INTRODUCTORYNOTES
Thismanualisdividedintosectionsidentifiedbytwo--figurenumbersandeachsectionhasindependent pagenumbering.
Thedifferentsectionscaneasilybefoundbyconsultingthetableofcontentsonthefollowingpages.
Thedocumentnumberofthemanualandtheedition/updatedatesaregivenatthebottomofeachpage.
Pagesupdatedinthefuturewillbeidentifiedbythesamedocumentnumberfollowedbyanadditionaldigit: firsteditionstandardmanual87679925A--1stupdate87679925A1--2ndupdate87679925A2--etc.
Theupdatepagescanreplaceorsupplementthepagesofthestandardmanual;theinformationnecessary fortheprocedureforaddingorreplacingpagesisgivenonthetitlepageoftheupdate.
Thepublicationwillbecompletedwithanappropriateindex.
Ifitisnecessarytoissueanewupdatedmanual(2ndedition)itwillhavedocumentnumber87679925B,this indicatesthatthemanualiscomposedofthestandardversion87679925Acompletedwithalltheupdates: 1stupdate87679925A1--2ndupdate87679925A2--etc.
Theinformationcontainedinthismanualwascurrentonthedateprintedoneachsection.As NEWHOLLANDconstantlyimprovesitsproductrange,someinformationmaybeoutofdatesubsequent tomodificationsimplementedfortechnicalorcommercialreasonsortomeetlegalrequirementsindifferent countries.
Intheeventofconflictinginformation,consulttheNEWHOLLANDSalesandServiceDepartments.
IMPORTANTWARNINGS
AllmaintenanceandrepairworkdescribedinthismanualmustbeperformedexclusivelybyNEWHOLLAND, servicetechniciansinstrictaccordancewiththeinstructionsgivenandusinganyspecifictoolsnecessary.
Anyoneperformingtheoperationsdescribedhereinwithoutstrictlyfollowingtheinstructionsispersonally responsibleforanyeventualinjuryordamagetoproperty.
TheManufacturerandallorganisationsbelongingtotheManufacturer’sdistributionnetwork,includingbut notrestrictedtonational,regionalorlocaldistributors,willacceptnoresponsibilityforpersonalinjuryor damagetopropertycausedbyabnormalfunctionofpartsand/orcomponentsnotapprovedbythe Manufacturer,includingthoseusedformaintenanceand/orrepairoftheproductmanufacturedormarketed bytheManufacturer.
Inanycase,theproductmanufacturedormarketedbytheManufactureriscoveredbynoguaranteeofany kindagainstpersonalinjuryordamagetopropertycausedbyabnormalfunctionofpartsand/orcomponents notapprovedbytheManufacturer.
PRINT NO. 87679925A1
1 Service Manual Update mod. T5030, T5040, T5050, T5060
Print No. 87679925A
IMPORTANT NOTES
These pages replace the corresponding pages in the Manual of mod. T5030, T5040, T5050, T5060
contents volume 1 pages 3 to 8.
section 10 chap. 1, pages 1 to 6 and 53−54.
section 18, Chapter 1, pages 9 10.
section 25, Chapter 1, pages 7 8, 29 30 and 47 48.
− section 33, Chapter 1, pages 3−4.
section 33, Chapter 2, pages 1 to 18.
section 35 Chap. 1, pages 23 24.
− section 35 Chap. 4, pages 5 to 10.
contents volume 2 pages 1 to 4.
section 35 Chap. 7, pages 17−18.
section 41, Chapter 1, pages 7 8. section 55 Chap. 6, pages 1 to 32, 39 40, 49 50, 57 to 60, 71 to 74, 83 to 86, 93 94, 99 to 02, 113 to 116 and 125 to 128.
contents volume 3 pages 1 2.
− section 55 Chap. 7, pages 1 4, 11 to 22, 69 70, 73 74, 79 to 82, 91 to 94 and 111 to 118.
− section 55 Chap. 10, pages 7−8 and 27 28.
The following pages are newly issued:
section 33, Chapter 2, pages 19 to 22.
section 35 Chap. 8, pages 1 to 106.
section 55 Chap. 3, pages 1 to 14.
section 55 Chap. 4, pages 1 to 8.
section 55 Chap. 5, pages 1 to 14. section 55 Chap. 7, pages 141 to 142.
section 55 Chap. 8, pages 1 to 30. section 55 Chap. 9, pages 1 to 234.
PRINTED IN FRANCE
CNH GLOBAL N.V. Print No. 87679925A1 02 2008
2nd ServiceManualUpdatemod.T5030,T5040,T5050,T5060 PrintNo.87679925A
IMPORTANTNOTES
ThesepagesreplacethecorrespondingpagesintheManualof mod.T5030,T5040,T5050,T5060: prefacepages1--2 contentsvolume1pages3to8.
Sect.00,Chapter1,pages5--6.
Sect.10chap.1,pages1to6,53and 54.
-- Sect.18,Chapter1,pages5--6.
Sect.21Chap.3,pages35--36and 39--40.
Sect.21Chap.4,pages49--50and53 to56.
Sect.27,Chapter1,pages3--4,15to 18and49to54.
Sect.31,Chapter2,pages1to4and 25--26.
-- Sect.33,Chapter1,pages3--4.
-- Sect.35Chap.1,pages3--4and 49--50. contentsvolume2pages1to4.
Sect.35Chap.6,pages3--4and 19--20.
Sect.35Chap.7,pages1--2and 15--16.
Sect.35Chap.8,pages3--4. Sect.41,Chapter1,pages19--20.
-- Sect.55Chap.3,pages1--2.
-- Sect.55Chap.5,pages1--2.
Sect.55Chap.6,pages1--2,39to56, 63to68,77to8085to88,91to98,105 to110,119to122,129to134,147to 150,161--162,177to180,189--190, 205to208,219--220,235to238and 243to250.
-- contentsvolume3pages1--2.
Sect.55Chap.7,pages1to8,11--12, 15--16,53to62,77--78,87--88,109to 112,125--126and131--132.
Sect.55Chap.9,pages23to34, 87--88,117--118,133--134,169--170, 187--188,
Sect.55Chap.10,pages1to42.
Thefollowingpagesarenewlyissued:
Sect.21Chap.5,pages1to26.
Sect.55Chap.6,pages251to254
Sect.55Chap.7,pages143to150,
Sect.55Chap.9,pages235to254, Sect.55Chap.10,pages43--44.
PRINTEDINFRANCE CNHGLOBALN.V. PrintNo. 87679925A2 --02-- 2010
CONTENTSVOLUME1
PageDate
00--GENERALGUIDELINES
Generalinstructions .....1--211--07
Safetyregulations .......3--4--511--07
Tractorrefuelling ........602--10
10--ENGINE
Summary...............102--10
Generalspecifications ....2÷402--10
Fuelsystemdata ........502--10
TorqueSpecifications....6÷811--07
SpecialTools...........911--07
Viewof4--cylinderengine1011--07
Faultdiagnosis ..........11÷1411--07
Engineremoval--installation.................... 15÷3211--07
Replacingcrankshaftfront seal...................33÷3511--07
Replacingcrankshaftrear seal...................36÷3811--07
Adjustingtappet,valveand rockerarmclearance....39÷4111--07
Removal--Installation--injectors.................42÷4411--07
Removal--Installation-Boschinjectionpump....45÷4911--07
Injectionpump,renewal andcheckingtiming......50÷5402--10
Boschinjectionpump--air bleeding ................5411--07
Removal--Installation-coolantpump...........55--5611--07
Removal--Installation-thermostatvalve.........57--5811--07
Removal--Installation--radiator..................59÷6511--07
Coolantpumpdrivebeltadjustment................66÷6711--07
18--CLUTCH
Summary...............111--07
PageDate
Checksandmeasurements--clutch..........7--811--07
Adjustments--clutchpedal902--08
Removal--Installation-clutch..................10÷1211--07
ClutchOverhaul .........13÷1611--07
Adjustments--clutchdisengagementlevers ........1711--07
21--TRANSMISSIONS
CHAPTER1--Reverser
Summary...............111--07
MainData..............211--07
Transmissiondiagrams...311--07
TorqueSpecifications....411--07
SpecialTools...........511--07
Sections...............5--611--07
Descriptionandoperation.711--07
Faultdiagnosis ..........7--811--07
Disassembly--Assembly-reverser--clutchcasing...8÷1211--07
Transmissionlongitudinal cutawaysectionview....13--1411--07
CHAPTER2--Reverserandcreeperunit
Summary...............111--07
MainData..............211--07
Transmissiondiagrams...311--07
Tighteningtorque........411--07
SpecialTools...........5÷611--07
Sections...............7--811--07
Descriptionandoperation911--07
Faultdiagnosis ..........911--07
Replacingclutchcasing-reverserandcreeperunit.10÷1511--07
Endfloatadjustmentbetweenshaftandsupport..16÷1711--07
Transmissionlongitudinal cutawaysectionview....1811--07
CHAPTER3--PowerShuttleTransmission (12X12)
Summary...............111--07
MainData..............2--311--07
--02--2010
PageDate
Transmissiondiagrams...411--07
Tighteningtorque........5--611--07
SpecialTools...........7--811--07
Sections...............9÷1011--07
Descriptionandoperation.11--1211--07
Hydraulics..............13÷1611--07
Rangeandgearleverpositionsensoradjustment17--1811--07
Disassembly--Assembly-clutchcasingwithPower Shuttleunits............19÷2311--07
Disassembly--Assembly-drivingshaft............24--2511--07
Disassembly--Assembly-clutch(A)and(B)........25÷3211--07
Calibrations.............3311--07
HHMENUaccess.......33--3411--07
ClutchcalibrationH1menu transmission............35÷3702--10
Transmissionfaultcodes.38÷4002--10
Transmissionlongitudinal cutawaysectionview....4111--07
CHAPTER4--PowerShuttletransmission withdualcommand (2speedpowershift)function
Summary...............111--07
MainData..............2--311--07
Transmissiondiagrams...411--07
Tighteningtorque........5--611--07
SpecialTools...........7--811--07
Sections...............9÷1111--07
Descriptionandoperation.12÷1811--07
Rangeandgearleverpositionsensoradjustment...19--2011--07
Removal--Installation-clutchcasingwithPower ShuttleandDualCommand (2SpeedPowerShift)units21÷2911--07
Disassembly--Assembly-clutchcasingwithPower ShuttleandDualCommand (2SpeedPowerShift)units30÷3611--07
Disassembly--Assembly-drivingshaft............37--3811--07
Disassembly--Assembly-drivenshaft.............39÷4111--07
PageDate
Disassembly--Assembly-clutch(A)and(B)........42÷4711--07
Calibrations.............4811--07
HHMENUaccess.......48--4911--07
ClutchcalibrationH1menu transmission............50÷5202--10
Transmissionfaultcodes.53÷5502--10
Transmissionlongitudinal cutawaysectionview....5611--07
CHAPTER5--PowerShuttletransmission withcreeperunit--20X20 version
Summary...............102--10
MainData..............2--302--10
Transmissiondiagrams...402--10
Tighteningtorque........5--602--10
SpecialTools...........7--802--10
Sections...............9÷1102--10
Descriptionandoperation.1202--10 Creeperunittroubleshooting....................1302--10
Disassembly--Assembly-clutchcasingwithPower Shuttleandcreeperunits.14÷1702--10
Calibrations.............1802--10
HHMENUaccess.......18--1902--10
ClutchcalibrationH1menu transmission............20÷2202--10
Transmissionfaultcodes.23÷2502--10
23--DRIVELINES
Summary...............111--07
MainData..............211--07
TorqueSpecifications....311--07
SpecialTools...........311--07
Sections...............411--07
Descriptionandoperation.511--07
Faultdiagnosis ..........611--07
Removal--Installation--servicescontrolvalve.......7÷911--07
Disassembly--Assembly-servicescontrolvalve....10÷1111--07
Removal--Installation-drivegearcasing ........12÷1611--07
87679925A2 --02--2010
PageDate
Disassembly--Assembly-drivegearcasing ........17÷2011--07
25--FRONTAXLEMECHANICAL TRANSMISSION
Summary...............111--07
MainData..............2÷411--07
TorqueSpecifications....5÷711--07
SpecialTools...........8--902--08
Sections...............10÷1411--07
Descriptionandoperation.15--1611--07
Faultdiagnosis ..........1711--07
Rulesforcorrectlyfittingthe axlesupporttotheengine1811--07
Removal--Installation-frontaxle...............19÷2211--07
Disassembly--Assembly-frontaxle...............23÷3111--07
Overhaul--frontdifferential3211--07
Overhaul--frontaxledifferentialwithLIM--SLIP.....33--3411--07
Overhaul--differentiallock unit....................35--3611--07
Disassembly--Assembly-frontepicyclicfinaldrive withoutbrake ...........37÷4011--07
Disassembly--Assembly-frontepicyclicfinaldrive withbrake..............41÷4311--07
Replacingwheelhubseal withbrake..............4411--07
Stubaxleadjustments....45--4611--07
Adjustments--beveldrive47÷5111--07
27--REARMECHANICALTRANSMISSION
Summary...............111--07
MainData..............2÷402--10
TorqueSpecifications....5--611--07
SpecialTools...........7÷1111--07
Sections...............12÷1702--10
Descriptionandoperation.1802--10
Faultdiagnosis ..........19--2011--07
Removal--Installation-transmission--gearbox casing.................21÷3411--07
PageDate
Disassembly--Assembly-transmission--gearbox casing.................35÷4211--07
Gearboxdrivingshaftend floatadjustment.........4311--07
Adjustments--differential lockengagementsleeve position................4411--07
Determiningthebevelpinionpositioningadjustment ring....................45--4611--07
Taperedrollerbearings adjustmentforpinionshaft4711--07
Adjustingthebevelcrown wheelbearingsandcheckingtheclearancebetween thesidesofthebeveldrive teeth...................48÷5002--10
Adjustingthepreloadingon thebeveldrivebearings.51--5202--10
Differentialpinionandside gearbacklashadjustment.53--5402--10
Differentiallockpedaltravel adjustment.............5511--07
Removal--Installation--finaldrive................56÷5911--07
Disassembly--Assembly-epicyclicfinaldrive.......5911--07
Disassembly--Assembly-drivewheelshaft ........60--6111--07
31--POWERTAKE--OFF
CHAPTER1--Mechanicalpowertake--off Summary...............111--07
MainData..............2--311--07
SpecialTools...........311--07
TorqueSpecifications....411--07
Sections...............5÷911--07
Descriptionandoperation.10--1111--07
Faultdiagnosis ..........1111--07
Fittingcoolerwithmechanicaltransmissionandpower take--off................12--1311--07
Coolingsystemdescription andoperation 1411--07
Removal--Installation-powertake--off.......... 15÷17 11--07
--02--2010
PageDate
Disassembly--Assembly-powertake--off..........18÷2011--07
CHAPTER2--Mechanicalpowertake--off Summary...............102--10
MainData..............2--402--10
SpecialTools...........511--07
TorqueSpecifications....611--07
Sections...............7÷1411--07
Descriptionandoperation.15÷2411--07
AdditionalPTOcontrolsfor cab--versiontractorswith PowerShuttletransmissions..................25--2602--10
RearPTOfaultcodelisting2602--10
Faultdiagnosis ..........2711--07
Replacingthepowertake-offbrake...............28--2911--07
Removal--Installation-powertake--off.......... 30÷33 11--07
Disassembly--Assembly-powertake--off..........34÷4011--07
Fittingcoolerwithmechanicaltransmissionandelectro--hydraulicpowertake-off.....................41--4211--07
Coolingsystemdescription andoperation 4311--07
33--BRAKES
CHAPTER1--Brakes
Summary...............111--07
MainData..............211--07
TorqueSpecifications....302--10
Sections...............4--511--07
Descriptionandoperation.611--07
Hydraulicdiagram-brakes.................711--07
Pilotvalveoperation .....811--07
Faultdiagnosis ..........911--07
Adjustments--parking handbraketravel ........1011--07
Removal--Installation/Disassembly--Assemblyparkingbrakecasing.........11÷1311--07
PageDate
Servicebrakecircuitair bleeding ................14--1511--07
Removal--Installation-servicebrakepump......16--1711--07
Adjustingtheheightofthe servicebrakepedals .....1711--07
Removal--Installation-servicebrake...........18÷2211--07
CHAPTER2--Trailerairbrakes (ItalianandGermanversion)
Summary...............102--08
MainData..............102--08
TorqueSpecifications....202--08
SpecialTools...........202--08
Sections...............3÷702--08
Descriptionandoperation.8--902--08
Operationofsingletrailer brakecircuitcomponents.10÷1602--08
Faultdiagnosis ..........1702--08
Pressuretests..........18÷2202--08
35--HYDRAULICSYSTEMS
CHAPTER1--Rearmechanical hydrauliclift Summary...............111--07
MainData..............2÷602--10
TorqueSpecifications....7--811--07 SpecialTools...........911--07
Sections...............10--1111--07
Descriptionandoperation.12÷1511--07
Faultdiagnosis ..........16--1711--07
Hydraulicliftpumpcomponents ..................18--1911--07
Replacingthesetofpump seals..................1911--07
Disassembly--Assembly-LIFT--O--MATICcontrol...2011--07
Adjustments--liftrod mechanism .............21--2211--07
LIFT--O--MATICdeviceupwardtraveladjustment...2302--08
Disassembly--Assembly-externalliftcontrols.......2402--08
Removal--Installation--lift.25÷3111--07
Disassembly--Assembly-lift.....................32÷3611--07
87679925A2 --02--2010
PageDate
Adjustingthelift.........37÷4211--07
Removal--Installation--lift controlvalve............43--4411--07
Disassembly--Assembly-liftcontrolvalve.........45÷4911--07
Liftpressurereliefvalve-removal/installationand setting.................5002--10
CHAPTER2--Opencentresystem auxiliarycontrolvalves
Summary...............111--07
MainData..............111--07
SpecialTools...........111--07
TorqueSpecifications....211--07
Sections...............3÷511--07
Descriptionandoperation.6÷911--07
Disassembly--Assembly-auxiliarycontrolvalves...10--1111--07
Rodhardeningtest ......1111--07
Blow--bytest............1211--07
Adjustmentoftheautomaticdetentreleasepressure...................1211--07
CHAPTER3--Auxiliarycontrol valves(BOSCH)
Summary...............111--07
MainData..............211--07
SpecialTools...........211--07
TorqueSpecifications....311--07
ViewofBOSCHauxiliary controlvalvecomponents.411--07
Descriptionandoperation.4--511--07
Controlvalvecomponents6÷911--07
Descriptionandoperation-Hydraulicsystem ........10÷1811--07
Removal--Installation-BOSCHauxiliarycontrol valves.................19÷2111--07
Disassembly--Assembly-BOSCHauxiliarycontrol valves.................22÷2611--07
Quickcouplermaintenance27--2811--07
Faultdiagnosis ..........29--3011--07
PageDate
CHAPTER4--Trailerbrakesauxiliary controlvalves
Summary...............111--07
Sections...............111--07
Descriptionandoperation.1÷511--07
Operatingdiagrams......6÷902--08
Faultdiagnosis ..........10÷1211--07
CHAPTER5--SupplementaryCylinder Summary...............111--07
MainData..............111--07
Sections...............111--07
Descriptionandoperation.111--07
Removal--Installation/Disassembly--Assembly-supplementarycylinder...211--07
--02--2010
87679925A2 --02--2010
GENERALINSTRUCTIONS
IMPORTANTNOTICE
AllmaintenanceandrepairworkdescribedinthismanualmustbeperformedexclusivelybyNEWHOLLAND servicetechnicians,instrictaccordancewiththeinstructionsgivenandusinganyspecifictoolsnecessary. Anyoneperformingtheoperationsdescribedhereinwithoutstrictlyfollowingtheinstructionsispersonally responsibleforanyeventualinjuryordamagetoproperty.
SHIMMING
Foreachadjustmentoperation,selectadjustingshimsandmeasureindividuallyusingamicrometer,thenadd uptherecordervalues:Donotrelyonmeasuringtheentireshimmingset,whichmaybeincorrect,ortherated valueindicatedforeachonshim.
ROTATINGSHAFTSEALS
Forcorrectrotatingshaftsealinstallation,proceedasfollows: --beforeassembly,allowthesealtosoakintheoilitwillbesealingforatleastthirtyminutes; --thoroughlycleantheshaftandcheckthattheworkingsurfaceontheshaftisnotdamaged; --positionthesealinglipfacingthefluid;withhydrodynamiclips,takeintoconsiderationtheshaftrotation directionandpositionthegroovessothattheywilldeviatethefluidtowardstheinnersideoftheseal; --coatthesealinglipwithathinlayeroflubricant(useoilratherthangrease)andfillthegapbetweenthesealing lipandthedustlipondoublelipsealswithgrease; --insertthesealinitsseatandpressdownusingaflatpunch;donottapthesealwithahammerormallet; --whilstinsertingtheseal,checkthatitisperpendiculartotheseat;oncesettled,makesurethatitmakes contactwiththethrustelement,ifrequired; --topreventdamagingtheseallipontheshaft,positionaprotectiveguardduringinstallationoperations.
O--RINGSEALS
LubricatetheO--RINGsealsbeforeinsertingthemintheseats,thiswillpreventthemfromoverturningand twisting,whichwouldjeopardisesealingefficiency.
SEALINGCOMPOUNDS
ApplyoneofthefollowingsealingcompoundsonthematingsurfacesmarkedwithanX:RTVSILMATE, RHODORSILCAF1orLOCTITEPLASTICGASKET. Beforeapplyingthesealingcompound,preparethesurfacesasfollows: --removeanyincrustationsusingawirebrush; --thoroughlyde--greasethesurfacesusingoneofthefollowingcleaningagents:trichlorethylene,petrolora waterandsodasolution.
BEARINGS
Wheninstallingbearingsitisadvisedto: --heatthebearingsto80 ÷ 90 °Cbeforefittingontheshafts; --allowthebearingstocoolbeforeinstallingthem.
SPRINGPINS
Whenfittingsplitsocketelasticpins,ensurethatthepinnotchispositionedinthedirectionoftheforcerequired tostressthepin.
Spiralspringpinsdonotrequirespecialpositioning.
SPAREPARTS
Usesolely genuineparts,whichguaranteethesamequality,durationandsafetyastheoriginalpartsasthey areidenticaltotheonesfittedduringproduction. Only genuineparts canofferthisguarantee.
Whenorderingspareparts,alwaysprovidethefollowinginformation: --tractormodel(commercialname)andframenumber; --enginetypeandnumber; --partnumberoftheorderedpart,whichcanbefoundinthe“Microfiches”orthe“SparePartsCatalogue”,used fororderprocessing.
NOTESFOREQUIPMENT
ThetoolsthatNEWHOLLANDproposeandillustrateinthismanualare: --specificallyresearchedanddesignedforusewithNEWHOLLANDvehicles; --necessarytomakereliablerepair; --accuratelybuiltandstrictlytestedtoofferefficientandlong--lastingworkingmeans. Byusingthesetools,repairpersonnelwillbenefitfrom: --operatinginoptimaltechnicalconditions; --obtainingthebestresults; --savingtimeandeffort; --workinginsafeconditions.
IMPORTANTNOTES
Wearlimitvaluesindicatedforcertainpartsarerecommended,butnotbinding.Theterms“front”,“rear”, “right--hand”and“left--hand”(whenreferredtodifferentparts)areintendedasseenfromthedrivingpositionwith thetractorinthenormaldirectionofmovement.
MOVINGTHETRACTORWITHTHEBATTERYREMOVED
Externalpowersupplycablesshouldonlybeconnectedtotherespectivepositiveandnegativecableterminals, usingefficientclampsthatguaranteeadequateandsecurecontact.
Disconnectallservices(lights,windshieldwipers,etc.)beforestartingthevehicle. Ifthevehicleelectricalsystemrequireschecking,carryoutoperationswiththepowersupplyconnected;once checkingiscompleted,disconnectallservicesandswitchoffthepowersupplybeforedisconnectingthecables.
SAFETYREGULATIONS
WARNINGANDDANGERSYMBOL
Thiswarningsymbolpointsoutimportantmessagesconcerningyoursafety. Carefullyreadthefollowingsafetyregulationsandobserveadvisedprecautionsin ordertoavoidpotentialhazardsandsafeguardyourhealthandsafety. Inthismanualthesymbolisaccompaniedbythefollowingkey--words: WARNING --Warningsconcerningunsuitablerepairoperationsthatmayjeopardise thesafetyofRepairpersonnel.
DANGER --Specificwarningsconcerningpotentialhazardsforoperatorsafetyorfor otherpersonsdirectlyorindirectlyinvolved.
TOPREVENT ACCIDENTS
Mostaccidentsorinjuriesthatoccurinworkshopsare theresultofnon--observanceofsimpleand fundamentalsafetyregulations.
Forthisreason,INMOSTCASESTHESE ACCIDENTSCANBEAVOIDED:byforeseeing possiblecausesandconsequentlyactingwiththe necessarycautionandcare.
Accidentsmayoccurwithalltypesofvehicle, regardlessofhowwellitwasdesignedandbuilt.
Acarefulandjudiciousservicetechnicianisthebest guaranteeagainstaccidents.
Preciseobservanceofthemostbasicsafetyruleis normallysufficienttoavoidmanyseriousaccidents.
DANGER. Nevercarryoutanycleaning,lubrication ormaintenanceoperationswhentheengineis running.
SAFETYREGULATIONS
GENERAL
--Carefullyfollowspecifiedrepairandmaintenance procedures.
--Donotwearrings,wristwatches,jewellery, unbuttonedorloosearticlesofclothingsuchas: ties,tornclothing,scarves,openjacketsorshirts withopenzipsthatmayremainentangledin movingparts.
Itisadvisedtowearapprovedsafetyclothing, e.g:non--slipfootwear,gloves,safetygoggles, helmets,etc.
--Donotcarryoutrepairoperationswithsomeone sittinginthedriver’sseat,unlessthepersonisa trainedtechnicianwhoisassistingwiththe operationinquestion.
--Operatethevehicleandusetheimplements exclusivelyfromthedriver’sseat.
--Donotcarryoutoperationsonthevehiclewiththe enginerunning,unlessspecificallyindicated.
--Stoptheengineandensurethatallpressureis relievedfromhydrauliccircuitsbeforeremoving caps,covers,valves,etc.
--Allrepairandmaintenanceoperationsmustbe carriedoutusingextremecareandattention.
--Servicestepsandplatformsusedinaworkshop orinthefieldshouldbebuiltincompliancewith thesafetyrulesinforce.
--Disconnectthebatteriesandlabelallcontrolsto indicatethatthevehicleisbeingserviced.Block themachineandallequipmentwhichshouldbe raised.
--Donotcheckorfillfueltanks,accumulator batteries,norusestartingliquidwhensmokingor nearnakedflames,asthesefluidsare inflammable.
--Brakesareinoperativeifmanuallyreleasedfor repairormaintenancepurposes.
Useblocksorsimilardevicestosecurethe machineintheseconditions.
--Thefuelnozzleshouldalwaysbeincontactwith thefillingaperture.Maintainthispositionuntil fillingoperationsarecompletedinordertoavoid possiblesparkscausedbytheaccumulationof staticelectricity.
--Onlyusespecifiedtowingpointsfortowingthe tractor,connectpartscarefully.Makesurethatall pinsand/orlocksaresecuredinpositionbefore applyingtraction.
Neverremainnearthetowingbars,cablesor chainsthatareoperatingunderload.
--Transportvehiclesthatcannotbedrivenusinga traileroralow--loadingplatformtrolley,if available.
--Whenloadingorunloadingthevehiclefromthe trailer(orothermeansoftransport),selectaflat areacapableofsustainingthetrailerortruck wheels,firmlysecurethetractortothetruckor trailerandlockthewheelsintheposition.
--Electricheaters,battery--chargersandsimilar equipmentmustonlybepoweredbyauxiliary powersupplieswithefficientgroundinsulationto avoidelectricalshockhazards.
--Alwaysusesuitablehoistingorliftingdevices whenraisingormovingheavyparts.
--Takeextracareifbystandersarepresent.
--Neverpourgasolineordieseloilintoopen,wide andlowcontainers.
--Neverusegasoline,dieseloilorother inflammableliquidsascleaningagents.Use non--inflammable,nontoxiccommercially availablesolvents.
--Wearsafetygoggleswithsideguardswhen cleaningpartswithcompressedair.
--Limittheairpressuretoamaximumof2.1bar, accordingtolocalregulations.
--Donotruntheengineinconfinedspaceswithout suitableventilation.
--Donotsmoke,usenakedflames,orcause sparksintheareawhenfuelfillingorhandling highlyinflammableliquids.
--Neverusenakedflamesforlightingwhenworking onthemachineorcheckingforleaks.
--Allmovementsmustbecarriedoutcarefully whenworkingunder,onornearthevehicleand wearprotectiveequipment:helmets,gogglesand specialfootwear.
--Whencarryingoutcheckswiththeengine running,requesttheassistanceofanoperatorin thedriver’sseat.Theoperatormustmaintain visualcontactwiththeservicetechnicianatall times.
--Ifoperatingoutsidetheworkshop,positionthe vehicleonaflatsurfaceandlockinposition.If workingonaslope,lockthevehicleinposition andmovetoaflatareaassoonasissafely possible.
--Damagedorbentchainsorcablesareunreliable. Donotusethemforliftingortowing. Alwaysusesuitableprotectivegloveswhen handlingchainsorcables.
--Chainsshouldalwaysbesafelysecured.Make surethatthehitch--uppointiscapableof sustainingtheloadinquestion.
Keeptheareanearthehitch--uppoint,chainsor cablesfreeofallbystanders.
--Maintenanceandrepairoperationsmustbe carriedoutinaCLEANandDRYarea,eliminate anywateroroilspillageimmediately.
--Donotcreatepilesofoilorgrease--soakedrags astheyrepresentaseriousfirehazard;store theminaclosedmetalcontainer.
Beforestartingthevehicleorimplements,make surethatthedriver’sseatislockedinpositionand alwayscheckthattheareaisfreeofpersonsor obstacles.
--Emptypocketsofallobjectsthatmayfall unobservedintothevehiclepartswhen disassembled.
--Inthepresenceofprotrudingmetalparts,use protectivegogglesorgoggleswithsideguards, helmets,specialfootwearandgloves.
--Whenwelding,useprotectivesafetydevices: tintedsafetygoggles,helmets,specialoveralls, glovesandfootwear.Allpersonspresentinthe areawhereweldingistakingplacemustwear tintedgoggles.
NEVERLOOKDIRECTLYATTHEWELDING ARCWITHOUTSUITABLEEYEPROTECTION.
--Metalcablestendtofraywithrepeateduse. Alwaysusesuitableprotectivedevices(gloves, goggles,etc.)whenhandlingcables.
--Handleallpartscarefully,donotputyourhands orfingersbetweenmovingparts,wearsuitable safetyclothing--safetygoggles,glovesand shoes.
STARTUP
--Neverstarttheengineinconfinedspacesthatare notequippedwithadequateventilationfor exhaustgasextraction.
--Neverplacethehead,body,limbs,feet,handsor fingersnearfansorrotatingbelts.
ENGINE
--Alwaysloosentheradiatorcapslowlybefore removingittoallowanyremainingpressureinthe systemtobedischarged.Coolantshouldonlybe addedwhentheengineisstoppedoridling,ifhot.
--Neverfillupwithfuelwhentheengineisrunning, especiallyifhot,inordertopreventtheoutbreak offireasaresultoffuelspillage.
--Nevercheckoradjustfanbelttensionwhenthe engineisrunning. Neveradjustthefuelinjectionpumpwhenthe vehicleismoving.
--Neverlubricatethevehiclewhentheengineis running.
ELECTRICALSYSTEMS
--Ifitisnecessarytouseauxiliarybatteries, rememberthatbothendsofthecablesmustbe connectedasfollows:(+)with(+)and(--)with(--).
--Avoidshort--circuitingtheterminals.GAS RELEASEDFROMBATTERIESISHIGHLY INFLAMMABLE.
--Duringcharging,leavethebatterycompartment uncoveredtoimproveventilation.
--Nevercheckthebatterychargeusing“jumpers” (metalobjectsplacedontheterminals).
--Avoidsparksorflamesnearthebatteryzoneto preventexplosionhazards.
--Beforeservicingoperations,checkforfuelor currentleaks:Eliminateanyeventualleaks beforestartingwork.
--Donotchargebatteriesinconfinedspaces:Make surethatthereisadequateventilationinorderto preventaccidentalexplosionhazardsasaresult oftheaccumulationofgasesreleasedduring chargingoperations.
--Alwaysdisconnectthebatterybeforeperforming anykindofservicingontheelectricalsystem.
HYDRAULIC SYSTEMS
--Aliquidleakingfromatinyholemaybealmost invisiblebut,atthesametime,bepowerful enoughtopenetratetheskin.Checkforleaks usingapieceofcardboard, NEVERUSE HANDS
--Ifanyliquidpenetratesskintissue,callfor medicalaidimmediately.
--Seriousskininfectionsmayresultifmedical attentionisnotgiven.
--Usethespecifictoolswhencheckingpressure valuesonthehydraulicsystem.
WHEELSANDTYRES
--Makesurethatthetyresarecorrectlyinflatedat thepressurespecifiedbythemanufacturer. Periodicallychecktherimsandtyresfordamage.
--Standawayfrom(atthesideof)thetyrewhen checkinginflationpressure.
--Onlycheckpressurewhenthevehicleis unloadedandthetyresarecold,toavoid incorrectreadingsasaresultofover--pressure.
--Donotre--usepartsofrecoveredwheelsas incorrectweldingorbrazingmayheatthe material,causingittoweakenandeventually damageorbreakthewheel.
--Nevercutorweldarimmountedwithaninflated tyre.
--Whenremovingthewheels,lockboththefront andrearvehiclewheels.
--Alwayspositionsupportstandswhenraisingthe vehicle,inordertoconformtocurrentsafety regulations.
--Deflatethetyrebeforeremovinganyobject caughtinthetyretread.
--Neverinflatetyresusinginflammablegases;this couldcauseanexplosionandputoperatorsafety atrisk.
REMOVALANDRE--FITTING
--Liftandhandleallheavypartsusingsuitable liftingequipmentandmakesurethatallslingsand hooksarecorrectlysecured.
--Handleallpartscarefullyduringliftingoperations, keepaneyeonthepersonnelworkingnearthe loadtobelifted.Neverinserthandsorfingers betweenparts,alwayswearapprovedaccident preventionclothing(goggles,glovesandwork boots).
--Avoidtwistingchainsormetalcablesandalways wearsafetygloveswhenhandlingcablesor chains.
CONSUMABLES
COMPONENTTOBE FILLEDORTOPPEDUP
Coolingsystem:
Windscreenwashreservoir. 2
Fueltank --allmodels --mod.: 71/97,78/106and 83/113KW/CV (suppl.tank)
Engineoilsump:
Water&cleaning liquid
Decanted,filtered dieselfuel
APICH--4 ACEAE5
SAE15W--40 APICH--4
SAE10W--30
Brakecontrolcircuit
Frontaxle:
axlehousing: --allmodels finaldrives(each): --withbrakes............. --withoutbrakes
Reartransmission(bevel drive,finaldrivesandbrakes), gearbox,hydrauliclift,PTO andpowersteering --Mech.transmissions..... --Powershuttle...........
Fronthubs
Antifreezefluidreservoirfor airbrakes................ 0,5 Antifreezefluid
SAE10W--30
Headretainingbolts (*):
(overleaf)
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