SER VICE MANUAL
Engine
INTRODUCTION
[10.216] Fuel tanks
[10.218] Fuel injection system
[10.400] Engine cooling system
TClutch hydraulic release control
10] Clutch and components
ransmission
14] Mechanical transmission
Four-Wheel Drive (4WD) system
control
Front axle system
[25.100] Powered front axle
[25.102] Front bevel gear set and dif ferential
Final drive steering and shafts
Rear axle system
Powered rear axle
Rear bevel gear set and dif ferential
[27.120] Planetary and final drives
Brakes and controls
Hydraulic service brakes
Pneumatic service brakes
Hydraulic systems
Hydraulic systems
Remote control valves
High flow hydraulics
14] hitch control valve
16] hitch cylinder hitch hydraulic adjustment
Pneumatic system
[36.100] Pneumatic system
Hitches, drawbars, and implement couplings
10] Rear hitch
Steering Pump
Cylinders
Wheels
Front wheels
Rear wheels
Cab climate control
Heating
V entilation
Air conditioning
[55.000] Electrical system
[55.100]
[55.015]
[55.130]
Foreword - How use and navigate through this manual
Foreword - Important notice regarding equipment servicing
Safety rules
Safety rules
Safety rules - Ecology and the environment
Basic instructions - Shop and assembly
T orque - Minimum tightening torques for normal assembly
T orque - Standard torque data for hydraulics
Consumables
Foreword - How use and navigate through this manual
This manual has been produced a new technical information This new system designed deliver technical information electronically through web delivery and paper A coding system called SAP has been developed link the technical information other Product Support functions, e.g., W arranty .
T
echnical information written support the maintenance and service the functions systems a When a customer has a concern their machine usually because a function system their chine not working not working ficiently , not responding correctly their When you refer the technical information this manual resolve that you will find all the information classified using the SAP coding, according the functions systems that machine. Once you have located the technical information for that function you will then find all the electrical hydraulic and sub assemblies for that function Y will also find all the types information that have been written for that function system: the technical data the functional data (how the diagnostic data (fault codes and and the service data install
integrating SAP coding into technical you will able search and retrieve just the right piece technical information you need resolve that concern his This made possible attaching 3 categories each piece technical information during the authoring process.
The first category the the second category the Information T ype and the third category the Product:
• LOCA TION - the component function the machine, that the piece technical information going describe Fuel
• INFORMA TION TYPE - the piece technical information that has been written for a particular component tion the machine Capacity would a type T echnical Data describing the amount fuel held the fuel
• PRODUCT - the model for which the piece technical information written.
Every piece technical information will have those three categories attached Y will able use any nation those categories find the right piece technical information you need resolve that concern their
That information could be:
• the procedure for how remove the cylinder head
• a table specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
Manual content
This manual divided into Sections. Each Section then divided into Chapters. Contents pages are included the beginning the then inside every Section and inside every Chapter alphabetical Index included the end each Chapter Page number references are included for every piece technical information listed the Chapter Contents Chapter
Each Chapter divided into four Information types:
• T echnical Data (specifications) for all the electrical hydraulic assemblies sub -
• Functional Data (how works) for all the mechanical, electrical hydraulic devices, components, assemblies sub -
• Diagnostic Data (fault electrical and hydraulic troubleshooting) for all the electrical hydraulic assemblies sub -
• Service Data (remove install) for all the electrical hydraulic assemblies sub -
Sections
Sections are grouped according the main functions a systems the Each Section identified a number The Sections included the manual will depend the type and function the machine that the manual written for . Each Section has a Contents page listed alphabetic / numeric order . This table illustrates which Sections could included a manual for a particular
PRODUCT T ractors
V ehicles with working arms: skid forage
Seeding, planting, floating, spraying
SECTION
- Maintenance
Mounted equipment and
X X X X X
- Machine completion and equipment X X X X X
- Engine X X X X
- Main gearbox and drive X X X X
- Clutch X X X
- T ransmission X X X X
- Four wheel drive (4WD) system
- Front axle system
X X X X
X X X X
- Rear axle system X X X X
- Hydrostatic drive X X X X
- Power T ake - f (PT X X
- Brakes and controls X X X X
- Hydraulic systems X X X X
- Pneumatic system X X X X
- drawbars and implement couplings
- Frames and ballasting
- Steering
X X
X X X X
X X X
- Wheels X X X X
- Steering clutches
- T racks and track suspension X X X
- Cab climate control X X X X
- Electrical systems X X X X X
- Grape harvester shaking
- Attachments / headers X
- Product feeding X
INTRODUCTION
- Metering system
- Pressing - Bale formation
- Chemical applicators
- Chopping
- Threshing
- T ying / W rapping / T wisting
- Bale wagons
- Ejection
- Lubrication system
- Separation
- Residue handling
- Cleaning
- Soil preparation / Finishing
- Secondary cleaning / Destemmer
- Seeding
- Spraying
- Planting
- Crop storage / Unloading
- Front loader and bucket
- T elescopic single arm
- dippers and buckets
- Dozer blade and arm
- Accessories
- T ools
- bodywork and decals
X X X X
X
X
X
X
X X X X
X X X X
X X X
Chapters
Each Chapter identified a number e.g. Engine - Engine and crankcase10.001. The first number identical the Section number Chapter inside Section The second number representative the Chapter contained within the CONTENTS
The Chapter Contents lists all the technical data functional data (how diagnostic data (fault codes and troubleshooting), and service data (remove, install, adjust, etc.), that have been written that Chapter for that function system the
The Chapter Index lists alphabetical order all the types information (called information units) that have been written that Chapter for that function system the
ENGINEENGINE
Information units and information search
Each chapter composed information units. Each information unit has the SAP code shown parentheses. This indicates the function and type information that information Each information unit has a page reference within that Chapter The information units provide a quick and easy way find just the right piece technical information you are looking for
Example information unit Engine block cover - Front – Remove - F
SAP code classification Engine Pan and covers Engine block cover Front Service data Remove
1
Navigate the correct information unit you are searching for identifying the function and information type from the SAP
• (1) Location and (2) Information type.
• (A) corresponds the sections the service (B) corresponds the chapters the service manual. After (B) there may some additional information. this case shows “.01”, which represents the block cover These options may front / rear , left / hydraulic / mechanical (C) corresponds the type information listed the chapter contents: T echnical Functional (A) and (B) are also shown the page numbering the page footer . THE REST THE CODING NOT LISTED ALPHANUMERIC ORDER THIS
• Y will find a table contents the beginning and end each section and chapter Y will find alphabetical index the end each chapter
• referring (A) , (B) and (C) the you can follow the contents index (page numbers) and quickly find the information you are looking for .
Page header and footer
The page header will contain the following references:
• Section and Chapter description
The page footer will contain the following references:
• Publication number for that
• V ersion reference for that publication.
• Publication date
• Section, chapter , and page reference e.g. 10.102 / 9
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without notice. case refer your NEW HOLLAND Sales and Service
Safety rules
SAFETY NORMS
General Aspects
• Strictly follow repair and maintenance procedures.
• not wear wrist jewelry , unbuttoned items unsecured clothing like torn open jackets shirts with open zippers that could get caught moving Use proved safety such anti - slip footwear , protective helmets
• W ear safety goggles with side shields when cleaning parts using compressed air
• W orn damaged cables and chains are not not use these elements lifting towing
• Use regulation safety such approved eye and special footwear whenever you are welding. All individuals near the welding process must use regulation eye protection. NEVER LOOK A T THE WELDING ARC WITHOUT USING SUIT ABLE EYE
• Never perform any repairs the machine there someone the operator except when the person a qualified operator who helping with the service
• Never run the machine use accessories from a place other than the operator seat next the machine when operating the fender switches.
• Never perform any operations the machine with the engine except when specifically instructed so. Shut down the engine and release all the pressure from the hydraulic circuits before removing covers, cases, valves
• Y must conduct all repair and maintenance operations with the utmost care and
• Disconnect the batteries and put warning labels all the controls warn that the tractor being Lock the machine and all the equipment that you
• Never check fill the fuel tank batteries use starting fluid when you are smoking near a naked because these fluids are
• The fuel filling gun must remain contact with the filler neck. Maintain the contact until the fuel stops flowing into the tank order avoid sparks caused static electricity build -
• T o transport a faulty tractor , use a trailer a low loader platform trolley ,
• T o load and unload the machine from the mode choose a flat area that fers firm support for the wheels the truck trailer Securely fasten the machine the platform the trailer accordance with the transporter ’ s
• Always use hoist mechanisms with appropriate capacity for lifting moving heavy
• Chains must always securely fastened. The fastening device must have suf ficient capacity support the tended prohibited for bystanders near the fastening
• The work area must always CLEAN and Y . Clean immediately any water oil spilled.
• Never use other flammable liquids for Use only non - toxic
• not allow cloths soaked with oil grease accumulate because they can cause a fire Always keep these cloths a metal container
ARTING
• Never run the engine enclosed spaces that are not equipped with a suitable exhaust gas extraction
• Never bring your body , fingers close fans rotating
ENGINE
• Always loosen the radiator cap slowly before removing order dissipate the system Y must top the coolant with the engine
• not fill the fuel tank when the engine
• Never adjust the fuel injection pump when the tractor
• Never lubricate the tractor when the engine
ELECTRICAL SYSTEMS
• necessary use auxiliary batteries, you must connect the cables both sides follows: (+) (+) and ( ( A void causing the terminals short GAS RELEASED FROM TTERIES HIGHL Y During leave the battery compartment open improve A void sparks and naked flames near the battery not
• not charge the batteries enclosed
• Always disconnect the batteries before carrying out any type servicing the electrical system.
HYDRAULIC SYSTEM
• A little fluid coming out a small bore could almost invisible, but strong enough penetrate the skin. For this NEVER USE YOUR HANDS T O CHECK FOR use a piece cardboard timber any fluid penetrates your seek medical assistance immediately Failure seek immediate medical assistance could result serious infections
• Always read the system pressure using suitable
WHEELS AND TIRES
• Make sure that the tires are correctly inflated the pressure specified the manufacturer Inspect the rims and tires regularly for any
• Remain next the tire when filling with air
• Only check the pressure when the tractor has load and the tires are cold, order prevent inaccurate readings caused
• Never cut weld a rim with a full tire fitted.
• When removing lock both the front wheels and the rear wheels the tractor Lift the tractor and install stable and secure supports under the tractor , accordance with the legislation
• Deflate the tire before removing any objects that may caught the tire
• Never inflate tires using flammable they could cause explosions and injure
REMOV AND INST ALLA TION
• Lift and handle all heavy components using hoist devices appropriate capacity Y must suspend the parts using suitable hooks and Use the hoist eyes provided for this careful there are any bystanders near the hoisted
HEAL AND SAFETY PRECAUTIONS
Many the procedures involved vehicle maintenance and repair services involve physical hazards and other health risks. This section alphabetical list some these hazardous procedures and the materials and equipment associated with identifies the precautions necessary for avoiding these The list not Y must take health and safety into account when carrying out all operations and procedures and when handling
ACIDS AND ALKALIS
See Battery caustic soda, sulfuric Used batteries and cleaning
Irritate and corrode the skin, eyes, nose, and throat. Causes burns.
A void splashing into your eyes and onto your skin and W ear suitable sleeves and protective Can destroy normal protective clothing. not inhale the fumes. Soap and water must always available case accidental
ADHESIVES AND SEALANTS
See Fire. Highly you must store them Y must take care regards cleaning and organization during use, workbenches covered with paper towels; use applicators wherever possible; including secondary must
Solvent - based adhesives / sealants
See Follow the manufacturer ’ s instructions.
W ater - based adhesives / sealants
Those based emulsions polymers and reticular rubber could contain small quantities harmful chemicals. Y must avoid contact with the eyes and the and ensure that there adequate ventilation during Follow the manufacturer ’ s
Resin - based adhesives / sealants
formaldehyde - based and epoxideThese could release toxic Y must therefore only mix them well - ventilated Skin contact with uncured hardeners resins could result and the absorption toxic harmful chemicals through the skin. Splashes could cause eye injuries. Ensure that there adequate ventilation and avoid contact with the skin and the Follow the manufacturer ’ s
Anaerobic, cyanoacrylate, and other acrylic adhesives
Many cause harm the Some are eye Y must avoid contact with the eyes and the Follow the manufacturer ’ s Cyanoacrylate adhesives (super - glues) must not come into contact with the skin the your skin eye tissue cover with a wet compress and seek medical not attempt pull apart glued Use well - ventilated because the fumes can irritate the nose and the For dual coat see Resin - based adhesives /
Isocyanate (polyurethane) - based adhesives / sealants
See Resin - based Individuals who suf fer from asthma respiratory allergies must not work with around these materials because they can cause sensitization Y should preferably perform spraying applications a ventilated cab with exhaust system removing the fumes and spray from the breathing Individuals who are working with spraying must use respirators with air supply
ANTI - FREEZE
See Solvents – ethanediol and Highly
Used vehicle cooling systems, air brake pressure systems, and screen cleaning solutions. The fumes from coolant anti - freeze (glycol) only rise when Anti - freeze can absorbed through the skin toxic harmful Ingesting anti - freeze can cause death and you must seek medical assistance immediately
ARC WELDING
See W
TTER Y ACIDS
See Acids and
The gases released during charging are
Never allow naked flames sparks near batteries that are charging have recently been
BRAKE AND CLUTCH FLUIDS
See Splashes the skin and the eyes cause mild
(polyalkylene - glycol)
A void contact with the eyes and the skin far possible.
The danger fume inhalation does not increase room temperature because very low vapor
BRAZING
See W
CHEMICALS – GENERAL
See Legal
Y must always take care when using and handling chemicals such foam battery anti - brake oils and They may highly They may also emit hazardous fumes
The fects excessive exposure chemicals may manifest themselves immediately after a delay; they may brief permanent; they may cumulative; they may superficial; and they may cause a risk death reduce life expectancy
Remove chemicals from skin and clothing soon possible after Change very dirty clothes and make provision for cleaning
Read and comply scrupulously with the safety recommendations containers and the phlets, posters, other instructions that accompany them. Manufacturers supply health and safety information
Organize working methods and protective equipment prevent contact with the skin and the eyes; inhalation fumes / aerosols / dust / smoke; incorrect container identification; and fire and explosion When working with wash before and before using the Keep work areas and free
Store according local and national Keep chemicals out the reach
NOT
not mix except accordance with the
Some substances could form other chemical substances that are toxic harmful, emit toxic harmful fumes, become explosive after mixing. not spray especially solvent - based enclosed when there are people inside the not apply heat flames except accordance with the Some are highly flammable could release toxic harmful not leave containers open. The fumes emitted could accumulate toxic, harmful, explosive concentrations. Some fumes are heavier than air and will accumulate confined trenches not put chemicals into unmarked not clean your hands clothes with particularly solvents and dry out the skin and can cause irritation and Some can absorbed through the skin toxic harmful not use empty containers store other chemicals, except when they have been cleaned under supervision. not attempt snif f inhale Rapid exposure high concentrations fumes can toxic
Clutch fluids
See Brake and clutch
Clutch pads and linings
See Brake and clutch pads and linings.
ANTI - CORROSIVE PROTECTIVE TERIAL
See Solvents, Fire.
Highly
These materials are varied and you must follow the
They may contain petroleum derivatives Y must avoid contact with the skin and the Y must carry out spraying with adequate ventilation and never enclosed
Sections
See W W removal
See Solvents and Fuels
DUST
clouds may
A void inhaling the chemical powders dusts that result from dry abrasion services. Use respiratory protection ventilation not adequate.
ELECTRIC SHOCK
Electric shocks result from using faulty electrical equipment from using equipment that good condition rectly
Y must keep electrical equipment good condition and test frequently
Check that and plugs are not damaged any way
Electrical equipment must protected a fuse with appropriate nominal capacity Never use electrical equipment inappropriately and never use equipment that faulty . The consequences could
Use low - voltage equipment ( 1 volt ) for work lights and inspection lights wherever T ake care that the cables mobile electrical equipment are not caught for example a motorized Use pneumatic equipment instead electrical equipment wherever the event electrocution:
• T urn f the electricity before approaching the victim
• that not possible, push pull the victim away from the source the electricity using a dry , non - conductive material
• Start you are trained
• SEEK MEDICAL ASSIST ANCE
EXHAUST FUMES
These fumes contain harmful chemical such aromatic and Y must only run engines adequate extraction general ventilation and never enclosed
Gasoline engine
The warning properties odor and irritation may not alert the user before the immediate subsequent toxic harmful fects have
Diesel Engine and irritation generally warn hazardous concentrations
FIBER INSULA TION
See Dust.
Used for
The fibrous nature cut surfaces and edges can cause skin the fect physical and not
Y must take precautions avoid excessive skin T ake care when organizing your work W ear sleeves.
FIRE
See W elding, Foams, and Legal aspects.
Many materials relating vehicle repair are highly Some release toxic harmful fumes when Scrupulously obverse the fire prevention safety recommendations when storing and handling flammable materials particularly the vicinity electrical equipment welding Before using any electrical welding check that there fire Always keep a suitable fire extinguisher close when using welding heating
FIRST AID
addition complying with legal requirements, always advisable for someone the workshop trained first aid
Y must flush splashes the eyes with clean running water for least ten
Y must wash contaminated skin with soap and water .
Y must take individuals who have inhaled harmful fumes into the fresh air immediately someone has ingested the substance the fects consult a doctor with the information (label) the material not induce vomiting (except where indicated the
FOAMS
– polyurethane
See Used for soundproofing. Cured foams used seat cushions and finishes. Follow the manufacturer ’ s
Components that have not reacted are irritants and could harmful the eyes and the W ear sleeves and protective
Individuals with chronic respiratory bronchial a history allergic illnesses must not work with proximity uncured materials. and aerosol clouds can cause irritation and sensitization and may toxic Y must not breathe fumes aerosol Y must apply these materials with adequate respiratory protection and adequate not remove the respirator when you have finished but keep until the fumes and clouds
Burning uncured components and cured foams can generate toxic and harmful fumes. not permit the presence naked the use electrical equipment during the application and until the fumes / clouds have Y must hot cut cured partially cured foams environment with a ventilation system with extraction (see Section Legal and safety
Fuels
See Legal Chemicals – and Used fuels and cleaning materials.
Gasolene (Petrol).
Highly flammable.
Ingestion can cause irritation the mouth and and absorption the stomach can cause dizziness and loss
Small amounts can fatal Breathing liquid into the lungs – vomiting – a serious
Prolonged recurrent contact with gasoline dries out the skin and causes irritation and Getting the liquid the eyes causes severe
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