INTRODUCTION
Hydraulic systems
[35.000] Hydraulic systems
Electrical systems
Electrical system
Harnesses and connectors
W arning and instruments
Attachments/Headers
[58.130] Attachment/Header frame
[58.100] Attachment/Header support and drives
[58.1 10] Attachment/Header cutting mechanism
[58.120] Attachment/Header feed auger
[89.AAA] T ools generic
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without notice. case refer your NEW HOLLAND Sales and Service
Safety rules
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
DANGER indicates a hazardous situation not will result death serious injury
W ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation not could result minor moderate injury
F AILURE T O FOLLOW
Machine safety
NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property
Safety rules - Ecology and the environment
Soil, air , and water quality important for all industries and life general. When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical
NOTE: The following are recommendations that may assistance:
• Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this
• Where legislation obtain information from suppliers anti - cleaning with regard the fect these substances man and nature and how safely and dispose these substances.
Helpful hints
• A void the use cans other inappropriate pressurized fuel delivery systems fill tanks. Such delivery systems may cause considerable
• general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most these products contain substances that may harmful your
• Modern oils contain not burn contaminated fuels and waste oils ordinary heating
• A void spillage when you drain fluids such used engine coolant engine hydraulic brake not mix drained brake fluids fuels with Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available resources.
• not allow coolant mixtures get into the Collect and dispose coolant mixtures properly
• The air - conditioning system contains gases that should not released into the atmosphere. Consult airtioning specialist use a special extractor recharge the system properly
• Repair any leaks defects the engine cooling system hydraulic system immediately
• not increase the pressure a pressurized circuit this may lead a component
• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after NEW HOLLAND strongly recommends that equipment owners return all used batteries a [Brand] dealer , who will dispose the used batteries recycle the used batteries properly . some this a legal
Safety rules
LEGAL OBLIGA TIONS
This machine may equipped with special guarding other devices compliance with local Some these require active use the operator Therefor , check local legislations the usage this
ACCIDENT PREVENTION
Most accidents injuries that occur workshops are the result non compliance simple and fundamental safety For this MOST CASES THESE ACCIDENTS CAN A VOIDED applying the fundamental safety acting with the necessary caution and
Accidents may occur with all types regardless how well the machine question was designed and
CAUTION
Unexpected machine movement!
Disengage all
Engage parking brake.
Lower all attachments the ground, raise and engage all safety
Shut off engine.
Remove key from key switch.
Switch off battery key , installed. W ait for all machine movement stop.
Failure comply could result minor moderate injury .
SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND
DRAULICS (EUROPEAN ANDARD EN982)
COMPONENTS - -
• Flexible hose assemblies must not constructed from hoses which have been previously used part a hose assembly
• not weld hydraulic pipes: when flexible hoses piping are replace them immediately
• forbidden modify a hydraulic accumulator welding any other way
• Before removing hydraulic accumulators for the liquid pressure the accumulators must reduced zero.
• Pressure check hydraulic accumulators must carried out a method recommended the accumulator manufacturer .
• T ake care not exceed the maximum allowed pressure the accumulator After any check check for leakages gas the hoses
SAFETY RULES
General guidelines
• Carefully follow specified repair and maintenance
• When use P (Personal Protective Equipment)
• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety clothing, e.g.: non - slip footwear , gloves, safety goggles, helmets, etc.
• not carry out repair operations with someone sitting the unless the person a trained technician who assisting with the operation
• not operate the machine use any the implements from dif ferent other than the
• not carry out operations the machine with the engine unless specifically
• Bring all hydraulic cylinders the home positions before engine shut
• Stop the engine and check that the hydraulic circuits are pressure - free before removing
• All repair and maintenance operations must carried out using extreme care and
• Service steps and platforms used the workshop elsewhere should built according the applicable dards and
• Disconnect the Power T ake - f (PT and label the controls indicate that the machine being
• Brakes are inoperative when manually released for repair maintenance Use blocks similar devices secure the machine these
• Only use specified towing points for towing the machine. Connect parts carefully . Make sure that all pins and / locks are secured position before applying Never remain near the towing cables chains that are operating under
• When loading unloading the machine from the trailer (or other means select a flat area capable sustaining the trailer truck Firmly secure the machine the truck trailer and lock the wheels the position used the carrier .
• Electric battery - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock hazards.
• Always use suitable hoisting lifting devices when raising moving heavy
• Keep bystanders away
• Never use diesel oil other inflammable liquids cleaning Use non - non toxic commercially available
• W ear safety goggles with side guards when cleaning parts with compressed air
• Never use open flames for lighting when working the machine checking for
• When carrying out checks with the engine request the assistance operator the The operator must maintain visual contact with the service technician all
• operating outside the workshop, position the machine a flat surface and lock position. working a slope, lock the machine Move a flat area soon safely
• Maintenance and repair operations must carried out a clean and dry Clean any water oil spillage immediately
• not create piles oil grease - soaked rags they represent a serious fire Always store rags a closed metal container
• Before engaging the make sure that there are persons within the machine implement range
• Empty your pockets all objects that may fall accidentally unobserved into the machine inner compartments.
• When metal parts are sticking use protective goggles goggles with side special footwear and gloves.
• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted NEVER LOOK DIRECTL Y A T THE WELDING ARC WITHOUT SUIT ABLE EYE
Machine start -
• Never run the engine confined spaces that are not equipped with adequate ventilation for exhaust gas
• Never place the body , hands fingers near rotating and moving
Hydraulic systems and fuel injection systems
• A liquid leaking from a tiny hole may almost invisible the same powerful enough penetrate the NEVER USE HANDS T O CHECK FOR LEAKS but use a piece cardboard paper for this any liquid penetrates skin call for medical aid immediately Failure treat this condition with correct medical procedure may result serious infection
• order check the pressure the system use suitable instruments.
Wheels and tires
• Make sure that the tires are correctly inflated the pressure specified the manufacturer . Periodically check the rims and tires for
• Stand away from (at the side of) the tire when checking inflation pressure.
• not use parts recovered wheels incorrect welding brazing heating may weaken and eventually cause damage the
• Never cut weld a rim mounted with inflated
• Deflate the tire before removing any objects that may jammed the tire
• Never inflate tires using inflammable gases, this may result explosions and injury
Removal and installation
• Lift and handle all heavy parts using suitable hoisting Make sure that parts are sustained appropriate hooks and Use the hoisting eyebolts for lifting Extra care should taken persons are present near the load lifted.
• Handle all parts carefully not put your hands fingers between W ear suitable safety clothing - safety gloves and
• A void twisting chains metal Always wear safety gloves when handling cables
• Damaged bent chains cables are not use them for lifting Always use suitable tective gloves when handling chains
• Chains should always safely Make sure that the hitch - point capable sustaining the load question. Keep the area near the hitchpoint, chains cables free all bystanders.
• Metal cables tend fray with repeated Always use suitable protective devices when handling cables.
