Contents
INTRODUCTION
Attachments/Headers
Corn header shields and guards
Corn header feed chain and rollers
Corn header bevel gearbox and control
Corn header feeder structure
Corn header structure Header drive
T orque - Minimum tightening torques for normal assembly (*)
Basic instructions - Shop and assembly (*)
Basic instructions - Important notice regarding equipment servicing (*)
Chain wear tables - Roller chain (*)
T roubleshooting chart (*)
Dimensions and weights (*)
General specification (*)
Capacities (*)
Consumables (*)
Product identification (*) (*)
Foreword - Important notice regarding equipment servicing
MaizeMaster 9105 -
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution including - without limitationlocal reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer .
The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without case refer your NEW HOLLAND Sales and Service
Safety rules
MaizeMaster 9105 -
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury .
Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
W
DANGER indicates a hazardous situation not will result death serious injury
ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation that, not avoided, could result minor moderate injury .
F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .
Machine safety
NOTICE: Notice indicates a situation not could result machine property
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property
Personal safety
MaizeMaster 9105 -
General safety rules
Use caution when you operate the machine Raised full tanks and other loads will change the center gravity the The machine can tip roll over when near ditches and embankments uneven surfaces.
Never operate the machine under the influence alcohol while you are otherwise
Hydraulic oil diesel fuel leaking under pressure can penetrate the skin, causing serious injury infection.
• NOT use your hand check for Use a piece cardboard paper
• Stop the engine, remove the key , and relieve the pressure before you connect disconnect fluid lines.
• Make sure that all components are good T ighten all connections before you start the engine surize the
• hydraulic fluid diesel fuel penetrates the seek medical attention immediately
• Continuous long term contact with hydraulic fluid may cause skin cancer A void long term contact and wash the skin promptly with soap and water
Keep clear moving Loose jewelry , long hair , and other loose hanging items can become entangled moving
W ear protective equipment when
NOT attempt remove material from any part the machine while being operated while components are
Make sure that all guards and shields are good condition and properly installed before you operate the Never operate the machine with shields Always close access doors panels before you operate the chine.
Dirty slippery and platforms can cause Make sure these surfaces remain clean and clear debris.
A person pet within the operating area a machine can struck crushed the machine its NOT allow anyone enter the work
Raised equipment and / loads can fall unexpectedly and crush persons Never allow anyone enter the area underneath raised equipment during
Before you leave the machine:
Park the machine a level
Put all controls neutral park lock
Engage the parking Use wheel chocks
Lower all hydraulic equipment header , T urn f the engine and remove the key
due exceptional you would decide keep the engine running after you leave the operator ’ s then you must follow these precautions:
Bring the engine low idle
Disengage all drive
W ARNING
Some components may continue run down after you disengage drive systems. Make sure all drive systems are fully Failure comply could result death serious injury .
Shift the transmission into
Apply the parking
General
maintenance safety
Keep the area used for servicing the machine clean and dry . Clean spilled fluids.
Service the machine a level
Install guards and shields after you service the
Close all access doors and install all panels after servicing the not attempt clear make adjustments the machine while motion while the engine
Always make sure that working area clear other persons and pets before you start operating the
Unsupported hydraulic cylinders can lose pressure and drop the causing a crushing not leave equipment a raised position while parked during unless the equipment securely
Jack lift the machine only jack lift points indicated this manual.
Stop the remove the key , and relieve pressure before you connect disconnect fluid
Stop the engine and remove the key before you connect disconnect electrical
Replace damaged worn electrical
The exhaust and hydraulic lines may become hot during T ake care when you service such Allow surfaces cool before you handle disconnect hot W ear protective equipment when appropriate.
When follow the instructions the Always disconnect the battery before you weld the Always wash your hands after you handle battery components.
Driving public roads and general transportation safety
Comply with local laws and regulations.
Use appropriate lighting meet local
Make sure that the SMV emblem visible.
Use safety chains for trailed equipment when safety chains are provided with machine
Lift implements and attachments high enough above ground prevent accidental contact with
When you transport equipment a machine a transport trailer , make sure that properly sure the SMV the equipment machine covered while being transported a trailer
aware overhead structures power lines and make sure that the machine and / attachments can pass safely under .
T ravel speed should such that you maintain complete control and machine stability all
Slow down and signal before
Pull over allow faster traf fic
Follow correct towing procedure for equipment with without
Fire and explosion prevention
Fuel oil that leaked spilled hot surfaces electrical components can cause a
Crop bird flammable material can ignite hot
Always have a fire extinguisher near the machine.
Make sure that the fire extinguisher(s) maintained and serviced according the manufacturer ’ s
least once each day and the end the day , remove all trash and debris from the machine especially around hot components such the battery , More frequent cleaning your machine may necessary depending the operating environment and
least once each day , remove debris accumulation around moving components such cleaning More frequent cleaning your machine may necessary depending the operating environment and
Inspect the electrical system for loose connections and frayed Repair replace loose damaged not store oily rags other flammable material the not weld flame cut any items that contain flammable Clean items thoroughly with non - flammable solvents before welding flamenot expose the machine burning
Promptly investigate any unusual smells odors that may occur during operation the
Reflectors and warning lights
Y must use flashing amber warning lights when you operate equipment public
Personal Protective Equipment (PPE)
W ear Personal Protective Equipment (PPE) such hard eye heavy hearing tective
Not Operate tag
Before you start servicing the attach a Not warning tag the machine area that will visible.
Hazardous chemicals
you are exposed come contact with hazardous chemicals you can seriously The required for the function your machine can They may attractive and harmful domestic animals well humans.
Material Safety Data Sheets (MSDS) provide information about the chemical substances within a safe dling and storage procedures, first aid measures, and procedures take the event a spill accidental release. MSDS are available from your dealer
Before you service your machine check the MSDS for each lubricant, fluid, etc. used this machine. This information indicates the associated risks and will help you service the machine safely Follow the information the and manufacturer well the information this when you service the
Dispose all and containers environmentally safe manner according local laws and Check with local environmental and recycling centers your dealer for correct disposal
Store fluids and filters accordance with local laws and Use only appropriate containers for the storage chemicals petrochemical
Keep out reach children other unauthorized
Applied chemicals require additional precautions. Obtain complete information from the manufacturer distributor the chemicals before you use
Utility safety
Make sure that the machine has suf ficient clearance pass all Pay special attention overhead power lines and hanging High voltage lines may require significant clearance for safety Contact local authorities utilities obtain safe clearance distances from high voltage power lines.
Retract raised extended necessary Remove lower radio antennas other Should a contact between the machine and electric power source occur , the following precautions must taken:
• Stop the machine movement immediately
• Apply the parking brake, stop the engine, and remove the key .
• Check you can safely leave the cab your actual position without contact with electrical stay your position and call for you can leave your position without touching jump clear the machine make sure that you not make contact with the ground and the machine the same
• not permit anyone touch the machine until power has been shut f the power
Electrical storm safety
not operate machine during electrical you are the ground during electrical stay away from machinery and Seek shelter a protected electrical storm should strike during remain the not leave the cab operator ’ s not make contact with the ground objects outside the
W orking heights
When the normal use and maintenance the machine requires you work heights:
• Correctly use installed steps, ladders, and railings.
• Never use railings while the machine
• not stand surfaces that are not designated steps not use the machine a ladder , platform for working
Safety rules - Ecology and the environment
MaizeMaster 9105 -
air , and water quality important for all industries and life
When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this legislation. Where legislation exists, obtain information from suppliers oils, filters, batteries, fuels, antifreeze, cleaning with regard the fect these substances man and nature and how safely and dispose these
Helpful hints
• A void the use cans other inappropriate pressurized fuel delivery systems fill Such delivery systems may cause considerable
• avoid skin contact with all
Most these products contain substances that may harmful your health.
• Modern oils contain not burn contaminated fuels and waste oils ordinary heating
• A void spillage when you drain fluids such used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, not mix drained brake fluids fuels with Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available
• not allow coolant mixtures get into the Collect and dispose coolant mixtures properly
• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly
• Repair any leaks defects the engine cooling system hydraulic system immediately
• not increase the pressure a pressurized circuit this may lead a component failure.
• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and NEW HOLLAND strongly recommends that you return all used batteries a NEW HOLLAND dealer , who will dispose the used batteries recycle the used batteries properly . some this a legal
Mandatory battery recycling
NOTE: The following requirements are mandatory
Batteries are made lead plates and a sulfuric acid
Because batteries contain heavy metals such CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household
Points sale are obliged to:
• Accept the return your used batteries
• Store the returned batteries a suitable location
• Send the returned batteries the battery manufacturer for recycling
Safety signs
MaizeMaster 9105 -
The following safety signs are your machine a guide for your safety and for the safety those working with W alk around the machine and note the content and the location all safety signs before you operate your
Keep all safety signs clean and Clean safety signs with a soft water , and gentle
NOTICE: not use other harsh and other harsh chemicals may damage remove safety
Replace all safety signs that are painted over , a safety sign a part you your dealer make sure that you your dealer install the safety sign the new See your dealer for replacement safety signs.
Safety signs that display the operator ’ s symbol direct you the operator ’ s manual for further information regarding procedures for particular areas the When a safety sign displays this consult the appropriate page the operator ’ s
Safety signs that display the service symbol direct you the service you doubt your ability perform service contact your dealer
NHIL16MH00229F A 2 Front
DANGER
Crush
Engage the safety latch before you work under the header
Failure comply will result death serious injury .
Quantity: 4 144380A1
3
1AA 4
NHIL16MH00212AA 5
NHIL16MH00218AA 6
144380A1
(1) Left - hand side the front
NHIL16MH0021
(1) Right - hand side the front
(1) Left - hand side the rear
(1) Right - hand side the rear panel.
7
W ARNING
Row unit entanglement
The operator should stay clear the header when operation.
Stop the header , shut off the engine, and remove the keys before you attempt unclog the header row
Failure comply could result death serious injury . Quantity: 2 84400502
8
NHIL16MH00219AA
84400502
(2) Left - hand side the front
NHIL16MH0021
(2) Right - hand side the front
NHIL16MH00212AA
W ARNING
Overhead lifting
Lift and handle heavy components using lifting equipment with appropriate lifting capacity
Use suitable slings and hooks support the header . Make sure that bystanders pets are the vicinity the lifted
Failure comply could result death serious injury
Quantity: 2
84593097
84593097 1 1
NHIL16MH00219AA
(3) Left - hand rear the top
NHIL16MH00218AA
(3) Right - hand rear the top
DANGER
Rotating drive Stand clear not operate without: All drive and header shields Drive lines securely attached both Drive line shields that turn freely drive line. Failure comply will result death serious injury
Quantity: 2
86999254
86999254
(4) Left - hand side the rear
NHIL16MH00218AA
(4) Right - hand side the rear
NHIL16MH00219AA
W ARNING
Auger entanglement
The operator should stay clear the auger when the header
Stop the header , shut off the combine engine, and remove the key before you attempt unclog any crop wrap the auger Failure comply could result death serious injury
Quantity: 1 144384A1
DANGER
Rotating drive line not operate without:
All drive line, tractor and equipment shields place. Drive lines securely attached both Drive line shields that turn freely drive line. Failure comply will result death serious injury
Quantity: 1 per drive line 849471
144384A1
(5) Right - hand side the front
NHIL16MH00212AA
(6) the plastic Power T ake - f (PT shaft safety
93103409B
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