New Holland P2080 / P2085 Disk Drill Service Repair Manual

Page 1


Contents

INTRODUCTION

Front axle system

[25.400] Non-powered front axle

Rear axle system

rear axle

Hydraulic systems

Seeding hydraulic circuit

[35.912] Hydraulic seeding fan system

[35.946] Frame positioning lifting

Wheels

[55.000] Electrical system

[55.100] Harnesses and connectors

[55.51 Light harnesses

[55.516] Seeding control system

[55.517]

[55.640] Electronic modules

[55.DTC] F AUL T CODES

Seeding

[77.100] Product handling and delivery drive system

[77.101] Seeding fan system

[77.105] Seeding tool

Safety rules

Safety rules

Safety signs – Disk drill (*)

Safety signs – Disk drill with mounted tank (*)

Safety rules - Ecology and the environment

Basic instructions - Important notice regarding equipment servicing

T orque

T orque - Hydraulic tubes and fittings

Basic instructions – Measuring voltages

Basic instructions - Electrical testing - Connector inspection

Basic instructions - Electrical testing - Measuring voltage

Basic instructions - Electrical testing - Measuring resistance

Basic instructions - Electrical testing - Measuring continuity (resistance)

Basic instructions - Electrical testing - Short circuit ground

Basic instructions - Electrical testing - Short circuit high – Unwanted power

Basic instructions - Electrical testing - Short circuit pin pin

Basic instructions - Electrical testing - T esting voltage

Basic instructions - Electrical testing - Continuity test – Open circuit

Basic instructions - Shop and assembly

Abbreviation

Dimension – Disk drill (*)

Dimension – Disk drill with mounted tank (*)

Hydraulic contamination

Product identification – Disk drill with mounted tank (*)

Product identification – Disk drill

Product identification – Machine orientation disk drill (*)

Product identification – Machine orientation disk drill with mounted tank (*)

Foreword

T echnical information

This information this manual has been structured using a unique coding This the way which technical information created, stored, and retrieved the T echnical Information Database. The coding has aligned locations with the warranty

All hydraulic information now Section All Electrical / Electronic information now Section Mechanical information now the section for that part

Safety rules

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual and machine safety you will find the signal words W and TION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury The color associated with DANGER

W ARNING indicates a hazardous situation not could result death serious injury The color associated with W ARNING

CAUTION indicates a hazardous situation not could result minor moderate injury The color associated with CAUTION YELLOW

F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .

Machine safety

NOTICE: Notice indicates a situation not could result machine damage property The color associated with Notice

Throughout this manual you will find the signal word Notice followed special instructions prevent machine age property damage. The word Notice used address practices not related personal safety .

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property

Safety rules

W ARNING

Chemical hazard!

W ear protective clothing and a face shield when working with chemicals. not allow chemicals contact skin eyes. Always follow the chemical instructions.

Failure comply could result death serious injury

W ARNING

Unexpected machine movement!

W0052A

Disengage power , shut down the tractor , and sure that all moving parts have stopped before servicing, adjusting, cleaning, unclogging the equipment.

Failure comply could result death serious injury .

CAUTION

Escaping fluid!

W0924A

Hydraulic fluid diesel fuel leaking under pressure can penetrate the skin and cause infection other injury T o prevent personal injury: Relieve all pressure before disconnecting fluid lines performing work the hydraulic system. Before applying pressure, make sure all connections are tight and all components are good condition. Never use your hand check for suspected leaks under Use a piece cardboard wood for this injured leaking see your doctor immediately .

Failure comply could result minor moderate injury

C0104A

General safety rules

Use caution when operating the machine Raised full tanks and other loads will change the center gravity the The machine can tip roll over when near ditches and embankments uneven

Never permit anyone ride the

Never operate the machine under the influence drugs while otherwise

Pay attention overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety

Hydraulic oil diesel fuel leaking under pressure can penetrate the causing serious injury

NOT use your hand check for leaks. Use a piece cardboard paper .

Stop remove key and relieve the pressure before connecting disconnecting fluid

Make sure all components are good condition and tighten all connections before starting the engine pressurizing the

hydraulic fluid diesel penetrates the seek medical attention immediately

Continuous long term contact with hydraulic fluid may cause skin cancer A void long term contact and wash the skin promptly with soap and water

Keep clear moving Loose jewelry , long hair and other loose hanging items can become entangled moving parts.

W ear protective equipment when

NOT attempt remove material from any part the machine while being operated components are motion.

Make sure all shields and handrails are good condition and properly installed before operating Never operate the machine with shields Always close access doors panels before operating the

Dirty slippery steps, ladders, walkways and platforms can cause falls. Make sure these surfaces remain clean and clear

A person pet within the operating area a machine can struck crushed the machine its NOT allow anyone enter the work

Raised equipment and / loads can fall unexpectedly and crush persons Never allow anyone enter the area underneath raised equipment during

Review this manual before each season

Never allow anyone unfamiliar , complacent operate the

Use extreme care when cleaning, filling, adjusting the implement.

NOT enter tank unless another person

NOT work around rotating Loose may get caught and cause serious injury .

Air and air hoses

COMPRESSOR HOSES may move unexpectedly when suddenly disconnected.

USE PROPER air

Never use compressed air clean f clothes otherwise direct toward

General maintenance safety

Keep area used for servicing the machine clean and dry Clean spilled

Service machine a firm level

Install guards and shields after servicing the

Close all access doors and install all panels after servicing the not attempt clear obstructions make adjustments the machine while motion while the engine

Always make sure working area clear other persons and pets before you start operating the

Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing not leave equipment a raised position while parked during unless securely

Incorrect towing procedures can cause When towing a disabled machine follow the procedure this ual. Use only rigid tow bars.

Stop the remove key and relieve the pressure before disconnecting connecting fluid

Stop the engine and remove key before disconnecting connecting electrical

Replace damage worn electrical

When welding follow the instructions the Always disconnect battery before welding Always wash your hands after handling battery

Wheels and tires

Make sure tires are correctly not exceed recommended load Follow instruction the manual for proper tire

T ires are heavy Handling tires without the proper equipment could cause death serious injury

Never weld a wheel rim with a tire

Always remove tire completely from rim prior

Always have a qualified tire technician service the tires and a tire has lost all take the tire and rim a tire shop your dealer for Explosive separation the tire can cause serious injury

DANGER

Explosion hazard!

W elding a wheel can create explosive air and gas

Removing air from the tire loosening the tire the wheel (breaking the bead) will NOT eliminate the hazard. W A remove the tire completely from the wheel before Failure comply will result death serious injury .

Driving public roads and general transportation safety

The Slow Moving V ehicle (SMV) sign must located the rear the implement.

Comply with local laws and

Use appropriate lighting meet local

Make sure Slow Moving V ehicle (SMV) emblem and / Speed Indicator Symbol (SIS)

Use safety chains for trailed equipment when provided with machine

Lift implements and attachments high enough above ground prevent accidental contact with road.

When transporting equipment machine a transport trailer , make sure properly sure the SMV SIS the equipment machine covered while being transported a trailer aware overhead structures power lines and make sure the machine and / attachments can pass safely under

T ravel speed should such that complete control and machine stability maintained all times.

Slow down and signal before

Pull over allow faster traf fic

Follow correct towing procedure for equipment with without

Fire and explosion prevention

Fuel and oil that leaked spilled hot surfaces electrical components can cause a

Crop bird nests flammable material can ignite hot

Always have a fire extinguisher near the

Make sure the fire extinguisher(s) maintained and serviced according the manufacturer ’ s

least once each day and the end the day remove all trash and debris from the machine especially around hot components such battery , More frequent cleaning your machine may necessary depending the operating environment and conditions.

least once each day , remove debris accumulation around moving components such gears cleaning More frequent cleaning your machine may necessary depending the operating environment and

Inspect the electrical system for loose connections frayed Repair replace loose damaged not expose the machine flames, burning brush explosives.

Promptly investigate any unusual smells odors that may occur during operation the

General battery safety

Always wear eye protection when working with not create sparks have open flame near battery

V entilate when charging using enclosed

Disconnect Negative ( ‐ ) first and reconnect Negative ( ‐ )

When welding the machine, disconnect both terminals the battery . not grind smoke near a battery

Follow manufacturer ’ s instructions when storing and handling

CALIFORNIA Proposition W arning Diesel engine exhaust and some its constituents are known the State California cause cancer , birth and other reproductive Battery terminals and related sories contain lead and lead compounds. W ash hands after handling.

Battery acid causes Batteries contain sulfuric A void contact with eyes Antidote ternal): Flush with water Antidote (eyes): flush with water for minutes and seek medical attention immediately Antidote (internal): Drink large quantities water not induce Seek medical attention ately .

Keep out reach children and other unauthorized

Reflectors and warning lamps

Flashing amber warning lamps must used when operating the public

Personal Protection Equipment (PPE)

W ear personal protective equipment such hard safety glasses heavy hearing protective

not operate tag

Before you start servicing the machine, attach a Not warning tag the machine area that will

Hazardous chemicals

you are exposed come contact with hazardous chemicals you can seriously The required for the function your machine can They may attractive and harmful domestic animals well

Material Safety Data Sheets (MSDS) provide information about the chemical substances within a safe dling and storage first aid measures and procedures taken the event a spill accidental MSDS are available from your dealer

Before you service your machine check the MSDS for each lubricant, fluid, etc. used this machine. This information indicates the associated risks and will help you service the machine safely Follow the information the manufacturer well the information this manual when servicing the

Dispose all filters and containers environmentally safe manner according local laws and Check with local environmental and recycling centers your dealer for correct disposal information.

Store fluids and filters accordance with local laws and Use only appropriate containers for the storage chemicals petrochemical Keep out reach children other unauthorized

Additional precautions are required for applied

Obtain complete information from the manufacturer distributor the chemicals before using

Utility safety

When digging using ground engaging aware buried cables and other Contact your local utilities authorities, appropriate determine the locations services.

Make sure the machine has suf ficient clearance pass all

Pay special attention overhead power lines and hanging High voltage lines may require significant clearance for safety Contact local authorities utilities obtain safe clearance distances from high voltage power

Retract raised extended necessary Remove lower radio antennas other Should a contact between the machine and electric power source occur the following precautions must taken: Stop the machine movement immediately Apply the park stop the engine and remove the key Check you can safely leave the cab your actual position without contact with electrical stay your position and call for you can leave your position without touching jump clear the machine make sure you not make contact with the ground and the machine the same not permit anyone touch the machine until power has been shut f the power

Electrical storm safety

not operate machine during electrical

you are the ground during electrical stay away from machinery and Seek shelter a protected electrical storm should strike during remain the not leave the cab operator ’ s not make contact with the ground objects outside the machine.

Mounting and dismounting

Mount and dismount the machine only designated locations that have handholds, steps ladders. not jump f the

Make sure ladders and platforms remain clean and clear debris and foreign Injury may result from slippery surfaces.

Face the machine when mounting and

Maintain a three ‐ point contact with ladders and Never mount dismount from a moving

W orking heights

When the normal use and maintenance the machine requires working heights: Correctly use installed ladders and Never use steps railings while the machine not stand surfaces which are not designed steps

not use the machine a lift, ladder platform for working heights.

Hand signals

often necessary

communicate using hand signals agricultural operations when noise distance inhibit communication The ASAE S351 standard illustrates these hand which provide easy means communication, particularly the interest safety .

THIS F AR T O - Place palms ear level facing head and move laterally inward indicate remaining distance go.

COME T O - Raise the arm vertically palm the and rotate large horizontal

MOVE T ARD FOLLOW - Point toward person(s), vehicle(s), beckon holding the arm horizontally the palm and motioning toward the body

MOVE OUT , T AKE OFFFace the desired direction movement; hold the arm extended the ear; then swing overhead and forward the direction desired movement until palm

- Raise hand upward the full extent the palm the Hold that position until the signal

SPEED , INCREASE SPEED - Raise the hand the shoulder , fist closed; thrust the fist upward the full extent the arm and back the shoulder rapidly several SLOW DOWN, DECREASE SPEEDExtend the arm horizontally palm and wave arm downward

T THE ENGINE - Simulate cranking vehicles moving arm circular motion waist

THE ENGINE - Draw right palm across the neck a motion from left

LOWER EQUIPMENTMake circular motion with either hand pointing the ground.

RAISE EQUIPMENTMake circular motion with either hand head

Safety signs – Disk drill

P2080

The following safety signs are placed your machine a guide for your safety and for those working with W alk around the machine and note the content and location these safety signs before operating your

Keep safety signs clean and Clean safety signs with a soft water , and a gentle not use other harsh and other harsh chemicals may damage remove safety

Replace all safety signs that are painted over , a safety sign a part that replaced, make sure the safety sign installed the new part. See your dealer for replacement safety signs.

Safety signs that display the Operator ’ s symbol are intended direct the operator the operator ’ s manual for further information regarding procedures for particular areas the machine. When a safety sign displays this symbol, refer the appropriate page the operator ’ s manual.

NOTE: New decals are available from your NEW HOLLAND dealer .

9.1 m ( ) and 12.2 m ( ) drills

W ARNING

Falling object hazard! Loss hydraulic pressure movement a control can cause raised equipment Never work under implement supported only the hydraulic system. Always use the frame locks service the drill the raised Failure comply will result death serious injury Quantity: 6

English: 47403729

front frame near sub bar cylinders (1)

2

SAIL12SE00570AA 3

rear frame (1) .

center section (1)

SAIL12SE00572AA 4

SAIL13SE00096AA 5

47403729A

W ARNING

Falling object hazard!

Loss hydraulic pressure movement a control can cause raised equipment Never work under implement supported only the hydraulic system. Always use the frame locks service the drill the raised

Failure comply will result death serious injury Quantity: 6

English: 47403729

center section rear bar (1)

2

SAIL13SE00098AA 6

W ARNING

Loss control hazard!

NOT exceed / h ( mph ) when towing the machine.

Failure comply will result death serious injury Quantity: 1

English: 4740373

7

SAIL12SE00573AA 8

47403729A
47403730A
hitch (2)

W ARNING

not operate steep

Failure comply will result death serious injury

Quantity: 1

English: 47405862

9

DANGER

Electrocution hazard!

Contact with overhead power lines can cause severe electrical burns death from electrocution. Make sure there enough clearance between equipment and overhead power

Failure comply will result death serious injury . Quantity: 1

English: 47405863

1 1

47405862A
hitch (3)
SAIL12SE00573AA
47405863
hitch (4)
SAIL12SE00573AA

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