Summer / Fall Catalog 2007
About
1977
mopeds
W
Burdick St.
Our Address is: 248 N. Kalamazoo Mall
Kalamazoo Ave. Eleanor St. Kalamazoo Mall
Kalamazoo is one confusing city! Downtown is full of one-way streets and dead-ends, so be careful! Give us a call if you get lost!
Park St.
Visit Us!
Westnedge Ave.
e started in 2002 with the mission to provide the best options for moped enthusiasts to repair and maintain their mopeds. 1977 Mopeds was founded by Daniel Kastner, one of the co-founders of the Moped Army. We are located on the Kalamazoo Mall located in downtown Kalamazoo, Michigan. We buy, sell, and trade new and vintage mopeds. We recently partnered with Patrick Turner to start a new store in Chicago, Illinois named Warbux Mopeds (see back cover of this catalog) located at 2123 Milwaukee.
ve. nA
iga
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1977 Mopeds Staff
Dan: owner
Patrick: owner
Josh: ordering
Jake:
design / mechanic
HOW TO USE THIS CATALOG
Gas
page 4-8
carburetors, air filters, manifolds, petcocks
Electrical
page 9-12
spark plugs, bulbs, points, condensors
Engine
page rings, gaskets, cranks, 13-17 pistons, heads, cylinders
Exhausts
page exhaust both stock and 18-19 performance
Body
page pedals, pedal arms, seats, 20-23 handle bars, forks
Wheels
page tires, brake pads, speedo 24-26 drives, tubes, chains
Controls
page grips, throttle, bar ends 27-29
Performance
page cylinder kits 31-34
Cables
page 30
Tools & Oils
page tools, fluids, oil 35-36
Attire
page helmets, shirts, gloves 37-38
The icons on the side of each page allows you to see where in the catalog each category is along with which section you are currently at. Our web site address and telephone number are at the bottom of each page in case you have any questions.
!!
http://www.1977mopeds.com
1977 mopeds m opeds
various cables
3
DELLORTO CARBURETORS Dellorto SHA Carburetor With it’s elegant design and it’s ease of use, the Dellorto is a perfect fit for the Italian mopeds they are usually found on. A great addition to any restoration project, a new carb can make quite the difference! These carburetors are found on various Italian, Tomos, and other miscellaneous moped.
(14.12) $59.00 Item# D0-1515 (15.15) $69.00 Item# D0-2043 (16.16) $74.00 Item# D0-2151 Main Jets (for all Dellorto carburetors) Available in sizes 48-120 $4.00
The Dellorto carburetor comes with two numbers that signify the opening diameter of holes where air enters and where the manifold attaches. Greater of both usually means a better gas and air flow and thus greater performance. Usually, the same main jet will work but if any other component, such as exhaust or cylinder, gets changed, so will your main jet size. Keep that in mind when ordering. Just don’t forget to add an performance exhaust!
15mm
“14.12”? “15.15”? What’s the difference?
Dellorto Parts and Accessories Dellorto Gasket Kit
This kit allows you to fix your Dellorto carburetor into tip-top shape. Your carb will thank you!
$8.50 Item# 1.632.641
High-Flow Airbox / Filter
Allows for greater airflow, just be sure to change your jet!
$15.99 Item# D5-3051
1977 mopeds
filter only:
4
$5.99 Item# 1.219.376
Dellorto Float Needle Have a leaky carburetor? This needle is what you need to stop the constant leaking. If your rubber tip is rounded, you probably need a new one. No more stained pavement!
$6.25 Item# 1.219.589
call us!: 1-800-965-1977
Vespa Dellorto
If you have a Vespa Cia, Grande, Bravo, Si, or Kinetic TFR, this is the carburetor for you. Similar to it’s bigger brother, the SHA, this carburetor goes the distance. Uses the same main jets as the Dellorto SHA. Only available in 13.13 size. You’re Vespa moped will run like it’s brand new!
$66.99 Item# D0-2046
Vespa Polini Performance Air Filter If you liked the carburetor, you’ll love this airbox!*
$14.99 Item #5.203.0013
*Humans cannot be in love with airboxes.
Vespa Molossi Performance Air Filter More air + more gas = more speed!
$19.77 Item# 004.000.001
Dellorto PHBG Carburetor The PHBG is a really great carburetor for the more advanced tuner, perfect for squeezing more horsepower out of a recently installed speed kit.
There is a letter after opening diameter numbers. A means clamp on type mounting, B means rubber mounting, other letters were produced for specific applications and follow no rules. This carburetor is for extreme tuning so it doesn’t fit directly on any moped without some modification.
18mm $101.99 Item #: 11.D0-2523 19mm $104.99 Item #: 11.D0-2522FR 20mm $106.99 Item #: 11.D0-2509 21mm $109.99 Item #: 11.D0-2671
The main jet allows you to alter the mixture of air and gas within the carburetor. But how can you tell if you’re too lean (too much air) or too rich (too much gas)? By doing a “Plug Chop”. It’s easy! Start by inserting a brand new spark plug into your cylinder. Next, run your moped at full throttle for a short while and cut the ignition. Finally, take out the spark plug once cooled and take a look at the insulator! You’ll want a color similar to coffee with cream in it. Too dark means rich (smaller jet needed), too light is lean (larger jet needed). Rich Correct Lean New
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1977 mopeds
A Word on the Carburetion Process
5
DELLORTO RACING PHBG Dellorto Racing PHBG The Race version gives you a touch more ease of access with a screw on Carb top, so you can change throttle slides, and adjust your needle settings without removing your carb from your Ped. It also has an easy access bolt on the bottom of the float bowl for easily changing your main jet. Plus, it’s powdercoated black. A little lesson on PHBG carbs. The first letter after the numbers: A means clamp on type mounting, B means rubber mounting, other letters were produced for specific applications and follow no rules The second letter is S for left, D for right as it refers to the side on the carb. where the mixture and throttle stop screws are.
19mm $130.00 Item #: 11.D0-2695 21mm $140.00 Item #: 11.D0-2696
Options for PHBG Carburetors There are a wide variety of options for both PHBG carburetors in terms of modification. Each of these will work for both unless specified.
PHBG Needle Jet $3.99 Please Specify Jet Size Needed when ordering
1977 mopeds
Rubber Coupling $13.99 Item# 11.F20.6089
6
Uni Pod Air Filter $13.99 Item# XXXXXX
Malossi PHBG Air Filter $22.09 Item# 4.041.418
Clear Bowl
Good for checking fuel flow!
$24.99 Item# 4.303.339
Malossi Velocity Stack $25.99 Item#4.046.199
call us!: 1-800-965-1977
PUCH BING Puch Bing Carburetor This is the same carburetor that came stock with the Puch, only with a much inner larger diameter. At 15mm, this carburetor should allow for more than enough gas and air to go to the cylinder. This carburetor allows you to pop the new carburetor on without having to mess with different manifolds. Once again, be sure to invest in a larger exhaust to allow for the extra gas and air to escape from the cylinder.
puch bing needle
$90.99 Item# 1.406.600
Bing Main Jet
Comes in sizes 50 - 70, even sizes.
$5.95
Uni Pod Air Filter for Puch This air filter allows for high flow of air while keeping the dirt out. One of the best air filters available on the market.
$15.95 Item# 9.433.2086
Stock Puch Maxi Air Filter
Most of the time, these are missing or have no air filter. Fix that by replacing it with this brand new one!
$19.99 Item# 1.585.200
Puch High-Flow Air Filter
Allow for more airflow with this aftermarket air filter. Just clamp onto your bing carburetor and you’re ready.
$19.99 Item# 8.1658
Puch Bing Bowl Gasket
Keep your carburetor from leaking constantly. Your driveway and carburetor will thank you!
VERGASER
$4.95 Item# 1.352.100
$13.99 Item# 1.351.900
Puch Carburetor Rebuilt Kit Includes float, bowl gasket, banjo gasket, needle, and top gasket. Stop your carburetor from wasting gas by leaking. Here are all the parts you need to rebuild and be back on the road.
$28.99 Item# 7.108.001
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1977 mopeds
Puch Float Needle Replacement
Replace your worn needle with this new one! Stop your carb from leaking!
7
FUEL PETCOCKS F
D
B
E
C
G
H A Moped
Price
Item#
A
Vespa Grande
$14.99
1.401.601
A
Tomos Targa (Long Lever)
$14.99
1.401.601
B
Puch Maxi / Newport
$15.99
1.401.400
B
Vespa / Piaggio Caio / Bravo
$15.99
1.401.400
C
Franco Morini
$15.99
1.710.037
D
Motobecane
$15.99
1.403.200
D
Italian
$15.99
1.403.200
E
Peugeot
$12.95
1.403.300
F
Tomos Top Tank Internal Thread
$14.99
1.222.836
G
Tomos Targa TT / LX
$14.99
1.401.602
H Puch Magnum
$15.99
1.408.200
H Foxi / Sparta
$15.99
1.408.200
Clear Fuel Line
The first thing we replace when working on a bike. Go ahead, treat yourself.
1977 mopeds
$1.99 / foot Item# 7.108.002
8
3/16� In-Line Fuel Filter These are worth their weight in gold! Just splice your fuel line and put one of these in between the gas tank and the carburetor. Using one of these results in less clogged main jets and less times you have to take apart your carburetor. Very recommended for bikes such as Honda, Tomos, and others where the engine must be lowered in order to clean the carburetor. A little tip to getting the fuel line on the ends is to lightly heat up the fuel line with fire before installing.
$2.99 Item# 7.108.003
call us!: 1-800-965-1977
OTHER CARBS Sachs Bing Float / Needle Kit Leaky sachs bing carburetor? Try changing your float bowl and needle. Pay special attention to the needle as it has no head.
$9.99 Item# 7.208.004
Sachs Bing Air Filter
These filters are extremely rare and need to be changed frequently due to being made out of paper and rubber. Helps keep your carburetor breathing clean, fresh air.
$25.00 Item# 7.208.005
Trac Air Box Replace your broken, dirty air box for your Trac. Air filter is included inside.
$8.99 Item #7.208.006
MANIFOLDS 20mm Polini Manifold for Minarelli This allows for more air and gas flow from the carburetor through a much wider diameter. Remember, more gas and more air means more speed!
$21.99 Item# 5.215.0120
15mm Malossi Puch Manifold This manifold is larger than the stock manifold and allows a Dellorto carburetor to fit on a Puch.
$19.99 Item# 8.001.750
15mm Manifold Puch, Tomos, Minarelli
$34.00 Item# 1.550.100
14.5 mm Puch Manifold Larger than the stock manifold. 14.5mm manifold will give more gas and air flow, and is a great replacement for a lost or corroded manifold. It’s the whip.
$14.99 Item# 1.491.500
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1977 mopeds
It works on Puch, Minarelli, and Tomos speed kits. The curve on this manifold does a great job of getting your carburetor out of the way of the frame. Note: does not work with Bing.
9
BULBS Double Filament Headlight Bulb
12 volt 32/5w: $2.99 Item# 1.632.772 6 volt 21/5w: $2.99 Item# 1.632.771
Single Filament Headlight Bulb
12 volt 21w: $2.99 Item# 1.044.684 6 volt 21w : $2.99 Item# 1.044.676
Turn Signal / Taillight Bulb
12 volt 10w: $2.99 Item# 1.044.689 12 volt 5w : $2.99 Item# 1.044.689 6 volt 10w : $2.99 Item# 1.044.658 6 volt 5w : $2.99 Item# 1.044.661
Speedo Bulb Comes in 6 volt 1.2w $2.99 Item #1.044.687 Small Bulb
Comes in 6 volt 4w
$2.99 Item #1.410.100
CEV Sealed Headlight
This is a replacement headlight that will fit in most round moped headlight assemblies. This bulb has two prongs, not three so no high beam is available. The bulb is 6v / 21w.
$14.99 Item #7.105.001
CDI UNITS CDI Units
These are amazing! Replace your points and condensor with this combination! No more setting your points or replacing your condensor after installing these. You’ll have a more consistent spark and reliable moped. Comes with instructions for installation.
1977 mopeds
Each CDI Unit is $97.50
10
Item#
Fits on:
13.100.001
god knows what
13.100.002 god knows what 13.100.003
god knows what
13.100.004 Minarelli, Tomos A3? 13.100.005
god knows what
13.100.006 Sachs 504
call us!: 1-800-965-1977
TAIL LIGHTS Complete CEV Tail Light Assembly
Replace that cracked and busted tail light that came with your moped with this brand new assembly. Many mopeds came with this very part allowing for an easy swap. Note: does not come with bulbs so be sure to check out page 9.
$40.77 Item# 1.222.639
Iron Cross Tail Light Be a total “bad dude / dudette� with this Iron Cross tail light. Chrome body, brake light, and tail light. Mounts with two bolts, anywhere you want it to. Leather chaps not included.
$29.95 Item# 9.249.0053
Retro Tail Light Mountable by way of the stem on the bottom of the assembly, this tail light should fit on any fender with little to no problem. If you want a brake light, buy two!
$19.99 Item# 9.249-0036
Large CEV Tail Light Lens Found on mostly Italian mopeds such as Vespas, these are very large tail light lens. These have also been found on Testi, Cimatti, Garelli, Sachs, Puegeot, and many others.
$16.99 Item# 2.01697
Motobecane / Puch Tail Light Lens This lens is most often found on Motobecanes but can be found on many other mopeds most notably Puch and Sachs. Replace your cracked lens with this one!
Rectangle CEV Lens This is the lens for the assembly at the top of this page. Just take off that cracked, broken lens and screw in this one! Adds a touch of class to any moped.
$16.99 Item# 1.213.452
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1977 mopeds
$19.99 Item# 7.105.002
11
POINTS Sachs Bosch Points
Found on Sachs Bosch electrical systems. These points includes a wire for easy installation.
$12.99 Item# 1.410.000
CEV Garelli, Dansi, Batavus Points For a wide variety of moped brands.
w/ wire: $20.99 Item# 1.405.000 w/o wire: $20.99 Item# 1.410.001
Tomos A3 Points
Especially made for Tomos A3. Includes wire for easy installation.
$11.50 Item# 1.221.309
Motobecane Points
Especially made for Motobecane.
$14.99 Item# 1.405.600
Puch / Tomos A35 Points
Bosch points made for Puch and Tomos A35 electrical systems.
w/ wire: $12.99 Item# 1.223.164A w/o wire: $12.99 Item# 1.223.164
CEV points
For Garelli Dansi Models. This comes with a wire for easy installation.
$11.50 Item# 1.221.309
Peugeot Points
Made for Peugeot mopeds, this will provide you with the clean spark you need to have a more consistent ride.
1977 mopeds
$13.99 Item# 1.409.300
12
An important note about points:
Make sure that you have the right points for the moped. Some points look right but are merely the opposite orientation. Also make sure to lubricate that felt pad on the stator plate with some grease! You’ll have to set your points less!
call us!: 1-800-965-1977
ELECTRICAL A
B
C
D
A: CEV Condensor with Tab $14.99 Item #1.221.310 B: CEV Condensor $14.99 Item #1.2232.166 C: Bosch Condensor w/ screw $14.99 Item #1.406.200 D: Motobecane Condensor $14.99 Item #1.405.500
NGK Spark Plug
B5HS $3.75 Item # 1.632.855 B6HS $3.75 Item # 1.632.888 B7HS $3.75 Item # 1.632.856
Straight from Japan! There are different “heats” (5,6, or 7) that determine the level of insulation for the plug. So if you run hot, get a cooler plug.
Internal High Tension Coil
NGK Spark Plug Boot
$19.99 Item #8.003.977
$2.99 Item #9.26900.13
Fits both Puch and Peugeot stator plates.
Straight from Japan!
Tomos CDI Unit
In case your CDI unit isn’t working properly, you can buy this replacement for newer Tomos ‘Peds. You can, with some modifications, also you this unit on older Tomos models and never have to set your points again!
Puch High Tension Coil
Replace your old, tired, cracked coil with a brand-spankin’ new one! Your moped will thank you.
$35.00 Item #1.200.007
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1977 mopeds
Tomos A35: $52.99 Item #10.234.254 Tomos Revival: $52.99 Item #10.233.729
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PISTONS
1977 mopeds
A.
14
Back 2 Back!
B.
C.
D.
E.
F.
Name
Bore (mm)
Price
Item#
A.
Tomos A35
38.00
$39.99
1.409.000
A.
Tomos A35
38.50
$39.99
1.409.001
B.
Tomos A3
38.00
$39.99
1.206.200
B.
Tomos A3
38.50
$39.99
1.206.300
C.
Motobecane
39.00
$39.99
1.408.205
D.
Puch Maxi
38.00
$39.99
1.406.300
E.
Garelli
40.00
$58.99
1.408.201
F.
Sachs
38.00
$40.00
1.406.500
call us!: 1-800-965-1977
RINGS “Bell” Style Rings Found on many of the piston rings we sell, these have a curved indentation that wrap around the pin in the piston groove. Engine Type
Bore (mm) Height (mm) Price
Item#
Garelli
40.00
2.0
$10.98
1.551.903
Garelli (OS1)
40.20
2.0
$10.98
1.551.904
Garelli (OS2)
40.40
2.0
$10.98
1.551.905
Garelli Thin
40.00
1.5
$10.98
1.551.916
Puch
38.00
2.0
$8.99
1.203.300
Puch Thin
38.00
1.5
$8.99
1.409.200
Tomos A3
38.00
2.0
$8.99
1.044.754
Tomos A35
38.00
1.5
$8.99
1.222.041
Tomos A35 (OS)
38.50
1.5
$8.99
1.551.914
Morini
39.00
1.5
$8.99
1.710.141
“Square” Style Rings
Engine Type
Bore (mm) Height (mm) Price
Item#
Morini
39.00
1.0
$8.99
1.710.159
Morini Alternative 40.40
1.5
$8.99
1.551.907
Garelli Thin
40.00
1.5
$10.98
1.551.913
Motobecane
39.00
2.0
$8.99
1.551.906
Dan Sez: “A good tip when replacing rings is to always lubricate the cylinder with good 2-stroke oil to prevent scoring and thus less likely to break your new rings.”
http://www.1977mopeds.com
1977 mopeds
Rarely found but still used, these type of rings have square instead of rounded notches that overlap the pin in the piston groove.
15
GASKETS C
A
D
B
E
F
G
I
1977 mopeds
J
16
K
A: Puch Base Gasket $1.99 Item #1.203.100 B: Puch Head Gasket $3.99 Item #1.203.000 C: Puch s Exhaust Gasket $2.99 Item #1.203.500 D: Tomos Reed Valve Gasket $2.99 Item #1.223.395 E: Puch Two-Speed Gasket $2.99 Item #7.106.001 F: Minarelli Base Gasket $2.99 Item #7.106.002 G: Puch One-Speed Gasket $2.99 Item #1.500.700 H: Minarelli Complete Gasket Set: $14.99 Item# 7.106.003 I: Motobecane Complete Gasket Set: $12.99 Item# 8.148.45 J: Tomos Complete Gasket Set $14.99 Item #1.632.506 K: Puch Complete Gasket Set $9.99 Item #1.405.800
callus!: us!: 1-800-965-1977 call 1-800-965-1977
SPROCKETS Tomos Front Sprockets
Change your gearing to match your wants. Bigger in the front gets you more top-end. Smaller gets you more torque.
25 Teeth: $13.99 Item# 1.425.000 26 Teeth: $13.99 Item# 1.209.078 27 Teeth: $13.99 Item# 1.427.000 27 Teeth (Revival, St. Mate, Arrow): $13.99 Item #1.632.512
Tomos Rear Sprockets Are the teeth on your old Tomos less than perfect? Slipping chain? Use this replacement to get your rear wheel back into shape. Available in both 20 & 22 teeth.
20 Teeth: $15.98 Item# 1.633.084 22 Teeth: $15.98 Item# 1.222.586 22 Teeth (Mag Wheel): $1.217.089 Item# 82088
Puch Front Sprocket
This is a new replacement for your Puch moped’s front sprocket. Should slip right on after getting the circlip off.
16 Teeth: $16.77 Item# 8.379.4 18 Teeth: $16.77 Item# 1.205.200
Puch Rear Sprocket
Are the teeth on your old Tomos less than perfect? Slipping chain? Use this replacement to get your rear wheel back into shape. Available in both 36,40 &45 teeth.
36 Teeth: $19.99 Item# 1.203.900 40 Teeth: $19.99 Item# 1.205.901 45 Teeth: $19.99 Item# 1.205.900
Minarelli Front Sprocket
Replace the sprocket on your Minarelli moped. 12 tooth is for performance.
10 Teeth: $15.99 Item# 7.100.010 11 Teeth: $15.99 Item# 7.100.011 12 Teeth: $17.99 Item# 7.100.012
Puch Racing Crankshaft
Get the advantage with this Italian-made aftermarket crankshaft for the Puch. Perfect for any engine rebuild. This also works as a replacement for a stock crankshaft.
$129.99 Item# 1.403.600
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1977 mopeds
CRANK SHAFT
17
PERFORMANCE EXHAUST Tomos Arrow Higher-Performance Exhaust Maintains newer EPA standards while boosting speed!
$110.00 Item# 1.633.234
Technogas Next Tomos Exhaust The sweetest thing on earth.
$159.00 Item# 8.016.129
Tomos BiTurbo Exhaust Fits all older Tomos mopeds that have the A3 or A35 engine. The expansion chamber on this allows for greater performance.
$88.77 Item# 1.542.400
Tomos Bullet Exhaust Fits all older Tomos mopeds (A3 or A35). Gives greater performance!
$77.77 Item# 8.129.82
Tomos Revival BiTurbo Exhaust This fits on Tomos Revivals and only Tomos Revivals.
1977 mopeds
$87.77 Item# 1.440.100
18
Tomos Two-Piece BiTurbo Exhaust
This exhaust may fit on other brands of mopeds.
$88.77 Item# 1.550.300
call us!: 1-800-965-1977
PERFORMANCE EXHAUST Vespa Polini Exhaust Just what your Vespa needed! Fits all models, just clamp on.
$88.00 Item# 5.200.0046
Franco Morini Exhaust
Increase the performance of your Franco Morini moped.
$88.00 Item# 5.200.0016
Puch Techno Boss Exhaust
Increase the performance of your Franco Morini moped.
$80.00 Item# 8.005.554
Puch BiTurbo Exhaust Give an extra boost to your Puch. Fits every model of Puch except the Magnum.
$87.77 Item# 1.542.500
Puch Bullet Exhaust Large header, and a big exhaust port help make a great all around performance exhaust.
Puch Circuit
Extremely unique exhaust that bolts onto a Puch Moped.
$89.00 Item# 8.001.402
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1977 mopeds
$91.00 Item# 8.1401
19
EXHAUSTS Minarelli Mamba Exhaust
Mamba! This exhaust is tucked under your bike.
$98.00 Item #7.100.013
Minarelli Scorpion Exhaust
Is it time to replace that clogged exhaust that came with your Puch? This is the perfect solution! Mounts up to any Puch variation except for the Magnum.
$98.00 Item #7.100.014
Minarelli Stock Exhaust
One line of text for this exhaust only.
$98.00 Item #7.100.015
Puch Stock Exhaust Is it time to replace that clogged exhaust that came with your Puch? This is the perfect solution! Mounts up to any Puch variation except for the Magnum.
1977 mopeds
$65.00 Item #1.207.000
20
Puch Baffle Replacement
Why throw out the whole muffler? If your header is still good, just replace the baffle. This is brand-new and bound to help with flow. This part is easy to install with just one bolt taken off and some knocking of the muffler.
$19.77 Item #1.407.000
call us!: 1-800-965-1977
PEDALS
Classic Pedal
Rubber Block Pedal
The classic moped pedal that comes standard on each moped.
Rubber pedals that are a compliment to any vintage moped.
$9.99 Item# 3.41124
$9.99 Item# 3.41510
Tenderizer Pedals
Rally Pedals
Tough pedals made of aluminum. Comes in red, blue, silver, gold, and black.
Pedals that fold up! Makes transporting mopeds more convenient.
$23.99 Item# 6.019.116
$9.99 Item# 3.67302
PEDAL ARMS / PINS Pedal Arm Pins
A. “Swarm & Destroy� Pedal Arms $55.00 Item# 7.313.001 B. Chrome Pedal Arms $17.99 Item# 10.230291 C. Black Pedal Arms $17.99 Item# 10.230292 D. Italian Pedal Arms $17.99 Item# 49204 E. Shorty Pedal Arms $13.99 Item# 3.022.526 F. French Pedal Arms $17.99 Item# 3.022.818
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1977 mopeds
9mm: $2.25 Item# 1.219.447 9.5 mm: $2.25 Item#1.219.446
21
SEATS Puch Saddle Seat
Replace your old, cracked seat with this brand new one! Installation is easy as it should mount right up to your current post already on your bike.
$46.99 Item# 8.002.489
Puch Two Person Seat
Put this two person seat on your Puch and enjoy the difference. Comes with mounting hardware to attach to your back book rack.
$61.99 Item# 8.006.341
Puch Saddle Seat Recovery
Is your seat torn and weathered but the base is still good? Replace it with this! An economical solution to a common problem!
$47.00 Item# 7.349.523
Polini Race Seat
This seat adds at least 10 miles per hour to your moped. Totally awesome!
$80.00 Item# 49039
PUCH BODY PARTS Puch Book Rack
This is an exact replacement for the Puch stock book rack.
Black:$16.99 Item# 8.001.327 Chrome: $16.99 Item# 8.001.329
Puch Side Panel
1977 mopeds
These come in a pair and replace the stock side panels that come with the Maxi and Newport. A nice touch for any moped.
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$40.00 Item# 1.410.200
Puch Side Panel Screws
Replace those side panel screws that get lost all the time. These come in both long and short sizes. Long (pictured) for near the air filter, short for near the tire.
Long: $2.99 Item#1.204.900 Short: $2.99 Item# 1.632.607
call us!: 1-800-965-1977
HANDLEBARS 9”
6” 22.5”
8.5” 7” 22”
Cafe Handlebars
These handlebars give a real slick look with a thin profile. Mounts onto any clamp-style triple-tree setup. Controls should slip right on.
$32.00 Item#2.86-0021
Drop Handlebars Slightly bigger than the Cafe Handlebars, these are just the item give your moped that custom look.
$30.00 Item# XXX.XXX.XXX
Tall Handlebars
27”
These handlebars are taller than any found on a stock moped. Put these on, and you will get some looks. Requires new cables to make it work due to the new height. You needed new cables, anyway.
12”
$24.99 Item# XXX.XXX.XXX
KICKSTANDS Tomos Kickstand Spring
Replace your old spring with this one!
$3.49 Item# 1.200.609
Puch Kickstand Spring
Lost your spring? This will work great.
$5.49 Item# 1.491.100
Universal Side Kickstand
$28.00 Item# 1.546.000
Puch Kickstand Replacement
Use this brand-new kickstand to replace your broken stock Puch kickstand.
$23.98 Item# 1.206.900
http://www.1977mopeds.com
1977 mopeds
Perfect for if your stock kickstand is broken and unrepairable. Just mount this onto your frame and you are good to go!
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SUSPENSION EBR Fork and Disc Brake Package
This is everything you need to put disc brakes on your moped. Includes EBR 68.5mm oil dampened front forks, Grimeca Style Hydaulic caliper, control lever, and 17in Grimeca chrome spoked wheel with brake rotor. Note: Handle Bars are not included but are available.
$399.99 Item# 7.100.100
Based in Italy, EBR has been around since 1983 specializing in the specific area of mechanical and hydraulic forks. Always using the highest of materials, EBR forks are a quality product.
EBR Forks for Puch
Performance EBR forks for your Puch. Heavy duty pressed steel, and juicy chrome add up to a nice replacement for your ol’ “Pooch”. These forks are spring based, and will be a much better front-end for a performance setup. Don’t be shy trying these out on other brands of mopeds other than a Puch.
$105.00 Item# 8.001.407
Puch / Peugeot Race Frame Brace
This is a brace designed to take some of the stress off of your step-thru-style Moped. This is designed for the Puch Maxi, and the Peugeot 103sp, this bar fits between the headset, and right beneath the seatpost.
$24.95 Item# 8.016.977
1977 mopeds
Puch Chrome Heavy Duty Swingarm
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Straight from Europe, this is a super-sturdy replacement for a Puch swingarm, but in chrome! An excellent option if you want your moped to stand out from the rest. If you plan on using this, be sure to keep the stock plate that bolts onto the stock swingarm as this swingarm does not come with one.
$77.00 Item# 8.002.028
call us!: 1-800-965-1977
BRAKES Tomos 90mm Pads (Spoked Wheels) These brake pads are for Tomos mopeds with spoked wheels. Keep in mind that these are not for mag wheels.
$17.99 Item# 1.211.071
Tomos A35 90mm Brake Shoes Nothing stops you better than new brake shoes.
$17.99 Item# 1.223.143
Tomos A35 105mm Brake Shoes These brake pads are for Tomos mopeds with mag. wheels. This description will be changed inevitably.
$17.99 Item# 1.401.605
Puch Brake Shoes These brake pads are for Tomos mopeds with mag. wheels. This description will be changed inevitably.
$17.99 Item# 1.207.500
SPEEDOMETER DRIVES CEV Speedometer Drive $15.99 Item# 1.209.650 Don’t forget the speedometer cable! See page 31.
VDO Speedometer Drive This is a replacement drive for a VDO system that are most often found on Puch mopeds. Easily installs onto the wheel hub.
$14.99 Item# 7.1.17.001
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1977 mopeds
This is a replacement drive for a CEV system that are most often found on any Italian moped. If your speedometer is not being accurate, this might just do the trick.
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TIRES Michelin M62 17”x2.50” $17.00 Item# 34562
Michelin VM100 Tire
Pirelli ML75 Tire Available in: 16” x 2.5” $17.00 Item# 34562 16” x 2.75” $17.00 Item# 34562
Sava B4 Tire
Available in: 16” x 2.25” $15.99 Item #47393 17” x 2.25” $17.99 Item #48593 17” x 2.5” $17.99 Item #48593
Sava MC2
Available in: 16” x 2.25” $16.77 Item #45920 16” x 2.5” $16.77 Item #45920 16” x 3.25” $20.77 Item #45920
Sava B8
1977 mopeds
Available in: 16” x 2.5” $16.77 Item #45920
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Kenda Motorcycle Tube
Fits in 2.25” or 2.5” tires.
14” $13.99 Item# 1.700.402 16” $13.99 Item# 1.700.00 17” $13.99 Item# 1.700.100
call us!: 1-800-965-1977
CHAINS Moped Drive Chain Available in either 122 or 90 links, this is what powers most mopeds down the road. Replace if your’s is stretched.
90 Links: $15.98 Item# 1.207.012 120 Links: $18.98 Item# 1.491.200
KMC Bike “Z-Chain”
This chain replaces the smaller bike chain with style! Note: this is not the drive chain. Available in Red, Blue, Gold, and Silver. Also available in chrome. Please specify color when ordering.
$16.99 Item# 6.018.503
CONTROL PARTS Tomos Brake Lever Bolt
$26.99 Item# 11.118.640
Tomos Brake Lever Bolt
Magura Choke / Brake Lever Use this to complete your handlebar set up. The brake lever uses a standard Magura stop. The choke lever uses a universal end that gets screwed into the handle. Keep this in mind when ordering cables.
$26.99 Item# 11.118.640
http://www.1977mopeds.com
1977 mopeds
$26.99 Item# 11.118.640
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HAND GRIPS Wall Grips Super grippy and comfy. Comes in Black, Camo Green, Burgundy, Grey.
$8.99 Black: Item# 6.015.105 Green: Item# 6.015.106 Burgundy: Item# 6.015.107 Grey: Item# 6.015.108
V Grips
Nice grips that have become the favorite of the shop. Comes in Black, Blue, Red, Yellow.
$8.99 Black: Item# 6.015.150 Blue: Item# 6.015.151 Red: Item# 6.015.152 Ylw: Item# 6.015.106
Chad DeGroot
Chad Martinez
Oh la la. Known around the shop as “naked lady grips.” Comes in Brown and Black.
Soft and squishy, these grips treat your hands right. Comes in Black and Brown.
$8.99 Black: Item# 6.015.131 Brn: Item# 6.015.132
$8.99 Black: Item# 6.015.129 Brown: Item# 6.015.130
BAR ENDS MacNeil Aluminum Bar Ends
These bar ends lend a touch of class to any moped’s controls with a shiny, flawless look.
1977 mopeds
$19.99 Item# 6.015.410
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Primo Bar Ends
These are inserted into the bars for a nice, secure fit.
$12.99 Item# 6.015.115
We the People Bar Ends
Milled out aluminum, these are then powder-coated to create a tough-as-nails touch for any bike.
$19.99 Item# 6.015.802
call us!: 1-800-965-1977
CONTROLS Tomos Throttle
Straight from Tomos, this is the real deal. Absolutely new, this assembly resembles the old Magura throttles used on a variety of mopeds. Not just for Tomos mopeds.
stop
lef
t
$19.99 Item# 10.233.412
right
Throttle Assembly
If you want to put on your own custom set of brake levers, this is for you! Fancy!
Remember!
$19.99 Item# 10.229.551
Domino Throttle Assembly
Throttle assembly found on most newer Tomos mopeds but can be on any brand. A quality product, this throttle will provide many smooth take-offs. Includes choke lever. The A3 model (pictured) has the small choke lever while the A35 model does not.
(A3):$16.99 Item# 1.222.434 (A35): $25.99 Item# 1.223.700
$22.99 Item# 10.227.002
CEV Switch Left Features horn, turn and high beam switch.
$23.99 Item# 10.227.001
Domino Brake Assembly This is the counterpart to the throttle assembly.
$19.99 Item# 10.223.701
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1977 mopeds
CEV Switch Right
Features on/off and light switch. Fits right into Domino assembly.
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CYLINDER KITS Tomos 64cc Airsal Kit This kit offers much in replacement possibilities. Unlike other kits, if a part goes bad, you can order individual parts. Made by AIRSAL a Spanish performance parts company. Looking for a high quality cast aluminum cylinder kit? This is it!
Entire Kit: $159.99 Item# 1.633.237 Piston/Cyl.: $XXX.XX Item# 1.632.960 Piston Kit: $XX.XX Item# 1.633.224 Reed Valve: $XX.XX Item# 1.633.238 Gasket Set: $XX.XX Item# 1.633.239
Minarelli V1 75cc Polini Kit This kit is monstrous! Give some serious speed to that minarelli engine with this massive kit. Make sure to get a bigger manifold to allow enough gas / air to pass through!
$169.99 Item# 5.133.0072 Don’t forget you’ll need a bigger carburetor to feed these beasts! See page 4-6
Minarelli 86cc Kit This is the biggest kit that we carry, weighing in at a whopping 86cc of displacement. Featuring high quality iron casting and really huge ports, this is the kit if you want to go fast. This is the kit used by Dan on his race bike. It is heavily recommended that you pair this kit with a PHGB carburetor.
1977 mopeds
$185.00 Item# 7.214.001
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Garelli 70cc Polini Kit Finally, a speed kit for the Garelli. This kit uses your existing head, bolts up to your engine block and gives quite the performance boost. Matches perfectly with the Garelli Polini Expansion Exhaust as seen on page 35.
$159.00 Item# 5.115.0068
call us!: 1-800-965-1977
CYLINDER KITS Puch 64cc Polini Reed Valve Kit Need just a bump up in displacement size? This is the kit for you! In case you were wondering, reed valves are used to better control the fuel-air mixture that is admitted to the engine crankcase. This kit comes with everything needed to get that Puch moving.
Kit: $198.00 Item#5.144.0150 Piston: 59.99 Item# 5.204.0377
Puch 65cc MetraKit Kit This kit from MetraKit is quite the complete solution for any Puch moped that needs some more speed. Comes with the entire gasket kit, this kit allows you to be up and running fast in no time at all.
$199.00 Item# 8.001.932
Puch 60cc Athena Kit Italian Made! Athena has a long tradition of excellent performance parts. This kit bolts up to Puch mopeds, and gives you the power 60cc displacement. Includes everything needed to mount this kit up to your Puch moped.
Puch 50cc Cylinder Kit Use this kit to replace your worn and scored 50cc cylinder for a Puch moped. Notice that this comes with only one ring. Also included are gaskets and exhaust studs.
$109.99 Item# 429202
http://www.1977mopeds.com
1977 mopeds
Entire Kit: $155.99 Item# 1.632.702 Piston/Cyl.: $XXX.XX Item# 1.550.000 Piston Kit: $XX.XX Item# 1.392.000 Gasket Set: $XX.XX Item# 1.402.400
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CABLES Puch Rear Brake Cable $13.99 Item# 30284 Puch Front Brake Cable $13.99 Item# 30284 Puch Throttle Cable $13.99 Item# 30284 Puch One Speed Starter Cable $13.99 Item# 30284 Puch Maxi Speedo Cable $13.99 Item# 30284 Tomos A3 Throttle Cable $13.99 Item# 30284 Tomos A35 Throttle Cable $13.99 Item# 30284 Tomos A35 Front Brake Cable $13.99 Item# 30284 Tomos A35 Rear Brake Cable $13.99 Item# 30284 Tomos Rear Brake Cable $13.99 Item# 30284 Tomos and Italian Speedo Cable $13.99 Item# 30284 Universal Rear Brake Cable $13.99 Item# 30284 Universal Front Brake Cable $13.99 Item# 30284 Universal Throttle Cable $13.99 Item# 30284
1977 mopeds
Universal Clutch Cable $13.99 Item# 30284
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Cable Pinch Bolt
This bolt is used as a brake cable stop for Italian & Tomos mopeds
$2.75 Item# 1.208.499
Small Cable Knarp
Make your own cable with this small cable end.
$2.49 Item# 1.490.500
Large Cable Knarp
Complete any cable with this large cable end.
$2.99 Item# 1.490.600
call us!: 1-800-965-1977
TOOLS CEV Flywheel Puller
Bosch Flywheel Puller
Double sided for versatility.
Good for Puch / Sachs flywheels.
$9.99 Item#58302
$15.00 Item #1.205.000
Tire Spoon Helps getting tires back on without popping the tube.
$15.99 Item#2.061.946
Piston Stop Put this into the spark plug hole and make taking off magneto, front sprocket, and other parts easier to loosen. Must have!
$12.99 Item #58302
Sparkplug Tool This super-portable spark plug tool is a must for any tool bag. Fits both sizes of spark plugs.
$2.99 Item #58302
Fourth Hand Tool Once you use a fourth hand tool, you’ll never go back. Makes tightening cables a breeze! Just don’t ask why it’s the fourth hand...
$17.99 Item #2.062.012
Pedal Wrench This specialized 15mm wrench is for those tight spots between pedals and pedal arms.
$12.99 Item #2.062.194
Magnetic Parts Bowl $9.99 Item #3.062.212
Minarelli Case Splitting Tool Having trouble splitting that Minarelli engine? This tool makes the job a snap.
$19.99 Item #7.116.001
http://www.1977mopeds.com
1977 mopeds
Use this bowl to keep parts nearby when working on your moped. Never lose a bolt or nut again!
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FLUIDS Elf Moto 2 XT Tech Oil This 100% synthetic oil is what we use in all the mopeds that we work on at the shop. We also use it in our own mopeds. Using this quality of oil will reduce the amount of carbon deposits that will build up on your muffler. Highly recommended for breaking in new cylinder kits or even just daily use. 100% Synthetic Oil good enough for those crazy dutch tuners, and good enough for us. You will be shocked at what a difference extended use of a high quality oil will make.
1 Liter: $15.95 Item#9.526.1035
Ratio Rite Oil Cup Tired of eyeballing the amount of oil needed for pre-mix? Use the Ratio Rite to measure your oil for mix in a gas container. Better safe than sorry! Remember: 2.3 oz per gallon is standard.
$4.99 Item #2.005.380
Kreem Kit Do you have a rusty gas tank that clogs up your fuel filter and carburetor? Use this kit to recondition your tank. First, the rust is taken off, the metal is then etched, and finally a plastic coat is applied.
1977 mopeds
$35.95 Item #9.525.0279
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call us!: 1-800-965-1977
T-SHIRTS / GLOVES Kalamopedzoo Shirt
Designed by Simon King, this shirt is a play on the famous “Yes, there really is a Kalamazoo” shirts from the 70s. Available in S, M, L, XL. Please specify size when ordering.
$10.00 Item # 7.302.003
1977 Eagle Shirt
Designed by Derek Van Giesen, this design is our unofficial logo. Comes in either Black or Pink. Available in S, M, L, XL. Please specify size when ordering.
$10.00 Item # 7.302.004
Odyssey Third Base Gloves
Super comfortable gloves with shock absorbing gel inserts. Available in Red, Blue, Brown, and Black. Comes in S, M, L, XL. Please specify color and size.
$18.99 Item # 7.302.004
SECURITY Knox Lock
You’ve invested enough money into your moped, why not lock it up properly? This chain will do the job.
$33.00 Item # 3.039.210
CHROME BAGS
Chrome Metropolis Bag
L
Chrome Kremlin Bag
Call for color options.
Call for color options.
$130.00 Item # 7.302.001
$110.00 Item # 7.302.001
These Chrome messenger bags are super tough and very durable. They come in a wide variety of cloth (above) and trim (below) colors. Give us a call to see what your options are. You can also check the variety at http://www. chromebags.com. Highly recommended by all who own one of these bags. Chrome Metropolis http://www.1977mopeds.com $130.00 Item# 7.102.001
1977 mopeds
XL
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NEW MOPEDS
Tomos Revival
With the Revival, Tomos has extended the idea of a moped to a new level. Tons of chrome compliments new safety features like disc brakes and heavier load carrying capabilities. The seat is large and comfortable, the look will turn heads. This is a moped that doesn’t mind being mistaken for a motorcycle.
$1,599.00 Item# XXXXXXX
Tomos Sprint
The Tomos Sprint is the classic step-thru moped. Built with the same quality of a vintage bike, with all of the modern moped convienences, this moped is the perfect people mover.
1977 mopeds
$1,599.00 Item# XXXXXXX
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call us!: 1-800-965-1977
Tomos LX The Tomos LX is the classic top tank moped. Built with the same quaility of a vintage bike, with all of the modern moped convienences, this moped is the perfect people mover.
$1,299.00 Item# XXXXXXX
Tomos Streetmate
The Streetmate combines the successful styling of a motorcycle and the requirements of a 49cc unit. The Streetmate combines the ingenuity of all that is best in the previous 50 years of riding a TOMOS product. It has a look like no other unit on the road.
1977 mopeds
$1,599.00 Item# XXXXXXX
http://www.1977mopeds.com
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How to Order
Method #1:
The Internet!
This is the absolutely best way to order. It’s very secure and allows you to shop day or night! Just go to: http://www.1977mopeds.com, browse our inventory, and order away. We take credit card or paypal! This is the preferred way to order!
Concerned about Security on the Internet? We have recently upgraded our internet service to have ultra-secure servers using the latest in SSL technology. Furthermore, we will not keep your credit card information in our database for it to fall into the wrong hands. Method #2:
Telephone
Give us a call at: (800) 965-1977! Have a list of the items you want to order ready and we’ll do the best we can in taking your orders. Please be patient with us as we have a large volume of calls each day. Have your credit card ready! Method #3:
If you prefer, we will also take mail orders. Just use the sheet to your left, fill it out completely, include check or money order, and mail to: 1977 Mopeds 248 N. Kalamazoo Mall Kalamazoo, MI 49007
Loyal Customer 123 Main Anytown, MI 48220
77 1977 Mopeds 248 N. Kalamazoo Mall Kalamazoo, MI 49007
We always like seeing pictures of people’s bikes so send them in!
A Word about Ordering and Shipping: We strive to bring you the widest variety of parts from many different sources from around the world. Please have patience with our processing time of 1 to 5 business days. We do this as moped enthusiast for moped enthusiast so please keep in mind that we are doing the best job that we can to get your order to you in a timely manner. We are working on improving your experience as a customer but please have some patience as we strive to bring the best possible parts for the best price.
Ordering Form Go ahead, fill this out, calculate shipping, include payment, and mail it out! A little tip: instead of ruining this catalog, make a copy of this and fill that out. Please try to make this as legible as possible otherwise it will go on our “wall of fame”. Your Info: Name:
Telephone:
Address: Street:
City:
State:
Zip Code:
Type of Bike: “Pooch?” Parts Wanted: (Please Be Detailed)
Credit Card Info: Number: Expiration:
Visa Mastercard
Item#:
American Express Other Forms of Payment: Discover
Money Order Check
Numbers on Back:
Send to: UPS Shipping Costs
77
1977 Mopeds 248 N. Kalamazoo Mall Kalamazoo, MI 49007
call us!: 1-800-965-1977 Please Don’t Forget to Send Payment
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