

HYDRAULIC ELECTRIC & CALIBRATION SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING FRONT SYSTEM AXLE

T46W031A

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RX6010C(PC)

SAFETY FIRST - SAFETY DECALS

When replacing parts, be sure to install the appropriate safety decal as well. Otherwise, the customer's safety will be threatened.

•

If a decal is damaged or detached, always replace with the appropriate decal.

•

The decal and its attaching location are as follows.

•

Part numbers appear at the bottom of decals.

GENERAL GENERAL

•

SAFETY SAFETY FIRST FIRST

3. Safety decals

A/C INDEX AND HEATER

A/CCABIN & HEATER

ELECTRIC CABIN SYSTEM

HYDRAULIC ELECTRIC & CALIBRATION SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

FRONT STEERING AXLE SYSTEM

FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

TRANSMISSION TRANSMI SSION

CLUTCH CLUTCH

ENGINE ENGINE

3.1 Location of decals

H80W101A

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SAFETY FIRST - SAFETY DECALS 4. Part No. : T4930-52481

SAFETY SAFETY FIRST FIRST

1. Part No. : T4601-52411

RX6010C(PC)

GENERAL GENERAL

Avoid flames and sparks.

STOP engine while refueling ONLY use diesel.

2. Part No. : T4810-52121

5. Part No. : T4682-53552

preCaUTIOnS DUrInG OperaTIOn

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI TRANSMISSION SSION

CLUTCH CLUTCH

ENGINE ENGINE

T4601-52411

3. Part No. : T4930-52311

6. Part No. : T4930-52471

WARNING To prevent severe and deadly injuries during P.T.O operation: 1. All protective components should be in place.

To prevent accident during operation: 1. Implement that pulls or pushes objects should be attached only to the drawbar.

2. Implements that are designed to use the 3-point hitch should only use the 3-point hitch.

2. Do not let your hands, feet and clothes come near the implement.

3. When disengaging an implement from the P.T.O, stop the engine in advance. When repairing or servicing the tractor or its part, depress the brake pedal to set the parking brake. Also, make sure to chock the wheels when parking on a hill.

Do NOT run an engine in an enclosed area.

Exhaust fumes can cause sickness or possible death.

Do NOT touch a muffler with bare hands.

A/C AND HEATER INDEX

A/CCABIN & HEATER

ELECTRIC SYSTEM CABIN

HYDRAULIC ELECTRIC & CALIBRATION SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING FRONT SYSTEM AXLE

FRONT BRAKE AXLE

.

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SAFETY FIRST - SAFETY DECALS

7. Part No. : T4930-52351

10. Part No. : T4810-51181 SAFETY SAFETY FIRST FIRST

RX6010C(PC)

Precautions for safe driving

Take the following precautions to use the tractor safely.

Parking/ stopping When servicing/ repairing

GENERAL GENERAL REAR HST AXLE

11. Part No. : T2610-52451

WARNING

Use the quick turn function only during normal field work but never use it under the following conditions: 1. Driving at a high speed 2. Driving on a hill or sharp curve 3. Working with an implement, such as a plow at a high speed 4. Working with the loader attached

REAR BRAKE AXLE

1. Be sure to follow instructions specified in the manual and the safety decals.

2. Make sure to follow the driving instructions specified in the manual and decals for safe driving.

3. Do not modify any part of the vehicle.

4. Never attach an implement with excessive capacity other than the standard implements.

14) Stop the engine.

15) Service or repair the vehicle on a safe and level place.

KIOTI has no responsibility for problems occurred by negligence of a driver.

FRONT BRAKE AXLE

WARNING

9) Use planks to drive in and out of a field.

10) Never let anyone come near the tractor during operation.

11) Stop the engine and engage the parking brake.

12) Chock the wheels on a hill.

13) Lower the implement for safety.

FRONT STEERING AXLE SYSTEM

8. Part No. : T4930-52381

ENGINE ENGINE

During operation

CLUTCH CLUTCH

Driving

1) Set the shift lever in the neutral position.

2) Engage the parking brake.

3) Make sure to interconnect the left and right brake pedals.

4) Never attempt abrupt start, braking and turning.

5) Never let anyone ride on the tractor, other than the driver.

6) Do not use the differential lock during driving.

7) Do not rotate an implement, such as a rotary cultivator.

8) Slow down your speed on an unpaved road, rural path, hill and sharp curve.

TRANSMISSION TRANSMI SSION

At start

WARNING

12. Part No. : T4930-52341

HYDRAULIC ELECTRIC & CALIBRATION SYSTEM

9. Part No. : T4930-52431

HYDRAULIC STEERING SYSTEM SYSTEM

KIOTI has no responsibility for problems occurred by negligence of a driver.

WARNING

ELECTRIC CABIN SYSTEM

1. Turning on the A/C for an extended period of time makes the air stuffy in the cabin. Make sure to ventilate the cabin regularly.

A/CCABIN & HEATER

2. Sleeping with the A/C ON can cause suffocation.

1. For the tractor equipped with the ROPS, make sure to wear the seat belt all the time.

For the tractor not equipped with the ROPS, never wear the seat belt.

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A/C INDEX AND HEATER

2. When driving the tractor equipped with the ROPS, make sure to wear the seat belt. If the tractor rolls over, hold the steering wheel firmly and never jump out of the tractor.

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SAFETY FIRST - SAFETY DECALS

SAFETY SAFETY FIRST FIRST

13. Part No. : T4930-52371

RX6010C(PC)

16. Part No. : T4625-52351

Do not remove the filler cap while the engine is running or just stopped. Scalding hot coolant can be blown out under pressure which can cause serious injury.

14. Part No. : T4710-52201

WARNING

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI TRANSMISSION SSION

CLUTCH CLUTCH

ENGINE ENGINE

GENERAL GENERAL

WARNING

Lowering

Precautions during rocker switch operation ► Do not operate any part outside the vehicle other than installation and removal of an implement. ► Make sure to set all the levers in their neutral position and apply the parking brake before working on level ground. ►Turn OFF the P.T.O switch before working on a field. ►Working on a field with the engine at a high speed can cause the attached implement moving up, down, left or right abruptly. Make sure to run the engine at a low speed and secure a safe distance before working on a field.

15. Part No. : T4930-52391

17. Part No. : T2660-52191

CAUTION

1. Using parking brake Before leaving the vehicle, park the vehicle Disengage and apply the parking brake.

Depress the brake pedals before leaving the vehicle.

2. Shifting Depress the clutch pedal fully before shifting Engage the gear lever. Otherwise, abnormal noise is produced from the gears. which indicates damage.

18. Part No. : T4938-52321

CAUTION 1. To use an implement that uses external hydraulic pressure, such as a front loader, check the transmission fluid amount. If it is insufficient, add the fluid before its operation.

2. Lower the bucket onto the ground before stopping the engine. Otherwise, it can cause an accident or injury.

A/C AND HEATER INDEX

A/CCABIN & HEATER

ELECTRIC SYSTEM CABIN

HYDRAULIC ELECTRIC & CALIBRATION SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING FRONT SYSTEM AXLE

FRONT BRAKE AXLE

Lifting

1-12

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