Presición y Boquillas Saturn

Page 1

Precision Nozzles andSaturn'Series prcuidesupuiorpatternplacement, GenuinNeordnnnozzles beadconsistenacn!dcutoff.


performance, Nordson nozzles optimize system downtime. andminimize simpliffreplacement ringsto Nordson Satumprecision nozzles usecolor-coded identilyoriiice andengagement ororifice andangle. üsually youtoselect replacement allows thecorrect Color-coding therightnozz lesprolides consistency no¿zle everytime.lJsing quality youmaintain product andsmoolh line andhelps byincorrect oI opention whileeliminating dorvntime caused inieriornozles. Why ale nozzle dimens¡ons ro ¡mpo]lant? beadsizeand Adhosivc bondstrength depends onconsistent can b€adplacemcnt.Abead lhatis toosmallormispl¿ced Lead resLrltin failure,lvhile too large a bead can to bond ¿ndpoorcutoff, adhesivewaste ofnozl€oriihedianeter and Thepropercombination giv€syou ilow ioI consislent engageme0t length controlled beadsizeandimproved cutoff.Forfight-angle proper nozles,thetipangle is criticalfor placement. bead Chooso Satum dght.anglo norzlea for low'profilo guns. Nordgon's superiorghlangle CenuineNordsonpr€cisionnozzlesd€liversuperiorcontrolol precision nozlesforlow-profile prcvide placement andbeadNidth,¿nd thenost adhesñe packaging applications alsouse patterns tod¿y. consistent available colorcoded ringsto identi\the ozzle's odiiceengagement andthe mxlti-orifice, righfangle angle Nozzles arcavailable in single-orifice, rn of ihenozletip.Ri8hlan8le nonlesareavailable andsp€cialty designs. single-orificeanddual'odfic€ l5"or30"styles. Singh-anddual-dilkóSatum ghtanglenoules

New Saturn nozrlos lealure ea$y'to.identify, color.coded dñ95 to shnp¡¡ly norzle rcplacement and trcuble.shoothrg. poorcutoficnd InconsLstent bead deposition, impfoper beadplacemenldue lo mismatched nozlesizesare significaot or incorrect users. i prcblems fof hotmeltequipnent nozzle Delermining theoptimum orifice diameter, engagement length andnozzle a¡glerequires time.[JnfoÍunately, these parameters set-up areoltenlostlüen replacenenl nozzles areinstalled.

Right.angle nozzles have been re-designed lo improve durability: heat I Entirenozzl€ assemblyis made ofbrass, assuring the nozle transfer to tip. p zo -nipo r. é ' é r. l q d " n p i n q r r 'fp , u r F. y n o l d s I n e n o themostdemanding applications. lover tighteningofthe clamping nutwillnothannthenozzle assem0tÍ I Internalo ringsealhas beeneiiminated, allourng theuseol moreaggressive cleaning methods andsolvents.


nozzles. Sinplifynozzlereplocement uith SaturnPrecísioN PateÍt€d Satu]n Pi€cision l{ozles ar€ available aa diEct r€placonrcñls fol the popular 237XXX s€rie3 and Íght€ngle nozzl€c used on H"2qr, H.4q,, H.{4O, E35O and E¡8O nroduleB. ThecoloFcoded ringsystem nozzle Saturn simplifies ringsrepresentyour replacement because thehvocolored nozzle's twokeydimensions,

F= SATURN'

r?'"Jil'

i--T

Singl€.Orif ice Saturñ 1{oz:lo3 Thetwocolored ringsolthestandard single orificenozLles represent orilicediameter andorificelength(engagement).

ll |

l

0.41 Bm (o.016,r)

Preci$ion Nozzles ParlNümber Col0r Chart Salurn Single-0r¡fice L€ngth Eogagement

orlficeDlamet€r

1.3mm (0.050 in.) Purple I

1.9mm (0.0?5 in.) Brown I

2.5mm (0.100 in.) BIue

3.8mm (0.150 in.) Creen

I

I

?.6mm (0.300 in.) Black

I

0.20mmPurple (0,008 in.)

322008

0.25mm Blue (0.010 in.)

322010

3221t0

0reen 0.31mm (0.012 in.)

322012

3221t2

3222t2

322312

3224t2

0.36mm Yeuord (0.014 in.)

322014

3221t4

322214

322314

3224t4

0.41mm orange (0.016 in.)

322016

322116

3222t6

322316

322416

0.46mm Red (0.018 in.)

322018

322118

3222t8

322318

3224t8

0.51mm Beige (0.020 in.)

322020

322120

322220

322320

0.51mm Brown (0.021 in.) 0.61mm Cray (0.024 in.) 0.71mm Black (0.028 in.)

322421

322024

322t24

322224

322324

322424 322428


Rlght,Angl. Saturn l{ozzles Thetwocolored rings oftheSaturn dght-angle noule representthe angle olthenozletipandtheorifice diameter

6alurn Right.Angl0 Preci$ion Nozzl6s PadNumber C0l0r Chart NozzleAngle Singl€ 90D€gree Purple

OrlftceDlameter

I

Dual 15Degree Brown -

Dual 30Degree Blue I

0,20 mmPürple (0.008 I in,)

1011008

0,25 ñm Blue (0.010 in.) I

l0ll010

0.31mm 0rc€n (0.012 in.)

r0ll0t2

1015812

1015912

0,36 mmYellow I (0,014 in.)

1011014

1015814

1015914

0,41mnorange (0,016 I in.)

l0ll016

10t5816

t0l59l6

0,46 mmRed (0,018 in.)

I

1011018

1015818

1015918

0.51mm Beig€ (0.020 I in.)

1011020

1015820

1015920

0.61mm 0ray (0.024 in.)

I

1011024

1015824

I015924

nm Black 0.71 (0.028 in.) I

1011028

1015828

1015928

0.81 mmCold (0.032 in.)

1011032

1027389

1027389

-

-

1.02 mmltrquoise I (0.040 ¡n.)

1011040

SewiceKit

- l0 ea.perkit) (screwandwásher

1027389


delivers Precision manufacturing rewards. consistent thatdllNoldson Strictquality conlrolisthereason pr€cisio¡nanuiactured inchrding theSaturn series, rozzles, proüdeco sislentpcflorfla¡ce.

Flow accuracy an.t cons¡stency ¡ncrcase application contlol and reduc€ adhesive usáEe. prolides acculate, contrololnozledimensions St ct tolerancc youto flowallorvs adhesivc flowrates. Consistent consistent patteÜls savings forlongtelmadh€sive oplimüe adhesile rvithoul dskjl]g boodquaLiql

to nozzle inserts arema ufactüed andcontrolled Nordson (0riiicc)andlength forinside stricttolcrances diameter youfcontrolov€f (engagcnrc adhesi!c t) to ra¡imize nozzlcs olthe ir adhcsive flowraiesbetween lacLors Widevariation Lackolprecisc controlover theseimpoftant deposition. llow latc islery costllVariation hon ih€ avel¿ge samesire ratesth¡t adhcsile deposiLion canresullinwi¡elyfhrdratirlg minimal;about nozLles oi the sanlc si¿e is bctwccirNordson produdrejects. wastcadhesive orcause purporLed Nordson 0ozzlcs Lobe 2lbsrrr. Somc noDgeDuine l¡onr rndeshablcvatiations lh€sarne dsNordsoD nozzles shoN Bead placément accuracy helps reduce mucb ¿s 4lbs,4lr flowr¿Llcs by¿s theirowna!."ra¡{0 l if nozzlespecifjcdtio0saIc l0consisLentlr0¡(lplaccrneDtistypic noLstri{lll'{xnrLf ollcd.IVIispl¡ccd Lreads c¡nc l|scp0p-ot]()rs, BeadVolume* poorprorfurl onlhelirreLhatcdrl appcriüccorddhc$ivc buiklup

Loco|rs$lcrrLIy Nordsoprccisiml0zzlcs arcm, rLf¡drLr0d pl¿l]c 0i Lcss thal arjIcsivo bcads ¡t irlighL]yconlrollcrl(listaIc0 nozT,lc conf0r0rir0rc +4" lronrlhcccntcrlic. I Nordso0 on is normallyu'iLhin I Lo2".0thcrrrozzles lesl¡18, our¿ccuf¿q The rliffcrcrLialblas much as300%. lhenrarkelcan exccerllhis Lhcmore IurlherLhcbcadplacenrent difls fr0mlhccc0tcrl¡rc, I k ¡ j i ' r r 1 " r, , , \ r " ¡ i I l . " o t " r ' i . ' r . , l . r , t r I I "

Bead Placement Desired Bead

Typca

fte beadpla€nent ot Fic¿l nozles canv¿ry piecision I 12"fmn desi¡ed 0e¡terlinc. Nordson placethe bead{ithin r 4" l¡om nozzlesaccu¡atelv inpsüng you¡iinhhedproduda¡d centenine,

1f6"

11 5 ' Iltrtl\hrtt¡

r h urútna.

^ bc¿ddoubled irom Inmnsincnladhcsiv.flow.anbecoslly. r0rrrimesmo¡eadhcsivc. l/16 t0l¡l corsúmes

adllesive nozleflowtoyoul What isthecostofinconsisLcnL pfodrLcLio0?Yo rLcar sizelhalcarr experieIlreavcrys0rall bead or,astlpic¡llrh¿ppcrs,you wjlljncreaseyou¡ lcadto popopens nozde on lor thelowestvohme adhcsÑc oulpultocompens¿te couldloupoLenljally thelineHowmrchadditionaladhesive Sone-inch bcadlcarton ¡rglineapplyjng use?Fora typicalcarto pounds youcarconsüme anaddilion¿|90 at 140cartonyminúe, flon ddrifyourbeadsizedoubles ofglucduring one,two-shift byyoutnumbel of l/l0" to LE"bead.luultiply that90pounds production annuaL Lines d¡dby200 or moredaysperye¿r.The ¿mount is dsloutli0g, incfcased adhesive Controlled nozzlé manufacturing keeps l¡nes cleaner and runn¡ñglonge¿ velocit]', bcusedLocontroladhesive Since e¡gagem€ntc¿n penritsup-firing and of thisdimension sldctqualitycontrol rvithaccurate beadplacementand through railappljcations reduc€d b¡cksplash. (compelitive) impeilections Poorly r¡achined nozzles cont¿in p¡ecision Nordson's thalcan create beadprobl€nls. processes produc€ a dean,lle1l defined tip, nanulacturiIg precis0 snoothly. extrusions thatkeeplinesrunning enabling


Précis¡on nozzles keép adhesivé application uñder contrcl. guns, pneumatic gunsandhandguns.All nozzles Noldson arenanufactured nozzles includes stand¿|d 0ozrles iof electric Nordson's lanilyol precision adhesive deposilion. engagemenl to ma,\imizeyour controlovel andcontfolled to stfictlolemnces lorinside diameterand Spécifications

AD-24,E-350, f,-380gunnozzles H-400,H"440,H-200, Nozzle

OnficeDiam€teÉ

Engagenenti

Satürn 322)0ü'

i¡. 0.0080.024 (0.020 0.61mn)

0.050.0.150 in. (1.27-3.81mm)

Salürn 3224X\'

- 0.028 in. 0.012 (0.300.71mm)

0.300 in.only (7.62 mr')

Salurn Rt.Angl€ l0l XXX\

0.0080.040 in. (0.20l.02nml

0.075 in.insert, (1.9nm)

X8 Onr

in. 0.0120.040 - 1.02 (0.030 mm)

0.100 in.olrly (2.54 nn)

238)a\XN

in. 0.008-0.030 (0.020-0.76nm)

N/A

Nozl€

OriticeDlamet€l

Engag€nent3

238Maler thrcad€d

in. 0.020-0.156 (0.51-3.96mm)

2.55in. (64.77 mm)

and8.70{tM.?00

Handgunnozzles < Screw.in ¡oz¿lcforH 20, H 200andT b¡¡ ¡d¡pten deliw* unifoñ palte¡ns

E-700, M-700,H"20gunnozzles Nozzl€

OrittceDianete.t

[núagementj

232)qx'

in. 0.008-0.024 (0.20-0.61mn)

0.0500.150 in. - 3.81mm) (1.27

220XXX'

0.008-0.020 in. (0.20-0.51 mn)

0.150 in. 0.050- 1t.81 (1.27 mm)

236ri\r

iD. 0.008-0.020 (0.20-0.51mm)

0.0500.150 in. (1.273.81mm)

236OXX|

in. 0.016-0.028 (0.41-0.71mm)

0.300 in.only (7.62 mm)

ts09000

L.^úil¡be rsi¡! c üifm¡ozL¡ rdliur! úiiedmdp$$orbrc¡kdsi{mML¡bl¡ :. r oir m fljzLrrft,qrir¡s .qniim ft¡üaL\rlt :r orilh.d¡rndtrird¡,'ta!odu[s!]iftdfl!¡lk¡lIrm?,esf llovrib NlLi uost *po¡¡¡L¡ y rillr imreai¡!orilhedi¡n0toMd v Lld'n,rs¡ lin,,üllNltl'rLuusiLg¿rligdtrrf.Norso¡ rcomnod¡ kri¡s rh¡Jlovübri Ltyoü mrurLr ¿qtrp¡Ejlp¡ort LarS¡s¡e rcrk chmtes{¡lm pmNr', ¡¡ú r0,

talhuith loü Nordsorncpre[entat¡ourecontact Formoreinformation, lour No sontqionaloffice. Asia/Austrdliá/ Japan Canada Eumpe Unit€dStates Toltr, Jápán l¿tin America Markh¿mO,ntario LúneburC g,emany Duluth, Geoqia (81)3-5762-2700 (800)6832314 Telephone: (905)4?5-3200Telephone: (49)413l8g40 Telephone: Anhersto,hio Telephone: (440)9854?97 (81)3-5762-2701 (905)475-8821Facsimile: Telephone: Facs'mile: Toll-freFeacsimile: Facsimile: [49)4131-894-149 ¡acsimile:(440)9851096 (866)667-3329

When You expeci q9!9 @

. 11475 Lakefield Drive. Duluth, Ceorgia3009?1511 Nordson Corporation


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