ACCOSSATO OEM Presentation

HISTORY THE GROUP WELDING MECHANICAL MANIFACTURING FORGING CHECK

Via Don Eugenio Bruno 6 10029 Villastellone (To) ITALY Tel. +39 011 9696811 Fax +39 011 9696033 www.accossato.com

HISTORY THE GROUP WELDING MECHANICAL MANIFACTURING FORGING CHECK

125 CR

ACCOSSATO born in 1969 on the idea of founder Giovanni Accossato, as a moto cross and enduro producer. Its history since the early years was characterized by numerous successes related to just think of the sporting world enduro achieved in 1985 with the pilot Wall in 1985 and European titles in the years 1983 and 1984.

The peculiarity of these bikes is that they were not in step with the times, but later, just think that the bikes were the only ACCOSSATO with Kawasaki to have been submitted to

80 CR 1982

the Motorcycle Exhibition with the swingarm in aluminium instead of steel. In the last years of his activities, the company producing the homonymous ACCOSSATO bike started, enlarging from year to year, production of parts for companies for the moto and the auto sectors.

To date the memory Motorcycle ACCOSSATO remains alive in fans that if the recall or have tried, there is a gathering for another of these bikes in Heidelberg in Germany and also a design for a museum.

HISTORY THE GROUP WELDING MECHANICAL MANIFACTURING FORGING CHECK

The Accossato Group is diveded in five productive departments: Frame Division, Control Division, Forging Division, Radiators Division and Aftermarket Division.

The production takes place in two industrial buildings of 31,000 square meters of which 17,000 square meters covered, the fleet of ACCOSSATO includes robots for welding, TIG welding, CNC machining centers, presses of various tonnage, tempering furnaces, forging presses etc.

The ACCOSSATO Group is divided between the co-design for the realization of products and put into production

of parts in series with the most important national and international manufacturers, especially for the motorcycle sector but also for some years for other industries such as eg design, and design and build its product range with the brand ACCOSSATO that is distributed nationally through a network of representatives and international distributors.

The most representative product is sold and the master cylinder ACCOSSATO available in 300 models do with the brake caliper braking system ACCOSSATO already used in many competitive sports.

HISTORY THE GROUP WELDING MECHANICAL MANIFACTURING FORGING CHECK

robot welding

Frame division in ACCOSSATO Group works exclusively for the motorcycle companies and original equipment for other markets from its diversified the area where you can build on its experience in service and quality.

Today the production of welded still is the CORE BUSINESS in the production of each component

by molding and / or laser cutting, CNC machining, bending, profile bending machines, etc. The welding of these parts is capable of using 12 robotic weld both steel and aluminium welding and 8 manual TIG welding and brazing of a facility for 窶話rass. Area bike ACCOSSATO Group provides for several major motorcycle

HISTORY THE GROUP WELDING MECHANICAL MANIFACTURING FORGING CHECK

welding of big dimensional structures

rear frame and front suspension rods engine, easels, frames and swing arms complete both aluminium and steel in various alloys.

The technology of this division allows the welding of chassis and swingarm aluminium welding with different materials of different alloys and technologies such as aluminium

TIG welding

sheets to be welded with special castings and forgings, die and special cromomolibdinum also be welded with forged steel and other high strength alloys.

The excellent process capability also allows the provision of hydroformed swingarm with arms or hammers.

HISTORY THE GROUP WELDING MECHANICAL MANIFACTURING FORGING CHECK

The checks and tests that are performed are generally in agreement with the final customer, both for special aluminium steel sections are performed for control of weld penetration and also tests Macrography sections directly into place. Peculiarity of this production division is to work in co-design with its customers

to reduce product costs and be able also to give details “key in your hande� the design of containers to welding, surface treatment and riveting if necessary .

The frame division was the first in Europe to provide a motorcycle frame with 1mm steel 15CDV6 weighing 2.8 kg.

HISTORY THE GROUP WELDING MECHANICAL MANIFACTURING FORGING CHECK

The Accossato Division of mechanical manifacturing is the second most important division of the ACCOSSATO Group.

Founded in early nineties has now imposed its quality / price ratio on the market with the CNC manifacturing production and with the forging mechanical manifacturing. The fleet of ACCOSSATO is composed by: CNC machining,

forging presses, water press, drill.

The production of variable section handlebars that the turning point of this division in a few years this becomes a supplier to other models of the handlebars of a large part of motion.

The range of Handlebars ACCOSSATO includes folds, road, tourism, custom, off-road trials, motard, cross, enduro, mini bike, pit bike steel

HISTORY THE GROUP WELDING MECHANICAL MANIFACTURING FORGING CHECK

and aluminium. Handlebars ACCOSSATO products are certified with TUV certificate issued by TUV in Cologne, especially the handlebars with variable ACCOSSATO withstand 100,000 cycles of pre-loaded with 180kg. The handlebars are made of alloy steel FE 360, AS420, Fe510, Cromomolibdinium stainless steel and other alloys on request,

with finishes such as powder coating, electrophoresis or liquid, but also plated in 2 or 5 layers that can withstand over 300 hours salt spray.

The handlebars are made of aluminium alloy 6060,6082,7003, Ergal 7075, 2014 Avional and other alloys on request sandblasted finish, satin finish and anodized in various colors.

HISTORY THE GROUP WELDING MECHANICAL MANIFACTURING FORGING CHECK

The forged aluminium division was created with the intent to supply with quality and respect of delivery times all customers who need this type of technology, but also allows the direct supply division of aluminium frames for the terminals of forged mounts , swingarm and aluminium frames.

THE ALLOYS USED FOR MOLDING ARE: EN AW-AL MG CU4 IT ENAW2014 EN AW-AL MG SI CU4 ENAW2017 EN AW-AL CU4 MG1 ENAW2024 EN AW-AL MG3 ENAW5754 EN AW-AL MG SI ENAW6060 EN AW-AL CU MG1 IS ENAW6061 EN AW-AL MG MN ENAW6082 SI1 EN AW-AL ZN6 MG0, 8 ZR ENAW7003 EN AW-AL ZN4, 5 MG1 ENAW7020 EN AW-AL ZN5, 5 MG CU ENAW7075 Others on request.

In addition to the motorcycle sector, the Group provides ACCOSSATO details to other areas such as labeling and design.

Technology ACCOSSATO forging aluminium can provide special security rough machined, anodized and even pre-assembled as required by the Customer.

HISTORY THE GROUP WELDING MECHANICAL MANIFACTURING FORGING CHECK

welding penetration

The checks and tests that are performed are generally in agreement with the final customer. Accossato Group has 4 CNC Poli machines for the 3D test which have to check the measures of the beginning, the middle and the final parts of the process of production. The metrology rooms work constantly at 20ยบ and they contain last generation instrumentation like micrometry, roughness metre, hardness metre, calibration rings, P/PN crashpads, stereo microscope, validation plans, etc. The Accossato Group laboratory is mostly specialized in welding

Tig and robot tests through penetrating liquids and macrographic sections. Normally, the Accossato quality tests give, for all the new projects, a technical/qualitative documentation of each phase: from the sampling to the technical preseries or even the commercial preseries. If the final Client wants Accossato give, in the simpling phase, the follow documentation: Material Certificate, Dimentional Certificate with the 3D machine, micrographical analysis of each welding, Esthetic treatment Certificate.