Temple Tax Food company by Superuse Studios

TEMPLE TAX FOOD COMPANY SITE

A12

Gouw

business zone Goudse Poort - Steenland Chocolate BV site (1:10.000)

ARCHITECTURAL VOLUME existing building

7000

14300

3600

8400

8500

1200

450

7000

18450

15600

12000

CAFETERIA build surface: 282m2 over one floor height: 4900mm (4700 mm + ground level = bottom of build volume) content: 1382m3

12000

6000 12000

D E

388m 2 2131m

282m

EXISTING PROGRAM; NEW FUNCTION office space third parties: workshop fishfarm & fish processing: (including a silo, interior)

942m 2 3735m

TOTAL FLOOR AREA:

7478m

12000

6000

WORKSHOP build surface: 3735m2 incl. silo over one floor height: 5900mm content: 22037m3 incl. silo

6000

WORKSHOP build surface: 2131m2 over two floors height: 10100mm content: 21523m3

D G

3400

6000

13650

12000

6000

21700

6000

D J

250

M N

7000

7000 5

3600 6

3600 6.1

3600 7.1

3600 7.2

3600 8.1

3600 8.2

6000

350

1650 9.1

D P

6000

M N

6000

100

7850

6000

31300

250

The street in between the to buildings on the site will be turned into a public street. The alined facades will be cut open, so from this public street you can have a look at both processes. The excess heat from the fishtanks can be derived again and be transported to other companies in the Goudse Poort, to heat up there workshops for example.

D C

400 3000

Q D

6000

This comleet plan was build to house a bakery in the 3735m workshop with a central office in front of it. A second workshop was build

OFFICE 2 build surface: 388m over two floors height: 14100mm content: 5471m3

6000

D R

D S

6000

OFFICE 2 build surface: 3 x 314m over three floors height: 11200mm content: 3517m3

600

8400

600

During my research I foud out, that here in the netherlands, a lot of fish is being consumped. Especially in Tilapia fish. This is tropical fish living in freshwater. It’s demand on watertemperatuur is about 25 degerees Celsisius. The fish is only being bread in South/East Asia and in Egypt. So Tilapia fi sh has to travel half the world, to get on your plate

450 A

Heat loss from the process for chocolate products will be put to use, as metioned in concluding MFAs and Sankeys . The Heat will be captured due heatexchangers through the medium of water, which eventualy will fill up buffers in a tropical fish farming process. The existing buildings, which were no longer in use of Steenland Chocolate BV, will not be rented anymore and will house the fishfarm process. The rest of the workshop will be put to use, to process full grown specimens of tropical fish, bred in the fishfarm and temporarely store the fishproducts. The metioned before can all be housed in former bakery workshop. The office in front of the fishfarm will be used as such. Due to an efficiency step in the application of personal, some of the personal will work in both processes of chocolateproduction and fishfarming. Program as dressing- and bathingrooms will be needed for hygene. This program will be located in the exiting bridge, since this is already the connection between both seperated processes. A new cafeteria is needed, also in a central spot and will be located on top of the existing bridge as a second floor. This floor will be accessible by stairs to portals on both ends, from the ground floor.

An everage duration of a breeding process of Tilapia takes 8 months. After that it takes another two months to process this harvest. If you start up 3 breeding process every two months from each other, starting in March, then the peaks of both companis are at different times and brings more consistancy in your workforce. you get an extra twenty. Every breeding train provides 90 tons of fish in the end, which needs to be slaughtered and packaged.

SILO height: 10000mm

6000

After my analysis I found out about two main interessting aspects. First the heat loss during the production process. Chocolate at about 45 degrees Celcius gets cooled down to 15 degrees Celcius. Most of the energie gets lost in the atmophere. Secound, there is a gigantic peak in producting and fte demand during the month’s from August untill December. FTE’s will double during this period of the year. In the month’s from January untill Juli the company gets runned by about 50 people. So the everage amout of the FTE’s during the year, will be 75.

to house a productionprocess for varies chocolate products, with staffrooms an officespace in front. In between these two seperate buildings a bridge was build to house a cafeteria for all personal of the company. It’s position is just in the middle. During the nineties the bakery was closed due to change of staff and idea’s. Just the productionprocess for chocolate kept working. The compleet office was housed in the building in front of the workshop for processing chocolate. De biggest office and workshop was rented to third parties. Ownership of buildings remains with Steenland Chocolate BV.

here in the Netherlands. The Steenland Chocolate company posesses two buildings on there plot. One of these building is empty. The Idea is to start up a Tropical fishfarm in the empty building, and heat up the water through the chocolate production process to get up to a temperature at about 25 degrees. The water is being circuatie, brought up the roof to fall back into the basins inside the building, this way the water takes up the wright amount of oxygen. In addition the falling energy of the water can be derived by putting water mills into the waterfalls. The fish are mainly being fet with duckweed. The rest of system can standard be delivered by for example Hesy Aquaculture BV. The water is pumped onto the roof by a windwill and systems just are being used to keep typical Dutch polders free from flooding. To choose a wright amount of production train in the fish breeding process, both companies together can get 80 FTE’s employed, so there will be consistancy in personel. The trick to choose the most economic amount of breeding trains of fish to keep people from the chocolate factory at work.

6000

Every third day a 20 ton truck leaves from the Barry Callebaut chocolate factory, in Wieze, Belgium. Fully loaded with liquid chocolate mass, at 45 degrees Celcius (chocolate liquefies at 40 to 45 degrees Celcius. Heading for Steenland chocolate BV in Gouda the truck is specially equipt with a stove, burning Diesel, to keep this temperature at 45 degrees Celcius. The advantage of keeping the chocolate liquefied is that the chocolate can directly be processed after delivery. Steenland stores the delivered chocolate in a conditioned tank which keeps the chocolate at a temperature between 40 and 45 degrees Celcius. Slowly the chocolate will be derived from tank for the process to make chocolate coins. At first the chocolate is poured into a fermenting tank. This is more or less the secret of the company, since this process demands great expertise. Chocolate is constantly being sturred, to turn the chocolate into a certain substance which can be handled well in the rest of the process. During the fermenting process the chocolate mass cools down to 30 degrees. The substance

growes more thick. After the fermenting process the chocolate is eing poured out on a steel plate to get evenly thick, chocolate layer. Than the chocolate passes through a cooling tunnel and temperature is being brought back to 18 degrees Celcius. The next step in the process is puching out the coin shapes from the chocolate layer. After the chocolate coins are being stored in a conditioned spaced and the temperature is being reduced another 3 degrees Celcius. The rest chocolate from the chocolate layer ends back in heated tank, at te start of the process. No chocolate is being wasted. The chocolate coins now at 15 degrees Celcius move to the packaging departement. Here they get wrapped in single side printed, aluminium foil. A part of the wrapped coins is know going to be boxed and sealed onto a pallet. The other part takes a different step in the packaging process en end up in a sorting machine which mixes the different diameters in coins in a certain amount/weight and fi lls up plastic meshes with an everage weight. After this they also get boxed and sealed on pallets. Eventually all chocolate coins are being stored all together in a conditioned room, at a temperature of 15 degrees Celcius, waiting to be shiped out all over the world.

250

FOCUSSING ON A CHOCOLATE COMPANY Steenland has a long history since 1899. The company started as bakery in the city centre of Gouda, producing bread, pastries, bicuits and sucred candies. After the fi rst Great War chocolate was introduced in such Bakeries. Steenland grew more and more specialized in producing choclate. Mid 1940’s a new generation reighned the company after wich to company started to grew, exporting chocolate products through Europe, USA and Japan. In 1968 to compay had to move to bigger premises, since the company kept on growing. After 1980 another generation took over and from the mid 1990’s they decided to close down the bakeryside and focus fully on chocolate products. Specializing in chocolate up to now the by far, most popular product Steenland produces, is chocolate coins.

600

D T

Steenland Chocolate BV site (1:1000)

COMBINE PRODUCING CHOCOLATE AND TROPICAL FISHFARMING TEMPLE TAX FOOD COMPANY

energy: NG (gas) [m ] energy: electricity [MWh]

CHOCOLATE COIN PRODUCTION office supply paper

0,13

human resources energy: electricity energy: heat from electricity 1 wrapped solid chocolate coins; 15 C 2 wrapped solid chocolate coins; 15 C

tons

plastic net seal foil EUR pallet wood cardboard

human resources energy: electricity

21 energy: heat from electricity

? 1040 1040

STORAGE & PRODUCT WAREHOUSE

? ? 1040

MJ tons

2 wrapped solid chocolate coins; 15 C 1 wrapped solid chocolate coins; 15 C

0,13

tons

? 1040 1040

2600

198432

2080

150

human resources [persons]

warm, liquid chocolate; at 45 ºC [tons]

solid chocolat coins at 15 ºC [tons]

tons

aluminium foil; one side gold print [tons]

TEMPLE TAX FOOD COMPANY

human resources

fish input at 1 gram a piece [tons]

energy: heat from electricity

energy: heat (generated just from warm delivered chocolat) [MJ]

2 solid chocolate coins, wrapped in plastic nets; 15 C; loaded into cardboard boxes; put onto a EUR pallet; compleet pallet wrapped in seal foil

1040

0,13

1040

COIN SORTING MACHINE

human resources [fte]

human resources (waste) paper energy: heat from electricity energy: heat 1 solid chocolate coins; at 15 C 2 solid chocolate coins; at 15 C

3 3

0,15

fish filet [tons]

solid chocolate coins; at 15 C

pieces

tons

150

tons

seal foil EUR pallet wood cardboard aluminium foil; one side gold print human resources energy: electricity

? human resources energy: electricity

150

21 solid chocolate coins; at 15 C

1040

1 wrapped solid chocolate coins; 15 C; (in cardboard boxes; on EUR pallet; pallet wrapped in seal foil) human resources

1040

PACKAGING COINS

ALU WRAPPING BOXING & SEALING

commercial fish food [tons]

aluminium foil; rest

Duckweed [tons]

seal foil EUR pallet wood cardboard

human resources

2080

energy: electricity

CHOCOLATE COIN STAMPING MACHINE

2080

human resources

CHOCOLATE COOLING TUNNEL

energy: heat

YES

32370

stormwater [m3 ]

7170

25200

new built volume, interior an public space

tropical fish farming on residual heat

water; directly dischargable into surface water [m3 ]

YES

small amounts of process materials, juvenile fish, duckweed

electricity, built environment, food, capital

growing and processing of tropical fish for human concumption

human resources

energy: heat from electricity

? 26146

energy: heat MJ

YES

human resources

energy: heat from electricity

energy: heat from cooling process

2080

smooth chocolate; at 18 C

2080

YES

is the project an unregular activity in its context?

is the import of new material for processing, substantial / subordinate to the intended effect?

energy: heat

smooth chocolate; at 18 C energy: electricity

does it change, adapt, or manipulate at least one human-related flow?

solid chocolate coins; at 15 C

2080

stormwater [m ]

energy: heat from electricity

YES

is the project spatial or does it have spatial implications?

human resources

ON WORK FLOOR

organic waste; fish intestine [tons]

solid chocolate coins; at 15 C

2080

TEMPORARY COIN STORAGE

? solid chocolate coins; at 15 C

human resources

tons pieces tons

? ?

energy: electricity

does the project create a new functionality from resources already present in its context?

tons

energy: heat from electricity

IS THIS PROJECT A CYCLIFIER?

172500

energy: heat

104582

104582 MJ

warm, fluid chocolate; at 30 C

office supply paper

OFFICE

0,57

water

energy: heat

525

m3 greyw

3,23

m3 feces

17,25 0,69

m3 urine

300

tons co2

energy: heat from electricity

human resources

0,57

(waste) paper

0,57

2000

flo w

economics

MJ 25200 tons tons rmw 6

130728 water; at 35 C

25200

THIS PROJECT IS A CYCLIFIER!

0,66 4000

energy: heat from electricity

? 130728

energy: heat

156 13

CHOCOLATE TEMPERATION MACHINE

25200

3420

human resources

25200

energy: electricity

2600

fte tons

water; at 20 C

energy: NG (gas)

m3 172500 MWh

25200

2080

25200

40 C - 45 C

warm, fluid chocolate; at 30 C

2080

flo

water; at 15 C

DAYTANK WARM CHOCOLATE

2080

? tons

fte tons

tons

cardboard EUR pallet wood energy: heat human resources stormwater; at 35 C water seal foil

MFA RESUMÉ

CYCLIFIER TEST

TROPICAL FISH PRODUCTION seal foil

tons

packaging material

tons

pieces

cardboard

tons

EUR pallet wood

pieces

tons

packaging material

FISH PACKAGING

? ?

EUR pallet

fish filet

? 90

25200

stormwater

25200

FRESH RAINWATER INTAKE BUFFER

FISH PRODUCT STORAGE {COOL / FREEZE]

? ? 90

packaging material

fish filet

stormwater

25200

EUR pallet

tons

pieces

tons

25200 fishfilet

chocolate 45°C

water tons MJ

stormwater

25200

energy: heat

130728

25200 130728

fish stock at 800 grams a piece water water

120 25200

25200

HEAT TRANSPORT

25200

water

fish stock at 800 grams a piece

120

25200

OXYGEN GENERATOR [FOUNTAIN] fte

25200

human resources

25200

0,15 48

tons

VENTILATOR

25200

fish input at 1 gram a piece

0,15

commercial fish food

Duckweed

water

32 human resources

25200

FISH BREEDING BASIN

37,5

fish stock at 250 grams a piece

25200

FISH BASIN standing stock 40 tons

37,5 64

fish stock at 800 grams a piece water + aded substances fish food rest; fish feces

human resources

water + aded substances fish food rest; fish feces

tons

25200

120

filtering human resources sand

co2

water condensation

DRUMFILTER [SAND]

water+

tons

used filtering sand

1,12

TRICKLING FILTER water+

25200

energy: electricity

filtering sand

25200

m3 greyw m3 feces

0,69 3,22

m3 urine

water+

56 human resources

filtering sand

SUMP FILTER

tons co2

used filtering sand

25200

UP-FLOW FILTER & NITRIFICATION

25200

water+

25200

water

force

water+

heat loss to atmosphere ǻT=12°C

filtering chemicals

25200

roof

water to roof by mill

ULTRA VIOLET WATER TREATMENT used filtering sand

water+

waterfall water in motion oxygen saturation of water

tons

WASTEWATER BUFFER

second floor bridge

25200

DENITRIFICATION DEPHOSPHATION

tons

water

25200

WASTEWATER STORAGE

filtering chemicals

sludge tons

second floor bridge

25200 m3

hing punc unit

second floor bridge filtering chemicals fertilizer

tons

FERTILIZER STORAGE

new programm

new programm new programm

human resources

ola choc

stormwater

te 18

°C

g coolin unit

second floor bridge

water 15°C

25200

force

basins

water+

water

filtering chemicals

er wat C 20°

25200

fermenting tank chocolate at 30°C

fte

energy: electricity

25200

tons rmw

0,60

water 25°C

rest heat to third parties

fermenting tank chocolate at 30°C

25200

used filtering sand

SUMP FILTER

filtering chemicals

second floor bridge

cho co 45° late C

te cola cho °C 30

energy: electricity

25200

waterdamp 25200

filtering chemicals

organic waste; fish intestine

tons

chocolate 45°C

t cola cho °C 30

tons

energy: heat

water+

human resources

storage tank chocolate at 45°C

chocolate 45°C

198432 MJ

human resources

MWh

FISH PROCESSING

cho co 45° late C

human resources

25200

human resources

water

120

chocolate 45°C

storage tank chocolate at 45°C

water

25200 tons

25200

fish stock at 800 grams a piece

2000

energy: heat

25200

HEAT EXCHANGER

tons

2000

2000 120

greywater

water

198432

fish stock at 800 grams a piece

LIFE FISH STORAGE TANK

120

water

25200

heat loss to atmosphere ǻT=15°C

hing punc unit

new programm new programm

cooling unit can be left out due to cool water chocolate cools down water warms up

e 18°

wate

olat choc 15°C

HEAT CONSUMPTION MATERIAL FLOW ANALYSIS

Steenland Chocolate BV

innovated process Temple Tax Food Company

jan

feb

maa

apr

may

jun

jul

aug

sep

tank cleaning preparation tank cleaning preparation tank cleaning preparation

okt

nov

dec

jan

feb

maa

apr

may

jun

jul

aug

sep

okt

nov dec 0 5 10 15 fulltime-equivalent fulltime-equivalent (fte) (fte)

60 65 70 productions (tons)

tank cleaning preparation

apr

may

jun

jul

aug

sep

okt

nov

dec

0 fulltime-equivalent fulltime-equivalent (fte) (fte) 1

20 2

30 40 50 60 70 60 70 80 90 100 110 120 fulltime-equivalent productions fulltime-equivalent (fte) (fte) (tons) 3

chocolate coins

productions (tons)

tank cleaning preparation

0 90 180 270 production production production productions fulltime-equivalent fulltime-equivalent fulltime-equivalent (fte)(breeding) (fte) (breeding) (fte) (breeding) (tons) 23 3 1 21

productions (tons)

0 10 20 productions fulltime-equivalent (tons) (fte)

40 50 60 70 60 70 80 90 100 110 120 productionsfulltime-equivalent fulltime-equivalent fulltime-equivalent (tons) (fte) (fte) (fte) 1 2 1 3

employee

feed up process

employee

temporary employee

harvest

daily flexible employee

SECTION CHOCOLATE PRODUCTS staffing

productivity

tank cleaning preparation

productions (tons) 2

0 10 20 30 40 50 60 70 60 70 80 90 100 110 120 productionsfulltime-equivalent fulltime-equivalent fulltime-equivalent fulltime-equivalent (tons) (fte) (fte) (fte) (fte)

fulltime-equivalent (fte)

60 70 80 90 100 110 120 productions fulltime-equivalent (tons) (fte)

employee

daily flexible employee

temporary employee

fulltime-equiv (fte)

daily flexible employee

temporary employee

SECTION FISH FARM

SECTION CHOCOLATE PRODUCTS

TEMPLE TAX FOOD COMPANY

productivity; production series

staffing

stafffing

combined staffing

GOUDSE POORT

STEENLAND CHOCOLATE BV

45ºC

45ºC 45ºC

45ºC TANK K LIQUID CHOCOLATE

TANK LIQUID CHOCOLATE

TEMPLE TAX FOOD COMPANY

SURFACE

FISH FEED

SANKEY production and trade Steenland Chocolate BV

FERT

production and trade Temple Tax Food Company

heat transportation Steenland Chocolate BV

heat transportation Temple Tax Food Company

Harm Janssen

21-06-2011 Rotterdamse Academie van Bouwkunst

TEMPLE TAX FOOD COMPANY ARCHITECTURAL INTERVENTIONS

3 3500

4 3500

5 3500

3500

installation/ technics

3500

7150

11 1800

12 4200

13 4200

14 4200

15 4250

water buffer windmill & water screw

9225

6000

3500

225

loggia

6000

portal

D C

3000

cafeteria D

basin 1 bottom

6000

basin 3 top

3000

fish processing

3000

D E

second floor bridge F

6000

3000

D G

basin 2 bottom

6825

1700

3000

basin 3 top

3000

bath wash

portal

D J

portal

6000

cooling storage

3000

dressing dressing room room

meetingroom

production chocolate coins

3000

roofterras

logistics

second floor bridge

M N

175

3500

1800

6.1

1800

7.1

1800

7.2

1800

8.1

1800

8.2

825

second floor bridge

9.1

D P

roof bridge

3000

3500

3000

200

125

M N

office

added volume

office

3000

Q D

Chocolate: 2080 tons per year delivered in liquid form with a temperature of 45 degrees Celsius provided by Barry Callebaut Chocolat in Belgium. Factory in Wiese, about 160 km from the Steenland Chococlat factory in Gouda. About every two and a half days one 20 ton truck arrives with a heated cargo space full of liquid chocolat, at the factory in Gouda. This truck retuns the same route, with an empty cargo space, to Wiese Belgium. human resources average: 75 fte per year aluminum foil: 150 tons per year Plastic mesh (packaging): figures unknown cartons: figures unknown europallets: figures unknown seal foil: figures unknown Information gathered from documents accompanying the environmental permit for Steenland Chocolat BV (government obligation in the Netherlands)

energy NG (gas): 172500 m per year energy electricity: 2600 MWh per year 3 fresh water: 2000 m per year Information gathered from http://gunar.lima-city.de/kaelte Spezifische _Warmekapacitaet.xls, specific heat capacity for an average recipe of chocolat: c = 3,18 kJ/kg·K. This value was embedded in an excelsheet with specific heat capacities from several different foods. Information gathered from http://www. milieubarometer.nl/ kantoor indicated figures on this webpage are defined per fte per year at Steenland Chocolat BV work average 75 fte per year Indicated figures multiplied by 75, provide reliable figures per year: office supply paper: 0,66 tons per year 3 urine: 17,25 m per year 3 feces: 3,29 m per year 3 greywater: 525 m per year co2: 301 tons per year

information gathered from http://www.save-the-rain.com/ world-bank/. Type Gouda and you will find an average rainfall at the location of the Steenland Chocolat factory of 700mm per m per year. Multiplied by all of the roof area of the factory and offices:

Q = m·c·(T1·T2) m = 2080000 kg c = 3,18 kJ/kg·K T1 = 318 K T2 = 303 K 2080000 · 3,18 · (318-303) = 198432000 kJ

D R

3000

regular municipal waste: 5,76 tons per year (waste) paper: 0,66 tons per year (=ingoing paper)

D S

3000

Document: energy saving research Steenland Chocolat BV; research agency: Coöperatief adviesbureau vereniging Krachtwerktuigen u.a. Amersfoort.

Q = 198432 MJ

300

SOURCES OF INFORMATION information gathered from Steenland Chocolate BV, Mr. A. Schouten, managing director at Steenland Chocolate BV. He has informed me broadly about the production process. And provided me with figures of quantities of several in and outgoing materials:

300

stormwater: 4780 m per year information gathered from PDF: NASA Surface meteorology and Solar Energy - Available Tables (received from Nels by mail) from table: Monthly Averaged Direct Normal Radiation (kWh/m /day) (marked red) annual average: 3,05 kWh/m /day Multiplied by all of the roof area of the factory and offices; Multiplied by 365 days: insolation: 7525 MWh per year I found a specific heat capacity for an average recipe of chocolat: c = 3,18 kJ/kg·K this value was embedded in an excelsheet aat: http://gunar.lima-city.de/kaelte/Spezifische_Warmekapacitaet.xls so my more correct value for embedded heat in warm liquid chocolat at 45 ºC will be:

4200

http://www.hesy.com/en/service-systems/farm-drafts-andcashflows/tilapia-farm/ company selling production processes and accompaning systems and materials: Typical Draft set-up for a 120 tonnes Tilapia system 2 Total required building ± 48 x ± 26 meter; 1250m Minimum height in building ± 2.5 meter 3 Installed fish tanks volume ±360 m Possible average feeding ±400 kg/day Recommended standing stock ±40.000 kg 3 3 New intake water maximum 28.000 m /year; ±75m /day (average) Estimated fish input at 1 grams ±150.000 pcs Fish output at 800 grams ±150.000 pcs; (120.000 kg per year)

4200

300

D T

EXISTING PROGRAM office chocolate production & staff rooms: chocolate coin production: bridge (former cafeteria) staff rooms: - portal - dressingroom - bathing room - dressingroom - portal total floor area: EXISTING PROGRAM; NEW FUNCTION office space Temple Tax Food Company: workshop fishfarm & fish processing: (including a silo, interior) ADDED PROGRAM a second floor on top of bridge, including seperate access on both sides - portal - cafeteria Temple Tax Food Company - portal subtotal floor area:

ALL FIGURES USED IN SCHEMES ARE ANUAL FIGURES

388m 2 2131m

282m

942m 2 3735m

302m

PLAN TOTAL FLOOR AREA:

new floorplans

LEISURE BOULEVARD

7780m

INTERIOR; VIEW ON LOWER FISH BASIN

office

chocolate prossesing

water screw fish basins storage room cooled

technical installations

leisure boulevard staff rooms

SECTION; WATER OXYGEN ENRICHMENT Harm Janssen

21-06-2011 Rotterdamse Academie van Bouwkunst