New Holland TT3840 / TT3840F / TT4030 / TT3880F Tractor Service Repair Manual ( Latin America )

Page 1


SER

W ithout cab, 8x2, TIER

Model Y

W

Model Y ear

Link Product / Engine

TT3840 Sem TIER

atualização, modelo ano 2016

TT3840F Sem cabine, 8x2, modelo ano 2016 Latin America

TT3880F Sem modelo ano 2016 Latin America

TT3880F Sem cabine, 12x3, modelo ano 2016

TT4030 Sem modelo ano 2016 Latin America

TT4030 Sem cabine, 8x2, 4WD, modelo ano 2016 Latin America

8035.05.716

8045.05.716

INTRODUCTION

[10.001] Engine and crankcase

[10.102] Pan and covers

[10.106] V alve drive and gears

[10.101] Cylinder heads

[10.105] Connecting rods and pistons

Crankshaft and flywheel

10] Balancer and damper

[10.1 14] Pump drives

[10.210] Lift pump and lines

[10.218] Fuel injection system

[10.202] Air cleaners and lines

[10.254] Intake and exhaust manifolds and muf fler

[10.400] Engine cooling system

[10.414]

[10.304] Engine lubrication system

Clutch

Drive shaft

Front axle system

[25.100] Powered front axle . .

[25.102] Front bevel gear set and dif ferential

[25.108] Final drive hub, steering knuckles, and shafts . .

[25.310] Final drives

[25.400] Non-powered front axle

Rear axle system

Powered rear axle

Rear bevel gear set and dif ferential

Planetary and final drives

ake-Of f (PT

[31.101] Rear mechanical control

[31.1

Brakes and controls

Mechanical service brakes

10] Parking brake parking lock

[35.000]

[37.1

Steering control

Hydraulic control components

[41.216] Cylinders

Wheels

Front wheels

Electrical systems

[55.201] Engine starting system

[55.301] Alternator

Harnesses and connectors

Battery

W arning and instruments

[90.151] Cab interior

TT3840F

TT3840

TT3880F

TT4030

BT09A213 1

International symbols

a guide the operation the various universal symbols have been utilized the and fuse The symbols are shown below with indication their

Safety rules

TT3840F

TT3840

TT3880F

TT4030

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual and machine safety you will find the signal words W and TION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury The color associated with DANGER

W ARNING indicates a hazardous situation not could result death serious injury The color associated with W ARNING

CAUTION indicates a hazardous situation not could result minor moderate injury The color associated with CAUTION YELLOW

Machine safety

NOTICE: Notice indicates a situation not could result machine damage property The color associated with Notice

Throughout this manual you will find the signal word Notice followed special instructions prevent machine age property The word Notice used address practices not related personal safety

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property

Basic instructions Hardware

TT3840F

TT3840

TT3880F

TT4030

General

The tractor has been built using metric

NOTE: Be sure use the hardware specified when using tapped trying install ametric bolt inch inch bolt a metric will damage the

Certain hardware must tightened specific torque specific torque specifications are not tighten the hardware the standard torque chart specification listed this

Plating

Hardware used New Holland balers plated with zinc chromate (gold Gold colored hardware has dif ferent torquing requirements from unplated zinc plated (silver color) hardware because the dif ference the coef ficient friction the plating material. The torque charts this manual list the correct specifications for gold, silver , and unplated

Nut T ightening

Whenever the nut should not the head the When tightening using the bolt the clamp load can lost because some the torque applied twists the bolt instead tensioning (stretching) The tension the bolt what holds the joint together .

Approximately 90% the torque applied during assembly goes overcoming friction between the The other 10% used tension (stretch) the bolt. After assembly , the frictional forces disappear , which the basis for the saying 'If does not fail during assembly , will not fail service.' The bolt may later fail due other but not from being over

Locknuts

Most locknuts are coated with a special lubricant that dry the Anytime a locknut a lower than normal torque Refer the torque charts this manual for specific

Jam Nuts

When using a jam nut lock a regular the jam nut should installed first and tightened one half the mended then held place while installing a regular nut the recommended

Thread Lubrication

The addition antiseize any other lubricant a bolt decreases the friction between and a nut. This makes necessary reduce the recommended torque prevent over tensioning the When using the torque charts this decrease the value 20% whenever a lubricant

General specification - Biodiesel Fuels

TT3840F

TT3840

TT3880F

TT4030

Fatty Acid Methyl Ester Biodiesel (Biodiesel Fuel) consists a family fuels derived from vegetable oils treated with methyl

NOTICE: Biodiesel Fuel blends are approved for your engine only they comply with EN14214 Specification dards ASTM D6751

NOTICE: imperative that you check which blend approved for your engine with your NEW HOLLAND dealer aware that the use Biodiesel Fuel that does not comply with the Standards mentioned above could lead severe damage the engine and fuel system your The use fuels that are not approved may void NEW HOLLAND W arranty

Biodiesel

Fuel Usage Conditions

NOTICE: The Biodiesel Fuel must meet the fuel Specification mentioned above.

Biodiesel Fuel must purchased from a trusted supplier that understands the product and maintains good fuel quality Biodiesel Fuel must pre - blended the supplier Mixing Biodiesel Fuels - site can result incorrect mixture that can lead problems with both engine and fuel

Engine performance fected the use Biodiesel There may % reduction power torque depending the blend

NOTICE: NOT modify the engine and / injection pump settings recover the reduced performance.

The reduced power must accepted using any Biodiesel Fuel

Some modification may required allow your engine run Biodiesel Consult you dealer for complete information these

Biodiesel Fuel has a higher cloud point than Diesel

NOTICE: The use high Biodiesel Fuel blends are not recommended cold weather conditions.

With Biodiesel may necessary change the engine engine oil filter and fuel filter elements more frequently than with Diesel Biodiesel Fuel can remove rust and particles from the inside - site fuel storage tanks that would normally adhere the sides the Like particle deposits that commonly occur with Diesel these particles can become trapped the machine fuel causing blockage and shortening filter cold weather , this more likely happen. Consult your NEW HOLLAND dealer for information cold weather operation and proper maintenance intervals when using any Biodiesel Fuel

When handling Biodiesel Fuel, care must taken not allow water into the fuel supply . Biodiesel Fuel will actually attract moisture from the

Fuel tanks must kept full possible limit the amount air and water vapors them. may necessary drain the fuel filter water tap more frequently

Potential oxidation and stability could a problem with the fuel stored the

NOTICE: Machines must not stored for more than three months with Biodiesel Fuel blends the fuel

long storage periods are necessary , the engine must run Diesel Fuel for hours flush the Biodiesel Fuel out the engine fuel system prior

NOTICE: Biodiesel Fuel must not stored - site storage tanks for more than three

Any spillage Biodiesel Fuel must cleaned immediately before can cause damage the environment and the paint finish the

Before using Biodiesel Fuel blends you should consult with your dealer receive full information about the approved blend for your machine and any detailed conditions its

NOTICE: Be aware that not fulfilling the requirements and conditions Biodiesel Fuel usage will void your s NEW HOLLAND W arranty

Consumables Loctite® Product Chart

Bonding Adhesives

applications include bonding dissimilar materials such glass ceramics and where fast fixturing required between close fitting parts.

bond flat parts together . Especially suitable for joining dissimilar ferrite plated materials electric This product specifically formulated for toughness and impact

applications include bonding ferrites plated materials electric loudspeaker hardware and jewelry where fast fixturing

The

consistency prevents adhesive flow even

toughened with elastomers for

strength along with improved resistance heat and humidity

suited for bonding porous absorbent materials such paper , leather

fabric.

and low blooming properties and particularly suitable for applications where vapor control dif

with extended work Once mixed, the two - component epoxy cures room temperature form a f - bond line which provides high peel resistance and high shear strengths. The fully cured epoxy resistant a wide range chemicals and and acts excellent electrical insulator

Surface Preparation

designed initiate the cure Loctite toughened acrylic adhesives.

seconds used where increased cure speed LOCTITE® anaerobic products especially recommended for applications with passive metals inert surfaces and with large bond particularly recommended when prevailing temperature low < ( )

7649 Green seconds used where increased cure speed LOCTITE® anaerobic products especially recommended for applications with passive metals inert surfaces and with large bond gaps. particularly recommended when prevailing temperature low < ( )

designed for the bonding cylindrical fitting particularly where consistently clean surfaces cannot The product cures when confined the absence air between close fitting metal surfaces and prevents loosening and leakage from shock and T ypical applications include retaining roller bearings oil impregnated bushings into

designed for the bonding cylindrical fitting

The product cures when confined the absence air between close fitting metal surfaces and prevents loosening and leakage from shock and T ypical applications include rotor shafts fractional and subfractional horsepower Locks bushings and sleeves housings shafts. Augments press fits.

designed for the bonding cylindrical fitting

The product cures when confined the absence air between close fitting metal surfaces and prevents loosening and leakage from shock and T ypical applications include locating pins radiator sleeves into pump housings and bearings auto

Particularly suitable for applications where temperature resistance 200 ( 395 )

designed for the bonding cylindrical fitting

The product cures when confined the absence air between close fitting metal surfaces and prevents loosening and leakage from shock and T ypical applications include rotor shafts fractional and subfractional horsepower Locks bushings and sleeves housings Augments press

Cylindrical Assemblies

designed for the bonding cylindrical fitting particularly where bond gaps can approach 0.25 (0.01 in.) and where maximum strength room temperature The product cures when confined the absence air between close fitting metal surfaces and prevents loosening and leakage from shock and T ypical applications include locking bushings and sleeves into housings and

for the bonding cylindrical fitting

The product cures when confined the absence air between close fitting metal surfaces and prevents loosening and leakage from shock and T ypical applications include holding gears and sprockets onto gearbox shafts and rotors electric motor

for the bonding cylindrical

particularly where bond gaps can approach The product cures when confined the absence air between close fitting metal surfaces and prevents loosening and leakage from shock and This product possesses excellent gap cure T ypical applications include restoring correct fits worn shafts, spun bearings, and damaged

designed for the bonding cylindrical fitting particularly where low viscosity

The product cures when confined the absence air between close fitting metal surfaces and prevents loosening and leakage from shock and

RTV Sealants

designed primarily for flange sealing with excellent

resistance rigid flange sealing for example transmissions and cast metal

Forms flexible gaskets directly the Sensor - low odor , non - Excellent oil resistance and joint movement Eight times more flexible than cork / composite gaskets; three times more oil resistant than conventional silicones. T emperature range - – 260 ( - – 500 ) intermittent; resists auto and shop

designed for superior bonding and sealing properties most surfaces (not recommended for concrete). This product resists weathering and thermal cycling without shrinking formulated withstand extreme temperature light and The thixotropic nature reduces the migration liquid product after application the substrate.

Product

RTV Sealants

595 Clear MPa ( 218 psi ) 5 min / hrs

596 Red 5 min / hrs

Description

designed for superior bonding and sealing properties most surfaces (not recommended for This product resists aging, weathering and thermal cycling without shrinking formulated withstand extreme temperature light and The thixotropic nature reduces the migration liquid product after application the

specifically formulated for gasketing and sealing where high temperatures 315 ( 600 ) are experienced such exhaust manifolds - high temperature ovens and Applications where sealing and bonding are required under frequent exposure temperatures above 235 – 315 ( 450 – 600 )

Gasket Sealants

509 Blue ish paste 8 – 9 MPa ( 1 160 –1305 psi ) 1 / hrs 7471 7469

515 dark purple 6 – MPa ( 870 –2031 psi ) min / hrs 7471 7469

542 Brown 9 – ( – 222 ) min / 8 hrs 7471 7469

545 Purple 2 ( ) min / hrs 7471 7469

Description

Provides resistance low pressures immediately after assembly seals close fitting joints between rigid metal faces and T ypically used a form - - place gasket rigid flanged gearbox and engine

The thixotropic nature reduces the migration liquid product after application the

seals close fitting joints between rigid metal faces and flanges and will flex with minor flange Provides resistance low pressures immediately after assembly T ypically used a form - - place gasket for thermostats, compressors, transmission housings and axle

ypical applications include sealing close fitting joints between rigid metal faces and Provides resistance low pressures immediately after assembly flanges. T ypically used a form - - place gasket rigid flanged gearbox and engine

designed for the locking and sealing metal pipes and fittings. The product cures when confined the absence air between close fitting metal surfaces and prevents loosening and leakage from shock and

designed for the locking and sealing metal pipes and fittings. The product cures when confined the absence air between close fitting metal surfaces and prevents loosening and leakage from shock and This product specially formulated fer lubricity for easy assembly

567 f white – ( 3 – ) 4 hrs / hrs 7471 7469 designed for the locking and sealing metal tapered threads and

569 Brown 1.1 –2.8 ( – ) 2 / hrs 7471 7469

designed for the locking and sealing plastic and metal pipes and

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