New Holland T4030V / T4040V Tractor Service Repair Manual

Page 1


SER VICE MANUAL

T4030V W ith cab - Model Y ear 2012 [ZCJE01906ZDJE09775], T4030V W ith cab [Z8JE04295ZCJE10898], T4030V W ithout cab - Model Y ear 2012 [ZCJE04397 - ZDJE1 1084], T4030V W ithout cab [Z8JE13092ZCJE07076], T4040V W ith cab - Model Y ear 2012 [ZCJE05523ZDJE09978], T4040V W ith cab [Z8JE04453ZCJE08151], T4040V W ithout cab - Model Y ear 2012 [ZCJE12068ZDJE09487], T4040V W ithout cab [Z8JE04825 - ZCJE06813]

Link Product / Engine

T4030V With cab [Z8JE04295ZCJE10898]

Latin America

T4030V Without cab [Z8JE13092ZCJE07076]

Latin America

T4030V With cab - Model Y ear 2012 [ZCJE01906 - ZDJE09775]

T4030V Without cab - Model Y ear 2012 [ZCJE04397 - ZDJE1 1084]

Latin America

Latin America

T4040V With cab [Z8JE04453ZCJE08151]

Latin America

T4040V Without cab [Z8JE04825ZCJE06813]

Latin America

T4040V With cab - Model Y ear 2012 [ZCJE05523 - ZDJE09978]

Latin America

T4040V Without cab - Model Y ear 2012 [ZCJE12068 - ZDJE09487]

Latin America

F5AE9484B

F5AE9484B

F5AE9484B

F5AE9484B

F5AE9484G

F5AE9484G

F5AE9484G

F5AE9484G

Engine

INTRODUCTION

[10.001] Engine and crankcase

Clutch

Clutch mechanical release control

Clutch hydraulic release control

[18.1 10] Clutch and components

ransmission

14] Mechanical transmission Mechanical transmission external controls

[21.140] Mechanical transmission internal components

[21.1 12] Power shuttle transmission

[21.134] Power shuttle transmission external controls

Power shuttle transmission internal components

Gearbox internal components

Creeper

Reverser

[23.304] Four-Wheel Drive (4WD) gearbox

[23.314] Drive shaft

Front axle system

Powered front axle

Front bevel gear set and dif ferential

Final drive steering and shafts

Axle suspension control

Final drives front axle

Rear axle system .

Powered rear axle

Rear bevel gear set and dif ferential

[27.120] Planetary and final drives

[27.126] Spur gear and final drives

Rear mechanical control

Brakes and controls

[33.202] Hydraulic service brakes

[33.1 10] Parking brake parking lock

[33.220] T railer brake hydraulic control

Hydraulic systems

Hydraulic systems

Reservoir , cooler , and filters

Fixed displacement pump

Remote control valves

High flow hydraulics

Main lift system

14] hitch control valve

16] hitch cylinder and implement couplings

10] Rear hitch

Rear hitch external controls

Steering

Steering control

Hydraulic control components

Wheels

Front wheels

Cab climate control

[50.100] Heating

[50.104] V entilation

Air conditioning

Electrical systems

[55.000] Electrical system

[55.100] Harnesses and connectors

[55.201] Engine starting system

[55.301] Alternator

[55.302] Battery

[55.051] Cab

14] Operator protections

Cab

Cab interior

Cab doors and hatches

Engine hood and panels

Engine hood and trims

[90.160] Cab interior trim and panels .

Advice Important notice

All maintenance and repair work described this manual must performed exclusively NEW HOLLAND service strict accordance with the instructions given and using any specific tools necessary Anyone performing the operations described herein without strictly following the instructions personally responsible for any eventual injury damage property

Note the Owner W ARNINGS FOR AIR CONDITIONING SYSTEM

REP AIR OPERA TIONS

T4030V With cab - Model Y ear 2012 [ZCJE01906 - ZDJE09775]

T4030V With cab [Z8JE04295 - ZCJE10898]

T4040V With cab - Model Y ear 2012 [ZCJE05523 - ZDJE09978]

T4040V With cab [Z8JE04453 - ZCJE08151]

Starting the system low temperatures can damage the compressor Only operate the air conditioner when the engine hot and the temperature inside the cab least ( )

When disconnecting the close the ends with plastic caps prevent foreign matter and humidity from getting inside the hoses.

Handle the thermostatic sensor carefully avoid damage that may prevent ficient system

Always use two spanners unscrew the hose fittings avoid twisting the not use any type engine oil lubricate the compressor and the

Never leave the compressor oil container always make sure that tightly left exposed the oil will absorb humidity from the air and may , subsequently , damage the system. not transfer compressor oil from the original container another container not introduce any additives the compressor Any additional substances could contain elements which are incompatible with the chemical base the refrigerant and thus alter its

Check that the thermostatic sensor correctly inserted the fins the evaporator ensure ficient system ation.

Safety rules SAFETY REGULA TIONS

T O PREVENT ACCIDENTS

Most accidents injuries that occur workshops are the result non - - observance simple and fundamental safety

For this MOST CASES THESE ACCIDENTS CAN A VOIDED: foreseeing possible causes and sequently acting with the necessary caution and Accidents may occur with all types vehicle, regardless how well was designed and built. A careful and judicious service technician the best guarantee against Precise observance the most basic safety rule normally suf ficient avoid many serious

DANGER: Never carry out any lubrication maintenance operations when the engine

GENERAL

• Carefully follow specified repair and maintenance

• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety non - - slip footwear , safety

• not carry out repair operations with someone sitting the driver ’ s seat, unless the person a trained technician who assisting with the operation

• Operate the vehicle and use the implements exclusively from the driver ’ s seat.

• not carry out operations the vehicle with the engine unless specifically

• Stop the engine and ensure that all pressure relieved from hydraulic circuits before removing

• All repair and maintenance operations must carried out using extreme care and

• Service steps and platforms used a workshop the field should built compliance with the safety rules

• Disconnect the batteries and label all controls indicate that the vehicle being serviced. Block the machine and all equipment which should

• not check fill fuel tanks, accumulator batteries, nor use starting liquid when smoking near naked flames, these fluids are

• Brakes are inoperative manually released for repair maintenance such cases, the machine should kept constantly under control using blocks similar

• The fuel nozzle should always contact with the filling Maintain this position until filling operations are completed order avoid possible sparks caused the accumulation static electricity .

• Only use specified towing points for towing the tractor , connect parts carefully sure that all pins and / locks are secured position before applying traction. Never remain near the towing cables chains that are operating under load

• T ransport vehicles that cannot driven using a trailer a low - - loading platform trolley ,

• When loading unloading the vehicle from the trailer (or other means select a flat area capable sustaining the trailer truck firmly secure the tractor the truck trailer and lock the wheels the position.

• Electric battery - - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock

• Always use suitable hoisting lifting devices when raising moving heavy

• T ake extra care bystanders are

• Never pour gasoline diesel oil into wide and low

• Never use diesel oil other inflammable liquids cleaning Use non - flammable non - toxic prietary

• W ear safety goggles with side guards when cleaning parts with compressed air

• Limit the air pressure a maximum bar ( psi ) , according local

• not run the engine confined spaces without suitable

• not use naked cause sparks the area when fuel filling handling highly inflammable

• Never use naked flames for lighting when working the machine checking for

• All movements must carried out carefully when working under , near the vehicle and wear protective ment: goggles and special footwear

• When carrying out checks with the engine request the assistance operator the driver ’ s The operator must maintain visual contact with the service technician all times.

• operating outside the position the vehicle a flat surface and lock working a lock the vehicle position and move a flat area soon safely possible.

• Damaged bent chains cables are not use them for lifting Always use suitable protective gloves when handling chains

• Chains should always safely Ensure that fastening device strong enough hold the load persons should stop near the fastening trailing chains

• Maintenance and repair operations must carried out a CLEAN and Y eliminate any water oil spillage immediately

• not create piles oil grease - - soaked rags they represent a serious fire hazard; store them a closed metal container Before starting the vehicle make sure that the driver ’ s seat locked position and always check that the area free persons

• Empty pockets all objects that may fall unobserved into the vehicle parts when

• the presence protruding metal use protective goggles goggles with side special footwear and

• Handle all parts carefully , not put your hands fingers between moving parts, wear suitable safety clothing -safety gloves and

WELDING OPERA TIONS

• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted NEVER LOOK A T THE WELDING ARC YOUR EYES ARE NOT SUIT ABL Y

• Where remove the part tool that requires arc welding from the tractor

• Disconnect both battery Isolate the cable ends avoid contact with each other and the tractor

• Position the welder ground clamp near possible the area where welding taking

• Remove the electronic control units located the tractor welding carried out near these control units.

• Never allow welding cables lay near across any electrical wiring electronic component while welding progress.

• Metal cables tend fray with repeated Always use suitable protective devices when handling

ART

• Never start the engine confined spaces that are not equipped with adequate ventilation for exhaust gas

• Never place the body , hands fingers near fans rotating

ENGINE

• Always loosen the radiator cap slowly before removing allow any remaining pressure the system Coolant should topped only when the engine stopped idle

• Never fill with fuel when the engine especially order prevent the outbreak fire a result fuel spillage

• Never check adjust fan belt tension when the engine running. Never adjust the fuel injection pump when the vehicle

• Never lubricate the vehicle when the engine

ELECTRICAL SYSTEMS

• necessary use auxiliary remember that both ends the cables must connected follows: (+) with (+) and ( with ( -).

• A void short - circuiting the GAS RELEASED FROM TTERIES HIGHL Y

• During leave the battery compartment uncovered improve

• Never check the battery charge using (metal objects placed the

• A void sparks flames near the battery zone prevent explosion

• Before servicing check for fuel current Eliminate any eventual leaks before starting

• Never charge batteries confined Make sure that there adequate ventilation order prevent dental explosion hazards a result the accumulation gases released during charging operations.

• Always disconnect the battery before performing any kind servicing the electrical

HYDRAULIC SYSTEMS

• Some fluid slowly coming out from a very small port can almost invisible and strong enough penetrate the skin. Check for leaks using a piece cardboard, NEVER USE HANDS.

• any liquid penetrates skin call for medical aid immediately

• Serious skin infections may result medical attention not

• Use the specific tools when checking pressure values the hydraulic

WHEELS AND TYRES

• Check that the tyres are correctly inflated the pressure specified the manufacturer Periodically check possible damages the rims and

• Stand away from (at the side of) the tire when checking inflation

• Only check pressure when the vehicle unloaded and the tires are avoid incorrect readings a result over -pressure.

• not - - use parts recovered wheels incorrect welding brazing may heat the causing weaken and eventually damage break the wheel.

• Never nor weld a rim with the inflated tyre

• When removing the lock both the front and rear vehicle

• Always position support stands when raising the order conform current safety

• Deflate the tyre before removing any object caught into the tyre

• Never inflate tires using inflammable gases; this could cause explosion and put operator safety

REMOV AND - FITTING

• Lift and handle all heavy parts using suitable lifting equipment and make sure that all slings and hooks are correctly

• Handle all parts carefully during lifting keep eye the personnel working near the load Never insert hands fingers between always wear approved accident prevention clothing gloves and work boots).

• A void twisting chains metal cables and always wear safety gloves when handling cables

Personal safety CAB AIR CONDITIONING SYSTEM

T4030V With cab - Model Y ear 2012 [ZCJE01906 - ZDJE09775]

T4030V With cab [Z8JE04295 - ZCJE10898]

T4040V With cab - Model Y ear 2012 [ZCJE05523 - ZDJE09978]

T4040V With cab [Z8JE04453 - ZCJE08151]

SAFETY REGULA TIONS

• The refrigerant must handled with great care order avoid personal injury; always use safety goggles and

• Liquid refrigerant can cause freezing the skin and serious damage the eyes, sometimes resulting permanent

• Keep the refrigerant container away from heat Heat will cause increase pressure the refrigerant and could cause the container

• refrigerant comes into contact with a naked flame a hot metal surface produces a toxic which ous inhaled.

• order avoid accidents follow the simple precautions described below

• The operation emptying and charging the system must carried out a well - ventilated area, well away from any naked

• During the charging and emptying take the necessary precautions protect the face and above all the eyes from accidental contact with

• the event proceed follows:

- refrigerant splashes into the eyes, wash immediately with a few drops mineral then wash them thoroughly with a solution boric acid and water (one spoonful acid 1 / 4 cup water) and seek medical assistance immediately .

- freezing the skin caused contact with liquid refrigerant may treated gradually warming the injured area with cold water , followed the application a greasy Request medical

- the air conditioning system contains a mixture refrigerant and oil under high pressure; under circumstances loosen pipe fittings / unions work the pipes without having first drained the

- not loosen remove the compressor oil level check cap with the system

- not heat the refrigerant container the temperature exceeds ( ) the pressure will increase very rapidly

- keep the air conditioning system away from heat sources prevent explosions a result increase pressure the system

• When transferring refrigerant from one container another , only use homologated liquid refrigerant containers equipped with safety

• Never fill liquid refrigerant containers over % ( 80.0 % ) their maximum capacity

• not modify the settings safety valves and the control

• Never connect the recovery / recycling and evacuation / charging stations electrical power outlets with voltages other than those specified; not leave the stations powered unless they are used immediately

Basic instructions

Battery

Before carrying out any kind service operation disconnect and isolate the battery negative unless otherwise requested for specific operations (e.g: operations that require the engine running). Once the specific operation has been disconnect the lead order complete the

Shimming

For each adjustment select adjusting shims and measure individually using a micrometer , then add the recorder values: not rely measuring the entire shimming which may the rated value indicated for each

Rotating shaft seals

For correct rotating shaft seal proceed follows:

Before assembly , allow the seal soak the oil will sealing for least thirty Thoroughly clean the shaft and check that the working surface the shaft not damaged.

− Position the sealing lip facing the fluid; with hydrodynamic take into consideration the shaft rotation direction and position the grooves that they will deviate the fluid towards the inner side the

Smear the sealing lip with a thin layer lubricant (use oil rather than grease) and fill the gap between the sealing lip and the dust lip double lip seals with Insert the seal its seat and press down using a flat punch; not tap the seal with a hammer mallet.

Whilst inserting the check that the perpendicular the seat; once make sure that makes contact with the thrust

T o prevent damaging the seal lip the position a protective guard during installation

O - ring seals

Lubricate the O - ring seals before inserting them the seats, this will prevent them from overturning and which would jeopardise sealing ficiency

Sealing compounds

Apply one the following sealing compounds the mating surfaces marked with L

5205 . Before applying the sealing prepare the surfaces follows: Remove any incrustations using a wire - grease the surfaces using one the following cleaning agents: petrol a water and soda

Bearings

When installing bearings advised to:

Heat the bearings - before fitting the shafts. Allow the bearings cool before installing them from the

Spring pins

When fitting split socket elastic ensure that the pin notch positioned the direction the force required stress the Spiral spring pins not require special

Spare parts

Use genuine parts only

Only genuine spare parts guarantee the same quality , duration and safety they are the same parts that are assembled during production.

Only genuine parts can fer this When ordering spare always provide the following information:

T ractor model (commercial name) and frame number

Engine type and number

Part number the ordered which can found the Parts used for order

Notes for equipment

The tools that NEW HOLLAND propose and illustrate this manual are: Specifically researched and designed for use with NEW HOLLAND Necessary make reliable repair .

− Accurately built and strictly tested fer ficient and long - lasting working means using these repair personnel will benefit from:

Operating optimal technical

Obtaining the best

Saving time and fort; W orking safe

Important notes

W ear limit values indicated for certain parts are but not The terms “front”, “rear”,and - (when referred dif ferent parts) are intended seen from the driving position with the tractor the normal direction

Moving the tractor with the battery removed

External power supply cables should only connected the respective positive and negative cable using ficient clamps that guarantee adequate and secure

Disconnect all services (lights, windshield wipers, etc.) before starting the vehicle. the vehicle electrical system requires carry out operations with the power supply connected; Once ing disconnect all services and switch f the power supply before disconnecting the

T

Consumables

ractor refuelling

COMPONENT T O FILLED T OPPED

Cooling system: less cab with cab

W asher fluid reservoir 2

Fuel tank:

T4020V , T4030V , T4040V , e T4050V

(litres)

W ater and NEW HOLLAND AMBRA AGRIFLU fluid % + %

W ater and cleaning fluid - -

T4030N, T4040N T4050N filtered diesel fuel - -

Engine oil sump:

T4020V , T4030V , T4040V , T4040N

T4050V , T4050N : NEW HOLLAND AMBRA SUPER GOLD 15W330G ( SAE 15W40 )

Brake circuit With front brakes

Standard front axle axle housing: with brake without brake final drives (each): 4,0

HOLLAND AMBRA BRAKE LHM oil

HOLLAND AMBRA MUL

Super Steer front axle, axle housing: final drives (each): with brake without brake 1,75 NEW HOLLAND AMBRA MUL HYDRAULIC

Rear transmission (bevel drive, final drives and hydraulic O and hydraulic steering:

NEW HOLLAND AMBRA MUL HYDRAULIC TRANSMISSION OIL

Grease fittingsNEW HOLLAND AMBRA - 9 MUL - PURPOSE GREASE

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