New Holland P1030 / P1040 / P1050 / P1060 Air Cart Service Repair Manual

Page 1


INTRODUCTION

Rear axle system

[27.550] Non-powered rear axle

Hydraulic systems

[35.000] Hydraulic systems

Reservoir , cooler , and filters

Seeding hydraulic circuit

Metering system hydraulic circuit

Hydraulic seeding fan system

Wheels

[44.520] Rear wheels

[44.901] Caster wheels

Electrical systems

Electrical system

Harnesses and connectors

Alternator

External lighting

Seeding control system

Cab seeding controls

Auger

Electronic modules

Split meter control system

Metering system

[61.800] Split meter control system

[61.901] Metering mechanical drive

Contents

Seeding

Product handling and delivery drive system

[77.101] Seeding fan system

[77.904] Air distribution system .

Hand signals (*)

Safety rules - Ecology and the environment

T orque (*)

T orque – Hydraulic T ubes and Fittings

Basic instructions – Measuring voltages (*)

Basic instructions - Electrical testing - Connector inspection

Basic instructions - Electrical testing - Measuring voltage

Basic instructions - Electrical testing - Measuring resistance

Basic instructions - Electrical testing - Measuring continuity (resistance)

Basic instructions - Electrical testing - Short circuit ground

Basic instructions - Electrical testing - Short circuit high – Unwanted power

Basic instructions - Electrical testing - Short circuit pin pin

Basic instructions - Electrical testing - T esting voltage

Basic instructions - Electrical testing - Continuity test – Open circuit

Basic instructions - Important notice regarding equipment servicing

Basic instructions - Shop and assembly

Abbreviation (*)

Power specification (*)

General specification (*)

Definition Flow monitoring terminology

Hydraulic contamination

Product identification (*)

Product identification

(*) See content for specific models

Foreword

T echnical information

This information this manual has been structured using a unique coding environment. This the way which technical information and retrieved the T echnical Information The coding has aligned locations with the warranty

All hydraulic information now Section All Electrical / Electronic information now Section Mechanical information now the section for that part

P Series Air Carts

Safety rules and signal word definitions

P Series Air Carts

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual and machine you will find the signal words Danger , W and Caution followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER

DANGER indicates a hazardous situation not will result death serious injury The color associated with Danger RED.

W ARNING

W ARNING indicates a hazardous situation which, not avoided, could result death serious injury . The color associated with W arning 170A

CAUTION

used with the safety alert indicates a hazardous situation not could result minor moderate injury . The color associated with Caution YELLOW .

Machine safety

NOTICE: Notice indicates a situation not could result machine property The color associated with Notice

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety

Information

NOTE: Note indicates additional information which clarifies other information this

Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property

Safety rules

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury

W ARNING indicates a hazardous situation not could result death serious injury

CAUTION indicates a hazardous situation not could result minor moderate injury

F AILURE T O FOLLOW

Machine safety

NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property

Safety rules

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual and machine you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury The color associated with DANGER

W ARNING indicates a hazardous situation not could result death serious injury The color associated with W ARNING

used with the safety alert indicates a hazardous situation not could result minor moderate injury The color associated with CAUTION YELLOW

F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .

Machine safety

NOTICE: Notice indicates a situation which, not avoided, could result machine property damage. The color associated with Notice

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety

Information

NOTE: Note indicates additional information which clarifies steps, procedures, other information this manual.

Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property

Safety rules

P Series Air Carts

W ARNING

Chemical hazard!

W ear protective clothing and a face shield when working with not allow chemicals contact skin eyes. Always follow the chemical instructions.

Failure comply could result death serious injury

W ARNING

Unexpected machine movement!

Disengage power , shut down the tractor , and sure that all moving parts have stopped before vicing, adjusting, cleaning, unclogging the equipment.

Failure comply could result death serious injury .

CAUTION

Escaping fluid!

W0052A

W0924A

Hydraulic fluid diesel fuel leaking under pressure can penetrate the skin and cause infection other injury T o prevent personal injury: Relieve all pressure before disconnecting fluid lines performing work the hydraulic system. Before applying pressure, make sure all connections are tight and all components are good condition. Never use your hand check for suspected leaks under Use a piece cardboard wood for this injured leaking see your doctor immediately .

Failure comply could result minor moderate injury

General safety rules

Use caution when operating the machine Raised full tanks and other loads will change the center gravity the The machine can tip roll over when near ditches and embankments uneven

Never permit anyone ride the

Never operate the machine under the influence alcohol, drugs while otherwise impaired.

Pay attention overhead power lines and hanging High voltage lines may require significant clearance for safety

Hydraulic oil diesel fuel leaking under pressure can penetrate the skin, causing serious injury infection.

NOT use your hand check for Use a piece cardboard paper

Stop remove key and relieve the pressure before connecting disconnecting fluid

Make sure all components are good condition and tighten all connections before starting the engine pressurizing the

hydraulic fluid diesel penetrates the seek medical attention immediately

Continuous long term contact with hydraulic fluid may cause skin cancer A void long term contact and wash the skin promptly with soap and water

Keep clear moving Loose jewelry , long hair and other loose hanging items can become entangled moving

W ear protective equipment when

C0104A

NOT attempt remove material from any part the machine while being operated components are

Make sure all shields and handrails are good condition and properly installed before operating Never operate the machine with shields removed. Always close access doors panels before operating the machine.

Dirty slippery walkways and platforms can cause Make sure these surfaces remain clean and clear

A person pet within the operating area a machine can struck crushed the machine its equipment. NOT allow anyone enter the work

Raised equipment and / loads can fall unexpectedly and crush persons underneath. Never allow anyone enter the area underneath raised equipment during

Review this manual before each season

Never allow anyone unfamiliar , untrained, complacent operate the implement.

Use extreme care when adjusting the

NOT enter tank unless another person

NOT work around rotating Loose may get caught and cause serious injury

Air and air hoses

COMPRESSOR HOSES may move unexpectedly when suddenly

USE PROPER air

Never use compressed air clean f clothes otherwise direct toward

General maintenance safety

Keep area used for servicing the machine clean and dry Clean spilled

Service machine a firm level

Install guards and shields after servicing the

Close all access doors and install all panels after servicing the

not attempt clean, lubricate, clear obstructions make adjustments the machine while motion while the engine

Always make sure working area clear tools, parts, other persons and pets before you start operating the machine.

Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing not leave equipment a raised position while parked during unless securely

Incorrect towing procedures can cause When towing a disabled machine follow the procedure this Use only rigid tow

Stop the remove key and relieve the pressure before disconnecting connecting fluid

Stop the engine and remove key before disconnecting connecting electrical

Replace damage worn tubes, electrical

When welding follow the instructions the Always disconnect battery before welding Always wash your hands after handling battery

Wheels and tires

Make sure tires are correctly not exceed recommended load Follow instruction the manual for proper tire

T ires are heavy Handling tires without the proper equipment could cause death serious injury

Never weld a wheel rim with a tire Always remove tire completely from rim prior

Always have a qualified tire technician service the tires and a tire has lost all take the tire and rim a tire shop your dealer for service. Explosive separation the tire can cause serious injury .

DANGER

Explosion hazard!

W elding a wheel can create explosive air and gas mixture. Removing air from the tire loosening the tire the wheel (breaking the bead) will NOT eliminate the W A remove the tire completely from the wheel before welding. Failure comply will result death serious injury .

The Slow Moving V ehicle (SMV) sign must located the rear the

Comply with local laws and

Use appropriate lighting meet local regulations.

Driving public roads and general transportation safety

Make sure Slow Moving V ehicle (SMV) emblem and / Speed Indicator Symbol (SIS)

Use safety chains for trailed equipment when provided with machine

Lift implements and attachments high enough above ground prevent accidental contact with

When transporting equipment machine a transport trailer , make sure properly sure the SMV SIS the equipment machine covered while being transported a trailer aware overhead structures power lines and make sure the machine and / attachments can pass safely under

T ravel speed should such that complete control and machine stability maintained all

Slow down and signal before

Pull over allow faster traf fic pass.

Follow correct towing procedure for equipment with without

Fire and explosion prevention

Fuel and oil that leaked spilled hot surfaces electrical components can cause a

Crop bird nests flammable material can ignite hot

Always have a fire extinguisher near the

Make sure the fire extinguisher(s) maintained and serviced according the manufacturer ’ s

least once each day and the end the day remove all trash and debris from the machine especially around hot components such engine, transmission, exhaust, battery , etc. More frequent cleaning your machine may necessary depending the operating environment and

least once each day , remove debris accumulation around moving components such gears cleaning More frequent cleaning your machine may necessary depending the operating environment and conditions.

Inspect the electrical system for loose connections frayed Repair replace loose damaged not expose the machine burning brush

Promptly investigate any unusual smells odors that may occur during operation the

General battery safety

Always wear eye protection when working with not create sparks have open flame near battery .

V entilate when charging using enclosed

Disconnect Negative ( ‐ ) first and reconnect Negative ( ‐ )

When welding the disconnect both terminals the battery not weld, grind smoke near a battery .

Follow manufacturer ’ s instructions when storing and handling

CALIFORNIA Proposition W arning Diesel engine exhaust and some its constituents are known the State California cause cancer , birth defects, and other reproductive harm. Battery posts, terminals and related sories contain lead and lead W ash hands after

Battery acid causes Batteries contain sulfuric A void contact with eyes

Antidote ternal): Flush with water Antidote (eyes): flush with water for minutes and seek medical attention immediately Antidote (internal): Drink large quantities water milk. not induce vomiting. Seek medical attention ately

Keep out reach children and other unauthorized

Reflectors and warning lamps

Flashing amber warning lamps must used when operating the public

Personal Protection Equipment (PPE)

W ear personal protective equipment such hard safety glasses heavy hearing protective

not operate tag

Before you start servicing the attach a Not warning tag the machine area that will

Hazardous chemicals

you are exposed come contact with hazardous chemicals you can seriously The required for the function your machine can They may attractive and harmful domestic animals well

Material Safety Data Sheets (MSDS) provide information about the chemical substances within a safe dling and storage first aid measures and procedures taken the event a spill accidental MSDS are available from your dealer

Before you service your machine check the MSDS for each lubricant, fluid, etc. used this machine. This information indicates the associated risks and will help you service the machine safely Follow the information the manufacturer well the information this manual when servicing the

Dispose all filters and containers environmentally safe manner according local laws and Check with local environmental and recycling centers your dealer for correct disposal information.

Store fluids and filters accordance with local laws and Use only appropriate containers for the storage chemicals petrochemical Keep out reach children other unauthorized

Additional precautions are required for applied

Obtain complete information from the manufacturer distributor the chemicals before using

Utility safety

When digging using ground engaging aware buried cables and other Contact your local utilities authorities, appropriate determine the locations services.

Make sure the machine has suf ficient clearance pass all

Pay special attention overhead power lines and hanging High voltage lines may require significant clearance for safety Contact local authorities utilities obtain safe clearance distances from high voltage power

Retract raised extended necessary Remove lower radio antennas other Should a contact between the machine and electric power source occur the following precautions must taken: Stop the machine movement immediately Apply the park stop the engine and remove the key Check you can safely leave the cab your actual position without contact with electrical stay your position and call for you can leave your position without touching jump clear the machine make sure you not make contact with the ground and the machine the same not permit anyone touch the machine until power has been shut f the power

Electrical storm safety

not operate machine during electrical

you are the ground during electrical stay away from machinery and Seek shelter a protected electrical storm should strike during remain the not leave the cab operator ’ s not make contact with the ground objects outside the machine.

Mounting and dismounting

Mount and dismount the machine only designated locations that have handholds, steps ladders. not jump f the

Make sure ladders and platforms remain clean and clear debris and foreign Injury may result from slippery surfaces.

Face the machine when mounting and

Maintain a three ‐ point contact with ladders and Never mount dismount from a moving

W orking heights

When the normal use and maintenance the machine requires working heights: Correctly use installed ladders and Never use steps railings while the machine not stand surfaces which are not designed steps

not use the machine a lift, ladder platform for working heights.

Safety signs

P Series Air Carts

The following safety signs are placed your machine a guide for your safety and for those working with W alk around the machine and note the content and location these safety signs before operating your

Keep safety signs clean and Clean safety signs with a soft water , and a gentle not use other harsh and other harsh chemicals may damage remove safety signs.

Replace all safety signs that are painted over , a safety sign a part that replaced, make sure the safety sign installed the new part. See your dealer for replacement safety signs.

Safety signs that display the Operator ’ s symbol are intended direct the operator the operator ’ s manual for further information regarding procedures for particular areas the When a safety sign displays this refer the appropriate page the operator ’ s

NOTE: New decals are available from your NEW HOLLAND dealer .

T behind air cart - two tank

1 Safety decal locations - T behind air cart - right side

SAIL14SE00065HA

Safety decal locations - T behind air cart - left side

SAIL14SE00066HA 2

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