08181115 by Advantech

Smart Monitoring and Diagnostic & Predictive Maintenance Solutions

Improving production efficiency Increasing the life of the machine effectively Reducing maintenance costs significantly

Real-time Equipment Information

Instant Handling Abnormal Statuses

Through Advantech solutions, users can immediately monitor the real-time machine status through the easy-to-use graphical control interface.

When an object in production or a machine develops an unexpected condition, users can respond quickly and effectively through the system, and decide to stop and repair the problem.

Complete Production Information Analysis

Smart Predictive Maintenance Solution

Keeping complete records of all types of production information can not only display the analysis of production efficiency and traceability, but also details of the manufacturing execution system utilizing useful information for process optimization and production scheduling management.

According to the real-time operational status of the machine, building an effective dynamic preventive maintenance solution ensures stable functioning and increases equipment reliability.

Real-time Monitoring and Diagnostics & Predictive Maintenance System for Vacuum Pumps Machines rely on many vacuum pumps to maintain operation and after long term operation they require regular maintenance, and may face stability issues over the operational lifespan. There are thousands of vacuum pumps in an IT factory and the traditional method of manual inspection requires a lot of manpower and time, and cannot fully and immediately grasp the operational status. This system provides real-time analysis of the operating status and quickly transmits malfunction messages to the SCADA server to achieve intelligent equipment maintenance, significantly reducing manpower and time of manual inspection. The system can be combined with the existing FDC system for equipment and device communication. For production management, the system reduces mistakes and time generated from calculating statistics manually, reports the operation status of each device effectively, analyzes the performance and status of the device, and increases capacity through improvement. • Improving traditional manual meter reading, real-time remote monitoring of vacuum pumps can significantly reduce labor costs • Real-time monitoring and analysis through a simple-to-use and intuitive graphical control interface can greatly improve the efficiency of the vacuum pump maintenance

System Architecture

Applications • Semiconductor Chemical Vapor Deposition equipment • Semiconductor Physical Vapor Deposition equipment • Semiconductor Dry Etching equipment

System Specifications Real-time Monitoring and Diagnostics & Predictive Maintenance System for Vacuum Pumps Real-time information of vacuum pump & history graph includes:

Major monitoring items include: • Vacuum pump distribution

Monitoring Project

• Real-time information of vacuum pump

• DP motor current

• History graph

• BP motor current

• Event log of vacuum pump

• Chassis temperature

• Alerts and authority settings

• Back pressure • Cooling water • Nitrogen flow

Edition

System Architecture

Standard

Premium

Professional

Vacuum Pump

320

640

16-Port Serial Server

SCADA Server

1 x 17-inch industrial touch panel computer

Software

• WebAccess 600 tags

• WebAccess 5,000 tags

• WebAccess 20,000 tags

• Advantech Monitoring and Diagnostic Tool Kit for Vacuum Pump

Main System Components

Component

Function

Advantech WebAccess

EKI-1526

SCADA Server:

16-Port Serial Server:

• Networking and remote monitoring capabilities for rapid development of a monitoring and diagnostic software

With built-in WebAccess SCADA monitoring and diagnostic software, the server was equipped with real-time data acquisition and powerful computing capabilities, low power consumption, and fanless design

Transmitting real-time information of vacuum pumps

• Intel 174® Atom ™ D525, 1.8GHz Processor

• Ethernet ports: 2

• 17 “ SXGA TFT LED LCD

• Communication interface: 10/100 Mbps

• Remote monitoring capability for users to control on-site status through the network anytime, anywhere, and to analyze and make decisions through remote connection Provide different I/O tags based on the different needs of systems. Please refer to the system specifications

Specifications

TPC-1771

Browser-based HMI/SCADA Software:

• Fanless cooling system • IP65 front panel • Support for PCIe and small PCIe expansion • 8 DI/O, with backup SRAM

• Communication type: RS-232/422/485 • Baud Rate: 50 bps ~ 921.6 kbps

• Support for DDR3 SDRAM • Serial port isolation protection

Real-time Monitoring and Diagnostics & Predictive Maintenance System for Intelligent Robotic Arm Controllers The production process relies on robotic arms to transfer components. However, after long term operation, these arms will start to fail. In an automobile or IT equipment manufacturing plant there are hundreds of robotic arms and manual maintenance of them takes lots of time and manpower, and to when they are shutdown capacity is reduced. Real-time monitoring and diagnostics reduces labor and speeds up routine maintenance, by providing early warnings before mechanical problems happen. The system will also report mechanical issues, and evaluate the advantages and disadvantages of machines for improvementin order to increase productivity. • Improving traditional manual meter reading and real-time remote monitoring of robotic arms can significantly reduce labor costs. • Real-time monitoring and analysis through a simple-to-use and intuitive graphical control interface can greatly improve the efficiency of the robotic arm maintenance.

System Architecture

Applications • Semiconductor plant • Automobile plant • Precision machinery factory

System Specifications Real-time Monitoring and Diagnostics & Predictive Maintenance System for Intelligent Robotic Arm Controllers Real-time monitoring information & history graph of robotic arm:

Major monitoring items include: • Distribution of robotic arm controller

Monitoring Project

• Real-time information of robotic arm controllers

• Torque

• History graph

• Speed

• Robotic arm controller event log • Alerts and authority settings

Edition

System Architecture

Standard

Premium

Professional

Robot Arm Controller Connection

256

1024

Robot Arm Connection

6 x Robotic Arms, 8 x Joints Each, 2 x Analog Points Every Joint

256 x Robotic Arms, 8 x Joints Each, 2 x Analog Points Every Joint

1024 x Robotic Arms, 8 x Joints Each, 2 x Analog Points Every Joint

16-Port Serial Server

SCADA Server

1 x UNO-2178 Fanless Automation Computer

Software

• WebAccess 300 tags

• WebAccess 5,000 tags

• WebAccess 20,000 tags

• Advantech Monitoring and Diagnostic Tool Kit for Vacuum Pump

• Advantech Monitoring and Diagnostic Tool Kit for Intelligent Robotic Arm

• Advantech Monitoring and Diagnostic Tool Kit for intelligent robotic arm

Main System Components

Component

Function

Advantech WebAccess

EKI-1526

SCADA Server:

16-Port Serial Server:

• Networking and remote monitoring capabilities for rapid development of a monitoring and diagnostic software

Built-in WebAccess SCADA monitoring and diagnostic software, with real-time data acquisition and powerful computing capabilities, low power consumption, and fanless design. The most durable and reliable data acquisition platform

Transmitting torque and speed of the robotic arm controller

• Intel Atom D510 1.67GHz processor, 4GB CF card

• Ethernet ports: 2

• 2 x 10/100/1000 Base-TRJ-45 Port, 6 x USB 2.0 Port

• Communication interface: 10/100 Mbps

Specifications

UNO-2178

Browser-based HMI/SCADA Software:

• System status LED indicator, front CF card slot. supports LAN function • 2 x Mini PCIe slot, a SIM card slot • Supports wide operating temperature range: - 10 ~ 70 ° C, IP40 protection. Support Windows 7 32 & 64 bit

• Communication type: RS-232/422/485 • Baud rate: 50 bps ~ 921.6 kbps

Real-time Monitoring and Diagnostics & Predictive Maintenance System for Robotic Arm Controllers The production process relies on robotic arms to transfer components. However, after long term operation, the arms will start to fail. In an IT factory, there are hundreds of robotic arms and manual maintenance takes a long time. This system reduces the amount of labor and the time it takes to do routine manual maintenance, whilst increasing the reaction time through the early warning of mechanical problems. For production management, the system reduces mistakes and the time generated from calculating statistics manually, by reporting mechanical issues effectively, and evaluating advantages and disadvantages of machines for improvement in order to increase productivity. • Improving traditional manual meter reading, real-time remote monitoring of robotic arms can significantly reduce labor costs. • Real-time monitoring and analysis through a simple-to-use and intuitive graphical control interface can greatly improve the efficiency of the robotic arm maintenance.

System Architecture

Applications • Semiconductor plant • Automobile plant • Precision machinery factory

System Specifications Real-time Monitoring and Diagnostics & Predictive Maintenance System for Robotic Arm Controllers Real-time monitoring information & history graph of robotic arm:

Major monitoring items include: • Distribution of robotic arm controller

Monitoring Project

• Real-time information of robotic arm controllers

• Current

• History graph • Robotic arm controller event log • Alerts and authority settings

Edition

System Architecture

Standard

Premium

Professional

Industrial PC

1 x APAX-5620

16 x APAX-5620

64 x APAX-5620

Analog Signal Input Module

16 x APAX-5017H

256 x APAX-5017H

1024 x APAX-5017H

Robot Arm Connection

6 x Robotic Arms, 4 x Joints Each, 2 x Analog Points Every Joint

256 x Robotic Arms, 4 x Joints Each, 2 x Analog Points Every Joint

1024 x Robotic Arms, 4 x Joints Each, 2 x Analog Points Every Joint

Software

• WebAccess 300 tags

• WebAccess 5,000 tags

• WebAccess 20,000 tags

• Advantech Monitoring and Diagnostic Tool Kit for intelligent robotic arm

Main System Components

Component

Advantech WebAccess Browser-based HMI/SCADA Software:

Function

• Networking and remote monitoring capabilities for rapid development of a monitoring and diagnostic software

APAX-5620KW

APAX-5017

Industrial PC:

Analog input module

• For intelligent monitoring and diagnostic system

• Sensor signal input

• XScale CPU

• 12-channel analog input

• Support Ethernet, RS-485 communications interface

• Support V, mV, mA, and other Input/Output format

• Support Modbus/ TCP, Modbus/RTU communication agreement

• Operating temperature -10 ~ 60℃

CTL-10-CLS Clip-on current transformerr: • Auxiliary converter for power current measurement

Specifications

• Operating ambient temperature -10 ~ 55℃ • Operating humidity 0 ~ 95%

• Modbus TCP protocol

• Operating humidity 5 to 95% • Each input channel can be defined in different form and scope

• For current (primary side): 0.01 ~ 80A (50/60Hz) RL ≤ 10Ω, maximum current: 120Arms • Adaptive frequency: 50Hz ~ 200KHz • Second volume(n): 3000 ± 2T • Secondary impedance: 420Ω ± 20%

Choose Advantech as Your Best Partner Founded more than thirty years ago, Advantech has become an intelligent service industry leader, and has offices around the world. Through close cooperation with a vertical field of systems integrators, Advantech provides a wider range of applications in each industry, and comprehensive smart city and Internet of Things (IoT) solutions in order to facilitate a convenient and smart life. Advantech’s mission is to continue to drive the earth to become more intelligent, to drive innovation of smart city, to build the model IoT industry, to assist industries to accelerate intelligence operations to become the most influential global businesses of smart city and Internet of Things (IoT).

Smart city solutions Advantech’s five major smart city solutions make the system able to fully utilize Internet of Things (IoT) architecture for comprehensive sensing, reliable communications, and intelligent processing. These solutions provide a more intelligent experience to the public, business, and government, improving the overall quality and image of a city.

Digital Retail and Hospitality

• Ustore Manager • iCloud Solution • In-Store Management • Central Control and Cloud Management • Restaurant Management

Intelligent Hospital

• Integrated Operating Room • Quality Nursing Care • Intelligent Outpatient Services

Digital Logistics and Fleet Management

• Logistics & Warehousing Management System • Fleet Management System

Why Advantech Designing specific solutions according to industry characteristics In order to offer the market new value-added services, and to meet the needs of as it moves from “product” to “services”, Advantech provides innovative SRPs (Solution Ready Packages) for various professional industries. Advantech also provides application solutions for industryspecific hardware and more intelligent services to its customers, allowing customers to focus on their work, and make application integration easier.

Perfect cloud integration solutions Advantech has been cultivating various industries for many years, understanding the purposes and needs of users, and providing appropriate hardware and software to match solutions. With particular emphasis on the product development of cloud-based architecture in recent years, WebAccess+, a new industrial cloud software, provides comprehensive evolution of intelligent remote detection management service that instantly detects and accurately grasps the system state.

Model Corporate Citizen

After Service

Advantech is committed to being a model corporate citizen by helping to preserve the environment and by giving back to society. Our environmental program focuses on reducing, reusing, and recycling materials used in our manufacturing operations. Advantech’s environmental compliance effort includes the following:

When the basic product warranty expires, users can buy warranty extensions. We provide a full-service to customers to lower maintenance costs.

• ISO 9001 Certification • ISO 14001 Certification • ISO 13485 Certification • OHSAS 18001 Certification • TL9000 Quality Management System • RoHS Directive Compliance • WEEE Directive Compliance • Authorized Sony Green Partner

With a total training solution which including multimedia player software with user demonstrations and hands-on experience system maintenance staff can learn to operate their system in no time.

Intelligent Building and Urban Space Management

• Intelligent Space Management • Intelligent Building Energy Management System • Urban Space Management • Transportation Control System

Product Warranty

Professional Installation All new settings are tested by Advantech’s professional team and we offer optional installation and integration services. After installation, we set the management and operation via the internet immediately, providing real-time information.

Complete Training

Intelligent Agricultural and Environmental Protection

Alliance

• Intelligent Environmental Protection • Intelligent Agriculture • Intelligent Water Affairs • Intelligent Plant Equipment Monitoring • Oil and Gas • Power and Energy

Industry-Leading Quality Assurance

Customer-oriented Support

Advantech is a global embedded computing researcher, developer, and manufacturer, providing various industries a variety of industrial PCs, touch screen, data acquisition modules, and other products. With stable quality assurance, Advantech products can not only be used in inside, but also outside in harsh environments. With the support of Advantech industrial computers, Advantech provides intelligent and stable project planning to industries.

Advantech ’s complete technical and repair support provides a variety of customizable after-sales services, including extended warranty, advance replacement, upgrade, fast repair and so on. With hotline AE 24/7 technical support, we keep you investment at peak performance and within your budget.