Part number 47977155
English February 2016
SER VICE MANUAL
T3.50F
T3.55F
T3.65F
T3.75F
Engine
INTRODUCTION
[10.001] Engine and crankcase
[10.106] V alve drive and gears
[10.101] Cylinder heads
Connecting rods and pistons
Crankshaft and flywheel
Fuel injection system
Engine cooling system
Fan and drive
Engine lubrication system
Clutch
[18.1 10] Clutch and components
ransmission
14] Mechanical transmission
12] Power shuttle transmission
Creeper
Gearbox Drive (4WD) system
Mechanical control control
[23.314] Drive shaft
Front axle system
[25.100] Powered front axle
[25.102] Front bevel gear set and dif ferential
Final drive steering and shafts
Rear axle system
Powered rear axle
Rear bevel gear set and dif ferential
[27.120] Planetary and final drives
Hydrostatic drive
Rear hydrostatic transmission
Power T f (PT
Rear mechanical control
Clutches
Brakes and controls
Hydraulic service brakes
10] Parking brake parking lock
T railer brake hydraulic control
Hydraulic systems
Auxiliary hydraulic valves and lines
Front hitch cylinders and lines
[35.100] Main lift system
Steering
Steering control
Cylinders
Wheels
Front wheels
Electrical systems
Electrical system
Harnesses and connectors
Engine starting system
Alternator
Battery
T ransmission control system
Cab controls
Safety rules
Pay attention this symbol
This warning symbol points out important messages cerning your safety
Carefully read the following safety regulations and serve advised precautions order avoid potential ards and safeguard your health and safety this manual the symbol accompanied the following key - words:
W ARNING: W arnings concerning unsuitable repair ations that may jeopardise the safety Repair
DANGER: Specific warnings concerning potential ards for operator safety for other persons directly indirectly
T o prevent accidents
AMost accidents injuries that occur workshops are the result non - observance simple and fundamental safety For this MOST CASES THESE ACCIDENTS CAN A VOIDED foreseeing possible causes and consequently acting with the necessary caution and Accidents may occur with all types regardless how well was designed and
careful and judicious service technician the best guarantee against Precise observance the most basic safety rule normally suf ficient avoid many serious
DANGER: Never carry out any lubrication maintenance operations when the engine
Safety rules
General guidelines:
• Carefully follow specified repair and maintenance
• not wear unbuttoned flapping clothing such torn open jackets shirts with open zips which could get caught moving Use approved safety clothing such anti - slipping footwear , safety
• not carry out repair operations with someone sitting the driver ’ s seat, unless the person a trained technician who assisting with the operation
• not operate the vehicle use any the implements from dif ferent positions, other than the driver ’ s seat.
• not carry out operations the vehicle with the engine unless specifically
• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing
• All repair and maintenance operations must carried out using extreme care and
• Service steps and platforms used a workshop the field should built compliance with the safety rules
• Disconnect the batteries and label all controls indicate that the vehicle being serviced. Block the machine and all equipment which should
• not check fill fuel tanks, accumulator batteries, nor use starting liquid when smoking near naked flames, these fluids are
• Brakes are inoperative when manually released for repair maintenance Use blocks similar devices control the machine these
• The fuel nozzle should always contact with the filling aperture: Maintain this contact until the fuel stops flowing into the tank avoid possible sparks due static electricity
• Only use specified towing points for towing the Connect parts carefully Make sure that all pins and / locks are secured position before applying Never remain near the towing cables chains that are operating under load.
• T ransport vehicles that cannot driven using a trailer a low - loading platform trolley ,
• When loading unloading the vehicle from the trailer (or other means select a flat area capable sustaining the trailer truck Firmly secure the vehicle the truck trailer and lock the wheels the position used the carrier
• Electric battery - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock
• Always use suitable hoisting lifting devices when raising moving heavy parts.
• T ake extra care bystanders are
• Never pour petrol diesel oil into open, wide low containers.
• Never use diesel oil other inflammable liquids cleaning Use non - non - toxic commercially available
• W ear safety goggles with side guards when cleaning parts with compressed air
• Limit the air pressure a maximum 2.1 bar , according local
• not run the engine confined spaces without suitable
• not use naked cause sparks the area when fuel filling handling highly inflammable
• All movements must carried out carefully when working under , near the W ear suitable safety hard safety goggles and special
• When carrying out checks with the engine running, request the assistance operator the driver ’ s seat. The operator must maintain visual contact with the service technician all
• operating outside the position the vehicle a flat surface and lock working a lock the vehicle Move a flat area soon safely
• operating outside the position the vehicle a flat surface and lock working a lock the vehicle Move a flat area soon safely
• Damaged bent chains cables are unreliable. not use them for lifting towing. Always use suitable tective gloves when handling chains
• Chains should always safely Make sure that the hitch - point capable sustaining the load Keep the area near the hitch - chains cables free all
• Maintenance and repair operations must carried out a CLEAN and Y Eliminate any water oil spillage immediately .
• not create piles oil grease - soaked rags they represent a serious fire Always place them into a metal container . Before starting the tractor its adjust and block the operator ’ s Also check that there are persons within the vehicle implement range
• Empty pockets all objects that may fall unobserved into the vehicle
• the presence protruding metal use protective goggles goggles with side special footwear and gloves.
• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted goggles. NEVER LOOK DIRECTL Y A T THE WELDING ARC WITHOUT SUIT ABLE EYE
• Metal cables tend fray with repeated Always use suitable protective devices when handling
• Handle all parts with great not put your hands fingers between moving Always wear suitable safety clothing - safety goggles, gloves and shoes.
INTRODUCTION
Starting
• Never run the engine confined spaces that are not equipped with adequate ventilation for exhaust gas extraction.
• Never place the body , hands fingers near fans rotating
Engine
• Always loosen the radiator cap slowly before removing allow any remaining pressure the system Filling with coolant should only carried out with theengine stopped idling (if
• Never fill with fuel when the engine especially order prevent the outbreak fire a result fuel
• Never check adjust fan belt tension when the engine Never adjust the fuel injection pump when the vehicle
• Never lubricate the vehicle when the engine running.
Electrical systems
• necessary use auxiliary batteries, remember that both ends the cables must connected follows: (+) with (+) and with(–).
A void short - circuiting the GAS RELEASED FROM TTERIES HIGHL Y During leave the battery compartment uncovered improve Never check the battery charge using (metal objects placed the A void sparks flames near the battery smoke prevent explosion hazards.
• Before servicing check for fuel current Eliminate any eventual leaks before proceeding with
• Never charge batteries confined Make sure that there adequate ventilation order prevent dental explosion hazards a result the accumulation gases released during charging
• Always disconnect the batteries before performing any kind servicing the electrical
Hydraulic systems
• A liquid leaking from a tiny hole may almost invisible the same powerful enough penetrate the use a piece cardboard wood for this NEVER WITH YOUR HANDS: any liquid penetrates skin tissue, call for medical aid immediately . Failure treat this condition with correct medical procedure may result serious infection
• order check the pressure the system use suitable
Wheels and tyres
• Make sure that the tyres are correctly inflated the pressure specified the manufacturer Periodically check possible damages the rims and
• Stand away from (at the side of) the tyre when checking inflation
• Only check pressure when the vehicle unloaded and the tyres are avoid incorrect readings a result overnot reuse parts recovered wheels improper welding, brazing heating may weaken the wheel and make
• Never cut weld a rim mounted with inflated
• T o remove the lock both the front and rear vehicle After having raised the position supports according regulations
• Deflate the tyre before removing any object caught the tyre
• Never inflate tyres using inflammable this may result explosions and injury
Removal and - fitting
• Lift and handle all heavy parts using suitable hoisting equipment. Make sure that parts are sustained appropriate hooks and Use the hoisting eyebolts for lifting Extra care should taken persons are present near the load
• Handle all parts with carefully not put your hands fingers between W ear suitable safety safety gloves and footwear
• A void twisting chains metal cables. Always wear safety gloves when handling cables chains.
Basic instructions
Important notice
All maintenance and repair work described this manual must performed exclusively NEW HOLLAND service strict accordance with the instructions given and using any specific tools necessary
Anyone performing the operations described herein without strictly following the instructions personally responsible for any eventual injury damage property
Battery
Before carrying out any kind service operation disconnect and isolate the battery negative unless otherwise requested for specific operations operations requiring the engine after which necessary disconnect the above mentioned lead complete the
Shimming
For each adjustment select adjusting shims and measure individually using a micrometer , then add the recorded not rely measuring the entire shimming which may the rated value indicated for each shim.
Rotating shaft seals
For correct rotating shaft seal installation, proceed follows:
• Before assembly , allow the seal soak the oil will sealing for least thirty
• Thoroughly clean the shaft and check that the working surface the shaft not damaged.
• Position the sealing lip facing the fluid; with hydrodynamic take into consideration the shaft rotation direction and position the grooves that they will deviate the fluid towards the inner side the
• Smear the sealing lip with a thin layer lubricant (use oil rather than grease) and fill the gap between the sealing lip and the dust lip double lip seals with
• Insert the seal its seat and press down using a flat not tap the seal with a hammer
• Whilst inserting the check that the perpendicular the seat; once make sure that makes contact with the thrust element, required.
• T o prevent damaging the seal lip the position a protective guard during installation
O - ring seals
Lubricate the O - ring seals before inserting them the this will prevent them from overturning and which would jeopardise sealing ficiency
Sealing compounds
Apply one the following sealing compounds the mating surfaces marked with L OCTITE ® 518™ L OCTITE ® 5205 SUPERBOND 559 BET ALOK A272M
Before applying the sealing prepare the surfaces follows:
• Remove any incrustations using a wire
• Thoroughly decrease the surfaces using one the following cleaning agent: petrol water and soda
Bearings
When installing bearings advised to:
• Heat the bearings - ( 176 - 194 ) before fitting the
• Allow the bearings cool before installing them from the Spring pins
When fitting split socket elastic ensure that the pin notch positioned the direction the force required stress the
Spiral spring pins not require special
Spare parts
Use genuine parts only
Only genuine spare parts guarantee the same quality , duration and safety they are the same parts that are bled during
Only genuine parts can fer this
When ordering spare always provide the following information:
• T ractor model (commercial name) and frame number .
• Engine type and number
• Part number the ordered which can found the Parts Catalogue”, which the base for order
Notes for equipment
The tools that NEW HOLLAND fer and illustrate this manual are:
• Specifically researched and designed for use with NEW HOLLAND
• Necessary make a reliable repair
• Accurately built and strictly tested fer ficient and long - lasting working using these repair personnel will benefit from:
• Operating optimal technical
• Obtaining the best
• Save time and
• W orking safe
Important notes
W ear limit values indicated for certain parts are but not The terms “front”, “rear”,and - (when referred dif ferent parts) are intended seen from the driving position with the tractor the normal direction movement.
Moving the tractor with the battery removed
External power supply cables should only connected the respective positive and negative cable terminals, using ficient clamps that guarantee adequate and secure
Disconnect all services (lights, windshield wipers, etc.) before starting the vehicle.
the tractor electrical system requires carry out operations with the power supply Once ing disconnect all services and switch f the power supply before disconnecting the
General specification
Engine type :
T model turbocharged –(BOSCHpompa)
T model turbocharged –(BOSCHpompa)
T 3.65F model turbocharged8035.25C.313T (BOSCHpompa)
T model turbocharged(BOSCHpompa)
T ype:
BOSCH 1068 - 1 T
BOSCH 1068 - 1
BOSCH 1068 - 2
BOSCH 1089
Lube
General specification 3 cylinder
Engine speed / coolant pump speed ratio / 1
T emperature control
Coolant temperature gauge
T emperature ranges corresponding each section:
Thermostat
Coloured divided into 3 sections
Initial white sectionMiddle green section - 105
Final red section 105 - 1
For further cooling system data See page
Rev counter Incorporated instrument panel
Rev counter drive From gear camshaft
T iming
Intake:
Start: Before T
End: After
Start: Before
After T
V alve clearance for timing check
V alve clearance for normal running (engine cold): Intake
Overhead valves operated a camshaft located the engine block through pushrods and Camshaft driven the crankshaft through helical
0.35 Exhaust -
For further timing data
Fuel system
Air filter
For valve timing check see Camshaft - Check
Dual cartridge dry air filter with clogged filter indicator , centrifugal pre - filter and automatic dust ejector
Fuel pump Double diaphragm Fuel Filter Mesh filter fuel supply pump and replaceable cartridge delivery line injection pump.
Minimum fuel flow rate with pump shaft rotating 1600 RPM 100 L / hour
Operated eccentric cam camshaft
BOSCH injection pump
All - speed governor , incorporated pump: BOSCH
For further fuel system data:
Distributor type
Centrifugal counterweights
For fixed advance (pump setting for start delivery before TDC) – Pressure setting – Injection order , and other information regarding the BOSCH pump See pages
T echnical specifications
Fuel injection pump
BOSCH pump:
Distributor type with incorporated speed governor and automatic advance regulator
Direction rotation Anti - clockwise Injection order 1 - 2 - 3
Fuel Injectors:
Nozzle holder type
Nozzle
BOSCH
Crankcase / cylinder block data
Cylinder block
block without cylinder incorporating seatings for crankshaft camshaft and push rod / tappet assemblies
(1) Measured after press - fitting and (2) Measure the area swept piston both parallel and perpendicular the crankshaft
Crankshaft and bearings data
Crankshaft and bearings data
Maximum permitted wear clearance 0.180
Standard crankshaft thrust washer thickness 3.3783.429 Thrust washer over sizes (thickness)
Width main bearing including thrust washers
Width corresponding crankshaft journal -
Crankshaft assembly end float
Maximum permitted wear end float 0.40
Maximum ovality taper journals and crankpin after regrinding 0.01
Maximum ovality taper journals and crankpin 0.05
Maximum tolerance for alignment crankshaft journals with crankshaft supported the two outer journals 0.10
Maximum tolerance for alignment, both directions, crankpins each pair crankpins 0.25
Maximum tolerance for run - out between the outer surfaces the crankshaft journals and the crankshaft centre line + 0.10
(1)
Crankshafts with undersize journals and crankpins and consequently undersize bearing shells may fitted factory
Bench test performance data
Maximum permitted tolerance run - out flywheel mounting flange surface relative the crankshaft centre measured with 1 / 100 scale dial gauge resting front flange surface a diameter 108 (total gauge reading)
Maximum permitted tolerance - axial alignment flywheel centering seat relative the crankshaft journals (total gauge reading) 0.04
Connecting rod data
Connecting rods
diameter small end bushing
Interference between small end bushing and seat
Inside diameter small end bushing (measured after fitting)
Diameter big end shell bearing seats
Maximum tolerance for parallelism between the small end and big end axes measured + 0.07
Maximum weight dif ference between con rods same engine g
Piston data
Standard piston diameter , measured from base and perpendicularly the gudgeon pin axis
alloy with two compression rings and one oil
ring
Piston data
Gudgeon pin small end bearing clearance -
Maximum permitted wear clearance
Maximum weight dif ference between pistons same engine g
Piston ring groove clearance (measured vertically):
(fitted):
Rocker arm – valve data Rocker arm spacing springs:
Cylinder head data
Cylinder head
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