Hyster B917 (H800HDS, H900HDHDS, H970HDHDS, H1050HDHDS) Internal Combustion Engine Trucks Parts Manu

H800HDS, H900HD/HDS, H970HD/ HDS, H1050HD/HDS (B917)

4046820 04/2015

©2015 HYSTER COMPANY

UNIT CODE B917 NORTH AMERICA

04/2015

SECTIONS 1

FRAME

2

ENGINES

3

FUEL SYSTEM

4

ELECTRICAL SYSTEM

5

TRANSMISSION

6

DRIVE AXLE

7

STEERING SYSTEM

8

BRAKE SYSTEM

9

HYDRAULIC SYSTEM

10

ATTACHMENTS

11

OPTIONS

12

FIELD CONVERSION KITS

13

NUMERICAL INDEX

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

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UNIT CODE B917 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A ACCESSORY DRIVE PULLEY TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

AIR CLEANER PLUMBING TIER III ENGINE .........................................................................................................................................

AIR CONDITIONER CLIMATE CONTROL CAB ..........................................................................................................................

AIR CONDITIONER ASSEMBLY → 12/2012 ..................................................................................................................................................

12/2012 → ..................................................................................................................................................

AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB ..........................................................................................................................

AIR CONDITIONER SYSTEM ASSEMBLY CLOSED CAB WITH AIRCO .......................................................................................................................

AIR CONDITIONING HOSES TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

AIR DUCT ASSEMBLY AIR CONDITIONING ...................................................................................................................................

HEATER ......................................................................................................................................................

LOUVER ......................................................................................................................................................

AIR HORN .......................................................................................................................................................

AIR INTAKE CONNECTION TIER IV INTERIM ENGINE .........................................................................................................................

AIR INTAKE HOSE TIER IV INTERIM ENGINE .........................................................................................................................

AIR INTAKE SYSTEM TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

AIR TRANSFER CONNECTION TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

ALTERNATOR TIER III AND TIER IV INTERIM ENGINE (10/2013 → (TIER III ENGINE)) ...............................................

TIER III ENGINE (→ 10/2013) ...................................................................................................................

ALTERNATOR MOUNTING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

ARMREST ASSEMBLY ...................................................................................................................................

2-42 2-43 2-44 1-94 1-82 1-84 1-92 1-80 1-62 1-64 1-90 1-74 11-2 1-70 2-45 2-46 3-6 3-8 2-47 2-48 4-86 4-82 4-84 4-87 1-48

B BATTERY BOX AND REAR FENDER ............................................................................................................ 1-11 BELT TENSIONER TIER IV INTERIM ENGINE ......................................................................................................................... 2-49 BRAKE ACCUMULATOR AND MOUNTING HARDWARE ............................................................................

8-2 BRAKE MANIFOLD AND ATTACHING BRAKE HOSES ................................................................................

8-4 BRAKE PEDAL ASSEMBLY ........................................................................................................................... 8-14 BRAKE VALVE AND ATTACHING BRAKE HOSES .......................................................................................

8-3

©2015 HYSTER COMPANY

See Service Manual for service procedures.

i

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

BREATHER PLUMBING TIER III ENGINE ......................................................................................................................................... 2-50 TIER IV INTERIM ENGINE ......................................................................................................................... 2-51 C CAB ATTACHING PARTS ...................................................................................................................................

PAGE 1 OF 2 ..............................................................................................................................................

PAGE 2 OF 2 ..............................................................................................................................................

SUNSHADE - TOP ......................................................................................................................................

SUNSHADE - REAR ...................................................................................................................................

CAB DOOR LEFT HAND ................................................................................................................................................

RIGHT HAND ..............................................................................................................................................

CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND ............................................................................................................................

CAB RECIRCULATING FAN ...........................................................................................................................

CAB TILT AND LATCH ASSEMBLY ...............................................................................................................

CAB TILT CYLINDER ......................................................................................................................................

CAB TILT HAND PUMP ..................................................................................................................................

CAB WINDOWS INSTALLATION ...................................................................................................................

CARRIAGE ASSEMBLY SIDE-SHIFT ................................................................................................................................................

STANDARD .................................................................................................................................................

CARRIAGE HYDRAULICS SIDE-SHIFT ................................................................................................................................................

STANDARD .................................................................................................................................................

CHARGE AIR COOLER GROUP TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

CLIMATE CONTROL SYSTEM .......................................................................................................................

COMPRESSOR ASSEMBLY TIER IV INTERIM ENGINE .........................................................................................................................

COMPRESSOR MOUNTING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

CONDENSER ..................................................................................................................................................

CONDENSER SYSTEM ..................................................................................................................................

CONSOLE .......................................................................................................................................................

CONTROL PANEL ASSEMBLY HEATER ......................................................................................................................................................

COOLANT HEATER STARTING AID TIER III ENGINE .........................................................................................................................................

COOLER AND ATTACHING BRAKE HOSES ................................................................................................

COOLER ASSEMBLY TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

COOLING TIER III ENGINE .........................................................................................................................................

ii

See Service Manual for service procedures.

1-112 1-108 1-110 11-7 11-8 1-98 1-100 1-102 11-6 1-54 1-52 1-50 1-104 10-32 10-28 10-36 10-30 2-24 2-26 1-88 1-57 2-52 2-54 1-86 1-126 1-106 1-77 2-55 8-10 2-20 2-22 2-4

©2015 HYSTER COMPANY

04/2015

UNIT CODE B917 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

TIER IV INTERIM ENGINE .........................................................................................................................

2-8 CORROSION RESISTOR TIER III ENGINE ......................................................................................................................................... 2-56 COUNTERWEIGHT H1050HD - H1050HDS ............................................................................................................................... 1-18 H800HDS - H970HDS ................................................................................................................................. 1-16 D DASH AND AIR DUCT ASSEMBLY CAB .............................................................................................................................................................

DC-DC CONVERTER AND ATTACHING PARTS ..........................................................................................

DIESEL PARTICULATE FILTER AFTERTREATMENT MODULE DEVICE - TIER IV INTERIM ENGINE .....................................................

DIFFERENTIAL AND CARRIER .....................................................................................................................

DRIVE AXLE AND ATTACHING BRAKE HOSES ..........................................................................................

DRIVE AXLE MOUNTING ...............................................................................................................................

DRIVE SHAFT .................................................................................................................................................

DRIVE WHEELS AND TIRES 18.00 X 25 ...................................................................................................................................................

18.00 X 33 ...................................................................................................................................................

18.00 X 33 - FOR TRUCKS WITH KESSLER DRIVE AXLE ONLY ............................................................

E ELECTRICAL ACCESSORIES TIER III ENGINE .........................................................................................................................................

ELECTRICAL SYSTEM PAGE 1 OF 2 ..............................................................................................................................................

PAGE 2 OF 2 ..............................................................................................................................................

EMPTY SEAT ENGINE SHUTDOWN .............................................................................................................

ENGINE BLOCK HEATER 240V .....................................................................................................................

ENGINE CONTROL MODULE AND SENSORS TIER IV INTERIM ENGINE .........................................................................................................................

ENGINE CONTROL SYSTEM TIER III ENGINE .........................................................................................................................................

ENGINE COOLANT PLUMBING TIER IV INTERIM ENGINE .........................................................................................................................

ENGINE MOUNTING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

ENGINE OIL FILL CYLINDER BLOCK - TIER IV INTERIM ENGINE .......................................................................................

FRONT GEAR COVER - TIER IV INTERIM ENGINE .................................................................................

TIER III ENGINE .........................................................................................................................................

ENGINE SUPPORT TIER IV INTERIM ENGINE .........................................................................................................................

EXHAUST MANIFOLD TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

1-96 11-10 2-142 6-6 8-13 6-2 5-44 6-14 6-16 6-18

4-90 4-4 4-6 11-12 11-13 4-80 4-78 2-141 2-38 2-40 2-89 2-88 2-86 2-58 2-59 2-60

iii

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

EXHAUST OUTLET CONNECTION TIER III ENGINE .........................................................................................................................................

EXHAUST PLUMBING AIR RECIRCULATION - TIER IV INTERIM ENGINE ..................................................................................

WATER RECIRCULATION - TIER IV INTERIM ENGINE ...........................................................................

EXHAUST RECIRCULATION TIER IV INTERIM ENGINE .........................................................................................................................

EXHAUST SYSTEM TIER III ENGINE - H900HD, H970HD, H1050HD .......................................................................................

TIER III ENGINE - H800HDS, H900HDS, H970HDS, H1050HDS .............................................................

TIER IV INTERIM ENGINE - H900HD, H970HD, H1050HD .......................................................................

TIER IV INTERIM ENGINE - H800HDS, H900HDS, H970HDS, H1050HDS .............................................

F FAN DRIVE AND MOUNTING TIER IV INTERIM ENGINE .........................................................................................................................

FAN DRIVE AND SPACER TIER III ENGINE .........................................................................................................................................

FLOORPLATES ..............................................................................................................................................

FLOW AMPLIFIER AND ATTACHING HYDRAULIC HOSES ........................................................................

FLYWHEEL TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

FLYWHEEL HOUSING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

FORK POSITIONER SIDE-SHIFT CARRIAGE .............................................................................................................................

STANDARD CARRIAGE .............................................................................................................................

FORK POSITIONING CYLINDER ...................................................................................................................

FORKS ............................................................................................................................................................

FRONT DRIVE TRAIN TIER III ENGINE .........................................................................................................................................

FRONT ENGINE SUPPORT TIER III ENGINE .........................................................................................................................................

FRONT FENDER LIGHTS ..............................................................................................................................

FRONT GEAR COVER TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

FUEL DRAIN PLUMBING TIER IV INTERIM ENGINE .........................................................................................................................

FUEL FILTER TIER III ENGINE .........................................................................................................................................

FUEL FILTER PLUMBING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

FUEL FILTERS TIER IV INTERIM ENGINE .........................................................................................................................

iv

See Service Manual for service procedures.

2-64 2-65 2-66 2-62 2-28 2-30 2-32 2-34

2-69 2-68 1-6 9-8 2-71 2-72 2-74 2-76 10-14 10-16 10-18 10-12 2-78 2-79 4-76 2-80 2-82 3-22 3-20 3-18 3-27 3-26

©2015 HYSTER COMPANY

04/2015

UNIT CODE B917 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

FUEL INJECTOR TIER III ENGINE .........................................................................................................................................

FUEL PUMP TIER IV INTERIM ENGINE .........................................................................................................................

FUEL PUMP COUPLING TIER III ENGINE .........................................................................................................................................

FUEL PUMP DRIVE TIER III ENGINE .........................................................................................................................................

FUEL PUMP MOUNTING TIER IV INTERIM ENGINE .........................................................................................................................

FUEL PUMP PLUMBING TIER III ENGINE .........................................................................................................................................

FUEL SYSTEM TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

FUEL TRANSFER PUMP TIER IV INTERIM ENGINE .........................................................................................................................

FUSE PANEL AND RELAYS SIDE CONSOLE HARNESS (CAB) ............................................................................................................

3-16 3-30 3-13 3-11 3-10 3-14 3-2 3-4 3-24 4-36

G GEAR HOUSING TIER III ENGINE ......................................................................................................................................... 2-83 TIER IV INTERIM ENGINE ......................................................................................................................... 2-84 H HEADER HOSES 4267 MM, 7010 MM, 8534 MM LIFT HEIGHTS ..........................................................................................

9144 MM, 9754 MM, 12650 MM LIFT HEIGHTS ........................................................................................

HEATED TOP WINDOW .................................................................................................................................

HEATER AND AIR DUCT ...............................................................................................................................

HEATER AND CONTROL PANEL ASSEMBLIES ..........................................................................................

HEATER ASSEMBLY ......................................................................................................................................

HEATER HOSES TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

HIGH PRESSURE HYDRAULIC FILTER AND ATTACHING BRAKE HOSES ..............................................

HOODS AND COVERS ...................................................................................................................................

HUB ASSEMBLY .............................................................................................................................................

HYDRAULIC CONTROLS JOYSTICK ...................................................................................................................................................

HYDRAULIC GEAR PUMP FIXED DISPLACEMENT .............................................................................................................................

HYDRAULIC LEVERS FORK LIFT TRUCK WITH SIDE-SHIFT .....................................................................................................

STANDARD FORK LIFT TRUCK ................................................................................................................

HYDRAULIC PUMP AND ATTACHING BRAKE HOSES ...............................................................................

HYDRAULIC PUMPS AND ATTACHING PARTS ...........................................................................................

HYDRAULIC TANK AND ATTACHING BRAKE HOSES ................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

10-20 10-24 11-14 1-72 1-76 1-78 1-58 1-60 8-7 1-4 6-4 9-40 9-24 9-44 9-42 8-8 9-28 8-12

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PAGE

HYDRAULIC TANK AND ATTACHING HYDRAULIC HOSES .......................................................................

9-6 HYDRAULIC TANK AND ATTACHING PARTS .............................................................................................. 9-26 HYDRAULIC VALVES MOUNTING ................................................................................................................ 9-46 I INSULATION MATS AND AIR DUCT .............................................................................................................

INTAKE CONNECTOR AIR COMPRESSOR - TIER III ENGINE .....................................................................................................

INTAKE MANIFOLD TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

11-4 2-90 2-92 2-94

J JOYSTICK ASSEMBLY ................................................................................................................................... 9-38 L LABELS HYDRAULIC CONTROLS - JOYSTICK ......................................................................................................

HYDRAULIC CONTROLS - LEVERS WITH STANDARD CARRIAGE ......................................................

HYDRAULIC CONTROLS - LEVERS WITH SIDE-SHIFT ..........................................................................

PAGE 1 OF 3 ..............................................................................................................................................

PAGE 2 OF 3 ..............................................................................................................................................

PAGE 3 OF 3 ..............................................................................................................................................

LIFT ACCUMULATOR AND ATTACHING PARTS .........................................................................................

LIFT CYLINDER MAST - 4267 MM, 8534 MM, 9144 MM LIFT HEIGHTS .............................................................................

MAST - 7010 MM AND 9754 MM LIFT HEIGHTS ......................................................................................

MAST - 12650 MM LIFT HEIGHT ...............................................................................................................

LIFT HYDRAULICS WITH 15 FORWARD/15 BACK TILT ..........................................................................................................

LIFT/TILT MANIFOLD AND ATTACHING HYDRAULIC HOSES ...................................................................

LIFT/TILT MANIFOLD ASSEMBLY .................................................................................................................

LIFTING BRACKET TIER III ENGINE .........................................................................................................................................

LIFTING BRACKETS TIER IV INTERIM ENGINE .........................................................................................................................

LIGHT SWITCHES ..........................................................................................................................................

LOUVER - HEAVY DUTY AIRCO ...................................................................................................................

M MAIN HYDRAULIC CONTROL VALVE AND ATTACHING HYDRAULIC HOSES .........................................

MAIN HYDRAULIC CONTROL VALVE AND ATTACHING PARTS ...............................................................

MAIN HYDRAULIC CONTROL VALVE ASSEMBLY AUXILIARY ..................................................................................................................................................

CAP AND SUPPORT KIT ...........................................................................................................................

LIFT .............................................................................................................................................................

LIFT AND TILT ............................................................................................................................................

MAIN MANIFOLD AND ATTACHING BRAKE HOSES ...................................................................................

MAIN MANIFOLD AND ATTACHING HYDRAULIC HOSES ..........................................................................

vi

See Service Manual for service procedures.

1-114 1-115 1-116 1-118 1-120 1-122 11-15 10-40 10-42 10-44 9-36 9-2 9-22 2-95 2-96 4-97 12-2 9-10 9-48 9-14 9-20 9-16 9-18 8-6 9-4

©2015 HYSTER COMPANY

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UNIT CODE B917 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

MAIN MANIFOLD ASSEMBLY PAGE 1 OF 2 ..............................................................................................................................................

PAGE 2 OF 2 ..............................................................................................................................................

MAP LIGHT .....................................................................................................................................................

MAST 4267 MM, 7010 MM, 8534 MM LIFT HEIGHTS ..........................................................................................

9144 MM, 9754 MM, 12650 MM LIFT HEIGHTS ........................................................................................

MAST INSTALLATION ....................................................................................................................................

MIRROR AND RAILS LH ................................................................................................................................................................

RH ...............................................................................................................................................................

MUFFLER DPF .............................................................................................................................................................

9-52 9-54 11-16 10-4 10-8 10-2 1-12 1-14 2-36

N NOISE PANEL TIER III ENGINE ......................................................................................................................................... 2-97 O OIL COOLER TIER IV INTERIM ENGINE .........................................................................................................................

OIL COOLER WATER PLUMBING TIER III ENGINE .........................................................................................................................................

OIL FILLER TIER III ENGINE .........................................................................................................................................

OIL FILTER TIER III ENGINE .........................................................................................................................................

OIL FILTER AND COOLER HEAD TIER III ENGINE .........................................................................................................................................

OIL FILTER ELEMENT TIER IV INTERIM ENGINE .........................................................................................................................

OIL LEVEL GAUGE TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

OIL PAN TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

OIL PUMP AND ATTACHING PARTS TIER III ENGINE .........................................................................................................................................

OVERHEAD GUARD WIRE MESH ................................................................................................................................................

2-99 2-98 2-101 2-102 2-104 2-103 2-106 2-107 2-108 2-110 2-112 11-18

P PARK BRAKE ASSEMBLY ............................................................................................................................. 6-10 PARK BRAKE KIT ........................................................................................................................................... 12-2 PARK BRAKE RETAINER .............................................................................................................................. 6-12 R RADIATOR GRID TIER III AND TIER IV INTERIM ENGINE - H800HDS, H900HDS, H970HDS, H1050HDS ....................... 2-18 ©2015 HYSTER COMPANY

See Service Manual for service procedures.

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RADIATOR GRID AND COVER TIER III AND TIER IV INTERIM ENGINE - H900HD, H970HD, H1050HD .................................................

RADIATOR PLUMBING TIER III ENGINE .........................................................................................................................................

TIER III ENGINE WITH AIRCO (10/2013 →) .............................................................................................

RADIATOR SCREEN TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

RADIO CONSOLE AND ATTACHING PARTS ...............................................................................................

S SEAT ASSEMBLY AIR SUSPENSION ......................................................................................................................................

CLIMATE CONTROL CAB ..........................................................................................................................

DELUXE SUSPENSION - CLOSED CAB ONLY ........................................................................................

MECHANICAL AND AIR SUSPENSION .....................................................................................................

MECHANICAL SUSPENSION ....................................................................................................................

SUSPENSION - WITH FABRIC COVER (→ 3/2010) ................................................................................

SUSPENSION - WITH FABRIC COVER (3/2010 →) ................................................................................

SUSPENSION - WITH VINYL COVER .......................................................................................................

SECOND 12V SOCKET OPTION ...................................................................................................................

SERVICE BRAKE ASSEMBLY .......................................................................................................................

SIDE-SHIFT CYLINDER ASSEMBLY .............................................................................................................

SOLENOID VALVE ASSEMBLY .....................................................................................................................

START AID ......................................................................................................................................................

STARTER TIER IV INTERIM ENGINE .........................................................................................................................

STARTER MOTOR TIER III ENGINE .........................................................................................................................................

STEER AXLE AND ATTACHING PARTS → S/N B917E01535M ................................................................................................................................

S/N B917E01536M → ................................................................................................................................

STEER AXLE ASSEMBLY → S/N B917E01535M ................................................................................................................................

PAGE 1 OF 2 (S/N B917E01536M →) .......................................................................................................

PAGE 2 OF 2 (S/N B917E01536M →) .......................................................................................................

STEER CYLINDER .........................................................................................................................................

STEER TIRES AND WHEELS 18.00 X 25 ...................................................................................................................................................

18.00 X 33 ...................................................................................................................................................

18.00 X 33 - FOR TRUCKS WITH KESSLER DRIVE AXLE ONLY ............................................................

STEER VALVE AND ATTACHING HYDRAULIC HOSES ..............................................................................

STEERING COLUMN ......................................................................................................................................

STEERING COLUMN AND ATTACHING PARTS ..........................................................................................

STEERING COLUMN ASSEMBLY .................................................................................................................

STEERING CONTROL UNIT ..........................................................................................................................

STEERING CONTROL VALVE .......................................................................................................................

STEERING HOSES .........................................................................................................................................

STEPS .............................................................................................................................................................

viii

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2-16 2-113 2-114 2-11 2-13 1-124

1-34 1-46 1-42 1-31 1-38 1-20 1-24 1-28 11-11 6-8 10-46 9-50 11-20 4-89 4-88 7-2 7-4 7-6 7-28 7-30 7-8 7-12 7-14 7-16 9-12 7-20 7-26 7-18 7-22 7-24 7-10 1-8

©2015 HYSTER COMPANY

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UNIT CODE B917 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

STORAGE BOX ..............................................................................................................................................

STORAGE BOX AND REAR FENDER ...........................................................................................................

STROBE LIGHT ..............................................................................................................................................

SUSPENSION KIT ASSEMBLY ......................................................................................................................

11-21 1-10 11-22 1-44

T TAIL LIGHTS AND BACK-UP ALARM ............................................................................................................

TELEMETRY KITS ..........................................................................................................................................

THERMOSTAT TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

THERMOSTAT HOUSING TIER III ENGINE .........................................................................................................................................

THREE-POINT SEAT BELT ............................................................................................................................

THROTTLE AND INCHING SENSORS ..........................................................................................................

TILT CYLINDER AND ATTACHING PARTS ...................................................................................................

TILT CYLINDER ASSEMBLY ..........................................................................................................................

TILT HYDRAULICS .........................................................................................................................................

TRAINING SEAT .............................................................................................................................................

TRANSMISSION CASE AND REAR COVER .........................................................................................................................

CONTROL VALVE ......................................................................................................................................

FIRST SPEED CLUTCH SHAFT ................................................................................................................

FIRST SPEED GEARS ...............................................................................................................................

FIRST SPEED SHAFT AND IDLER GEAR .................................................................................................

FORWARD CLUTCH SHAFT .....................................................................................................................

FORWARD, REVERSE AND SECOND, - AND THIRD OR FOURTH CLUTCH SHAFTS .........................

FOURTH SPEED CLUTCH SHAFT ............................................................................................................

INPUT DRIVE GEARS ................................................................................................................................

OUTPUT SHAFT .........................................................................................................................................

PUMP DRIVE ..............................................................................................................................................

REGULATOR VALVE AND HYDRAULIC PUMP ........................................................................................

REMOTE FILTER AND ADAPTER .............................................................................................................

REVERSE AND SECOND CLUTCH SHAFT ..............................................................................................

THIRD SPEED CLUTCH SHAFT ................................................................................................................

THIRD SPEED GEARS ...............................................................................................................................

TORQUE CONVERTER AND DRIVE PLATE ............................................................................................

TORQUE CONVERTER HOUSING ............................................................................................................

TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE ..............................................................................

TRANSMISSION CONTROLLER AND SHIFT LEVER ...................................................................................

OPTIONAL CONFIGURATION WITH ECO-ELO/HIP AND DPF REGEN SWITCH - TIER IV INTERIM ENGINE .......................................................................................................................................................

TRANSMISSION LINES AND ATTACHING PARTS ......................................................................................

TRANSMISSION MOUNTING .........................................................................................................................

TURBOCHARGER TIER III ENGINE .........................................................................................................................................

TIER III ENGINE WITH AIRCO (10/2013 →) .............................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

4-74 12-2 2-118 2-119 2-116 11-25 3-28 9-32 9-30 9-34 11-24 5-10 5-42 5-30 5-21 5-34 5-22 5-20 5-32 5-14 5-36 5-16 5-38 5-40 5-28 5-24 5-26 5-18 5-6 5-12 4-8 4-10 5-2 5-4 2-120 2-122 2-124

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TURBOCHARGER PLUMBING TIER III ENGINE ......................................................................................................................................... 2-126 TIER III ENGINE WITH AIRCO (10/2013 →) ............................................................................................. 2-128 TURBOCHARGER WATER PLUMBING TIER IV INTERIM ENGINE ......................................................................................................................... 2-130 V VALVE COVER TIER III ENGINE ......................................................................................................................................... 2-132 TIER IV INTERIM ENGINE ......................................................................................................................... 2-134 VIBRATION DAMPER TIER III ENGINE ......................................................................................................................................... 2-136 W WATER COOLED TURBOCHARGER ............................................................................................................

WATER PUMP TIER III ENGINE .........................................................................................................................................

WATER PUMP AND CONNECTIONS TIER IV INTERIM ENGINE .........................................................................................................................

WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS ..........................................................

WASHER BOTTLE KIT ...............................................................................................................................

WIRE HARNESS ARMREST ...................................................................................................................................................

BACK-UP ALARM .......................................................................................................................................

CAB .............................................................................................................................................................

CAB LIGHTS ...............................................................................................................................................

CAB UNDERFLOOR ...................................................................................................................................

CARRIAGE - STANDARD ...........................................................................................................................

CARRIAGE - SIDE-SHIFT ..........................................................................................................................

CHASSIS - PAGE 1 OF 2 (→ S/N B917E01548M) ....................................................................................

CHASSIS - PAGE 2 OF 2 (→ S/N B917E01548M) ....................................................................................

CHASSIS (S/N B917E01548M →) .............................................................................................................

COOLANT LEVEL SWITCH - TIER IV INTERIM ENGINE .........................................................................

COOLANT LEVEL SWITCH - TIER III ENGINE .........................................................................................

ENGINE ECM ADAPTER - TIER III ENGINE .............................................................................................

ENGINE ECM ADAPTER - TIER IV INTERIM ENGINE .............................................................................

ETR CONTROL MODULE - TIER IV INTERIM ENGINE ............................................................................

FRONT LIGHTS ..........................................................................................................................................

MANIFOLD ..................................................................................................................................................

MAST ..........................................................................................................................................................

POWERED CAB TILT .................................................................................................................................

POWERTRAIN - FULL FLOW .....................................................................................................................

REAR ..........................................................................................................................................................

SIDE CONSOLE (CAB) - PAGE 1 OF 4 .....................................................................................................

SIDE CONSOLE (CAB) - PAGE 2 OF 4 .....................................................................................................

SIDE CONSOLE (CAB) - PAGE 3 OF 4 .....................................................................................................

SIDE CONSOLE (CAB) - PAGE 4 OF 4 .....................................................................................................

STEER COLUMN ........................................................................................................................................

x

See Service Manual for service procedures.

12-2 2-138 2-140 1-68 1-66 4-40 4-43 4-44 4-47 4-48 4-50 4-51 4-12 4-16 4-20 4-52 4-53 4-54 4-56 4-94 4-58 4-60 4-62 4-63 4-64 4-67 4-26 4-30 4-32 4-34 4-68

©2015 HYSTER COMPANY

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UNIT CODE B917 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

SWITCHES .................................................................................................................................................

TWIN FRONT FENDER WORK LIGHTS ....................................................................................................

WIF SENSOR ..............................................................................................................................................

WINDOW WASH PUMPS ...........................................................................................................................

WIRING ACCESSORIES ELECTRONIC CONTROL MODULE - TIER III ENGINE ............................................................................

WORK LIGHTS HALOGEN AND HID ...................................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

4-70 4-96 4-98 4-71 4-92 4-72

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ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

xii

See Service Manual for service procedures.

©2015 HYSTER COMPANY

04/2015

UNIT CODE B917 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

©2015 HYSTER COMPANY

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

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HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

xiv

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

©2015 HYSTER COMPANY

UNIT CODE B917 NORTH AMERICA

04/2015

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2015 HYSTER COMPANY

See Service Manual for service procedures.

xv