New Holland T9.435 / T9.480 / T9.530 / T9.565 / T9.600 / T9.645 / T9.700 Stage IV Tractor Service Re

Page 1


Link Product / Engine

[JEEZ00000FF405001 - ]

T9.435 CVT , TIER [JEEZ00000FF405001 - ]

[JEEZ00000FF405001 - ]

T9.480 CVT , TIER [JEEZ00000FF405001 - ]

[JEEZ00000FF405001 - ]

T9.530 Powershift, scraper , TIER [JEEZ00000FF405001 - ]

CVT , TIER [JEEZ00000FF405001 - ]

T9.530 CVT , scraper , TIER [JEEZ00000FF405001 - ]

[JEEZ00000FF405001 - ]

T9.565 CVT , TIER [JEEZ00000FF405001 - ]

[JEEZ00000FF405001 - ]

T9.600 Powershift, scraper , TIER [JEEZ00000FF405001 - ]

F3DFE613J*B001 CVT , TIER [JEEZ00000FF405001 - ]

T9.600 CVT , scraper , TIER [JEEZ00000FF405001 - ]

[JEEZ00000FF405001 - ]

T9.645 Powershift, scraper , TIER [JEEZ00000FF405001 - ]

F3DFE613G*B001 TIER [JEEZ00000FF405001 - ]

Contents

INTRODUCTION

[10.001] Engine and crankcase

[10.216] Fuel tanks

[10.202] Air cleaners and lines

[10.500] Selective Catalytic Reduction (SCR) exhaust treatment

[10.400] Engine cooling system

[10.414] Fan and drive

[10.310] Aftercooler

Power coupling

Drive shaft

[19.1 10] Flywheel damper

ransmission

[21.1 13] Powershift transmission

[21.135] Powershift transmission external controls

[21.155] Powershift transmission internal components

[21.504] Continuously V ariable T ransmission (CVT)

[21.505] Continuously V ariable T ransmission (CVT) external controls

Continuously V ariable T ransmission (CVT) hydraulic components

Continuously V ariable T ransmission (CVT) internal components

[25.100] Powered front axle

[25.102] Front bevel gear set and dif ferential

[25.310] Final drives

Rear axle system

Powered rear axle

Rear bevel gear set and dif ferential

Planetary and final drives Power

ake-Of f (PT

[31.104] Rear electro-hydraulic control

10] rear Power T f (PT

Gearbox

Brakes and controls

[33.202] Hydraulic service brakes

[33.1 10] Parking brake parking lock

Hydraulic systems

Hydraulic systems

Reservoir , cooler , and filters V ariable displacement pump

[35.102] Pump control valves

[35.105] Charge pump

Combination pump units

Remote control valves

High flow hydraulics

Hitches, drawbars, and implement couplings

Drawbars and towing hitches

Frames and ballasting

[39.100] Frame

Steering

Steering control

Hydraulic control components

Pump

Auxiliary steering

Wheels

Front wheels

Rear wheels

Cab climate control

[50.104] V entilation

[50.200] Air conditioning

[50.300] Cab pressurizing system

Electrical systems

Electrical system

Harnesses and connectors

Electronic modules

[55.201] Engine starting system

[55.301] Alternator

[55.302] Battery

[55.010] Fuel injection system

[55.014] Engine intake and exhaust system

[55.988] Selective Catalytic Reduction (SCR) electrical system

[55.640] Electronic modules

[55.024] T ransmission control system

[55.045] Front axle control system

[55.046] Rear axle control system

Cab Power T f (PT controls

Rear Power T f (PT control system

Remote control valve electric control

Cab V and (HV AC) controls V and (HV AC) control system

Rear hitch electronic control system

F AUL T CODES

Cab interior operator seat

Engine hood and panels

Engine hood and trims

Foreword - Important notice regarding equipment servicing

Safety rules

Personal safety - Personal safety

Safety rules - Ecology and the environment

T orque - Minimum tightening torques for normal assembly

T orque - Standard torque data for hydraulics

Basic instructions - Shop and assembly

Maintenance chart

Hydraulic contamination

Capacities

Power specification - Engine specifications

General specification - Power train and hydraulics

Product identification

Product identification - Machine orientation

Foreword - Important notice regarding equipment servicing

All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent

The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer

The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without notice. case refer your NEW HOLLAND Sales and Service

Safety rules

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury

W ARNING indicates a hazardous situation not could result death serious injury

CAUTION indicates a hazardous situation not could result minor moderate injury

F AILURE T O FOLLOW

Machine safety

NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property

Personal safety - Personal safety

General safety rules

Use caution when operating the machine Raised full tanks and other loads will change the center gravity the The machine can tip roll over when near ditches and embankments uneven

Stay f slopes too steep for safe

Shift down before you start down a hill with a heavy A void wheeling.”

Never permit anyone other than the operator ride the

Never operate the machine under the influence while otherwise

While driving the the seat swivel position must always straight forward and locked position with The seat swivel should only rotated for field

not drive high speed with the dif ferential lock Dif ficult steering will occur , and can result field use the dif ferential lock for traction but release for turning row ends.

not exceed implement transport speed the speed rating the implement Review the implements Operator ’ s Manual for specifications. Failure comply could result death serious injury .

For speeds / h ( mph ) , make sure that the weight a trailed vehicle that not equipped with brakes does NOT EXCEED times the T ractor For speeds / h ( mph ) , make sure that the weight the trailed vehicle that not equipped with does NOT EXCEED the weight the T ractor Stopping distance increases with increasing speed the weight the towed load especially hills and

Rear upset can result pulling from wrong location tractor Hitch only the drawbar Use three - point hitch only with the implements designed for its use – not a drawbar

Modifications made this machine may increase the likelihood potential for debris accumulations that would mally not Modifications include frame - mounted other aftermarket equipment. Operators modified machines must aware accumulations organic debris and / material and overall machine

Modified machines require additional and more frequent inspection and cleaning during The machine may require inspection and cleaning multiple times per day during Operators must aware the operating environment and Operators must take appropriate actions maintain the machines during particular , pay attention the following machine areas:

• and around the engine compartment

• Hot exhaust components

• rotating machine components

Operators that operate the machine atypical applications and / conditions must aware accumulations organic debris and / material and overall machine Pay particular attention where material accumulations are possible may

Machines that operate atypical applications conditions require additional and more frequent inspection and cleaning during The machine may require inspection and cleaning multiple times per day during Operators must aware the operating environment and Operators must take appropriate actions maintain the machines during particular , pay attention the following machine areas:

• and around the engine compartment

• Hot exhaust components

• Moving, turning, rotating machine components not look directly into the front rear work Eye damage can occur

not tamper with the ballast the front rear High Intensity Discharge (HID) lamp since uses high Personal injury death can occur

T o avoid possible eye damage from microwave signals emitted the radar sensor , not look directly into the sensor

When digging using ground engaging attachments aware buried Contact local utilities determine the locations

Pay attention overhead power lines and hanging High voltage lines may require significant clearance for safety

Hydraulic oil diesel fuel leaking under pressure can penetrate the causing serious injury

• NOT use your hand check for Use a piece cardboard paper

• Stop remove key and relieve the pressure before connecting disconnecting fluid

• Make sure all components are good condition and tighten all connections before starting the engine izing the system.

• hydraulic fluid diesel fuel penetrates the seek medical attention immediately

• Continuous long term contact with hydraulic fluid may cause skin cancer . A void long term contact and wash the skin promptly with soap and water

Keep clear moving Loose jewelry , long hair , and other loose hanging items can become entangled moving

W ear protective equipment when NOT attempt remove material from any part the machine while being operated components are

Make sure all guards and shields are good condition and properly installed before operating the Never operate the machine with shields Always close access doors panels before operating the

Dirty slippery and platforms can cause Make sure these surfaces remain clean and clear

A person pet within the operating area a machine can struck crushed the machine its NOT allow anyone enter the work

Raised equipment and / loads can fall unexpectedly and crush persons Never allow anyone enter the area underneath raised equipment during

Never operate engine enclosed spaces harmful exhaust gases may build

Before starting the sure that all controls are neutral park lock

Start the engine only from the operator ’ s the safety start switch bypassed, the engine can start with the transmission gear not connect short across terminals the starter Attach jumper cables described the manual. Starting gear may cause death serious injury .

Always keep and all lighting clean provide the best possible visibility while operating the

Operate controls only when seated the operator ’ s seat, except for those controls expressly intended for use from other

Before leaving the machine:

Park machine a firm level

Put all controls neutral park lock position.

Engage park Use wheel chocks

Lower all hydraulic equipment Implements, header , etc.

T urn f engine and remove key

due exceptional you would decide keep the engine running after leaving the operator ’ s then the following precautions must followed:

Bring the engine low idle

Disengage all drive

W ARNING

Some components may continue run down after you disengage drive systems. Make sure all drive systems are fully Failure comply could result death serious injury .

Shift the transmission into

Apply the parking brake.

General maintenance safety

Keep area used for servicing the machine clean and dry Clean spilled

Service machine a firm level

Install guards and shields after servicing the machine.

Close all access doors and install all panels after servicing the

not attempt clean, lubricate, clear obstructions make adjustments the machine while motion while the engine

Always make sure working area clear tools, parts, other persons and pets before you start operating the machine.

Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing not leave equipment a raised position while parked during service, unless securely supported.

Jack lift the machine only jack lift points indicated this

Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure this Use only rigid tow

Stop the engine, remove key and relieve pressure before disconnecting connecting fluid lines.

Stop the engine and remove key before disconnecting connecting electrical

Scalding can result from incorrect removal coolant Cooling system operates under Hot coolant can spray out a cap removed while the system Allow system cool before removing When removing a cap turn slowly allow pressure escape before completely removing the cap.

Replace damaged worn electrical

Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. T ake care when servicing such Allow surfaces cool before handling disconnecting hot W ear protective equipment when

When follow the instructions the Always disconnect the battery before welding the Always wash your hands after handling battery

Wheels and tires

Make sure tires are correctly not exceed recommended load Follow instructions the manual for proper tire inflation.

T ires are heavy Handling tires without proper equipment could cause death serious injury

Always have a qualified tire technician service the tires and a tire has lost all take the tire and wheel a tire shop your dealer for Explosive separation the tire can cause serious injury

NOT weld a wheel rim until the tire completely Inflated tires can generate a gas mixture with the air that can ignited high temperatures from welding procedures performed the wheel Removing the air loosening the tire the rim (breaking the bead) will NOT eliminate the hazard. This condition can exist whether tires are inflated The tire MUST completely removed from the wheel rim prior welding the wheel

Driving public roads and general transportation safety

Comply with local laws and

Use appropriate lighting meet local

Use safety chains for trailed equipment when provided with machine equipment.

Lift implements and attachments high enough above ground prevent accidental contact with

When transporting equipment machine a transport trailer , make sure properly secured.

aware overhead structures power lines and make sure the machine and / attachments can pass safely under .

T ravel speed should such that complete control and machine stability maintained all

Slow down and signal before

Pull over allow faster traf fic

Follow correct towing procedure for equipment with without

Fire and explosion prevention

Fuel oil leaked spilled hot surfaces electrical components can cause a

Crop bird flammable material can ignite hot

Always have a fire extinguisher near the

Make sure the fire extinguisher(s) maintained and serviced according the manufacturer ’ s

least once each day and the end the day remove all trash and debris from the machine especially around hot components such battery , More frequent cleaning your machine may necessary depending the operating environment and

least once each day , remove debris accumulation around moving components such cleaning More frequent cleaning your machine may necessary depending the operating environment and

Inspect the electrical system for loose connections frayed insulation. Repair replace loose damaged parts.

not store oily rags other flammable material the

not weld flame cut any items that contain flammable Clean items thoroughly with non - flammable solvents before welding flame -

not expose the machine burning

Promptly investigate any unusual smells odors that may occur during operation the

Fire extinguisher

Install appropriate fire extinguisher your machine and never remove Make sure you replace have checked refilled after every usage and / date ration according manufactures maintenance Only operate your tractor when approved fire guisher Check with your dealer for a rized fire extinguisher

RCPH10FWD872ABJ 1 Sample placement Steiger 500, 540, 580, and 620. and

General battery safety

Always wear eye protection when working with not create sparks have open flame near battery

V entilate when charging using enclosed area.

Disconnect negative ( first and reconnect negative (

When welding the machine, disconnect both terminals the battery . not smoke near a battery

When using auxiliary batteries connecting jumper cables start the use the procedure shown the ator ’ s not short across

Follow manufacturer ’ s instructions when storing and handling

Battery and related accessories contain lead and lead W ash hands after

Battery acid causes Batteries contain sulfuric A void contact with Antidote ternal): Flush with water Antidote (eyes): flush with water for minutes and seek medical attention immediately Antidote (internal): Drink large quantities water milk. not induce vomiting. Seek medical attention ately

Keep out reach children and other unauthorized persons.

Instructional seat safety

Passengers are not permitted ride the machine.

The instructional seat used only when training a new operator when a service technician diagnosing a problem.

When required for the purposes training only one person may accompany the operator and that person must seated the instructional seat.

When the instructional seat the following precautions must followed:

• Machine should driven only slow speeds and over level ground.

• A void driving highways public

• A void quick starts

• A void sharp

• Always wear correctly adjusted seat

• Keep door closed all

Operator presence system

Y our machine equipped with operator presence system prevent the use some features while the operator not the operator ’ s

The operator presence system should never disconnected the system the system must

Power T ake - Off (PT

O - driven machinery can cause death serious injury Before working near the O shaft servicing clearing the driven put the O lever the disengage stop the and remove the key

Whenever a PT O a guard must place prevent death injury the operator

When doing stationary O keep clear all moving parts and make sure appropriate guards are

Where attachments such pumps are installed the O shaft (especially the tractor O guard moved upward extended shielding equivalent the O guard must installed with the Return the O guard its original position immediately when the attachment

High - inertia implements not become stationary immediately when the O Allow suf ficient time for the implement a halt before cleaning adjusting O soon the drive shaft install the guard over O

Whenever doing stationary O work always install the articulation cylinder locking blocks prevent damage injury

The use PT O adapters not O adapters not allow proper guarding the O shaft and have operational Attach only the primary O drive shaft coupling the tractor O output

Reflectors and warning lights

Flashing amber warning lights must used when operating public Refer Operating the tractor warning lamps (55.404) for proper operating instructions.

Seat belts

Seat belts must worn all times.

Seat belt inspection and maintenance:

• Keep seat belts good condition.

• Keep sharp edges and items than can cause damage away from the

• Periodically check belts, buckles, retractors, tethers, slack takesystem, and mounting bolts for damage and wear

• Replace all parts that have damage wear

• Replace belts that have cuts that can make the belt

• Check that bolts are tight the seat bracket

• belt attached make sure seat seat brackets are mounted securely

• Keep seat belts clean and dry

• Clean belts only with soap solution and warm water

• not use bleach dye the belts because this can make the belts

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