Part Catalog Honda Blade

BLADE

TST 08 PC 004

PT Astra Honda Motor

DAFTAR

ISI

PETUNJUK PEMAKAIAN

1

KELOMPOK MESIN

2

KELOMPOK RANGKA

3

INDEKS PART NUMBER

4

INDEKS DESCRIPTION

5

PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA BLADE

1

I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modiďŹ kasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.

Nomor-nomor yang dibutuhkan : (a) Parts mesin

:

Part Number dan Nomor seri mesin

(b) Parts rangka

:

Part Number dan Nomor seri rangka

(c) Parts karburator

:

Part Number dan Nomor identifkasi karburator

2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.

Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) Nomor fungsi dan komponen model

Nomor kode

Kode warna Kode subkontraktor Kode modiďŹ kasi

(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi dan tipe

Dimensi

Pengerjaan permukaan secara kimiawi SO

1

2. Kode warna

5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.

Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun.

Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.

1

Kode warna pabrik seperti FMB, PFW, ABM dsbnya secara langsung menunjukkan warna part seperti ditunjukkan pada tabel berikut : Kode Warna Kode pabrik Kode HONDA NH-1 R-201 RP-140M NH-131M

FMB FMK FMI FMH

6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah.

Warna

7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan.

Black Magna Red Vortex Purple Metalic Starlight Silver Metalic

8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya.

3. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY................ Assembly L.E.D .............. Light emitting diode COMP .............. Complete.

MPH ............... Miles per hour R....................... Right L (100L) .......... Link(100 Links) L. ...................... Left A.C ................. Alternating current STD .................. Standard D.C ................. Direct current MM ................... Milimeter IN ................... Inlet G ...................... Gram EX. ................. Exhaust T(22)................. Tooth (22Teeth) FR .................. Front A ....................... Ampere RR .................. Rear V ....................... Volt Hex ................. Hexagonal W ...................... Watt A.M ................. Attaching mark WL .................... With labelling T.M ................. Transcript mark WOL. ................ Without labelling C.D.I ............... Capacitive KPH .................. Kilometers per hour Discharge Ignition 4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).

Part Bolt (Screw) Pin O-Ring Oil seal Tube

2

Contoh 6x12 8x14 9.5x1.6 14x24x5 5x130

Pengertian diameter 6mm, panjang 12mm diameter 8mm, panjang 14mm diameter 9,5mm, tebal 1,6mm diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm diameter dalam 5mm, panjang 130mm

9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentiďŹ kasi sebagai berikut dibawah ini.

*

Model

Kode daerah pemasaran

Tipe

ANF110

2IN

Indonesia

No. Seri Mesin yang berlaku mulai

JBB*E*******

No. Seri Rangka yang berlaku mulai

No. IdentiďŹ kasi Karburator yang berlaku

MH1JBB****K******

PB7UA A

Dari nomor identiďŹ kasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah PB7UA A A KC

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) 11. Lokasi nomor seri pada sepeda motor

F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.

1

F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut.

1. F.R.T. didasarkan atas kondisi servis sebagai berikut :

NOMOR SERI RANGKA

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T.

NOMOR SERI MESIN

2. Metode perhitungan Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0.3 = 18 menit 5.6 = 5 jam dan 36 menit DAFTAR KONVERSI

NOMOR IDENTIFIKASI KARBURATOR

Jam 0.1 0.2 0.3 0.4 0.5

Menit 6 12 18 24 30

Jam 0.6 0.7 0.8 0.9 1.0

Menit 36 42 48 54 60

3. Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring Service item/Bagian yang diservis

F.R.T.

Cylinder

1.4

Clutch spring

0.7 F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1

3

b. Pekerjaan yang terulang No.

Ambillah F.R.T. untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket.

1

Service item/Bagian yang diservis

F.R.T.

1.

Pemeriksaan waktu pengapian

0.2

F.R.T.

2.

Penyetelan dan pembersihan busi

0.1

Cylinder head gasket

1.0

3.

Penyetelan tappet

0.3

Piston

1.5

4.

Penyetelan stasioner karburator

0.1

5.

Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin)

0.1

6.

Penyetelan kopling

0.1

7.

Pembersihan elemen saringan udara

0.3

8.

Pengukuran tekanan kompressi

0.1

9.

Pemeriksaan cairan baterai dan berat jenisnya

0.2

10.

Pengukuran tinggi pelampung karburator

0.6

11.

Pembersihan saringan oli mesin

0.6

12.

Penyetelan gas tangan

0.1

Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : 1.5 c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly.

Service item/Bagian yang diservis

F.R.T.

Gearshift drum

* 3.9

Crankshaft

* 4.1

Pembongkaran crankcase

* 3.7

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3 Pekerjaan yang terulang adalah pembongkaran crankcase. *

F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.

No.

4. Pengerjaan lain disamping penggantian parts a. Penurunan dan pemasangan No.

Service item/Bagian yang diservis

Rangka

F.R.T.

1.

Mesin

1.5

2.

Kepala silinder

1.1

3.

Karburator

0.4

Service item/Bagian yang diservis

F.R.T.

1.

Penyetelan rem depan

0.1

2.

Penyetelan rem belakang

0.1

3.

Pemeriksaan cara kerja rem

0.1

4.

Penyetelan arah lampu depan

0.1

5.

Rantai roda (termasuk penyetelan tegangan rantai tetapi tidak termasuk penggantian sprocket)

0.1

b. Pembongkaran No. 1.

4

Service item/Bagian yang diservis Karburator

F.R.T. 0.7

ENGINE GROUP E-1

CYLINDER HEAD COVER

E-2

CYLINDER HEAD

E-3

CAMSHAFT/VALVE

2 E-4

CAM CHAIN/TENSIONER

E-5

CYLINDER

E-6

RIGHT CRANKCASE COVER

E-7

ONE WAY CLUTCH

E-8

CLUTCH

E-9

OIL PUMP

PC BLADE

5

ENGINE GROUP E-10

LEFT CRANKCASE COVER

E-11

E-13

STARTING MOTOR

E-14

E-16

TRANSMISSION

E-17

E-12

STARTING CLUTCH

CRANKCASE

E-15

CRANKSHAFT/PISTON

GEARSHIFT DRUM

E-18

KICK STARTER SPINDLE

GENERATOR

2

6

PC BLADE

ENGINE GROUP E-19

CARBURETOR

2

PC BLADE

7

FRAME GROUP F-1

HEADLIGHT

F-2

METER

F-3

SWITCH / CABLE

F-4

FR. BRAKE MASTER CYLINDER

F-5

HANDLE PIPE/ HANDLE COVER

F-6

STEERING STEM

F-7

FRONT FENDER

F-8

FRONT FORK

F-9

FRONT BRAKE CALIPER

3

8

PC BLADE

FRAME GROUP F-10

FRONT WHEEL

F-11

REAR BRAKE PANEL

F-12

REAR WHEEL

F-13

FUEL TANK

F-14

SEAT / BATTERY

F-15

BODY COVER

3

F-16

PC BLADE

AIR CLEANER

F-16-1

AIR SUCTION VALVE

F-17

EXHAUST MUFFLER

9

FRAME GROUP F-18

PEDAL/KICK STARTER ARM

F-19

STEP

F-20

STAND

F-21

SWINGARM

F-22

REAR CUSHION

F-23

REAR FENDER

F-24

FRONT WINKER

F-25

REAR COMBINATION LIGHT

F-26

WIRE HARNESS

3

10

PC BLADE

FRAME GROUP F-27

FRAME BODY

F-28

FRONT COVER

F-29

MAIN PIPE COVER

F-30

CAUTION LABEL

F-31

MARK/ STRIPE

F-32

TOOLS

3

PC BLADE

11

E-1 Cylinder Head Cover

Service item 1 2

12

COVER, CYLINDER HEAD.................

GASKET, CYLINDER HEAD COVER..

TST 08 PC 004

F.R.T. 0.1 0.1

No. 1 2 3 4 5

Part Number

Description

12310-KWB-600 12391-KWB-600 90017-GCC-000 90543-MV9-670 90701-KFM-900

COVER COMP., CYLINDER HEAD GASKET, HEAD COVER BOLT, HEAD COVER RUBBER, MOUNTING DOWEL PIN, SPECIAL, 8X14

09 . 09 . 2008

QTY 1 1 2 2 1

Notes

E-2 Cylinder Head

2 Service item

F.R.T.

No.

QTY

Part Number

Description

1 2 3 4 5

12200-KWB-921 12204-KVY-900 12206-KPL-900 12251-KWB-601 16201-KWB-921

HEAD COMP., CYLINDER GUIDE, VALVE CLIP, VALVE GUIDE GASKET, CYLINDER HEAD GASKET, CARBURETOR INSULATOR INSULATOR, CARBURETOR PIPE COMP., INLET PLUG, SPARK (CPR6EA-9S) PLUG, SPARK (U20EPR9S) BOLT, FLANGE, 5X12 BOLT, FLANGE, 6X32

1 1 1 (1) 1 2

1 2 2 1 1

1

HEAD, CYLINDER ............................. .INCLUDES: Valve adjust and reface .

1.7

2

GUIDE, INTAKE VALVE(ONE) ........... .INCLUDES: Reaming ........................ .INCLUDES: Valve adjust and reface .

1.7

GUIDE, EXHAUST VALVE(ONE) ....... .INCLUDES: Reaming .INCLUDES: Valve adjust and reface .

1.7

6 7 8

GUIDE, VALVE :FOR 1 VEHICLE ...... .INCLUDES: Reaming ........................ .INCLUDES: Valve adjust and reface .

2

9 10

16211-KPH-900 17110-KWB-921 31916-KWB-601 31926-KWB-601 90002-KWB-600 90004-GHB-690

4

GASKET, CYLINDER HEAD ..............

0.8

6

INSULATOR, THROTTLE BODY/ CARBURETOR ..................................

MANIFOLD, INTAKE ..........................

PLUG, SPARK....................................

0.2 0.3 0.1

11 12 13 14 15

90201-GCC-000 90401-KVY-900 90402-KWB-600 90701-KFM-900 91304-GB1-900

NUT, HEX., 7MM PLATE, PLUNGER WASHER, 7.2X16X2.5 DOWEL PIN, SPECIAL, 8X14 O-RING, 25X2.4

4 1 2 2 1

16 17 18 19

92900-08032-0E 93404-06012-00 96001-06022-00 96001-06100-00

BOLT, STUD, 8X32 BOLT-WASHER, 6X12 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X100

2 1 2 2

7 8

TST 08 PC 004

09 . 09 . 2008

Notes

13

E-3 Camshaft / Valve

Service item 2 3 4

6 7

8

14

F.R.T.

CAMSHAFT ........................................ .INCLUDES: Valve adjustment ARM, INTAKE VALVE ROCKER(ONE) .INCLUDES: Valve adjustment ARM, EXHAUST VALVE ROCKER (ONE).................................................. .INCLUDES: Valve adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE ................................ .INCLUDES: Valve adjustment VALVE, INTAKE(ONE) ........................ .INCLUDES: Refacing VALVE, EXHAUST(ONE).................... .INCLUDES: Refacing VALVE :FOR 1 VEHICLE .................... .INCLUDES: Refacing (1,9,10,11) SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE)..............

SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE).....................

SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE ....................

TST 08 PC 004

1 1

1 1 1.3 1.3

No.

Part Number

Description

QTY

1 2 3 4 5

12209-GB4-682 14100-KWB-920 14430-KVY-900 14440-KVY-900 14451-KWB-600

SEAL, VALVE STEM CAMSHAFT COMP. ARM COMP., IN. VALVE ROCKER ARM COMP., EX. VALVE ROCKER SHAFT, ROCKER ARM

2 1 1 1 2

6 7 8 9 10

14711-KWB-600 14721-KVY-900 14751-KWB-600 14771-GB4-680 14775-KVY-900

VALVE, IN. VALVE, EX. SPRING, VALVE RETAINER, VALVE SPRING SEAT, VALVE SPRING

1 1 2 2 2

11 12 13

14781-MA6-000 90012-KWB-600 90206-001-000

COTTER, VALVE SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING

4 2 2

1.5

1.1 1.1 1.2

09 . 09 . 2008

Notes

E-4 Cam Chain / Tensioner

2 Service item 1 2 3 4

F.R.T.

SPROCKET, CAM ...............................

CHAIN, CAM .......................................

ARM, CAM CHAIN TENSIONER ........

ROLLER(S), CAM CHAIN TENSIONER

7 (6,8) ROD, CAM CHAIN TENSIONER PUSH ..................................................

9 ROLLER, CAM CHAIN GUIDE ...........

11 SPROCKET, CAM CHAIN GUIDE ...... .INCLUDES: Engine removal and installation 12 BOLT, CAM CHAIN GUIDE ROLLER.. .INCLUDES: Engine removal and installation

TST 08 PC 004

No.

Part Number

Description

QTY

0.4 1.6 0.6 0.6

1 2 3 4 5

14321-KWB-600 14401-KWB-920 14500-KWB-600 14502-086-000 14531-KWB-600

SPROCKET, CAM (32T) CHAIN, CAM (90L) ARM COMP., CAM CHAIN TENSIONER ROLLER, CAM CHAIN TENSIONER COLLAR, CAM CHAIN TENSIONER

1 1 1 1 1

0.3 0.9

6 7 8 9 10

14541-GB4-681 14550-GB0-911 14566-086-030 14610-KWB-600 14615-KFL-850

SPRING, CAM CHAIN TENSIONER ROD COMP., CAM CHAIN TENSIONER HEAD, CAM CHAIN TENSIONER PUSH ROLLER COMP., CAM CHAIN GUIDE PIN, GUIDE ROLLER

1 1 1 1 1

11 12 13 14 15

14670-KWB-600 14675-KWB-600 90081-035-000 90083-GB6-911 90404-KWB-600

SPROCKET COMP., CAM CHAIN SPINDLE, CAM CHAIN GUIDE BOLT, SEALING, 14MM BOLT, KNOCK, 5MM WASHER, 8.5X26X2.3

1 1 1 2 1

16 17 18 19 20

90463-ML7-000 90475-KWB-600 90544-KF0-000 95701-06018-00 95701-08025-00

WASHER, SEALING, 6.5MM WASHER, 8MM WASHER, SEALING, 14MM BOLT, FLANGE, 6X18 BOLT, FLANGE, 8X25

1 1 1 1 1

2.7

2.7

09 . 09 . 2008

Notes

15

E- 5 Cylinder

Service item 1 2

16

CYLINDER...........................................

GASKET, CYLINDER ..........................

TST 08 PC 004

F.R.T.

No.

1.1 1

1 2 3

Part Number

Description

12100-KWB-921 12191-KWB-921 90701-KFM-900

CYLINDER COMP. GASKET, CYLINDER DOWEL PIN, SPECIAL, 8X14

09 . 09 . 2008

QTY 1 1 2

Notes

E-6 Right Crankcase Cover

2 Service item

F.R.T.

No.

1 COVER, CRANKCASE :RIGHT ..........

2 GASKET, CRANKCASE COVER : RIGHT..................................................

5 LEVER, CLUTCH ................................

0.8

6 (7,10) PLATE, CLUTCH CAM..............

8 PLATE, CLUTCH CAM LIFTER...........

9 SCREW, CLUTCH ADJUSTING ..........

0.6 0.7 0.7

0.6 0.7

12 OIL SEAL, KICK STARTER SPINDLE.. 0.7

TST 08 PC 004

QTY

Part Number

Description

1 2 3 4 5

11330-KWB-600 11394-KWB-920 13115-GN5-910 15651-KPH-900 22810-KTL-740

COVER COMP., R. CRANKCASE GASKET, R. CRANKCASE COVER CLIP, PISTON PIN, 13MM GAUGE, OIL LEVEL LEVER COMP., CLUTCH

1 1 1 1 1

6 7 8 9 10

22823-KWB-600 22825-KWB-600 22830-KWB-600 22846-KPH-901 22860-KWB-600

PLATE, CLUTCH LIFTER CAM SPRING, CAM PLATE SIDE PLATE COMP., CLUTCH LIFTER BOLT, CLUTCH ADJUSTING RETAINER COMP., BALL

1 1 1 1 1

11 12 13 14 15

90485-040-000 91202-KRS-971 91303-001-000 91307-035-000 94030-08000

WASHER, 8MM OIL SEAL, 13.8X24X5 O-RING, 8MM O-RING, 18X3 NUT, HEX., 8MM

1 1 1 1 1

16 17

94301-08140 96001-06040-00

DOWEL PIN, 8X14 BOLT, FLANGE, 6X40

2 10

09 . 09 . 2008

Notes

17

E-7 One Way Clutch

Service item

18

F.R.T.

1 3 5

(2) COVER, OIL FILTER .....................

(7,12,27) WEIGHT SET, CLUTCH ......

PLATE, CLUTCH DRIVE ....................

0.6 0.9 0.9

6

(4,28) INNER, ONE-WAY CLUTCH ....

0.9

11 13

OUTER, PRIMARY CLUTCH .............

GEAR, PRIMARY DRIVE ...................

0.9 1

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

15431-HF7-010 15439-KWB-920 22535-KWB-305 22606-GN5-910 22610-KWB-600

COVER, OIL FILTER GASKET, OIL FILTER WEIGHT SET, PRIMARY CLUTCH SPRING, ONE WAY RETAINER PLATE COMP., PRIMARY DRIVE

1 1 1 6 1

6 7 8 9 10

22630-KWB-600 22641-KWB-600 22642-KFL-850 22643-KFL-D00 22644-KFL-851

INNER COMP., ONE-WAY CLUTCH SPRING, PRIMARY CLUTCH WASHER, CLUTCH SIDE SPRING, SIDE FRICTION PLATE, CLUTCH SIDE

1 3 1 1 1

11 12 13 14 15

22660-KWB-600 22804-GB2-000 23120-KTL-740 23122-KTL-740 23123-KFL-850

OUTER ASSY., PRIMARY CLUTCH RUBBER, CLUTCH DAMPER GEAR COMP., PRIMARY DRIVE SUB GEAR (17T) RETAINER, SPRING

1 3 1 1 1

16 17 18 19 20

23124-GCE-900 23125-GN5-910 23126-KWB-600 90083-KFL-850 90231-087-010

SPRING, SUB GEAR PIN COLLAR, 19X28X4 BOLT, SPECIAL FLANGE, 5X8 NUT, LOCK, 14MM

1 1 1 3 1

09 . 09 . 2008

Notes

E-7 One Way Clutch

2 Service item

TST 08 PC 004

F.R.T.

QTY

No.

Part Number

Description

21 22 23 24

90401-GB2-000 90431-GN5-910 90432-086-000 90433-KWB-600

WASHER, 30X45X0.8 WASHER, LOCK WASHER B, LOCK WASHER, 17X23X1.5

1 1 1 1

25 26 27 28

90455-GB2-000 90603-P0X-000 90605-166-720 91101-GB2-000

CIRCLIP, INTERNAL, 45MM SET RING, 23MM CIRCLIP, 7MM ROLLER, 5X8

1 1 3 6

09 . 09 . 2008

Notes

19

E-8 Clutch

Service item

20

F.R.T.

No.

1 2 5

SEPARATOR, OIL................................

OUTER, CLUTCH................................

CENTER, CLUTCH .............................

0.9 0.9 1.1

6

1.1

9 10

(7,8) DISC, CLUTCH FRICTION ......... .NOTE: Same time for two units or more PLATE, CLUTCH PRESSURE ............

PLATE, CLUTCH LIFTER ....................

1.1 0.9

11 18

SPRING, CLUTCH ..............................

BEARING, CLUTCH LIFTER...............

0.9 0.7

TST 08 PC 004

QTY

Part Number

Description

1 2 3 4 5

15661-GN5-910 22110-KWB-931 22115-KPH-900 22116-KWB-600 22121-KWB-600

PLATE, OIL SEPARATOR OUTER COMP., CLUTCH GUIDE, CLUTCH OUTER COLLAR, CLUTCH OUTER CENTER, CLUTCH

1 1 1 1 1

6 7 8 9 10

22201-KWB-600 22204-KWB-600 22321-KWB-600 22351-KWB-600 22361-KWB-600

DISK, CLUTCH FRICTION DISK B, CLUTCH FRICTION PLATE, CLUTCH PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER

2 1 2 1 1

11 12 13 14 15

22401-KWB-600 22402-KWB-600 90050-KWB-600 90231-198-000 90403-KPH-900

SPRING, CLUTCH SEAT, CLUTCH SPRING BOLT, SPECIAL FLANGE, 6X16 NUT B, LOCK, 14MM WASHER, THRUST, 17MM

1 1 4 1 1

16 17 18

90501-GBL-730 95701-06020-00 96100-62000-00

WASHER, 14MM BOLT, FLANGE, 6X20 BEARING, RADIAL BALL, 6200

1 2 1

09 . 09 . 2008

Notes

E-9 Oil Pump

2 Service item 1 5

(2) PUMP ASSY., OIL .........................

SCREEN, OIL FILTER ........................

TST 08 PC 004

F.R.T.

No.

0.7 0.6

QTY

Part Number

Description

1 2 3 4 5

15100-KWB-920 15119-KWB-600 15331-GF6-000 15332-GF6-000 15421-035-010

PUMP ASSY., OIL GASKET, OIL PUMP BODY ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER SCREEN, OIL FILTER

1 1 1 1 1

6 7 8

93500-05010-0A 96001-06016-00 96001-06022-00

SCREW, PAN, 5X10 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X22

3 2 1

09 . 09 . 2008

Notes

21

E - 10 Left Crankcase Cover

Service item 1 2 3

22

F.R.T.

COVER, CRANKCASE :LEFT ..............

COVER, CRANKCASE :LEFT REAR ...

GASKET, CRANKCASE COVER : LEFT .....................................................

TST 08 PC 004

0.4 0.1 0.3

No.

QTY

Part Number

Description

1 2 3 4 5

11341-KWB-600 11360-KWB-921 11395-KWB-920 90084-GN5-640 91303-377-000

COVER, L. CRANKCASE COVER COMP., L. RR. CRANKCASE GASKET, L. CRANKCASE COVER CAP, A.C. GENERATOR O-RING, 13.8X2.5

1 1 1 1 1

6 7 8

94301-08140 96001-06025-00 96001-06035-00

DOWEL PIN, 8X14 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X35

2 2 8

09 . 09 . 2008

Notes

E - 11 Generator

2 Service item

F.R.T.

1 ROTOR OR FLYWHEEL ...................... 0.5 2 STATOR ............................................... 0.6

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

31110-KWB-921 31120-KWB-921 90403-KM9-000 94050-10000 96001-06016-00

FLYWHEEL COMP. STATOR COMP. WASHER, 10X24 NUT, FLANGE, 10MM BOLT, FLANGE, 6X16

1 1 1 1 2

6

96001-06020-00

BOLT, FLANGE, 6X20

2

09 . 09 . 2008

Notes

23

E - 12 Starting Clutch

Service item 1 2 3

24

F.R.T.

(6) GEAR, STARTER DRIVEN............. 0.4 CLUTCH, STARTING ONE WAY.......... 0.5 (4) GEAR, STARTER REDUCTION..... 0.3

TST 08 PC 004

No.

QTY

Part Number

Description

3 4 5

28110-KWB-920 28111-KWB-920 28120-KPH-701 28120-KWB-921 28130-KWB-920 28132-KPH-900 90085-KTC-920

GEAR COMP., STARTER DRIVEN GEAR, STARTER DRIVEN (55T) CLUTCH ASSY., ONE WAY CLUTCH ASSY., ONE WAY GEAR COMP., STARTER REDUCTION SHAFT, REDUCTION GEAR BOLT, SOCKET, 6X14

1 1 1 1 1 1 6

6

91005-KWB-921

BEARING, NEEDLE, 19X23X17

1

1 2

09 . 09 . 2008

Notes

E - 13 Starting Motor

2 Service item 3 4

F.R.T.

MOTOR, STARTING...........................

(1) TERMINAL, BRUSH (STARTER)..

TST 08 PC 004

0.4 0.6

No.

QTY

Part Number

Description

1 2 3 4 5

31204-KG8-004 31206-GW3-004 31210-KWB-921 32101-GW3-780 32105-KWB-921

SPRING, CARBON BRUSH PACKING MOTOR UNIT, STARTER BRUSH SET SUB CORD, STARTER MOTOR

2 1 1 1 1

6 7 8 9

91309-KEE-630 93892-04006-08 93892-05016-08 96001-06032-00

O-RING SCREW-WASHER, 4X6 SCREW-WASHER, 5X16 BOLT, FLANGE, 6X32

1 1 3 2

09 . 09 . 2008

Notes

25

E - 14 Crankcase

Service item 1

CRANKCASE :RIGHT.......................... .INCLUDES: Engine removal and installation

3.3

CRANKCASE :BOTH........................... .INCLUDES: Engine removal and installation

3.6

CRANKCASE :LEFT ........................... .INCLUDES: Engine removal and installation

2.9

CRANKCASE :BOTH........................... .INCLUDES: Engine removal and installation

3.6

4

SWITCH, GEAR CHANGE...................

0.2

8

OIL SEAL, GEARSHIFT SPINDLE.......

1.2

2

26

F.R.T.

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

11100-KWB-600 11200-KWB-921 11218-KWB-600 35759-KWB-921 90031-KWB-600

CRANKCASE COMP., R. CRANKCASE COMP., L. PLATE, OIL STOPPER CONTACT ASSY., CHANGE SWITCH BOLT, STUD, 7X180.5

1 1 1 1 4

6 7 8 9 10

90407-259-000 90703-HC4-000 91208-KWB-601 92800-12000 93101-06014-0A

PACKING, DRAIN COCK, 12.5X20 DOWEL PIN, 10X14 OIL SEAL, 11.6X22X7 BOLT, DRAIN PLUG, 12MM BOLT, HEX., 6X14

1 2 1 1 1

11 12 13

95701-06018-00 96001-06060-00 96001-06075-00

BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X60 BOLT, FLANGE, 6X75

1 10 1

09 . 09 . 2008

Notes

E - 15 Crankshaft / Piston

2 Service item 1 3 7

F.R.T.

CRANKSHAFT...................................... 3.4 .INCLUDES: Engine removal and installation (2,4,5) RING, PISTON AND/OR PISTON (ONE)..................................... 1.2 BEARING, CRANKSHAFT :RIGHT...... .INCLUDES: Engine removal and installation

3.3

No.

Part Number

Description

QTY

1 2

13000-KWB-600 13011-KWB-305 13021-KWB-305 13031-KWB-305 13041-KWB-305 13051-KWB-305

CRANKSHAFT COMP. RING SET, PISTON (STD.) RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00)

1 1 (1) (1) (1) (1)

3

13101-KWB-920 13102-KWB-306 13103-KWB-306 13104-KWB-306 13105-KWB-306 13111-087-000 13115-GN5-910

PISTON (STD.) PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PIN, PISTON CLIP, PISTON PIN, 13MM

1 (1) (1) (1) (1) 1 2

90741-003-010 91001-KPH-901 91001-KWB-601

KEY, WOODRUFF, 4MM BEARING, RADIAL BALL, 63/22 BEARING, RADIAL BALL, 63/22

4 5 6 7

TST 08 PC 004

09 . 09 . 2008

Notes

1 1 1

27

E - 16 Transmission

Service item 1

(5,7,9) MAINSHAFT, TRANSMISSION 2.8 .INCLUDES: Engine removal and installation .Replace countershaft add 0.2

2

(4,6,8,10) COUNTERSHAFT, TRANSMISSION ................................ .INCLUDES: Engine removal and installation .Replace mainshaft add

2.8 0.2

11

SPROCKET, DRIVE............................

0.2

30

BEARING, MAINSHAFT :LEFT........... .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :RIGHT .INCLUDES: Engine removal and installation

2.8

31

28

F.R.T.

TST 08 PC 004

3.5

No.

QTY

Part Number

Description

1 2 3 4 5

23211-KWB-600 23221-KWB-600 23415-KPH-900 23421-KWB-600 23431-KWB-600

MAINSHAFT (12T) COUNTERSHAFT BUSH, 15MM GEAR, COUNTERSHAFT LOW (34T) GEAR, MAINSHAFT SECOND (17T)

1 1 2 1 1

6 7 8 9 10

90403-KWB-600 23451-KWB-600 23461-KWB-600 23471-KWB-600 23481-KWB-600

WASHER, 6X19X2.3 GEAR, MAINSHAFT THIRD (21T) GEAR, COUNTERSHAFT THIRD (26T) GEAR, MAINSHAFT FOURTH (24T) GEAR, COUNTERSHAFT FOURTH

1 1 1 1 1

11 12 13 14 15

23801-KWB-600 23802-GN5-910 23911-KPH-900 24305-KWB-600 24306-KWB-600

SPROCKET, DRIVE (14T) PLATE, FIXING COLLAR, LOCK PLATE SPRING, CHANGE FRICTION PLATE, DRUM LOCK

1 1 1 1 1

16 17 18 19 20

90403-KWB-600 90412-KPH-900 90412-187-000 90452-GB4-770 90452-413-000

WASHER, 6X19X2.3 WASHER, SPECIAL, 12X23 WASHER, THRUST, 15MM WASHER, THRUST, 17MM WASHER, THRUST, 20MM

2 2 1 1 1

09 . 09 . 2008

Notes

E - 16 Transmission

2 Service item 32

F.R.T.

BEARING, MAINSHAFT :RIGHT......... .INCLUDES: Engine removal and installation

3.5

BEARING, MAINSHAFT :BOTH......... .INCLUDES: Engine removal and installation

3.7

BEARING, COUNTERSHAFT :LEFT.. .INCLUDES: Engine removal and installation

2.8

BEARING, COUNTERSHAFT :BOTH .INCLUDES: Engine removal and installation

3.7

BEARING, MAINSHAFT AND COUNTERSHAFT :ALL .................... .INCLUDES: Engine removal and installation

TST 08 PC 004

QTY

No.

Part Number

Description

21 22 23 24 25

90461-KWB-600 90461-035-000 90461-459-010 90465-KWB-600 90601-001-000

WASHER, SPLINE, 20MM WASHER, SPLINE, 17MM WASHER, SPLINE, 20MM WASHER, LOCK, 20MM CIRCLIP, EXTERNAL, 17MM

1 2 1 1 2

26 27 28 29 30

90601-459-000 91204-KWB-601 92101-06010-0A 95701-06012-00 96100-60010-00

CIRCLIP, 20MM OIL SEAL, 17X29X5 BOLT, HEX., 6X10 BOLT, FLANGE, 6X12 BEARING, RADIAL BALL, 6001

1 1 2 2 1

31 32

96100-62010-00 96100-62030-00

BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 6203

1 2

Notes

3.9

09 . 09 . 2008

29

E - 17 Gearshift Drum

Service item 1

4 5 7 9 10

30

(2,3) FORK, GEARSHIFT ................. .INCLUDES: Engine removal and installation .NOTE: Same time for two units DRUM, GEARSHIFT .......................... .INCLUDES: Engine removal and installation PLATE, GEARSHIFT DRUM STOPPER ..........................................

No.

Part Number

Description

2.6

1 2 3 4 5

24211-KWB-600 24261-KWB-600 24263-028-000 24301-KWB-600 24411-KWB-600

FORK, GEARSHIFT PIN, GEARSHIFT FORK GUIDE CLIP, GEARSHIFT FORK GUIDE PIN DRUM, GEARSHIFT PLATE, GEARSHIFT DRUM STOPPER

2 2 2 1 1

6 7 8 9 10

24421-200-000 24430-GB4-772 24435-GB4-772 24610-KWB-600 24630-KWB-600

PIN, GEARSHIFT DRUM ARM COMP., SHIFT DRUM STOPPER SPRING, GEARSHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT ARM COMP., GEARSHIFT

5 1 1 1 1

11 12 13 14 15

24641-041-000 24651-041-000 24652-KPH-900 35751-KPH-900 35752-KPH-900

SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN PIN, SHIFT RETURN SPRING CAP, CHANGE SWITCH CONTACT SPRING, CHANGE SWITCH CONTACT

1 1 1 1 1

16 17

90071-171-010 96220-30100

BOLT, KNOCK, 6MM ROLLER, 3X10

1 2

2.6

1

(8) STOPPER OR SPRING, SHIFT DRUM ................................................. 1 SPINDLE, GEARSHIFT ...................... 1.1 (12) ARM, GEARSHIFT ...................... 1.1

TST 08 PC 004

QTY

F.R.T.

09 . 09 . 2008

Notes

E - 18 Kick Starter Spindle

2 Service item

F.R.T.

No.

1

(2,6) PINION, KICK STARTER .......... .INCLUDES: Engine removal and installation

2.7

3

SPINDLE, KICK STARTER................. .INCLUDES: Engine removal and installation

2.7

SPRING, KICK STARTER RETURN... .INCLUDES: Engine removal and installation

2.7

7

TST 08 PC 004

QTY

Part Number

Description

1 2 3 4 5

28211-KWB-600 28221-KWB-600 28251-KWB-600 28262-KWB-600 28265-KWB-600

PINION, KICK STARTER (22T) RATCHET, STARTER DRIVE SPINDLE, KICK STARTER RETAINER, KICK SPINDLE COLLAR, KICK SPRING

1 1 1 1 1

6 7 8 9 10

28271-KWB-600 28281-KWB-600 90451-KGH-900 90454-107-000 90605-200-000

SPRING, FRICTION STARTER GEAR SPRING, KICK RETURN WASHER, SPECIAL, 14MM WASHER, THRUST, 20MM SET RING, 20MM

1 1 1 1 2

11

94510-16000

CIRCLIP, EXTERNAL, 16MM

1

09 . 09 . 2008

Notes

31

E - 19 Carburetor

Service item

32

F.R.T.

2 3 4 5

NEEDLE, JET .....................................

(18) FLOAT OR FLOAT VALVE ..........

TOP SET, CARBURETOR ..................

CHAMBER, FLOAT ............................

0.7 0.6 0.2 0.5

7

VALVE, THROTTLE ...........................

0.3

12 15

VALVE, AIR CUT ................................

CARBURETOR ASSEMBLY ..............

0.1 0.6

25 32

COCK ASSY., FUEL ...........................

(20,33) JET, MAIN ..............................

0.2 0.6

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

16010-KSS-901 16012-KWB-923 16013-KPG-901 16014-KWB-921 16015-KVV-901

GASKET SET NEEDLE SET, JET FLOAT SET TOP SET CHAMBER SET, FLOAT

1 1 1 1 1

6 7 8 9 10

16016-KPH-651 16022-KWB-921 16028-KTT-901 16037-KPH-901 16040-KEV-900

SCREW SET VALVE SET, THROTTLE SCREW SET PLATE SET, VALVE GASKET SET

1 1 1 1 1

11 12 13 14 15

16041-GB5-D30 16048-KPH-901 16075-GHB-B40 16075-GHB-640 16100-KWB-924

NUT SET, SQUARE VALVE SET, AIR CUT O-RING, 2.4X25 O-RING, 1.3X4.3 CARBURETOR ASSY. (PB7UA A)

1 1 1 2 1

16 17 18 19 20

16148-KB1-921 16148-141-881 16155-KRS-861 16163-GFP-901 16165-KWB-921

CAP, CABLE SEALING CAP, CHOKE DUST VALVE COMP., FLOAT GASKET, FLOAT CHAMBER HOLDER, NEEDLE JET

1 1 1 1 1

09 . 09 . 2008

Notes

E - 19 Carburetor

2 Service item

TST 08 PC 004

F.R.T.

QTY

No.

Part Number

Description

21 22 23 24 25

16175-GB0-911 16176-GB0-911 16199-KWB-921 16199-435-771 16951-KSS-901

CUP, FUEL STRAINER SCREEN, FUEL STRAINER TUBE, AIR VENT TUBE, OVERFLOW BODY SET, COCK

1 1 1 1 1

26 27 28 29 30

16963-KPH-C01 93892-03012-18 93892-04010-18 93892-04014-08 93892-05010-18

LEVER SET, COCK SCREW-WASHER, 3X12 SCREW-WASHER, 4X10 SCREW-WASHER, 4X14 SCREW-WASHER, 5X10

1 2 2 2 1

31 32 33

95002-02659 99101-KWB-0920 99103-KPH-0350

CLIP, TUBE (B6.5) JET, MAIN, #92 JET, SLOW, #35

1 1 1

09 . 09 . 2008

Notes

33

F-1 Headlight

3

Service item 1 3 4 5

34

HEADLIGHT UNIT................................

SOCKET, HEADLIGHT.........................

BULB, HEADLIGHT..............................

BULB, POSITION LIGHT......................

TST 08 PC 004

F.R.T. 0.3 0.2 0.2 0.1

No.

QTY

Part Number

Description

1 2 3 4 5

33110-KWB-921 33115-KBA-830 33130-KWB-921 34901-KPH-881 34908-GA7-701

HEADLIGHT UNIT NUT, ADJUST SOCKET COMP., HEADLIGHT BULB, HEADLIGHT BULB, WEDGE BASE (T10)

1 1 1 1 2

6 7

53209-GAH-000 90101-GJ6-000

CLIP, HEADLIGHT BOLT, ADJUSTING

2 1

09 . 09 . 2008

Notes

F-2 Meter

Service item

F.R.T.

1 4 5

(2) BULB, METER ...............................

METER ASSY., COMBINATION .........

METER, COMBINATION ....................

0.5 0.5 0.7

6 7 8

LENS, METER ....................................

CASE, METER ....................................

SOCKET ASSY., METER BULB ..........

0.6 0.7 0.6

10 12

RELAY, WINKER .................................

CABLE, SPEEDOMETER ...................

0.6 0.5

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

34908-GA7-701 34908-MB9-871 37121-ML7-671 37200-KWB-920 37210-KWB-920

BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) CLAMP SPEEDOMETER ASSY. METER COMP., SPEED & FUEL

2 8 1 1 1

6 7 8 9 10

37211-KWB-601 37212-KWB-920 37224-KWB-920 37305-KE5-008 38301-GBG-911

GLASS CASE COMP., UNDER SOCKET COMP. SCREW-WASHER, 3X22 RELAY COMP., WINKER

1 1 1 3 1

11 12 13 14 15

38306-GE7-000 44830-KWB-920 90035-166-008 90109-MZ5-008 91256-KK3-840

SUSPENSION, WINKER RELAY CABLE COMP., SPEEDOMETER SCREW-WASHER, SPECIAL, 4X10 SCREW, TAPPING, 4X14 O-RING, 10X1.5

1 1 2 1 1

16 17

91551-SF4-003 93903-25310

BAND, WIRE HARNESS SCREW, TAPPING, 5X16

1 3

09 . 09 . 2008

3

Notes

35

F-3 Switch / Cable

3

Service item

36

F.R.T.

1 2 5

CABLE, THROTTLE ...........................

CABLE, CHOKE .................................

SWITCH, LIGHTING ...........................

0.7 0.5 0.5

6 7 8 9 10

SWITCH, STARTER ...........................

SWITCH, DIMMER .............................

SWITCH, HORN .................................

SWITCH, WINKER .............................

GRIP, THROTTLE ...............................

0.5 0.5 0.5 0.5 0.5

11 GRIP, HANDLE :LEFT ........................

13 HOUSING, THROTTLE ......................

0.1 0.5

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

17910-KWB-920 17950-KWB-920 17961-KFM-900 17962-KFM-900 35150-KPH-880

CABLE COMP., THROTTLE CABLE COMP., CHOKE LEVER, CHOKE STOPPER, CABLE SWITCH UNIT, LIGHTING

1 1 1 1 1

6 7 8 9 10

35160-KPH-881 35170-KWB-920 35180-KPH-881 35200-KVB-900 53140-KWB-600

SWITCH UNIT, STARTING SWITCH UNIT, DIMMER SWITCH UNIT, HORN SWITCH ASSY., WINKER GRIP COMP., THROTTLE

1 1 1 1 1

11 12 13 14 15

53166-KWB-600 53167-KFM-900 53168-KFM-900 88110-KTM-780FMB 88120-KTM-780FMB

GRIP, L. HANDLE HOUSING, UPPER THROTTLE HOUSING, UNDER THROTTLE MIRROR ASSY., R. BLACK MIRROR ASSY., l. BLACK

1 1 1 1 1

16 17 18 19 20

90442-147-000 93500-05010-0G 93500-05012-0G 93500-05025-0G 94001-05070-0S

WASHER, WAVE SCREW, PAN, 5X10 SCREW, PAN, 5X12 SCREW, PAN, 5X25 NUT, HEX., 5MM

1 1 1 1 1

21

94103-05700

WASHER, PLAIN, 5MM

1

09 . 09 . 2008

Notes

F-4 Fr. Brake Master Cylinder

Service item

F.R.T.

1 3

SWITCH, FRONT STOP......................

HOSE, FRONT BRAKE....................... .TERMASUK: Uji coba pengereman

0.5 0.6

7

CYLINDER, FRONT BRAKE MASTER .TERMASUK: Uji coba pengereman DIAPHRAGM, FRONT BRAKE MASTER CYLINDER ..........................

0.7

10 12 13

PISTON SET, FRONT BRAKE MASTER ............................................. .TERMASUK: Uji coba pengereman LEVER, HANDLE :RIGHT ..................

TST 08 PC 004

0.1 0.7 0.2

No.

QTY

Part Number

Description

1 2 3 4 5

35340-KWB-600 43513-KBP-881 45126-KWB-921 45156-KWB-600 45157-KWB-600

SWITCH ASSY., FR. STOP CAP, MASTER CYLINDER HOSE COMP., FR. BRAKE CLAMPER, BRAKE HOSE CLAMPER B, BRAKE HOSE

1 1 1 1 1

6 7 8 9 10

45504-410-003 45510-KWB-600 45512-MA6-006 45517-GW0-751 45520-GW0-911

BOOT COMP. CYLINDER SUB ASSY., FR. BRAKE PROTECTOR HOLDER, MASTER CYLINDER DIAPHRAGM

1 1 1 1 1

11 12 13 14 15

45521-GW0-911 45530-KVY-911 53175-KRS-T80 90102-KGH-900 90114-KGH-900

PLATE, DIAPHRAGM CYLINDER SET, MASTER LEVER, R. STEERING HANDLE BOLT, FLANGE, 6X10 BOLT, HANDLE LEVER PIVOT

1 1 1 1 1

16 17 18 19 20

90145-GAZ-981 90545-300-000 90651-MA5-671 93600-04012-1G 93893-04012-17

BOLT, OIL, 10X22 WASHER, OIL BOLT CIRCLIP SCREW, FLAT, 4X12 SCREW-WASHER, 4X12

2 4 1 2 1

21 22 23

94050-06000 95701-06022-00 96001-06012-00

NUT, FLANGE, 6MM BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X12

1 2 1

09 . 09 . 2008

3

Notes

37

F-5 Handle Pipe / Handle Cover

3

Service item 1 5

PIPE, STEERING HANDLE .................

WEIGHT B, HANDLE :LEFT ................

WEIGHT B, HANDLE :RIGHT .............

WEIGHT B, HANDLE :BOTH ..............

1.1 0.2 0.2 0.4

6

COVER, HANDLE :FRONT .................

COVER, HANDLE :BOTH ....................

COVER, HANDLE :REAR ....................

COVER, HANDLE :BOTH ....................

0.4 0.6 0.6 0.6

7

38

F.R.T.

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

53100-KWB-920 53105-KWB-600 53106-KR3-000 53108-KR3-770 53125-KWB-600

PIPE COMP., STEERING HANDLE WEIGHT A, STEERING HANDLE RUBBER A, HANDLE WEIGHT RING, HANDLE WEIGHT SNAP WEIGHT B, STEERING HANDLE

1 2 4 2 2

6 7 8 9 10

53203-KWB-920ZA 53206-KWB-920 64521-MN5-000 90106-GN5-900 90191-KWB-600

COVER, FR. HANDLE (WL) *TYPE1* COVER, RR. HANDLE NUT, CLIP, 4MM BOLT, FLANGE, 10X50 SCREW, OVAL, 6X45

1 1 6 1 2

11 12 13 14 15

90304-KGH-901 90501-KPH-880 90505-KPH-880 91509-GE2-760 93891-04016-07

NUT, U, 10MM COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING SCREW, PAN, 5X11.5 SCREW-WASHER, 4X16

1 1 1 1 6

16

93903-24320

SCREW, TAPPING, 4X12

2

09 . 09 . 2008

Notes

F-6 Steering Stem

Service item 4 5 7 8

F.R.T.

RACE, STEERING BALL :UPPER........

RACE, STEERING BALL :BOTH .........

RACE, STEERING BALL :LOWER.......

RACE, STEERING BALL :BOTH..........

1.4 1.4 1.4 1.4

RACE, STEERING TOP CONE............ 0.8 (9) RACE, STEERING BOTTOM CONE. 1.5

11 STEM OR SHAFT ASSY., STEERING..

12 THREAD, STEERING HEAD TOP........

TST 08 PC 004

1.4 0.8

No.

QTY

Part Number

Description

1 2 3 4 5

06530-GBG-B20 06531-GBG-B20 45465-KWB-600 50301-GN5-901 50302-GN5-900

BALL SET, STEEL, #6X23 BALL SET, STEEL, #6X29 GUIDE, FR. BRAKE CABLE RACE, STEERING TOP BALL RACE, STEERING BOTTOM BALL

1 1 1 1 1

6 7 8 9 10

50306-GN5-900 53211-GN5-900 53212-GN5-900 53214-GN5-900 53216-GN5-830

NUT, STEERING STEM LOCK RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE DUST SEAL, STEERING HEAD WASHER, STEERING STEM NUT

1 1 1 1 1

11 12 13 14

53200-KWB-920 53220-GN5-900 95801-10045-00 96001-06012-00

STEM SUB ASSY., STEERING THREAD COMP., STEERING HEAD BOLT, FLANGE, 10X45 BOLT, FLANGE, 6X12

1 1 4 1

09 . 09 . 2008

3

Notes

39

F-7 Front Fender

3

Service item 2

40

F.R.T.

(3) FENDER, FRONT .......................... 0.3

TST 08 PC 004

No.

QTY

Part Number

Description

1 2

45451-471-000 61100-KWB-920TBM 61100-KWB-920FMB 61100-KWB-920WRD 61100-KWB-920SBM 61100-KWB-920PFY 61100-KWB-920PFW 61100-KWB-920PTB

GROMMET, WIRE FENDER., FR. TECHNO BLUE METALIC FENDER., FR. BLACK FENDER., FR. WINNING RED FENDER., FR. SPORTY BLUE METALIC FENDER., FR. PEARL FLASH YELLOW FENDER., FR. PEARL FADELESS WHITE FENDER., FR. PEARL TWISTER BLUE

3 4

81312-KW7-900 90107-KPH-700

COLLAR, FR. FENDER BOLT, COWL SETTING

4 2

5

95701-06020-00

BOLT, FLANGE, 6X20

2

09 . 09 . 2008

1 1 (1) (1) (1) (1) (1) (1)

Notes

F-8 Front Fork

Service item 1

F.R.T.

FORK ASSY., FRONT :RIGHT .............

FORK ASSY., FRONT :BOTH ..............

SPRING, FRONT FORK :LEFT ............

SPRING, FRONT FORK :RIGHT .........

SPRING, FRONT FORK :BOTH ..........

PIPE, FRONT FORK :LEFT .................

PIPE, FRONT FORK :RIGHT ..............

PIPE, FRONT FORK :BOTH ................

0.5 0.7 0.7 0.7 1 0.8 0.8 1.3

CASE, BOTTOM :RIGHT .....................

CASE, BOTTOM :BOTH .......................

0.9 1.5

13 SEAL SET, FRONT FORK :LEFT .........

SEAL SET, FRONT FORK :RIGHT .......

SEAL SET, FRONT FORK :BOTH ........

14 FORK ASSY., FRONT :LEFT ................

FORK ASSY., FRONT :BOTH ..............

15 CASE, BOTTOM :LEFT ........................

CASE, BOTTOM :BOTH ......................

0.9 0.9 1.5 0.5 0.7 0.9 1.5

2 3

6

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

51400-KWB-921 51401-KWB-921 51410-KWB-921 51412-GN5-901 51412-KWB-601

FORK ASSY., R. FR. SPRING, FR. FORK PIPE COMP., FR. FORK SPRING, REBOUND RING, BACK UP

1 2 2 2 2

6 7 8 9 10

51420-KWB-601 51425-GN5-901 51437-KWB-601 51454-KEV-881 51456-KPH-901

CASE COMP., R. FR. BOTTOM DUST SEAL RING, PISTON SEAT B, SPRING RING, STOPPER

1 2 2 2 2

11 12 13 14 15

51466-065-901 51470-KWB-921 51490-KGH-901 51500-KWB-921 51520-KWB-601

RING, OIL SEAL STOPPER PIPE, SEAT SEAL SET, FR. FORK FORK ASSY., L. FR..

CASE COMP., L. FR. BOTTOM

2 2 2 1 1

16 17 18

90116-KV3-701 90544-283-000 91356-GM0-003

BOLT, SOCKET, 8MM WASHER, SPECIAL, 8MM O-RING

2 2 2

09 . 09 . 2008

3

Notes

41

F-9 Front Brake Caliper

3

Service item 2

SHOE(PAD) SET, BRAKE :FRONT......

F.R.T. 0.1

12 (1) PISTON, FRONT BRAKE CALIPER 0.5 .TERMASUK: Uji coba pengereman 13 CALIPER, FRONT BRAKE ................. 0.4 .TERMASUK: Uji coba pengereman 14 BRACKET, FRONT CALIPER ............. 0.2

42

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

06451-961-405 06455-KWB-601 43352-568-003 43353-461-771 45111-MAJ-G41

SEAL SET, PISTON PAD SET, FR. SCREW, BLEEDER. CAP, BLEEDER RING, STOPPER

1 1 1 1 1

6 7 8 9 10

45131-GZ0-006 45132-166-016 45133-MA3-006 45208-KWB-601 45215-KPH-951

BOLT, PIN BOOT, PIN BUSH. BOOT B SPRING, PAD PIN, HANGER

1 1 1 1 1

11 12 13 14 15

45216-166-006 45218-KWB-601 45250-KWB-921 45290-KWB-601 90131-KPH-880

WASHER, WAVE PISTON CALIPER SUB ASSY., R. FR. BRACKET SUB ASSY., FR. BOLT, TORX, 8X25

1 1 1 1 2

09 . 09 . 2008

Notes

F - 10 Front Wheel

Service item

F.R.T.

No.

1 4 5

AXLE, FRONT WHEEL .......................

FRONT WHEEL ..................................

FRONT TIRE(ONE) ............................

0.2 0.8 0.7

6 7 10

TUBE, FRONT TIRE(ONE) .................

GEARBOX ASSY., SPEEDOMETER..

DISC, FRONT BRAKE .......................

0.7 0.2 0.3

13

(3) BEARING, FRONT WHEEL(ONE) .Penggantian 1 bearing tambahkan

0.4 0.1

Description

1 2 3 4 5

44301-KWB-600 44311-KWB-920 44620-KPH-950 44601-KWB-920ZA 44711-KWB-922

AXLE, FR. WHEEL COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE WHEEL., FR. *NH303M* TIRE, FR.

1 1 1 1 1

6 7 8 9 10

44712-KWB-922 44800-KWB-600 44806-KWB-600 44809-KFM-900 45251-KWB-602

TUBE, TIRE (IRC) (70/90-17M/C) BOX ASSY., SPEEDOMETER GEAR GEAR, SPEEDOMETER (19T) WASHER, SPEEDOMETER GEAR DISK, FR. BRAKE

1 1 1 1 1

11 12 13

90105-KGH-900 90306-KGH-901 91052-KWB-601 96140-62010-10 91251-KPH-901 91251-KWB-601

BOLT, BRAKE DISK, 8X24 NUT, U, 12MM BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201U DUST SEAL, 21X37X7 DUST SEAL, 42X54X7

4 1 2 2 1 1

14 15

TST 08 PC 004

QTY

Part Number

09 . 09 . 2008

3

Notes

43

F - 11 Rear Brake Panel

3

Service item 1 4 6

44

F.R.T.

SHOE(PAD) SET, BRAKE :REAR ....... 0.4 (5) PANEL, REAR BRAKE .................. 0.5 ARM, BRAKE :REAR .......................... 0.1

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

43125-KPH-903 40543-KWB-600 42313-GBG-B20 43100-KPH-700ZC 43141-KTM-850

SHOE SET, BRAKE ADJUSTER, R. CHAIN COLLAR, RR. BRAKE PANEL SIDE PANEL COMP., RR. BRAKE *NH303M* CAM, RR. BRAKE

1 1 1 1 1

6 7 8 9 10

43410-KWB-600 43434-ME1-670 45133-028-000 45134-250-000 45145-KFM-900

ARM, RR. BRAKE RUBBER, STOPPER ARM SPRING, BRAKE SHOE DUST SEAL, BRAKE CAM INDICATOR, FR. BRAKE

1 1 2 1 1

11 12 13 14 15

90301-KGH-901 90302-KBP-900 90306-KGH-901 90505-425-000 92811-10000

NUT, U, 6MM NUT, SPECIAL, 6MM NUT, U, 12MM WASHER, 8MM BOLT A, BRAKE STOPPER

1 1 1 1 1

16 17 18 19

94001-06000-0S 94001-08000-0S 94201-20150 95701-06035-00

NUT, HEX., 6MM NUT, HEX., 8MM PIN, SPLIT, 2.0X15 BOLT, FLANGE, 6X35

1 1 1 1

09 . 09 . 2008

Notes

F - 12 Rear Wheel

Service item

F.R.T.

1 3 4

DAMPER, REAR WHEEL...................

SPROCKET, FINAL DRIVEN...............

AXLE, REAR WHEEL .........................

0.3 0.4 0.3

7 9

FLANGE ASSY., FINAL DRIVEN ........

REAR WHEEL .....................................

0.4 0.8

11 12

REAR TIRE(ONE) ..............................

TUBE, REAR TIRE(ONE) ...................

0.8 0.8

16

(17) BEARING, REAR WHEEL(ONE). .Replace 1 bearing add BEARING, FINAL DRIVEN FLANGE..

0.5 0.1 0.5

18

No.

Description

1 2 3 4 5

41241-KWB-600 40543-KWB-600 41200-KWB-920 42301-KWB-600 42303-KWB-600

DAMPER SET, WHEEL ADJUSTER, R. CHAIN SPROCKET COMP., FINAL DRIVEN AXLE, RR. WHEEL SLEEVE, RR. WHEEL

1 1 1 1 1

6 7 8 9 10

42304-KFM-900 42615-KWB-920 42620-KFL-850 42601-KWB-920ZA 42653-001-004

COLLAR, RR. WHEEL SIDE FLANGE SUB ASSY., FINAL DRIVEN COLLAR, RR. AXLE DISTANCE WHEEL., RR. *NH303M* O-RING, 40.5X3

1 1 1 1 1

11 12 13 14 15

42711-KWB-922 42712-KWB-922 90128-KWB-600 90302-KBP-900 90309-KPH-971

TIRE, RR. TUBE, TIRE BOLT, STUD, 8X18 NUT, SPECIAL, 6MM NUT, U, 8MM

1 1 4 1 4

16

96140-62010-10 91052-KWB-601 91053-KWB-601 96140-63010-10 91054-KWB-601 96140-62030-10 91251-KPH-881 94001-06000-0S

BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6301U BEARING, RADIAL BALL, 6301U BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 6203U DUST SEAL, 27X40X4.5 NUT, HEX., 6MM

1 1 1 1 1 1 1 1

17 18 19 20

TST 08 PC 004

QTY

Part Number

09 . 09 . 2008

3

Notes

45

F - 13 Fuel Tank

3

Service item

46

F.R.T.

1 2

STRAINER, FUEL ...............................

TANK, FUEL ........................................

0.5 1

6

FUEL TANK SENDING UNIT ..............

0.2

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

16910-KFM-902 17510-KWB-920 17620-KGH-600 17630-KWB-920 17631-KEV-900

STRAINER COMP., FUEL TANK COMP., FUEL CAP, FUEL FILLER TUBE, FUEL, 5.3X560 PACKING, FUEL FILLER CAP

1 1 1 1 1

6 7 8 9 10

37800-KWB-920 37801-GA7-700 37802-KTL-740 95001-55045-40 95002-02100

FUEL UNIT PACKING, BASE RETAINER, FUEL UNIT TUBE, FUEL, 5.3X45 CLIP, TUBE

1 1 1 1 4

11

95701-06012-00

BOLT, FLANGE, 6X12

4

09 . 09 . 2008

Notes

F - 14 Seat / Battery

Service item

F.R.T.

1 3

BATTERY ............................................

RAIL, GRAB :REAR ............................

0.2 0.1

6 7 9

SEAT :DOUBLE ..................................

HINGE, SEAT ......................................

CATCH, SEAT :REAR SIDE ................

0.1 0.7 0.7

12 KEY, SEAT LOCK ................................

13 BOX, LUGGAGE .................................

0.8 0.9

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

31500-KPH-881 50381-KWB-920 50400-KWB-600 75581-KWB-600 77115-KWB-600

BATTERY ASSY. (GTZ5S) COVER, BATTERY RAIL, RR. GRAB SPRING, LOCK KEY SETTING RUBBER, SEAL

1 1 1 1 1

6 7 8 9 10

77200-KWB-920 77201-KWB-600 77214-KPH-900 77230-KWB-600 77234-GN2-000

SEAT COMP., DOUBLE HINGE, SEAT RUBBER B, SEAT SETTING CATCH COMP., SEAT SPRING, SEAT LOCK

1 1 4 1 1

11 12 13 14 15

77236-GW0-000 77240-KPH-691 81250-KWB-920 81253-KPH-900 90105-KPH-900

WASHER, SEAT LOCK LOCK ASSY., SEAT BOX COMP., LUGGAGE RUBBER, LUGGAGE BOX MOUNTING BOLT, SEAT HINGE

1 1 1 3 1

16 17 18 19 20

90129-KWB-600 90502-KPH-900 90634-KPG-900 94001-06070-0S 95701-06012-00

BOLT, SPECIAL, 6X30 COLLAR, 6.2X20 CLIP, BATTERY COVER NUT, HEX., 6MM BOLT, FLANGE, 6X12

2 3 1 2 2

21 22

95701-08014-07 96001-06030-00

BOLT, FLANGE, 8X14 BOLT, FLANGE, 6X30

4 1

09 . 09 . 2008

3

Notes

47

F - 15 Body Cover

3

Service item 1 2 4 5 6 7

F.R.T.

COVER, SIDE :RIGHT ........................

COVER, SIDE :BOTH .........................

COVER, SIDE :LEFT...........................

COVER, SIDE :BOTH..........................

COVER, BODY :RIGHT ......................

COVER, BODY :BOTH .......................

COVER, BODY :LEFT..........................

COVER, BODY :BOTH........................

0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

COVER, BODY SIDE :RIGHT..............

COVER, BODY SIDE :BOTH...............

COVER, BODY SIDE :LEFT................

COVER, BODY SIDE :BOTH...............

0.6 0.7 0.6 0.7

No.

Description

1 2 3 4 5

64325-KWB-920 64330-KWB-920 64481-KWB-600 64485-KWB-600 64495-KWB-600

COVER, R. CENTER COVER, L. CENTER MAT, RR. BODY COVER COVER COMP., R. RR. BODY COVER COMP., L. RR. BODY

6

64410-KWB-600DSM

COVER, R. BODY DIGITAL SILVER METALLIC BLACK VOSTOK SILVER METALLIC ANCHOR GREY METALLIC TECHNO BLUE METALLIC PEARL FADELESS WHITE

1 (1) (1) (1) (1) (1)

COVER, L. BODY DIGITAL SILVER METALLIC BLACK VOSTOK SILVER METALLIC ANCHOR GREY METALLIC TECHNO BLUE METALLIC PEARL FADELESS WHITE

1 (1) (1) (1) (1) (1)

64410-KWB-600FMB 64410-KWB-600VSM 64410-KWB-600AGM 64410-KWB-600TBM 64410-KWB-600PFW 7

64420-KWB-600DSM 64420-KWB-600FMB 64420-KWB-600VSM 64420-KWB-600AGM 64420-KWB-600TBM 64420-KWB-600PFW

48

TST 08 PC 004

QTY

Part Number

09 . 09 . 2008

1 1 2 1 1

Notes

F - 15 Body Cover

Service item

TST 08 PC 004

F.R.T.

QTY

No.

Part Number

Description

8 9 10

83551-GE2-000 90677-KAN-T00 91509-GE2-760

GROMMET, AIR CLEANER CASE NUT, CLIP, 5MM SCREW, PAN, 5X11.5

4 1 7

11

93903-25210

SCREW, TAPPING, 5X12

14

09 . 09 . 2008

3

Notes

49

F - 16 Air Cleaner

3

Service item

50

F.R.T.

2 5

ELEMENT, AIR CLEANER.................... 0.1 CASE, AIR CLEANER........................... 0.5

8 9

COVER, AIR CLEANER CASE.............

TUBE, AIR CLEANER CONNECTING

TST 08 PC 004

0.1 0.5

No.

QTY

Part Number

Description

1 2 3 4 5

15761-KWB-600 17210-KWB-920 17213-KWB-600 17214-KWB-920 17225-KWB-920

HOSE, BREATHER ELEMENT COMP., AIR CLEANER SEAL, AIR CLEANER COVER SEAL, AIR CLEANER CASE CASE SUB ASSY., AIR CLEANER

1 1 1 1 1

6 7 8 9 10

17227-KPK-900 17234-KCW-871 17235-KWB-920 17253-KWB-920 17255-329-000

TUBE, VINYL, 11X15X35 TUBE, AIR CLEANER DRAIN COVER SUB ASSY., AIR CLEANER TUBE, AIR CLEANER CONNECTING BAND A, AIR CLEANER CONNECTING

1 1 1 1 1

11 12 13 14 15

90116-KVB-900 93500-05025-0G 93903-25510 95002-41300-08 95002-80000

BOLT, FLANGE, 6MM SCREW, PAN, 5X25 SCREW, TAPPING, 5X25 CLAMP, TUBE (D13) CLIP, TUBE (C12)

2 1 5 1 3

09 . 09 . 2008

Notes

F - 16 - 1 Air Suction Valve

Service item 2 3

F.R.T.

FILTER, SECONDARY AIR SUPPLY..

VALVE, SECONDARY AIR CONTROL

0.4 0.3

6 PIPE, SECONDARY AIR....................

10 (8) TUBE, SECONDARY AIR CONTROLVALVE................................

0.2

TST 08 PC 004

0.4

No.

QTY

Part Number

Description

1 2 3 4 5

15771-KV6-000 17260-KFL-D00 18600-KWB-921 18620-KWB-920 18627-KWB-920

CLIP, OIL DRAIN TUBE FILTER COMP., AIR VALVE ASSY., AIR SUCTION STAY, AIR SUCTION VALVE CLAMPER, HIGH TENSION CORD

3 1 1 1 1

6 7 8 9 10

18640-KWB-920 18645-MT4-730 18652-KWB-920 18653-KWB-920 18654-KWB-920

PIPE COMP., AIR FEED GASKET, AIR FEED PIPE TUBE A, AIR INTAKE TUBE B, AIR INTAKE TUBE C, AIR SUCTION VALVE

1 1 1 1 1

11 12 13 14 15

19509-KPH-900 90678-MN5-000 95002-02070 95005-35110-20 95701-06008-00

CLAMP, TUBE (D19) CLIP, FUEL HOSE CLIP, TUBE (B7) TUBE, 3.5X110 BOLT, FLANGE, 6X8

1 1 2 1 2

16 17

96001-06016-00 96001-06018-00

BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X18

3 2

09 . 09 . 2008

3

Notes

51

F - 17 Exhaust MufямВer

3

Service item 1 2

52

F.R.T.

GASKET, EXHAUST PIPE...................

MUFFLER............................................

TST 08 PC 004

0.2 0.2

No.

QTY

Part Number

Description

1 2 3 4 5

18291-GE2-920 18350-KWB-920 18355-KWB-922 18421-KBA-900 18422-KBA-900

GASKET, EX. PIPE MUFFLER COMP., EX. COVER, MUFFLER RUBBER, MUFFLER MOUNTING COLLAR, MUFFLER MOUNTING

1 1 1 1 1

6 7 8 9 10

90301-KWB-600 94050-08000 94103-08000 95701-08012-00 95701-08045-00

NUT, FLANGE, 8MM NUT, FLANGE, 8MM WASHER, PLAIN, 8MM BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X45

2 1 1 1 1

11 12

96001-06008-00 18300-KWB-920

BOLT, FLANGE, 6X8 MUFFLER ASSY, EXHAUST

2 1

09 . 09 . 2008

Notes

F - 18 Pedal / Kick Arm

Service item

F.R.T.

1 2 3 5

PEDAL, GEAR CHANGE ....................

ARM, KICK STARTER ........................

SWITCH, REAR STOP :PEDAL SIDE. ROD, REAR BRAKE............................

0.1 0.1 0.6 0.5

6

PEDAL, REAR BRAKE........................

0.5

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

24701-KWB-600 28300-KWY-710 35350-KWB-920 35357-KCC-900 43451-KWB-920

PEDAL, GEAR CHANGE ARM ASSY., KICK STARTER SWITCH ASSY., RR. STOP SPRING, STOP SWITCH ROD COMP., RR. BRAKE

1 1 1 1 1

6 7 8 9 10

46500-KWB-920 46513-KBP-900 90601-KAF-003 92101-06020-0A 94101-05000

PEDAL COMP., BRAKE SPRING ASSY., RR. BRAKE RETURN CLIP, SWITCH COVER BOLT, HEX., 6X20 WASHER, PLAIN, 5MM

1 1 1 1 1

11 12 13 14 15

94201-20150 95014-73100 95015-32001 95015-42000 95701-06025-00

PIN, SPLIT, 2.0X15 SPRING A, BRAKE ROD JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING BOLT, FLANGE, 6X25

1 1 1 1 1

09 . 09 . 2008

3

Notes

53

F - 19 Step

3

Service item 1 2 4 5 7 8

54

F.R.T.

BAR, STEP...........................................

RUBBER, STEP :LEFT.........................

RUBBER, STEP :RIGHT .....................

RUBBER, STEP :BOTH ......................

(3) BAR, PILLION STEP :RIGHT..........

BAR, PILLION STEP :BOTH................

(3) BAR, PILLION STEP :LEFT............

BAR, PILLION STEP :BOTH................

0.4 0.1 0.1 0.1 0.1 0.2 0.1 0.2

BRACKET, PILLION STEP :RIGHT......

BRACKET, PILLION STEP :BOTH.......

BRACKET, PILLION STEP :LEFT........

BRACKET, PILLION STEP :BOTH.......

0.2 0.4 0.2 0.4

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

50610-KWB-920 50661-KWB-600 50711-KBP-900 50712-KBP-900 50700-KWB-900

BAR COMP., STEP RUBBER, STEP BAR ASSY, R. PILLION STEP BAR ASSY, L. PILLION STEP STEP ASSY, R PILLION

1 2 1 1 1

6 7 8 9 10

50705-KWB-900 50715-KE8-000 90131-KWB-600 90135-KWB-600 90136-KWB-600

STEP ASSY, L PILLION PLATE, PILLION STEP SIDE PIN, PILLION STEP BOLT, SOCKET, 8X16 BOLT, SOCKET, 8X32

1 2 2 2 2

11 12 13

94101-06000 94201-16150 95701-08018-00

WASHER, PLAIN, 6MM PIN, SPLIT, 1.6X15 BOLT, FLANGE, 8X18

2 2 4

09 . 09 . 2008

Notes

F - 20 Stand

Service item 1 5

F.R.T.

(2) STAND, MAIN ................................

BAR, SIDE STAND .............................

0.5 0.2

9 (3) SPRING, MAIN STAND .................

10 SPRING, SIDE STAND .......................

0.2 0.1

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

50500-KWB-920 50512-KWB-600 50523-KWB-920 50524-397-000 50530-KWB-920

STAND COMP., MAIN SHAFT, RR. BRAKE PIVOT HOOK, MAIN STAND SPRING RUBBER, STAND STOPPER BAR COMP., SIDE STAND

1 1 1 1 1

6 7 8 9 10

90108-223-000 94002-10000-0S 94201-30300 95014-71102 95014-72102

SCREW, SIDE STAND PIVOT NUT, HEX., 10MM PIN, SPLIT, 3.0X30 SPRING A, MAIN STAND SPRING A, SIDE STAND

1 1 1 1 1

09 . 09 . 2008

3

Notes

55

F - 21 Swingarm

3

Service item

56

F.R.T.

2 3 5

CASE, DRIVE CHAIN .........................

CHAIN, DRIVE ....................................

ARM, REAR BRAKE STOPPER .........

0.1 0.2 0.3

7 8

SLIDER, CHAIN ..................................

SWINGARM ASSEMBLY ....................

0.3 0.8

TST 08 PC 004

No.

QTY

Part Number

Description

1 2 3 4 5

18315-KWB-920 40510-KWB-600 40530-KWB-602 40531-KPH-901 43431-KWB-600

BRACKET, MUFFLER CASE, DRIVE CHAIN CHAIN, DRIVE (RK420SL-102RJ) JOINT, DRIVE CHAIN ARM, RR. BRAKE STOPPER

1 1 1 1 1

6 7 8 9 10

52101-KWB-920 52170-KWB-600 52200-KWB-920 90111-187-000 90122-KWB-600

BOLT, SWINGARM PIVOT SLIDER, CHAIN SWINGARM SET, RR. BOLT, FLANGE, 6MM WASHER, PIVOT BOLT

1 1 1 1 1

11 12 13 14 15

90306-KGH-901 92812-10000 94001-08000-0S 94101-08000 94101-12000

NUT, U, 12MM BOLT A, STOPPER ARM NUT, HEX., 8MM WASHER, PLAIN, 8MM WASHER, PLAIN, 12MM

1 1 1 1 1

16 17 18

94111-10000 94201-20150 95701-08012-00

WASHER, SPRING, 10MM PIN, SPLIT, 2.0X15 BOLT, FLANGE, 8X12

1 1 1

09 . 09 . 2008

Notes

F - 22 Rear Cushion

Service item 1

CUSHION ASSY., REAR :LEFT .........

CUSHION ASSY., REAR :RIGHT .......

CUSHION ASSY., REAR :BOTH ........

TST 08 PC 004

F.R.T. 0.6 0.6 0.7

No.

QTY

Part Number

Description

1 2 3 4 5

52400-KWB-921 52485-KVY-901 52486-GA7-003 94001-10000-0S 94021-10000-0S

CUSHION ASSY., RR. BUSH, RUBBER COLLAR, RUBBER BUSH NUT, HEX., 10MM NUT, CAP, 10MM

2 4 4 1 1

6 7

94101-10000 95801-10035-00

WASHER, PLAIN, 10MM BOLT, FLANGE, 10X35

2 2

09 . 09 . 2008

3

Notes

57

F - 23 Rear Fender

3

Service item 1

58

F.R.T.

FENDER, REAR.................................. 1.1

TST 08 PC 004

No. 1 2 3 4 5

Part Number

Description

80200-KWB-920 90116-KVB-900 90677-KAN-T00 90899-422-610 95701-06012-00

FENDER, RR. BOLT, FLANGE, 6MM NUT, CLIP, 5MM PLUG, CONE TYPE BOLT, FLANGE, 6X12

09 . 09 . 2008

QTY 1 2 4 1 2

Notes

F - 24 Front Winker

Service item 2 4 6 7 8

F.R.T.

(1,3) BASE, WINKER :RIGHT FRONT BASE, WINKER :BOTH FRONT..........

SOCKET, WINKER :RIGHT FRONT.....

SOCKET, WINKER :BOTH FRONT.....

0.3 0.4 0.2 0.2

(3,5) BASE, WINKER :LEFT FRONT...

BASE, WINKER :BOTH FRONT..........

SOCKET, WINKER :LEFT FRONT.......

SOCKET, WINKER :BOTH FRONT......

BULB, WINKER :FRONT.....................

BULB, WINKER :FOR 1 VEHICLE......

0.3 0.4 0.2 0.2 0.2 0.3

TST 08 PC 004

Description

QTY

No.

Part Number

1 2 3 4 5

33402-KWB-921 33403-KWB-921 33404-KWB-921 33407-KWB-921 33452-KWB-921

LENS, R. FR. WINKER BASE, R. FR. WINKER GASKET SOCKET COMP., R. WINKER LENS, L. FR. WINKER

1 1 2 1 1

6 7 8 9 10

33453-KWB-921 33457-KWB-921 34905-KAN-W01 93903-25210 33400-KWB-921

BASE, L. FR. WINKER SOCKET COMP., L. WINKER BULB, WINKER (12V 10W) SCREW, TAPPING, 5X12 WINKER ASSY, R FR

1 1 2 6 1

11

33450-KWB-921

WINKER ASSY, L FR

1

09 . 09 . 2008

3

Notes

59

F - 25 Rear Combination Light

3

Service item 1 3 5

6

60

F.R.T.

TAILLIGHT UNIT...................................

BASE, TAILLIGHT ...............................

(2) BULB, WINKER :REAR ................. .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE.......

0.2 0.3 0.1

(2) BULB, TAILLIGHT ..........................

0.1

TST 08 PC 004

0.3

No.

QTY

Part Number

Description

1 2 3 4 5

33700-KWB-921 33704-KWB-921 33705-KWB-921 33705-KW7-900 34905-KAN-W01

LIGHT ASSY., RR. COMBINATION LENS COMP., TAILLIGHT BASE COMP., TAILLIGHT RUBBER A, TAILLIGHT MOUNTING BULB, WINKER (12V 10W)

1 1 1 2 2

6 7 8 9 10

34906-GB6-921 83601-MN5-000 93901-24480 94103-06000 95701-06012-00

BULB, TAILLIGHT (12V 18/5W) GROMMET, SIDE COVER SCREW, TAPPING, 4X16 WASHER, PLAIN, 6MM BOLT, FLANGE, 6X12

1 1 2 2 2

09 . 09 . 2008

Notes

F - 26 Wire Harness

Service item

F.R.T.

2 3 5

IGNITION CONTROL MODULE........... 0.7 COIL, IGNITION .................................. 0.8 RECTIFIER, REGULATE ..................... 0.8

6 7

HARNESS, WIRE ................................ 1.2 SUB HARNESS, BATTERY ................. 0.8

10 12

HORN(S) .............................................

RELAY, STARTER ...............................

TST 08 PC 004

0.4 0.2

No.

QTY

Part Number

Description

1 2 3 4 5

30400-KWB-921 30500-KWB-920 30700-KPH-881 31600-KVB-901 32100-KWB-920

ASSY UNIT ASSY CDI COIL ASSY., IGNITION CAP ASSY., NOISE SUPPRESSOR RECTIFIER COMP., REGULATOR HARNESS, WIRE

1 1 1 1 1

6 7 8 9 10

32103-KWB-920 32161-KRS-600 33714-KL3-620 38110-KWB-921 38117-KPH-880

SUB HARNESS, BATTERY BAND B1, WIRE RUBBER, TAILLIGHT BRACKET HORN COMP. (HIGH) COLLAR, HORN SETTING

1 1 2 1 1

11 12 13 14 15

38501-KVB-901 38506-KVB-931 91540-KPH-902 95701-06014-00 95701-06020-00

RELAY COMP., STARTER SUSPENSION, STARTER RELAY CLIP, HARNESS BAND BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X20

1 1 3 1 3

16 17

98200-30750 98200-31000

FUSE, BLADE (7.5A) FUSE, BLADE (10A)

2 2

09 . 09 . 2008

3

Notes

61

F - 27 Frame Body

3

Service item 1 3 4

62

F.R.T.

KEY SET .............................................

BODY, FRAME .................................... .TERMASUK: Pelepasan dan pemasangan mesin STAY, FRONT COVER ........................

TST 08 PC 004

2.1 6.0 0.3

No.

QTY

Part Number

Description

1 2 3 4 5

35010-KWB-920 35109-KWB-920 50100-KWB-920 64221-KWB-600 64510-KEV-900

KEY SET BOLT, SOCKET, 5X8 BODY COMP., FRAME STAY, FR. TOP COVER CUSHION, FR. TOP COVER

1 1 1 1 2

6 7 8 9 10

83601-MN5-000 90164-028-000 94050-10080 95701-08032-00 95801-10110-08

GROMMET, SIDE COVER SCREW, U-LOCK FLAT, 6X12 NUT, FLANGE, 10MM BOLT, FLANGE, 8X32 BOLT, FLANGE, 10X110

1 2 3 2 3

09 . 09 . 2008

Notes

F - 28 Front Cover

Service item 1

COVER, FRONT...................................

F.R.T.

No.

0.4

1 2 3 4 5

TST 08 PC 004

Part Number

Description

64500-KWB-920FMB 64500-KWB-920WRD 81110-KTM-850 90677-KAN-T00 91509-GE2-760 95701-06025-00

COVER, FR. TOP BLACK COVER, FR. TOP WINNING RED BRACKET, FR. NUMBER PLATE NUT, CLIP, 5MM SCREW, PAN, 5X11.5 BOLT, FLANGE, 6X25

09 . 09 . 2008

QTY

3

Notes

1 (1) 1 6 2 2

63

F - 29 Main Pipe Cover

3

Service item 1 2 4 5 6

F.R.T.

COVER, MAIN PIPE SIDE :RIGHT......

COVER, MAIN PIPE SIDE :BOTH ......

COVER, MAIN PIPE SIDE :LEFT .......

COVER, MAIN PIPE SIDE :BOTH ......

COVER, MAIN PIPE UPPER ..............

COVER, FRONT SIDE :RIGHT ...........

COVER, FRONT SIDE :BOTH ............

0.5 0.6 0.5 0.6 0.6 0.1 0.2

COVER, FRONT SIDE :LEFT ............. 0.1 COVER, FRONT SIDE :BOTH ............ 0.2

No. 1

Description

64400-KWB-920FMB

COVER, R. MAIN PIPE SIDE BLACK WINNING RED SPORTY BLUE METALLIC PEARL FLASH YELLOW PEARL FEDELESS WHITE PEARL TWISTER BLUE CANDY BLITZ ORANGE

1 (1) (1) (1) (1) (1) (1)

COVER, L. MAIN PIPE SIDE BLACK WINNING RED SPORTY BLUE METALLIC PEARL FLASH YELLOW PEARL FEDELESS WHITE PEARL TWISTER BLUE CANDY BLITZ ORANGE

1 (1) (1) (1) (1) (1) (1)

64400-KWB-920WRD 64400-KWB-920SBM 64400-KWB-920PFY 64400-KWB-920PFW 64400-KWB-920PTB 64400-KWB-920CBO 2

64450-KWB-920FMB 64450-KWB-920WRD 64450-KWB-920SBM 64450-KWB-920PFY 64450-KWB-920PFW 64450-KWB-920PTB 64450-KWB-920CBO

3 4 5

64

64311-KWB-920 64320-KWB-920 64460-KWB-920VSM 64460-KWB-920DSM 64460-KWB-920AGM 64460-KWB-920PFW 64460-KWB-920TBM

TST 08 PC 004

QTY

Part Number

STAY, LOWER COVER COVER, MAIN PIPE COVER, R. LOWER (WL) VOSTOK SILVER METALLIC DIGITAL SILVER METALLIC ANCHOR GREY METALLIC PEARL FEDELESS WHITE TECHNO BLUE METALLIC

09 . 09 . 2008

1 1 1 (1) (1) (1) (1)

Notes

F - 29 Main Pipe Cover

Service item

TST 08 PC 004

F.R.T.

No.

QTY

Part Number

Description

6

64470-KWB-920VSM

7 8 9 10

64470-KWB-920DSM 64470-KWB-920AGM 64470-KWB-920PFW 64470-KWB-920TBM 90107-KGH-600 90107-KTL-740 90380-GM9-740 90677-KAN-T00

COVER, L. LOWER (WL) VOSTOK SILVER METALLIC DIGITAL SILVER METALLIC ANCHOR GREY METALLIC PEARL FEDELESS WHITE TECHNO BLUE METALLIC SCREW, 6X12 SCREW, COWL SETTING (A) SCREW, SPECIAL, 6X15 NUT, CLIP, 5MM

1 (1) (1) (1) (1) 3 2 2 6

11 12 13 14

91509-GE2-760 93903-25210 94101-10000 96001-06020-00

SCREW, PAN, 5X11.5 SCREW, TAPPING, 5X12 WASHER, PLAIN, 10MM BOLT, FLANGE, 6X20

10 11 2 2

09 . 09 . 2008

3

Notes

65

F - 30 Caution Label

3

Service item

F.R.T.

No. 1 2 3

66

TST 08 PC 004

Part Number

Description

87505-KWB-920 87513-KPH-880ZB 87560-KPH-880ZA

LABEL, TIRE & DRIVE CHAIN LABEL, ENGINE STARTER *TWHITE* MARK, DRIVE CAUTION *TWHITE*

09 . 09 . 2008

QTY 1 1 1

Notes

F - 31 Mark / Stripe

Service item

F.R.T.

No. 1

TST 08 PC 004

Part Number

Description

871X0-KWB-920ZA 871X0-KWB-920ZB 871X0-KWB-920ZC 871X0-KWB-920ZD 871X0-KWB-920ZE 871X0-KWB-920ZF 871X0-KWB-920RP

STRIPE SET ...... SPEED BLACK STRIPE SET ...... WINNING RED STRIPE SET ...... SPORTY BLUE STRIPE SET ...... FLASH YELLOW STRIPE SET ...... VICTORY WHITE STRIPE SET ...... CHAMPION BLUE STRIPE SET ...... REPSOL HONDA

09 . 09 . 2008

QTY

3

Notes

1 (1) (1) (1) (1) (1) (1)

67

F - 32 Tools

3

Service item

F.R.T.

No. 1 2 3 4

68

TST 08 PC 004

Part Number

Description

89216-KPH-900 89102-538-000 89103-538-000 89211-KGH-900

WRENCH, SPARK PLUG DRIVER SCREW (+/-) GRIP SPANNER, 10X12

09 . 09 . 2008

QTY 1 1 1 1

Notes

I N D E K S PART NUMBER Part Number

(00000)

06451-961-405 06455-KWB-601 06530-GBG-B20 06531-GBG-B20

(10000)

11100-KWB-600 11200-KWB-921 11218-KWB-600 11330-KWB-600 11341-KWB-600 11360-KWB-921 11394-KWB-920 11395-KWB-920 12100-KWB-921 12191-KWB-921 12200-KWB-921 12204-KVY-901 12206-KPL-900 12209-GB4-682 12251-KWB-601 12310-KWB-600 12391-KWB-600 13000-KWB-600 13011-KWB-305 13021-KWB-305 13031-KWB-305 13041-KWB-305 13051-KWB-305 13101-KWB-920 13102-KWB-306 13103-KWB-306 13104-KWB-306 13105-KWB-306 13111-087-000 13115-GN5-910 13115-GN5-910 14100-KWB-920 14321-KWB-600 14401-KWB-920 14430-KVY-900 14440-KVY-900 14451-KWB-600 14500-KWB-600

Block No. F9 F9 F6 F6 E14 E14 E14 E6 E10 E10 E6 E10 E5 E5 E2 E2 E2 E3 E2 E1 E1 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E6 E3 E4 E4 E3 E3 E3 E4

14502-086-000 14531-KWB-600 14541-GB4-681 14550-GB0-911 14566-086-030 14610-KWB-600 14615-KFL-850 14670-KWB-600 14675-KWB-600 14711-KWB-600 14721-KVY-900 14751-KWB-600 14771-GB4-680 14775-KVY-900 14781-MA6-000 15100-KWB-920 15119-KWB-600 15331-GF6-000 15332-GF6-000 15421-035-010 15431-HF7-010 15439-KWB-920 15651-KPH-900 15661-GN5-910 15761-KWB-600 15771-KV6-000 16010-KSS-901 16012-KWB-923 16013-KPG-901 16014-KWB-921 16015-KVV-901 16016-KPH-651 16022-KWB-921 16028-KTT-901 16037-KPH-901 16040-KEV-900 16041-GB5-D30 16048-KPH-901 16075-GHB-640 16075-GHB-B40 16100-KWB-924 16148-141-881 16148-KB1-921 16155-KRS-861 16163-GFP-901

E4 E4 E4 E4 E4 E4 E4 E4 E4 E3 E3 E3 E3 E3 E3 E9 E9 E9 E9 E9 E7 E7 E6 E8 F16 F16-1 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19 E19

16165-KWB-921 16175-GB0-911 16176-GB0-911 16199-435-771 16199-KWB-921 16201-KWB-920 16211-KPH-900 16910-KFM-902 16951-KSS-901 16963-KPH-C01 17110-KWB-921 17210-KWB-920 17213-KWB-600 17214-KWB-920 17225-KWB-920 17227-KPK-900 17234-KCW-871 17235-KWB-920 17253-KWB-920 17255-329-000 17260-KFL-D00 17510-KWB-920 17620-KGH-600 17630-KWB-920 17631-KEV-900 17910-KWB-920 17950-KWB-920 17961-KFM-900 17962-KFM-900 18291-GE2-920 18300-KWB-920 18315-KWB-920 18350-KWB-920 18355-KWB-922 18421-KBA-900 18422-KBA-900 18600-KWB-921 18620-KWB-920 18627-KWB-920 18640-KWB-920 18645-MT4-730 18652-KWB-920 18653-KWB-920 18654-KWB-920 19509-KPH-900

E19 E19 E19 E19 E19 E2 E2 F13 E19 E19 E2 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16-1 F13 F13 F13 F13 F3 F3 F3 F3 F17 F17 F21 F17 F17 F17 F17 F16-1 F16-1 F16-1 F16-1 F16-1 F16-1 F16-1 F16-1 F16-1

(20000)

22110-KWB-931 22115-KPH-900 22116-KWB-600 22121-KWB-600 22201-KWB-600 22204-KWB-600 22321-KWB-600 22351-KWB-600 22361-KWB-600 22401-KWB-600 22402-KWB-600 22535-KWB-305 22606-GN5-910 22610-KWB-600 22630-KWB-600 22641-KWB-600 22642-KFL-850 22643-KFL-D00 22644-KFL-851 22660-KWB-600 22804-GB2-000 22810-KTL-740 22823-KWB-600 22825-KWB-600 22830-KWB-600 22846-KPH-901 22860-KWB-600 23120-KTL-740 23122-KTL-740 23123-KFL-850 23124-GCE-900 23125-GN5-910 23126-KWB-600 23211-KWB-600 23221-KWB-600 23415-KPH-900 23421-KWB-600 23431-KWB-600 23451-KWB-600 23461-KWB-600 23471-KWB-600 23481-KWB-600 23801-KWB-600 23802-GN5-910

E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E7 E7 E7 E7 E7 E7 E7 E7 E7 E7 E6 E6 E6 E6 E6 E6 E7 E7 E7 E7 E7 E7 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16

23911-KPH-900 24211-KWB-600 24261-KWB-600 24263-028-000 24301-KWB-600 24305-KWB-600 24306-KWB-600 24411-KWB-600 24421-200-000 24430-GB4-772 24435-GB4-772 24610-KWB-600 24630-KWB-600 24641-041-000 24651-041-000 24652-KPH-900 24701-KWB-600 28110-KWB-920 28111-KWB-920 28120-KPH-701 28120-KWB-921 28130-KWB-920 28132-KPH-900 28211-KWB-600 28221-KWB-600 28251-KWB-600 28262-KWB-600 28265-KWB-600 28271-KWB-600 28281-KWB-600 28300-KWY-710

(30000)

30400-KWB-921 30500-KWB-920 30700-KPH-881 31110-KWB-921 31120-KWB-921 31204-KG8-004 31206-GW3-004 31210-KWB-921 31500-KPH-881 31600-KVB-901 31916-KWB-601 31926-KWB-601

E16 E17 E17 E17 E17 E16 E16 E17 E17 E17 E17 E17 E17 E17 E17 E17 F18 E12 E12 E12 E12 E12 E12 E18 E18 E18 E18 E18 E18 E18 F18 F26 F26 F26 E11 E11 E13 E13 E13 F14 F26 E2 E2

4

69

I N D E K S PART NUMBER Part Number

4

70

32100-KWB-920 32101-GW3-780 32103-KWB-920 32105-KWB-921 32161-KRS-600 33110-KWB-921 33115-KBA-830 33130-KWB-921 33400-KWB-921 33402-KWB-921 33403-KWB-921 33404-KWB-921 33407-KWB-921 33450-KWB-921 33452-KWB-921 33453-KWB-921 33457-KWB-921 33700-KWB-921 33704-KWB-921 33705-KW7-900 33705-KWB-921 33714-KL3-620 34901-KPH-881 34905-KAN-W01 34905-KAN-W01 34906-GB6-921 34908-GA7-701 34908-GA7-701 34908-MB9-871 35010-KWB-920 35109-KWB-920 35150-KPH-880 35160-KPH-881 35170-KWB-920 35180-KPH-881 35200-KVB-900 35340-KWB-600 35350-KWB-920 35357-KCC-900 35751-KPH-900 35752-KPH-900 35759-KWB-921 37121-ML7-671 37200-KWB-920

Block No. F26 E13 F26 E13 F26 F1 F1 F1 F24 F24 F24 F24 F24 F24 F24 F24 F24 F25 F25 F25 F25 F26 F1 F24 F25 F25 F1 F2 F2 F27 F27 F3 F3 F3 F3 F3 F4 F18 F18 E17 E17 E14 F2 F2

37210-KWB-920 37211-KWB-601 37212-KWB-920 37224-KWB-920 37305-KE5-008 37800-KWB-920 37801-GA7-700 37802-KTL-740 38110-KWB-921 38117-KPH-880 38301-GBG-911 38306-GE7-000 38501-KVB-901 38506-KVB-931

(40000)

40510-KWB-600 40530-KWB-602 40531-KPH-901 40543-KWB-600 40543-KWB-600 41200-KWB-920 41241-KWB-600 42301-KWB-600 42303-KWB-600 42304-KFM-900 42313-GBG-B20 42601-KWB-920ZA 42615-KWB-920 42620-KFL-850 42653-001-004 42711-KWB-922 42712-KWB-922 43100-KPH-700ZC 43125-KPH-903 43141-KTM-850 43352-568-003 43353-461-771 43410-KWB-600 43431-KWB-600 43434-ME1-670 43451-KWB-920 43513-KBP-881 44301-KWB-600 44311-KWB-920

F2 F2 F2 F2 F2 F13 F13 F13 F26 F26 F2 F2 F26 F26 F21 F21 F21 F11 F12 F12 F12 F12 F12 F12 F11 F12 F12 F12 F12 F12 F12 F11 F11 F11 F9 F9 F11 F21 F11 F18 F4 F10 F10

44601-KWB-920ZA 44620-KPH-950 44711-KWB-922 44712-KWB-922 44800-KWB-600 44806-KWB-600 44809-KFM-900 44830-KWB-920 45111-MAJ-G41 45126-KWB-921 45131-GZ0-006 45132-166-016 45133-028-000 45133-MA3-006 45134-250-000 45145-KFM-900 45156-KWB-600 45157-KWB-600 45208-KWB-601 45215-KPH-951 45216-166-006 45218-KWB-601 45250-KWB-921 45251-KWB-602 45290-KWB-601 45451-471-000 45465-KWB-600 45504-410-003 45510-KWB-600 45512-MA6-006 45517-GW0-751 45520-GW0-911 45521-GW0-911 45530-KVY-911 46500-KWB-920 46513-KBP-900

(50000)

50100-KWB-920 50301-GN5-901 50302-GN5-900 50306-GN5-900 50381-KWB-920 50400-KWB-600 50500-KWB-920

F10 F10 F10 F10 F10 F10 F10 F2 F9 F4 F9 F9 F11 F9 F11 F11 F4 F4 F9 F9 F9 F9 F9 F10 F9 F7 F6 F4 F4 F4 F4 F4 F4 F4 F18 F18 F27 F6 F6 F6 F14 F14 F20

50512-KWB-600 50523-KWB-920 50524-397-000 50530-KWB-920 50610-KWB-920 50661-KWB-600 50700-KWB-900 50705-KWB-900 50711-KBP-900 50712-KBP-900 50715-KE8-000 51400-KWB-921 51401-KWB-921 51410-KWB-921 51412-GN5-901 51412-KWB-601 51420-KWB-601 51425-GN5-901 51437-KWB-601 51454-KEV-881 51456-KPH-901 51466-065-901 51470-KWB-921 51490-KGH-901 51500-KWB-921 51520-KWB-601 52101-KWB-920 52170-KWB-600 52200-KWB-920 52400-KWB-921 52485-KVY-901 52486-GA7-003 53100-KWB-920 53105-KWB-600 53106-KR3-000 53108-KR3-770 53125-KWB-600 53140-KWB-600 53166-KWB-600 53167-KFM-900 53168-KFM-900 53175-KRS-T80 53200-KWB-920 53203-KWB-920ZA

F20 F20 F20 F20 F19 F19 F19 F19 F19 F19 F19 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F8 F21 F21 F21 F22 F22 F22 F5 F5 F5 F5 F5 F3 F3 F3 F3 F4 F6 F5

53206-KWB-920 53209-GAH-000 53211-GN5-900 53212-GN5-900 53214-GN5-900 53216-GN5-830 53220-GN5-900

(60000)

61100-KWB-920 64200-KWB-920 64221-KWB-600 64250-KWB-920 64300-KWB-920 64311-KWB-920 64320-KWB-920 64325-KWB-920 64330-KWB-920 64430-KWB-920 64440-KWB-920 64481-KWB-600 64485-KWB-600 64495-KWB-600 64510-KEV-900 64521-MN5-000 64600-KWB-920 64650-KWB-920

(70000)

75581-KWB-600 77115-KWB-600 77200-KWB-920 77201-KWB-600 77214-KPH-900 77230-KWB-600 77234-GN2-000 77236-GW0-000 77240-KPH-691

(80000)

80200-KWB-920 81110-KTM-850 81250-KWB-920 81253-KPH-900 81312-KW7-900 83551-GE2-000

F5 F1 F6 F6 F6 F6 F6 F7 F29 F27 F29 F28 F29 F29 F15 F15 F29 F29 F15 F15 F15 F27 F5 F15 F15 F14 F14 F14 F14 F14 F14 F14 F14 F14 F23 F28 F14 F14 F7 F15

I N D E K S PART NUMBER Part Number 83601-MN5-000 83601-MN5-000 871X0-KWB-920 87505-KWB-920 87513-KPH-880ZB 87560-KPH-880ZA 88110-KTM-780FMB 88120-KTM-780FMB 89102-538-0000 89103-538-000 89211-KGH-900 89216-KPH-9000

(90000)

90002-KWB-600 90004-GHB-690 90012-KWB-600 90017-GCC-000 90031-KWB-600 90035-166-008 90050-KWB-600 90071-171-010 90081-035-000 90083-GB6-911 90083-KFL-850 90084-GN5-640 90085-KTC-920 90101-GJ6-000 90102-KGH-900 90105-KGH-900 90105-KPH-900 90106-GN5-900 90107-KGH-600 90107-KPH-700 90107-KTL-740 90108-223-000 90109-MZ5-008 90111-187-000 90114-KGH-900 90116-KV3-701 90116-KVB-900 90116-KVB-900 90122-KWB-600 90128-KWB-600 90129-KWB-600

Block No. F25 F27 F31 F30 F30 F30 F3 F3 F32 F32 F32 F32 E2 E2 E3 E1 E14 F2 E8 E17 E4 E4 E7 E10 E12 F1 F4 F10 F14 F5 F29 F7 F29 F20 F2 F21 F4 F8 F16 F23 F21 F12 F14

90131-KPH-880 90131-KWB-600 90135-KWB-600 90136-KWB-600 90145-GAZ-981 90164-028-000 90191-KWB-600 90201-GCC-000 90206-001-000 90231-087-010 90231-198-000 90301-KGH-901 90301-KWB-600 90302-KBP-900 90302-KBP-900 90304-KGH-901 90306-KGH-901 90306-KGH-901 90306-KGH-901 90309-KPH-971 90380-GM9-740 90401-GB2-000 90401-KVY-900 90402-KWB-600 90403-KM9-000 90403-KPH-900 90403-KWB-600 90403-KWB-600 90404-KWB-600 90407-259-000 90412-187-000 90412-KPH-900 90431-GN5-910 90432-086-000 90433-KWB-600 90442-147-000 90451-KGH-900 90452-413-000 90452-GB4-770 90454-107-000 90455-GB2-000 90461-035-000 90461-459-010 90461-KWB-600

F9 F19 F19 F19 F4 F27 F5 E2 E3 E7 E8 F11 F17 F11 F12 F5 F10 F11 F21 F12 F29 E7 E2 E2 E11 E8 E16 E16 E4 E14 E16 E16 E7 E7 E7 F3 E18 E16 E16 E18 E7 E16 E16 E16

90463-ML7-000 90465-KWB-600 90475-KWB-600 90485-040-000 90501-GBL-730 90501-KPH-880 90502-KPH-900 90505-425-000 90505-KPH-880 90543-MV9-670 90544-283-000 90544-KF0-000 90545-300-000 90601-001-000 90601-459-000 90601-KAF-003 90603-P0X-000 90605-166-720 90605-200-000 90634-KPG-900 90651-MA5-671 90677-KAN-T00 90677-KAN-T00 90677-KAN-T00 90677-KAN-T00 90678-MN5-000 90701-KFM-900 90701-KFM-900 90701-KFM-901 90703-HC4-000 90741-003-010 90899-422-610 91001-KPH-901 91001-KWB-601 91005-KWB-921 91052-KWB-601 91052-KWB-601 91053-KWB-601 91054-KWB-601 91101-GB2-000 91202-KRS-971 91204-KWB-601 91208-KWB-601 91251-KPH-881

E4 E16 E4 E6 E8 F5 F14 F11 F5 E1 F8 E4 F4 E16 E16 F18 E7 E7 E18 F14 F4 F15 F23 F28 F29 F16-1 E2 E5 E1 E14 E15 F23 E15 E15 E12 F10 F12 F12 F12 E7 E6 E16 E14 F12

91251-KPH-901 91251-KWB-601 91256-KK3-840 91303-001-000 91303-377-000 91304-GB1-900 91307-035-000 91309-KEE-630 91356-GM0-003 91509-GE2-760 91509-GE2-760 91509-GE2-760 91509-GE2-760 91540-KPH-902 91551-SF4-003 92101-06010-0A 92101-06020-0A 92800-12000 92811-10000 92812-10000 92900-08032-0E 93101-06014-0A 93404-06012-00 93500-05010-0A 93500-05010-0G 93500-05012-0G 93500-05025-0G 93500-05025-0G 93600-04012-1G 93891-04016-07 93892-03012-18 93892-04006-08 93892-04010-18 93892-04014-08 93892-05010-18 93892-05016-08 93893-04012-17 93901-24480 93903-24320 93903-25210 93903-25210 93903-25210 93903-25310 93903-25510

F10 F10 F2 E6 E10 E2 E6 E13 F8 F15 F28 F29 F5 F26 F2 E16 F18 E14 F11 F21 E2 E14 E2 E9 F3 F3 F16 F3 F4 F5 E19 E13 E19 E19 E19 E13 F4 F25 F5 F15 F24 F29 F2 F16

94001-05070-0S 94001-06000-0S 94001-06000-0S 94001-06070-0S 94001-08000-0S 94001-08000-0S 94001-10000-0S 94002-10000-0S 94021-10000-0S 94030-08000 94050-06000 94050-08000 94050-10000 94050-10080 94101-05000 94101-06000 94101-08000 94101-10000 94101-10000 94101-12000 94103-05700 94103-06000 94103-08000 94111-10000 94201-16150 94201-20150 94201-20150 94201-20150 94201-30300 94301-08140 94301-08140 94510-16000 95001-55045-40 95002-02070 95002-02100 95002-02659 95002-41300-08 95002-80000 95005-35110-20 95014-71102 95014-72102 95014-73100 95015-32001 95015-42000

F3 F11 F12 F14 F11 F21 F22 F20 F22 E6 F4 F17 E11 F27 F18 F19 F21 F22 F29 F21 F3 F25 F17 F21 F19 F11 F18 F21 F20 E10 E6 E18 F13 F16-1 F13 E19 F16 F16 F16-1 F20 F20 F18 F18 F18

4

71

I N D E K S PART NUMBER

4

72

Part Number 95701-06008-00 95701-06012-00 95701-06012-00 95701-06012-00 95701-06012-00 95701-06012-00 95701-06014-00 95701-06018-00 95701-06018-00 95701-06020-00 95701-06020-00 95701-06020-00 95701-06022-00 95701-06025-00 95701-06025-00 95701-06035-00 95701-08012-00 95701-08012-00 95701-08014-07 95701-08018-00 95701-08018-00 95701-08025-00 95701-08032-00 95701-08045-00 95801-10035-00 95801-10045-00 95801-10110-08 96001-06008-00 96001-06012-00 96001-06012-00 96001-06016-00 96001-06016-00 96001-06016-00 96001-06018-00 96001-06020-00 96001-06020-00 96001-06022-00 96001-06022-00 96001-06025-00 96001-06030-00 96001-06032-00 96001-06035-00 96001-06040-00 96001-06060-00 96001-06075-00

Block No. F16-1 E16 F13 F14 F23 F25 F26 E14 E4 E8 F26 F7 F4 F18 F28 F11 F17 F21 F14 F19 F19 E4 F27 F17 F22 F6 F27 F17 F4 F6 E11 E9 F16-1 F16-1 E11 F29 E2 E9 E10 F14 E13 E10 E6 E14 E14

96001-06100-00 96100-60010-00 96100-62000-00 96100-62010-00 96100-62030-00 96140-62010-10 96140-62010-10 96140-62030-10 96140-63010-10 96220-30100 98200-30750 98200-31000 99101-KWB-0920 99103-KPH-0350

E2 E16 E8 E16 E16 F10 F12 F12 F12 E17 F26 F26 E19 E19

I N D E K S DESCRIPTION Description

(A)

Block No.

ADJUSTER, R. CHAIN ADJUSTER, R. CHAIN ARM ASSY., KICK STARTER ARM COMP., CAM CHAIN TENSIONER ARM COMP., EX. VALVE ROCKER ARM COMP., GEARSHIFT ARM COMP., IN. VALVE ROCKER ARM COMP., SHIFT DRUM STOPPER ARM, RR. BRAKE ARM, RR. BRAKE STOPPER ASSY UNIT ASSY CDI AXLE, FR. WHEEL AXLE, RR. WHEEL

F11 F12 F18 E4 E3 E17 E3 E17 F11 F21 F26 F10 F12

BALL SET, STEEL, #6X23 BALL SET, STEEL, #6X29 BAND A, AIR CLEANER CONNECTING BAND B1, WIRE BAND, WIRE HARNESS BAR ASSY, L. PILLION STEP BAR ASSY, R. PILLION STEP BAR COMP., SIDE STAND BAR COMP., STEP BASE COMP., TAILLIGHT BASE, L. FR. WINKER BASE, R. FR. WINKER BATTERY ASSY. (GTZ5S) BEARING, NEEDLE, 19X23X17 BEARING, RADIAL BALL, 6001 BEARING, RADIAL BALL, 6200 BEARING, RADIAL BALL, 6201 BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6201U BEARING, RADIAL BALL, 6203 BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 6203U BEARING, RADIAL BALL, 63/22 BEARING, RADIAL BALL, 63/22 BEARING, RADIAL BALL, 6301U BEARING, RADIAL BALL, 6301U BLACK

F6 F6 F16 F26 F2 F19 F19 F20 F19 F25 F24 F24 F14 E12 E16 E8 E16 F10 F10 F12 F12 E16 F12 F12 E15 E15 F12 F12 F29

(B)

Description BLACK BODY COMP., FRAME BODY SET, COCK BOLT A, BRAKE STOPPER BOLT A, STOPPER ARM BOLT, ADJUSTING BOLT, BRAKE DISK, 8X24 BOLT, CLUTCH ADJUSTING BOLT, COWL SETTING BOLT, DRAIN PLUG, 12MM BOLT, FLANGE, 10X110 BOLT, FLANGE, 10X35 BOLT, FLANGE, 10X45 BOLT, FLANGE, 10X50 BOLT, FLANGE, 5X12 BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6MM BOLT, FLANGE, 6X10 BOLT, FLANGE, 6X100 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X12 BOLT, FLANGE, 6X14 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X25

Block No. F29 F27 E19 F11 F21 F1 F10 E6 F7 E14 F27 F22 F6 F5 E2 F16 F21 F23 F4 E2 E16 F4 F6 F13 F14 F23 F25 F26 E9 E11 F16-1 E4 E14 F16-1 E8 E11 F7 F26 F29 E2 E9 F4 E10 F18

Description BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X30 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X60 BOLT, FLANGE, 6X75 BOLT, FLANGE, 6X8 BOLT, FLANGE, 6X8 BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X12 BOLT, FLANGE, 8X14 BOLT, FLANGE, 8X18 BOLT, FLANGE, 8X18 BOLT, FLANGE, 8X25 BOLT, FLANGE, 8X32 BOLT, FLANGE, 8X45 BOLT, HANDLE LEVER PIVOT BOLT, HEAD COVER BOLT, HEX., 6X10 BOLT, HEX., 6X14 BOLT, HEX., 6X20 BOLT, KNOCK, 5MM BOLT, KNOCK, 6MM BOLT, OIL, 10X22 BOLT, PIN BOLT, SEALING, 14MM BOLT, SEAT HINGE BOLT, SOCKET, 5X8 BOLT, SOCKET, 6X14 BOLT, SOCKET, 8MM BOLT, SOCKET, 8X16 BOLT, SOCKET, 8X32 BOLT, SPECIAL FLANGE, 5X8 BOLT, SPECIAL FLANGE, 6X16 BOLT, SPECIAL, 6X30 BOLT, STUD, 7X180.5 BOLT, STUD, 8X18 BOLT, STUD, 8X32 BOLT, SWINGARM PIVOT BOLT, TORX, 8X25 BOLT-WASHER, 6X12

Block No. F28 F14 E2 E13 E10 F11 E6 E14 E14 F16-1 F17 F17 F21 F14 F19 F19 E4 F27 F17 F4 E1 E16 E14 F18 E4 E17 F4 F9 E4 F14 F27 E12 F8 F19 F19 E7 E8 F14 E14 F12 E2 F21 F9 E2

5 73

I N D E K S DESCRIPTION Description BOOT B BOOT COMP. BOOT, PIN BUSH. BOX ASSY., SPEEDOMETER GEAR BOX COMP., LUGGAGE BRACKET SUB ASSY., FR. BRACKET, FR. NUMBER PLATE BRACKET, MUFFLER BRUSH SET BULB, HEADLIGHT BULB, TAILLIGHT (12V 18/5W) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) BULB, WEDGE BASE (T10) BULB, WINKER (12V 10W) BULB, WINKER (12V 10W) BUSH, 15MM BUSH, RUBBER

(C)

5 74

CABLE COMP., CHOKE CABLE COMP., SPEEDOMETER CABLE COMP., THROTTLE CALIPER SUB ASSY., R. FR. CAM, RR. BRAKE CAMSHAFT COMP. CAP ASSY., NOISE SUPPRESSOR CAP, A.C. GENERATOR CAP, BLEEDER CAP, CABLE SEALING CAP, CHANGE SWITCH CONTACT CAP, CHOKE DUST CAP, FUEL FILLER CAP, MASTER CYLINDER CARBURETOR ASSY. (PB7UA A) CASE COMP., L. FR. BOTTOM CASE COMP., R. FR. BOTTOM CASE COMP., UNDER CASE SUB ASSY., AIR CLEANER CASE, DRIVE CHAIN CATCH COMP., SEAT CENTER, CLUTCH CHAIN, CAM (90L) CHAIN, DRIVE (RK420SL-102RJ) CHAMBER SET, FLOAT

Block No. F9 F4 F9 F10 F14 F9 F28 F21 E13 F1 F25 F1 F2 F2 F24 F25 E16 F22 F3 F2 F3 F9 F11 E3 F26 E10 F9 E19 E17 E19 F13 F4 E19 F8 F8 F2 F16 F21 F14 E8 E4 F21 E19

Description CIRCLIP CIRCLIP, 20MM CIRCLIP, 7MM CIRCLIP, EXTERNAL, 16MM CIRCLIP, EXTERNAL, 17MM CIRCLIP, INTERNAL, 45MM CLAMP CLAMP, TUBE (D13) CLAMP, TUBE (D19) CLAMPER B, BRAKE HOSE CLAMPER, BRAKE HOSE CLAMPER, HIGH TENSION CORD CLIP, BATTERY COVER CLIP, FUEL HOSE CLIP, GEARSHIFT FORK GUIDE PIN CLIP, HARNESS BAND CLIP, HEADLIGHT CLIP, OIL DRAIN TUBE CLIP, PISTON PIN, 13MM CLIP, PISTON PIN, 13MM CLIP, SWITCH COVER CLIP, TUBE CLIP, TUBE (B6.5) CLIP, TUBE (B7) CLIP, TUBE (C12) CLIP, VALVE GUIDE CLUTCH ASSY., ONE WAY CLUTCH ASSY., ONE WAY COIL ASSY., IGNITION COLLAR A, HANDLE SETTING COLLAR B, HANDLE SETTING COLLAR, 19X28X4 COLLAR, 6.2X20 COLLAR, CAM CHAIN TENSIONER COLLAR, CLUTCH OUTER COLLAR, FR. AXLE DISTANCE COLLAR, FR. FENDER COLLAR, FR. WHEEL SIDE COLLAR, HORN SETTING COLLAR, KICK SPRING COLLAR, LOCK PLATE COLLAR, MUFFLER MOUNTING COLLAR, RR. AXLE DISTANCE COLLAR, RR. BRAKE PANEL SIDE COLLAR, RR. WHEEL SIDE

Block No. F4 E16 E7 E18 E16 E7 F2 F16 F16-1 F4 F4 F16-1 F14 F16-1 E17 F26 F1 F16-1 E6 E15 F18 F13 E19 F16-1 F16 E2 E12 E12 F26 F5 F5 E7 F14 E4 E8 F10 F7 F10 F26 E18 E16 F17 F12 F11 F12

Description COLLAR, RUBBER BUSH CONTACT ASSY., CHANGE SWITCH COTTER, VALVE COUNTERSHAFT COVER COMP., CYLINDER HEAD COVER COMP., L. RR. BODY COVER COMP., L. RR. CRANKCASE COVER COMP., R. CRANKCASE COVER COMP., R. RR. BODY COVER SUB ASSY., AIR CLEANER COVER, BATTERY COVER, FR. HANDLE (WL) *TYPE1* COVER, FR. TOP BLACK COVER, FR. TOP WINNING RED COVER, L. BODY COVER, L. CENTER COVER, L. CRANKCASE COVER, L. LOWER (WL) COVER, L. MAIN PIPE SIDE COVER, MAIN PIPE COVER, MUFFLER COVER, OIL FILTER COVER, R. BODY COVER, R. CENTER COVER, R. LOWER (WL) COVER, R. MAIN PIPE SIDE COVER, RR. HANDLE CRANKCASE COMP., L. CRANKCASE COMP., R. CRANKSHAFT COMP. CUP, FUEL STRAINER CUSHION ASSY., RR. CUSHION, FR. TOP COVER CYLINDER COMP. CYLINDER SET, MASTER CYLINDER SUB ASSY., FR. BRAKE

(D)

DAMPER SET, WHEEL DIAPHRAGM DIGITAL SILVER METALLIC DIGITAL SILVER METALLIC DISK B, CLUTCH FRICTION DISK, CLUTCH FRICTION DISK, FR. BRAKE

Block No. F22 E14 E3 E16 E1 F15 E10 E6 F15 F16 F14 F5 F28 F28 F15 F15 E10 F29 F29 F29 F17 E7 F15 F15 F29 F29 F5 E14 E14 E15 E19 F22 F27 E5 F4 F4 F12 F4 F15 F15 E8 E8 F10

I N D E K S DESCRIPTION Description DOWEL PIN, 10X14 DOWEL PIN, 8X14 DOWEL PIN, 8X14 DOWEL PIN, SPECIAL, 8X14 DOWEL PIN, SPECIAL, 8X14 DOWEL PIN, SPECIAL, 8X14 DRIVER SCREW (+/-) DRUM, GEARSHIFT DUST SEAL DUST SEAL, 21X37X7 DUST SEAL, 27X40X4.5 DUST SEAL, 42X54X7 DUST SEAL, BRAKE CAM DUST SEAL, STEERING HEAD

(E)

Block No. E14 E6 E10 E1 E2 E5 F32 E17 F8 F10 F12 F10 F11 F6

ELEMENT COMP., AIR CLEANER

F16

FENDER, RR. FENDER., FR. BLACK FENDER., FR. PEARL FADELESS WHITE FENDER., FR. PEARL FLASH YELLOW FENDER., FR. PEARL TWISTER BLUE FENDER., FR. SPORTY BLUE METALIC FENDER., FR. TECHNO BLUE METALIC FENDER., FR. WINNING RED FILTER COMP., AIR FLANGE SUB ASSY., FINAL DRIVEN FLOAT SET FLYWHEEL COMP. FORK ASSY., L. FR..

FORK ASSY., R. FR. FORK, GEARSHIFT FUEL UNIT FUSE, BLADE (10A) FUSE, BLADE (7.5A)

F23 F7 F7 F7 F7 F7 F7 F7 F16-1 F12 E19 E11 F8 F8 E17 F13 F26 F26

(F)

(G)

GASKET GASKET SET GASKET SET GASKET, AIR FEED PIPE GASKET, CARBURETOR INSULATOR GASKET, CYLINDER GASKET, CYLINDER HEAD GASKET, EX. PIPE

F24 E19 E19 F16-1 E2 E5 E2 F17

Description

Block No.

GASKET, FLOAT CHAMBER GASKET, HEAD COVER GASKET, L. CRANKCASE COVER GASKET, OIL FILTER GASKET, OIL PUMP BODY GASKET, R. CRANKCASE COVER GAUGE, OIL LEVEL GEAR COMP., PRIMARY DRIVE GEAR COMP., STARTER DRIVEN GEAR COMP., STARTER REDUCTION GEAR, COUNTERSHAFT FOURTH GEAR, COUNTERSHAFT LOW (34T) GEAR, COUNTERSHAFT THIRD (26T) GEAR, MAINSHAFT FOURTH (24T) GEAR, MAINSHAFT SECOND (17T) GEAR, MAINSHAFT THIRD (21T) GEAR, SPEEDOMETER (19T) GEAR, STARTER DRIVEN (55T) GLASS GRIP GRIP COMP., THROTTLE GRIP, L. HANDLE GROMMET, AIR CLEANER CASE GROMMET, SIDE COVER GROMMET, SIDE COVER GROMMET, WIRE GUIDE, CLUTCH OUTER GUIDE, FR. BRAKE CABLE GUIDE, VALVE

E19 E1 E10 E7 E9 E6 E6 E7 E12 E12 E16 E16 E16 E16 E16 E16 F10 E12 F2 F32 F3 F3 F15 F25 F27 F7 E8 F6 E2

HARNESS, WIRE HEAD COMP., CYLINDER HEAD, CAM CHAIN TENSIONER PUSH HEADLIGHT UNIT HINGE, SEAT HOLDER, MASTER CYLINDER HOLDER, NEEDLE JET HOOK, MAIN STAND SPRING HORN COMP. (HIGH) HOSE COMP., FR. BRAKE HOSE, BREATHER HOUSING, UNDER THROTTLE HOUSING, UPPER THROTTLE

F26 E2 E4 F1 F14 F4 E19 F20 F26 F4 F16 F3 F3

(H)

Description

(I)

Block No.

INDICATOR, FR. BRAKE INNER COMP., ONE-WAY CLUTCH INSULATOR, CARBURETOR

F11 E7 E2

JET, MAIN, #92 JET, SLOW, #35 JOINT B, BRAKE ARM JOINT, DRIVE CHAIN

E19 E19 F18 F21

KEY SET KEY, WOODRUFF, 4MM

(J)

(K) (L)

F27 E15

LABEL, ENGINE STARTER *TWHITE* LABEL, TIRE & DRIVE CHAIN LENS COMP., TAILLIGHT LENS, L. FR. WINKER LENS, R. FR. WINKER LEVER COMP., CLUTCH LEVER SET, COCK LEVER, CHOKE LEVER, R. STEERING HANDLE LIGHT ASSY., RR. COMBINATION LOCK ASSY., SEAT

F30 F30 F25 F24 F24 E6 E19 F3 F4 F25 F14

MAINSHAFT (12T) MARK, DRIVE CAUTION *TWHITE* MAT, RR. BODY COVER METER COMP., SPEED & FUEL MIRROR ASSY., l. BLACK MIRROR ASSY., R. BLACK MOTOR UNIT, STARTER MUFFLER ASSY, EXHAUST MUFFLER COMP., EX.

E16 F30 F15 F2 F3 F3 E13 F17 F17

NEEDLE SET, JET NUT B, BRAKE ROD ADJUSTING NUT B, LOCK, 14MM NUT SET, SQUARE NUT, ADJUST NUT, CAP, 10MM NUT, CLIP, 4MM NUT, CLIP, 5MM

E19 F18 E8 E19 F1 F22 F5 F15

(M)

(N)

5 75

I N D E K S DESCRIPTION Description

Block No.

NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, CLIP, 5MM NUT, FLANGE, 10MM NUT, FLANGE, 10MM NUT, FLANGE, 6MM NUT, FLANGE, 8MM NUT, FLANGE, 8MM NUT, HEX., 10MM NUT, HEX., 10MM NUT, HEX., 5MM NUT, HEX., 6MM NUT, HEX., 6MM NUT, HEX., 6MM NUT, HEX., 7MM NUT, HEX., 8MM NUT, HEX., 8MM NUT, HEX., 8MM NUT, LOCK, 14MM NUT, SPECIAL, 6MM NUT, SPECIAL, 6MM NUT, STEERING STEM LOCK NUT, TAPPET ADJUSTING NUT, U, 10MM NUT, U, 12MM NUT, U, 12MM NUT, U, 12MM NUT, U, 6MM NUT, U, 8MM

F23 F28 F29 E11 F27 F4 F17 F17 F20 F22 F3 F11 F12 F14 E2 E6 F11 F21 E7 F11 F12 F6 E3 F5 F10 F11 F21 F11 F12

OIL SEAL, 11.6X22X7 OIL SEAL, 13.8X24X5 OIL SEAL, 17X29X5 O-RING O-RING O-RING, 1.3X4.3 O-RING, 10X1.5 O-RING, 13.8X2.5 O-RING, 18X3 O-RING, 2.4X25 O-RING, 25X2.4 O-RING, 40.5X3 O-RING, 8MM OUTER ASSY., PRIMARY CLUTCH

E14 E6 E16 E13 F8 E19 F2 E10 E6 E19 E2 F12 E6 E7

(O)

5 76

Description OUTER COMP., CLUTCH

(P)

PACKING PACKING, BASE PACKING, DRAIN COCK, 12.5X20 PACKING, FUEL FILLER CAP PAD SET, FR. PANEL COMP., RR. BRAKE *NH303M* PEDAL COMP., BRAKE PEDAL, GEAR CHANGE PIN PIN, GEARSHIFT DRUM PIN, GEARSHIFT FORK GUIDE PIN, GUIDE ROLLER PIN, HANGER PIN, PILLION STEP PIN, PISTON PIN, SHIFT RETURN SPRING PIN, SPLIT, 1.6X15 PIN, SPLIT, 2.0X15 PIN, SPLIT, 2.0X15 PIN, SPLIT, 2.0X15 PIN, SPLIT, 3.0X30 PINION, KICK STARTER (22T) PIPE COMP., AIR FEED PIPE COMP., FR. FORK PIPE COMP., INLET PIPE COMP., STEERING HANDLE PIPE, SEAT PISTON PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PISTON (STD.) PLATE COMP., CLUTCH LIFTER PLATE COMP., PRIMARY DRIVE PLATE SET, VALVE PLATE, CLUTCH PLATE, CLUTCH LIFTER PLATE, CLUTCH LIFTER CAM PLATE, CLUTCH PRESSURE PLATE, CLUTCH SIDE PLATE, DIAPHRAGM

Block No. E8 E13 F13 E14 F13 F9 F11 F18 F18 E7 E17 E17 E4 F9 F19 E15 E17 F19 F11 F18 F21 F20 E18 F16-1 F8 E2 F5 F8 F9 E15 E15 E15 E15 E15 E6 E7 E19 E8 E8 E6 E8 E7 F4

Description PLATE, DRUM LOCK PLATE, FIXING PLATE, GEARSHIFT DRUM STOPPER PLATE, OIL SEPARATOR PLATE, OIL STOPPER PLATE, PILLION STEP SIDE PLATE, PLUNGER PLUG, CONE TYPE PLUG, SPARK (CPR6EA-9S) PLUG, SPARK (U20EPR9S) PROTECTOR PUMP ASSY., OIL

(R)

RACE, STEERING BOTTOM BALL RACE, STEERING BOTTOM CONE RACE, STEERING TOP BALL RACE, STEERING TOP CONE RAIL, RR. GRAB RATCHET, STARTER DRIVE RECTIFIER COMP., REGULATOR RELAY COMP., STARTER RELAY COMP., WINKER RETAINER COMP., BALL RETAINER, FUEL UNIT RETAINER, KICK SPINDLE RETAINER, SPRING RETAINER, VALVE SPRING RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00) RING SET, PISTON (STD.) RING, BACK UP RING, HANDLE WEIGHT SNAP RING, OIL SEAL STOPPER RING, PISTON RING, STOPPER RING, STOPPER ROD COMP., CAM CHAIN TENSIONER ROD COMP., RR. BRAKE ROLLER COMP., CAM CHAIN GUIDE ROLLER, 3X10 ROLLER, 5X8 ROLLER, CAM CHAIN TENSIONER

Block No. E16 E16 E17 E8 E14 F19 E2 F23 E2 E2 F4 E9 F6 F6 F6 F6 F14 E18 F26 F26 F2 E6 F13 E18 E7 E3 E15 E15 E15 E15 E15 F8 F5 F8 F8 F8 F9 E4 F18 E4 E17 E7 E4

I N D E K S DESCRIPTION Description ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER RUBBER A, HANDLE WEIGHT RUBBER A, TAILLIGHT MOUNTING RUBBER B, SEAT SETTING RUBBER, CLUTCH DAMPER RUBBER, LUGGAGE BOX MOUNTING RUBBER, MOUNTING RUBBER, MUFFLER MOUNTING RUBBER, SEAL RUBBER, STAND STOPPER RUBBER, STEP RUBBER, STOPPER ARM RUBBER, TAILLIGHT BRACKET

(S)

SCREEN, FUEL STRAINER SCREEN, OIL FILTER SCREW SET SCREW SET SCREW, 6X12 SCREW, BLEEDER. SCREW, COWL SETTING (A) SCREW, FLAT, 4X12 SCREW, OVAL, 6X45 SCREW, PAN, 5X10 SCREW, PAN, 5X10 SCREW, PAN, 5X11.5 SCREW, PAN, 5X11.5 SCREW, PAN, 5X11.5 SCREW, PAN, 5X11.5 SCREW, PAN, 5X12 SCREW, PAN, 5X25 SCREW, PAN, 5X25 SCREW, SIDE STAND PIVOT SCREW, SPECIAL, 6X15 SCREW, TAPPET ADJUSTING SCREW, TAPPING, 4X12 SCREW, TAPPING, 4X14 SCREW, TAPPING, 4X16 SCREW, TAPPING, 5X12 SCREW, TAPPING, 5X12 SCREW, TAPPING, 5X12 SCREW, TAPPING, 5X16 SCREW, TAPPING, 5X25

Block No. E9 E9 F5 F25 F14 E7 F14 E1 F17 F14 F20 F19 F11 F26 E19 E9 E19 E19 F29 F9 F29 F4 F5 E9 F3 F5 F15 F28 F29 F3 F3 F16 F20 F29 E3 F5 F2 F25 F15 F24 F29 F2 F16

Description SCREW, U-LOCK FLAT, 6X12 SCREW-WASHER, 3X12 SCREW-WASHER, 3X22 SCREW-WASHER, 4X10 SCREW-WASHER, 4X12 SCREW-WASHER, 4X14 SCREW-WASHER, 4X16 SCREW-WASHER, 4X6 SCREW-WASHER, 5X10 SCREW-WASHER, 5X16 SCREW-WASHER, SPECIAL, 4X10 SEAL SET, FR. FORK SEAL SET, PISTON SEAL, AIR CLEANER CASE SEAL, AIR CLEANER COVER SEAL, VALVE STEM SEAT B, SPRING SEAT COMP., DOUBLE SEAT, CLUTCH SPRING SEAT, VALVE SPRING SET RING, 20MM SET RING, 23MM SHAFT, REDUCTION GEAR SHAFT, ROCKER ARM SHAFT, RR. BRAKE PIVOT SHOE SET, BRAKE SLEEVE, RR. WHEEL SLIDER, CHAIN SOCKET COMP. SOCKET COMP., HEADLIGHT SOCKET COMP., L. WINKER SOCKET COMP., R. WINKER SPANNER, 10X12 SPEEDOMETER ASSY. SPINDLE COMP., GEARSHIFT SPINDLE, CAM CHAIN GUIDE SPINDLE, KICK STARTER SPRING A, BRAKE ROD SPRING A, MAIN STAND SPRING A, SIDE STAND SPRING ASSY., RR. BRAKE RETURN SPRING, BRAKE SHOE SPRING, CAM CHAIN TENSIONER SPRING, CAM PLATE SIDE

Block No. F27 E19 F2 E19 F4 E19 F5 E13 E19 E13 F2 F8 F9 F16 F16 E3 F8 F14 E8 E3 E18 E7 E12 E3 F20 F11 F12 F21 F2 F1 F24 F24 F32 F2 E17 E4 E18 F18 F20 F20 F18 F11 E4 E6

Description SPRING, CARBON BRUSH SPRING, CHANGE FRICTION SPRING, CHANGE SWITCH CONTACT SPRING, CLUTCH SPRING, FR. FORK SPRING, FRICTION STARTER GEAR SPRING, GEARSHIFT ARM SPRING, GEARSHIFT DRUM STOPPER SPRING, GEARSHIFT RETURN SPRING, KICK RETURN SPRING, LOCK KEY SETTING SPRING, ONE WAY RETAINER SPRING, PAD SPRING, PRIMARY CLUTCH SPRING, REBOUND SPRING, SEAT LOCK SPRING, SIDE FRICTION SPRING, STOP SWITCH SPRING, SUB GEAR SPRING, VALVE SPROCKET COMP., CAM CHAIN SPROCKET COMP., FINAL DRIVEN SPROCKET, CAM (32T) SPROCKET, DRIVE (14T) STAND COMP., MAIN STATOR COMP. STAY, AIR SUCTION VALVE STAY, FR. TOP COVER STAY, LOWER COVER STEM SUB ASSY., STEERING STEP ASSY, L PILLION STEP ASSY, R PILLION STOPPER, CABLE STRAINER COMP., FUEL STRIPE SET SUB CORD, STARTER MOTOR SUB GEAR (17T) SUB HARNESS, BATTERY SUSPENSION, STARTER RELAY SUSPENSION, WINKER RELAY SWINGARM SET, RR. SWITCH ASSY., FR. STOP SWITCH ASSY., RR. STOP SWITCH ASSY., WINKER SWITCH UNIT, DIMMER

Block No. E13 E16 E17 E8 F8 E18 E17 E17 E17 E18 F14 E7 F9 E7 F8 F14 E7 F18 E7 E3 E4 F12 E4 E16 F20 E11 F16-1 F27 F29 F6 F19 F19 F3 F13 F31 E13 E7 F26 F26 F2 F21 F4 F18 F3 F3

5 77

I N D E K S DESCRIPTION Description SWITCH UNIT, HORN SWITCH UNIT, LIGHTING SWITCH UNIT, STARTING

(T)

TANK COMP., FUEL THREAD COMP., STEERING HEAD TIRE, FR. TIRE, RR. TOP SET TUBE A, AIR INTAKE TUBE B, AIR INTAKE TUBE C, AIR SUCTION VALVE TUBE, 3.5X110 TUBE, AIR CLEANER CONNECTING TUBE, AIR CLEANER DRAIN TUBE, AIR VENT TUBE, FUEL, 5.3X45 TUBE, FUEL, 5.3X560 TUBE, OVERFLOW TUBE, TIRE TUBE, TIRE (IRC) (70/90-17M/C) TUBE, VINYL, 11X15X35

F13 F6 F10 F12 E19 F16-1 F16-1 F16-1 F16-1 F16 F16 E19 F13 F13 E19 F12 F10 F16

VALVE ASSY., AIR SUCTION VALVE COMP., FLOAT VALVE SET, AIR CUT VALVE SET, THROTTLE VALVE, EX. VALVE, IN. VOSTOK SILVER METALLIC VOSTOK SILVER METALLIC

F16-1 E19 E19 E19 E3 E3 F29 F29

WASHER B, LOCK WASHER, 10X24 WASHER, 14MM WASHER, 17X23X1.5 WASHER, 30X45X0.8 WASHER, 6X19X2.3 WASHER, 6X19X2.3 WASHER, 7.2X16X2.5 WASHER, 8.5X26X2.3 WASHER, 8MM WASHER, 8MM

E7 E11 E8 E7 E7 E16 E16 E2 E4 E4 E6

(V)

5 78

Block No. F3 F3 F3

(W)

Description WASHER, 8MM WASHER, CLUTCH SIDE WASHER, LOCK WASHER, LOCK, 20MM WASHER, OIL BOLT WASHER, PIVOT BOLT WASHER, PLAIN, 10MM WASHER, PLAIN, 10MM WASHER, PLAIN, 12MM WASHER, PLAIN, 5MM WASHER, PLAIN, 5MM WASHER, PLAIN, 6MM WASHER, PLAIN, 6MM WASHER, PLAIN, 8MM WASHER, PLAIN, 8MM WASHER, SEALING, 14MM WASHER, SEALING, 6.5MM WASHER, SEAT LOCK WASHER, SPECIAL, 12X23 WASHER, SPECIAL, 14MM WASHER, SPECIAL, 8MM WASHER, SPEEDOMETER GEAR WASHER, SPLINE, 17MM WASHER, SPLINE, 20MM WASHER, SPLINE, 20MM WASHER, SPRING, 10MM WASHER, STEERING STEM NUT WASHER, THRUST, 15MM WASHER, THRUST, 17MM WASHER, THRUST, 17MM WASHER, THRUST, 20MM WASHER, THRUST, 20MM WASHER, WAVE WASHER, WAVE WEIGHT A, STEERING HANDLE WEIGHT B, STEERING HANDLE WEIGHT SET, PRIMARY CLUTCH WHEEL SUB ASSY., RR. *NH303M* WHEEL., FR. *NH303M* WINKER ASSY, L FR WINKER ASSY, R FR WRENCH, SPARK PLUG

Block No. F11 E7 E7 E16 F4 F21 F22 F29 F21 F3 F18 F19 F25 F17 F21 E4 E4 F14 E16 E18 F8 F10 E16 E16 E16 F21 F6 E16 E8 E16 E16 E18 F3 F9 F5 F5 E7 F12 F10 F24 F24 F32

Description

Block No.

PT Astra Honda Motor TECHNICAL SERVICE DIVISION

1 8 KWB 9 I 1 Printed by GOP-2008