2014 ND THREE-DIMENSIONAL DESIGN | Kaleido Postmodern Gas Heater

Page 1

FEULLING THE HISTORICAL FLAME


Automatic shut off when carbon monoxide levels are high to protect the family

Perpsex sheet cover for ambient light and to allow the user to safely walk past the heater without the flames following them

POSTMODERNISM Aesthetic appeal to suit the contemporary living space

Wheels and easy to grab handle allows for mobility and freedom to heat any room


Easily Removable magnetic door for ease of access to the gas cannister

Powder coated MDF with clear laquer finish for heat resistance and and smooth even colour

Can hold 9kg gas cannister for longer period warmth

Automatic shut off when carbon monoxide levels are above 30ppm

Individual selection of burner to control


DESIGN SKETCHES


PRODUCT GRAPHICS


Product graphics

Adriana Coetzee


TECHNICAL / MANUFACTURING DRAWINGS


80°

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631.79 555.95

60

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550

TRUE R210

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314.45

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A

509.69

R7

556.61

190

83 399.21 260.26

20

80

510

80

419.6

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SECTION A-A 548.71

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DRAWN CHK'D APPV'D

SolidWorks Student Edition. For Academic Use Only.

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A3

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419.9

6

10

548.71

99.98

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631.81

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60

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20 314.83

550 A-A SECTION SCALE 1 : 5

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DRAWN CHK'D APPV'D

SolidWorks Student Edition. For Academic Use Only.

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187.11

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TITLE:

DRAWN CHK'D APPV'D

SolidWorks Student Edition. For Academic Use Only.

MFG Q.A

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WEIGHT:

DWG NO.

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Darcsdraw8 SHEET 1 OF 1

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550

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188.62

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DEBUR AND BREAK SHARP EDGES

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SolidWorks Student Edition. 510 For Academic Use Only.

MFG Q.A

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WEIGHT:

DWG NO.

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Dbase1draw6 SHEET 1 OF 1

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420

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1:5

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DATE

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DRAWN CHK'D APPV'D

SolidWorks Student Edition. For Academic Use Only.

MFG Q.A

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DWG NO.

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DdiscDraw SHEET 1 OF 1

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1:5 Edition. SolidWorks Student For Academic Use Only.

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DEBUR AND BREAK SHARP EDGES

FINISH:

SIGNATURE

DATE

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DRAWN CHK'D APPV'D

SolidWorks Student Edition. For Academic Use Only.

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550

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757.94 9

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DEBUR AND BREAK SHARP EDGES

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DRAWN CHK'D APPV'D

SolidWorks Student Edition. For Academic Use Only.

MFG Q.A

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DWG NO.

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DRod 2draw11 SHEET 1 OF 1

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779.38

781.47

TRUE R4.50

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9

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DEBUR AND BREAK SHARP EDGES

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SIGNATURE

DATE

DO NOT SCALE DRAWING

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TITLE:

DRAWN CHK'D APPV'D

SolidWorks Student Edition. For Academic Use Only.

MFG Q.A

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WEIGHT:

DWG NO.

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DRod 3draw12 SHEET 1 OF 1

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378.56 379.71

10

1.

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524.41

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83

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°

520.50

554.13

9

520.50

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UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

DEBUR AND BREAK SHARP EDGES

FINISH:

SIGNATURE

DATE

DO NOT SCALE DRAWING

REVISION

TITLE:

DRAWN CHK'D APPV'D

SolidWorks Student 1:5 Edition. For Academic Use Only.

MFG Q.A

MATERIAL:

WEIGHT:

DWG NO.

SCALE:1:5

Dscreendraw5 SHEET 1 OF 1

A3


314.89

326.6

7

594.30

631.12

TRUE R160.44

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR:

320.89

SolidWorks Student Edition. For Academic Use Only.

3

1:5

NAME

DEBUR AND BREAK SHARP EDGES

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SIGNATURE

DATE

DO NOT SCALE DRAWING

REVISION

TITLE:

DRAWN CHK'D APPV'D MFG Q.A

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Dshelldraw4 SHEET 1 OF 1

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INSTRUCTION MANUAL


FOR YOUR O W N SAFETY, P L E A S E READ THIS M A N U A L CAREFULLY AND ALWAYS OPERATE THIS PRODUCT ACCORDING TO THE INSTRUCTIONS IT IS ILLEGAL AND DANGEROUS TO CHANGE OR MODIFY ANY PART OF THIS APPLIANCE


PRECAUTIONS

WARNINGS

LEAK TEST ALL CONNECTIONS AFTER EACH TANK REFILL

THIS IS A LOW PRESSURE APPLIANCE TO BE USED ONLY WITH A 2.8kPa SANS 1237 APPROVED REGULATOR (REGULATOR FITTED AND SUPPLIED) FOR YOUR OWN SAFETY,

• NEVER CHECK FOR LEAKS WITH A MATCH OR OPEN FLAME • DO NOT STORE OR USE GASOLINE, OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE

PLEASE READ THIS MANUAL CAREFULLY AND ALWAYS OPERATE THIS PRODUCT ACCORDING TO THE INSTRUCTIONS.

•ANY LP GAS CYLINDER NOT CONNECTED FOR USE MUST NOT BE STORED IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE

IT IS ILLEGAL AND DANGEROUS TO CHANGE OR MODIFY ANY PART OF THIS APPLIANCE

TROUBLESHOOTING SYMPTOM

CAUSE

SOLUTION

Odour

Combustion

N/A - The combustion process will always cause an odour

Strong Odour

Incorrect gas mixture Unburned gas leak

Obtain LPG only from reputable LPG dealers. Perform a leak test. Ensure proper ventilation

Burns then dies

Overfilled cylinder ventilation Empty Cylinder

Return to gas suppplier Make sure the room has adequate ventilation. Replace with a full cylinder

Heater does not light up

Empty Cylinder No gas flow

Replace with a full cylinder Open cylinder valve

1


6. Screw the regulator into the cylinder valve. DO NOT use a tool to tighten the regulator; it is to be hand-tightened only.

INSTALLATION This heater makes use of an industrial cylinder (9kg cylinder recommended) with a 5/8” BSP thread; horizontall exit valve. The Bullnose regulator supplied with the heater tightens to the left hand side (anti-clockwise).

6. Open the cylinder valve 1½ turns to the left (anti-clockwise). (Figure C) 7. Push the control down for at least 10 seconds, but DO NOT try to ignite the heater. This will allow gas to flow through the heater, making the leak test possible

If you have bought a new gas cylinder, the cylinder needs to be purged (emptied out), before it’s first use. If it is not purged of air, the heater will not work properly.

8. DO THE LEAK TEST (please refer to page 4)

This should happen at the gas filling station when you fill up the cylinder. Always check this with your gas supplier.

9. Place the cylinder in the heater cabinet by securing the rear guard in place. (Figure D)

HEATER SET UP

Figure AFigure B Figure D

1. Before removing this heater from the packaging, read this manual in full and make sure that it is what you want /need

FLASHBACK (flames in the burner tube) • If a flash back occurs (indicated by a roaring noise), immediately close the cylinder valve.

2. Remove the heater from the packaging

• Turn the heater OFF at the control knob.

3. Fold open the cylinder support base (Figure D) and secure with the 2 supplied screws.

• Disconnect the regulator and allow the heater to cool.

4. Check if the nose cone is present, secure and in good condition. (Figure B)

• Check for blockages in the venturi ports. Clean with compressed air, a small soft brush or pipe cleaners.

5. The regulator goes directly into the cylinder valve. Always make sure the regulator bottoms fully. The use of any adaptors is illegal.

• If the problem persists in reuse, have the heater checked by a qualified technician.

2


CHANGING YOUR CYLINDER Make sure you cylinder valve is closed (by turning it clockwise). Allow the heater to fully cool before replacing the cylinder. Open the rear of the heater to expose the cylinder. Remove and replace the cylinder. ALWAYS check that the regulator-sealing washer (nose cone) is intact and in place before reattaching the regulator to a cylinder. (Figure B - Page 3) DO NOT attempt to remove the regulator while the heater is on or if the cylinder valve is not closed.

TESTING: LEAK TEST The leak test must be carried out in a well-ventilated area, free from any flames or other sources of ignition. • With the cylinder connected to the heater and the cylinder valve open, press down the heater control knob. This allows for the gas to flow through the heater. • Brush all the connections (hose to valve, hose to regulator, regulator into cylinder) with a solution of equal parts soap and water (make sure it’s foamy). A stream of bubbles forming indicates a gas leak. (Figure F) • If bubbles appear, turn the cylinder valve OFF (clockwise) and disconnect the regulator from the gas cylinder. • Tighten the connection and retry the leak test. • If you are unsure or if you cannot tighten the connection, place the cylinder outside in a cool, wellventilated area and contact KALEIDO on 021 4611 416 • A leak between the regulator and cylinder can lead to a high pressure fire, which is very dangerous and can result in extensive injury or even death.

3


EXPLODED VIEW & PARTS LIST 7 6

15 11

16

10

4

13

9

14 12 1 3 5

PARTS LIST 8 2

1 Base

5 Shell Door

9 Corner Arc

13 Sleave

2 Base Frame

6 Shell Cover

10 Twisted Rod

14 Custom Screws

3 Screen

7 Shell Clips

11 Twisted Rod

15 Control Knob

4 Gas Bottle Shell

8 Small Arc

12 Twisted Rod

16 Control Knob Housing

4


TECHNICAL DATA Model

KALEIDO GH310S

Type of gas

LPG

Operating pressure

2.8kPa

Injector size0

Core

.59 GOOD

Gas Consumption Position 3 (3 panels) Position 2 (2 panels) Position 1 (1 panel)

265gr/hr 175gr/hr 90gr/hr

Heat output

4.2kW

BAD Not enough air

SANS 1539 (appliance), SANS 1237 (regulator) and SANS 1156 (hose)

.

BAD Too much air

DO’S & DON’TS ALWAYS use the stove in accordance with the instructions provided. Keep the equipment in a safe place. 1 DO NOT place fabrics nor any other materials on the stove. Apart from causing danger of fire, such elements could alter the functioning of the device. 2 DO NOT place the stove near chairs or fabric. Keep the stove at a distance of at least 1 metre from any type of surface. 3 DO NOT move the stove from one room to another while it is on. 4 DO NOT place the stove next to the wall, near curtains, etc. The stove must ALWAYS be placed in front of the centre of the room. Greater attention should be paid if the stove is placed over a surface where it can move or rotate on its wheels or rollers if hit by children, animals, etc.

0m m

5

1m

1m

50

0m m

1m

50

50

0m m

5 If you think that there is a leak, turn off the gas cylinder. DO NOT disconnect the controller. Extinguish the flame. Check all the connections. Turn on the gas slowly and pour water with soap or detergent on the connectors. If there is a gas leak, bubbles will burst. If there is a leak, turn off the gas supply and contact your retailer. DO NOT use the stove until it has been checked by your retailer.


MAINTENANCE • Always make sure the heater is OFF and cool, with the cylinder valve closed, before conducting any maintenance. • Your heater should be checked once a year by a KALEIDO technician • If faults are suspected or detected, stop using the heater and contact KALEIDO. • Clean the exterior and storage area of your heater when required to remove dust and prevent lint build up. • DO NOT use abrasive products to clean the heater; these may damage the paint work. •If any part of the heater is in need of replacing, use only original Alva parts. Using any other spare parts is dangerous and will void the warranty. When the heater is not going to be used for an extended period of time, keep it covered or in its box, to prevent dust from settling on the panels. When removing the heater from storage, use a vacuum cleaner to vacuum the panels before reuse.

TROUBLESHOOTING SYMPTOM

CAUSE

SOLUTION

Odour

Combustion

N/A - The combustion process will always cause an odour

Strong Odour

Incorrect gas mixture Unburned gas leak

Obtain LPG only from reputable LPG dealers. Perform a leak test. Ensure proper ventilation

Burns then dies

Overfilled cylinder ventilation Empty Cylinder

Return to gas suppplier Make sure the room has adequate ventilation. Replace with a full cylinder

Heater does not light up

Empty Cylinder No gas flow

Replace with a full cylinder Open cylinder valve

6


WARRANTY This unit is covered by a 12-month repair warranty from date of purchase. Proof of purchase will be required with all warranty claims. Any repairs by and unauthorised person will void the 12-month repair warranty. This heater is intended for domestic use only, not for any industrial use. DO NOT RETURN THIS PRODUCT TO THE PLACE OF PURCHASE. If you have any questions while setting up or using this heater, please visit www. kaleido.co.za or call 086 100 2582

DO NOT use the heater if a leak is found.

DO NOT operate electrical equipment in the presence of a gas leak.

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