SAFETY
PRECAUTIONARYSTATEMENTS
Acarefuloperatoristhebestoperator.Mostaccidentscanbeavoidedbyobservingcertainprecautions.Tohelp preventaccidents,readthefollowingprecautionsbeforeoperatingthisequipment.Equipmentshouldbeoperatedonlybythosewhoareresponsibleandinstructedtodoso.
Carefullyreviewtheproceduresgiveninthismanualwithalloperators.Itisimportantthatalloperatorsbefamiliar withandfollowsafetyprecautions.
1.Whentransportingthemachineonpublic roads,makesurethemachinehaslightsin compliancewithASAES279.13standardand themachineisincompliancewithalllocal roadregulations.
2.Beforeoperatingtheunit,besurethatitis assembledcorrectlyandingoodoperating condition.
3.Ifmachinemaintenancework,repairsor adjustmentsmustbedoneinthefield,they shouldbedoneataspotwherethegroundis firmandlevel.Turnoffthetractorandapply theparkingbrake.Usethepropertoolsand wearsuitableprotection(safetygoggles, workgloves,etc.).
4.Ifanymaintenancework,repairsoradjustmentsaredonewhichrequiredisassembly, alwaysmakesurethateverythingisreassembledorretightenedasithadbeenprior tomakingrepairsoradjustments.
5.Followthescheduleprovidedformaintenance.Byfollowingthesesuggestions,itwill bepossibletokeepthemachineoperating safelyandefficiently,tothebenefitoftheuser.
6.Generalcheckingofbolts,securitypinsand splitpinsmustbecarriedoutinitiallyafterthe first8hoursofuse.Subsequently,check every50hoursandwheneverthemachineis laidupforextendedperiods.
7.Beforeapplyingpressuretothesystem,be sureallconnectionsaretightandthathoses andconnectionsarenotdamaged.
8.Fluidunderpressurecanhavesufficient forcetopenetratetheskin,causingserious personalinjury.Alwaysprotecttheskinand eyesfromescapingfluidunderpressure.If injuredbyescapingfluid,obtainmedical assistanceatonce.Seriousinfectionor reactioncandevelopifmedicaltreatmentis notadministeredimmediately.
9.Donotweldonwheels.Weldingonwheels maycausehighstressandawheelfailure.
10.Donotweldonwheelswithamountedtire. Weldingonwheelswithamountedtiremay causethetiretoburst,causingseriousinjury ordeath.
11.Beforeleavingthecab,engagetheparking brake,shutdowntheengine,andwaitforall movingpartstostop.
12.Alwayskeepbystandersawayfrommachine duringoperation.Rotatingelementsmay causeseriousbodilyinjury.
13.Donotattempttoremovematerialfromthe draperheaderwhileitisinoperation.Shutoff thetractorandallowallrotatingpartstostop beforeleavingthetractor.
14.Besurethetractorheaderliftlocksare engagedbeforeworkingonorarounda raisedheader.
15.Engagetheliftlocksorlowertheheaderto thegroundbeforeperforminganymaintenanceorlubrication.
16.Replaceanydamageknivesorknifehardwareimmediatelytopreventanaccident.
17.Alwayswearheavycanvasorleathergloves whenworkingwiththeknife.
18.Alwaysengagethereelliftcylinderlocksand headerliftlocksbeforeworkingunderor aroundaraisedreel.Donotrelyonthe windrowerhydraulicsystemforsupport.A ruptureoraleakinanypartofthesystemwill allowthetabletoloweriftheproperstopsare notinplace.
19.Whenmountingtoawindrower,makesure theendsoftheliftarmsaresecurelyinthe mountingbracketsundertheheader.Failure todosocouldallowtheheadertofallorslide offthearms,causingdamagetotheheaderor personalinjury.
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GENERALSAFETY
YOUareresponsibleforthesafeoperationand maintenanceofyourmodelHBSeriesdraper header.YOUmustensurethatyouandanyoneelse whoisgoingtooperate,maintainorworkaroundthe draperheaderbefamiliarwiththeoperatingand maintenanceproceduresandrelatedsafetyinformationcontainedinthismanual.
RememberYOUarethekeytosafety.Goodsafety practicesnotonlyprotectyou,butalsothepeople aroundyou.Makethesepracticesaworkingpartof yoursafetyprogram.Mostaccidentscanbe prevented.Donotriskinjuryordeathbyignoring goodsafetypractices.
Reviewtheoperatinginstructionsforthisheaderat leastonceayearperOSHAregulations1928.57. Knowthemeaningandlocationofeachdecalbefore operatingthedraperheader.
Watchforthissymbolinthismanualandonthe draperheader:
3.Provideafirstaidkitinthecabforemergencies andknowhowtouseit.
4.Wearappropriateprotectivegear.
• Ahardhat
• Protectiveshoeswithslipresistantsoles
• Protectiveglassesorgoggles
• Leathergloves
• Hearingprotection
• Respiratororfiltermask
5.Donotallowanyonetorideontheheaderwhile itisinmotion.
6.Makecertainthattheparkbrakeisengaged,and thepowerunitisinneutralbeforestartingthe engine.
7.Cleartheareaofbystanders,especiallysmall childrenbeforestartingthepowerunit.
8.Donotallowanyonetooperatetheheaderwho hasnotbeeninstructedinhowtooperatethe machine.
Itwilldrawyourattentiontohazardsthatcouldcause injuryordeath.
1.Keepthehydraulicpump,gearboxandmotors cleanofallchaffandstrawtopreventany possibilityoffire.
2.Carryamultipurposefireextinguisherinthe machineincaseoffireandknowhowtouseit. Checktheextinguisherregularlyandkeepit maintained.
9.Alloperatorsshouldfamiliarizethemselveswith thesafetysectioninthepowerunitoperatorís manual.
10.Somepicturesorillustrationsmaynotshow protectiveshieldsinplace.Makecertainthatall protectiveshieldsareinplacebeforeoperating themachines.
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OPERATINGANDMAINTENANCESAFETY
1.STOPthepowerunit,engagetheparkingbrake, placethepowerunitinneutral,removethekey, andwaitforallmovementtostopbeforeleaving thecab.
2.Eitherlowerboththetableandreelorraisethe headertoitsfullheightanduseplatformlocks beforeleavingthepowerunitorservicingthe header.Ifworkingunderreel,usereelcylinder locks.Asuddenlossofhydraulicpressurecould causetheheaderandreeltofall.
3.NEVERoperatethepowerunitandtheheader whiletired,sick,orimpaired.
4.DANGER,DONOTstandbetweenthepower unitandtheheaderwhileraisingorloweringthe header.
5.Donotoperatetheheaderincrowdedor confinedareas.
6.Ensurethatallthepressureisreleasedfromthe hydrauliclinesbeforerepairing.Replaceor repairdamagedhosesimmediately.
7.Careshouldbetakenwhenmaintainingthe knife.Thesicklesectionsareverysharpandcan easilycauseinjury.Useheavyleatherorcanvas gloveswhenworkingwiththeknife.
HYDRAULICSAFETY
Releaseallthepressurefromthehydrauliclines beforemakinganyrepairs.Replaceorrepair damagedhosesimmediately.
WARNING
Hydraulicoilleakingunderpressurecan penetratetheskinandcauseinfectionorother injury.
ToPreventPersonalInjury:
Relieveallhydraulicpressure,before disconnectingfluidlines.
Beforeapplyingpressure,makesureall connectionsaretightandcomponentsarein goodcondition.
Neveruseyourhandtocheckforsuspected leaksunderpressure.Useapieceof cardboardorwoodforthispurpose.
Ifinjuredbyleakingfluid,seekmedical attentionimmediately.
Failuretocomplycouldresultindeathorserious injury.
WELDINGSAFETY
DONOTweldonwheels.Weldingonwheelsmay causehighstressandwheelfailure.
DONOTweldonwheelswithamountedtire. Weldingonwheelswithamountedtiremaycause thetiretoburst,causingseriousinjuryordeath.
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M587A
BEFORETRANSPORTING
1.Doacompletewalk--aroundvisualchecktobe suretherearenoloosepartsorcomponents.
2.Checkwheelboltstomakesuretheyaretight.
3.Checktransporttirepressure.Recommended pressureis3.4bar(50psi)for225/75R15 radials.
4.Checkspindleandhitchlockpinstomakesure theyareinplaceandsecurelyfastened.
5.Doavisualcheckofallhosestomakesurethey aresecurelytiedsotheywillnotpinchordrag duringtransporting.
6.Besurehitchtongueandsafetychainare fastenedsecurelytotheheaderandtothe transportingvehicle.
7.Handcheckallreelmounting,reeldrive,and adapterassemblyboltstobesurenobolts/nuts areloose.
TRANSPORTSAFETY
1.TransporttheheaderwiththeSMV(SlowMoving Vehicle)sign,1,displayedontherearofthe headeranduseyourhazardlightsifthelaws permit.Checklocalroadlawsbeforetransporting.
2.Whentransportingtheheaderontheroad,be awareofthewidthoftheheader.
3.Forlongdistancetransporting,puttheheader intofulltransport.
4.Removecropdividersanddividerpipes.
5.Donottransportthemachineatnight,atdawn, oratdusk.
6.Donotexceed32km/h(20mph)during transport.
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TRANSPORTINGCHECKS
1.Ifyouaretowingyourheadertoadistant destination,stopafterthefirst5--10kilometers (3--6miles)andchecktomakesurethewheel boltsaretightandthewheelhubsarenothot. Makeperiodicchecks50--60km(30--35miles) iftowingtheheaderlongdistances.
2.Checkthehitchboltandsafetychainperiodically tomakesuretheyaresecure.
TowingRestrictionsonPublicRoads
Checkwithlocalandstateauthoritiesandfollowall regulationsconcerningtowedequipmentonpublic roads.
Donottowequipment,suchasadraperheader,that doesnothavebrakes:
• atspeedsover32km/h(20mph);or
• thatwhenfullyloadedweighsmorethan1.5ton (3300lb)andmorethan1.5timestheweightof thetowingunit.
WINDROWERMOUNTING
Thesemountinginstructionswillhelpyoumountyour HBdraperheaderontothewindrowerinasafeand easymanner.Followtheinstructionsinthegiven order,orpossibledifficultiesmayarise.
WindrowerTerminology:
Front-Cabendofwindrower
Rear-Engineendofwindrower
LeftandRight-Asseenwhensittinginthe driverísseat,facingtheheader.
HeaderTerminology:
Front-Cutterbarside
Rear-Windrowerattachingside
LeftandRight-Asseenwhensittinginthe driverísseatfacingtheheaderwhenmountedon thewindrowerorstandingatthebackofthe
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headerfacingtowardthecutterbar.
WINDROWERHEADER
TheHBdraperheaderusedwithawindrower consistsofthemaincomponentslistedbelow.The hydraulicpressuretoruntheheadercomesfromthe headerdrivepumpofthewindrower.Ahydraulic motorpowerstheepicycleknifedrivetocutthecrop. Thereellaysthecropontothedrapers.Thedrapers carrythecroptotheopeningoftheheadertocreate awindrow.
Wheninfieldposition,flotationisachievedthrough theuseofthehydraulicflotationonthewindrower andoptionalcastergaugewheelsontheheader.
PrincipalComponents
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1. CutterBar
2. Reel
3. Drapers
4. KnifeDrive
NOTICE: TheHBdraperheadercannotbeusedon HW300,HW320,HW340orpriormodelwindrowers. 2 4 1 5 3 4
5. TransportAxle
PRODUCTIDENTIFICATIONNUMBER(PIN)
ThePINisstampedonametaltag,1,locatedonthe backoftheupperframe,onthelefthandsideofthe header.
ThePINwillgivethefollowinginformation:
1.Thefirsttwonumbersgivethelengthinfeet.
2.Thenexttwolettersrepresenttheswather model.
3.Thenexttwonumbersrepresenttheyearbuilt.
Example:
36WS091234
36=thirty--sixfeetlong
WS=swathermodel
09=builtin2009 1234=sequentialnumbering
BALLASTSYSTEM
TheHBSeriesDraperHeaderisequippedwithsteel plates,1,attachedtooneendoftheheadertoactas aballastfortheotherside.Thisballastinghelps balancethedraperfortheflotationsystemonthe Windrower.
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