Parts Manual ModelsTH414,TH514,TH417

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Parts Manual Models TH414, TH514, TH417 S/N TBZ00100 & After S/N TBW00100 & After S/N TBT00100 & After 31200488 Revised September 24, 2010



EFFECTIVITY PAGE August 15, 2008 - A - Original Issue Of Manual March 13, 2009 - B - Revised Manual December 4, 2009 - C - Revised Manual April 9, 2010 - D - Revised Manual September 24, 2010 - E - Revised Manual

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EFFECTIVITY PAGE

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TH414, TH514, TH417

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TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 1-4 1-5

Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame Shrouding & Trim - Engine Pod Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axle & Wheel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outrigger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 1-6 1-8 1-10 1-12

SECTION 2 – BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8

Boom Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boom Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . First Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Second Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Third Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fourth Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick Coupler & Quick Disconnect Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boom Prop Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 2-12 2-16 2-22 2-28 2-34 2-36 2-40

SECTION 3 – ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14

Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotate/Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Purpose Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-Purpose Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Material Handling Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Platform Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . THP18s Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . THP45s Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Console Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 3-4 3-6 3-8 3-10 3-12 3-14 3-16 3-18 3-20 3-22 3-24 3-30 3-36

SECTION 4 – ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-2 4-3 4-4 4-5 4-6

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Engine & Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAT Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radiator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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TABLE OF CONTENTS FIGURE NO. 4-7 4-8

TITLE

PAGE NO.

Muffler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 Block Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21

Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle - Axle Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle - Swivel Housing & Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle - Bevel Gear Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle - Double U-Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle - Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle - Final Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle - Brake Caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle - Axle Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle - Swivel Housing & Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle - Bevel Gear Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle - Double U-Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle - Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle - Final Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Shaft Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote Grease System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tire & Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2 5-4 5-6 5-8 5-10 5-12 5-14 5-16 5-18 5-20 5-22 5-24 5-26 5-28 5-30 5-32 5-34 5-36 5-38 5-40 5-44

SECTION 6 – CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11

Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interior Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Door & Window Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiper System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Covers & Cab Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cloth Mechanical Suspension Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cloth Pneumatic Suspension Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Heater/AC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Heater/AC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heater/AC Unit & Heater/AC Unit Guard Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2 6-6 6-10 6-12 6-16 6-18 6-20 6-22 6-24 6-28 6-32

SECTION 7 – CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1

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Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

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TABLE OF CONTENTS FIGURE NO. 7-2 7-3 7-4 7-5

TITLE

PAGE NO.

Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical Handbrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4 7-6 7-8 7-10

SECTION 8 – HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10

Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extend/Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tilt & Tilt Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame Level & Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Platform Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2 8-4 8-8 8-10 8-12 8-14 8-20 8-28 8-34 8-36

SECTION 9 – HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compensation Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Platform Rotate Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diverter Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outrigger & Frame Level Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Double Pilot Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2 9-6 9-12 9-16 9-24 9-26 9-28 9-30 9-32 9-36 9-38 9-40 9-42 9-44 9-46

SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-2 10-3 10-4 10-5 10-6

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Engine & Transmission Electronic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Electronic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boom & Frame Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Worklight & License Plate Light Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Driving Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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10-2 10-6 10-10 10-12 10-16 10-18

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TABLE OF CONTENTS FIGURE NO. 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16 10-17 10-18

TITLE

PAGE NO.

Frame Electronic Installation - If Equipped For Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Floor Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boom Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Hydraulic Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LMIS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LMIS Beacon Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LMIS Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-20 10-24 10-26 10-32 10-34 10-36 10-38 10-42 10-44 10-46 10-50 10-52

SECTION 11 – DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 11-1 11-2 11-3

Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10 Platform Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

SECTION 12 – MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

vi

TH414, TH514, TH417

31200488


SMCS CODES - TELEHANDLER 1350 ENGINE COOLING SYSTEM

3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER

3013 AXLE ARRANGEMENT

1353 RADIATOR

3020 DRIVE & STEERING AXLE

1354 EXPANSION TANK

3061 TRANSMISSION GEARS

1360 FAN GUARD

3063 TRANSMISSION SHAFT

1374 HYDRAULIC OIL COOLER

3064 TRANSMISSION CASE

1375 TORQUE CONVERTER / TRANSMISSION OIL COOLER

3065 TRANSMISSION CONTROL

1380 COOLANT HOSE / LINES 1381 RADIATOR AND GUARD 1382 RADIATOR CAP 1384 ENGINE COOLANT HEATER 1386 HYDRAULIC FAN MOTOR 1387 HYDRAULIC FAN PUMP

3066 TRANSMISSION OIL PUMP 3067 TRANSMISSION OIL FILTER 3068 TRANSMISSION OIL FILTER BASE 3075 TRANSMISSION OUTPUT GEARS 3080 TRANSMISSION OIL 3081 TRANSMISSION OIL LEVEL 3082 TRANSMISSION MOUNT

1395 ENGINE COOLANT

1400 ELECTRICAL SYSTEM

3100 TORQUE CONVERTER, TORQUE DIVIDER, RETARDER

1401 BATTERY

3101 TORQUE CONVERTER

1402 BATTERY CABLE

3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE PUMP

1408 WIRING HARNESS 1416 START SWITCH 1417 FUSE / CIRCUIT BREAKER PANEL 1428 BACKUP LIGHT(S)

3133 TORQUE CONVERTER RELIEF VALVE 3139 MODULATING VALVE 3141 TORQUE CONVERTER SPEED SENSOR

1429 LIGHT(S) 1430 DIRECTIONAL LIGHT 1431 BEACON LIGHT(S) 1432 STOP /LIGHT / TAILLIGHT 1434 CAB LIGHT 1434 FLOODLIGHT

3030 POWER SHIFT / HYDROSTATIC TRANSMISSION 3063 TRANSMISSION SHAFT 3064 TRANSMISSION CASE 3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL) 3066 POWER SHIFT TRANSMISSION OIL PUMP 3067 HYDROSTATIC TRANSMISSION OIL FILTER

OTHER ENGINE COMPONENTS 1801 ENGINE SOUND SUPPRESSION 1802 REFRIGERANT COMPRESSOR 1805 REFRIGERANT CONDENSER 1807 AIR CONDITIONER COMPRESSOR DRIVE 1808 AIR CONDITIONER LINES 1810 RADIATOR & REFRIGERANT CONDENSER 1812 HEATER / HOSE LINES 1813 RADIATOR HOSE

3073 HYDROSTATIC MAIN CONTROL VALVE 3151 TRANSMISSION GOVERNOR 3154 TRANSMISSION LINES/HOSES 3155 TRANSMISSION CLUTCH 3157 TRANSMISSION SELECTOR VALVE 3159 TRANSFER GEARS 3160 TRANSMISSION PLANETARY 3167 TRANSMISSION HYDRAULIC CONTROL 3168 TRANSMISSION ELECTRONIC CONTROL 3174 SHIFT SOLENOID 3175 TRANSMISSION SPEED SENSOR

vii


SMCS CODES - TELEHANDLER 3181 TRANSMISSION NEUTRALIZER CONTROL VALVE

3269 PINION HOUSING

3182 TRANSMISSION LUBRICATION RELIEF VALVE

3274 CONSTANT VELOCITY UNIVERSAL JOINT

3184 TRANSMISSION OIL COOLER BYPASS VALVE

3275 DRIVE LINE BRAKE

3186 TRANSMISSION PLANET CARRIER

3276 DRIVE LINE BRAKE DISC

3187 TRANSMISSION CARRIER THRUST DISC/PLATE

3278 DRIVE AXLE

3190 TRANSMISSION CLUTCH PLATE

3281 BEVEL GEAR CASE

3191 TRANSMISSION NEUTRALIZER

3282 AXLE

3194 TRANSMISSION TEMPERATURE SENSOR

3283 DIFFERENTIAL CASE

3202 TRANSMISSION FLOW CONTROL VALVE

3284 DIFFERENTIAL CARRIER

3203 DRIVE PUMP 3204 CHARGE PUMP

4000 DRIVE TRAIN

3205 SERVO CONTROL VALVE

4004 BRAKE & AXLE

3206 MANIFOLD/METERING VALVE

4005 STEERING & BRAKING SYSTEM

3207 SERVO CYLINDER 3210 HIGH PRESSURE RELIEF VALVE

4050 FINAL DRIVE

3213 CHARGE & MAIN RELIEF VALVE

4051 FINAL DRIVE & WHEEL

3214 SYNCHRONIZING VALVE

4052 FINAL DRIVE SEAL

3215 POWER UNIT CONTROL LINKAGE

4053 DRIVE AXLE HUB/GEAR ASSEMBLY

3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE

4054 FINAL DRIVE HUB

3219 TRANSMISSION PILOT OVERSPEED VALVE

4055 FINAL DRIVE GEARS

3220 TRAVEL SPEED CONTROL VALVE

4056 FINAL DRIVE - DRIVE SHAFT

3221 HYDROSTATIC POWER CASE

4057 FINAL DRIVE PINION FLANGE

3222 PUMP HEAD

4059 FINAL DRIVE CASE/BORE

3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE

4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING GEAR

3225 TRAVEL ELECTRONIC CONTROL 3226 DOWNSHIFT INHIBITOR

4091 FINAL DRIVE PINION 4092 PLANETARY FINAL DRIVE CARRIER

3250 DRIVE LINE/DRIVE AXLE 3251 UNIVERSAL JOINT

4093 FINAL DRIVE PLANETARY CARRIER THRUST SURFACE 4094 FINAL DRIVE PINION & FLANGE

3252 FLEXIBLE COUPLING 3253 DRIVE SHAFT 3254 DRIVE LINE PINION 3256 BEVEL GEAR/SHAFT 3257 BEVEL GEAR SHAFT BEARING 3258 DIFFERENTIAL 3259 AXLE SHAFT 3260 AXLE HOUSING ASSEMBLY 3263 LIMITED SLIP DIFFERENTIAL 3267 DRIVE SHAFT SUPPORT 3268 AXLE HOUSING SUPPORT/TRUNNION

viii

4200 WHEEL & TIRE 4201 WHEEL 4202 RIM & TIRE 4203 TIRE 4208 WHEEL ASSEMBLY 4209 WHEEL RIM 4210 WHEEL STUD/BOLT/NUT 4220 MUD GUARD 4233 STEER TIRE, PNEUMATIC


SMCS CODES - TELEHANDLER 4250 BRAKING SYSTEM

5000 IMPLEMENT CONTROLS

4251 SERVICE BRAKE

5001 IMPLEMENT CONTROL LOCK

4255 BRAKE DISC

5002 HYDRAULIC & FUEL TANK

4256 BRAKE CALIPER, HEAD ASSEMBLY

5004 RIDE CONTROL SYSTEM

4257 BRAKE LINES

5005 AUXILIARY HYDRAULIC CIRCUIT

4258 BRAKE MASTER CYLINDER 4262 BRAKE ACTUATOR

5050 HYDRAULIC SYSTEM

4265 SERVICE BRAKE CONTROL VALVE

5051 HYDRAULIC CONTROL VALVE

4267 PARKING BRAKE

5056 HYDRAULIC TANK

4269 SERVICE BRAKE CONTROL

5057 HYDRAULIC HOSES/LINES

4273 FRICTION PADS

5059 PILOT CONTROL VALVE

4282 PARKING/SECONDARY BRAKE CONTROL VALVE

505C PISTON CYLINDER

4284 PARKING BRAKE CONTROL

5063 IMPLEMENT CONTROL

4291 BRAKE HYDRAULIC RESERVOIR

5068 HYDRAULIC OIL FILTER 5069 MAIN SYSTEM RELIEF VALVE

4300 STEERING SYSTEM

506P IMPLEMENT PRIORITY VALVE

4301 STEERING GEAR

5070 PISTON PUMP

4303 STEERING CYLINDER

5071 HYDRAULIC OIL COOLER BYPASS VALVE

4307 STEERING VALVE

5072 PILOT SYSTEM RELIEF VALVE

4309 STEERING WHEEL

5084 IMPLEMENT PUMP

430S STEERING SENSOR

5086 COMPENSATOR VALVE

4310 STEERING COLUMN

5093 HYDRAULIC FILTER BYPASS VALVE

4312 STEERING METERING PUMP

5095 HYDRAULIC OIL

4313 STEERING AXLE

509T HYDRAULIC OIL TEMPERATURE SENSOR

4314 KINGPIN 4318 TIE ROD

5100 LIFT, TILT, TIP & OTHER CONTROLS

4321 STEERING KNUCKLE

5102 LIFT/HOIST CYLINDER

4322 STEERING RELIEF VALVE

5103 LIFT CYLINDER TRUNNION

4329 TIE ROD END

5104 TILT CYLINDER

4338 ADJUSTABLE STEERING COLUMN

5106 TIP CYLINDER

4349 STEERING SELECTOR & PRESSURE CONTROL VALVE

5116 ATTACHMENT CYLINDER 5130 LOCK VALVE 5141 HITCH LIFT CYLINDER

4350 HYDROSTATIC DRIVE 4351 HYDRAULIC PROPEL/DRIVE MOTOR

5144 FRAME LEVEL VALVE 5486 EXTENSION CYLINDER

4352 DRIVE CONTROL VALVE 4267 HYDROSTATIC DRIVE PARKING BRAKE 4354 BRAKE RELEASE PUMP 4355 HYDROSTATIC DRIVE GEAR REDUCER 4356 BRAKE & SHIFT VALVE

ix


SMCS CODES - TELEHANDLER 5700 IMPLEMENT ELECTRONIC CONTROLS

7165 CAB/CANOPY SCREEN

5701 IMPLEMENT ELECTRONIC CONTROL MODULE (PREPROGRAMMED)

7170 RADIATOR GRILLE

5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL

7177 ROPS ROLL BAR 7192 WHEEL CHOCK

5705 JOYSTICK 5734 HYDRAULIC SYSTEM WIRING HARNESS 5735 FRAME LEVEL CONTROL

5800 OTHER CONTROLS 5804 SIDESHIFT CYLINDER 5811 LOAD CONTROL VALVE 5816 COMPENSATING CYLINDER 5823 FORK LEVEL CYLINDER

7200 SUSPENSION 7221 OUTRIGGER

7250 BODY 7251 HOOD 7252 FENDER 7253 PLATFORM/DECK 7257 BATTERY BOX/SUPPORT 7261 PLATFORM SOUND SUPPRESSION

6400 MATERIAL HANDLING ATTACHMENTS 6402 STANDARD CARRIAGE 6404 LIFT CHAIN 6405 LIFT FORK 6408 ROTATING CARRIAGE 6409 WIDE CARRIAGE 6416 BALE CLAMP 6425 SIDESHIFT CARRIAGE 6459 LIFTING HOOK 6460 TELESCOPING BOOM 6461 MAN BASKET

7050 FRAME 7051 MAIN FRAME 7056 COUNTERWEIGHT 7059 FUEL TANK, SEAT & FRAME 7078 FRAME LEVEL CYLINDER

7262 FIREWALL 7263 ENGINE ENCLOSURE 7264 ROPS MOUNT REAR SUPPORT 7265 FLOORPLATE 7266 ROPS MOUNT 7267 BODY PANEL 726A ACCESS PANEL 726M FLOORMAT 7272 RADIATOR ENCLOSURE/SHROUD 7273 COMPARTMENT DOOR 7276 MACHINE ENCLOSURE

7300 OPERATOR STATION 7301 CAB 7302 CANOPY 7304 CAB HEATER 7305 WINDSHIELD WIPER 7306 WINDSHIELD WASHER

7100 HITCH 7105 FIXED DRAWBAR 7116 HITCH/TOW PIN

7307 SEAT/ARM CUSHION 7308 CAB DOOR 7309 HEATER & AIR CONDITIONER 7310 WINDOW GLASS

7150 GUARD 7151 CRANKCASE GUARD 7154 ENGINE GUARD 7155 RADIATOR GUARD 7159 OVERHEAD GUARD

x

7312 SEAT ASSEMBLY 7314 DASH 7316 CAB AIR FAN 7319 MIRROR


SMCS CODES - TELEHANDLER 731S SEAT AIR COMPRESSOR

7481 FUEL LEVEL GAUGE

7320 AIR CONDITIONER

7483 LOW FUEL LEVEL INDICATOR

7321 SEAT FRAME

7485 ENGINE LOW OIL PRESSURE INDICATOR

7322 AIR CONDITIONER RECEIVER/DRYER

7486 PARKING BRAKE INDICATOR LIGHT

7323 ROPS/FOPS CANOPY

7488 HYDRAULIC OIL TEMPERATURE GAUGE

7324 SUSPENSION SEAT

7490 ELECTRONIC MONITORING SYSTEM/PANEL

7325 ROPS/FOPS CAB

7493 GROUND SPEED SENSOR

7327 SEAT BELT

7496 ALTERNATOR INDICATOR

7329 CAB LINER/SOUND SUPPRESSION 7330 CANOPY SOUND SUPPRESSION

7500 MAINTENANCE

7332 ELECTRIC SWITCH (MANUAL)

7501 FIRST SERVICE INTERVAL

7338 RADIO

7502 SECOND SERVICCE INTERVAL

7340 WINDSHIELD

7503 THIRD SERVICE INTERVAL

7342 CAB AIR FILTER

7504 FOURTH SERVICE INTERVAL 7507 LIFT ARM SUPPORT

7400 PROTECTION DEVICES, ALARMS & INDICATORS

751B BATTERY CHARGER

7402 WARNING HORN

7524 250 SERVICE HOUR MAINTENANCE

7405 INSTRUCTION/WARNING PLATE/FILM

7525 500 SERVICE HOUR MAINTENANCE

7406 BACK-UP ALARM

7526 1000 SERVICE HOUR MAINTENANCE

7407 ACTION ALARM

7527 2000 SERVICE HOUR MAINTENANCE

7420 LOW COOLANT TEMPERATURE ALARM

7534 750 SERVICE HOUR MAINTENANCE

7421 LOW ENGINE OIL PRESSURE SHUTOFF

7542 SOS

7431 WARNING/INDICATOR LIGHT 7550 COMMON SUBJECTS 7450 GAUGES & INDICATORS

7551 BEARINGS

7451 INSTRUMENT PANEL/CONTROL PANEL

7552 GEARS

7452 AIR FILTER INDICATOR

7553 FASTENERS, CONNECTORS & HARDWARE

7453 ENGINE COOLANT TEMPERATURE GAUGE

7554 HOSES & LINES

7455 ENGINE OIL PRESSURE GAUGE

7555 SEALS & GASKETS

7459 TRANSMISSION GEAR/SHIFT INDICATOR

7556 WIRE

7462 TACHOMETER

7557 INFORMATION/IDENTIFICATION PLATES & TRANSFERS

7463 SPEEDOMETER 7464 ODOMETER 7467 AMMETER 7470 COOLANT LEVEL GAUGE 7475 OIL FILTER INDICATOR 7477 TRANSMISSION/TORQUE CONVERTER TEMPERATURE GAUGE

7558 WEAR SLEEVES 7559 PAINTED SURFACES 755R RETAINER SYSTEM 7560 COMPARTMENT FLUID LEVEL 7561 DUO-CONE SEAL 7562 HYDRAULIC CYLINDERS

7478 SERVICE METER

7569 TROUBLESHOOTING PROCEDURE

7479 SIGHT GAUGE

756P MAINTENANCE PARTS

7480 ELECTRIC HOUR METER

7570 PRODUCT UPDATE PROGRAM

xi


SMCS CODES - TELEHANDLER 7571 SOS ENGINE PRODUCT INFORMATION

7771 SOS "URGENT" REPORTS

7573 SOS TRANSMISSION PRODUCT INFORMATION

7851 FUEL FILTER INDICATOR

7574 SOS DRIVE TRAIN PRODUCT INFORMATION

7856 STABILITY INDICATOR

7575 SOS HYDRAULIC PRODUCT INFORMATION

7858 ANGLE INDICATOR

7576 SOS OTHER PRODUCT INFORMATION

7859 ENGINE OIL TEMPERATURE GAUGE

7577 SOS FLUID INFORMATION

7942 PERSONALITY MODULE - UPDATE ELECTRONIC COMPONENTS

7578 SOS FILTER INFORMATION 7579 FLUID 7581 PAINTING & LUBRICATION 7588 PRE-DELIVERY INSPECTION 7589 PRE-DELIVERY WARRANTY 7590 DELIVERY 7591 FIRST REVISIT 7592 SECOND REVISIT 7593 USER ACCEPTANCE/FIELD FOLLOW 7594 CONTRACT FIELD FOLLOW RECORDS 7595 GENERAL OVERHAUL (NO FAILURE)

7600 MACHINE ELECTRONIC CONTROLS & DATA MANAGEMENT SYSTEMS 7606 PRODUCT LINK SYSTEM 7610 PROGRAMMABLE CONTROL 7620 SOFTWARE 7630 INTERLOCK ELECTRONIC CONTROL MODULE 7631 MACHINE SECURITY SYSTEM 7700 SERVICE CLAIM CATEGORIES 7714 ROLL OVER PROTECTION STRUCTURE DECERTIFIED 7715 ROLL OVER PROTECTION STRUCTURE RECERTIFIED 7729 HEUI ACTUATION (OIL) 7730 REPAIR PROCEDURE (RP) PROGRAM 7750 DEFECTIVE PARTS STOCK 7751 PRODUCT IMPROVEMENT PROGRAM (PIP) 7752 PARTS STOCK CLAIM 7754 REMANUFACTURED COMPONENT 7755 PRODUCT SUPPORT PROGRAM (PSP) 7756 SERVICE ENGINEERING REQUESTED WORK 7760 INFORMATION RECORD ONLY 7762 DELIVERY DATE/SERVICE FEE 7770 SOS GENERAL INFORMATION

xii

7950 MISCELLANEOUS 79M4 OTHER ADJUSTMENTS


SECTION 1 FRAME & ATTACHING PARTS

31200488

TH414, TH514, TH417


FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim

206

206

2 5

210

210

17

204

204 201

201

2 5

HEWDEN

ANSI, CE & AUS

13 501

217

219

402

218

HEWDEN TH414 & TH514

10 3 6 6 3 14 15

402

3 6 16

104

7 4

12 11 103102

1

4 7

9

105

8

101 106

1-2

PAM0453

TH414, TH514, TH417

31200488


FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim

206 301 302 303

214

208 220 206 TH417

203 301 302 303

211 211

203

206

203 207

205

212

215 216

202

ANSI - TH514,

213

205 202 GERMANY - TH414, TH514, IF EQUIPPED,

CE & AUS - TH414 & TH514, IF EQUIPPED

205 202 TH417

PAM3020

31200488

TH414, TH514, TH417

1-3


FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

101 102 103 104

105 106

1-4

Part Number

Qty.

Description

316-1995 112-2095 8T-4908 8T-4137 303-4779 309-3997 8T-4121 330-6891 323-7261

HYDRAULIC PANELS, (includes items 1 thru 17) FLAT HD CAPSCREW, M6X20 HEX HD CAPSCREW, M8X25, GR8.8 HEX HD CAPSCREW, M10X20, GR8.8 LOCKNUT, M6X1 WASHER, 8mm WASHER, 10mm WASHER, 6mm HINGE JOINT SCREW, M6X40mm COVER LATCH ASSY PAWL FRONT PANEL REAR PANEL SIDE PANEL REAR HINGED PANEL PLATE

G

214-0978 323-5595 323-5596 316-1983 316-1987 316-1992 316-2023 237-5087

1 4 6 6 8 6 6 24 2 4 1 1 1 1 1 1 1 1

316-5550

Ref

A

354-8551

Ref

316-5551

Ref

354-8578

Ref

8T-6381 6V-7742 329-7279 209-4899 346-0763 207-5190 346-0764 8T-5439

2 2 2 1 1 1 1 2 AR

COUNTERWEIGHT INSTALLATION, (CE - TH414), (not available to order, see items 101 thru 106 for service) COUNTERWEIGHT INSTALLATION, (AUS - TH414), (not available to order, see items 101 thru 106 for service) COUNTERWEIGHT INSTALLATION, (CE & ANSI - TH514), (TH417), (not available to order, see items 101 thru 106 for service) COUNTERWEIGHT INSTALLATION, (AUS - TH514), (not available to order, see items 101 thru 106 for service HEX HD CAPSCREW, M20X120, GR10.9 HEX NUT, M20X2.5 WASHER, 20mm COUNTERWEIGHT, (TH414-CE) COUNTERWEIGHT, (TH414-AUS) COUNTERWEIGHT, (TH514-CE & ANSI), (TH417) COUNTERWEIGHT, (TH514-AUS) WASHER CAT THREADLOCK

323-7408

Ref

E

368-5909

Ref

336-7618

Ref

361-8838

Ref

361-8841

Ref

REAR VIEW MIRROR INSTALLATION, (ANSI - TH514), (CE & AUS - TH414, TH514, if equipped), (not available for Germany), (not available to order, see items 201 thru 210 for service) REAR VIEW MIRROR INSTALLATION, (Germany - TH414 & TH514, if equipped), (not available to order, see items 201 thru 206, 208 thru 212 & 215 for service) REAR VIEW MIRROR INSTALLATION, (Hewden - TH414 & TH514, if equipped), (not available to order, see items 201 thru 212 & 217 thru 219 for service) REAR VIEW MIRROR INSTALLATION, (TH417, if equipped), (not available to order, see items 201 thru 206, 208, 210, 212 thru 214, 216 & 220 for service) REAR VIEW MIRROR INSTALLATION, (Hewden - TH417, if equipped), (not available to order, see items 201 thru 210, 212 thru 214, 216 & 220 for service)

TH414, TH514, TH417

Rev.

A A A

31200488


FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) Item

Part Number

Qty.

201 202

8T-4971 8T-4136 8T-4136 220-4050 8T-4205 8T-4121 8T-4121 279-8796 314-5544

2 3 4 1 2 3 8 1 1 AR 1 1 1 1 1 1 1 1 3 1 1 4 2 2 2 8 Ref

203 204 205 206 207 208 210 211 212 213 214 215 216 217 218 219 220 301 302 303 402 501

220-4049 326-6618 350-2962 314-5567 314-5568 361-8840 361-8839 336-7620 326-6616 326-6617 8T-4195 3B-4503 8T-0328 329-3606

Description HEX HD CAPSCREW, M6X30 HEX HD CAPSCREW, M10X25, (TH414 & TH514) HEX HD CAPSCREW, M10X25, (TH417) RECTANGULAR MIRROR WASHER, 6mm WASHER, 10mm, (TH414 & TH514) WASHER, 10 mm, (TH417) MIRROR ASSY, (includes items 301 thru 303) BRACKET CAT THREADLOCK BRACKET, (ANSI, CE & AUS) BRACKET, (Hewden) CONVEX MIRROR LAMP BRACKET CAP LAMP BRACKET CAP BRACKET BRACKET BRACKET FLAT HD SCREW, M8X25 ADAPTER BRACKET HEX HD CAPSCREW, M10X30, GR8.8 LOCKWASHER, #12 WASHER HEX SOCKET HD CAPSCREW RUBBER PLUG CAB, (see Figure 6-1 for details)

Rev.

B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

1-5


FRAME & ATTACHING PARTS Figure 1-2 Frame Shrouding & Trim - Engine Pod Installation

105 14

118

116

109

18 26 112 115

117

19

24 1 16

110 20 21

23

108

107 104 113 101 112 101 104 111 5 16

102

119

103

114

106

8 9

3 16

12

15 6 15

1 16

4 16

22 5 16 3 16

10 8

15 11

16 27

6

13 7 2 16

4 16

7 25

PAM1890

NOTE: TH406 FRAME USED FOR ILLUSTRATION

1-6

TH414, TH514, TH417

31200488


FRAME & ATTACHING PARTS Figure 1-2 Frame Shrouding & Trim - Engine Pod Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119

Part Number

Qty.

316-8050 8T-4189 8T-4137 8T-4136 8T-4195 7X-2553 8T-4224 8T-4121 312-3345 180-0429 314-5627 314-5628 314-5629 314-5630 316-8049 116-8517

1 6 5 6 5 4 6 7 4 1 1 1 1 1 1 9 AR 1 1 1 1 1 1 4 1 1 2 12 4 4 12 1 1 1 1 1 2 AR 1 1 4 1 1 2 1 1

316-8063 316-8064 316-8065 316-8066 316-8067 316-8068 5M-2894 327-0090 327-0092 5C-7261 8T-4908 5C-2890 8T-4205 8T-4224 343-7037 343-7038 342-2591 343-7039 343-7040 316-8058 343-7041 316-8060 343-7042 343-7043 343-7044 343-7045 343-7046 8I-5314

Description ENGINE POD ASSY, (used w/ 74.5 kW engine), (includes items 1 thru 27) HEX HD CAPSCREW, M8X20, GR8.8 HEX HD CAPSCREW, M10X20, GR8.8 HEX HD CAPSCREW, M10X25, GR8.8 HEX HD CAPSCREW, M10X30, GR8.8 HEX HD CAPSCREW, M16X40, GR8.8 WASHER, 8mm WASHER, 10mm WASHER, 16mm PLATE PLATE ASSY PLATE ASSY PLATE ASSY BASE PLATE HOOD COVER ASSY, (includes items 101 thru 119) WASHER, 9mm CAT THREADLOCK SEAL SEAL SEAL SEAL SEAL SEAL WASHER, 8mm HOOD BRACKET GAS SPRING HEX NUT, M8X1.25 HEX HD CAPSCREW, M8X25, GR8.8, (torque to 15 Nm) HEX NUT, M6X1 WASHER, 6mm WASHER, 8mm HOOD COVER INNER HOOD COVER BRACKET ASSY HOOD GRILL HOOD GRILL BRACKET ASSY CAT THREADLOCK HOOD SUPPORT ASSY HOOD PLATE BIG HEAD FASTENER HOOD GRILL HOOD SEAL HOOD SEAL HOOD CAP LATCH

Rev. E

D

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

1-7


FRAME & ATTACHING PARTS Figure 1-3 Axle & Wheel Mounting

101 109

103

110

109 111

107

113 103 108

102 109 113 112 104

5

7 1 2

7 1 2

4

8

8

7 7 1 2

8

1 6 FRONT OF MACHINE

8 8

8

BOTTOM OF MACHINE PAM0482

1-8

TH414, TH514, TH417

31200488


FRAME & ATTACHING PARTS Figure 1-3 Axle & Wheel Mounting Item

1 2 4 5 6 7 8

Part Number

Qty.

Description

Rev.

318-2498

Ref

D

318-2499

Ref

AXLE INSTALLATION, (TH414), (not available to order, see items 1 thru 8 for service) AXLE INSTALLATION, (TH417, TH514), (not available to order, see items 1 thru 8 for service) CAT HIGH STRENGTH THREADLOCK HEX HD CAPSCREW, M20X90, GR 10.9, (torque to 671 Nm) FRONT AXLE, (see Figure 5-1 for details) REAR AXLE, (see Figure 5-11 for details) HEX HD CAPSCREW, M20X140, GR 10.9, (torque to 671 Nm) WASHER, 20mm MULTIPURPOSE GREASE, NLGI 2

07X-2564

08C-8478 329-7279

AR 8 Ref Ref 2 10 AR

314-5532

Ref

314-5533

Ref

101 102 103 104 107

8T-4908 309-9153 309-3997 312-3345 314-5530 326-3985

16 16 32 16 2 2

108

314-5531 326-3986

2 2

326-3984 06V-7357 5C-2890 5W-1417

AR 4 16 16 32

109 110 111 112 113

FENDER INSTALLATION, (TH414), (not available to order, see items 101 thru 113 for service) FENDER INSTALLATION, (TH417, TH514), (CE & AUS), (ANSI - if equipped), (not available to order, see items 101 thru 113 for service) HEX HD CAPSCREW, M8X25, GR8.8, (torque to 8 Nm) HEX HD CAPSCREW, M16X25, GR8.8, (torque to 219 Nm) WASHER, 8mm WASHER, 16mm L.H. FENDER BRACKET, (TH414) L.H. FENDER BRACKET, (TH417, TH514), (CE & AUS), (ANSI - if equipped) R.H. FENDER BRACKET, (TH414) R.H. FENDER BRACKET, (TH417, TH514), (CE & AUS), (ANSI - if equipped) CAT THREADLOCK FENDER HEX HD CAPSCREW, M6X25, GR8.8 HEX NUT, M6X1 WASHER, 6mm

C

B B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

1-9


FRAME & ATTACHING PARTS Figure 1-4 Outrigger Installation

36 11

74

69

22 77 69

57 72 31

50

102

11 20 20

11

47 1 57

PAM0840

1-10

TH414, TH514, TH417

31200488


FRAME & ATTACHING PARTS Figure 1-4 Outrigger Installation Item

Part Number

Qty.

1 11 20 22 31 36 47 50 57 69 72 74 77 102

8T-4191 323-5623 318-7323

4 6 4 Ref Ref 2 4 2 AR 4 2 2 2 4

326-3326 7X-0632 326-3327 8T-4121 7X-2543 8T-0389 326-7838 318-7363

Description

Rev.

HEX HD CAPSCREW, M10X16, GR 8.8, (torque to 55 Nm) GREASE FITTING, STRAIGHT PIN OUTRIGGER CYLINDER, (see Figure 9-6 for details) HOSE ASSY, (see Figure 8-9 for details) OUTRIGGER PAD WELDMENT HARD WASHER OUTRIGGER LEG, (includes item 102) CAT THREADLOCK FLAT WASHER, 10mm HEX HD CAPSCREW, M10X120, GR8.8, (torque to 55 Nm) HEX NUT, 10X1.5mm PIN BEARING

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

1-11


FRAME & ATTACHING PARTS Figure 1-5 Hitches

3

4

5

4 1 6 PAM1900

2

1-12

TH414, TH514, TH417

31200488


FRAME & ATTACHING PARTS Figure 1-5 Hitches Item

Part Number

Qty.

1 2 3 4 5 6

211-2381 166-1880 299-0305 211-9462 8T-4123 8T-4131 210-5870

1 2 1 1 4 2 1

31200488

Description RETRIEVAL HITCH, (if equipped), (includes items 1 thru 6) HEX HD CAPSCREW, M20X2.5 RING PIN PIN HARD WASHER HEX NUT, M20X2.5 RETRIEVAL PLATE,

TH414, TH514, TH417

Rev. B

1-13


FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

31200488

TH414, TH514, TH417

1-14


SECTION 2 BOOM

31200488

TH414, TH514, TH417


BOOM Figure 2-1 Boom Assembly Components

TH414

266 265 266 265 329

317

301 309

311 309 317

4 101

301 329

312

261 221 231

102 14

301 301 310

103

10 3 104 7 13

2 9

6

8

7

3 2 9

17 9 16

17 5

3

18 PAM0890

NOTE: USE ITEM 15 ON ALL BUSHINGS

2-2

TH414, TH514, TH417

31200488


BOOM Figure 2-1 Boom Assembly Components Item 2 3 4 5 6 7 8 9 10 13 14 15 16 17 18 101 102 103 104

105 106 221 231 261 265 266 301 309 310 311 312 317 329

Part Number

Qty.

316-5552 328-9688 323-5623 316-5497 318-7320 318-7324 7X-0632 316-5526

1 2 3 1 1 1 2 1 AR 1 Ref Ref AR 1 2 1 Ref Ref Ref Ref

318-7382

330-3663 8T-4223 8T-4244

8T-4137 7X-0632 326-7841 316-5553 316-5554 323-7222 323-7264 318-7319 318-7322 326-1953 309-6302

Ref Ref 1 1 1 AR AR 4 AR 1 1 Ref 2 AR

Description BOOM ASSY COMPONENTS, (includes items 2 thru 18) HEX HD CAPSCREW, M10X14, GR8.8 GREASE FITTING BOOM ASSY, (includes items 101 thru 106) PIN PIN HARD WASHER COUPLER WELDMENT CAT THREADLOCK PIN TILT CYLINDER, (see Figure 9-3 for details) ELBOW, 90 DEGREES, (see Figure 8-7 for details) CAT MULTIPURPOSE GREASE - NLGI Grade 2 HEX HD CAPSCREW, M12X170, GR10.9 WASHER, 12mm HEX NUT, M12X1.75 FIRST BOOM SECTION, (see Figure 2-3 for details) SECOND BOOM SECTION, (see Figure 2-4 for details) THIRD BOOM SECTION, (see Figure 2-5 for details) HYDRAULIC LINES TILT HYDRAULICS, (see Figure 8-7 for details) AUXILIARY BOOM HYDRAULICS, (see Figure 8-8 for details) EXTEND/RETRACT HYDRAULICS, (see Figure 8-6 for details) BOOM HARNESS, (not shown), (see Figure 10-4 for details) BOOM CHAIN ASSEMBLY, (not shown), (see Figure 2-2 for details) HEX HD CAPSCREW, M10X20, GR8.8 HARD WASHER PIN SHIM, 72X110X0.5mm SHIM, 72X110X1.0mm RETAINING RING SHIM, 2.00X.075X3.50mm PIN PIN EXTEND/RETRACT CYLINDER, (see Figure 8-6 for details) SPACER SHIM, 2.00X0.48X3.00mm

Rev. J

S

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

2-3


BOOM Figure 2-1 Boom Assembly Components TH417

114

128 143

110 114

122

101 103

116 114

101 103 118

111 114 101 117 104 119

101 130 131 138

17

115 107

106 105

142 24 25

101 141

101 134 139

133 135 137

101 129 133 135 137

123 145

IF EQUIPPED FOR PLATFORM

129

120 23

18 26

5 14 1 3

15 13 26

5 14 1 3

101 141 222

9 11

238 244

132 244

11 12 26 5

237

2

PAM2171

2-4

TH414, TH514, TH417

31200488


BOOM Figure 2-1 Boom Assembly Components Item

1 2 3 5 9 11 12 13 14 15 17

18 23 24 25 26 101 103 104 105

Part Number

Qty.

348-1643

Ref

349-3617

Ref

330-4259 328-9688 323-5623 8T-4244 8T-4223 318-7320 318-7324 7X-0632 316-5526 348-1618 356-0676

AR 1 2 4 1 2 1 1 2 1 1 1

349-3616

120

1 Ref Ref Ref AR AR 10 2 Ref Ref Ref Ref Ref Ref 2 1 1 4 1 1 4 8 Ref Ref Ref

122 123 128 129 130 131

Ref Ref Ref 4 2 2

8T-4139 358-2592

106

107 110 111 114 115 116 117 118 119

31200488

303-4781 348-1606 348-1607 348-1610 348-1611 348-1612 8T-4223

8T-4196 8T-4186

Description BOOM ASSY COMPONENTS, (not available to order, see items 1 thru 26 for service) BOOM ASSY COMPONENTS, (if equipped for platform), (not available to order, see items 1 thru 26 for service) CAT THREADLOCK HEX HD CAPSCREW, M12X170, GR8.8 HEX HD CAPSCREW, M10X14, GR8.8 GREASE FITTING HEX NUT, M12X1.75 WASHER, 12mm PIN PIN HARD WASHER COUPLING WELDMENT BOOM ASSY, (includes items 101 thru 145) BOOM ASSY, (if equipped for platform), (includes items 101 thru 143 & 145 thru 244) PIN TILT CYLINDER, (see Figure 9-3 for details) STRAIGHT ADAPTER, (includes o-ring), (see Figure 8-7 for details) ELBOW, 90 DEGREES, (includes o-ring), (see Figure 8-7 for details) CAT MULTIPURPOSE GREASE - NLGI GRADE 2 CAT THREADLOCK HEX HD CAPSCREW, M12X30, GR8.8 HEX HD CAPSCREW, M12X50, GR8.8 THIRD BOOM SECTION ASSY, (see Figure 2-5 for details) PAD & SHIMS, (see Figure 2-5 for details) CHAINS , (see Figure 2-2 for details) SECOND BOOM SECTION ASSY, (see Figure 2-4 for details) PAD & SHIMS, (see Figure 2-4 for details) CHAINS , (see Figure 2-2 for details) HEX LOCKNUT, M12X1.75 PIN PIN RETAINING RING, 50MM EXTEND CYLINDER STOP PIPE ASSY, , (see Figure 8-7 for details) WASHER, M12 WASHER, 12MM FIRST BOOM SECTION ASSY, (see Figure 2-3 for details) PAD & SHIMS, (see Figure 2-3 for details) FOURTH BOOM SECTION ASSY, (see Figure 2-6 for details) PAD & SHIMS, (see Figure 2-6 for details) EXTEND/RETRACT CYLINDER HOSE ASSY, (see Figure 8-7 for details) ELBOW, 90 DEGREES, (see Figure 8-6 for details) SOCKET HD CAPSCREW, M6X45, GR8.8 HEX HD CAPSCREW, M10X35, GR8.8 HEX HD CAPSCREW, M10X40, GR8.8

TH414, TH514, TH417

Rev. C C

I B

B

B

2-5


BOOM Figure 2-1 Boom Assembly Components Item

Part Number

Qty.

132 133 134 135 137 138 139 141

347-4578 5C-2890 352-2638 303-4787 352-2654 348-1614 348-1647 5C-9553 5C-9553 348-1648

7 4 4 4 2 1 1 2 4 1 Ref 2 Ref 2 1 1 2

142 143 144 145 222 237 238 244

356-3879 8T-4205 356-3881 356-3883

Description

Rev.

TIE STRAP HEX NUT, M6X1 BUTTON HD CAPSCREW, M6X16 SPRING LOCKWASHER, 6MM HOSE CLAMP CABLE GUIDE BRACKET CABLE GUIDE BRACKET, BOTTOM HEX HD CAPSCREW, M6X16, GR8.8 HEX HD CAPSCREW, M6X16, GR8.8, (if equipped for platform) CLAMP PLATE ADAPTER, (see Figure 8-6 for details) PLUG, (not shown) SEAL, (see Figure 8-7 for details) WASHER, 6mm BOOM EXTEND LIMIT HARNESS COVER BRACKET PROXIMITY SENSOR

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

2-6

TH414, TH514, TH417

31200488


BOOM Figure 2-1 Boom Assembly Components Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

2-7


BOOM Figure 2-1 Boom Assembly Components

TH514 104 107 106 114

212 230 118

16

231 211

211

231 212

228 230 243 109 110 111

242

241 241

218

3 5 15

209

201

242

214 240 201 13

4 10

2 12

11

9

4 10

2 12

6 7 7 8 4

1 PAM2620

2-8

TH414, TH514, TH417

31200488


BOOM Figure 2-1 Boom Assembly Components Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 104 106 107 109 110 111 112

113 114 118 201 209 211 212 214 218 228 230 231 240 241 242 243

31200488

Part Number

Qty.

353-4453 327-8765

1 1

330-4259 328-9688

1 2 Ref 3 Ref 2 2 1 1 2 1 AR 1 AR 1 Ref Ref

323-5623 8T-4244 8T-4223 318-7320 318-7324 7X-0632 316-5526 318-7382

351-2592 320-9267 316-5553 316-5554 7Y-1904 312-3345 331-2374

325-7033 323-7222 337-6269 329-3666 329-3668 318-7319 326-7839 331-0108 331-0109 8T-4189 8T-4224 351-1589

AR AR 4 4 2 Ref Ref Ref Ref Ref Ref Ref AR 2 Ref 2 1 2 2 1 Ref 1 AR AR AR 4 4 1

Description BOOM ASSY COMPONENTS, (includes items 1 thru 18) BOOM ASSY COMPONENTS, (if equipped for platform), (includes items 1 thru 18) HEX HD CAPSCREW, M12X170, GR8.8 HEX HD CAPSCREW, M10X14, GR8.8 CONNECTOR, (includes o-ring), (see Figure 8-7 for details) GREASE FITTING ELBOW, 90 DEGREES, (swivel nut), (see Figure 8-7 for details) HEX NUT, M12X1.75 WASHER, 12MM PIN PIN WASHER COUPLING WELDMENT CAT THREADLOCK PIN CAT MULT TILT CYLINDER, (see Figure 9-3 for details) BOOM ASSY, (not available to order, see items 101 thru 118 for service) BOOM ASSY, (if equipped for platform), (not available to order, see items 101 thru 118 for service) SHIM, 72X110X0.5MM SHIM, 72X110X1MM SOCKET HD SCREW, M16X50 WASHER, 16MM CLAMP FIRST SECTION BOOM ASSY, (see Figure 2-3 for details) SECOND SECTION BOOM ASSY, (see Figure 2-4 for details) THIRD SECTION BOOM ASSY, (see Figure 2-5 for details) HYDRAULIC LINES & ATTACHING HARDWARE, (not shown) TILT HYDRAULICS, (see Figure 8-7 for details) AUXILIARY BOOM HYDRAULICS, (see Figure 8-8 for details) EXTEND/RETRACT HYDRAULICS, (see Figure 8-6 for details) CAT MULTPURPOSE GREASE - NLGI GRADE 2 SHIM BOOM HARNESS, (see Figure 10-4 for details) RETAINING RING LEFT FENDER SPACER RETAINING RING PIN EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) PIN WASHER, 62X1X80MM WASHER, 62X2X80MM CAT MULTIPURPOSE GREASE - NLGI GRADE 2 HEX HD CAPSCREW, M8X20, GR8.8 WASHER, 8MM RIGHT FENDER

TH414, TH514, TH417

Rev. B I

C Q

2-9


BOOM Figure 2-1 Boom Assembly Components Item

Part Number

Qty.

Description

Rev.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

2-10

TH414, TH514, TH417

31200488


BOOM Figure 2-1 Boom Assembly Components Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

2-11


BOOM Figure 2-2 Boom Chain Assembly

TH414 5 14 20

5 20

12 9

14

20

10

12

4 16 13

4 16

9 8

13

4 PAM0932

NOTE: PORTIONS OF THE BOOM REMOVED FOR CLARITY

2-12

TH414, TH514, TH417

31200488


BOOM Figure 2-2 Boom Chain Assembly Item

Part Number

Qty.

Description

4 5 8 9 10 12 13 14 16 20

8T-4131 323-7225

8 4 Ref Ref Ref 2 1 2 AR 4

HEX NUT, 20X2.5mm, (torque inner nut to 20 Nm), (torque outer nut to 120 Nm) HAIRPIN FIRST BOOM SECTION, (see Figure 2-3 for details) SECOND BOOM SECTION, (see Figure 2-4 for details) THIRD BOOM SECTION, (see Figure 2-5 for details) CHAIN, 4524mm (178.1 in) LENGTH CHAIN, 5276.85mm (207.8 in) LENGTH PIN CAT THREADLOCK WASHER, 8mm

316-5522 316-5523 320-9314 8T-4224

Rev.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

2-13


BOOM Figure 2-2 Boom Chain Assembly TH417

12 8

13 12

8 12 27

9 24 25

8

26

25

24

24 25 8

26

8 12

24

9

12

13

PAM2830

2-14

TH414, TH514, TH417

31200488


BOOM Figure 2-2 Boom Chain Assembly Item

Part Number

Qty.

8 9 12 13 24 25 26 27

348-1604 348-1605 348-1608 348-1609 348-1600 348-1601 348-1602 348-1603

10 4 20 8 2 2 2 1

Description

Rev.

PIN PIN RETAINING RING, 8mm RETAINING RING, 11mm CHAIN, 4159.25mm (163.75IN) LENGTH CHAIN, 4286.25mm (168.75IN) LENGTH CHAIN, 4191mm (165IN) LENGTH CHAIN, 4400.55mm (173.25) LENGTH

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

2-15


BOOM Figure 2-3 First Boom Section Assembly

TH414 3 11 5

8

4

14

1 11 7

15 12 13 5 2 11

19

6 10 9

19

7

17 11 16 PAM0901

18 NOTE: USE WASHERS AS REQUIRED TO ENSURE BOLT END IS BELOW THE PAD SURFACE AND THERE IS SUFFICIENT THREAD ENGAGEMENT WITH PAD INSERT.

2-16

TH414, TH514, TH417

31200488


BOOM Figure 2-3 First Boom Section Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

31200488

Part Number

Qty.

316-5498 8T-4136 8T-4192 165-7019 8T-4121 8T-4223 323-7250 316-5499 320-9274 336-6931 295-3346

1 8 4 4 8 8 4 1 2 4 4 AR 2 2 2 2 4 2 2 2

316-5535 316-5536 316-5540 316-5541 8T-1158 328-9692 329-2964 318-7351

Description FIRST BOOM SECTION ASSY, (includes all items) HEX HD CAPSCREW, M10X25, GR8.8 HEX HD CAPSCREW, M12X25, GR8.8 HEX HD CAPSCREW, M12X45, GR8.8 WASHER, 10mm, (as required) WASHER, 12mm, (as required) WEAR PAD BOOM WELDMENT WEAR PAD SPACER SHIM SHIM CAT THREADLOCK WEAR PAD WEAR PAD SHIM, 198X50X0.75mm SHIM, 198X50X1.50mm HEX HD CAPSCREW, M8X20 SHIM, 2X50X160 WEAR PAD BEARING

TH414, TH514, TH417

Rev. K

2-17


BOOM Figure 2-3 First Boom Section Assembly

TH417 4 17 18 25

2 16 19 20 25 6 8

13 16 18 21 22 25

10 11 23 26

12 25 31

30

29

7 1 5 25

1 5 25

12 25 31

1 5 25

27

NOTE: USE WASHERS AS REQUIRED TO ENSURE BOLT END IS BELOW THE PAD SURFACE AND THERE IS SUFFICIENT THREAD ENGAGEMENT WITH PAD INSERT.

2-18

TH414, TH514, TH417

28

1 5 25

1 5 25

9 25

PAM2840

31200488


BOOM Figure 2-3 First Boom Section Assembly Item 1 2 4 5 6 7 8 9 10 11 12 13

Part Number

Qty.

348-1616 9X-2480 8T-4195 8T-4196 8T-4139 352-2625 352-2626 352-2628 323-5623

1 10 8 AR 4 10 2 2 2 4 2 4 4 4 AR AR 2 8 8 4 2 6 AR AR 2 AR 1 Ref Ref Ref Ref 2

352-2630 095-0919 358-2591 6V-8200

17 18 19 20 21 22

23 25 26 27 28 29 30 31

323-7244 348-1612 8T-4121 323-7250 352-2653 353-3577 353-3580 352-2650 353-3579 351-7203

348-1631

Description

Rev.

FIRST BOOM SECTION ASSY, (includes all items) HEX HD CAPSCREW, M8X40,GR8.8 HEX HD CAPSCREW, M10X30, GR8.8, (as required) HEX HD CAPSCREW, M10X35, GR8.8 HEX HD CAPSCREW, M12X30, GR8.8 CLAMP ASSY CHAIN CLEVIS CHAIN CLEVIS GREASE FITTING HEX NUT, M24X3 PIN RETAINING RING HEX HD SOCKET SCREW, M8X12 HEX HD SOCKET SCREW, M12X30, (as required) HEX HD SOCKET SCREW, M12X35 HEX HD SOCKET SCREW, M12X40 WEAR PAD, 15X70X200mm WASHER, M12 WASHER, M10 WEAR PAD, 15X50X200mm WEAR PAD SHIM, 1X50X200MM, (as required) SHIM, 2X50X200mm SHIM, 3X50X200mm BUSHING, 80X2.5X80mm CAT THREADLOCK BOOM WELDMENT PIPE ASSY, (see Figure 8-7 for details) PIPE ASSY, (see Figure 8-7 for details) PIPE ASSY, (see Figure 8-8 for details) PIPE ASSY, (see Figure 8-8 for details) WEAR PAD, 16X50X160

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

2-19


BOOM Figure 2-3 First Boom Section Assembly

TH514

2 13 5

19 11 5

12

2 13

18 7 19 6

8

3 13

7

12 11

10 13 4

2-20

NOTE: USE WASHERS AS REQUIRED TO ENSURE BOLT END IS BELOW THE PAD SURFACE AND THERE IS SUFFICIENT THREAD ENGAGEMENT WITH PAD INSERT.

TH414, TH514, TH417

PAM2590

31200488


BOOM Figure 2-3 First Boom Section Assembly Item 2 3 4 5 6 7 8 10 11 12 13 14 17 18 19

31200488

Part Number

Qty.

320-9292 9X-2040 337-8663 8T-1158 8T-4121 8T-4223 323-7250 323-7252 329-2964 357-7890 295-3346

1 12 4 4 8 8 6 2 2 AR 6 AR 2 1 2 AR

316-5536 320-9293 318-7351 357-7889

Description FIRST BOOM SECTION ASSY, (includes all items) TRUSS HD SCREW, M10X25, GR8.8 TORX HD SCREW, M12X30, GR8.8 SOCKET HD SCREW, M8X20 WASHER, 10mm, (as required) WASHER, 12mm, (as required) WEAR PAD SHIM WEAR PAD SHIM, 50X200X.5 SHIM CAT THREADLOCK WEAR PAD BOOM WELDMENT BEARING SHIM

TH414, TH514, TH417

Rev. I

2-21


BOOM Figure 2-4 Second Boom Section Assembly

13

TH414

4 27

17

13 4 27

18 15

9

24 36

18 17 28

6 27

14

22

1 26

26

16

25 25 23 36

21

9 28

1 30 15 31 18 17

2 12 32 17

13 4 27

NOTE: USE ITEMS 13 & 14 AS REQUIRED TO ENSURE BOLT END IS BELOW THE PAD SURFACE AND THERE IS SUFFICIENT THREAD ENGAGEMENT WITH PAD INSERT.

2-22

5 27

5 13 15 34 17 18

13

14 8 27 121 131 121 132 131 133 132 134

TH414, TH514, TH417

7

18

15 14 35

11 PAM0911

31200488


BOOM Figure 2-4 Second Boom Section Assembly Item 1 2 4 5 6 7 8 9 11 12 13 14 15 16 17 18 21 22 23 24 25 26 27 28 30 31 32 34 35 36 121 131 132 133 134

Part Number

Qty.

316-5501 323-7222 8T-4199 9X-2041 9X-2040 337-5000 337-8663 241-1830 323-5623 329-3773 8T-4224 8T-4121 8T-4223 323-7250 316-5502 336-6931 295-3346 316-5524 316-5525 318-7361 318-7362 318-7363 318-7364

1 2 2 8 8 4 4 4 2 2 2 24 12 8 1 8 8 1 1 1 1 2 2 AR 4 2 2 1 2 2 AR AR 4 4 1 1

316-5535 316-5540 316-5541 316-5544 336-6929 336-6930

06V-7357 8T-4205 336-6934 336-6935

Description SECOND BOOM SECTION ASSY, (includes all items) RETAINING RING HEX HD CAPSCREW, M8X12, GR8.8 TRUSS HD CAPSCREW, M10X20, GR8.8 TRUSS HD CAPSCREW, M10X25, GR8.8 TORX HD CAPSCREW, M12X25, GR8.8 TORX HD CAPSCREW, M12X30, GR8.8 TORX HD CAPSCREW, M12X40, GR8.8 GREASE FITTING WEAR PAD, 39X45X200mm WASHER, 8mm WASHER, 10mm, (as required) WASHER, 12mm, (as required) WEAR PAD, 15X50X200mm BOOM WELDMENT SHIM, 0.75mm, (as required) SHIM, 1.5mm, (as required) DOUBLE PULLEY CHAIN PULLEY PIN PIN BEARING BEARING CAT THREADLOCK WEAR PAD, 34X45X200mm SHIM, 0.75mm, (as required) SHIM, 1.5mm, (as required) HOSE GUIDE SHIM, 1.5mm, (as required) SHIM, 0.75mm, (as required) LITHIUM GREASE CAT THREADLOCK HEX HD CAPSCREW, 6X25mm, GR8.8, (torque to 12 Nm) WASHER, 6mm HOSE GUIDE BRACKET CHAIN GUIDE BRACKET

Rev. L

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

2-23


BOOM Figure 2-4 Second Boom Section Assembly TH417 23 9 30 36 40 44

4 42 43 45

21

35 48

48 35 15

10 39 40

21

18

41

41 2

11

17

12 22

15

13 16 4 42 43 45

14 19 9 36 40

24 31 37 40

24 31 38 40

2-24

35 8

8 35 20

20

PAM2850

TH414, TH514, TH417

31200488


BOOM Figure 2-4 Second Boom Section Assembly Item 1 2 3 4

8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 31

35 36 37 38 39 40 41 42 43 44 45

46

48

Part Number

Qty.

348-1645

1 AR 2 4 10 AR AR AR 8 8 1 1 2 2 2 4 1 2 2 2 2 2 8 4 AR 2 AR AR AR 4 4 1 1 2 16 8 16 8 2 8 AR AR 2 AR AR AR 4

8T-4137 8T-4136 8T-4195 8T-4196 8T-4179 8T-4192 352-2626 352-2629 323-5623 8T-4131 352-2630 352-2631 352-2632 352-2635 352-2637 095-0919 352-2639 6V-8200 352-2647 352-2642 352-2648 352-2649 323-7244 352-2651 329-3773 348-1612 352-2652 8T-4121 323-7250 353-3576 353-3577 353-3580 352-2650 353-3578 352-2640 352-2643 352-2644

Description

Rev.

SECOND BOOM SECTION ASSY, (includes all items) CAT THREADLOCK BEARING, 45X50X40mm BEARING, 45X50X30mm HEX HD CAPSCREW, M10X20, GR8.8, (as required) HEX HD CAPSCREW, M10X25, GR8.8 HEX HD CAPSCREW, M10X30, GR8.8 HEX HD CAPSCREW, M10X35, GR8.8 HEX HD CAPSCREW, M12X20, GR8.8 HEX HD CAPSCREW, M12X25, GR8.8, (as required) SECOND SECTION BOOM WELDMENT CHAIN CLEVIS CHAIN CLEVIS GREASE FITTING, STRAIGHT GREASE FITTING, 90 DEGREES HEX NUT, M20X2.5 PIN PIN PIN PULLEY SHEAVE RETRACT PULLEY RETAINING RING WIPER SEAL, 45X60X7.5mm HEX HD CAPSCREW, M12X30, (as required) HEX HD CAPSCREW, M12X35 SHIM, 1X60X200MM, (as required) SHIM, 2X60X200mm SHIM, 3X60X200mm SHIM, 4X60X200mm PIN STOP PLATE WEAR PAD,15X70X200mm WEAR PAD, 45X60X200mm WEAR PAD, 45X60X200mm WEAR PAD, 39X31X200mm WASHER, M12 WASHER WASHER, 10mm WEAR PAD, 15X50X200mm SPACER, 2X70X200mm SHIM, 1X50X200mm, (as required) SHIM, 2X50X200mm SHIM, 3X50X200mm SHIM, 1X70X200mm, (as required) SHIM, 2X70X200mm SHIM, 3X70X200mm SHIM, 4X70X200mm LENS HD SCREW, M12X20 NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

2-25


BOOM Figure 2-4 Second Boom Section Assembly

TH514

7 10 8 9 3 6 5

2

2

5 12 8 4 10

9

8 7 10

14 10 16 15

7 10 8

5

9

5 2

1

PAM2610

NOTE: USE ITEMS 5 & 6 AS REQUIRED TO ENSURE BOLT END IS BELOW THE PAD SURFACE AND THERE IS SUFFICIENT THREAD ENGAGEMENT WITH PAD INSERT.

2-26

TH414, TH514, TH417

31200488


BOOM Figure 2-4 Second Boom Section Assembly Item 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17

31200488

Part Number

Qty.

320-9294 253-9521 9X-2040 8T-4139 323-7245 8T-4121 8T-4223 323-7250 357-7890 295-3346

1 4 20 4 2 20 4 10 AR AR AR 2 1 2 2 AR AR

316-5541 320-9295 323-7244 323-7252 357-7889

Description SECOND BOOM SECTION ASSY, (includes all items) TORX HD SCREW, M12X20 TRUSS HD SCREW, M10X25 HEX HD CAPSCREW, M12X30, GR8.8 WEAR PAD WASHER, 10MM, (as required) WASHER, 12MM, (as required) WEAR PAD SHIM, 50X200X.5 SHIM, 1.5mm CAT THREADLOCK SHIM, 198X50X1.5MM BOOM WELDMENT WEAR PAD SHIM, 1.5X70X200MM SHIM, 70X200 CAT MULTIPURPOSE GREASE - NLGI Grade 2

TH414, TH514, TH417

Rev. G

2-27


BOOM Figure 2-5 Third Boom Section Assembly

TH414

10

7 10

6 9 8

6 9 8

3 11

7

5 4

4 11 18

9 1 11

8

4 16

6

11 19 12

PAM0921

NOTE: USE ITEMS 4 & 5 AS REQUIRED TO ENSURE BOLT END IS BELOW THE PAD SURFACE AND THERE IS SUFFICIENT THREAD ENGAGEMENT WITH PAD INSERT.

2-28

TH414, TH514, TH417

31200488


BOOM Figure 2-5 Third Boom Section Assembly Item 1 3 4 5 6 7 8 9 10 11 12 16 18 19

Part Number

Qty.

316-5503 9X-2041 337-5000 8T-4121 8T-4223 323-7250 316-5504 336-6931 295-3346 318-7351

1 4 4 8 4 4 1 4 4 2 AR 2 1 2 2

316-5535 325-5659 172-5291 9X-2039

Description THIRD BOOM SECTION ASSY, (includes all items) TORX HD CAPSCREW, 10X20mm TORX HD CAPSCREW, 12X25mm WASHER, 10mm, (as required) WASHER, 12mm, (as required) WEAR PAD, 15X50X200mm BOOM WELDMENT SHIM, 0.75mm, (as required) SHIM, 1.5mm, (as required) BEARING CAT THREADLOCK WEAR PAD, 34X45X200mm BRACKET TORX HD CAPSCREW, 10X30mm TORX HD CAPSCREW, 10X35mm

Rev. L

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

2-29


BOOM Figure 2-5 Third Boom Section Assembly

8 33 40 42

TH417 3 35 36 39

8 30 15

2

21

34

17

10 32 33

23 13

12 18 22

43

10 31 33

16

3 35 39

10 33 37 39

19

23

2

20 34

30 8

14 PAM2860

2-30

TH414, TH514, TH417

31200488


BOOM Figure 2-5 Third Boom Section Assembly Item 1 2 3

8 10 12 13 14 15 16 17 18 19 20 21 22 23 30 31 32 33 34 35 36 37 39

40

42 43

Part Number

Qty.

348-1646

1 AR 3 8 AR AR AR AR 8 AR 12 AR 2 2 1 1 4 1 2 1 1 1 4 4 2 2 2 16 4 16 8 2 10 AR AR AR 2 AR AR AR 2 1

8T-4137 8T-4136 8T-4196 8T-4186 8T-4179 8T-4192 8T-4139 8T-4956 352-2627 323-5623 8T-4131 352-2631 352-2633 352-2634 352-2636 352-2637 095-0919 352-2639 323-7244 323-7245 348-1612 352-2652 8T-4121 323-7250 352-2653 353-3577 353-3580 352-2650 352-2641 353-3578 352-2640 352-2645 352-2646 352-2655

Description THIRD BOOM SECTION ASSY, (includes all items) CAT THREADLOCK BEARING, 45X50X40mm HEX HD CAPSCREW, M10X20, GR8.8, (as required) HEX HD CAPSCREW, M10X22, GR8.8 HEX HD CAPSCREW, M10X25, GR8.8 HEX HD CAPSCREW, M10X35, GR8.8 HEX HD CAPSCREW, M10X40, GR8.8 HEX HD CAPSCREW, M12X20, GR8.8, (as required) HEX HD CAPSCREW, M12X25, GR8.8 HEX HD CAPSCREW, M12X30, GR8.8, (as required) HEX HD CAPSCREW, M12X35, GR8.8 CHAIN CLEVIS CHAIN CLEVIS GREASE FITTING, STRAIGHT GREASE FITTING, 90 DEGREES HEX NUT, M20X2.5 PIN PIN PIN SHEAVE PULLEY RETRACT PULLEY RETAINING RING WIPER SEAL, 45X60X7.5mm PIN STOP PLATE WEAR PAD, 15X70X200mm WEAR PAD, 39X45X200mm WASHER, M12 WASHER WASHER, M10 WEAR PAD, 15X50X200mm SLIDING PAD SHIM, 1X50X200mm, (as required) SHIM, 2X50X200mm SHIM, 3X50X200mm SHIM, 4X50X200mm SHIM, 1X70X200mm, (as required) SHIM, 2X70X200mm SHIM, 3X70X200mm SHIM, 4X70X200mm WEAR PAD, 16X70X200mm THIRD SECTION BOOM WELDMENT

Rev. B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

2-31


BOOM Figure 2-5 Third Boom Section Assembly TH514

7

7

8 11 13 15 1 8

10 3

1 8

12 8 14

6

3

5 4

13 15 4

PAM2600

NOTE: USE ITEMS 5 & 6 AS REQUIRED TO ENSURE BOLT END IS BELOW THE PAD SURFACE AND THERE IS SUFFICIENT THREAD ENGAGEMENT WITH PAD INSERT.

2-32

TH414, TH514, TH417

31200488


BOOM Figure 2-5 Third Boom Section Assembly Item 1 3 4 5 6 7 8 10 11 12 13 14 15

31200488

Part Number

Qty.

320-9296 9X-2041 8T-4121 323-7250 336-6931 295-3346 318-7351

1 12 8 6 8 8 2 AR 1 2 4 2 4 2

320-9297 323-7244 8T-4223 323-7252 337-8663 323-7263

Description THIRD BOOM SECTION ASSY, (includes all items) BUTTON HD CAPSCREW, M10X20 WASHER, 10MM WEAR PAD SHIM SHIM BEARING CAT THREADLOCK BOOM WELDMENT WEAR PAD WASHER, 12MM SHIM, 1.5X70X200mm TORX HD SCREW, M12X30, GR8.8 SHIM, 0.5X70X200mm

TH414, TH514, TH417

Rev. F

2-33


BOOM Figure 2-6 Fourth Boom Section Assembly TH417

1

23

16

7

2 3 4

8

27 21 24 19 24 21 24

28

27

14

5 6

17

2-34

22 12

TH414, TH514, TH417

PAM2870

31200488


BOOM Figure 2-6 Fourth Boom Section Assembly Item 1 2 3 4 5 6 7

8 12 14 16 17 19 21 22 23 24 26 27 28

Part Number

Qty.

348-1617 351-7204 352-2626

1 1 2 1 2 1 2 2 AR AR AR 2 AR 4 AR 4 2 2 8 AR 8 AR 4 2 AR AR 8 8

095-0919 352-2629 8T-4131 353-3578 353-3576 352-2645 352-2646 352-2640 352-2644 353-3577 352-2650 352-2641 352-2655 323-7245 8T-4137 8T-4136 8T-4179 8T-4192 323-7250 318-7351

348-1612 8T-4121

Description

Rev.

FOURTH BOOM SECTION ASSY, (includes all items) FOURTH SECTION BOOM WELDMENT CHAIN CLEVIS PIN RETAINING RING CHAIN CLEVIS HEX NUT, M20X2.5 SHIM, 1X70X200mm, (as required) SHIM, 2X70X200mm SHIM, 3X70X200mm SHIM, 4X70X200mm SHIM, 2X70X200mm, (as required) SHIM, 4X70X200mm SHIM, 1X50X200mm, (as required) SHIM, 3X50X200mm SHIM, 4X50X200mm (as required) WEAR PAD, 16X70X200mm WEAR PAD, 39X45X200mm HEX HD CAPSCREW, M10X20, GR8.8, (as required) HEX HD CAPSCREW, M10X25, GR8.8 HEX HD CAPSCREW, M12X20, GR8.8, (as required) HEX HD CAPSCREW, M12X25, GR8.8, (as required) WEAR PAD, 15X50X200mm BEARING, 70X50mm CAT THREADLOCK CAT MULTIPURPOSE GREASE - NLGI GRADE 2 WASHER, 12mm WASHER, 10mm

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

2-35


BOOM Figure 2-7 Quick Coupler & Quick Disconnect Installation

FRAME-TO-BOOM HARNESS VIEW

117 201 X204

X200

111 116 113 302 309 310 305 308

104 307

301 306 303 304

105 108

HYDRAULIC QUICK COUPLER

107 112

109

110 101 108

103

106

102 PAM2111

2-36

TH414, TH514, TH417

31200488


BOOM Figure 2-7 Quick Coupler & Quick Disconnect Installation (Continued)

QUICK DISCONNECTS

402 405 407

409

410 408

402 404 406 401 403 411 9

8

MANUAL QUICK COUPLER

3

1

2 4 6

5 7 PAM2121

31200488

TH414, TH514, TH417

2-37


BOOM Figure 2-7 Quick Coupler & Quick Disconnect Installation Item

1 2 3 4 5 6 7 8 9

101 102 103 104 105 106 107 108 109 110 111 112 113 116 117 201 301 302 303 304 305 306 307 308 309 310 311

Part Number

Qty.

315-3641

Ref

329-3833 3S-2093

1 1 1 1 1 AR AR 2 1

318-2504

Ref

8T-4908 298-7356 8T-4224 219-4048 222-0315 6V-5218 328-3782 328-3781

2 2 2 1 1 1 2 2 AR 1 Ref 1 2 1 Ref 1 1 1 2 2 1 1 2 1 Ref 2 1 2 Ref

339-8840 303-4790 315-3639

316-5534 327-5119 315-4010 327-5120 318-0426 323-7237 148-8319 148-8345 153-2994 153-2995 211-9032 219-6331 6V-8213 347-1645 206-1345

312

401

2-38

Ref 325-7706

Ref

8T-4189

2

Description

Rev.

MANUAL QUICK COUPLER INSTALLATION, (if equipped), (not available to order, see items 1 thru 9 for service) RING CHAIN PIN RIPP BOLT, M6X10 PIN CAT THREADLOCK CAT MULTIPURPOSE GREASE - NLGI GRADE 2 DUST CAP STRAP CABLE

G

HYDRAULIC QUICK COUPLER INSTALLATION, (if equipped), (not available to order, see items 101 thru 117 for service) HEX HD CAPSCREW, M8X25, GR8.8 ADAPTER, (includes o-ring) WASHER, 8mm DIVERTER VALVE ASSY, (includes items 301 thru 312) CLAMP ASSY HEX HD CAPSCREW, M8X1.25 PIN, M12X40 ROUND PIN CAT THREADLOCK COVER PLATE QUICK COUPLER CYLINDER, (see Figure 9-7 for details) HOSE ASSY HOSE ASSY HOSE ASSY AUXILIARY HYDRAULIC HARNESS, (see Figure 10-15 for details) FRAME-TO-BOOM HARNESS, (includes item 201) CONNECTOR CONNECTOR LOCK CONNECTOR ASSY, (includes o-rings) CONNECTOR ASSY, (includes o-rings) MALE COUPLING FEMALE COUPLING HARD WASHER ELBOW ASSY, (includes o-ring) DIVERTER VALVE, (see Figure 9-13 for details) HEX SOCKET HD CAPSCREW, M8X70 PLATE STRAP CABLE HYDRAULIC QUICK COUPLER SWITCH KEY, (not shown), (see Figure 10-3 for details) SWITCH BODY, (not shown), (see Figure 10-3 for details)

I

QUICK DISCONNECT INSTALLATION, (if equipped), (use with manual quick coupler), (not available to order, see items 401 thru 411 for service) HEX HD CAPSCREW, M8X20, GR8.8

TH414, TH514, TH417

C

B

B

31200488


BOOM Figure 2-7 Quick Coupler & Quick Disconnect Installation (Continued) Item

Part Number

Qty.

402 403 404 405 406 407 408 409 410 411

330-4258 5M-2894 153-2994 153-2995 190-5236 330-4773 320-9322 327-5119 327-5120

2 2 1 1 1 1 1 1 1 AR

Description

Rev.

NUT WASHER, 8mm FEMALE COUPLING MALE COUPLING CONNECTOR, (includes o-rings) ELBOW, 45 DEGREES, (includes o-rings) BRACKET HOSE ASSY HOSE ASSY CAT THREADLOCK

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

2-39


BOOM Figure 2-8 Boom Prop Installation

4 6

9

5 12

11

4 10

PAM2130

NOTE: BOOM PROP ILLUSTRATED IN STORAGE POSITION

2-40

TH414, TH514, TH417

31200488


BOOM Figure 2-8 Boom Prop Installation Item

4 5 6 9 10 11 12

Part Number

Qty.

Description

Rev.

327-1056

Ref

A

330-3670

Ref

326-2012 330-3671 327-1059 329-3624 8T-4139 8T-4244 327-1058

AR 1 1 2 2 2 2 2

BOOM PROP INSTALLATION, (TH414), (not available to order, see items 4 thru 12 for service) BOOM PROP INSTALLATION, (TH417, TH514), (not available to order, see items 4 thru 12 for service) CAT THREADLOCK BOOM PROP BRACKET, (TH414) BOOM PROP BRACKET, (TH417, TH514) WING BOLT, M8X40 METAL C-CLIP HEX HD CAPSCREW, M12X30, GR8.8 HEX NUT, M12X1.75 BRACKET

A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

2-41


BOOM

This Page Intentionally Left Blank

2-42

TH414, TH514, TH417

31200488


SECTION 3 ATTACHMENTS

31200488

TH414, TH514, TH417


ATTACHMENTS Figure 3-1 Carriage Assembly

301

306

303 302

103

104

304 304 102 305 1 2 3 101

204

207 205

203

201

202

206

PAM0572

3-2

TH414, TH514, TH417

31200488


ATTACHMENTS Figure 3-1 Carriage Assembly Item

1 2 3 101 102 103 104

201 202 203 204 205 206 207

301 302 303 304 305 306

Part Number

Qty.

326-2013 326-2014 351-2519 351-2518

CARRIAGE, (Standard), (TH414-CE, TH417-CE), (includes items 1 thru 3) CARRIAGE, (Standard), (TH514-CE & ANSI), (includes items 1 thru 3) CARRIAGE, (Standard), (TH414-AUS, TH417-AUS), (includes items 1 thru 3) CARRIAGE, (Standard), (TH514-AUS), (includes items 1 thru 3)) S/N PLATE TACK FASTENER CARRIAGE ASSEMBLY, (includes items 101 thru 104) CARRIAGE WELDMENT SCREW COVER SHAFT

A

329-5277 329-5283 329-5284

1 1 1 1 1 4 1 1 4 2 1

174-7731

1

A

351-2521

295-3475

1 1 4 4 4 2 1 4

CARRIAGE, (WIDE), (TH414-CE, TH417-CE, TH514-CE & ANSI), (includes 201 thru 207) CARRIAGE, (WIDE), (TH414-AUS, TH417-AUS), (includes 201 thru 207) S/N PLATE TACK FASTENER LOCKNUT, M8X1.25 HEX HD CAPSCREW, 8X1.25mm SHAFT CARRIAGE WELDMENT COLLAR

325-5071

1

A

312-3338 222-4672 8T-4194 8T-4223 8T-4244 326-1976

2 2 2 4 2 2

FORK RETENTION BRACKETS, (if equipped), (not available in Germany), (includes items 301 thru 306) RETAINING RING BRACKET BOLT, M12X1.75 HARD WASHER NUT PIN

168-8389

168-8389 6V-9189 7X-2538 295-3469

Description

Rev.

B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

3-3


ATTACHMENTS Figure 3-2 Forks

PAL1210

3-4

TH414, TH514, TH417

31200488


ATTACHMENTS Figure 3-2 Forks Item

Part Number

Qty.

Description

Rev.

252-1454

2

A

2L-1701 326-1997

2 2

8T-4139 252-1456

2 2

2L-1701 323-5635

2 2

309-9153 252-1460

2 2

2L-1701 352-4117

2 2

8T-4139 326-1998

2 2

PALLET FORK, 45X100X1070mm (1.8X3.9X42.1 in), (TH414-CE, TH417-CE), CE - 1940 kg capacity per fork @ 500 mm load center HEX HD CAPSCREW, 5/8-18, (not shown) PALLET FORK, 50X100X1200mm (2.0X3.9X47.2 in), (TH414-CE, TH417-CE), CE - 2000 kg capacity per fork @ 500 mm load center HEX HD CAPSCREW, M12X30, GR8.8 PALLET FORK, 50X100X1525mm (2.0X3.9X60.0 in), (TH414-CE, TH417-CE), CE - 2500 kg capacity per fork @ 500 mm load center HEX HD CAPSCREW, 5/8-18, (not shown) PALLET FORK, 50X120X1200mm (2.0X4.7X47.2 in),(TH414-CE, TH417-CE), CE - 1800 kg capacity per fork @ 500 mm load center HEX HD CAPSCREW, 16X25, GR8.8, (not shown) BLOCK FORK, 50X50X1220mm (2.0X2.0X48.0 in), (TH414-CE, TH417-CE), CE - 1000 kg capacity per fork @ 500 mm load center HEX HD CAPSCREW, 5/8-18, (not shown) PALLET FORK, 60X100X1200mm, (TH414-AUS, TH417-AUS), CE - 2000 kg capacity per fork @ 600mm load center HEX HD CAPSCREW, 12X30, GR8.8, (not shown) PALLET FORK, 60X100X1200mm, (TH514) CE - 2500 kg capacity per fork @ 500 mm load center ANSI - 4500 lb capacity per fork @ 24 in load center

B

A

B

A

B

NOTE: OTHER THAN BLOCK FORKS, ALL FORKS SHOULD BE USED IN MATCHED PAIRS, BLOCK FORKS USED IN MATCHED SETS. NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY. NOTE: PLEASE CONSULT THE LOCAL CATERPILLAR DEALER TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.

31200488

TH414, TH514, TH417

3-5


ATTACHMENTS Figure 3-3 Side Shift Carriage

209 211 213 214 201

202

202 208 5 212

215 202

4 103

216

210

3 203 303

101 104

205

105

206 207 204

308 310

307

304 305 306 301

102

311 309

104 105 302

3-6

TH414, TH514, TH417

PAM0650

31200488


ATTACHMENTS Figure 3-3 Side Shift Carriage Item

1 2 3 4 5 101 102 103 104 105 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 301 302 303 304 305 306 307 308 309 310 311

Part Number

Qty.

Description

Rev.

222-6210 351-2520

1 1 1 4 1 1 Ref

SIDE SHIFT CARRIAGE, (CE & ANSI), (includes items 1 thru 5) SIDE SHIFT CARRIAGE, (AUS), (includes items 1 thru 5) S/N PLATE, (not shown) TACK FASTENER, (not shown) CARRIAGE ASSY, (includes items 301 thru 311) CYLINDER MOUNTING, (includes items 101 thru 105) HYDRAULIC LINE INSTALLATION, (not available to order, see items 201 thru 216 for service) PIN PIN SIDE TILT CYLINDER SEAL KIT HARD WASHER BOLT, 10X1.5mm PLATE FITTING, (includes o-rings) FITTING, (includes o-rings) DUST CAP DUST CAP COUPLING COUPLING HOSE ASSY HOSE ASSY HOSE ASSY BOLT, 6X1mm CHECK VALVE HARD WASHER HARD WASHER BOLT, 8X1.25mm CLAMP PLATE CARRIER CARRIAGE GUIDE BAR BUSH RETAINING RING GREASE FITTING HEX HD CAPSCREW, M12X1.75 HEX HD CAPSCREW, M16X2 HARD WASHER WASHER

A B

224-5083 224-5092 224-5084 224-5087 224-5091 334-0333 8T-4121 8T-4186 102-8705 148-8336 148-8345 152-5717 152-5718 295-3353 295-3354 224-5093 224-5094 228-9502 7X-2534 295-3467 8T-4205 8T-4224 8T-6869 9V-6588 163-3101

224-5079 224-5082 2R-1236 3B-8489 8T-4192 8T-4193 8T-4223 9X-8257

1 1 1 1 2 2 1 6 2 1 1 1 1 1 1 2 3 1 3 1 1 2 2 1 1 2 4 4 4 4 4 4 4

A A A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

3-7


ATTACHMENTS Figure 3-4 Rotate/Side Tilt Carriage

WIDE

3

202

209

207 205 208

8

201

3 10 204 203

103

9 101

103 102

8 6 1 103

7

STANDARD

15 206

11

205

12

16 13 3 2

4

13 12

14 4 102 103

PAM0670

3-8

TH414, TH514, TH417

5

31200488


ATTACHMENTS Figure 3-4 Rotate/Side Tilt Carriage Item

Part Number

Qty.

Description

Rev.

231-3229

1

A

351-2523

1

227-5748

1

351-2522

ROTATE/SIDE TILT CARRIAGE, (STANDARD), (CE & ANSI), (includes items 1 thru 16) ROTATE/SIDE TILT CARRIAGE, (STANDARD), (AUS), (includes items 1 thru 16) ROTATE/SIDE TILT CARRIAGE, (WIDE), (CE & ANSI), (includes items 1 thru 16) ROTATE/SIDE TILT CARRIAGE, (WIDE), (AUS), (includes items 1 thru 16) S/N PLATE SHAFT SHAFT, (STANDARD) SHAFT, (WIDE) SPACER PLATE TACK FASTENER FORK CARRIER CARRIAGE ASSEMBLY, (STANDARD) CARRIAGE ASSEMBLY, (WIDE) CYLINDER MOUNTING, (includes items 101 thru 103) HYRAULIC INSTALLATION, (not available to order, see items 201 thru 209 for service) GREASE FITTING RETAINING RING RETAINING RING BEARING HEX HD CAPSCREW, 12X1.75mm HARD WASHER CYLINDER SEAL KIT PIN RETAINING RING CONNECTOR COUPLING ADAPTER HOSE ASSY HARD WASHER NUT, M10X1.5 HEX HD CAPSCREW, 10X1.5mm CLIP CLIP

9 10

235-2662 235-2663

1 1 1 1 2 2 2 4 1 1 1 1 Ref

11 12 13 14 15 16 101

3B-8488 6V-8757 8T-0707 8T-1114 8T-4192 8T-4223 160-0064 8Q-6229 160-4658 6V-8754 148-8319 295-3353 156-3691 234-1457 8T-4121 8T-4133 8T-4186 9R-1004 9R-1005

1 2 2 1 4 4 1 1 2 4 2 1 2 2 4 2 2 4 4

1 2 3 4 5 6 7 8

102 103 201 202 203 204 205 206 207 208 209

160-4129 295-3356 163-6283 160-4659 163-3101 295-3441

B A B

A A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

3-9


ATTACHMENTS Figure 3-5 General Purpose Bucket

103 104 4

1 101 102 PAM0710

3-10

TH414, TH514, TH417

31200488


ATTACHMENTS Figure 3-5 General Purpose Bucket Item

1 2 3 4 101 102 103 104

Part Number

Qty.

163-4261

1

9R-5320

1 1 4 1 2 8 8 8

168-8389 295-3349 3F-5108 4K-0367 8T-4122

Description 1.0 m³ (1.3 CU YD) GENERAL PURPOSE BUCKET, (CE & ANSI), (includes items 1 thru 4) CUTTING EDGE ASSY, (includes items 101 thru 104) S/N PLATE, (not shown) TACK FASTENER, (not shown) BUCKET CUTTING EDGE BOLT NUT WASHER

Rev. A A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

3-11


ATTACHMENTS Figure 3-6 Multi-Purpose Bucket

3

305

103 404

102 503

504

505

207 209 210

204

406

206

506

201 508

1 501

507

305

205 6 203

104 502

305

401 405

509 510 511

208

2 5

302 303

202

505

102

402 601 602 603 604

3-12

403

4 305 101 301 302

PAM0820

TH414, TH514, TH417

31200488


ATTACHMENTS Figure 3-6 Multi-Purpose Bucket Item

Part Number

Qty.

163-4265

1

1 2 3 4 5 6 101

106-9387

2 1 2 1 4 1 Ref

102 103 104 201 202 203 204 205 206 207 208 209 210 301 302 303 305 401 402 403 404 405 406 501 502 503 504 505 506 507 508 509 510 511 601 602 603 604

9T-4006

31200488

159-8038

188-6161 9R-4668

227-6676 8I-3959 185-7887 189-3650 148-8336 148-8345 152-5717 152-5718 153-2994 8C-8451 8T-4205 9R-4677 3B-5317 9R-4678 3B-8489 9R-4676 9R-5320 126-4225 3B-8489 4J-1888 227-2000 227-2001 227-2002 227-2004 148-8336 148-8338 148-8434 155-7327 8T-1891 8T-1892 9X-2040 295-3349 3F-5108 4K-0367 8T-4122

2 1 1 1 1 2 2 2 1 1 1 3 3 2 4 2 4 2 1 1 1 2 2 1 1 1 1 4 1 2 1 4 4 2 2 8 8 8

Description 1.0 m³ (1.3 CU YD) MULTI-PURPOSE BUCKET, (TH414), (includes items 1 thru 6) INDICATOR FILM S/N PLATE WARNING FILM BUCKET ASSY, (includes items 101 thru 104) TACK FASTENER HYDRAULIC LINES ASSY, (includes items 201 thru 210) CYLINDER MOUNTING INSTALLATION, (not available to order, see items 301 thru 305 for service) CYLINDER BUCKET ASSY, (includes items 401 thru 406) HYDRAULIC ASSY, (includes items 501 thru 511) CHECK VALVE COUPLING HOSE ASSY FITTING, (includes o-rings) FITTING, (includes o-rings) DUST CAP DUST CAP COUPLING HEX HD CAPSCREW, M6X1 HARD WASHER PIN RETAINING RING PIN FITTING PIN CUTTING EDGE ASSY, (includes items 601 thru 604) WELDMENT WELDMENT GREASE FITTING COTTER PIN HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY FITTING, (includes o-rings) FITTING, (includes o-rings) TEE ADAPTER FITTING, (includes o-rings) CLIP CLIP SOCKET HD CAPSCREW, M10X1.5 CUTTING EDGE BOLT NUT HARD WASHER NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

TH414, TH514, TH417

Rev. A

A A A

A A

A

3-13


ATTACHMENTS Figure 3-7 Material Handling Bucket

103 104 4

1 101 102 PAM0720

3-14

TH414, TH514, TH417

31200488


ATTACHMENTS Figure 3-7 Material Handling Bucket Item

1 2 3 4 101 102 103 104

Part Number

Qty.

186-5838

1

9R-5320

2 1 4 1 2 8 8 8

295-3349 3F-5108 4K-0367 8T-4122

Description 1.5 m³ (1.95 CU YD), MATERIAL HANDLING BUCKET, (TH414), (includes items 1 thru 4) CUTTING EDGE ASSY, (includes items 101 thru 104) S/N PLATE, (not shown) TACK FASTENER, (not shown) BUCKET CUTTING EDGE BOLT NUT HARD WASHER

Rev. A A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

3-15


ATTACHMENTS Figure 3-8 Grapple Bucket

117

121 116 119 118 115 107 110 111 112 118 119 120

104 109 113

117 113

115

112 110

2

4

118 111 112 110

116

121

101 102

119

119 106

117 109

120

105 118

107

118 119

101

212

121 118 108

101

121

1 5

102 201

212

8

3 6 103

106 121

206

114

119

216

201 205

207

217

214 202 203 101

204 211 215

211 213 208 210

211 209

7 PAM0770

3-16

TH414, TH514, TH417

31200488


ATTACHMENTS Figure 3-8 Grapple Bucket Item 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217

31200488

Part Number

Qty.

Description

Rev.

219-5515

1 1 2 2 2 4 1 Ref

0.9 m³ (1.1 CU YD) GRAPPLE BUCKET, (TH414), (includes items 1 thru 8) S/N PLATE WARNING FILM ID PLATE WARNING FILM TACK FASTENER BUCKET ASSY, (includes items 101 thru 121) HYDRAULIC INSTALLATION, (not available to order, see items 201 thru 217 for service) CUTTING EDGE KIT, (includes mounting hardware) GREASE FITTING BEARING BUCKET WELDMENT GRAPPLE WELDMENT CYLINDER PIN PIN PLATE PIN SPACER TUBE BEARING PIN CYLINDER GREASE FITTING PIN BRACKET LOCKNUT, M10X1.5 HARD WASHER BOLT, M12X1.75 BOLT, M10X1.5 CLAMP KIT, (includes mounting hardware) COUPLING COUPLING VALVE CLAMP, (includes fixing bolts) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY FITTING, (includes o-rings) FITTING, (includes o-rings) FITTING, (includes o-rings) TEE ADAPTER TEE ADAPTER DUST CAP DUST CAP NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

A

159-8035 161-4130 164-9989 168-8389 197-3633 230-4277 191-4462 196-9118 197-3615 197-3617 197-3618 197-3619 197-3620 197-3621 197-3622 197-3623 197-3624 197-3631 197-4830 197-4831 266-8312 267-1246 6V-7744 8T-4121 8T-4182 8T-4196 089-7614 153-2994 185-7887 196-9112 196-9113 197-3625 197-3626 197-3627 197-3628 197-3629 148-8318 148-8336 148-8345 148-8433 148-8434 152-5717 152-5718

1 4 2 1 1 1 2 2 2 2 4 2 4 2 1 2 2 4 18 6 2 16 2 1 1 1 2 1 1 1 1 2 4 4 2 1 1 1 1

TH414, TH514, TH417

A A

3-17


ATTACHMENTS Figure 3-9 Truss Boom

3 6 4 7

5

2

5

1

3 6

PAM0791

3-18

TH414, TH514, TH417

31200488


ATTACHMENTS Figure 3-9 Truss Boom Item

1 2 3 4 5 6 7

31200488

Part Number

Qty.

169-3945 354-2622 9V-2714 9V-2715 168-8389 169-3943

1 1 1 1 4 2 1 1 4

8T-6868

Description TRUSS BOOM, (CE & ANSI), (includes all items) TRUSS BOOM, (AUS), (includes items 3, 5 & 6) HOOK SHACKLE, (includes hardware) TACK FASTENER BLOCK TRUSS BOOM WELDMENT S/N PLATE BOLT, M12X1.75

TH414, TH514, TH417

Rev. A

3-19


ATTACHMENTS Figure 3-10 Lifting Hook

3

1 4

6

7 2

5

PAM0800

3-20

TH414, TH514, TH417

31200488


ATTACHMENTS Figure 3-10 Lifting Hook Item 1 2 3 4 5 6 7

31200488

Part Number

Qty.

169-6460 168-8389 169-3943

1 4 2 1 1 1 1 4

180-7826 180-7827 8T-6868

Description LIFTING HOOK, (CE & ANSI), (includes all items) TACK FASTENER BLOCK HOOK WELDMENT S/N PLATE HOOK SHACKLE, (includes hardware) BOLT, M12X1.75

TH414, TH514, TH417

Rev. A

3-21


ATTACHMENTS Figure 3-11 Platform Installations

4

1

3 2

5

108 109 110

6 7 PAM2820

3-22

TH414, TH514, TH417

31200488


ATTACHMENTS Figure 3-11 Platform Installations Item

Part Number

Qty.

343-7048

Ref

343-7047

Ref

354-0474

Ref

354-0475

Ref

1 2 3 4 5

8T-4196 8T-0389 116-8517

6 7 108 109 110

8T-9530

2 2 4 Ref Ref Ref 4 1 1 2 2

357-3304 8T-4189 8T-4224

Description 1,8m PLATFORM INSTALLATION, (CE, if equipped), (not available to order, see items 1 thru 7 for service) 4,5m PLATFORM INSTALLATION, (CE, if equipped), (not available to order, see items 1 thru 7 for service) 1,8m PLATFORM INSTALLATION, (TH414-AUS, TH417-AUS, if equipped), (not available to order, see items 1 thru 7 & 108 thru 110 for service) 4,5m PLATFORM INSTALLATION, (TH414-AUS, TH417-AUS, if equipped), (not available to order, see items 1 thru 7 & 108 thru 110 for service) HEX HD CAPSCREW, M10X35, GR8.8 HEX LOCKNUT, M10X1.5 WASHER, 10mm CONSOLE BOX ASSEMBLY, (see Figure 3-14 for details) THP18S PLATFORM INSTALLATION, (1,8m), (see Figure 3-12 for details) THP45S PLATFORM INSTALLATION, (4,5m), (see Figure 3-13 for details) FASTENER S/N PLATE BRACKET, (AUS) HEX HD CAPSCREW, M8X20, GR8.8, (AUS) WASHER, 8mm, (AUS)

Rev. F F B B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

3-23


S/N TDA00100 & After

ATTACHMENTS Figure 3-12 THP18s Platform Installation

59

202 203

503 79 207 208

57

13 22 44

73 59

26 12 28 43

75 4

9 28 40 43

55 64

56

1 36 42 62

1 19 37 60 63 74 76 401 402 403 404

501

7 23 24

10 44 51 52 80 81

1 35 61 77 78

507

53 55

506 504

502

27

505 32 41 67

69

1 35 61 77 78

54 56

204 212 3

206

18 211 38

34 68

3-24

TH414, TH514, TH417

17

65 PAM2510

31200488


S/N TDA00100 & After

ATTACHMENTS Figure 3-12 THP18s Platform Installation (Continued)

8 28 43

10 29 44 14 30 46

16 2

50 18

25 101 102 73

39

6 21 28 43

66 73

1 5 17 45 PAM2521

31200488

TH414, TH514, TH417

3-25


S/N TDA00100 & After

ATTACHMENTS Figure 3-12 THP18s Platform Installation Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

3-26

Part Number

Qty.

331-0895

Ref

335-8023 335-8024 297-7029 8T-4138 7X-2533 8T-7329 7X-7888 08T-7329 7X-2555 5C-9553 07X-2536 8T-4136 8T-4196 330-8285 330-8286 330-8287 336-8811 330-8290 330-8291 330-8292 330-8293 330-8294 330-8295

303-4779 309-9184 8T-0389 8T-4778 6V-8187 263-9269 330-8298 309-4323 105-3484 9X-6032 330-8301 323-7231 330-8302 330-8303 5W-1417 8T-4224 8T-4121 116-8517 312-3345

AR AR 1 2 4 1 2 3 2 4 4 2 3 2 2 1 2 2 2 4 1 3 1 1 1 Ref AR 8 3 4 4 2 8 1 2 12 6 2 4 Ref 2 2 15 10 4 8 AR

Description THP18S PLATFORM INSTALLATION, (not available to order, see items 1 thru 81 for service) CAT THREADLOCK DIELECTRIC GREASE THRUST BEARING THRUST BEARING HEX HD CAPSCREW, 3/8-16X3/4, GR5 HEX HD CAPSCREW, M6X20, GR8.8 HEX HD CAPSCREW, M6X35, GR8.8 HEX HD CAPSCREW, M6X55, GR8.8 HEX HD CAPSCREW, M6X90, GR8.8 HEX HD CAPSCREW, M8X55, GR8.8 HEX HD CAPSCREW, M16X80, GR10.9 HEX HD CAPSCREW, M6X16, GR8.8 HEX HD CAPSCREW, M8X14, GR8.8 HEX HD CAPSCREW, M10X25, GR8.8 HEX HD CAPSCREW, M10X35, GR8.8 BRACKET BRACKET BRACKET BEARING SPACER CLAMP CLAMP CLAMP CLAMP LOAD SENSE CONTROLLER, (includes items 101 thru 103) ROTATE CYLINDER, (see Figure 9-8 for details) CAT MOLYBDENUM PASTE HEX LOCKNUT, 6X1 HEX LOCKNUT, M8X1.25 HEX LOCKNUT, M10X1.5 HEX LOCKNUT, M10X1.5 HEX LOCKNUT, 7/8-14 HEX NUT, M12X1.75 PLATFORM ASSY, (includes items 202 thru 212) ROD KEEPER HEX SOCKET HD CAPSCREW, M10X25 HEX SOCKET HD CAPSCREW, M10X30 SHIELD TIE STRAP DOUBLE PILOT CHECK VALVE, (see Figure 9-15 for details) WASHER, 7/8 THRUST WASHER WASHER, 6mm WASHER, 8mm WASHER, 10mm WASHER, 10mm WASHER, 16mm

TH414, TH514, TH417

Rev. J

N

H

31200488


S/N TDA00100 & After

ATTACHMENTS Figure 3-12 THP18s Platform Installation (Continued) Item

Part Number

Qty.

Description

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 72 73 74 75 76 77 78 79 80 81 101 102 103 202 203 204 206 207 208 211 212 401 402 403 404 501 502

298-7392 298-7393 330-8306 309-6310 330-8307 152-5717 152-5718 153-2994 153-2995 330-8308 8T-4648 331-0901 336-8810 331-0904 331-0905 331-0906 331-0911 331-0913 330-8313 6F-7036

8 8 1 1 1 1 1 2 2 1 8 1 2 2 4 2 1 1 2 2 Ref 1 4 13 2 1 AR 2 2 2 1 1 1 1 1 16 2 1 1 1 4 1 2 1 1 1 1 4 2

WASHER, 1/2 WASHER, 5/8 HARNESS TWIN COVER PLATE CLAMP SET DUST CAP DUST CAP FEMALE COUPLING MALE COUPLING HARNESS HEX HD CAPSCREW, M12X70, GR10.9 WELDMENT SUPPORT PIN PIVOT PIN TRUNNION PIVOT, (includes items 401 thru 404) SNAP RING ROTATE CYLINDER HYDRAULICS, (includes items 501 thru 507) PLATFORM SUPPORT WELDMENT WIRE CHANNEL HEX HD CAPSCREW, M7/8-14 THP18S DECAL INSTALLATION, (see Figure 11-3 for details) PANEL STRAIN GUAGE WIRE TIE GREASE FITTING SHIM CAT HIGH STRENGTH / HIGH TEMPERATURE RETAINING COMPOUND HEX HD CAPSCREW, M12X40, GR8.8 HEX NUT, M12X1.75 TIE STRAP CLAMP SET CLAMP LOCKING PLATE LOAD SENSE BOARD LSS STATUS DECAL LSS SOFTWARE, (not shown) FASTENER HINGE LATCH PLATFORM WELDMENT CAP RIVET GATE WELDMENT PLUG BUSHING GREASE FITTING PLATE HOUSING ADAPTER, (includes o-ring) ADAPTER, (includes o-ring)

31200488

331-0915 330-8319 300-6101 323-5623 336-8812 298-7341 8T-4244 347-4578 354-7618 354-0488

335-8065 335-8066 336-2804 335-8074 335-8077 335-8080 335-8098 335-8078 323-5623

298-7356 298-7357

TH414, TH514, TH417

Rev.

A A

3-27


S/N TDA00100 & After

ATTACHMENTS Figure 3-12 THP18s Platform Installation (Continued) Item

Part Number

Qty.

503 504 505 506 507

330-8325 330-8327 331-0916 331-0917 331-0918

2 2 2 2 2

Description

Rev.

ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) HOSE ASSY HOSE ASSY HOSE ASSY

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

3-28

TH414, TH514, TH417

31200488


S/N TDA00100 & After

ATTACHMENTS Figure 3-12 THP18s Platform Installation (Continued) Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

3-29


S/N TDB00100 & After

ATTACHMENTS Figure 3-13 THP45s Platform Installation 417 410 441

427

401 409 435 442

12 22 44

9 52 53 81 82

67 417

58

80 61 54 56 425

401 404 408 413 422 426 437 439

1 37 42 65 501 502 503 504

55 57 423

1 3 19 38 63 66 75 77

406 415 421 429

401 422 446 447 448 449 450 451 59 428 415 421 443 444 404 414 420

437 424

401 452 453 454

405 415 421 438

28 401 411 418 419 445

70 434

26

1 4 36 64 78 79

415 421 443 444 415 433 421 443 444

412

69

3-30

PAM2541

TH414, TH514, TH417

31200488


S/N TDB00100 & After

ATTACHMENTS Figure 3-13 THP45s Platform Installation (Continued) 1 11 20 33 50

1 10 35 49

5 21 29 43

73

60 74 14 31 45

7 29 43

25 101 102

9 30 44 17 51 16 32 47

603 56 74 57

603

605 604

74

13 30 44

2

606 604 8 29 40 43 602

39

62 601

607

27

34 41 68

6 23 24

PAM2581

31200488

TH414, TH514, TH417

3-31


S/N TDB00100 & After

ATTACHMENTS Figure 3-13 THP45s Platform Installation Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

3-32

Part Number

Qty.

331-0896

Ref

335-8023 335-8024 8T-4138 7X-2533 8T-7329 7X-7888 08T-7329 8T-4910 7X-2555 07X-2536 8T-7547 8T-4136 8T-4196 8T-4139 330-8285 330-8320 336-8811 330-8290 330-8291 330-8292 330-8293 330-8294 330-8295 330-8321 303-4779 309-9184 8T-0389 309-9185 8T-4778 6V-8187 263-9269 309-4323 105-3484 9X-6032 323-7231 330-8302 330-8303 5W-1417 8T-4224 8T-4121 116-8517 8T-4223

AR AR 1 2 1 2 3 2 4 8 4 3 2 4 2 2 1 1 2 4 1 3 1 1 1 Ref 1 AR 6 5 6 2 4 2 8 2 12 6 4 Ref 4 2 11 14 8 4 4

Description THP45S PLATFORM INSTALLATION, (not available to order, see items 1 thru 82 for service) CAT THREADLOCK DIELECTRIC GREASE THRUST BEARING THRUST BEARING HEX HD CAPSCREW, M6X20, GR8.8 HEX HD CAPSCREW, M6X35, GR8.8 HEX HD CAPSCREW, M6X55, GR8.8 HEX HD CAPSCREW, M6X90, GR8.8 HEX HD CAPSCREW, M8X55, GR8.8 HEX HD CAPSCREW, M12X60, GR10.9 HEX HD CAPSCREW, M16X80, GR10.9 HEX HD CAPSCREW, M8X14, GR8.8 HEX HD CAPSCREW, M8X30, GR8.8 HEX HD CAPSCREW, M10X25, GR8.8 HEX HD CAPSCREW, M10X35, GR8.8 HEX HD CAPSCREW, M12X30, GR8.8 BRACKET BRACKET BEARING SPACER CLAMP CLAMP CLAMP CLAMP LOAD SENSE CONTROLLER, (includes items 101 thru 103) ROTATE CYLINDER, (see Figure 9-8 for details) RUBBER GROMMET CAT MOLYBDENUM PASTE HEX LOCKNUT, M6X1 HEX LOCKNUT, M8X1.25 HEX LOCKNUT, M10X1.5 HEX LOCKNUT, M12X1.75 HEX LOCKNUT, M16X2 HEX LOCKNUT, 7/8-14 HEX NUT, M12X1.75 KEEPER SOCKET HD CAPSCREW, M10X25 SOCKET HD CAPSCREW, M10X30 TIE STRAP DOUBLE PILOT CHECK VALVE, (see Figure 9-15 for details) WASHER, 7/8 THRUST WASHER WASHER, 6mm WASHER, 8mm WASHER, 10mm WASHER, 10mm WASHER, 12mm

TH414, TH514, TH417

Rev. I

M

31200488


S/N TDB00100 & After

ATTACHMENTS Figure 3-13 THP45s Platform Installation (Continued) Item

Part Number

Qty.

Description

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 73 74 75 76 77 78 79 80 81 82 101 102 103 401 403 404 405 406 407 408 409 410 411 412 413 414

312-3345 298-7392 298-7393 330-8306 309-6310 330-8307 152-5717 152-5718 153-2994 153-2995 330-8308 330-8323 330-8324 331-0901 331-0902 336-8810 331-0904 331-0905 331-0906 331-0911 6F-7036

AR 8 8 1 1 1 1 1 2 2 1 1 2 1 1 2 2 4 2 1 2 Ref 1 4 13 2 1 AR 2 2 2 1 1 1 1 1 AR 2 8 4 8 16 4 8 32 4 2 AR 8

WASHER, 16mm WASHER, 1/2 WASHER, 5/8 HARNESS TWIN COVER PLATE CLAMP SET DUST CAP DUST CAP FEMALE COUPLER MALE COUPLER HARNESS PLATFORM ASSY, (includes items 401 thru 454) WIRE CHANNEL WELDMENT PLATFORM SUPPORT WELDMENT SUPPORT PIN PIN TRUNNION PIVOT, (includes items 501 thru 504) RING ROTATE CYLINDER HYDRAULICS, (includes items 601 thru 607) HEX HD CAPSCREW, M7/8-14 THP45S DECAL INSTALLATION, (see Figure 11-3 for details) PANEL STRAIN GUAGE WIRE TIE GREASE FITTING SHIM CAT HIGH STRENGTH / HIGH TEMPERATURE RETAINING COMPOUND HEX HD CAPSCREW, M12X40, GR8.8 HEX NUT, M12X1.75 TIE STRAP CLAMP LOCKING PLATE CLAMP SET LOAD SENSE BOARD LSS STATUS DECAL LSS SOFTWARE, (not shown) CAT THREADLOCK HEX HD CAPSCREW, M6X60, GR8.8 HEX HD CAPSCREW, M5X16, GR8.8 HEX HD CAPSCREW M8X25, GR8.8 HEX HD CAPSCREW, M8X30, GR8.8 HEX HD CAPSCREW, M10X30, GR8.8 BUSHING HEX HD CAPSCREW, M12X55, GR8.8 BLIND FASTENER HEX NUT, M6X1 LATCH CAT MOLYBDENUM PASTE HEX LOCKNUT, M5X0.8

31200488

331-0915 330-8319 300-6101 323-5623 336-8812 8T-4183 8T-4244 347-4578 354-0488 354-7618

07X-2535 6V-4298 8T-4908 8T-7547 8T-4195 336-2803 303-4746 335-8065 335-8068 336-2804 179-4324

TH414, TH514, TH417

Rev.

C

A A

3-33


S/N TDB00100 & After

ATTACHMENTS Figure 3-13 THP45s Platform Installation (Continued) Item

Part Number

Qty.

415 417 418 419 420 421 422 423 424 425 426 427 428 429 433 434 435 436 437 438 439 441 442 443 444 445 446 447 448 449 450 451 452 453 454 501 502 503 504 601 602 603 604 605 606 607

309-9184 335-8077 335-8085 5W-1417 309-3996 8T-4224 8T-4121 335-8028 335-8029 335-8030 335-8031 335-8032 335-8033 335-8034 335-8035 335-8036 298-7392 335-8037 335-8038 335-8039 335-8040 335-8066 335-8046 336-2805 6V-8213 335-8048 335-8025 8T-4139 5C-7261 8T-4244 8T-4223 335-8049 8T-4137 303-4789

16 10 2 4 8 24 18 1 1 1 4 1 1 8 1 1 8 2 2 4 24 4 4 4 4 2 2 2 2 2 4 2 4 4 2 1 1 1 1 4 2 2 2 2 2 2

323-5623

298-7356 298-7357 330-8325 330-8327 331-0916 331-0917 331-0918

Description

Rev.

HEX LOCKNUT, M8X1.25 CAP PAN HD CAPSCREW, M6X45 WASHER, 6mm WASHER, 5mm WASHER, 8mm WASHER, 10mm PLATFORM WELDMENT R.H. RAIL WELDMENT L.H. RAIL WELDMENT HINGE WELDMENT L.H. GATE WELDMENT R.H. GATE WELDMENT HINGE GATE RAIL WELDMENT GATE RAIL WELDMENT WASHER, 1/2 L.H. SPRING R.H. SPRING LATCH HOOK PIVOT SHIM HINGE HANDLE WELDMENT GATE ROLLER BUTTON HD CAPSCREW, M8X70 GATE HOLDER BOLT HEX HD CAPSCREW, M12X30, GR8.8 HEX NUT, M8X1.25 HEX NUT, M12X1.75 WASHER, 12mm LATCH HEX HD CAPSCREW, M10X20 WASHER, 3/8 STOP GUIDE BUSHING GREASE FITTING PLATE HOUSING ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) HOSE ASSY HOSE ASSY HOSE ASSY

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

3-34

TH414, TH514, TH417

31200488


S/N TDB00100 & After

ATTACHMENTS Figure 3-13 THP45s Platform Installation (Continued) Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

3-35


ATTACHMENTS Figure 3-14 Console Box Assembly

48 106

34 104

201 202

101

33 7 40 24

47

11 9

103 105

6 40

102

27 29

31

18 23

25 28

12 16 32

27 21 30

27 30

19 43 22 42 10

301 302

13

20

27 29

26

38 39 15 25 45

36 37

41

17 35

4

3-36

TH414, TH514, TH417

46 49

5

PZ2092

31200488


ATTACHMENTS Figure 3-14 Console Box Assembly Item

Part Number 330-8316

1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 45 46 47 48 49 101

31200488

335-8022 335-8075 312-3278 298-7988 335-8041 335-8026 335-8052 335-8045 336-2806 332-1348 335-8058 299-0312 335-8060 335-8061 335-8062 335-8063 335-8064 335-8067 335-8071 335-8072 335-8076 335-8079 335-8082 335-8086 335-8087 335-8088 335-8089 336-2807 335-8093 335-8094 180-9214 128-4249 159-9496 159-9495 298-7372 335-8042 335-8043 335-8044 5W-8686 335-8096 330-8318 300-6101 335-8092

Qty.

Description

1 CONSOLE BOX ASSY, (includes items 1 thru 49) AR SEALANT, (not shown) AR DIELECTRIC GREASE, (not shown) AR CAT CYANOACRYLATE ADHESIVE, CLEAR, (not shown) 1 ALARM 1 PLUG 4 HEX HD CAPSCREW, M1/4-20X1/2, GR5 4 HEX HD CAPSCREW, M1/4-20X1-3/4, GR5 1 CONSOLE BOX ASSY, (includes items 101 thru 106) 4 BRACKET 1 CONTROLLER ASSY 1 PLATFORM MODULE, (includes items 201 thru 203) 1 LIGHT COVER, (includes items 301 & 302) 1 COVER 1 INDENTED HEX HD CAPSCREW 1 EMS DECAL 1 RELAY 1 PLATFORM DISPLAY DECAL 1 HORN DECAL 1 ROTATE DECAL 1 STOP DECAL 1 LIFT/TELESCOPE DECAL 1 LED PANEL GUAGE 4 NUT 3 NYLON LOCKNUT 7 PLUG 3 RING 2 SCREW, 10-24X1-1/8 2 TOGGLE SWITCH 2 TOGGLE SWITCH 1 BUTTON SWITCH 1 EMERGENCY STOP SWITCH .08m HEAT SHRINK TUBING 4 CABLE TIE 1 STRAIN RELIEF CONNECTOR 1 NUT 1 LOCKWASHER 1 LOCKWASHER 1 NUT 8 WASHER, 1/4 1 CONSOLE BOX HARNESS 1 JOYSTICK CONTROLLER 1 ENABLE DECAL 5 WASHER 1 4 POSITION FEMALE TERMINAL 1 PROXIMITY SWITCH AR WIRE TIE 3 CONTACT PIN 1 TOP CONSOLE BOX CASTING

TH414, TH514, TH417

Rev. G

A

E A

3-37


ATTACHMENTS Figure 3-14 Console Box Assembly (Continued) Item 102 103 104 105 106 201 202 203 301 302

Part Number 298-0554 323-7225 298-7364

Qty. 1 1 2 1 2 1 1 1 1 1

Description

Rev.

BOTTOM CONSOLE BOX CASTING HEX NUT, 3/8-16 UNC, GR2 HAIRPIN SCREW, 3/8-16X4-1/2 WASHER, 5/6 LABEL MODULE CONTROLLER PLATFORM SOFTWARE, (not shown) HOUSING SEAL

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

3-38

TH414, TH514, TH417

31200488


ATTACHMENTS Figure 3-14 Console Box Assembly (Continued) Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

3-39


ATTACHMENTS

This Page Intentionally Left Blank

3-40

TH414, TH514, TH417

31200488


SECTION 4 ENGINE & ATTACHING PARTS

31200488

TH414, TH514, TH417


ENGINE & ATTACHING PARTS Figure 4-1 Engine & Transmission Installation

601 607 551 604 412 607 608 605 HEX NUTS SUPPLIED WITH ENGINE

610

407 404 413

601 607

606

410

413

604

604

411

609 602

412 414

611

402 413

610 405

603 403 413

606 411 406 415

401 413

604

602

115

101 114 106 109

501 502 503

104 114 116

108

107

10

110 106

105 114

103

102 114

113 409 408 401 413

406 409

PAM1302

416

4-2

TH414, TH514, TH417

31200488


ENGINE & ATTACHING PARTS Figure 4-1 Engine & Transmission Installation (Continued)

9

202

204

201 205

204 203

305 4

303

2

8

1

6

5 2 301 304

302 3 7 PAM1350

31200488

TH414, TH514, TH417

4-3


ENGINE & ATTACHING PARTS Figure 4-1 Engine & Transmission Installation Item

1 2 3 4 5 6 7 8 9 10

101 102 103 104 105 106 107 108 109 110 113 114 115 116

201 202 203 204 206

301 302

4-4

Part Number

Qty.

207-4171

Ref

159-5255 3K-0360 5D-1026 5P-6718 6V-7238 8T-0119 5P-0743 7W-2326 311-4066 230-7551 217-7217 312-3580

Description

OIL DRAIN INSTALLATION, (not available to order, see items 1 thru 7 for service) 1 ADAPTER, (torque to 34 Nm) 2 O-RING 1 HOSE CLAMP 1 O-RING 1 SHUTOFF VALVE, (torque to 40 Nm) 1 ELBOW, (torque to 40 Nm) 13cm HOSE 1 ENGINE OIL FILTER Ref CAT ENGINE, (see Figure 4-2 for details) 1 TRANSMISSION, 4 SPEED 1 CONVERTER ASSY 1 FLEX DRIVE 1 POWERSYNCHRO TRANSMISSION, 4 SPEED

314-5539

Ref

314-5540

Ref

8T-4195 8T-4185 298-7355 357-6218 357-6217 6V-8200 8T-4121 8T-4223 316-5519 316-5510 206-4376 2H-3934 8U-2552

322-8017

1 3 1 1 1 2 4 2 1 1 1 1 1 AR Ref 1

314-5558

Ref

8T-4138 323-5594 5C-2890 8T-4205

3 1 3 6 AR

314-5559

Ref

8T-4196 8T-4121

3 3

Rev. A

B

PISTON PUMP INSTALLATION, 45cc, (TH414), (not available to order, see items 101 thru 116 for service) PISTON PUMP INSTALLATION, 60cc, (TH417, TH514), (not available to order, see items 101 thru 116 for service) HEX HD CAPSCREW, M10X30, GR8.8 HEX HD CAPSCREW, M10X50, GR8.8 ADAPTER, (includes o-ring) FLANGE KIT, (includes o-ring & mounting hardware), (TH414) FLANGE KIT, (includes o-ring & mounting hardware), (TH417, TH514) HEX SOCKET HD CAPSCREW, M12X35 WASHER, 10mm WASHER, 12mm PISTON PUMP FITTING, (TH414) PISTON PUMP FITTING, (TH417, TH514) ADAPTER O-RING O-RING CAT THREADLOCK PISTON PUMP, (see Figure 9-10 for details) ADAPTER, (includes o-ring)

C

THROTTLE CABLE BRACKET INSTALLATION, (not available to order, see items 201 thru 206 for service) HEX HD CAPSCREW, M6X20, GR8.8 BRACKET HEX NUT, M6X1 WASHER, 6mm CAT THREADLOCK

A

STARTER INSTALLATION, (not available to order, see items 301 thru 305 for service) HEX HD CAPSCREW, M10X35, GR8.8 WASHER, 10mm

B

TH414, TH514, TH417

D

31200488


ENGINE & ATTACHING PARTS Figure 4-1 Engine & Transmission Installation (Continued) Item

Part Number

Qty.

303 304 305

4P-7581 322-8000

1 AR 1

314-5560

Ref

8T-6466 8T-4200 8T-4136 8T-4779 8T-4224 8T-4121 312-3345 132-5789 178-8211 183-3789 183-9058 314-5604 314-5562 337-7695 337-7696

9 8 1 4 8 10 4 1 2 1 2 2 AR 1 1 1

314-5561

Ref

8T-4200 8T-4224 191-8303

1 1 1

333-3178

Ref

323-5619

1 Ref

316-1982

Ref

8T-4174 8T-4132 165-1072 312-3345 329-7280 3E-4892

2 2 1 4 1 2 AR 1 1 2 1

401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416

501 502 503

551 552

601 602 603 604 605 606 607 608 609 610 611

194-3278 3E-4924 7Y-2174

Description

Rev.

CLIP CAT THREADLOCK STARTER TRANSMISSION INSTALLATION, (not available to order, see items 401 thru 416 for service) HEX HD CAPSCREW, M10X60, GR8.8 HEX HD CAPSCREW, M8X16, GR8.8 HEX HD CAPSCREW, M10X25, GR8.8 HEX HD CAPSCREW, M16X35, GR8.8 WASHER, 8mm WASHER, 10mm WASHER, 16mm CLIP PLUG SUPPORT DOWEL ENGINE MOUNT BRACKET CAT THREADLOCK AIR CLEANER BRACKET AIR FILTER BRACKET TRANSMISSION SHIELD

C

SPEED SENSOR INSTALLATION, (not available to order, see items 501 thru 503 for service) HEX HD CAPSCREW, M8X16, GR8.8 WASHER, 8mm SPEED SENSOR

A

ENGINE FAN & FAN GUARD INSTALLATION, (not available to order, see 551 & 552 for service) 22” FAN, (nuts included with engine) FAN GUARD INSTALLATION, (not shown), (see Figure 4-5 for details)

1

ENGINE MOUNTING INSTALLATION, (not available to order, see items 601 thru 611 for service) HEX HD CAPSCREW, M16X120, GR8.8, (torque to 220 Nm) HEX NUT, M16X2 HEX NUT, M24X3 WASHER, 16mm HARD WASHER, 24mm WASHER CAT THREADLOCK HEX HD CAPSCREW, M24X150, (torque to 775 Nm) MOUNT ASSY MOUNT ASSY WASHER

C

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

4-5


ENGINE & ATTACHING PARTS Figure 4-2 CAT Engine

74.5kW

4-6

TH414, TH514, TH417

31200488


ENGINE & ATTACHING PARTS Figure 4-2 CAT Engine Item

Part Number

Qty.

313-1224 321-7782 1R-1804 252-6338 220-2699 232-2551 7W-2326 144-9955 225-3144 254-2267 5N-9303

1 1 1 1 1 1 1 1 1 1 1

SEBU8327-00 KENR6900-00 KENR6249-00 KENR6248-00

31200488

Description CAT ENGINE, 74.5kW, (includes all items) SHORT BLOCK FUEL FILTER ELEMENT FUEL/WATER SEPARATOR DIPSTICK DIPSTICK TUBE OIL FILTER STARTER ALTERNATOR THERMOSTAT FAN BELT

Rev. B

FOR ADDITIONAL ENGINE INFORMATION REFER TO THE FOLLOWING: OPERATION & MAINTENANCE MANUAL (O&MM) SYSTEMS OPERATION TEST & ADJUST (SOTA) DISASSEMBLY & ASSEMBLY (D&A) SPECIFICATIONS MANUAL (Spec)

TH414, TH514, TH417

4-7


ENGINE & ATTACHING PARTS Figure 4-3 Fuel Line Installation

16

FUEL RETURN

15 FUEL SEND

17

FUEL RETURN

102 105 4 18 8

103

104 15 16

13

23

16 15 12 9 22 21

17 20 13 23

101 6 12 6

4 18 8

8

1 18

17 6

12

11 14

3 18

19 8 5 18

8 10 PAM1221

4-8

TH414, TH514, TH417

31200488


ENGINE & ATTACHING PARTS Figure 4-3 Fuel Line Installation Item

1 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

101 102 103 104 105

Part Number

Qty.

314-5516

Ref

8T-4196 8T-4191 8T-4137 8T-4136 347-4578 8T-4121 198-4777 217-0659 5D-1026 5K-8451 6S-8620 314-5545 314-5547 314-5548 314-5549 314-5551 314-5552 067-6269 067-6268 314-5553

1 1 2 2 6 6 1 1 1 3 4 1 1 1 1 AR 1 1 1 1 1

316-2014

Ref

347-4578 105-3480 5D-1026 6S-8620 314-5622 349-1426

6 5 1 2 1 1

Description

Rev.

FUEL LINE INSTALLATION, (not available to order, see items 1 thru 23 for service) HEX HD CAPSCREW, M10X35, GR8.8 HEX HD CAPSCREW, M10X16, GR8.8 HEX HD CAPSCREW, M10X20, GR8.8 HEX HD CAPSCREW, M10X25, GR8.8 TIE STRAP WASHER, 10mm HARD WASHER BRACKET CLAMP CLIP CLAMP ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY HOSE ASSY CAT THREADLOCK ADAPTER, (torque to 25 Nm) PIPE FITTING FITTING, (torque to 25 Nm) HOSE ASSY

B

FUEL LINE ROUTING INSTALLATION, (not available to order, see items 101 thru 105 for service) TIE STRAP HEX SOCKET HD CAPSCREW, M5X16 CLAMP, (includes screw) CLAMP, (includes screw) DUAL SENDER GAUGE GASKET

A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

4-9


ENGINE & ATTACHING PARTS Figure 4-4 Fuel Tank Installation

102 108 106 107 109 104

5

1 3 BOLT TO BOTTOM SIDE OF CAB

1 3

4 2

105

4 6 110

103

2

101 PAM1130

4-10

TH414, TH514, TH417

31200488


ENGINE & ATTACHING PARTS Figure 4-4 Fuel Tank Installation Item

1 2 3 4 5 6 101 102 103 104 105 106 107 108 109 110

Part Number

Qty.

314-5591

Ref

5C-9553 8T-4195 8T-4205 8T-4121 314-5513 314-5619 8T-6870 5C-7261 8T-4224 295-3350 148-8410 224-3105 224-8472 304-8239 314-5519 314-5554

3 6 3 6 1 1 4 4 4 1 1 4 4 1 4 1

Description FUEL TANK INSTALLATION, (not available to order, see items 1 thru 6 for service) HEX HD CAPSCREW, M6X16, GR8.8 HEX HD CAPSCREW, M10X30, GR8.8 WASHER, 6mm WASHER, 10mm COVER ASSY FUEL TANK ASSY, (includes items 101 thru 110) HEX HD CAPSCREW, M8X70, GR8.8 HEX NUT, M8X1.25 WASHER, 8mm VENTED FUEL CAP PLUG, (includes o-ring) OVERSIZED WASHER RUBBER WASHER FUEL TANK, (capacity 150L) SPACER BRACKET

Rev. A

B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

4-11


ENGINE & ATTACHING PARTS Figure 4-5 Radiator Installation

10 29

8

22 31

2 22 8

10

2 8 22

14 2 22 8

8 14 7

30

10 4

112 104 106

103

106 104

107 105

11 109

21

13 28

21

111

203

106

106

22 34 12

108 9

104

102

102

3 22

6

114

106

11 12

201 204 202 19

1

113 21

106 102 11

25 32

110

33

106 104

13

103 107

11

20

18 26

105

101 106

111 102 106

4-12

6

TH414, TH514, TH417

PAM1111

31200488


ENGINE & ATTACHING PARTS Figure 4-5 Radiator Installation Item

1 2 3 4 6 7 8 9 10 11 12 13 14 18 19 20 21 22 25 26 28 29 30 31 32 33 34 101 102 103 104 105 106 107 108 109 110 111 112 113 114

201 202 203

31200488

Part Number

Qty.

316-1979

Ref

323-7221 8T-4908 8T-4137 347-4578 8T-0389 323-7234 8T-4224 8T-4121 1P-4278 334-0759 334-0760 168-8806 6D-3479 330-4916 314-5605 314-5606 314-5608

336-9263 336-9265 336-9266 336-9267

2 3 1 1 4 1 8 2 3 4 4 4 2 1 1 1 6 AR 1 1 1 1 1 1 1 2 1 6 10 4 10 4 26 8 1 1 1 2 1 1 1

316-2024

Ref

8T-4189 8T-4224 323-5601

3 3 1

316-2025 316-2026 316-2028 316-2029 316-2030 8T-4189 322-5955 5D-1026 330-4918 5C-9553 8T-4138 8T-4189 5C-2890 5C-7261 8T-4205 8T-4224

Description

Rev.

RADIATOR INSTALLATION, (not available to order, see items 1 thru 34 for service) RUBBER BUFFER PAD HEX HD CAPSCREW, M8X25, GR8.8 HEX HD CAPSCREW, M10X20, GR8.8 TIE STRAP HEX LOCKNUT, M10X1.5 COOLANT RESERVOIR, (includes cap & decal) WASHER, 8mm WASHER, 10mm CLAMP, (torque to 4.5 Nm) CLIP, (torque to 4.5 Nm) SPACER FITTING, (includes o-ring) CLIP RADIATOR ASSY, (includes items 101 thru 114) HOSE ASSY HOSE ASSY WASHER, M10X50X3 CAT THREADLOCK TUBE ASSY TRIM TRIM HOSE ASSY HOSE ASSY HEX HD CAPSCREW, M8X20, GR8.8 SEAL CLAMP RUBBER BUFFER PAD HEX HD CAPSCREW, M6X16, GR8.8 HEX HD CAPSCREW, M6X20, GR8.8 HEX HD CAPSCREW, M8X20, GR8.8 HEX NUT, M6X1 HEX NUT, M8X1.25 WASHER, 6mm WASHER, 8mm ATAAC RADIATOR ASSY COOLANT & OIL RADIATOR ASSY SHROUD PANEL SHROUD SEAL RADIATOR CAP RADIATOR PLUG BULKHEAD PANEL

E

FAN GUARD INSTALLATION, (not available to order, see items 201 thru 204 for service) HEX HD CAPSCREW, M8X20, GR8.8 WASHER, 8mm FAN GUARD

B

TH414, TH514, TH417

E

4-13


ENGINE & ATTACHING PARTS Figure 4-5 Radiator Installation Item 204

Part Number

Qty. AR

Description

Rev.

CAT THREADLOCK

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

4-14

TH414, TH514, TH417

31200488


ENGINE & ATTACHING PARTS Figure 4-5 Radiator Installation Item

4-15

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

31200488


ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner Installation

14

3

4 12

19 101 5

8 15

18 2 12 5

51 20

6 51

11

5 16

17

17

4

10

22 7

17

21 51

17

5

4

13 1 12

4-16

5 PAM1180

TH414, TH514, TH417

31200488


ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner Installation Item

1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 51 101 102 103

Part Number

Qty.

Description

Rev.

316-1980

Ref

E

8T-4189 8T-7547 332-7540 5C-7261 8T-4224 5W-9934

4 1 1 6 11 1 1 1 1 1 AR 1 1 1 1 4 1 1 1 1 1 2 1 1 1 3 1 1 1

AIR CLEANER INSTALLATION, (not available to order, see items 1 thru 22 & 51 for service) HEX HD CAPSCREW, M8X20, GR8.8 HEX HD CAPSCREW, M8X30, GR8.8, (torque to 20 Nm) CLAMP, (includes screw) HEX NUT, M8X1.25, (torque to 20 Nm) WASHER, 8mm LOW PRESSURE INDICATOR HOSE ASSY HOSE ASSY HOSE ASSY PIPE CAT THREADLOCK PLATE AIR FILTER INTAKE BOOT CLAMP “T” BOLT CLAMP “T” BOLT CLAMP CLAMP AIR CLEANER ASSY, (includes items 101 thru 103) HOSE ASSY HOSE ASSY HOSE ASSY CLAMP HOSE ASSY TUBE PRE-CLEANER, (includes mounting hardware) CLAMP VACUATOR VALVE MAIN FILTER ELEMENT, (not shown) SECONDARY FILTER ELEMENT, (not shown)

219-1876 314-5601 314-5602 316-2016 316-2020 141-2307 209-4580 221-5252 8T-6726 202-7384 328-2508 328-3911 328-2509 5P-1717 314-5624 314-5625 314-5631 328-8780 131-8829 206-5234 206-5235

A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

4-17


ENGINE & ATTACHING PARTS Figure 4-7 Muffler Installation

10 4 1 11

6

8

5

4 3 11

7 4

5 9

2 11 PAM2220

4-18

TH414, TH514, TH417

31200488


ENGINE & ATTACHING PARTS Figure 4-7 Muffler Installation Item

1 2 3 4 5 6 7 8 9 10 11

Part Number

Qty.

316-1981

Ref

8T-4137 8T-4195 8T-4186 323-5613 8T-4121 116-8517 314-5609 314-5610 314-5611 314-5612

2 2 2 3 4 2 1 1 1 1 AR

Description MUFFLER INSTALLATION, (not available to order, see items 1 thru 11 for service) HEX HD CAPSCREW, M10X20, GR8.8 HEX HD CAPSCREW, M10X30, GR8.8 HEX HD CAPSCREW, M10X40, GR8.8 BRACKET CLIP, (includes mounting hardware) WASHER, 10mm LARGE WASHER, 10mm EXHAUST PIPE EXHAUST TAIL PIPE MUFFLER BRACKET CAT THREADLOCK

Rev. A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

4-19


ENGINE & ATTACHING PARTS Figure 4-8 Block Heater Installation

1

PAL1260

4-20

TH414, TH514, TH417

31200488


ENGINE & ATTACHING PARTS Figure 4-8 Block Heater Installation Item

1

2

31200488

Part Number

Qty.

Description

Rev.

217-2290

Ref

A

219-3270 219-3271 127-8609 9X-6772

1 1 1

BLOCK HEATER INSTALLATION, (240V), (if equipped), (not available to order, see items 1 & 2) BLOCK HEATER ASSY HEATER ELEMENT, (includes cap & seal kit) CORD CABLE STRAP, (not shown)

TH414, TH514, TH417

4-21


ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-22

TH414, TH514, TH417

31200488


SECTION 5 DRIVE TRAIN

31200488

TH414, TH417, TH514


DRIVE TRAIN Figure 5-1 Front Axle Assembly

4

1

9

7

5 6 3 2

8

PAM0420

5-2

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-1 Front Axle Assembly Item

Part Number

Qty.

314-8934 314-8936 1 2

1 1 Ref Ref

3 4 5 6 7 8 9

Ref Ref Ref Ref Ref Ref Ref

31200488

Description FRONT AXLE, (TH414), (includes all items) FRONT AXLE, (TH417, TH514), (includes all items) FRONT AXLE - AXLE HOUSING, (see Figure 5-2 for details) FRONT AXLE - SWIVEL HOUSING & STEERING CYLINDER, (see Figure 5-3 for details) FRONT AXLE - BEVEL GEAR SET, (see Figure 5-4 for details) FRONT AXLE - DIFFERENTIAL, (see Figure 5-5 for details) FRONT AXLE - DOUBLE U-JOINT, (see Figure 5-6 for details) FRONT AXLE - BRAKES, (see Figure 5-7 for details) FRONT AXLE - WHEEL HUB, (see Figure 5-8 for details) FRONT AXLE - FINAL REDUCTION, (see Figure 5-9 for details) FRONT AXLE - BRAKE CALIPERS, (see Figure 5-10 for details)

TH414, TH417, TH514

Rev. B C

5-3


DRIVE TRAIN Figure 5-2 Front Axle - Axle Housing

29 18

1

28 4 25

3 10

27

11 3

26 30

14 11

12

31 4 15

33

11

13

2

5 6 29

7 8

13

1

3 33

19

12 9

3 32

20

16 21 22

30 17 23 24 PAM0271

5-4

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-2 Front Axle - Axle Housing Item

Part Number

Qty.

1

320-7331 320-8567 320-7360 320-7352 320-7353 320-8560 320-8561 320-8562 320-8563 320-8564 320-7285 320-7351 320-7342 320-7361 320-7286 320-7287 320-9342 320-9338 320-7354 320-7355 320-7356 320-7357 320-7358 320-7359 320-9343 320-8611 320-7340 320-8603 320-8609 320-8608 320-8610 320-9341 320-9344 349-1088

2 2 1 4 2 1 1 1 1 1 1 1 2 2 1 1 2 34 1 2 2 2 2 2 2 1 1 1 1 4 2 1 1 2

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

31200488

Description

Rev.

AXLE HOUSING, (TH414) AXLE HOUSING, (TH417, TH514) BREATHER O-RING BREATHER THRUST WASHER BUSHING O-RING BUSHING REAR SUPPORT LH BRAKE CYLINDER PLUG PLUG, M10x1 O-RING CENTRAL BODY RH BRAKE CYLINDER BOLT, M12X110 BOLT, M16X160 PLUG, M10X1 BELLEVILLE WASHER BUSHING BUSHING SEAL RING SPHERICAL BEARING BELLEVILLE WASHER BUSHING BUSHING THRUST WASHER FRONT SUPPORT BUSHING GREASE NIPPLE, M8X1 BOLT, M16 BOLT WASHER

TH414, TH417, TH514

5-5


DRIVE TRAIN Figure 5-3 Front Axle - Swivel Housing & Steering Cylinder

1 4

25 3 2

18

8

12 11 5 9 6

10

118 7

2

14

3 1 4

19

20

23 13

14 15

16 17 24

118

7

22

PAM0281

21 20

5-6

TH414, TH417, TH514

19

31200488


DRIVE TRAIN Figure 5-3 Front Axle - Swivel Housing & Steering Cylinder Item

Part Number

Qty.

1

320-7288 320-8568 320-7365 320-8569 320-9345 320-9329 320-7289 349-1089 320-7290 320-8571 320-7291 320-8572 320-9346 320-9330 320-9347 320-7366 320-9348 320-7367 349-1090 320-7368 349-1095 361-9120 320-7293 361-9119 320-7294 361-9121 320-9349 320-9350 347-2166 320-9351 320-7370 320-7371 320-7296 320-8575 320-7369 320-7332 320-8566 320-8576 320-8574

2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 2 2 2 2 1 1 2 2 1 1 4 4 1 16 4 2 1 1 2 4 2 2 2

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 118

Description

Rev.

STEERING ARM ASSY, (TH414), (includes items 2 thru 4) STEERING ARM ASSY, (TH417, TH514), (includes items 2 thru 4) BALL JOINT, (TH414) BALL JOINT, (TH417, TH514) NUT, M24X10, (TH414) NUT, M24X20, (TH417, TH514) TIE ROD, (TH414) TIE ROD, (TH417, TH514) STEERING CYLINDER, (TH414), (includes items 13 thru 15) STEERING CYLINDER, (TH417, TH514), (includes items 13 thru 15) L.H. SWIVEL HOUSING, (TH414) L.H. SWIVEL HOUSING, (TH417, TH514) NUT, M24X1.5, (TH414) NUT, M24X1.5, (TH417, TH514) BOLT, M24X1.5X55 BUSHING BOLT, M14X1.5X65 SEAL RING, (TH414) SEAL RING, (TH417, TH514) BUSHING ROD, (TH414) ROD, (TH417, TH514) CYLINDER HEAD, (TH414) CYLINDER HEAD, (TH417, TH514) SEAL KIT, (TH414) SEAL KIT, (TH417, TH514) BOLT, M16X75 NUT, M16 SENSOR BOLT, M16X75 GREASE FITTING, M6X1 KING PIN R.H. SWIVEL HOUSING, (TH414) R.H. SWIVEL HOUSING, (TH417, TH514) KING PIN BUSHING CLAMP, (TH414) CLAMP, (TH417, TH514) COTTER PIN, (TH417, TH514)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH417, TH514

5-7


DRIVE TRAIN Figure 5-4 Front Axle - Bevel Gear Set

2 3 9 10

11 15 12

16 1

14 6

13 7 4 5 4

PAM0300

8

5-8

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-4 Front Axle - Bevel Gear Set Item

Part Number

Qty.

1

320-7297 320-8577 320-9352 320-9353 320-9354 320-7298 320-8578 320-7299 320-7300 320-7301 320-7302 320-7303 320-7304 320-7305 320-7306 320-7307 320-7308 320-7349 320-7334 320-9355 320-7372 320-7309 320-7310 320-7311 320-7373 320-7312 320-7313

1 1 1 1 2 1 1

2 3 4 5 6

7 8 9 10 11 12 13 14 15 16

31200488

1 1 1 1 1 1 1 1 1 1

Description

Rev.

BEVEL GEAR SET, (TH414), (includes items 2 thru 5) BEVEL GEAR SET, (TH417, TH514), (includes items 2 thru 5) LOCKWASHER RING NUT, M40X1.5 WASHER COLLAPSIBLE SPACER, (TH414) COLLAPSIBLE SPACER, (TH417, TH514) SHIM 2.50mm SHIM 2.60mm SHIM 2.70mm SHIM 2.80mm SHIM 2.90mm SHIM 3.00mm SHIM 3.10mm SHIM 3.20mm SHIM 3.30mm SHIM 3.40mm BEARING BEARING WASHER O-RING SEAL RING FLANGE FLANGE SNAP RING SNAP RING BEARING

TH414, TH417, TH514

5-9


DRIVE TRAIN Figure 5-5 Front Axle - Differential

9 10 7 8 11

12

13

6

5

4

2 1

3

9

10

PAM0310

8 7

5-10

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-5 Front Axle - Differential Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

320-7314 320-7315 320-7347 320-7348 320-7345 320-7346 320-7375 320-7344 320-9336 320-7374 320-9339 320-7343 320-7316

1 2 4 2 10 8 1 2 2 2 10 1 1

31200488

Description

Rev.

DIFFERENTIAL KIT, (includes items 2 & 3) SHAFT THRUST WASHER DIFFERENTIAL PLATE DIFFERENTIAL DRIVE PLATE DIFFERENTIAL PLATE RING NUT, M94X2 BEARING BOLT, M6X10 LOCKING PLATE BOLT, M12X90 PIN, D12X40 DIFFERENTIAL HOUSING

TH414, TH417, TH514

5-11


DRIVE TRAIN Figure 5-6 Front Axle - Double U-Joint

5

3

4

5 4

6

7 8 9 2

1

PAM0321

5-12

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-6 Front Axle - Double U-Joint Item

Part Number

Qty.

1

320-7317 320-8579

2 2 2 2 4 16 2 2 2 2 2 2 2

2 3 4 5 6 7 8 9

31200488

320-7318 320-8580 349-1079 320-9331 349-1080 320-8581

Description

Rev.

DOUBLE JOINT, (TH414), (includes items 2 thru 6) DOUBLE JOINT, (TH417, TH514), (includes items 2 thru 6) FORK, (differential side) CENTRAL BODY SPIDER LOCK RING FORK, (wheel side) THRUST WASHER, (TH414) THRUST WASHER, (TH417, TH514) WASHER, (TH414) WASHER, (TH417, TH514) SNAP RING, (TH414) SNAP RING, (TH417, TH514)

TH414, TH417, TH514

5-13


DRIVE TRAIN Figure 5-7 Front Axle - Brakes

3 1

4

1 2 1 2 1

5

6

PAM0330

7 8

5-14

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-7 Front Axle - Brakes Item

Part Number

Qty.

1 2 3 4 5 6 7 8

320-7381 349-1081 320-7379 320-7382 320-7383 320-7376 320-7377 320-7378

6 6 2 2 2 2 2 2

31200488

Description

Rev.

DRIVE PLATE BRAKE DISC BRAKE COUNTER DISC HUB SELF ADJUST KIT O-RING O-RING POSITIVE BRAKE PISTON

TH414, TH417, TH514

5-15


DRIVE TRAIN Figure 5-8 Front Axle - Wheel Hub

3

1

4

2

5

4 6

9

10

PAM0340

7 8

5-16

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-8 Front Axle - Wheel Hub Item

Part Number

Qty.

1

320-7320 320-8582 320-7321 320-8583 320-7322 320-8584 320-7336 320-8585 349-1082 320-8613 320-7337 320-8614 320-7384 320-9348 320-7335 320-8586 320-7324 320-8587

2 2 16 20 2 2 4 4 2 2 2 2 16 16 2 2 2 2

2 3 4 5 6 7 8 9 10

31200488

Description

Rev.

WHEEL HUB KIT, (TH414), (includes item 2) WHEEL HUB KIT, (TH417, TH514), (includes item 2) STUD, (TH414) STUD, (TH417, TH514) SEAL RING, (TH414) SEAL RING, (TH417, TH514) BEARING, (TH414) BEARING, (TH417, TH514) O-RING, (TH414) O-RING, (TH417, TH514) SNAP RING, (TH414) LOCK RING, (TH417, TH514) CENTERING BUSHING BOLT, M14X65 WHEEL CARRIER, (TH414) WHEEL CARRIER, (TH417, TH514) CROWN GEAR, (TH414) CROWN GEAR, (TH417, TH514)

TH414, TH417, TH514

5-17


DRIVE TRAIN Figure 5-9 Front Axle - Final Reduction

6 4 5 7

5

3

TH414

108

109

1 7

5

2 104 106

5

3

1

TH417, TH514

PAM0351

2

5-18

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-9 Front Axle - Final Reduction Item

Part Number

Qty.

1 2 3

320-7351 320-9337 320-8565 320-8588 320-9335 358-7687 320-8605 320-7338 320-7339 320-8606 320-9340 320-8607 320-8589 320-9356

2 4 2 2 8 448 372 8 8 6 6 6 6 6

4 5 6 7 104 106 108 109

31200488

Description

Rev.

PLUG BOLT, M8X20 PLANETARY CARRIER ASSY, (TH414) PLANETARY CARRIER ASSY, (TH417, TH514) THRUST WASHER, (TH414) NEEDLE BEARING, (56 per gear), (TH414) NEEDLE BEARING, (62 per gear), (TH417, TH514) SNAP RING, (TH414) GEAR, (TH414) GEAR, (TH417, TH514) WASHER, (TH417, TH514) LOCKING THRUST WASHER, (TH417, TH514) THRUST WASHER, (TH417, TH514) BOLT, (TH417, TH514)

TH414, TH417, TH514

5-19


DRIVE TRAIN Figure 5-10 Front Axle - Brake Caliper

7

2

2 2

8

4 4

2

5 3 4 6 2 2 2 2 2 1

PAM0370

5-20

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-10 Front Axle - Brake Caliper Item

Part Number

Qty.

1 2 3 4 5 6 7 8

349-1083 349-1084 349-1085 349-1086 320-9326 320-7350 349-1087 320-9327

1 1 1 1 8 1 1 2

31200488

Description

Rev.

BRAKE CALIPER, (includes items 2 thru 4) BRAKE REPAIR KIT CAM REPAIR KIT PAD KIT BOLT, M12x35 PIN, 12x25 SUPPORT BOLT

TH414, TH417, TH514

5-21


DRIVE TRAIN Figure 5-11 Rear Axle Assembly

6

1

5 3 4

7

2

PAM0430

5-22

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-11 Rear Axle Assembly Item

Part Number

Qty.

314-8935 314-8937 1 2

1 1 Ref Ref

3 4 5 6 7

Ref Ref Ref Ref Ref

31200488

Description REAR AXLE, (TH414), (includes all items) REAR AXLE, (TH417, TH514), (includes all items) REAR AXLE - AXLE HOUSING, (see Figure 5-12 for details) REAR AXLE - SWIVEL HOUSING & STEERING CYLINDER, (see Figure 5-13 for details) REAR AXLE - BEVEL GEAR SET, (see Figure 5-14 for details) REAR AXLE - DIFFERENTIAL, (see Figure 5-15 for details) REAR AXLE - DOUBLE U-JOINT, (see Figure 5-16 for details) REAR AXLE - WHEEL HUB, (see Figure 5-17 for details) REAR AXLE - FINAL REDUCTION, (see Figure 5-18 for details)

TH414, TH417, TH514

Rev. C C

5-23


DRIVE TRAIN Figure 5-12 Rear Axle - Axle Housing

29 18

1

28 25

3 10

11 3

27

26 30

14 31

11 15 11 13

2

5 6 29

7 8

13

1

3

19 9

3

20

16

4

21 22

30 17 23 24

PAM0381

5-24

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-12 Rear Axle - Axle Housing Item

Part Number

Qty.

1

320-7331 320-8567 320-7360 320-7352 320-9344 320-7362 320-7364 320-7363 320-7340 320-7341 349-1092 320-7351 320-7361 349-1093 349-1094 320-9342 320-9338 320-7354 320-7355 320-7356 320-7357 320-7358 320-7359 320-9343 320-8611 320-8612 320-8603 320-8609 320-8608 320-8610 320-9341

2 2 1 4 1 1 1 1 1 1 1 3 2 1 1 2 34 1 2 2 2 2 2 2 1 1 1 1 4 2 1

2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Description

Rev.

LEG HOUSING, (TH414) LEG HOUSING, (TH417, TH514) BREATHER, M10X1 O-RING BOLT THRUST WASHER BUSHING O-RING BUSHING REAR SUPPORT RH BRAKE CYLINDER PLUG, M30X2 O-RING CENTRAL BODY LH BRAKE CYLINDER BOLT BOLT, M16X160 PLUG, M10X1 BELLEVILLE WASHER BUSHING BUSHING SEAL RING SPHERICAL BEARING BELLEVILLE WASHER BUSHING BUSHING THRUST WASHER FRONT SUPPORT BUSHING GREASE FITTING, M8X1 BOLT, M16

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH417, TH514

5-25


DRIVE TRAIN Figure 5-13 Rear Axle - Swivel Housing & Steering Cylinder

1 4

25 3 2

18

8

12 11 5 9 6

10

118 7

2

14

3 1 4

19

20

23 13

14 15

16 17 24

118

7

22

PAM0281

21 20

5-26

TH414, TH417, TH514

19

31200488


DRIVE TRAIN Figure 5-13 Rear Axle - Swivel Housing & Steering Cylinder Item

Part Number

Qty.

1

320-7288 320-8568 320-7365 320-8569 320-9345 320-8568 320-7289 349-1089 320-7290 320-8571 320-7291 320-8572 320-9346 320-9330 320-9347 320-7366 320-9348 320-7367 349-1090 320-7368 349-1095 361-9120 320-7293 361-9119 320-7294 361-9121 320-9349 320-9350 347-2166 320-9351 320-7370 320-7371 320-7296 320-8575 320-7369 320-7332 320-8566 320-8576 320-8574

2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 2 2 2 2 1 1 2 2 1 1 4 4 1 16 4 2 1 1 2 4 2 2 2

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 118

Description

Rev.

STEERING ARM ASSY, (TH414), (includes items 2 thru 4) STEERING ARM ASSY, (TH417, TH514), (includes items 2 thru 4) BALL JOINT, (TH414) BALL JOINT, (TH417, TH514) NUT, M24X10, (TH414) NUT, M24X10, (TH417, TH514) TIE ROD, (TH414) TIE ROD, (TH417, TH514) STEERING CYLINDER, (TH414), (includes items 13 thru 15) STEERING CYLINDER, (TH417, TH514), (includes items 13 thru 15) R.H. SWIVEL HOUSING, (TH414) R.H. SWIVEL HOUSING, (TH417, TH514) NUT, M24X1.5, (TH414) NUT, M24X1.5, (TH417, TH514) BOLT, M22X55 BUSHING BOLT, M14X65 SEAL RING, (TH414) SEAL RING, (TH417, TH514) BUSHING ROD, (TH414) ROD, (TH417, TH514) CYLINDER HEAD, (TH414) CYLINDER HEAD, (TH417, TH514) SEAL KIT, (TH414) SEAL KIT, (TH417, TH514) BOLT, M16X100 NUT, M16 SENSOR BOLT, M16X38 GREASE FITTING, M6X1 KING PIN L.H. SWIVEL HOUSING, (TH414) L.H. SWIVEL HOUSING, (TH417, TH514) KING PIN BUSHING CLAMP, (TH414) CLAMP, (TH417, TH514) COTTER PIN, (TH417, TH514)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH417, TH514

5-27


DRIVE TRAIN Figure 5-14 Rear Axle - Bevel Gear Set

2 3 9 10 15 12

11 13

1 14

6 7 16 4 5 4 PAM0390

8

5-28

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-14 Rear Axle - Bevel Gear Set Item

Part Number

Qty.

1

320-9328 320-8591 320-9352 320-9353 320-9354 320-7298 320-8578 320-7299 320-7300 320-7301 320-7302 320-7303 320-7304 320-7305 320-7306 320-7307 320-7308 320-7349 320-7334 320-9355 320-7372 320-8604 320-8553 320-8554 320-7373 320-8555 320-8556

1 1 1 1 2 1 1 AR AR AR AR AR AR AR AR AR AR 1 1 1 1 1 1 1 1 1 1

2 3 4 5 6

7 8 9 10 11 12 13 14 15 16

31200488

Description

Rev.

BEVEL GEAR SET, (TH414), (includes items 2 thru 5) BEVEL GEAR SET, (TH417, TH514), (includes items 2 thru 5) LOCKWASHER RING NUT, M40X1.5 WASHER COLLAPSIBLE SPACER, (TH414) COLLAPSIBLE SPACER, (TH417, TH514) SHIM, 2.50mm SHIM, 2.60mm SHIM, 2.70mm SHIM, 2.80mm SHIM, 2.90mm SHIM, 3.00mm SHIM, 3.10mm SHIM, 3.20mm SHIM, 3.30mm SHIM, 3.40mm BEARING BEARING WASHER O-RING SEAL RING O-RING FLANGE SNAP RING SPACER SHIM, (TH414)

TH414, TH417, TH514

5-29


DRIVE TRAIN Figure 5-15 Rear Axle - Differential

10

11

9

7 6

8 5

1

1 2

4

8 9

10

1

3

7

PAM0410

5-30

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-15 Rear Axle - Differential Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

320-8590 320-7315 320-7347 320-8558 320-7343 320-7316 320-7375 320-7344 320-9336 320-7374 320-9339

1 2 4 2 2 1 2 2 2 2 10

31200488

Description

Rev.

DIFFERENTIAL KIT, (includes items 2 thru 4) SHAFT THRUST WASHER DIFFERENTIAL HOUSING PIN DIFFERENTIAL HOUSING RING NUT, M94X2 BEARING BOLT, M6X10 LOCKING PLATE BOLT, M12X90

TH414, TH417, TH514

5-31


DRIVE TRAIN Figure 5-16 Rear Axle - Double U-Joint

5

3

4

5 4

6

7 8 9 2

1

PAM0321

5-32

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-16 Rear Axle - Double U-Joint Item

Part Number

Qty.

1

320-7317 320-8579

2 2 2 2 4 16 2 2 2 2 2 2 2

2 3 4 5 6 7 8 9

31200488

320-7318 320-8580 349-1079 320-9331 349-1080 320-8581

Description

Rev.

DOUBLE JOINT, (TH414), (includes items 2 thru 6) DOUBLE JOINT, (TH417, TH514), (includes items 2 thru 6) FORK, (differential side) CENTRAL BODY SPIDER LOCK RING FORK, (wheel side) THRUST WASHER, (TH414) THRUST WASHER, (TH417, TH514) WASHER, (TH414) WASHER, (TH417, TH514) SNAP RING, (TH414) SNAP RING, (TH417, TH514)

TH414, TH417, TH514

5-33


DRIVE TRAIN Figure 5-17 Rear Axle - Wheel Hub

3

1

4

2

5

4 6

9

10

PAM0340

7 8

5-34

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-17 Rear Axle - Wheel Hub Item

Part Number

Qty.

1

320-7320 320-8582 320-7321 320-8583 320-7322 320-8584 320-7336 320-8585 349-1082 320-8613 320-7337 320-8614 320-7384 320-9348 320-7335 320-8586 320-7324 320-8587

2 2 16 20 2 2 4 4 2 2 2 2 16 16 2 2 2 2

2 3 4 5 6 7 8 9 10

31200488

Description

Rev.

WHEEL HUB, (TH414), (includes item 2) WHEEL HUB, (TH417, TH514), (includes item 2) STUD, (TH414) STUD, (TH417, TH514) SEAL RING, (TH414) SEAL RING, (TH417, TH514) BEARING, (TH414) BEARING, (TH417, TH514) O-RING, (TH414) O-RING, (TH417, TH514) RING, (TH414) RING, (TH417, TH514) BUSHING BOLT, M14X65 WHEEL CARRIER, (TH414) WHEEL CARRIER, (TH417, TH514) CROWN GEAR Z=60, (TH414) CROWN GEAR Z=77, (TH417, TH514)

TH414, TH417, TH514

5-35


DRIVE TRAIN Figure 5-18 Rear Axle - Final Reduction

6 4 5 7

5

3

TH414

108

109

1 7

5

2 104 106

5

3

1

TH417, TH514

PAM0351

2

5-36

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-18 Rear Axle - Final Reduction Item

Part Number

Qty.

1 2 3

320-7351 320-9337 320-8565 320-8588 320-9335 358-7687 320-8605 320-7338 320-7339 320-8606 320-9340 320-8607 320-8589 320-9356

2 4 2 2 8 448 372 8 8 6 6 6 6 6

4 5 6 7 104 106 108 109

Description

Rev.

PLUG BOLT, M8X20 PLANETARY CARRIER ASSY, (TH414) PLANETARY CARRIER ASSY, (TH417, TH514) WASHER, (TH414) NEEDLE BEARINGS, (56 per gear), (TH414) NEEDLE BEARINGS, (62 per gear), (TH417, TH514) SNAP RING, (TH414) GEAR, (TH414) GEAR, (TH417, TH514) WASHER, (TH417, TH514) LOCKING THRUST WASHER, (TH417, TH514) THRUST WASHER, (TH417, TH514) BOLT, (TH417, TH514)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH417, TH514

5-37


DRIVE TRAIN Figure 5-19 Drive Shaft Installation

1

3

1

2

1

5-38

PAM1391

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-19 Drive Shaft Installation Item

1 2 3

31200488

Part Number

Qty.

314-5594

Ref

327-6739 314-5596 314-5598

8 1 1

Description DRIVE SHAFT INSTALLATION, (not available to order, see items 1 thru 3 for service) UNIVERSAL JOINT KIT, (includes straps and bolts), (torque to 34-42 Nm) FRONT DRIVESHAFT REAR DRIVESHAFT

TH414, TH417, TH514

Rev. A 2

5-39


DRIVE TRAIN Figure 5-20 Remote Grease System Installation FRONT AXLE

8

5

3

2 101

2

3

7 9

6 7 9 PAM2250

5-40

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-20 Remote Grease System Installation (Continued) REAR AXLE

5 8 4

1

102

6 7 9 4

7 9

1

PAM2260

31200488

TH414, TH417, TH514

5-41


DRIVE TRAIN Figure 5-20 Remote Grease System Installation Item

1 2 3 4 5 6 7 8 9 101 102

Part Number

Qty.

Description

Rev.

327-1777

Ref

B

327-1781 327-1782 327-1783 327-1784 323-5623 327-1785 330-8923 327-1786

1 1 1 1 4 2 4 4 AR Ref Ref

REMOTE GREASE SYSTEM INSTALLATION, (not available to order, see items 1 thru 9 for service) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY GREASE FITTING GREASE ADAPTER GREASE ELBOW, 90 DEGREES GREASE ADAPTER CAT THREADLOCK FRONT AXLE, (see Figure 5-1 for details) REAR AXLE, (see Figure 5-11 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

5-42

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-20 Remote Grease System Installation (Continued) Item

31200488

Part Number

Qty.

Description

TH414, TH417, TH514

Rev.

5-43


DRIVE TRAIN Figure 5-21 Tire & Wheel Installation

103

102 112 113 116 105

202 301 203

101 107 2 4 6 8 10 12

FRONT OF MACHINE

1 3 5 7 9 11

110 117

114

PAM1941

5-44

TH414, TH417, TH514

31200488


DRIVE TRAIN Figure 5-21 Tire & Wheel Installation Item

Part Number

Qty.

1 2

1001090716 1001090717 1001090718

1 2 2

TIRE SET, 15.5/80-24, (MITAS), (TH414), (includes items 1, 2 & 201) R.H. TIRE & WHEEL ASSY, 15.5/80-24, (includes items 101, 103 & 112) L.H. TIRE & WHEEL ASSY, 15.5/80-24, (includes items 101, 103 & 112)

A A A

3 4

1001100427 1001100428 1001100429

1 2 2

TIRE SET, 400/80-24, (MICHELIN), (TH414), (includes items 3, 4 & 201) R.H. TIRE & WHEEL ASSY, 400/80-24, (includes items 103, 105 & 112) L.H. TIRE & WHEEL ASSY, 400/80-24, (includes items 103, 105 & 112)

A A A

5 6

1001100675 1001100676 1001100677

1 2 2

TIRE SET, 440/80-24, (MICHELIN), (TH414), (includes items 5, 6 & 201) R.H. TIRE & WHEEL ASSY, 440/80-24, (includes items 102, 103 & 107) L.H. TIRE & WHEEL ASSY, 440/80-24, (includes items 102, 103 & 107)

A A A

7 8

1001090722 1001090723 1001090724

1 2 2

TIRE SET, 15.5X25 BIAS, (GOODYEAR), (TH414), (includes items 7, 8 & 201) R.H. TIRE & WHEEL ASSY, 15.5X25 BIAS, (includes items 103, 110 & 113) L.H. TIRE & WHEEL ASSY, 15.5X25 BIAS, (includes items 103, 110 & 113)

A A A

1001091387

1

A

1001091388 1001091389

1 1

TIRE SET, 14.00-24 TG02, (MITAS), (TH417, TH514), (includes items 9, 10 & 301) R.H. TIRE & WHEEL ASSY, 14.00-24, (includes items 103, 114 & 115) L.H. TIRE & WHEEL ASSY, 14.00-24, (includes items 103, 114 & 115)

1001091447

1

A

11 12 101 102 103 105 107 110 112 113 114 116 117

1001091449 1001091450 1001007846 311-8219 6D-0337 1001099204 1001100651 1001003360 311-8240 311-8241 1001006814 311-8248 1001003334

1 1 1 1 1 1 1 1 1 1 1 1 1

TIRE SET, 14.00-24 SGG-2A, (GOODYEAR), (TH417, TH514), (includes items 11, 12 & 301) R.H. TIRE & WHEEL ASSY, 14.00-24, (includes items 103, 116 & 117) L.H. TIRE & WHEEL ASSY, 14.00-24, (includes items 103, 116 & 117) TIRE, 15.5/80-24, 16 PLY, (TH414) WHEEL, 24X14, (TH414) VALVE STEM TIRE, 400/80-24, (TH414) TIRE, 440/80-24, (TH414) TIRE, 15.5X25 BIAS, 12 PLY, (TH414) WHEEL, 24X14, (TH414) WHEEL, 24X12, (TH414) TIRE, 14.00-24, (TH417, TH514) WHEEL, 9.00/1.5X24, (TH417, TH514) TIRE, 14.00-24, (TH417, TH514)

201 202 203 301

241-6052 201-1919 8T-5439 5W-1386

1 32 32 40

FASTENER GROUP, (includes items 202 & 203) HEX NUT WASHER WASHER

9 10

Description

Rev.

A A

A A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH417, TH514

5-45


DRIVE TRAIN

This Page Intentionally Left Blank

5-46

TH414, TH417, TH514

31200488


SECTION 6 CAB

31200488

TH414, TH514, TH417


CAB Figure 6-1 Cab Installation

18 11 20 31 12

33 17 28

5 FRONT CAB MOUNT

29

202 206 205 202 204

6 101 201 4 3 35

30

REAR CAB MOUNT

102 301

26

9

15

305 302 307

1

306 302 303 7 16 21 32

10

14 23 24 27 8

25

13 2

6-2

TH414, TH514, TH417

PAM1951

31200488


CAB Figure 6-1 Cab Installation Item

Part Number

Qty.

Description

Rev.

361-5236

1

8

368-0534

1

361-5237

1

STD. ENCLOSED CAB MECHANICAL w/o A/C, (TH414 Before S/N TBZ00561, TH514 Before S/N TBW00201, TH417 Before S/N TBT00216), (includes items 1 thru 8, 10, 12 thru 19, 21 thru 23, 25 thru 27, and 29 thru 33) STD. ENCLOSED CAB MECHANICAL w/o A/C, (TH414 S/N TBZ00561 & After, TH514 S/N TBW00201 & After, TH417 S/N TBT00216 & After), (includes items 1 thru 8, 10, 12 thru 19, 21 thru 23, 25 thru 27, and 29 thru 33) PREM. ENCLOSED CAB MECHANICAL w/o A/C, (TH414 Before S/N TBZ00561, TH514 Before S/N TBW00201, TH417 Before S/N TBT00216), (includes items 1 thru 33) PREM. ENCLOSED CAB MECHANICAL w/o A/C, (TH414 S/N TBZ00561 & After, TH514 S/N TBW00201 & After, TH417 S/N TBT00216 & After), (includes items 1, 2, 4 thru 33 & 35) STD. ENCLOSED CAB MECHANICAL w A/C, (TH414 Before S/N TBZ00561, TH514 Before S/N TBW00201, TH417 Before S/N TBT00216), (includes items 1 thru 8, 10, 12 thru 19, 21 thru 23, 25 thru 27 and 29 thru 33) STD. ENCLOSED CAB MECHANICAL w A/C, (TH414 S/N TBZ00561 & After, TH514 S/N TBW00201 & After, TH417 S/N TBT00216 & After), (includes items 1 thru 8, 10, 12 thru 19, 21 thru 23, 25 thru 27 and 29 thru 33) PREM. ENCLOSED CAB MECHANICAL w A/C, (TH414 Before S/N TBZ00561, TH514 Before S/N TBW00201, TH417 Before S/N TBT00216), (includes items 1 thru 33) PREM. ENCLOSED CAB MECHANICAL w A/C, (TH414 S/N TBZ00561 & After, TH514 S/N TBW00201 & After, TH417 S/N TBT00216 & After), (includes items 1, 2, 4 thru 33 & 35) PREM. ENCLOSED CAB, MECHANICAL w HEATER, (TH514-ANSI), (includes items 1 thru 11, 13 thru 26, 28 thru 30, 32 & 34) STD. ENCLOSED CAB, MECHANICAL w HEATER & A/C, (TH514-ANSI), (includes items 1 thru 8, 10 thru 19, 21 thru 23, 25 thru 26, 29 thru 30, 32 & 34) STD. ENCLOSED CAB, MECHANICAL w HEATER, (TH514-ANSI), (includes items 1 thru 11, 13 thru 26, 28 thru 30, 32 & 34) MIRROR, (see Figure 6-2 for details) ACCELERATOR, (see Figure 7-3 for details) SUSPENSION SEAT, (see Figure 6-7 for details) HEATER, (see Figure 6-9 for details) JOYSTICK, (see Figure 7-1 for details) PARK BRAKE INSTALLATION, (see Figure 6-2 for details) STEERING COLUMN, (see Figure 7-2 for details) INTERIOR, (see Figure 6-3 for details) WIPER BLADE, ROOF, (see Figure 6-5 for details) WIPER BLADE, REAR, (see Figure 6-5 for details) SUN SCREEN, (see Figure 6-2 for details) LSI INDICATOR, (see Figure 10-2 for details) CAB FLOOR WIRING, (see Figure 10-2 for details) CAB SWITCHES, (see Figure 10-3 for details) CAB ROOF WIRING, (see Figure 10-2 for details) FNR LEVER, (see Figure 7-2 for details) AUX SWITCH, (see Figure 10-3 for details) RADIO INSTALLATION, (see Figure 10-2 for details) CONTROL GROUP, (see Figure 10-2 for details) FLOOD LIGHT, (see Figure 10-5 for details) MULTI-SWITCH CONTROL, (see Figure 7-2 for details)

368-0536

361-5243

1

368-0535

361-5244

1

368-0537

1

361-5251

1

361-5241 361-5242 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

31200488

1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

TH414, TH514, TH417

1

8

1

8

1

8

1

6 6 6

6-3


CAB Figure 6-1 Cab Installation Item

Part Number

22 23 24 25 26 27 28 29 30 31 32 33 34 35

101 102 201 202 204 205 206 301 302 303 305 306 307

Qty. Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

315-3867

1

315-3882 315-3883 8T-6381 329-3622 7Y-1858 329-3662 323-7249 8T-6381 329-3622 6V-7742 7Y-1858 329-3662 323-7249

2 2 2 4 2 2 2 2 4 2 2 2 2

Description

Rev.

FUSE BOARD, (see Figure 10-2 for details) REAR WIPER SWITCH, (see Figure 10-3 for details) ROOF WIPER SWITCH, (see Figure 10-3 for details) BRAKE ASSENBLY, (see Figure 7-5 for details) CAB ASSEMBLY, (see Figure 6-2 for details) ROAD LIGHTS SWITCH, (see Figure 10-3 for details) SEAT BELT, (see Figure 6-7 for details) FRONT WIPER BLADE, (see Figure 6-5 for details) STEP INSTALLATION, (see Figure 6-2 for details) INTERIOR MIRROR, (see Figure 6-2 for details) STEERING COLUMN PANEL, (see Figure 7-2 for details) FRAME LEVEL SWITCH, (see Figure 10-3 for details) CAB HARNESS, (TH514-ANSI), (not shown), (see Figure 10-2 for details) PNEUMATIC SUSPENSION SEAT, (see Figure 6-8 for details) CAB MOUNT INSTALLATION, (not available to order, see items 101 & 102 for service) FRONT CAB MOUNT, (includes items 201 thru 206) REAR CAB MOUNT, (includes items 301 thru 307) HEX HD CAPSCREW, 20X120mm, GR10.9 CAB MOUNT DISK WASHER, 20mm RUBBER WASHER RUBBER BISCUIT HEX HD CAPSCREW, 20X110mm, GR10.9 CAB MOUNT DISK HEX NUT, 20X2.5mm WASHER, 20mm RUBBER WASHER RUBBER BISCUIT

D C C

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

6-4

TH414, TH514, TH417

31200488


CAB Figure 6-1 Cab Installation Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

6-5


CAB Figure 6-2 Cab Assembly

5

30

2

28 27

29 1 6

9

201

9 7 202 203

25

34 34

23 24

33 2

33 35

22

PAM2281

6-6

TH414, TH514, TH417

31200488


CAB Figure 6-2 Cab Assembly (Continued)

109

37 38 39 40 115

8

114

116

104 108

113

107 106 102

7

112 110 103 117 105

106 101 117

111

10

PAM2290

31200488

TH414, TH514, TH417

6-7


CAB Figure 6-2 Cab Assembly Item

Qty.

Description

Rev.

315-3782 315-3795

ENCLOSED CAB ASSY, (includes items 1 & 2) ENCLOSED CAB, (includes items 5 thru 10) DOOR & REAR WINDOW ASSY, (see Figure 6-4 for details) GLASS ROOF CAB WELDMENT S/N PLATE R.H. WINDOW L.H. REAR & FRONT WINDOW, (see Figure 6-4 for details) PLUG

F A

1 2 5 6 7 8 9 10

152-2614

1 1 Ref 1 1 1 1 Ref 1

267-4685 201-9985 8T-4171 8T-4205 267-4684

Ref 1 2 2 1

MIRROR GROUP, (not available to order, see items 22 thru 25 for service) MIRROR BOLT, 6X1mm HARD WASHER MIRROR BRACKET

A

22 23 24 25

315-3793

Ref

D

347-4597 315-3772 315-3773 315-3866

2 1 1 1

SUNSCREEN, (if equipped), (not available to order, see items 27 thru 30 for service) SELF TAPPING SCREW SUNSCREEN BRACKET SUNSCREEN, L.H. BRACKET SUN VISOR

314-5564

Ref

A

33 34 35

8T-4136 8T-4121 314-5514

4 4 1

CAB STEP INSTALLATION, (not available to order, see items 33 thru 35 for service) HEX HD CAPSCREW, 10X25mm, GR8.8 FLAT WASHER, 10mm STEP BRACKET

1 1 1 2 1

INTERIOR MIRROR, (includes items 37 thru 40) LOCKWASHER, #12 HEX NUT HARD WASHER MIRROR

B

37 38 39 40

315-3786 3B-4503 5C-2890 8T-4205 257-8401 315-3792

Ref

D

170-5632 347-4576 8T-4189 341-7590 8T-4224 5W-5038 178-9983 323-7365 315-3837 315-3865 315-3622 315-3902

1 1 2 2 2 2 1 1 1 1 1 1

PARK BRAKE INSTALLATION, (not available to order, see items 101 thru 117 for service) HEX HD CAPSCREW, M4X16, GR8.8 PAN HD SCREW HEX HD CAPSCREW, M8X20, GR8.8 NUT RETAINER, M6X1 WASHER, M8 WASHER, M4 HEX NUT, M4X0.70 PARK BRAKE SENSOR PARK BRAKE COVER BRACKET PARK BRAKE CABLE BRACKET

27 28 29 30

101 102 103 104 105 106 107 108 109 110 111 112

6-8

Part Number

315-3754 315-3755 315-3753

TH414, TH514, TH417

31200488


CAB Figure 6-2 Cab Assembly (Continued) Item

Part Number

Qty.

113 114 115 116 117

318-0437 318-0438 322-5937

Ref 2 2 1 AR

325-7707

Ref

5W-1341 325-7704 315-3836

2 1 1

201 202 203

Description

Rev.

MECHANICAL HANDBRAKE, (see Figure 7-4 for details) NYLON WASHER, M6 SCREW, M6X12 PLATE CAT THREADLOCK FLOORMAT INSTALLATION, (not available to order, see items 201 thru 203 for service) FLAT HD SOCKET CAPSCREW, M8X16, GR8.8 BRACKET FLOORMAT

B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

6-9


CAB Figure 6-3 Interior Installation

7

4

57

101 2 15 16 8 1 3 20

56 17

5

10

2 15 16

2 14 16

18

6

11

2 15 16

9 2 14 16

12

2 15 16 13

6-10

TH414, TH514, TH417

15 16

PAM1962

31200488


CAB Figure 6-3 Interior Installation Item

Part Number

Qty.

Description

1 2 3 4 5

198-9705 341-7590 220-2608 224-3969 315-3813

2 38 1 1 1

327-8407

1

366-2194

1

366-2195

1

366-2191 315-3815 315-3816 315-3817 315-3818 315-3820 315-3821 315-3832 315-3901 318-0437 318-0438 329-4338 329-4342 8T-4224 341-7586 347-4596

1 1 1 1 1 1 1 1 17 27 44 1 1 2 1 2 Ref

SCREW RETAINER NUT, 6X1mm HOLDER INDICATOR LEVEL FRONT CONSOLE, UPPER, (CE & AUS), (TH414 Before S/N TBZ00542, TH514 Before S/N TBW00160, TH417 Before S/N TBT00179) FRONT CONSOLE, UPPER, (ANSI), (TH414 Before S/N TBZ00542, TH514 Before S/N TBW00160, TH417 Before S/N TBT00179) FRONT CONSOLE, UPPER, (CE & AUS), (TH414 S/N TBZ00542 & After, TH514 S/N TBW00160 & After, TH417 S/N TBT00179 & After) FRONT CONSOLE, UPPER, (ANSI), (TH414 S/N TBZ00542 & After, TH514 S/N TBW00160 & After, TH417 S/N TBT00179 & After) FRONT CONSOLE, LOWER HEAD LINER POST COVER, RH POST COVER, LH SIDE CONSOLE, UPPER FUSE BOX COVER REAR COVER REAR COVER, LH NYLON WASHER, 6mm NYLON WASHER, 6mm SCREW, 6X12mm REAR LOWER PANEL SIDE LOWER CONSOLE WASHER, 8MM CAB GROMMET NUT LSI INDICATOR, (see Figure 10-2 for details)

6 7 8 9 10 11 12 13 14 15 16 17 18 20 56 57 101

Rev.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

6-11


CAB Figure 6-4 Cab Door & Window Installation

201 301

212

203

205

202 207 210 211 209 207 204

312 204 206

213

208

401

402 PAM1970

6-12

TH414, TH514, TH417

31200488


CAB Figure 6-4 Cab Door & Window Installation (Continued) 18 17 17 1

20

115 119 16

3 7 29

21

108

104 107

14 116

18 17

117 118 103 107

17 1

103

102

106 105 105 101 117

15

114

22 110

111 103 110

102 119

112 113 114

117

33

31

32

6 7

30 8 24

4 10

2 29 19

13 5

28 29

23 27 27

12 29 9

31200488

25

26

TH414, TH514, TH417

PAM1100

6-13


CAB Figure 6-4 Cab Door & Window Installation Item 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115

6-14

Part Number

Qty.

315-3798 329-3604 8T-4200 347-4580 329-3637 6V-9673 184-0982 8T-4205 8T-4224 287-0190 178-3336 329-3663 329-3664 315-3748 315-3749 315-3757 343-7429 315-3759 329-3605 315-3769 315-3770 315-3771 347-4598 315-3887 315-3890 184-0983 341-7590 315-3874

1 2 1 2 1 4 2 4 1 2 2 1 2 1 1 1 4 2 1 1 1 1 1 1 1 1 4 2 AR 4 4 1 1 AR 2 5 8 1 4 2 4 1 1 2 1 1 1 1 1

315-3901 318-0438 325-7696 329-4339 329-3604 7X-2537 8T-4224 315-3750 315-3758 315-3759 315-3760 315-3761 315-3762 315-3763 315-3764 315-3765 315-3766 315-3767 315-3768

Description DOOR ASSY, (includes items 1 thru 34) SNAP RING HEX HD CAPSCREW, 8X16mm, GR8.8, (torque to 28 Nm) BUTTON HD CAPSCREW, 6X20mm SPACER POSI-DRIVE MACHINE SCREW, 5X12mm POSI-DRIVE MACHINE SCREW, 6X16mm FLAT WASHER, 6mm FLAT WASHER, 8mm RIPP BOLT, 8X16mm RIPP NUT, 8mm DOOR STRICKER PIN STRAP HOLDER BRACKET WINDOW, LOWER DOOR WINDOW ASSY, (includes items 101 thru 119) DOOR FRAME ASSY HINGE SLEEVE HINGE PIN DOOR HANDLE DOOR SEAL FRAME WINDOW SEAL DOOR FRAME SEAL DOOR STRAP HEX HD CAPSCREW, 8mm STRICKER MOUNT BRACKET RIPP NUT, 12mm RETAINER NUT FLAT HD COUNTERSUNK SCREW, 8X30mm, GR8.8 CAT THREADLOCK WASHER, 6mm SCREW, 6X21mm DOOR HANDLE DOOR PANEL COVER WINDOW SEALANT ADHESIVE, (not shown) SNAP RING HEX HD CAPSCREW, 8X35mm, GR8.8, (torque to 28 Nm) FLAT WASHER, 8mm WINDOW, UPPER DOOR HINGE SLEEVE HINGE PIN HINGE MOUNT HINGE MOUNT HANDLE ASSY RUBBER MOUNT HANDLE WASHER STRICKER LATCH LATCH SPECIAL WASHER LATCH MOUNT WINDOW HANDLE

TH414, TH514, TH417

Rev. F

B

31200488


CAB Figure 6-4 Cab Door & Window Installation Item

Part Number

Qty.

116 117 118 119

315-3783 315-3887 6V-9189

2 8 3 AR

315-3879 6V-8214 7R-3462 174-1169 213-3263 6V-7743 095-0880 129-8542 132-8502 129-8544 7X-0586 129-8545 9X-8267 315-3880 315-3754 315-3753 315-3751 315-3752

1 3 2 1 1 2 1 4 1 2 4 4 3 1 1 1 1 1

201 202 203 204 205 206 207 208 209 210 211 212 213 301 312 401 402

Description

Rev.

HINGE ASSY CAP, 8mm LOCKNUT CAT THREADLOCK REAR WINDOW ASSY, (includes items 201 thru 213) BOLT, 6X1mm SOCKET HD HEX BOLT HINGE LATCH ASSY LOCKNUT SPRING PIN GLASS MOUNT SEAL SPACER HARD WASHER WASHER HARD WASHER WINDOW, REAR SKYLIGHT GLASS WINDOW, RH SIDE WINDOW, LH REAR WINDOW, FRONT

A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

6-15


CAB Figure 6-5 Wiper System

205 204

202 6 207 1

203

4 5 3

2

207

109

110

201 206

114

103

114 108 104 112

107 101 113 206 106 111 105 112

6-16

TH414, TH514, TH417

102 113 PAM1160

31200488


CAB Figure 6-5 Wiper System Item

1 2 3 4 5 6 101 102 103 104 105 106 107 108 109 110 111 112 113 114 201 202 203 204 205 206 207

Part Number

Qty.

315-3799 315-3827 315-3800 6K-9632 315-3804 322-8050 315-3807 315-3810 315-3812 315-3891 170-5632 8T-4200 329-3616 323-7235 8T-4224 5W-5038 5C-8312 315-3805 322-8051 315-3808 315-3809 315-3828 315-3875

1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 4 2 1 1 1 1 1 1 AR 1 1 1 1 1 1 1 1 1

315-3892 329-3616 315-3803 322-8050 315-3806 315-3811 315-3812 315-3876 315-3877

Description WIPER GROUP, ROOF, (if equipped), (includes items 1 thru 6) WIPER GROUP, FRONT, (includes items 101 thru 114) WIPER GROUP, REAR, (if equipped), (includes items 202 thru 207) HOSE TEE WIPER MOTOR, ROOF SERVICE KIT WIPER BLADE, ROOF WIPER ARM, ROOF CONNECTOR HOSE HEX HD CAPSCREW, 4X16mm, GR8.8, (torque to 3.4 Nm) HEX HD CAPSCREW, 8X16mm, GR8.8, (torque to 28 Nm) CHECK VALVE WASHER TANK FLAT WASHER, 8mm WASHER, 4mm HEX NUT, 4X0.7mm WIPER MOTOR, FRONT SERVICE KIT WIPER BLADE, FRONT WIPER ARM, FRONT BRACKET HOSE CAT THREADLOCK HOSE CHECK VALVE WIPER MOTOR, REAR SERVICE KIT WIPER BLADE, REAR WIPER ARM, REAR CONNECTOR HOSE HOSE

Rev. B C B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

6-17


CAB Figure 6-6 Cab Covers & Cab Guards

304

302 303

101

301

102

303 103

201 203

203 303 202 302

204

1

4 3

2

3 PAM1870

4

6-18

TH414, TH514, TH417

31200488


CAB Figure 6-6 Cab Covers & Cab Guards Item

1 2 3 4

101 102 103

201 202 203 204

301 302 303 304

Part Number

Qty.

Description

Rev.

325-7695

Ref

A

053-1631 194-0981 5P-4116 8T-7514

1 1 4 4

FRONT CAB COVER INSTALLATION, (not available to order, see items 1 thru 4 for service) GROMMET FRONT CAB COVER HARD WASHER SOCKET BUTTON HD CAPSCREW

326-0506

Ref

2

320-9311 8T-4171 5W-1417

1 4 4

REAR CAB COVER INSTALLATION, (not available to order, see items 101 thru 103 for service) REAR CAB COVER HEX HD CAPSCREW, M6X12, GR8.8 WASHER, 6mm

315-3801

Ref

B

8T-4908 5C-7261 8T-4224 315-3858

2 2 4 1

FRONT GUARD INSTALLATION, (if equipped), (not available to order, see items 201 thru 204 for service) HEX HD CAPSCREW, M8X25, GR8.8 HEX NUT, M8X1.25 WASHER, 8mm FRONT GUARD WELDMENT

315-3857

Ref

B

8T-7547 5C-7261 8T-4224 315-3856

2 4 6 1

ROOF GUARD INSTALLATION, (if equipped), (not available to order, see items 301 thru 304 for service) HEX HD CAPSCREW, M8X30, GR8.8 HEX NUT, M8X1.25 WASHER, 8mm ROOF GUARD WELDMENT

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

6-19


CAB Figure 6-7 Cloth Mechanical Suspension Seats

101 1 103

104

3

2 102

3 4

2

PAM1820

6-20

TH414, TH514, TH417

31200488


CAB Figure 6-7 Cloth Mechanical Suspension Seats Item

1 2 3 4 101 102 103 104

Part Number

Qty.

315-3787

1

315-3839 5P-4116 8T-4908 315-3896 329-5287 329-5288 329-5289 329-5290

1 8 8 1 1 1 1 1

Description MECHANICAL CLOTH SUSPENSION SEAT ASSY, W/ 50.8 mm (2 in) BELT, (if equipped), (includes items 1 thru 4) MECHANICAL SEAT W/ 50.8mm (2 in) BELT, (includes items 101 thru 104) HARD WASHER HEX HD CAPSCREW, M8X1.25 BRACKET 50.8 mm (2 in) SEAT BELT, SUSPENSION KIT BACKREST KIT CUSHION KIT

Rev. A B

NOTE: ITEM NUMBERS NOT LISTED ARE NNOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

6-21


CAB Figure 6-8 Cloth Pneumatic Suspension Seats

1 101 102 103

303 301

201 304

104 105 106 107 108

201 305 301

109 110 111 112 113 114 115 116 117 118 119 120 121 122

302 3 2

PAM1991

6-22

TH414, TH514, TH417

31200488


CAB Figure 6-8 Cloth Pneumatic Suspension Seats Item

1 2 3 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 201 301 302 303 304 305

Part Number

Qty.

315-3788

1

320-9298 5P-4116 8T-4908 322-8055 322-8056 322-8080 322-8057 322-8058 322-8081 322-8059 322-8060 322-8061 322-8062 322-8063 322-8064 322-8065 322-80653 322-8067 322-8068 322-8069 322-8070 322-8071 322-8072 322-8073 147-4921 315-3784 3K-6113 5P-8282 5P-9940 215-9632 161-3357

1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 1 2 1 1 1 1

Description CLOTH PNEUMATIC SUSPENSION SEAT ASSY, (if equipped), (includes items 1 thru 3) PNEUMATIC SEAT, (includes items 101 thru 122) HARD WASHER HEX HD CAPSCREW, M8X1.25 UPPER ASSEMBLY KIT BACK COVER ASSEMBLY BACK FOAM KIT SEAT FRAME ASSY KIT SEAT COVER ASSY KIT SEAT FOAM KIT DOCUMENT PLASTIC BAG CROSS STRAP KIT FOR AND AFT ADJUSTMENT KIT SUSPENSION KIT MOUNTING PLATE KIT SUSPENSION COVER KIT SLIDE RAIL STOP KIT AIR VALVE KIT AIR SPRING KIT COMPRESSOR KIT UPSTOP/BUMP KIT DAMPER KIT RIDE INDICATOR KIT TETHER BELT KIT FLY LEAD KIT RIVET, PLASTIC SAFETY BELT, 50.8mm (2 in), (includes items 301 thru 305) SPRING WASHER LOCKING BOLT LOCKING BOLT SPACER SPACER

Rev. B A

B

NOTE: ITEM NUMBERS NOT LISTED ARE NNOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

6-23


CAB Figure 6-9 Cab Heater/AC Components

506

108 107

503 7 501

502 504

507 106

3 102

104

303 108

11

7 12

13

108 7 7

101 4 4

7

7 105 4 109 110

4

101 7

108

14

7 13

7

108

12 7

2

7

428

4 101 5

2 5

101

10 19 2 5

7 7

14 7

7

4 101

1 5 104

6

14

4 101

6

7

9

TH414 S/N TBZ00542 & After TH514 S/N TBW00160 & After TH417 S/N TBT00179 & After

16

15 8

209

17

5 1

103

303

104

219 204

6-24

304

TH414, TH514, TH417

PAM1062

31200488


CAB Figure 6-9 Cab Heater/AC Components Item

Part Number

Qty.

Description

Rev.

315-3790

Ref

E

315-3791

Ref

366-2188

Ref

366-2187

Ref

8T-4200 8T-4908 347-4582 8T-4224 347-4587 323-7265

6 8 4 10 14 6 8

323-7265

10

315-3780 315-3843 315-3842 315-3845 315-3846 315-3847 315-3848 315-3849

1 1 1 1 1 1 1 1

315-3849

2

315-3855 366-2189 315-3862 315-3863 315-3893 323-5629

1 1 1 2 AR 1 4

323-5629

3

102 103

323-7228

104 105 106

315-3844 315-3850 323-5599

2 Ref Ref 1 1 1

HEATER INSTALLATION, (if equipped), (TH414 Before S/N TBZ00542, TH514 Before S/N TBW00160, TH417 Before S/N TBT00179), (not available to order, see items 1 thru 19 for service) HEATER WITH A/C INSTALLATION, (if equipped), (TH414 Before S/N TBZ00542, TH514 Before S/N TBW00160, TH417 Before S/N TBT00179), (not available to order, see items 1 thru 7, 9 thru 19, 204, 209 & 219 for service) HEATER INSTALLATION, (if equipped), (TH414 S/N TBZ00542 & After, TH514 S/N TBW00160 & After, TH417 S/N TBT00179 & After), (not available to order, see items 1, 2, 5, 6, 8, 10, 15 thru 19, 103, 104, 106, 107 & 219 for service) HEATER WITH A/C INSTALLATION, (if equipped), (TH414 S/N TBZ00542 & After, TH514 S/N TBW00160 & After, TH417 S/N TBT00179 & After), (not available to order, see items 1, 2, 5, 6, 10, 15 thru 19, 103, 104, 106, 107, 204, 209, 219, 303 & 304 for service) HEX HD CAPSCREW, 8X16mm, GR8.8 HEX HD CAPSCREW, 8X25mm, GR8.8 SCREW, 3.5X16mm THREAD ROLLING SCREW, 6X12mm WASHER, 8mm RETAINER NUT, 8X12.5 GEAR CLAMP, (TH414 Before S/N TBZ00542, TH514 Before S/N TBW00160, TH417 Before S/N TBT00179) GEAR CLAMP, (TH414 S/N TBZ00542 & After, TH514 S/N TBW00160 & After, TH417 S/N TBT00179 & After) INLET GRILL, (heater) HEATER ASSY, (includes items 101 thru 110 & 501 thru 505) HEATER WITH A/C, (includes items 101 thru 110, 303, 304 & 501 thru 507) HEATER COVER PLATE HOSE, REAR HOSE, SIDE HOSE, SCREEN HOSE, FRONT, (TH414 TH414 Before S/N TBZ00542, TH514 Before S/N TBW00160, TH417 Before S/N TBT00179) HOSE, FRONT, (TH414 S/N TBZ00542 & After, TH514 S/N TBW00160 & After, TH417 S/N TBT00179 & After) INTAKE HOUSING, (heater) INTAKE HOUSING, (heater with A/C) FOAM SEAL FOAM SEAL CAT THREADLOCK HEATER SEAL HOSE ELBOW, 45 DEGREES, (TH414 Before S/N TBZ00542, TH514 Before S/N TBW00160, TH417 Before S/N TBT00179) HOSE ELBOW, 45 DEGREES, (TH414 S/N TBZ00542 & After, TH514 S/N TBW00160 & After, TH417 S/N TBT00179 & After) LINEAR NOZZLE HEATER ASSY, (see Figure 6-11 for details) HEATER WITH A/C ASSY, (see Figure 6-11 for details) CABLE CONTROL, (heater) TUBE BRACKET

1 2 3 4 5 6 7

8 9 10 11 12 13 14

15 16 17 18 19 101

31200488

TH414, TH514, TH417

E

B

B

D D

6-25


CAB Figure 6-9 Cab Heater/AC Components (Continued) Item

Part Number

Qty.

107

315-3860 315-3859 323-5606 347-6535 347-4594 347-4579 4V-5091 315-3872 315-3834 315-3835 358-9910 322-5968 322-5970 322-5972 322-5972 322-5969 322-5969 322-5974 322-5974 322-5971 322-5973

1 1 3 1 2 4 1 1 1 1 1 1 1 2 3 1 2 1 2 1 1

108 109 110 204 209 219 303 304 428 501 502 503 504 505 506 507

Description

Rev.

CONTROL PANEL, (heater) CONTROL PANEL, (heater with A/C) ROUND NOZZLE ROUND NOZZLE, (short) SELF TAPPING SCREW SELF TAPPING SCREW, #8-18X3/4, (heater with A/C) GROMMET, (heater with A/C) FOAM SEAL, (heater with A/C) CABLE CONTROL, (heater with A/C) AIR INTAKE VENT, (heater with A/C) AIR HOSING DUCT WATER VALVE SWITCH, 3 SPEED ROTARY KNOB W/SPRING, (heater) ROTARY KNOB W/SPRING, (heater with A/C) CLAMP, (heater) CLAMP, (heater with A/C) FASTENER, (heater), (not shown) FASTENER, (heater with A/C), (not shown) A/C SWITCH, (heater with A/C) BOWDEN CONTROL, (heater with A/C)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

6-26

TH414, TH514, TH417

31200488


CAB Figure 6-9 Cab Heater/AC Components (Continued) Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

6-27


CAB Figure 6-10 Engine Heater/AC Components

501 7 3 1 9

8

128 120

3

123 125

1 123 2 125

8 110 122

119 121

3 118

201

204

5 3 7

109 107

111 102

126 122 110

112

4

6 10

106 119 111 115

108 105 124 110 119

114 110 111

117 207

111

123

107

103

101 119

109

206

202

107

205

116

107 125 127

203

107

107 203

202

107 PAM2000

302 301

401 303

304

6-28

TH414, TH514, TH417

31200488


CAB Figure 6-10 Engine Heater/AC Components Item

1 2 3 4 5 6 7 8 9 10

101 102 103 105 106 107 108 109 110 111 112 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 201 202 203 204 205 206 207 301

31200488

Part Number

Qty.

Description

Rev.

318-0407

Ref

A

134-3856 5D-1026 6D-1641 8T-4121 8T-4137 318-0404 318-0405 314-5623

AR 1 4 4 4 4 1 1 1 AR

HEATER LINES INSTALLATION, (not available to order, see items 1 thru 10 for service) CAT WICKING SEALANT ELBOW CLAMP CLIP HARD WASHER BOLT, 10X1.5mm HOSE HOSE CONNECTOR CAT THREADLOCK

318-0399 7X-2537 8T-4196 8T-5436 8T-7547 8T-4136 347-4578 5C-7261 8T-0389 8T-4224 8T-4121 110-6393 314-5607 314-5614 314-5615

Ref 1 1 1 3 4 14 2 2 11 9 1 1 1 Ref

B

314-5620 314-5632

1 1 AR 2 2 5 8 2 12 1 1 1 1 1 1 1 1 1 1 1

AC INSTALLATION, (not available to order, see items 101 thru 128 for service) HEX HD CAPSCREW, 8X35mm, GR8.8, (torque to 28 Nm) HEX HD CAPSCREW, 10X35mm, GR8.8, (torque to 55 Nm) HEX HD CAPSCREW, 10X130mm, GR8.8, (torque to 55 Nm) HEX HD CAPSCREW, 8X30mm, GR8.8, (torque to 28 Nm) HEX HD CAPSCREW, 10X25mm, GR8.8, (torque to 55 Nm) TIE STRAP HEX NUT, 8X1.25mm HEX LOCKNUT, 10X1.25mm FLAT WASHER, 8mm FLAT WASHER, 10mm AC PLATE COMPRESSOR BRACKET DRIVE PULLY AC GROUP INSTALLATION, (not available to order, see items 201 thru 207 for service) ADJUSTER PLATE DRIVE BELT CAT THREADLOCK HEX HD CAPSCREW, 6X16mm, GR8.8 HEX HD CAPSCREW, 6X20mm, GR8.8, (torque to 12 Nm) HEX HD CAPSCREW, 8X25mm, GR8.8, (torque to 28 Nm) HEX NUT, 6X1mm HEX LOCKNUT, 8X1.25mm FLAT WASHER, 6mm SEAL AC DRYER BRACKET CONDENSER LATCH BRACKET AC RADIATOR SUCTION HOSE HOSE DISCHARGE HOSE COMPRESSOR HOSE DRYER FILTER ASSY, (includes items 301 thru 304) DRYER

5C-9553 8T-4138 8T-4908 5C-2890 309-9184 8T-4205 316-2019 328-2514 328-2515 314-5613 314-5616 314-5617 314-5618 323-7251 328-2516 328-1336 329-3650

TH414, TH514, TH417

B

A

6-29


CAB Figure 6-10 Engine Heater/AC Components (Continued) Item

Part Number

Qty.

302

329-3649

303 304 401 501

329-3651 329-3652 8T-4138

1 1 1 1 4 Ref

Description

Rev.

PRESSURE SWITCH PRESSURE SWITCH CONNECTOR DRYER BRACKET CLAMP HEX HD CAPSCREW, M6X20, GR8.8 HEATER/AC UNIT ASSY, (see Figure 6-11 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

6-30

TH414, TH514, TH417

31200488


CAB Figure 6-10 Engine Heater/AC Components (Continued) Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

6-31


CAB Figure 6-11 Heater/AC Unit & Heater/AC Unit Guard Shield

101 102 103 104 105 106 107 108 109

112 110

7

4 5

6

204 205

3 1 2

206 3

2

201 202 203

111 202 111

201

PAM1051

6-32

TH414, TH514, TH417

31200488


CAB Figure 6-11 Heater/AC Unit & Heater/AC Unit Guard Shield Item

Part Number

Qty. 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

HEATER ASSY, (includes items 1 thru 7) HEATER WITH A/C ASSY, (includes items 1 thru 7 & 101 thru 112) WATER VALVE ELBOW CLAMP VENTILATOR RESISTOR FILTER HEAT EXCHANGER EXPANSION VALVE O-RING O-RING INNER PLATE OUTER PLATE SCREW, 5X35mm BOLT, 6X16mm WASHER CAP THERMOSTAT DRAIN EVAPORATOR

B B

1 2 3 4 5 6 7 101 102 103 104 105 106 107 108 109 110 111 112

315-3841 315-3840 331-9914 322-5976 322-5977 322-5998 322-5978 358-9922 322-5980 322-5981 121-4342 322-5983 322-5984 322-5985 322-5986 322-5987 322-5988 322-5989 322-5990 322-5991 322-5992 316-2003

Ref

A

8T-4195 8T-4121 316-2001 316-2002 316-2031 8T-3490

4 4 1 1 2 4

HEATER/AC UNIT GUARD SHIELD INSTALLATION, (if equipped), (not available to order, see items 201 thru 206 for service) HEX HD CAPSCREW, M10X30, GR8.8, (torque to 55 Nm) WASHER, 10mm GUARD BRACKET GUARD SHIELD SEAL HEX NUT

201 202 203 204 205 206

Description

Rev.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

6-33


CAB

This Page Intentionally Left Blank

6-34

TH414, TH514, TH417

31200488


SECTION 7 CONTROLS

31200488

TH414, TH514, TH417


CONTROLS Figure 7-1 Joystick

101 102 103

1 104

2 105

3

PAM1340

7-2

TH414, TH514, TH417

31200488


CONTROLS Figure 7-1 Joystick Item

Part Number

Qty.

1 2 3 101 102 103 104 105

318-0395 323-7368 104-3601 325-4928 322-8074 322-8075 322-8076 322-8077 322-8078

1 1 4 4 1 1 1 1 1

Description JOYSTICK ASSY, (includes items 1 thru 3) JOYSTICK CONTROLLER, (includes items 101 thru 105) MACHINE HD PAN SCREW THREADED INSERT, 5X1.25mm ROCKER SERVICE KIT SWITCHES SERVICE KIT BUTTON SERVICE KIT HANDLE PARTS SERVICE KIT BOOT

Rev. B A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

7-3


CONTROLS Figure 7-2 Steering Column

201 202 203 204 205 206 207

7

104 5 401

107 105 102 103

106 103

501 502

107 301

302 8

103 101 601 1 6

4

9 3

2

7-4

10

PAM1332

TH414, TH514, TH417

31200488


CONTROLS Figure 7-2 Steering Column Item 1 2 3 4 5 6 7

8 9 10

101 102 103 104 105 106 107 201 202 203 204 205 206 207 301 302 401 501 502 601

Part Number

Qty.

315-3794 8T-4136 323-7243 8T-4121 315-3829 315-3830 318-0440 315-3878 315-3861 344-4903 104-3601 355-6795

1 4 1 4 1 1 AR 1 1 1 1 2 2

329-3737 6V-2315 349-3304 349-3305 347-2211 347-2210 327-4189 347-2212 330-6888 330-6889 330-6890 330-7168 330-7169 330-7171 330-7172 318-0394 344-3271 344-3264 318-0397 344-3269 329-5285 329-5286

1 2 2 6 1 1 2 2 1 1 1 1 1 1 3 1 1 1 1 1 1 1 Ref

Description STEERING COLUMN ASSY, (includes items 1 thru 10) HEX HD CAPSCREW, 10X25mm, GR8.8, (torque to 55 Nm) VALVE WASHER, 10MM STEERING COLUMN, (includes items 501 thru 502) STEERING WHEEL, (includes items 201 thru 207) CAT THREADLOCK STEERING WHEEL INSERT ASSY CAT CAP STEERING WHEEL INSERT STEERING COLUMN BOOT PLATE MACHINE HD SCREW, 5X25mm RUBBER ADJUSTING RIVET STEERING COLUMN PANEL, (includes items 101 thru 107) HEX HD CAPSCREW, 6X35mm, GR8.8 HEX NUT, 6X1mm FLAT WASHER, 6mm FRONT STEERING COVER REAR STEERING COVER SCREW, 6X12mm RUBBER GROMMET CAP GRIP BASE WASHER SCREW WASHER NUT FNR SWITCH, (includes items 301 & 302) FNR LEVER, (includes mounting hardware) LINK CONVERSION HARNESS MULTI SWITCH, (includes item 401) FNR LEVER, (includes mounting hardware) LOCKING HANDLE BELLOW

Rev. E

D A

C

D

B

CAB FLOOR HARNESS, (see Figure 10-9 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

7-5


CONTROLS Figure 7-3 Accelerator Pedal

10 101

8

9

3

9 1 7

6

101 PAM2010

7-6

TH414, TH514, TH417

31200488


CONTROLS Figure 7-3 Accelerator Pedal Item

Part Number

Qty.

1 3 6 7 8 9 10 101

315-3868 001-5600 174-1077 267-6379 6H-3973 8T-4133 8T-4167 8T-4196 323-7227

1 1 1 1 1 2 2 2 1

Description MECHANICAL ACCELERATOR PEDAL, (includes items 1, 3, 6 thru 10 & 101) SNAP RING SPRING PEDAL BEARING SLEEVE NUT, M10X1.5 WASHER BOLT, 10X1.5mm THROTTLE CABLE

Rev. B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

7-7


CONTROLS Figure 7-4 Mechanical Handbrake

1 10

8 11 9

8 2

4 9 7 3 8 5 6 PAM0520

7-8

TH414, TH514, TH417

31200488


CONTROLS Figure 7-4 Mechanical Handbrake Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

315-3905 322-5958 322-5959 322-5960 322-5961 322-5962 322-5963 322-5993 322-5964 322-5965 322-5966 322-5967

1 2 1 3 3 3 3 1 3 2 1 1

Description MECHANICAL HANDBRAKE, (includes all items) CIRCLIP HEX HD CAPSCREW, M8X35 SPACER HEX HD CAPSCREW, M10X 45 BEARING LOCKWASHER HEX NUT, M10 PIN & SWITCH BRACKET FLAT WASHER CIRCLIP HEX NUT, M8 SPACER

Rev. C

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

7-9


CONTROLS Figure 7-5 Brake Installation

114

114

103 112

114 113

105 108

105 111 107 110 111

106 111

104

110 102

115 110 111 109 108 113

2 3 1

101 103

4 118

PAM1320

7-10

TH414, TH514, TH417

31200488


CONTROLS Figure 7-5 Brake Installation Item 1 2 3 4 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 118

Part Number

Qty.

315-3781 317-8726 198-9705 315-3898

Ref 1 2 AR Ref

8T-4196 5C-7261 8T-4133 8T-4224 001-5600 174-1304 249-3206 249-3214 254-3487 6H-3973 8T-4167 8T-4815 9R-2806 9R-2807 315-3864 249-3209

1 2 2 2 2 1 1 2 1 3 4 1 3 3 1 1

Description BRAKE INSTALLATION, (not available to order, see items 1 thru 4 for service) BRAKE LIGHT SWITCH SCREW CAT THREADLOCK BRAKE PEDAL INSTALLATION, (not available to order, see items 101 thru 118 for service) HEX HD CAPSCREW, 10X35mm, GR8.8 HEX NUT, 8X1.25mm HEX NUT, 10X1.5mm FLAT WASHER, 8mm SNAP RING GASKET LEVER ASSY PLATE SPRING BUSHING HARD WASHER ROD PIN CLIP MASTER BRAKE CYLINDER BRAKE PEDAL

Rev. B

B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

7-11


CONTROLS

This Page Intentionally Left Blank

7-12

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS

SECTION 8 HYDRAULIC CIRCUITS

8-1

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit

130 125 138 111

150 130 125

108

102

107

120 153 134

208 410 204

228

202

227 229 308

218 229 304

220

206 201 229

210

30

217

226

56

312217 212 315

303

55

211

79 81

6 78

PAM0943

37

8-2

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit Item

Part Number

Qty.

6 30 37 55 56 78 79 81 102

298-0471 323-7231

1 1 Ref 1 1 1 1 1 3 3 1 1 1 6 2 2 Ref 1 1 1 3 3 1 1 3 1 1 1 1 1 1 2 1 1 1 1 1 AR Ref Ref Ref Ref Ref Ref

107 108 111 120 125 130 134 138 150 153 201 202 204 206 208 210

211 212 217 218 220 226 227 228 229 303 304 308 312 315 410

315-4007 315-4008 329-3640 323-7379 8T-4182 8T-4185 303-4765 298-0462 298-0476 8T-4121 164-5567 331-1665 165-7014 126-6872 298-7356 255-3022 8T-4136 329-3614 333-7273 8T-4121 315-3981 314-5586 314-5587 314-5588 315-3985 315-3986 5D-1026 5P-0597 5P-4868 316-8056 8T-4189 8T-4224

Description

Rev.

ELBOW, 90 DEGREES, (includes o-ring) TIE STRAP GROMMET, (see Figure 8-2 for details) HOSE ASSY HOSE ASSY PRESSURE SWITCH ADAPTER TEE, (includes o-ring) RING SEAL HEX HD CAPSCREW, M10X45, GR8.8, (TH414) HEX HD CAPSCREW, M10X50, GR8.8, (TH514, TH417) PLUG ADAPTER, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) FLAT WASHER, 10mm ADAPTER DUST CAP MAIN CONTROL VALVE, (see Figure 9-9 for details) RUN TEE, (TH414, TH417) RUN TEE, (TH514) ADAPTER, (includes o-ring) RIP NUT, 10mm HEX HD CAPSCREW, 10X25mm, GR8.8, (torque to 55 Nm) CLIP FLANGE KIT, (includes o-ring) FLAT WASHER, 10mm HOSE ASSY HOSE, (TH414) HOSE, (TH417) HOSE, (TH514) HOSE ASSY HOSE HOSE CLAMP HOSE CLAMP HOSE CLAMP HOSE SUPPORT BRACKET HEX HD CAPSCREW, 8X20mm, GR8.8, (torque to 28 Nm) FLAT WASHER, 8mm CAT THREADLOCK ADAPTER, (includes o-ring), (see Figure 4-1 for details) FLANGE KIT, (includes o-ring), (see Figure 4-1 for details) FITTING, (see Figure 4-1 for details) ELBOW, 45 DEGREES, (see Figure 4-1 for details) PISTON PUMP, (see Figure 9-10 for details) HYDRAULIC TANK, (see Figure 9-12 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-3

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit

508 516

508

709

209 318

510

129

320

317 322

307 219

127

207 42

155

321 322

134 67 320

508 509

319

313

508 516

515

407

405 404

307 315 314

312

37 42

45

219 66

217 305

302

401

42 41 42

223 301

402 403

406

42

224 219

407

68

309 310 42

508 52

313 307

901 43

45

520

66 37

507 508

217

802

304

316

45 42

308 615 303 219 224

PAM0962

8-4

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit Item

Part Number

Qty.

37 41 42 43 45 52 66 67 68 127 129 134 155 207 209 217 219 223 224

149-6549 187-5086 1P-4278 215-7067 315-3984 149-8142 315-4009 315-4011 315-4012 316-8061 225-1912 184-6581 315-3980 316-5511 5D-1026 5P-2230 318-2507 315-3997

2 1 8 1 1 1 1 1 1 1 1 Ref 1 1 1 2 4 1 1

GROMMET BARB TEE HOSE CLAMP ELBOW, 90 DEGREES, (barb fitting) HOSE BARB FITTING HOSE HOSE HOSE ELBOW, 90 DEGREES ADAPTER, (includes o-ring) MAIN CONTROL VALVE, (see Figure 9-9 for details) BARB FITTING HOSE TUBE HOSE CLAMP HOSE CLAMP HOSE HOSE

314-5515

Ref

322-0638

1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 3 4 3 AR 1 1 1 2 2 1 2

TRANSMISSION LINE INSTALLATION, (not available to order, see items 301 thru 322 for service) ADAPTER, (includes o-ring) CONNECOTR, (includes o-ring) ELBOW, 45 DEGREES, (barb fitting) ADAPTER, (includes o-ring) ELBOW, 45 DEGREES, (barb fitting) CLAMP ELBOW, 45 DEGREES, (barb fitting) HOSE ASSY HOSE ASSY HOSE HOSE TEMPERATURE SWITCH BARB TEE FITTING BARB FITTING HEX HD CAPSCREW, 8X25mm, GR8.8, (torque to 28 Nm) FLAT WASHER, 8mm FLAT WASHER, 10mm CLIP BOLT, 10X1.5mm, (torque to 55 Nm) CAT THREADLOCK CONNECTOR, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) CHECK-VALVE HARD WASHER BOLT, 10X1.5mm OIL FILTER ELBOW, 90 DEGREES, (includes o-ring)

301 302 303 304 305 307 308 309 310 312 313 314 315 316 317 318 319 320 321 322 401 402 403 404 405 406 407

8-5

150-3050 150-4046 322-8017 5D-1026 322-8018 314-5633 314-5634 314-5542 314-5543 203-8025 322-8016 164-5562 8T-4908 8T-4224 8T-4121 6D-1641 8T-4137 298-0468 171-6725 257-4830 8T-4121 8T-4137 191-1060 323-5622

Description

TH414, TH514, TH417

Rev.

C

31200488


HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued) Item

Part Number

Qty.

507 508 509 510 515 516 520 615 709 802 901

187-5086 1P-4278 9R-9925

1 7 1 Ref 1 1 1 Ref Ref Ref Ref

318-0435 318-0436

Description

Rev.

BARB TEE CLAMP HYDRAULIC TANK BREATHER HYDRAULIC TANK, (see Figure 9-12 for details) HOSE HOSE HOSE MASTER BRAKE CYLINDER, (see Figure 7-5 for details) RADIATOR OIL COOLER, (see Figure 4-5 for details) STEERING VALVE, (see Figure 7-2 for details) TRANSMISSION, (see Figure 4-1 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-6

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued) Item

8-7

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

31200488


HYDRAULIC CIRCUITS Figure 8-3 Steer Select

58 57 61 59

57 24 61

58 51 51

59 24

14 9 4

4

17

15 57

4 9

37 26 4 102 23

14 25 51 51

8-8

PAM0730

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-3 Steer Select Item

Part Number

Qty.

4 9 14 15 17 23 24 25 26 37 51 57 58 59 61 102

298-0462 303-4754 298-0507 6V-5192

4 2 2 2 Ref 1 2 1 1 1 4 AR 4 2 4 Ref

315-3971 315-3972 315-3973 315-3974 316-8055 223-5993 323-5643 8C-6433

Description

Rev.

ADAPTER, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) SOCKET HD CAPSCREW, 8X30mm, (torque to 28 Nm) STEER SELECT VALVE, (see Figure 9-11 for details) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY GROMMET, (see Figure 8-2 for details) ELBOW, 90 DEGREES, (includes o-ring) CAT THREADLOCK DISC CLIP POZIDRIVE PAN HD SCREW, 6X30mm STEERING VALVE, (see Figure 7-2 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-9

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-4 Service Brake

134 30

33

130 125

112 126

8 40

44

7

39 38 34 37

46

115

34 13

30 54 33 12

35 53

16

8-10

PAM0750

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-4 Service Brake Item

Part Number

Qty.

7 8 12 13 16 30 33 34 35 37 38 39 40 44 46 53 54 112 125 126 130 134 215

298-0472 298-0473 298-0492 323-5624

1 1 1 1 Ref 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 Ref Ref

315-3976 315-3982 315-3983 316-5517 162-6826 164-5567 166-2033 225-1233 331-1665 123-8828 322-8010 298-0472 164-5567 166-2033 331-1665

Description

Rev.

ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) BRANCH TEE, (includes o-ring) BRANCH TEE, (includes o-ring) OUTRIGGER & FRAME LEVEL VALVE, (see Figure 9-14 for details) HOSE ASSY HOSE ASSY HOSE ASSY PIPE ASSY GROMMET, (see Figure 8-2 for details) RUN TEE, (includes o-ring) ADAPTER TEE FITTING, (includes o-ring) PRESSURE SWITCH DUST CAP ADAPTER, (includes o-ring) NIPPLE ELBOW, 90 DEGREES, (includes o-ring) ADAPTER TEE FITTING, (includes o-ring) DUST CAP MAIN CONTROL VALVE, (see Figure 9-9 for details) MASTER BRAKE CYLINDER, (see Figure 7-5 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-11

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-5 Lift Cylinder

14

49

52 10

31

42

15 65 66

35

54

20

49 57

10 49 57 34 20 54 10 65 66 23

42

65 66 36 15 31 49

8-12

PAM0760

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-5 Lift Cylinder Item

Part Number

Qty.

10

298-0465 309-2963 303-4756 323-5622 323-5623 8T-4121

3 3 1 1 2 2 Ref 2 1 Ref 1 1 1 1 4 2 2 1 1 2 2 AR AR AR AR AR 1 1

14 15 20 23 31 34 35 36 42 49 52 54 57 65 66 109 169

7X-0632 7X-0632 318-7356 318-7358 318-7359 347-8838 315-3999 323-7371 328-9688 298-0508 309-6455 327-5534 327-5535 316-5553 348-1639 316-5554 348-1640 309-9153 333-5572

Description

Rev.

ADAPTER, (includes o-ring), (TH414, TH514) ADAPTER, (includes o-ring), (TH417) ELBOW, 90 DEGREES, (includes o-ring), (TH414, TH514) ELBOW, 90 DEGREES, (includes o-ring), (TH417) GREASE FITTING, STRAIGHT FLAT WASHER, 10mm LIFT CYLINDER, (see Figure 9-1 for details) HARD WASHER, (TH414, TH514) HARD WASHER, (TH417) MAIN CONTROL VALVE, (see Figure 9-9 for details) PIN ASSY, (TH414, TH514) PIN ASSY, (TH417) PIN ASSY, (TH414, TH514) PIN ASSY, (TH417) HOSE ASSY, (TH414) HOSE ASSY, (TH514, TH417) HEX HD CAPSCREW, M10X14, GR8.8 ELBOW, 90 DEGREES, (includes o-ring), (TH414) ELBOW, 90 DEGREES, (includes o-ring), (TH514, TH417) CLIP, (TH414) CLIP, (TH514, TH417) CAT THREADLOCK SHIM, (TH414, TH514) SHIM, (TH417) SHIM, (TH414, TH514) SHIM, (TH417) HEX HD CAPSCREW, M16X25, GR8.8, (TH417) HARD WASHER, (TH417)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-13

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-6 Extend/Retract

TH414

13 37

5 144

37

148 37

36 19 18 39 12

143 16 15

110

20

2 21

134 PAM0780

8-14

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-6 Extend/Retract Item

Part Number

Qty.

2 5 12 13 15 16 18 19 20 21 36 37 39 110 134 143 144 148

8T-4971 298-0463

1 2 Ref 1 1 1 1 1 Ref AR 1 3 2 2 Ref 1 1 Ref

318-7346 8T-4205 318-2502 339-5884 339-5885

336-6933 343-7049 331-1664 298-0465 315-4001 315-4002

Description

Rev.

HEX HD CAPSCREW, 6X30mm, GR8.8, (torque to 12 Nm) ADAPTER, (includes o-ring) EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) TWIN HOSE ASSY WASHER CLAMP w/COVER TUBE ASSY TUBE ASSY CLAMP, (see Figure 8-7 for details) CAT THREADLOCK BASKET HOSE CLAMP SEAL ADAPTER, (includes o-ring) MAIN CONTROL VALVE, (see Figure 9-9 for details) HOSE ASSY HOSE ASSY CLAMP, (see Figure 8-7 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-15

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-6 Extend/Retract

TH417

3 35 62

57 58 128

143

122

15

52

PAM2311

8-16

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-6 Extend/Retract Item

Part Number

Qty.

3 13 35 52 57 58 62 122 128 143

8T-7329 309-2963 6R-3320

2 2 2 Ref 1 1 2 Ref 2 2

348-1623 348-1624 348-1636 309-6455 337-7045

Description

Rev.

HEX HD CAPSCREW, M8X50, GR8.8 ADAPTER, (includes o-ring) COVER MAIN CONTROL VALVE, (see Figure 9-9 for details) HOSE ASSY HOSE ASSY CLAMP ASSY EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) ELBOW, 90 DEGREES ADAPTER, (includes o-ring)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-17

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-6 Extend/Retract

5

TH514

34

18

13 102 125 148 152 153

101 124 148 152 153

20 35 37 38 39

101 124 148 152 153 27 164 102 125 148 152 153

6 163 32 20 33 37 39

20 33 37 39

29

201

8-18

TH414, TH514, TH417

PAM2630

31200488


HYDRAULIC CIRCUITS Figure 8-6 Extend/Retract Item

Part Number

Qty.

5 6 13 18 20 27 29 32 33 34 35 37 38 39 101 102 124 125 148 152 153 163 164 201

298-0465 6V-8790 337-6258

1 1 1 Ref Ref 1 1 1 4 1 2 3 1 3 4 4 4 4 Ref 4 4 1 1 Ref

337-6262 337-6261 337-6259 7X-2533 337-7045 8T-3844 337-6260 337-6264 337-6268 7X-2534 7X-0818 8T-4205 8T-4224 318-7384 337-6267 337-6265 337-6266

Description

Rev.

CONNECTOR, (includes o-ring) CONNECTOR, (includes o-ring) HOSE ASSY EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) CAT THREADLOCK TUBE ASSY TUBE ASSY TUBE ASSY HEX HD CAPSCREW, M6X35, GR8.8 CONNECTOR, (includes o-ring) BOLT, M6X1 CLAMP ASSY CLAMP ASSY COVER PLATE HEX HD CAPSCREW, M6X50, GR8.8 HEX HD CAPSCREW, M8X45, GR8.8 WASHER, 6MM WASHER, 8MM CAT THREADLOCK CLAMP COVER CLAMP HOSE ASSY HOSE ASSY MAIN CONTROL VALVE, (see Figure 9-9 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-19

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-7 Tilt & Tilt Compensation 303 316

TH414

322

22 23

20 214

15

24

3 21

25 22

322

303 316 39

20

101 119 148 157 160

15 3 21

16 15 2 21

146

22

147

213

106 157

156

103 157

139

120 122

140

132

104 128 157

116 110 141

120 118 137

133

110

120 124 121 157

116

113 133

149 157

134

131 164 140 140 124

113

140 PAM0692

8-20

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-7 Tilt & Tilt Compensation Item

Part Number

Qty.

2 3 15 16 20 21 22 23 24 25 39 101 103 104 106 110 113 116 118 119 120 121 122 124 128 131 132 133 134 137 139 140 141 146 147 148 149 156 157 158 159 160 164 213 214 303 316 322

8T-4971 297-7089 8T-4205

2 4 6 2 4 AR 2 1 1 1 2 2 2 2 2 2 2 2 2 2 6 2 2 Ref 2 2 2 2 Ref 2 2 4 1 1 1 2 2 1 AR 2 2 2 2 Ref 2 8 AR 2

8-21

315-3996 322-7996 316-5545 318-2516 318-2518 331-1664 7X-2534 8T-4198 8T-7329 309-9153 298-0465 298-7357 323-5628 6V-7744 8T-4205 8T-4121 8T-4137 318-7321 220-2609 7X-0632 100-4336 323-5626 318-7369 318-7367 318-7368 316-5538 315-4004 315-4005 318-7386 328-9688 316-5539 7X-0818 8T-4224 318-7384 318-7371 298-0490 5C-2890 330-4256

Description

Rev.

HEX HD CAPSCREW, 6X30mm, GR8.8, (torque to 12 Nm) HEX HD CAPSCREW, 6X40mm, GR8.8, (torque to 12 Nm) HARD WASHER CLAMP W/COVER CLAMP HALF CAT THREADLOCK HOSE ASSY HOSE CARRIER PIPE ASSY PIPE ASSY SEAL HEX HD CAPSCREW, 6X50mm, GR8.8 HEX HD CAPSCREW, 10X100mm, GR8.8, (torque to 55 Nm) HEX HD CAPSCREW, 8X50mm, GR8.8 HEX HD CAPSCREW, 16X25mm, GR8.8, (torque to 241 Nm) ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) TEE FITTING, (includes o-ring) HEX LOCKNUT, 10X1.5mm FLAT WASHER, 6mm FLAT WASHER, 10mm HEX HD CAPSCREW, 10X20mm, GR8.8, (torque to 55 Nm) PIN TILT COMPENSATION CYLINDER, (see for details) CLIP HARD WASHER CLIP TEE FITTING, (includes o-ring) MAIN CONTROL VALVE, (see Figure 9-9 for details) PIN RING HARD WASHER HOSE ASSY PIPE ASSY HOSE ASSY HOSE ASSY CLAMP HEX HD CAPSCREW, 10X14mm, GR8.8, (torque to 55 Nm) PIPE ASSY CAT THREADLOCK HEX HD CAPSCREW, 8X45mm, GR8.8 FLAT WASHER, 8mm COVER PLATE PIN TILT CYLINDER, (see Figure 9-3 for details) ELBOW, 90 DEGREES, (includes o-ring) HEX NUT, 6X1mm, (torque to 3 Nm) CAT THREADLOCK CHAIN PLATE NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-7 Tilt & Tilt Compensation TH417 304 305 322

301 307 311 312

320 309

301 302 307 312

314

423 445

321

301 306

301 308 306 309

163

23 303 224 225

310 317

310 318

532

164

533 223 527

310 315

313

1 110

528

301 302 307 312

310 316

149

147

131 149 147

148

133

128 126

141 148 23 108

139 127 156

1 103

128 126

1 101

157

1 103 131

1 106

1 110 23 108

128 150

113

133 128

141 113

122

1 105 136

123

148 150 139 136

1 105 1 106

154 115 123

GENUINE PARTS

153

K1 K2 122 143

8-22

TH414, TH514, TH417

PAM2321

31200488


HYDRAULIC CIRCUITS Figure 8-7 Tilt & Tilt Compensation Item 1 23

101 103 105 106 108 110 113 115 122 123 126 127 128 131 133 136 139 141 143 147 148 149 150 153 154 156 157 163 164 168 223 224 225 301 302 303 304 305 306 307 308 309 310 311 312

8-23

Part Number

Qty.

348-1644 353-4830

AR 1 1

7X-0818 8T-4198 8T-7329 328-9688 8T-4137 309-9153 298-7357 298-0465 323-5626 323-5628 6V-7744 8T-4224 8T-4121 318-7321 217-4300 7X-0632 100-4336 318-7367 318-7368 318-7369 318-7371 316-5538 316-5539 318-7384 318-7386 323-7376 323-7377 331-1664 298-0463 298-0508 364-1711 298-0502

8T-4205 331-1664 364-1712

2 2 2 2 2 2 2 2 2 2 2 4 4 2 Ref 2 2 2 Ref 2 4 2 2 1 1 2 2 1 1 4 Ref 2 2 Ref 2 1 4 1 12 12 2 12 8 1 6

Description

Rev.

CAT THREADLOCK HOSE CARRIER ASSY, (includes items 301 thru 322) HOSE CARRIER ASSY, (if equipped for platform), (includes items 301 thru 322) HEX HD CAPSCREW, M8X45, GR8.8 HEX HD CAPSCREW, M10X100, GR8.8 HEX HD CAPSCREW, M8X50, GR8.8 HEX HD CAPSCREW, M10X14, GR8.8 HEX HD CAPSCREW, M10X20, GR8.8 HEX HD CAPSCREW, M16X25, GR8.8 ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) TEE FITTING, (includes o-ring) TEE FITTING, (includes o-ring) HEX LOCKNUT, M10X1.5 WASHER, 8mm WASHER, 10mm PIN COMPENSATION CYLINDER, (see Figure 9-4 for details) CLIP HARD WASHER CLIP MAIN CONTROL VALVE, (see Figure 9-9 for details) HARD WASHER HOSE ASSY PIN RING PIN ASSY PIPE ASSY PIPE ASSY COVER PLATE CLAMP HOSE ASSY HOSE ASSY O-RING TILT CYLINDER, (see Figure 9-3 for details) ADAPTER, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring) CAT THREADLOCK MOUNTING BRACKET HOSE CARRIER ADAPTER, (includes o-ring) HOSE CARRIER MOUNT BUTTON HD SCREW, M6-1X12mm SOCKET HD CAPSCREW, M6-1X20mm SLIDE WASHER, 6mm SEAL CATTRACK REAR MOUNT BRACKET CLAMP

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-7 Tilt & Tilt Compensation (Continued) Item 313 314 315 316 317 318 319 320 321 322 423 445 527

Part Number

Rev.

363-7225

1 1

363-7226 366-1210 7J-9108

1 2 2

1 2 1 1 1

PIPE ASSY SERVICE KIT, (includes all items) SEAL SEAL PIPE ASSY PIPE ASSY

A

331-1664 7J-9108 363-7226 366-1210

1 2 1 1 1

PIPE ASSY SERVICE KIT, (includes all items) SEAL SEAL PIPE ASSY PIPE ASSY

A

331-1664 7J-9108 363-7225 366-1210

363-7222 363-7223 330-4258 363-7221 331-1664

K1

K2

Ref 2 1 1 1 1 Ref 1 1 4 2 4 1

Description HOSE ASSY, (see Figure 8-8 for details) HOSE ASSY PIPE ASSY PIPE ASSY PIPE ASSY PIPE ASSY BOOM HARNESS, (see Figure 10-4 for details) HOSE ASSY HOSE ASSY NUT, GR8 TWIN HOSE ASSY SEAL PIPE ASSY, (Before S/N TBT00174), (no longer available, order K2 for initial replacement) PIPE ASSY, (S/N TBT00174 & After) PIPE ASSY, (Before S/N TBT00174), (no longer available, order K1 for initial replacement) PIPE ASSY, (S/N TBT00174 & After) PIPE ASSY, (S/N TBT00174 & After) SEAL, (S/N TBT00174 & After)

348-1620 363-7217 363-7218 363-7219 363-7220

528

532 533

Qty.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-24

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-7 Tilt & Tilt Compensation (Continued) Item

8-25

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

31200488


HYDRAULIC CIRCUITS Figure 8-7 Tilt & Tilt Compensation TH514 201 208 215

202 203 205 208 216 159

21

26

160

19 36

19

26

16

17 16 301 2 20

16 36

17

2 20

16

22

3 20

3 20

104 108

126

144 145

129

120 150

126 123

145 147 106

165

140 120 149

137 7 26 38 48

104 126 129 126

119 119

7 26 38 48

144

123 108

145 165

145 147 137 106

8-26

TH414, TH514, TH417

PAM2641

31200488


HYDRAULIC CIRCUITS Figure 8-7 Tilt & Tilt Compensation Item

Part Number

Qty.

2 3 16 17 19 20 21 22 26 36 104 106 108 119 120 123 126 129 137 140 144 145 147 149 150 159 160 165 201 202 203 205 208 215 216 301

8T-4971 297-7089 8T-4205 318-2502 315-3996

4 8 12 4 8 Ref 1 1 1 4 2 2 2 2 2 2 4 2 2 Ref 2 4 2 1 1 1 1 Ref 2 2 2 4 Ref 1 1 Ref

318-2516 318-2517 342-9594 330-4257 8T-4198 328-9688 309-9153 323-5626 323-5628 6V-7744 8T-4121 318-7321 7X-0632 318-7367 318-7368 318-7371 316-5538 316-5539 323-7376 323-7377 3T-0849 8T-7329 5C-2890 8T-4205 327-8834 350-4301

Description

Rev.

HEX HD CAPSCREW, M6X30, GR8.8 HEX HD CAPSCREW, M6X45, GR8.8 WASHER CLAMP W/COVER CLAMP CAT THREADLOCK PIPE ASY PIPE ASSY HOSE ASSY COVER PLATE HEX HD CAPSCREW, M10X100, GR8.8 HEX HD CAPSCREW, M10X14, GR8.8 HEX HD CAPSCREW, M16X25, GR8.8 TEE FITTING, (includes o-ring) TEE FITTING, (includes o-ring) HEX LOCKNUT, M10X1.5 WASHER PIN ASSY WASHER MAIN CONTROL VALVE PLATE HOSE ASSY PIN ASSY PIPE ASSY PIPE ASSY HOSE ASSY HOSE ASSY COMPENSATION CYLINDER HEX HD CAPSCREW, M6X30, GR8.8 HEX HD CAPSCREW, M6X55, GR8.8 HEX NUT, M6X1 WASHER, 6MM CAT THREADLOCK CLAMP CLAMP TILT CYLINDER

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-27

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulics

TH414

203 215

307 215 221 235

14

143 143 144 144 148 157 158 159 160

7 28

110

26 20 15

8 4 21

6

27

3 21

134

16 15 2 21

8-28

PAM0701

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulics Item

Part Number

Qty.

2 3 4 6 7 8 14 15 16 20 21 26 27 28 101 110 119 134 143 144 148 157 158 159 160 203 215 221 235 238 307

8T-4971 8C-8451 9X-2041 298-0505 330-4258 330-4258 318-7347 8T-4205 318-2502 315-3996

2 4 2 2 2 2 1 6 2 4 AR 1 1 1 2 2 2 Ref 1 1 2 AR 2 2 2 2 4 AR 2 1 Ref

318-2518 318-2519 318-7389 7X-2534 298-0465 8T-4205 315-4001 315-4002 318-7386 7X-0818 8T-4224 318-7384 297-7089 8T-4205 5C-2890 336-6937

Description

Rev.

HEX HD CAPSCREW, 6X30mm, GR8.8, (torque to 12 Nm) HEX HD CAPSCREW, 6X40mm, GR8.8, (torque to 12 Nm) TORX HD CAPSCREW, 10X20mm ELBOW, 90 DEGREES, (includes o-ring) BULKHEAD NUT FLAT WASHER, 10mm HOSE ASSY HARD WASHER CLAMP SET CLAMP HALF CAT THREADLOCK PIPE ASSY PIPE ASSY BULKHEAD PLATE HEX HD CAPSCREW, 6X50mm, GR8.8 ADAPTER, (includes o-ring) FLAT WASHER, 6mm MAIN CONTROL VALVE, (see Figure 9-9 for details) HOSE ASSY HOSE ASSY CLAMP CAT THREADLOCK HWX HD CAPSCREW, 8X45mm, GR8.8 FLAT WASHER, 8mm COVER PLATE HEX HD CAPSCREW, 6X45mm, GR8.8, (torque to 12Nm) HARD WASHER CAT THREADLOCK HEX NUT, 6X1mm HOSE CLAMP PLATE THIRD BOOM SECTION, (see Figure 2-5 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-29

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulics

TH417

16

161

102 126 149 170

533

313

154 532

153

113

229

230

143

GENUINE PARTS

K1 K2

8-30

PAM2881

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulics Item 16 102 113 126 141 149 153 154 161 170 229

Part Number

Rev.

366-1208

1 1

366-1209 366-1210 7J-9108 348-1619

1 2 2 2

1 2 1 1 1

PIPE ASSY SERVICE KIT, (includes all items) SEAL SEAL PIPE ASSY PIPE ASSY

A

331-1664 7J-9108 366-1208 366-1210

1 2 1 1 1

PIPE ASSY SERVICE KIT, (includes all items) SEAL SEAL PIPE ASSY PIPE ASSY

A

331-1664 7J-9108 366-1209 366-1210

318-7384 318-7386 348-1626 348-1633

K1

K2

Ref 2 2 2 Ref Ref 1 1 1 1 1

Description HOSE CARRIER ASSY, (see Figure 8-7 for details) HEX HD CAPSCREW FITTING, STRAIGHT WASHER, 8mm MAIN CONTROL VALVE, (see Figure 9-9 for details) CAT THREADLOCK COVER PLATE CLAMP HOSE ASSY HOSE ASSY PIPE ASSY, (Before S/N TBT00174), (no longer available, order K1 for initial replacement) PIPE ASSY, (S/N TBT00174 & After) PIPE ASSY, (Before S/N TBT00174), (no longer available, order K2 for initial replacement) PIPE ASSY, (S/N TBT00174 & After) PIPE ASSY, (S/N TBT00174 & After) SEAL, (S/N TBT00174 & After) HOSE ASSY

7X-0818 298-0465 8T-4224

230

232 233 313

Qty.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-31

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulics

TH514 201 208 217

3 16 19 20 15

101 124 148 152 153

3 16 19 20 102 125 148 152 153

112

140 8 25 10 4 20

7

2 16 17 20 23 24

8-32

2 16 17 20

PAM2681

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulics Item

Part Number

Qty.

2 3 4 7 8 10 15 16 17 19 23 24 25 36 101 102 112 124 125 140 152 153 157 158 201 208 217

8T-4971 297-7089 9X-2041 298-0505 330-4258 8T-4121 318-7347 8T-4205 318-2502 315-3996 318-2518 318-2519 318-7389 330-4257 7X-2534 7X-0818 298-0465 8T-4205 8T-4224

2 4 2 2 2 2 1 6 2 2 1 1 1 2 2 2 2 2 2 Ref 2 2 1 1 2 Ref 1

318-7384 337-6267 348-3530 348-3529 3T-0849 342-9595

Description

Rev.

HEX HD CAPSCREW, M6X30, GR8.8 HEX HD CAPSCREW, M6X45, GR8.8 TRUSS HD CAPSCREW, M10X20, GR8.8 ELBOW, 90 DEGREES, (includes o-ring) NUT WASHER, 10MM TWIN HOSE ASSY WASHER CLAMP W/COVER CLAMP PIPE ASSY PIPE ASSY PIPE ASSY COVER PLATE HEX HD CAPSCREW, M6X50, GR8.8 HEX HD CAPSCREW, M8X45, GR8.8 ADAPTER, (includes o-ring) WASHER, 6MM WASHER, 8MM MAIN CONTROL VALVE, (see Figure 9-9 for details) COVER PLATE CLAMP HOSE ASSY HOSE ASSY SOCKET HD CAPSCREW, M6X25, GR8.8 CAT THREADLOCK CLAMP

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-33

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-9 Frame Level & Outrigger

134

21

5 150

75 76 48

3

11 22

75 76

29

3

27

151

1 57 69 31

9

28

9 31 70 31 32

5 5 29 28 7

27

70 16

31

31

9

80 9

4 22 4

4

70

57 65 75 76

75 76

62 64

49 11 1 57

63

69 62 60

PAM0831

8-34

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-9 Frame Level & Outrigger Item

Part Number

Qty.

1 3 4 5 7 9 11 16 19 21 22 27 28 29 31 32 47 48 49 57 60 62 63 64 65 69 70 71 73 75 76 80 134 150 151

8T-4191 298-7358 298-0462 298-0466 298-0472 303-4754 323-5623

2 2 6 4 1 4 2 Ref 4 Ref Ref 1 1 1 4 2 1 1 1 AR 4 8 1 1 4 2 3 4 4 AR AR 2 Ref 1 1

327-5536

315-4013 315-4014 315-3975 315-3977 315-3978 7X-0632 318-7357 318-7360 6V-7742 329-7279 332-7539 199-7178 8T-4121 323-7364 8T-4205 5C-2890 309-6302 323-7264 303-4765 298-7356 309-2963

Description

Rev.

HEX HD CAPSCREW, 10X16mm, GR8.8, (torque to 55 Nm) ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) GREASE FITTING, STRAIGHT FRAME LEVEL & OUTRIGGER VALVE, (see Figure 8-9 for details) STUD, 6X30mm FRAME LEVEL CYLINDER, (see Figure 9-5 for details) OUTRIGGER CYLINDER, (see Figure 9-6 for details) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HARD WASHER PIN PIN CAT THREADLOCK HEX NUT, M20X2.5 WASHER, 20mm PLATE BRACKET HEX HD BOLT FLAT WASHER, 10mm GROMMET FLAT WASHER, 6mm HEX NUT, 6X1mm, (torque to 12 Nm) SHIM SHIM PLUG MAIN CONTROL VALVE, (see Figure 9-9 for details) ADAPTER, (includes o-ring) ADAPTER, (includes o-ring)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-35

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-10 Platform Hydraulics

28 17 103 24 20

1

44 23

29 22

6

102

8

101

19 19 19

18 27

PAM2530

16 25

29 15

11 5 26

8-36

10 21

2

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS Figure 8-10 Platform Hydraulics Item

Part Number

1 2 5 6 8 10

11 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 44 101 102 103

Qty. Ref

8C-8451 298-7356 303-4754 331-0933 335-2155 335-2156 335-2157 8T-4205 142-8320 150-3030 339-3019 187-5086 1P-4278 235-3606 331-0926 136-1955 331-0908 331-0927 331-0929 331-0930 9M-7958 342-3862

2 2 1 Ref 1 1 1 1 2 1 1 1 1 4 1 AR 1 1 1 1 1 1 Ref 4 AR Ref Ref Ref

Description

Rev.

AUXILIARY POWER PUMP MOUNTING HARDWARE, (see Figure 10-7 for details) HEX HD CAPSCREW, M6X40, GR8.8 ADAPTER, (includes o-ring) 90 DEGREE ADAPTER, (includes o-ring) AUX POWER PUMP, (see Figure 10-7 for details) 2-WAY OPEN DIVERTER VALVE COIL SOLENOID CARTRIDGE VALVE BODY WASHER, 6MM TEE ADAPTER ADAPTER, (includes o-ring) TEE HOSE CLAMP, 6-15X8 TEE CAT THREADLOCK CONNECTOR HOSE ASSY HOSE ASSY DIVERTER VALVE TUBE DIVERTER VALVE BRACKET HOSE ASSY PRESSURE SWITCH, (see Figure 10-7 for details) CLAMP TIE STRAP HOSE ASSY, (see Figure 8-2 for details) HOSE ASSY, (see Figure 8-2 for details) OUTRIGGER & FRAME LEVEL VALVE, (see Figure 9-14 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

8-37

TH414, TH514, TH417

31200488


HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-38

TH414, TH514, TH417

31200488


SECTION 9 HYDRAULIC COMPONENTS

31200488

TH414, TH514, TH417


HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder

TH414

17 16 18

19

18 7 9 13 6

11

5 8 5 10

1

15 14

12

3 4 3

2 1

K1

18

18 PAM0971

9-2

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

31200488

Part Number

Qty.

Description

318-7329 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 316-8083 316-8084 316-8085 316-8086 316-8073 316-8074 316-8075 316-8087

1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 4 4 2

LIFT CYLINDER, (includes all items) PISTON BEARING PISTON SEAL BACK UP RING O-RING ROD BEARING O-RING BACK UP RING ROD SEAL O-RING WIPER SEAL BARREL ASSY ROD ROD GUIDE PISTON PISTON LOCKING SCREW VALVE BLOCK ASSY, (includes seals) SCREW, M8X45 BUSHING O-RING

316-8088

1

SEAL KIT, (includes items 1 thru 10)

TH414, TH514, TH417

Rev. B

9-3


HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder

TH417/TH514

18 17 19

19 7 9 14 6

12

5 8 5 10 11

1

16 15

13

3 4 3

2 1

K1 19

19 PAM2351

9-4

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

318-7330 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 316-8089 316-8090 316-8091 316-8092 316-8073 316-8074 316-8075 316-8087

1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 4

LIFT CYLINDER, (includes all items) PISTON BEARING PISTON SEAL BACK UP RING O-RING ROD BEARING O-RING BACK UP RING ROD SEAL O-RING WIPER SEAL BUFFER BARREL ASSY ROD ROD GUIDE PISTON PISTON LOCKING SCREW VALVE BLOCK ASSY, (includes seals) SCREW, M8X45 BUSHING

K1

316-8088

1

SEAL KIT, (includes items 1 thru 11)

31200488

Description

TH414, TH514, TH417

Rev. C

9-5


HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder

TH414

2

6 3 5 10 7 9 8

15 11

18

12 13 12

16 11

14

4

19 17

K1

16 1 18

PAM0501

9-6

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

315-3964 315-3651 315-3652 315-3653 315-3654 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1

15 16 17 18

315-3655 315-3674 315-3988 315-3676

1 2 1 4

19

315-3647

4

EXTEND/RETRACT CYLINDER, (includes all items) CASE ASSY PISTON ROD ASSY GLAND, (apply delo ml, #5249 & torque to 320-370 Nm) PISTON, (torque to 815-865 Nm) BEARING, (cat high strength / high temperature retaining compound) WIPER ROD SEAL O-RING BACKRING O-RING PISTON SEAL PISTON GUIDE RING O-RING SET SCREW, M10X16, (apply cat high strength / high temperature retaining compound & torque to 20-25 Nm) SPACER BUFFER DISC LOAD CONTROL VALVE COUNTERSUNK SCREW, (apply cat high strength / high temperature retaining compound & torque to 20-25 Nm) HEX SOCKET HEAD SCREW, M8X45

K1

315-3656

1

SEAL KIT, (includes items 5 thru 14)

31200488

Description

TH414, TH514, TH417

Rev. B

9-7


HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder

TH417

14

19

18

12 1 17 13

11 4 12

15

16 9 6

8

5

7 3 K1

2 10

PAM2801

9-8

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

K1

Part Number

Qty.

Description

348-1615 356-0673 356-2131 356-2142 356-2132 356-2143 356-2133 356-2134 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 361-2855 356-2136 356-2137 356-2138 356-2140

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 4 1

EXTEND/RETRACT CYLINDER, (includes all items) EXTEND/RETRACT CYLINDER, (Platform), (includes all items) CASE ASSY CASE ASSY, (Platform) PISTON ROD ASSY PISTON ROD ASSY, (Platform) GLAND PISTON METAL CASED SINGLE LIP WIPER GLAND SEAL BACK UP RING O-RING O-RING O-RING PISTON SEAL PISTON BEARING RING O-RING LOAD CONTROL VALVE SPACER BUSHING SCREW SCREW O-RING

356-2141

1

SEAL KIT, (includes items 5 thru 13)

Rev. A A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

9-9


HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder

TH514 33

4 10

11

9

5 14

21

23

22

13

12

23 7

35 29 34

1

38

35

27

2

28 26

25

26 24

39

8

32

31 18

39

30

19 31

20

15

17

16 6

K1

36 37 3 PAM2661

9-10

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder Item

Part Number

Qty.

3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

337-6271 333-0054 333-0054 333-0055 333-0056 333-0057 333-0058 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 315-3670 315-3673 Use kit K1 Use kit K1 Use kit K1 333-0059 332-0847 315-3674 315-3675 333-0063 333-0064 315-3676 332-0850

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 2 1 4 2 2

K1

333-0065

31200488

Description EXTEND/RETRACT CYLINDER, (includes all items ROD ASSY ROD ASSY GLAND GLAND PISTON PISTON WIPER ROD SEAL O-RING BACK RING O-RING ROD GUIDE RING WIPER RING ROD SEAL O-RING BACKRING O-RING O-RING PISTON SEAL WEAR RING O-RING PISTON SEAL WEAR RING CHECK VALVE SNAP RING SET SCREW SET SCREW DUAL SEAL SPACER ROD-EYE BUFFER DISC PLUG LOAD CONTROL VALVE SOCKET HD SCREW COUNTERSUNK SCREW BEARING

Rev. C

SEAL KIT, (includes items 10 thru 26 & 29 thru 31)

TH414, TH514, TH417

9-11


HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder

TH414, TH417 15

16

18 1

12 13 12 3 14

10 8

9 6 8 7 4 5 K1

15

11

2

PAM0994

9-12

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

356-1170 356-2126 356-2127 356-2128 316-8131 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 328-5242 188-3214 356-2129 356-2130

1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 2 1 1 1

K1

316-8132

1

31200488

Description TILT CYLINDER, (includes all items) BARREL ASSY ROD ASSY PISTON HEAD GLAND WIPER SEAL GLAND SEAL O-RING WEAR RING O-RING SEAL O-RING WEAR RING PISTON SEAL O-RING BUSHING LOAD CONTROL VALVE SNAP RING, (not shown) NUT

Rev. A

SEAL KIT, (includes items 5 thru 14)

TH414, TH514, TH417

9-13


HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder

TH514 15

16

1

12 13 12 3 14

10 8

9 6 8 7 4 5 K1

15

11

2 PAM2651

9-14

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

320-8550 316-8133 316-8134 316-8135 316-8136 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 328-5242 188-3214

1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 2 1

TILT CYLINDER, (includes all items) BARREL ASSY ROD ASSY PISTON HEAD GLAND WIPER SEAL GLAND SEAL O-RING WEAR RING O-RING SEAL O-RING WEAR RING PISTON SEAL O-RING BUSHING LOAD CONTROL VAVLE

K1

316-8137

1

SEAL KIT, (includes items 5 thru 14)

31200488

Description

TH414, TH514, TH417

Rev. A

9-15


TH414 Before S/N TBZ00312

HYDRAULIC COMPONENTS Figure 9-4 Compensation Cylinder

TH414 16

1

19 17

6

13

7 6

10

3

8 15

5 8

9 11 4 12 14

18 2

16

K1

19 PAM1013

9-16

TH414, TH514, TH417

31200488


TH414 Before S/N TBZ00312

HYDRAULIC COMPONENTS Figure 9-4 Compensation Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 K1

31200488

Part Number

Qty.

315-3969 316-8143 316-8144 316-8145 316-8146 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 328-5240 356-2148 356-2150

1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 2

316-8147

1

Description COMPENSATION CYLINDER, (includes all items) BARREL ASSY ROD ASSY PISTON HEAD GLAND O-RING WEAR RING PISTON SEAL ROD SEAL O-RING BACKUP RING O-RING WIPER SEAL O-RING O-RING GLAND SEAL BUSHING NUT SNAP RING STRAIGHT GREASE NIPPLE

Rev. C

SEAL KIT, (includes items 5 thru 15)

TH414, TH514, TH417

9-17


TH414 S/N TBZ00312 & After

HYDRAULIC COMPONENTS Figure 9-4 Compensation Cylinder

TH414 16

1

19 17

6

13

7 6

10

3

8 15

5 8

9 11 4 12 14

18 2

16

K1

19 PAM1013

9-18

TH414, TH514, TH417

31200488


TH414 S/N TBZ00312 & After

HYDRAULIC COMPONENTS Figure 9-4 Compensation Cylinder Item

Part Number

Qty.

330-7623 356-1169

356-2149 356-2150

1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 2 1 1 1 2

COMPENSATION CYLINDER, (CE), (includes all items) COMPENSATION CYLINDER, (AUS), (includes all items) BARREL ASSY, (CE) BARREL ASSY, (AUS) ROD ASSY, (CE) ROD ASSY, (AUS) PISTON HEAD, (CE) PISTON HEAD, (AUS) GLAND, (CE) GLAND, (AUS) O-RING WEAR RING PISTON SEAL ROD SEAL O-RING BACKUP RING O-RING WIPER SEAL O-RING O-RING GLAND SEAL BUSHING, (CE) BUSHING, (AUS) NUT SNAP RING, (CE) SNAP RING, (AUS) STRAIGHT GREASE NIPPLE

356-2151 356-2151

1 1

SEAL KIT, (CE), (includes items 5 thru 15) SEAL KIT, (AUS), (includes items 5 thru 15)

1 356-2144 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 K1

31200488

356-2145 356-2147 356-2147 356-2146 356-2146 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 328-5240 328-5240 356-2148

Description

TH414, TH514, TH417

Rev. B B

9-19


HYDRAULIC COMPONENTS Figure 9-4 Compensation Cylinder

TH417 16

1

19 17

6

13

7 6

10

3

8 15

5 8

9 11 4 12 14

18 2

16

K1

19 PAM1013

9-20

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-4 Compensation Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

356-1169 356-2144 356-2145 356-2147 356-2146 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 328-5240 356-2148 356-2149 356-2150

1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 2

COMPENSATION CYLINDER, (includes all items) BARREL ASSY ROD ASSY PISTON HEAD GLAND O-RING PISTON BEARING RING PISTON SEAL ROD BEARING RING O-RING BACK UP RING O-RING METAL CASED DOUBLE LIP WIPER O-RING O-RING GLAND SEAL BUSHING NUT SNAP RING STRAIGHT GREASE NIPPLE

K1

356-2151

1

SEAL KIT, (includes items 5 thru 15)

31200488

Description

TH414, TH514, TH417

Rev. B

9-21


HYDRAULIC COMPONENTS Figure 9-4 Compensation Cylinder

TH514

16

1

6 13

7 6

10

3

8 15

5 8

9 11 4 12 14

2

16

K1

PAM2671

9-22

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-4 Compensation Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

330-7624 349-5955 349-5956 349-5957 349-5958 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 328-5240

1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2

COMPENSATION CYLINDER, (includes all items) BARREL ASSY ROD ASSY PISTON HEAD GLAND O-RING PISTON RING PISTON SEAL ROD BEARING O-RING BACK UP RING O-RING WIPER SEAL O-RING O-RING GLAND SEAL BUSHING

K1

349-5959

1

SEAL KIT, (includes items 5 thru 15)

31200488

Description

TH414, TH514, TH417

Rev. A

9-23


HYDRAULIC COMPONENTS Figure 9-5 Frame Level Cylinder

17

18 16

18 15

1

6 7

14

9 11

13 5

3

4

3

2

8 5

10 12

18 K1

18

9-24

TH414, TH514, TH417

PAM1021

31200488


HYDRAULIC COMPONENTS Figure 9-5 Frame Level Cylinder Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

K1

31200488

Part Number

Qty.

Description

318-7331 318-7332 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 316-8094 316-8102 316-8095 316-8096 316-8103 316-8097 316-8104 316-8073 315-3994 316-8099 316-8100

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 4

FRAME LEVEL CYLINDER, (TH414), (includes all items) FRAME LEVEL CYLINDER, (TH417, TH514), (includes all items) PISTON BEARING PISTON SEAL BACK UP RING O-RING BACK UP RING O-RING BACK UP RING ROD SEAL O-RING WIPER SEAL BARREL ASSY, (TH414) BARREL ASSY, (TH417, TH514) ROD ROD GUIDE, (TH414) ROD GUIDE, (TH417, TH514) PISTON, (TH414) PISTON, (TH417, TH514) PISTON LOCKING SCREW VALVE BLOCK ASSY, (includes seals) SCREW, M6X45 BUSHING

316-8101 316-8105

1 1

SEAL KIT, (includes items 1 thru 10), (TH414) SEAL KIT, (includes items 1 thru 10), (TH417, TH514)

TH414, TH514, TH417

Rev. C D

9-25


HYDRAULIC COMPONENTS Figure 9-6 Outrigger Cylinder

17 18

18

16

6

11 7 9

1 13

5

8

15

14 3

5 10

4

3

2 1

12 18

K1 18

PAM1032

9-26

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-6 Outrigger Cylinder Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

K1

31200488

Part Number

Qty.

Description

318-7333 318-7334 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 316-8106 316-8113 316-8107 316-8114 316-8108 316-8115 316-8109 316-8116 316-8073 204-6924 316-8075 316-8111

1 1 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4

OUTRIGGER CYLINDER, (TH414), (includes all items) OUTRIGGER CYLINDER, (TH417, TH514), (includes all items) PISTON BEARING PISTON SEAL BACK UP RING O-RING ROD BEARING O-RING BACK UP RING ROD SEAL O-RING WIPER SEAL BARREL ASSY, (TH414) BARREL ASSY, (TH417, TH514) ROD, (TH414) ROD, (TH417, TH514) ROD GUIDE, (TH414) ROD GUIDE, (TH417, TH514) PISTON, (TH414) PISTON, (TH417, TH514) PISTON LOCKING SCREW VALVE BLOCK ASSY, (includes seals) SCREW, M8X45 BUSHING

316-8112 316-8117

1 1

SEAL KIT, (includes items 1 thru 10), (TH414) SEAL KIT, (includes items 1 thru 10), (TH417, TH514)

TH414, TH514, TH417

Rev. C C

9-27


HYDRAULIC COMPONENTS Figure 9-7 Quick Coupler Cylinder

1

15

6 11

13 14 12 10 8

9

6 K1 PAM0252

9-28

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-7 Quick Coupler Cylinder Item

Part Number

Qty.

Description

1 6 8 9 10 11 12 13 14 15

318-2522 315-3678 315-3680 315-3679 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 299-0308

1 1 2 2 2 2 2 2 2 2 1

QUICK COUPLER CYLINDER, (includes all items) CASE ASSY ROD ASSY BEARING WIPER RING SEAL PISTON SEAL O-RING O-RING BACKRING LOAD CONTROL VALVE

K1

305-6015

1

SEAL KIT, (includes items 9 thru 14)

Rev. B D

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

9-29


HYDRAULIC COMPONENTS Figure 9-8 Platform Rotate Cylinder

5

1 2 3 4 PAM2570

9-30

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-8 Platform Rotate Cylinder Item

Part Number

Qty.

1 2 3 4 5

330-8296 335-1612 335-1613 335-1614 335-1615 335-1616

1 1 1 1 1 1

31200488

Description THP18S PLATFORM ROTATE CYLINDER, (includes all items) SEAL KIT PISTON GUIDE BODY ROD

TH414, TH514, TH417

Rev. B

9-31


HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve 21

7

1 9 10 11

35 27

8 26

12

23 25

34 48 33 2

24

22

31

46 47 48

8 LIF

32

27 25

44

20

23

T

30

23

26

14 15 16

35

19

48

24 34 31

46 47 48

3

33

24 25 26

29

18

28 32

CR OW D

30

17

23 35

48 46 47

48

24 25 26

29 28 22

8 27

26

23 25

24 34 33

22 31

8

4 23

27

23

26 25

TIL T

32

24 34 31

24 25

48 33

6

46 47 48

AU X

32

26

8

29 28

22

30 23

48 46 47 48

5

24 25 26

28

42 43

19 36

37 38

39

8

29

49

49

22

30

K1 K2 K3 K4 K5 K6 K7

40

42

PAM2302

41

9-32

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve Item 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 49

31200488

Part Number

Qty.

337-7048

1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 3 1 1 5 8 8 8 8 4 4 4 4 4 4 4 4 3 1 1 1 1 1 1 1 1 1 5 5 20 2

318-0449 318-0450 318-0451 347-8826 318-0453 318-0454 Use kit K9 Use kit K9 Use kit K9 318-0455 Use kit K5 Use kit K5 Use kit K5 347-8827 Use kit K2 318-0457 318-0458 318-0459 318-0460 318-0461 Use kit K3 Use kit K3 Use kit K3 318-0462 318-0474 Use kit K4 Use kit K4 Use kit K4 318-0463 318-0464 318-0465 Use kit K7 Use kit K7 Use kit K7 Use kit K7 Use kit K7 318-0466 318-0467 322-0009 347-8828 Use kit K1 Use kit K1 Use kit K1

Description MAIN CONTROL VALVE, (includes all items) SECTION ASSY, (INLET), (includes items 7 thru 21 & 44) SECTION ASSY, (LIFT), (includes items 23 thru 35 SECTION ASSY, (TELESCOPE), (includes items 8 & 22 thru 35) SECTION ASSY, (TILT), (includes items 8 & 22 thru 35) SECTION ASSY, (OUTLET), (includes items 19, 36 thru 41 & 49) SECTION ASSY, (AUXILIARY), (includes items 8 & 22 thru 35) PRESSURE RELIEF VALVE, (includes items 8 thru 11) LOCKING COVER O-RING THRUST RING O-RING FLOW REGULATOR, (includes items 14 thru 16 & 44) O-RING THRUST WASHER O-RING REGULATOR KIT, (includes item 18 & shims not shown) O-RING PLUG FILTER SHUTTLE VALVE PRESSURE RELIEF VALVE, (includes items 8 & 24 thru 26) CHECK VALVE O-RING THRUST WASHER O-RING SOLENOID INTERFACE & SOLENOID KIT O-RING O-RING O-RING INTERFACE & SOLENOID, (includes items 27, 30 & 31) O-RING PRESSURE COMPENSATOR PLUG, (includes items 24 thru 26) THRUST RING O-RING O-RING THRUST RING O-RING VALVE COVER ASSY TIE RODS PRESSURE REDUCING VALVE, (includes items 36 thru 41) FLOW REGULATOR FILTER O-RING O-RING O-RING ACCUMULATOR LOAD CHECK VALVE KIT

TH414, TH514, TH417

Rev. A

9-33


HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve Item

Part Number

Qty.

K1 K2 K3 K4 K5 K6 K7

347-8829 318-0468 318-0469 318-0470 318-0471 318-0472 318-0473

1 1 4 4 1 1 1

Description

Rev.

ELEMENT SEAL KIT, (includes items 46 thru 48) REGULATOR SEAL KIT, (includes item 18 & others not shown) PRESSURE RELIEF SEAL KIT, (includes items 24 thru 26) SOLENOID SEAL KIT, (includes items 29 thru 31, & others not shown) FLOW REGULATOR SEAL KIT, (includes items 14 thru 16) PRESSURE RELIEF SEAL KIT, (includes items 9 thru 11) PRESSURE REDUCING SEAL KIT, (includes items 36 thru 40)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

9-34

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

9-35


HYDRAULIC COMPONENTS Figure 9-10 Piston Pump

1

2

PAM1040

9-36

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-10 Piston Pump Item

1 2

31200488

Part Number

Qty.

322-7997 322-7998 320-8551 299-0475 320-8602

1 1 1 1 1

Description PISTON PUMP, 45cc, (TH414), (includes all items) PISTON PUMP, 60cc, (TH417, TH514), (includes all items) CONTROL VALVE SHAFT SEAL, (TH414) SHAFT SEAL, (TH417, TH514)

TH414, TH514, TH417

Rev. B B

9-37


HYDRAULIC COMPONENTS Figure 9-11 Steering Select Valve

1

2 3

PZ1771

9-38

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-11 Steering Select Valve Item

Part Number

Qty.

1 2 3

323-7242 319-7670 319-7671 319-7672

1 1 2 2

31200488

Description STEERING SELECT VALVE, (includes all items) VALVE BODY SEAL KIT COIL

TH414, TH514, TH417

Rev. A

9-39


HYDRAULIC COMPONENTS Figure 9-12 Hydraulic Tank Installation

103

8 9

8 15 107

7 8 8

8 15 8

15 10 108

201 12 13 14

104 11 15

5

107

3 14 4

6

14 17

1 14

102

106

8 105

109

101

PAM1421

9-40

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-12 Hydraulic Tank Installation Item

1 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 101 102 103 104 105 106 107 108 109 201

Part Number

Qty.

Description

Rev.

314-5590

Ref

E

8T-4195 8T-4200 329-3615 8T-4224 8T-4121

2 1 1 1 4 Ref Ref Ref 1 1 2 4 AR Ref 2 1 AR

HYDRAULIC TANK INSTALLATION, (not available to order, see items 1 thru 19 for service) HEX HD CAPSCREW, 10X28mm, GR8.8, (torque to 15 Nm) HEX HD CAPSCREW, 8X16mm, GR8.8 CLAMP WASHER, 8mm FLAT WASHER, 10mm TEE BARB, (see Figure 8-2 for details) CLAMP, (see Figure 8-2 for details) BREATHER, (see Figure 8-2 for details) HYDRAULIC TANK ASSY, (includes items 101 thru 109) TANK SUPPORT BRACKET HEX HD CAPSCREW, 16-2X200mm, GR10.9, (torque to 241 Nm) FLAT WASHER, 17mm CAT THREADLOCK HOSES, (see Figure 8-2 for details) HEX HD CAPSCREW, 10X40mm, GR8.8, (torque to 55 Nm) TIE CABLE, (not shown) DUCT TAPE, (not shown) NOTE: USE TAPE TO SECURE HOSES IN TANK CHANNELS SOCKET HD CAPSCREW, 5X10mm, GR8.8, (torque to 2.25 Nm) O-RING CAP PLUG, (torque to 35 Nm) HYDRAULIC TANK FILTER, (torque to 60 Nm) ELBOW, 45 DEGREES, (torque to 23 Nm) ADAPTER HYDRAULIC TANK HYDRAULIC MANIFOLD SIGHT GAUGE

314-5589 314-5512

8T-4186 323-7231

099-0822 132-3056 142-8937 148-8410 202-5350 250-1482 184-6581 304-8242 314-5550 338-1395

6 1 1 1 1 1 3 1 1 2

B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

9-41


HYDRAULIC COMPONENTS Figure 9-13 Diverter Valve

2

1

PZ2780

9-42

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-13 Diverter Valve Item 1 2

31200488

Part Number

Qty.

334-3738 319-7658

1 1 1

Description DIVERTER VALVE, (includes all items) COIL RETAINER KIT, (includes o-rings & nut)

TH414, TH514, TH417

Rev. B

9-43


HYDRAULIC COMPONENTS Figure 9-14 Outrigger & Frame Level Valve

7 5

OUTRIGGER R

13

FRAME LEVEL

4

OUTRIGGER L

11

15

14

1 2 3

10 12

9-44

9 6 8

TH414, TH514, TH417

PAM1682

31200488


HYDRAULIC COMPONENTS Figure 9-14 Outrigger & Frame Level Valve Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

31200488

Part Number

Qty.

323-7241 320-9333 320-9334 320-9332 320-8592 320-8597 320-8596 319-7672 320-8599 320-8600 320-8595 320-8593 320-8594 320-8601 340-5927

1 3 3 3 1 1 2 2 2 1 1 2 2 1 1 1 1

Description OUTRIGGER & FRAME LEVEL VALVE, (includes items 1 thru 16) BOLT, M8X185 NUT, M8 WASHER, M8 COVER INLET BODY SECTION ASSY, OUTRIGGER, (includes items 7 thru 9) COIL RETAINER KIT W/ SEALS VALVE SECTION SECTION ASSY, FRAME LEVEL, (includes items 11 thru 13) COIL RETAINER KIT W/ SEALS VALVE SECTION COIL SOLENOID ORIFICE, 1mm, (not shown, located internally between frame level & outrigger section)

TH414, TH514, TH417

Rev. B

9-45


HYDRAULIC COMPONENTS Figure 9-15 Double Pilot Check Valve

1

4

4

2 3 4

9-46

PAM2550

TH414, TH514, TH417

31200488


HYDRAULIC COMPONENTS Figure 9-15 Double Pilot Check Valve Item 1 2 3 4

31200488

Part Number

Qty.

326-9026 335-2084 335-2086 335-2088

1 2 2 1 4

Description DOUBLE PILOT CHECK VALVE, (includes all items) RELIEF VALVE CHECK VALVE PILOT PISTON SEAL KIT

TH414, TH514, TH417

Rev. B

9-47


HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-48

TH414, TH514, TH417

31200488


SECTION 10 ELECTRICAL

31200488

TH414, TH514, TH417


ELECTRICAL Figure 10-1 Engine & Transmission Electronic Installation

3 13 15 1 2 6 16 18 8 17

5 7

14

10 104

105 101 103 105

12

102 103

406

401 403 403 402

404 406 405 407

PAM2031

10-2

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-1 Engine & Transmission Electronic Installation (Continued)

302 303 305 304 301

DUAL

201 202 203 204 214 209

212 210

206

211

209

213

207

208

205

214

209 204 212 211

206 202

210

SINGLE

213 203 201

PAM1540

31200488

TH414, TH514, TH417

10-3


ELECTRICAL Figure 10-1 Engine & Transmission Electronic Installation Item

1 2 3 5 6 7 8 10 12 13 14 15 16 17 18

101 102 103 104 105

201 202 203 204 205 206 207 208 209 210 211 212

10-4

Part Number

Qty.

Description

Rev.

316-8046

Ref

D

303-4951 303-4952 309-2972 299-0326 303-4785 235-4451 309-3996 3S-2093 7K-1181 7Y-7389 222-8212 8T-4205 328-3203 243-5027

1 1 1 2 2 4 1 24 12 1 Ref 1 1 1 1

ENGINE ELECTRICAL INSTALLATION, (not available to order, see items 1 thru 18 for service) FUSE HOLDER 50 AMP FUSE TEMPERATURE SENDER 75 AMP RELAY, (starter & glow plug) SCREW, M3X16 RIPP BOLT, M6X16 WASHER, 5mm STRAP CABLE STRAP CABLE SOCKET HD CAPSCREW, M5X0.8 ENGINE HARNESS, (see Figure 10-8 for details) RIPP BOLT, M10X20 WASHER, 6mm, RIPP NUT, 5mm RIPP NUT, 6mm

316-8002

Ref

B

323-7236 323-7237 8T-8737 3S-2093

1 1 6 Ref 10

TRANSMISSION ELECTRICAL INSTALLATION, (not available to order, see items 101 thru 105 for service) 2-WAY TERMINAL RECEPTACLE 4-PIN FEMALE CONNECTOR PLUG SEAL TRANSMISSION HARNESS, (see Figure 10-11 for details) STRAP CABLE

318-0409

Ref

A

318-0410

Ref

309-9184 309-9184 338-8862 338-8862 8T-4224 8T-4224 178-3336 178-3336 255-3022 192-1257 192-1257 3E-8320 295-3466 9X-3404 3T-5760 318-2509 318-2514 318-2510 208-8499

2 4 2 4 2 4 2 4 1 1 2 1 1 1 2 1 1 1 1

SINGLE BATTERY INSTALLATION, (not available to order, see items 201 thru 214 for service) DUAL BATTERY INSTALALTION, (not available to order, see items 201 thru 214 for service) HEX LOCK NUT, M8X1.25, (SINGLE) HEX LOCK NUT, M8X1.25, (DUAL) WASHER, (SINGLE) WASHER, (DUAL) WASHER, 8mm, (SINGLE) WASEHR, 8mm, (DUAL) RIPP NUT, 8mm, (torque to 15 Nm), (SINGLE) RIPP NUT, 8mm, (torque to 15 Nm), (DUAL) RIPP NUT, 10mm BRACKET, (SINGLE) BRACKET, (DUAL) PLATE SWITCH ASSY, (includes items 301 thru 305) 12-VOLT BATTERY, (SINGLE) 12-VOLT BATTERY, (DUAL) CABLE ASSY, (BATTERY NEG TO ENGINE KILL), (SINGLE) CABLE ASSY, (BATTERY NEG TO ENGINE KILL), (DUAL) CABLE ASSY, (ENGINE KILL TO STARTER) CABLE ASSY, (CHASSIS NEG TO STARTER)

TH414, TH514, TH417

A

A

31200488


ELECTRICAL Figure 10-1 Engine & Transmission Electronic Installation (Continued) Item

Part Number

Qty.

213

318-2512 318-2513 323-7372 323-7372 2H-3922 8H-5303 9F-5644 6F-7045 8H-5306

1 1 2 4 2 1 2 2 1

316-8059

Ref

292-4186 6I-1418 8T-9655 8T-4224 8T-6912 9N-0869

1 4 8 4 4 8 AR

214 301 302 303 304 305

401 402 403 404 405 406 407

Description

Rev.

CABLE ASSY, (BATTERY POS TO STARTER), (SINGLE) CABLE ASSY, (BATTERY POS TO STARTER), (DUAL) THREADED ROD, M8X1.25, (SINGLE) THREADED ROD, M8X1.25, (DUAL) LOCKWASHER NUT LOCKWASHER NUT BATTERY DISCONNECT KEY TRANSMISSION CONTROL MODULE ASSY, (not available to order, see items 401 thru 407 for service) TRANSMISSION CONTROL MODULE SPACER MOUNT WASHER HEX HD CAPSCREW, M8X50, GR8.8 WASHER CAT THREADLOCK

C

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

10-5


ELECTRICAL Figure 10-2 Cab Electronic Installation 810

802

809

806 807 808

810

302

809

803

806 807 808

802

801 804

803

805

812 813

802

4

801

152

805 802 811

506 4 505 504

901 1

6

4

503

110

209 3

701 738

2 4 211

110 210 601

602

106 5

301

603

902

5

151

112 114 115 701 116 751 302 303 304 501 502

110 401

103

402

403 111 113

111 728

105

PAM2941

10-6

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-2 Cab Electronic Installation Item

1 2 3 4 5 6

Part Number

Qty.

Description

Rev.

316-8007

Ref

A

317-8722 323-5645 317-6379 213-1677 3S-2093

1 1 1 1 4 13 Ref

CAB ROOF ELECTRONIC INSTALLATION, (not available to order, see items 1 thru 6 for service) RADIO COVER DOME LIGHT REPLACEMENT BULB 12-VOLT TERMINAL PLUG STRAP CABLE CAB ROOF HARNESS, (see Figure 10-10 for details)

316-8003

Ref

E

4D-5980

CAB FLOOR ELECTRONIC INSTALLATION, (not available to order, see items 103 thru 116 for service) GROMMET CAB FLOOR HARNESS, (see Figure 10-9 for details) IGINTION SWITCH STRAP CABLE STRAP CABLE RECEPTACLE CAP DIELECTRIC GREASE WASHER, 4mm SOCKET HD CAPSCREW, 4X12mm TOOL CLIP KEY YELLOW WARNING LIGHT, (BEACON), (required in Germany, Italy & UK), (if equipped) REPLACEMENT BULB GAUGE CLUSTER KEYPAD 12 VOLT POWER CONNECTOR FUSE PANEL INSTALLATION, (not available to order, see items 301 thru 304 for service) ELECTRIC DISTRIBUTION ASSY 7.5 AMP FUSE 10 AMP FUSE 15 AMP FUSE 20 AMP FUSE 25 AMP FUSE FOUR PIN FLASHER RELAY 30 AMP RELAY HEX LOCKNUT, M6X1 SPECIAL WASHER WASHER, 6mm

C

CONTROL & MOUNTING INSTALLATION, (UGM), (not available to order, see items 401 thru 403 for service) HEX HD CAPSCREW, M6X50, GR8.8 WASHER, 6mm GROUND CONTROLLER, (UGM)

B

103 105 106 110 111 112 113 114 115 116 151 152

5W-5038 296-4762 347-4588 5P-8500 317-3270

1 Ref 1 39 5 1 AR 1 1 1 1 1

209 210 211

323-5644 316-8043 316-8044 323-5605

1 1 1 1

316-8040

Ref

323-5618 8U-6378 9W-1442 8U-6379 9W-1446 8U-6380 325-8145 329-8511 303-4779 323-7246 8T-4205

1 7 2 18 2 1 1 7 5 5 10

316-8011

Ref

7X-2534 8T-4205 323-7369

5 5 1

301

302 303 304

401 402 403

31200488

325-4927 3S-2093 7K-1181 8C-6354

TH414, TH514, TH417

10-7


ELECTRICAL Figure 10-2 Cab Electronic Installation Item

Part Number

Qty.

316-8006

Ref

344-4902 337-6456 337-6457 303-4779 8T-4205 337-6458

2 2 1 2 2 1

325-4916

Ref

601 602 603

8T-4137 8T-4121 8I-4641

1 1 1

701 738 751

342-3862 318-0403 361-5255

10

315-3802

1

368-2800

1

312-3331

1

368-2822

1

341-7590 315-3822 315-3886 315-3906 347-6536 318-0438 315-3901 5W-1417 8T-4138 312-3331 368-2801

4 1 4 2 1 1 1 1 1 AR 1 4

342-7563

Ref

342-7561 342-7562

1 1

501 502 503 504 505 506

801

802 803 804 805 806 807 808 809 810 811 812 813

901 902

1

Description

Rev.

RADIO INSTALLATION, (if equipped), (not available to order, see items 501 thru 506 for service) SPEAKER GRILL SPEAKER ANTENNA HEX LOCKNUT, 6mm FLAT WASHER, 6mm RADIO BRACKET

B

CAB GROUND CABLE INSTALLATION, (not available to order, see items 601 thru 603 for service) HEX HD CAPSCREW, M10X20, GR8.8 WASHER, 10mm CAB GROUND CABLE, (EARTH STRAP)

A

STRAP CABLE REVERSING FAN HARNESS, (TH514-ANSI) BOOM SUSPENSION CAB HARNESS, (TH514-ANSI) LSI INDICATOR, (TH414 Before S/N TBZ00561, TH514 Before S/N TBW00201, TH417 Before S/N TBT00216), (CE & AUS), (CE & AUS Agricultural), (includes items 801 thru 810) LSI INDICATOR, (TH414 S/N TBZ00561 & After, TH514 S/N TBW00201 & After, TBT00216 & After), (CE & AUS), (CE & AUS - Agricultural), (includes items 801 thru 813) LSI DISPLAY, (TH414 Before S/N TBZ00561, TH514 Before S/N TBW00201, TH417 Before S/N TBT00216), (CE & AUS), (CE & AUS Agricultural) LSI DISPLAY, (TH414 S/N TBZ00561 & After, TH514 S/N TBW00201 & After, TBT00216 & After), (CE & Aus), (CE & AUS - Agricultural) RETAINER NUT LSI COVER SCREW, 4X20mm SCREW, 6X16mm LMI SUPPORT BRACKET SCREW, 6X12mm NYLON WASHER, 6mm WASHER, 6mm HEX HD CAPSCREW, 6X20mm, GR8.8 CAT THREADLOCK ADAPTER PLATE FLAT HD SOCKET SCREW, M4X20MM, GR 8.8 WORKLIGHT HARNESS INSTALL, (ANSI), (not available to order see items 901 & 902 for service) JUMPER HARNESS WORKLIGHT HARNESS

A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

10-8

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-2 Cab Electronic Installation Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

10-9


ELECTRICAL Figure 10-3 Cab Switches

1 8

101 105

2 5 11 12

2 6 21 22

1 3

2 6 13 14

2 5 201 202

1 1 4 1 9 10

102 104

20 21

17 18

103 7 2 2 6

7 5 6 2

PAM2042

10-10

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-3 Cab Switches Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 20 21 22

323-7232 323-7233 316-8018 316-8019 316-8027 316-8028 316-8029 316-8030 316-8020 316-8021 329-3644 316-8017 329-3642 316-8022 329-3641 316-8031 316-8025 340-2304 341-7589

5 14 1 1 7 4 2 1 1 1 1 1 1 1 1 1 1 2 1

SWITCH BODY BLANK SWITCH ASSY, (includes cover & body) BEACON SWITCH, KEY, (ITALY, GERMANY & UK), (if equipped) BOOM WORKLIGHT SWITCH, KEY SINGLE SWITCH HOLDER END PIECE SWITCH HOLDER 3 POSITION SWITCH HOLDER CLUTCH LOCK SWITCH KEY FRONT WORKLIGHT SWITCH KEY, (if equipped) REAR WORKLIGHT SWITCH KEY, (if equipped) SWITCH BODY CONTINOUS HYDRAULICS SWITCH KEY SWITCH BODY, FRAME LEVELING SWITCH KEY SWITCH BODY, (if equipped) ROOF WIPER SWITCH KEY, (if equipped) HYDRAULIC QUICK COUPLER SWITCH KEY SWITCH BODY, (if equipped) AUXILIARY POWER SWITCH KEY, (if equipped for platform)

316-8053

Ref

B

323-7232 329-3643 316-8014 316-8016 316-8024

1 1 1 1 1

ROADING LIGHT SWITCH INSTALLATION, (not available to order, see items 102 thru 106 for service) SWITCH BODY SWITCH BODY HAZARD SWITH ASSY, (includes body and key) DRIVING LIGHT SWITCH KEY FOG LIGHT SWITCH KEY

316-8010

Ref

A

329-3641 316-8015

1 1

REAR WIPER SWITCH INSTALLATION, (not available to order, see items 201 & 202 for service) SWITCH BODY REAR WIPER SWITCH KEY

101 102 103 104 105

201 202

Description

Rev.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

10-11


ELECTRICAL Figure 10-4 Boom & Frame Electrical Installation

301 310

TH414, TH514 & TH417

310 314

315

308 310

305

302 304 303

415

306 416

310 314

312 601 603

TH414, TH514 & TH417 IF EQUIPPED FOR PLATFORM

303 313

301 310 310 314 315 308 310 310 314 305 310 301 310

417 305

301 309

312 409

314

307 310

302

X201

302

307 310

310 314

701 603 651

502 604 502

X299 X299

TH417

503

701

602 603

102 103 101 201 205

807 803

X200

1 2 3 4

203 702

802

204

806 801

803

902 904

804

903

502 503 604

501

602 603

202 206 208 209

905 904 901

NOTE: PORTIONS OF FRAME AND BOOM REMOVED FOR CLARITY. NOTE: BOOM ANGLE SENSOR INDICATOR IS LOCATED ON THE INSIDE REAR FRAME PAM2483

10-12

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-4 Boom & Frame Electrical Installation Item

1 2 3 4

101 102 103

Part Number

Qty.

325-4918

Ref

8T-4970 5W-1417 325-7701

2 2 1 AR

325-4917

Ref

329-3603 8T-4189 309-3997

1 1 1

320-9308

Ref

208 209

301 302 304 305 306 307 308

31200488

HORN INSTALLATION, (not available to order, see items 101 thru 103 for service) HORN HEX HD CAPSCREW, M8X20, GR8.8 WASHER, 8mm

A

320-9320

Ref

328-1919

Ref

327-8830

Ref

328-1923

Ref

331-1572 178-9983 331-1571 329-3638 329-3612 6V-9672 332-3058 184-0982 303-4790

2 2 1 1 1 2 2 1 2

320-9307 368-2823

207

B

154-8874 154-8875 154-8876 311-3898 101-7404

351-4649 8T-4121 6V-3265

Rev.

REVERSE ALARM INSTALLATION, (not available to order, see items 1 thru 4 for service) HEX HD CAPSCREW, M6X14, GR8.8 WASHER, 6mm REVERSE ALARM CAT THREADLOCK

LSI SENSOR INSTALLATION, (TH414 Before S/N TBZ00561, TH514 Before S/N TBW00201, TH417 Before S/N TBT00216), (CE & AUS), (not available to order, see items 201 thru 207 for service) Ref LSI SENSOR INSTALLATION,(TH414 S/N TBZ00561, TH514 S/N TBW00201 & After, TH417 S/N TBT00216 & After), (CE & AUS), (not available to order, see items 201 thru 209 for service) 1 HEX HD CAPSCREW, M10X18, GR8.8 1 WASHER, 10mm 1 CLIP AR CAT THREADLOCK 1 REAR AXLE LSI SENSOR, (TH414 Before S/N TBZ00561, TH514 Before S/ N TBW00201, TH417 Before S/N TBT00216) 1 REAR AXLE LSI SENSOR, (TH414 S/N TBZ00561, TH514 S/N TBW00201 & After, TH417 S/N TBT00216 & After) 1 ADHESIVE LOCTITE KIT, (not shown) 50ml LOCTITE, #330 18ml LOCTITE, #7386 AR ADHESIVE 2 HEX SOCKET HD CAPSCREW, M10X30

368-1840

201 203 204 205 206

Description

BOOM ANGLE SENSOR, (TH414), (not available to order, see items 301 thru 315 for service) BOOM ANGLE SENSOR, (TH414 - if equipped for platform), (not available to order, see items 301 thru 315 & 409 thru 417 for service) BOOM ANGLE SENSOR, (TH514, TH417), (not available to order, see items 301 thru 315 for service) BOOM ANGLE SENSOR, (TH514, TH417 - if equipped for platform), (not available to order, see items 301 thru 315 & 409 thru 417 for service) BALL JOINT, M6X25 HEX LOCKNUT, M4X0.7 PIN, M6.4X100 BOOM ANGLE SENSOR BOOM ANGLE SENSOR, (if equipped for platform) SOCKET HD CAPSCREW, M4X16 SOCKET HD CAPSCREW, M4X40, (if equipped for platform) SOCKET HD CAPSCREW, M6X16 RIPP BOLT, M6X10

TH414, TH514, TH417

F

A

C D B D

10-13


ELECTRICAL Figure 10-4 Boom & Frame Electrical Installation (Continued) Item 310 312 313 314 315 409 415 416 417

501 502

503 601 602 603 604 610 611 612 613 651

Part Number

Qty.

325-5628 325-5627 327-8831 5C-2890 329-3636 5W-5038 328-1917 332-3057 338-8861

AR 1 1 1 4 1 2 1 1 1

3S-2093 7K-1181 325-5598

6 20 1

353-4832 352-2656

1 1

353-4451 327-8805 355-7003 368-9657 335-8095 335-8095 355-7003 334-4129

1 1 1 1 2 4 1 1 1 2 2 1

304-2606 305-5449

701 702

801 802 803 804 805 806 807

901 902 903

10-14

Description CAT THREADLOCK BRACKET BOOM ANGLE SENSOR LINK, (TH414) BOOM ANGLE SENSOR LINK, (TH417) HEX LOCKNUT, M6X1 ROD LINK WASHER, 4mm BRACKET, (if equipped for platform) EXTENSION SPRING, (if equipped for platform) BLANK 3-WAY CONNECTOR, (FEMALE), (if equipped for platform) NOTE: CONNECT TO REAR FRAME HARNESS, CONNECTOR SN219 , (see Figure 10-13 for details) STRAP CABLE, (TH414, TH514) STRAP CABLE, (TH417) BOOM HARNESS, (TH414), (514 - if equipped for platform), (includes items 601 thru 603) BOOM HARNESS, (TH417), (includes items 610 & 612) BOOM HARNESS, (TH417-if equipped for platform), (includes items 602 & 604) BOOM HARNESS, (TH514), (includes items 610 thru 613) BOOM EXTENSION HARNESS, (TH417), (includes items 602, 603 & 651) CONNECTOR W/HARDWARE CONNECTOR W/HARDWARE CLAMP, (TH414) CLAMP, (TH417) CONNECTOR W/HARDWARE CONNECTOR CONNECTOR LOCK CONNECTOR CONNECTOR LOCK CONNECTOR W/HARDWARE, (TH417)

Rev.

E C

C

Ref Ref

FRONT CHASSIS HARNESS, (see Figure 10-12 for details) REAR CHASSIS HARNESS, (see Figure 10-13 for details)

330-4254

Ref

B

8T-4908 336-6936 8T-4224 6V-3265 330-4261 5C-7261

2 1 4 1 AR 1 2

BOOM RETRACTED SENSOR INSTALLATION, (not available to order, see items 801 thru 807 for service) HEX HD CAPSCREW, 8X25mm, GR8.8 SENSOR BRACKET WASHER, 8mm CLIP CAT THREADLOCK PROXIMITY SENSOR HEX NUT, 8X1.25mm

334-0367

1

A

8T-4908 5C-7261 330-4261

2 2 1

BOOM RETRACTED SENSOR INSTALLATION, (not available to order, see items 901 thru 905 for service) HEX HD CAPSCREW, 8X25mm, GR8.8 HEX NUT, 8X1.25mm PROXIMITY SENSOR

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-4 Boom & Frame Electrical Installation (Continued) Item

Part Number

Qty.

904 905

8T-4224 334-0366

4 1

Description

Rev.

WASHER, 8mm SENSOR BRACKET

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200488

TH414, TH514, TH417

10-15


ELECTRICAL Figure 10-5 Worklight & License Plate Light Installations

2

3 1

4

104 107 101 103

205 207

206 208 203 208 204

204 201

202

PAM2061

10-16

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-5 Worklight & License Plate Light Installations Item

1 2 3 4 5

101 102 103 104 105 107

201 202 203 204 205 206 207 208

Part Number

Qty.

Description

Rev.

318-2496

Ref

B

312-3332 323-5646 5C-2890 8T-4205 7K-1181

2 1 2 2 9 1

BOOM WORKLIGHT INSTALLATION, (not available to order, see items 1 thru 5 for service) WORKLIGHT REPLACEMENT BULB, 12V-50W HEX NUT, M6X1 WASHER, 6mm STRAP CABLE BOOM WORKLIGHT HARNESS, (not shown), (see Figure 10-14 for details)

316-8013 312-3332 323-5646

1 4 1 Ref 4 4 Ref 4

CAB WORKLIGHTS, (if equipped), (includes items 101 thru 107) WORKLIGHT REPLACEMENT BULB, 12V-50W SWITCH BODY, (not shown), (see Figure 10-3 for details) RIPP NUT, 6mm GROMMET WORKLIGHT SWITCH KEYS, (not shown), (see Figure 10-3 for details) CABLE GLAND SEAL

F

320-9306

Ref

B

5C-9553 323-5642 323-5649 5C-2890 8T-4205 320-9289 303-4777 309-3996

4 1 1 4 8 1 2 2 AR

LICENSE PLATE LIGHT INSTALLATION, (not available to order, see items 201 thru 208 for service) HEX HD CAPSCREW, M6X16, GR8.8 LICENSE PLATE LIGHT REPLACEMENT BULB, 12V-5W HEX NUT, M6X1 WASHER, 6mm PLATE MOUNT HEX NUT, M5X0.8 WASHER, 5mm CAT THREADLOCK

243-5027

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

10-17


ELECTRICAL Figure 10-6 Driving Light Installation

12 9

14 5

7 5 9

4 4

9

18 8 10

7

2

13 18

11

9 15 5

18

8 4 18

10 11 17 1 6

3 1 6

16

PAM1650

10-18

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-6 Driving Light Installation Item

1 2

3

4 5 6 7 8 9 10 11 12

13

14 15 16 17 18

Part Number

Qty.

316-1997

Ref

316-2017

Ref

8T-4195 303-4955 316-8000 305-2107 305-2108 305-2109 303-4956 316-7999 305-2107 305-2108 305-2109 5C-2890 8T-4205 8T-4121 217-6029 217-6030 217-6031 8T-4123 8T-4141 316-8038 323-5649 323-5648 305-2109 316-8039 323-5649 323-5648 305-2109 316-1993 316-1994 316-2004 316-2005 206-1345

8 1 1 1 1 1 1 1 1 1 1 4 4 8 2 2 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 8

Description DRIVING LIGHT INSTALLATION, (ITALY, GERMANY, FRANCE & ANSI), (not available to order, see items 1 thru 18 for service) DRIVING LIGHT INSTALLATION, (UK, IRELAND, CE & HEWDEN), (not available to order, see items 1 thru 18 for service) HEX HD CAPSCREW, M10X30, GR8.8 L.H. DRIVING LIGHT, (ITALY, GERMANY, FRANCE & ANSI) L.H. DRIVING LIGHT, (UK, IRELAND, CE & HEWDEN) REPLACEMENT BULB REPLACEMENT BULB, 55W REPLACEMENT BULB, 21W R.H. DRIVING LIGHT, (ITALY, GERMANY, FRANCE & ANSI) R.H. DRIVING LIGHT, (UK, IRELAND, CE & HEWDEN) REPLACEMENT BULB REPLACEMENT BULB, 55W REPLACEMENT BULB, 21W HEX NUT, M6X1 WASHER, 6mm WASHER, 10mm TUBE BRACKET RUBBER WASHER HARD WASHER BOLT, M20X2.5 L.H. REAR LIGHT REPLACEMENT BULB, 5W REPLACEMENT BULB, 21W REPLACEMENT BULB, 21W R.H. REAR LIGHT REPLACEMENT BULB, 5W REPLACEMENT BULB, 21W REPLACEMENT BULB, 21W BRACKET BRACKET BRACKET BRACKET STRAP CABLE

Rev. D C

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

10-19


ELECTRICAL Figure 10-7 Frame Electronic Installation - If Equipped For Platform

211

216

217 204

34

42

203 207

21 32 33

35

21 31 36 43

201 206 218

28

209 212

417 426 438 440 441

17 8 213 44

205 210

1 12 3 11

11 7 214 215

37 101 102

10-20

9 301 302 303 304

38 PAM2561

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-7 Frame Electronic Installation - If Equipped For Platform Item

Part Number

Qty.

Description

1 3 7 8 9 11 12 17 21 28 31 32 33 34 35 36 37

297-7029 8T-4138 5C-2890 331-0931 331-0932 8T-4205 8T-4121

330-4261 8T-4224 335-8050

2 2 2 1 1 4 2 Ref AR 2 4 4 2 2 2 4 Ref

38

335-8051

Ref

42 43 44 101 102 201 203 204 205 206 207 209 210 211 212 213 214 215 216 217 218 301 302 303 304 417 426 438 440

343-5890 6V-3265

2 2 Ref AR 1 1 4 2 AR 1 4 Ref 1 1 Ref 1 1 1 1 1 1 2 1 1 1 2 Ref 1 2

HEX HD CAPSCREW, 3/8-16X3/4, GR5 HEX HD CAPSCREW, M6X20, GR8.8 HEX NUT, M6X1 AUXILIARY POWER PUMP SOLENOID ASSY, (includes items 301 thru 304) WASHER, 6MM WASHER, 10MM ELBOW, 90 DEGREES, (see Figure 8-10 for details) CAT THREADLOCK PRESSURE SWITCH HEX HD CAPSCREW, M8X30, GR8.8 HEX HD CAPSCREW, M6X12, GR8.8 STRIKER WELDMENT R.H. PROXIMITY SUPPORT PROXIMITY SENSOR WASHER, 8mm HARNESS INSTALLATION, (not available to order, see items 101 & 102 for service) PLATFORM ELECTRIC INSTALLATION, (not available to order, see items 201 thru 218 for service) PLATE CLIP TIE STRAP, (see Figure 8-10 for details) TIE STRAP HARNESS EMS DECAL HEX SOCKET HD CAPSCREW, M5X16 HEX HD CAPSCREW, M6X12, GR8.8 TIE STRAP EMERGENCY STOP SWITCH LOCKWASHER, 5mm SWITCH BODY, (see Figure 10-3 for details) PLATFORM HARNESS HARNESS SWITCH KEY, (see Figure 10-3 for details) HARNESS STARTER GROUND HARNESS POSITIVE BATTERY HARNESS PLATFORM RELAY BOX HARNESS BRACKET EMERGENCY STOP HARNESS NUT HEX NUT, #10 POWER RELAY WASHER, #10 WASHER, 6MM CAT THREADLOCK RIDE & FLOAT CONTROL HARNESS HEX HD CAPSCREW, M6X25, GR8.8

31200488

335-8090 8T-7547 8T-4171 335-8027

318-0424 335-8058 105-3480 8T-4171 335-8089 304-2604 318-0427 347-2189 349-9177 349-9178 349-9179 339-3021 339-3024 341-7094

298-7377 8T-4205 356-3878 6V-7357

TH414, TH514, TH417

Rev.

B

B C

10-21


ELECTRICAL Figure 10-7 Frame Electronic Installation - If Equipped For Platform Item

Part Number

Qty.

441

340-2303

1

Description

Rev.

RIDE & FLOAT CONTROL

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

10-22

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-7 Frame Electronic Installation - If Equipped For Platform Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

10-23


ELECTRICAL Figure 10-8 Engine Harness

5 4 3

X32

X262

2 X106 SN249 FC258-2

10

X110

FC258-1

10 17 6 EC247

8

7 14

10 FC259

SN250-2

SN250-1

RL257 RL257-30

EC246-S

6 12

WH260

EC242 RL256-87

10

EC246-B-4

1

RL257-87

RL256

11

SN251

13

RL256-30

1

13

10

7 EC246-B-3

13

1 EC246-B-2

EC253

8

SN254

15 BT241-D+

BT241-B+

18 7 EC245

13

10-24

EC246-G-2

SN252 EC243

9

TH414, TH514, TH417

PAM1440

31200488


ELECTRICAL Figure 10-8 Engine Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part Number

Qty.

318-0408 334-5871

1 3 1 1 1 1 2 2 3 1 4 2 1 4 1 1 4 1 1 1

362-8038 362-6352 368-9616 176-1477 334-5866

334-4127 335-1495 334-5867

362-6358 362-4916

Description ENGINE HARNESS, (includes all items) CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR FEMALE COVER CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR TERMINAL, SNAP PLUG, RECEPT 14-16 AWG TERMINAL RING, M10 8-10 SQ MM CONNECTOR CONNECTOR TERMINAL, RING 1/4 8 AWG CONNECTOR ASSY, (includes 15 amp fuse) CONNECTOR CONNECTOR

Rev. D

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

10-25


10-26

SW87

SW58

SW59

SW60

SW74

SW61

SW62

SW82

26

SW82-1

074-3

24

2

AH99-G

TH414, TH514, TH417 1

X111-2

D1

S22 S24

SW76

23

DD02 1 2 SPLICE

074-3-2

14

13

S27

X104

S12

43

S04

21

S150

S11

S13

20

5 8

9

30

42

WH66-1

10

12

FC01

X64

CO01-J12

CO01-J8 S13 S15 CO01-J7

17

PAM1460

39

X32 X54

20 45 X106

33

S38 S28 S37 S55

S93

38

40

WH65-1

29

WH65-2 S120 S119

S06

S123 S122 S121

7

CO01-J3 CO01-J4

6

2

MS48

X52

19

18

SW97-6 SW97-7

MS92DX

CO01-J2

S21 S25 S43

4

X81

X105

WH66-2

29

X112

44

CO01-J1

S30 S8

1 22 16

1 1

19

18

MS92DX+

MS92SX

MS92SX+

SW68-2 SW68-4

25 1 1 SW46

SW68-1 SW68-3 SW68-5

SW20 SW67 S18 S7 S29 S10

GD85

S17 S02 SW51-1 SW51-2

S14

FC03-XC

11

JS75

3

AH108

2

15

S44 S26 S41

S47

GD84

SN89-2 SN89-1

1

AH108-G

20

WH69 SN88

31

S90

S45

074-3-1

S23

FC03-XP

FC03-XF FC03-XD

FC03-XH FC03-XG

S94

DD01 1 2 SPLICE

FC03-XL FC03-XK

X111-1

S09 S19

S96 SW79 S95

1

S101 SW73

AH99

25

13

SW86

SW56

SW63

SW57

27

SW70

21

21

34 37

36

35

X78

S91

S111

41

X34

S16

S5

X110 X33 X36 X35

46

SW77

WH71

32

S31

S112

ELECTRICAL TH414 Before S/N TBZ00561 TH514 Before S/N TBW00201 TH417 Before S/N TBT00216

Figure 10-9 Cab Floor Harness

31200488


TH414 Before S/N TBZ00561 TH514 Before S/N TBW00201 TH417 Before S/N TBT00216

ELECTRICAL Figure 10-9 Cab Floor Harness

Item 1 2 3 4 5 6 7 8 9 10 11 12

Part Number

Qty.

318-0398 362-6352 334-5866

1 12 2 1 1 1 1 1 1 1 1 2 1 1 7 1 1 1 1 2 2 3 14 1 1 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

362-6367 362-6362 362-6358

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

31200488

362-6351 362-6366 335-1499 362-6354 362-6353

362-6355

362-8040 362-8041 362-6365 334-5866 368-9616 5W-4957 104-7622 334-5871 362-8035 362-6361 362-6364 362-6363 362-6362 362-8038 323-7237 9W-1951 362-6357 362-6356

Description CAB FLOOR HARNESS (includes all items) FEMALE COVER CONNECTOR TERMINAL RING CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR ASSY, (includes 10 amp fuse) CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR HOUSING CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR HOUSING CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR PLUG CONNECTOR CONNECTOR CONNECTOR CONNECTOR

TH414, TH514, TH417

Rev. E

10-27


TH414 S/N TBZ00561 & After TH514 S/N TBW00201 & After TH417 S/N TBT00216 & After

ELECTRICAL Figure 10-9 Cab Floor Harness

52

59 55 56 51 57 58

44 45

50 60

53 54

49 44 45 43

42

20 41

40

14

39 11

1 1 34

46 47

38

30 31

37 33 35

36

24

2

1

2 6

3

11 23

11 2

32

9 10

25 27

5

21 22 8

13 18 7 19

16 17

11

10 26

24 48

14

14 15

28 29 11 12

10-28

TH414, TH514, TH417

PAM2810

31200488


TH414 S/N TBZ00561 & After TH514 S/N TBW00201 & After TH417 S/N TBT00216 & After

ELECTRICAL Figure 10-9 Cab Floor Harness

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

31200488

Part Number

Qty.

318-0398

1 14 7 1 1 1 1 1 1 1 1 3 11 1 1 3 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1

362-8040 362-8041 362-6365 362-6352 316-8041

362-6352 362-6366 335-1516 334-5873 334-5961 334-5872 305-5467 362-6351

362-6355 368-9616 362-6357 9W-1951 362-6356 362-6358 299-0944

362-6367

334-5866 335-1499

362-6354 362-6353 334-5871

Description CAB FLOOR HARNESS, (includes all items) CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR, HOUSING w/BUZZER BUZZER CONNECTOR CONNECTOR CONNECTOR CONNECTOR, HOUSING RING TERMINAL CONNECTOR CONNECTOR, PLUG LOCK WEDGE CONNECTOR LOCK WEDGE CONNECTOR, PLUG LOCK WEDGE CONNECTOR, AMP SEAL DIODE CONNECTOR, HOUSING CONNECTOR, HOUSING CONNECTOR, HOUSING CONNECTOR PLUG CONNECTOR CONNECTOR ASSY, (includes 10 amp fuse) CONNECTOR COVER CONNECTOR WEDGE LOCK CONNECTOR, AMP SEAL DIODE CONNECTOR, AMP SEAL CONNECTOR, AMP SEAL CONNECTOR, AMP SEAL CONNECTOR, AMP SEAL CONNECTOR, AMP SEAL CONNECTOR CONNECTOR, HOUSING CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR, PLUG

TH414, TH514, TH417

Rev. G

10-29


TH414 S/N TBZ00561 & After TH514 S/N TBW00201 & After TH417 S/N TBT00216 & After

ELECTRICAL Figure 10-9 Cab Floor Harness Item

Part Number

Qty.

47 48 49 50 51 52 53 54 55 56 57 58 59 60

305-5449 5W-4957 362-6363 362-6364 362-6361 362-8035 323-7237

1 1 1 1 1 1 1 1 1 1 1 1 1 1

10-30

362-8038 362-6362

Description

Rev.

WEDGE LOCK CONNECTOR, HOUSING CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR WEDGE LOCK CONNECTOR, PLUG WEDGE LOCK CONNECTOR WEDGE LOCK CONNECTOR CONNECTOR

TH414, TH514, TH417

31200488


TH414 S/N TBZ00561 & After TH514 S/N TBW00201 & After TH417 S/N TBT00216 & After

ELECTRICAL Figure 10-9 Cab Floor Harness

Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

10-31


ELECTRICAL Figure 10-10 Cab Roof Harness

LB12

LB11

4

4

1 LB05-1

MS21

7 1

LB05-2

WH08

6

5

MS21-1

2 WH07

4

3 LB09

LB45

LB10

S16

4 S17

S18 S19 S01

8 10

9

PAM1500

X15

10-32

TH414, TH514, TH417

X14

31200488


ELECTRICAL Figure 10-10 Cab Roof Harness Item 1 2 3 4 5 6 7 8 9 10

31200488

Part Number

Qty.

318-0400 362-6352 5W-4957 368-9616 334-5876 213-8351 213-8350 5W-4957 334-5871

1 2 1 1 4 1 1 1 1 1 1

305-5449

Description CAB ROOF HARNESS (includes all items) FEMALE COVER CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR LOCK

TH414, TH514, TH417

Rev. E

10-33


ELECTRICAL Figure 10-11 Transmission Harness

HV42 HV100

HV124

3 4 X03 S135

S127

S164

S166

1

S128

S138

S165

5 2 SN133

3

X154

3

SN109

HV49

SN115

3

HV53

SW137

4 SN132

3

5 3

3

HV78

HV50

3

3

HV72 SN116

6 X262

3 5 SN107 SN131

3 SN136

10-34

TH414, TH514, TH417

PAM1510

31200488


ELECTRICAL Figure 10-11 Transmission Harness Item 1 2 3 4 5 6

31200488

Part Number

Qty.

318-0418 160-7689

1 1 1 11 3 3 1

334-5871 362-6352 334-5870

Description TRANSMISSION HARNESS (includes all items) CONNECTOR ASSY CONNECTOR CONNECTOR FEMALE COVER CONNECTOR CONNECTOR

TH414, TH514, TH417

Rev. B

10-35


ELECTRICAL Figure 10-12 Front Frame Harness

HV237-RS-UP HV237-FL-LT

HV237-SPD

LB236

HV237-FL-RT

HV237-RS-DN HV237-LS-DN SN234

X54

LB235 S239

HV238-AW

HV238-CB PAM2070

10-36

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-12 Front Frame Harness Item 101 102 103 104

Part Number

Qty.

318-0396 362-8035

1 1 1 9 2

334-5871 334-5872

Description FRONT FRAME HARNESS, (includes items 101 thru 104) CONNECTOR CONNECTOR CONNECTOR CONNECTOR

Rev. E

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

10-37


TH414 Before S/N TBZ00561 TH514 Before S/N TBW00201 TH417 Before S/N TBT00216

ELECTRICAL Figure 10-13 Rear Frame Harness

10-38

TH414, TH514, TH417

31200488


TH414 Before S/N TBZ00561 TH514 Before S/N TBW00201 TH417 Before S/N TBT00216

ELECTRICAL Figure 10-13 Rear Frame Harness

Item 101 102 103 104 105 106 107 108 109 110 111

31200488

Part Number

Qty.

318-0429 362-8042

1 1 1 3 1 9 2 1 3 7 1 1

362-4935 334-5871 334-4102 334-5870 362-4932 362-6352 362-4931 334-5872

Description REAR FRAME HARNESS, (includes items 101 thru 111) CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR W/ BOOT FEMALE COVER CONNECTOR PLUG

TH414, TH514, TH417

Rev. F

10-39


TH414 S/N TBZ00561 & After TH514 S/N TBW00201 & After TH417 S/N TBT00216 & After

ELECTRICAL Figure 10-13 Rear Frame Harness

X34

2 S212

S222

S220

S227 S232

X33 S207

S208

S216

S224 S231

S221

1 SN233 SN218

4 5

3

SN213

4 5

LB209

12 6 7 HV214-LD HV214-TO

HV214-LU HV214-TI

HV214-TD HV214-A1

3

HV214-TU HV214-A2

X206 S228 S230

X204

13 14 S311

AH215

SN219

3 8 SN220 SN205

10 11

LB210

LB211

12

PAM3030

9

10-40

TH414, TH514, TH417

31200488


TH414 S/N TBZ00561 & After TH514 S/N TBW00201 & After TH417 S/N TBT00216 & After

ELECTRICAL Figure 10-13 Rear Frame Harness

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

31200488

Part Number

Qty.

368-1838

1 1 1 3 2 2 8 8 2 1 1 1 2 1 1

362-8042

335-1516 334-5871 305-5449 362-4931 334-5872 334-4101 334-5870 305-5450

Description REAR FRAME HARNESS, (includes items 1 thru 14) CONNECTOR CONNECTOR CONNECTOR CONNECTOR WEDGELOCK CONNECTOR WEDGELOCK CONNECTOR CONNECTOR CONNECTOR WEDGELOCK CONNECTOR CONNECTOR WEDGELOCK

TH414, TH514, TH417

Rev. A

10-41


ELECTRICAL Figure 10-14 Boom Worklight Harness

LB275

X206

1

2

2

PAM2090

LB276

10-42

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-14 Boom Worklight Harness Item

Part Number

Qty.

1 2

318-0419 362-8036 334-5876

1 1 2

31200488

Description BOOM WORKLIGHT HARNESS, (includes items 1 &2) CONNECTOR CONNECTOR

TH414, TH514, TH417

Rev. A

10-43


ELECTRICAL Figure 10-15 Auxiliary Hydraulic Harness

2

HV202

1 2 HV203

PAM2790

X201

10-44

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-15 Auxiliary Hydraulic Harness Item

Part Number

Qty.

330-4772

1 1 1 2 2

1 2

31200488

334-5871 305-5449

Description AUXILIARY HYDRAULIC HARNESS, (includes items 1 & 2) CONNECTOR HARDWARE KIT, (includes nut, washer & cap) CONNECTOR CONNECTOR LOCK

TH414, TH514, TH417

Rev. B

10-45


ELECTRICAL Figure 10-16 LMIS Installation

23

26

3

11 16

9

17

1 5 6 11

19

14

20

20

10

14

23 29 4

15 12 15

14 13 PAL2900

10-46

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-16 LMIS Installation

25 24

18

7 11

2 11

5

21 8

5 10 11 27

24 29 28

PAL2910

31200488

TH414, TH514, TH417

10-47


ELECTRICAL Figure 10-16 LMIS Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29

Part Number

Qty.

354-1180 8T-4971 8T-4138 5C-2890 7I-8935 8T-4205 303-4787 235-4451 243-5027

Ref 4 2 1 4 6 4 2 2 1 AR AR 1 2 4 4 1 1 1 1 2 1 1 2 1 1 2 1 1 1

7K-1181

354-1181 354-1189 354-1184 354-1183 354-1179 354-1188 5C-9553 361-7854 361-7855

Description LMIS INSTALLATION, (not available to order, see items 1 thru 29 for service) HEX HD CAPSCREW, M6X20, GR8.8 HEX HD CAPSCREW, M6X20, GR8.8 HEX NUT, M6X1, GR8 HEX SOCKET HD SCREW, M8X75 WASHER, 6MM SPRING, LOCKWASHER, 6MM RIPP BOLT, M6X16MM RIPP NUT, 6MM CLIP CABLE STRAP CAT THREADLOCK CYLINDER MANIFOLD PLATE FITTING, 90 DEGREES SENSOR O-RING, 2.6MM EYE BOLT, M6X60MM CABLE REEL CLIP BALL PIVOT ARM SUPPORT REEL TEE FITTING MOUNT PLATE LMIS REEL EXTENTION HARNESS CONNECTOR DISPLAY GAUGE LMIS COVER SPACER HEX HD CAPSCREW, M6X16, GR8.8 LMIS CAB HARNESS, (see Figure 10-18 for details) LMIS CHASSIS HARNESS, (see Figure 10-18 for details)

Rev. D

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

10-48

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-16 LMIS Installation Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

10-49


ELECTRICAL Figure 10-17 LMIS Beacon Installation

4

2 3 5 6 101

3

201

1 PAL2920

10-50

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-17 LMIS Beacon Installation Item

1 2 3 4 5 6 101

201

Part Number

Qty.

361-7853

1

178-9983 332-3058 5W-5038

2 2 4 1 1 1 1 1 1 Ref

361-7856 323-7237

Description LMIS BEACON INSTALLATION, (not available to order, see items 1 thru 6 for service) HEX LOCK NUT, M4X0.7, GR8 PAN HD SCREW, M4X40MM WASHER, 4MM LMIS WARNING BEACON LIGHT CABLE GLAND, M20X1.5 LMIS BEACON HARNESS, (includes items 101) CONNECTOR KIT CONNECTOR WEDGE LOCK MIRROR BRACKET, (see Figure 1-1 for details)

Rev. B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

10-51


ELECTRICAL Figure 10-18 LMIS Harness

2 3 4

7 8

5 6

1 2

9 10

101 101

101

101

103 104

102

PAM2930

10-52

TH414, TH514, TH417

31200488


ELECTRICAL Figure 10-18 LMIS Harness Item 1 2 3 4 5 6 7 8 9 10

Part Number

Qty.

361-7854

1 1 2 1 1 1 1 1 1 1 1

LMIS CAB HARNESS, (includes items 1 thru 10) CONNECTOR RELAY CONNECTOR TERMINAL TERMINAL TERMINAL LOCK WEDGE TERMINAL PLUG LOCK WEDGE TERMINAL PLUG

B

1 4 1 1 1

LMIS CHASSIS HARNESS, (includes items 101 thru 104) TERMINAL CONNECTOR TERMINAL LOCKWEDGE

B

299-0312

299-7106 305-5450 334-5870 361-7855

101 102 103 104

362-6362 304-2647

Description

Rev.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

10-53


ELECTRICAL

This Page Intentionally Left Blank

10-54

TH414, TH514, TH417

31200488


SECTION 11 DECALS

31200488

TH414, TH514, TH417


DECALS Figure 11-1 Cab & Frame Decals

851 852 853 855 856 859

854 102

A 804

21

18

A

101

601 602 502

17

3

6 857 7

12 15

503

10

4 20

VIEW A-A

201 202 203 204 205 206 802 803

502 401

9

801

2

PAM1774

11-2

TH414, TH514, TH417

31200488


DECALS Figure 11-1 Cab & Frame Decals (Continued)

601 602 502

3

503 8 301

1

6 7

24

5 10

22 4 502

302

31

10

23

601 602

501

501

19 PAM1781

31200488

TH414, TH514, TH417

11-3


DECALS Figure 11-1 Cab & Frame Decals Item

1 2 3 4 5 6 7 8 9 10 12 15 17 18 19 20 21 22 23 24 31 55

Part Number

Qty.

326-1975

Ref

362-8015

1

323-5615 323-5616 323-7254 323-7255 329-3667 323-7256

1 1 2 2 1 2 Ref 1 1 1 3 1 4 1 1 1 2 1 1 1 1

314-5322 303-4942 323-7259 323-7262

323-5603 330-4301 330-4304 326-2002 330-4302 314-5316 303-4948 314-5318 323-5617 330-7889 330-8106

Ref 1 1 Ref

323-7407

Ref

323-7406

Ref

102

323-7387 323-7388 323-7386

1 1 1

201

326-1992

1 1 1 1 1 1 1 1

101

326-1995 326-1991 326-2007 326-1993 326-2008 326-1994

11-4

Description

Rev.

DECAL INSTALLATION, (CE & AUS), (not available to order, see items 1 thru 31 for service) DECAL INSTALLATION, (TH514-ANSI), (not available to order, see items 1 thru 4, 8 thru 10, 12, 17 thru 24 & 55 for service) ETHER WARNING DECAL PARK BRAKE DECAL LIFT DECAL TIE DOWN DECAL INSTRUCTION/SAFETY DECAL BOOM PROP DECAL WARNING DECAL, (see Figure 11-2 for details) ENGINE WARNING DECAL, (CE & AUS) ENGINE WARNING DECAL, (TH514-ANSI) EMERGENCY EXIT DECAL STAY CLEAR DECAL S/N PLATE FASTNER TACKS OIL CHECK DECAL CAB WARNING DECAL, (CE & AUS) CAB WARNING DECAL, (TH514-ANSI) TIE DOWN DECAL FUSE DECAL NO RIDERS DECAL, (CE & AUS) NO RIDERS DECAL, (TH514-ANSI) BATTERY DECAL, (CE & AUS) BATTERY DECAL, (TH514-ANSI) PERSONNEL CARRY DECAL, (see Figure 11-2 for details) ENGINE COOLANT DECAL GREASE POINT DECAL PINCH POINT DECAL, (not shown), (see Figure 11-2 for details)

H

JOYSTICK DECAL INSTALLATION, (if equipped), (LOADER PATTERN), (not available with HEWDEN machines), (not available to order, see items 101 & 102 for service) JOYSTICK DECAL INSTALLATION, (if equipped), (LIFT PATTERN), (REQUIRED W/ HEWDEN & ANSI MACHINES), (not available to order, see items 101 & 102 for service) JOYSTICK DECAL, (LOADER PATTERN) JOYSTICK DECAL, (LIFT PATTERN) JOYSTICK OUTRIGGER DECAL

A

CAPACITY CHART BOOKLET, (TH414), (Before S/N TBZ00561) CAPACITY CHART BOOKLET, (TH414), (S/N TBZ00561 & After) COVER, (TH414) FORKS CAPACITY CHART, (TH414, without outriggers) FORKS CAPACITY CHART, (TH414, with outriggers) SIDE SHIFT CARRIAGE CAPACITY CHART, (TH414, without outriggers) SIDE SHIFT CARRIAGE CAPACITY CHART, (TH414, with outriggers) ROTATE/SIDE TILT CARRIAGE CAPACITY CHART, (TH414, without outriggers)

7 1

TH414, TH514, TH417

A

A

31200488


DECALS Figure 11-1 Cab & Frame Decals (Continued) Item

202

203

31200488

Part Number

Qty.

Description

326-2009

1

328-8574 328-8580 328-8575

1 1 1

328-8581

1

328-8576 328-8582 328-8577 328-8583 328-8578 328-8585 328-8579 328-8584 339-4311 368-5765 339-4312 348-0802 348-0803 348-0804 348-0809 348-0805 348-0810 348-0806

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

348-0811

1

348-0807 348-0812 348-0808 348-0813 368-4133 368-4134 339-4311 368-5765 351-3134 354-3135 354-3136 354-3137 354-3145 354-3138 354-3146 354-3140

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

354-3147

1

ROTATE/SIDE TILT CARRIAGE CAPACITY CHART, (TH414, with outriggers) 1,0 m³ BUCKET CAPACITY CHART, (TH414, without outriggers) 1,0 m³ BUCKET CAPACITY CHART, (TH414, with outriggers) 1,0 m³ MULTI-PURPOSE BUCKET CAPACITY CHART, (TH414, without outriggers) 1,0 m³ MULTI-PURPOSE BUCKET CAPACITY CHART, (TH414, with outriggers) 1,5 m³ MATERIAL BUCKET CAPACITY CHART, (TH414, without outriggers) 1,5 m³ MATIERAL BUCKET CAPACITY CHART, (TH414, with outriggers) 0,9 m³ GRAPPLE BUCKET CAPACITY CHART, (TH414, without outriggers) 0,9 m³ GRAPPLE BUCKET CAPACITY CHART, (TH414, with outriggers) TRUSS BOOM CAPACITY CHART, (TH414, without outriggers) TRUSS BOOM CAPACITY CHART, (TH414, with outriggers) LIFTING HOOK CAPACITY CHART, (TH414, without outriggers) LIFTING HOOK CAPACITY CHART, (TH414, with outriggers) MAINTENANCE CHART, (TH414), (Before S/N TBZ00561) MAINTENANCE CHART, (TH414), (S/N TBZ00561 & After) LUBRICATION CHART, (TH414) CAPACITY CHART BOOKLET, (TH514), (Before S/N TBW00201) CAPACITY CHART BOOKLET, (TH514), (S/N TBW00201 & After) COVER, (TH514) FORKS CAPACITY CHART, (TH514, without outriggers) FORKS CAPACITY CHART, (TH514, with outriggers) SIDE SHIFT CARRIAGE CAPACITY CHART, (TH514), (without outriggers) SIDE SHIFT CARRIAGE CAPACITY CHART, (TH514, with outriggers) ROTATE/SIDE TILT CARRIAGE CAPACITY CHART, (TH514, without outriggers) ROTATE/SIDE TILT CARRIAGE CAPACITY CHART, (TH514, with outriggers) 1,0 m³ BUCKET CAPACITY CHART, (TH514, without outriggers) 1,0 m³ BUCKET CAPACITY CHART, (TH514, with outriggers) LIFTING HOOK CAPACITY CHART, (TH514, without outriggers) LIFTING HOOK CAPACITY CHART, (TH514, with outriggers) TRUSS BOOM CAPACITY CHART, (TH514, without outriggers) TRUSS BOOM CAPACITY CHART, (TH514, with outriggers) MAINTENANCE CHART, (TH514), (Before S/N TBW00201) MAINTENANCE CHART, (TH514), (S/N TBW00201 & After) LUBRICATION CHART, (TH514) CAPACITY CHART BOOKLET, (TH417), (Before S/N TBT00216) CAPACITY CHART BOOKLET, (TH417), (S/N TBT00216 & After) COVER, (TH417) FORKS CAPACITY CHART, (TH417, without outriggers) FORKS CAPACITY CHART, (TH417, with outrigger) SIDE SHIFT CARRIAGE CAPACITY CHART, (TH417, without outriggers) SIDE SHIFT CARRIAGE CAPACITY CHART, (TH417, with outriggers) ROTATE/SIDE TILT CARRIAGE CAPACITY CHART, (TH417, without outriggers) ROTATE/SIDE TILT CARRIAGE CAPACITY CHART, (TH417, with outriggers)

TH414, TH514, TH417

Rev.

7 1

4 1

11-5


DECALS Figure 11-1 Cab & Frame Decals (Continued) Item

Part Number

Qty.

Description

204

354-3142 354-3148 354-3143 354-3149 354-3144 354-3150 339-4311 368-5765 354-3151 344-4716 344-4731 344-4717 344-4719 344-4720 344-4721 344-4722

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

344-4723

1

344-4718 344-4724 344-4725

1 1 1

344-4726

1

344-4727 344-4728 344-4729

1 1 1

344-4730

1

356-7070 356-7072 356-7069 356-7071 339-4311 368-5765 339-4312 357-8649 357-8650 357-8651 357-8652 357-8653

1 1 1 1 1 1 1 1 1 1 1 1 1

357-8654

1

357-8655

1

1,0 m³ BUCKET CAPACITY CHART, (TH417, without outriggers) 1,0 m³ BUCKET CAPACITY CHART, (TH417, with outriggers) TRUSS BOOM CAPACITY CHART, (TH417, without outriggers) TRUSS BOOM CAPACITY CHART, (TH417, with outriggers) LIFTING HOOK CAPACITY CHART, (TH417, without outriggers) LIFTING HOOK CAPACITY CHART, (TH417, with outriggers) MAINTENANCE CHART, (TH417), (Before S/N TBT00216) MAINTENANCE CHART, (TH417), (S/N TBT00216 & After) LUBRICATION CHART, (TH417) CAPACITY CHART BOOKLET, (TH414-AUS), (Before S/N TBZ00561) CAPACITY CHART BOOKLET, (TH414-AUS), (S/N TBZ00561 & After) COVER, (TH414-AUS) FORKS CAPACITY CHART, (TH414-AUS, without outriggers) FORKS CAPACITY CHART, (TH414-AUS, with outriggers) ROTATE CARRIAGE CAPACITY CHART, (TH414-AUS, without outriggers) ROTATE CARRIAGE CAPACITY CHART, (TH414-AUS, with outriggers) WIDE ROTATE CARRIAGE CAPACITY CHART, (TH414-AUS, without outriggers) WIDE ROTATE CARRIAGE CAPACITY CHART, (TH414-AUS, with outriggers) 1.0 m³ BUCKET CAPACITY CHART, (TH414-AUS, without outriggers) 1.0 m³ BUCKET CAPACITY CHART, (TH414-AUS, with outriggers) 1,0 m³ MULTI-PURPOSE BUCKET CAPACITY CHART, (TH414-AUS, without outriggers) 1,0 m³ MULTI-PURPOSE BUCKET CAPACITY CHART, (TH414-AUS, with outriggers) 1,5 m³ BUCKET CAPACITY CHART, (TH414-AUS, without outriggers) 1,5 m³ BUCKET CAPACITY CHART, (TH414-AUS, with outriggers) MULTI-PURPOSE BUCKET CAPACITY CHART, (TH414-AUS, without outriggers) MULTI-PURPOSE BUCKET CAPACITY CHART, (TH414-AUS, with outriggers) LIFTING HOOK CAPACITY CHART, (TH414-AUS, without outriggers) LIFTING HOOK CAPACITY CHART, (TH414-AUS, with outriggers) TRUSS BOOM CAPACITY CHART, (TH414-AUS, without outriggers) TRUSS BOOM CAPACITY CHART, (TH414-AUS, with outriggers) MAINTENANCE CHART, (TH414-AUS), (Before S/N TBZ00561) MAINTENANCE CHART, (TH414-AUS), (S/N TBZ00561 & After) LUBRICATION CHART CAPACITY CHART BOOKLET, (TH417-AUS), (Before S/N TBT00216) CAPACITY CHART BOOKLET, (TH417-AUS), (S/N TBT00216 & After) COVER, (TH417-AUS) FORKS CAPACITY CHART, (TH417-AUS, without outriggers) FORKS CAPACITY CHART, (TH417-AUS, with outriggers) ROTATE CARRIAGE CAPACITY CHART, (TH417-AUS, without outriggers) ROTATE CARRIAGE CAPACITY CHART, (TH417-AUS, with outriggers) WIDE ROTATE CARRIAGE CAPACITY CHART, (TH417-AUS, without outriggers)

205

11-6

TH414, TH514, TH417

Rev.

4 1

3 1

31200488


DECALS Figure 11-1 Cab & Frame Decals (Continued) Item

206

301 302 401 501 502 503 601 602

Part Number

Qty.

Description

357-8669

1

357-8686 357-8687 357-8688 357-8689 357-8690 357-8691 339-4311 368-5765 354-3151 363-4232 348-0803 363-4197 363-4198 363-4199

1 1 1 1 1 1 1 1 1 1 1 1 1 1

363-4200 363-4201 363-4202 363-4203 363-4204 363-4205 363-4233 363-4206 363-4207 339-4311 351-3134 322-8033 322-8042 328-0415 9R-1499 329-3635

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 Ref 3 3

WIDE ROTATE CARRIAGE CAPACITY CHART, (TH417-AUS, with outriggers) 1.0 m続 BUCKET CAPACITY CHART, (TH417-AUS, without outriggers) 1.0 m続 BUCKET CAPACITY CHART, (TH417-AUS, with outriggers) TRUSS BOOM CAPACITY CHART, (TH417-AUS, without outriggers) TRUSS BOOM CAPACITY CHART, (TH417-AUS, with outriggers) LIFTING HOOD CAPACITY CHART, (TH417-AUS, without outriggers LIFTING HOOD CAPACITY CHART, (TH417-AUS, with outriggers MAINTENANCE CHART, (TH417-AUS), (Before S/N TBT00216) MAINTENANCE CHART, (TH417-AUS), (S/N TBT00216 & After) LUBRICATION CHART, (TH417-AUS) CAPACITY CHART BOOKLET, (TH514-ANSI) COVER, (TH514-ANSI) FORKS CAPACITY CHART, (TH514-ANSI, without outriggers) FORKS CAPACITY CHART, (TH514-ANSI, with outriggers) SIDE SHIFT CARRIAGE CAPACITY CHART, (TH514-ANSI, without outriggers) SIDE SHIFT CARRIAGE CAPACITY CHART, (TH514-ANSI, with outriggers) ROTATE CARRIAGE CAPACITY CHART, (TH514-ANSI, without outriggers) ROTATE CARRIAGE CAPACITY CHART, (TH514-ANSI, with outriggers) 1.0 m続 BUCKET CAPACITY CHART, (TH514-ANSI, without outriggers) 1.0 m続 BUCKET CAPACITY CHART, (TH514-ANSI, with outriggers) LIFTING HOOD CAPACITY CHART, (TH514-ANSI, without outriggers LIFTING HOOD CAPACITY CHART, (TH514-ANSI, with outriggers TRUSS BOOM CAPACITY CHART, (TH514-ANSI, without outriggers) TRUSS BOOM CAPACITY CHART, (TH514-ANSI, with outriggers) MAINTENANCE CHART, (TH514-ANSI) LUBRICATION CHART, (TH514-ANSI) ENGINE COVER CAT DECAL REAR FRAME CAT DECAL 106dB SOUND DECAL, (CE & AUS) REAR REFLECTOR SIDE REFLECTORS SIDE REFLECTORS, (see Figure 11-2 for details) SPEED DECAL, 35KPH, (GERMANY), (if equipped) SPEED DECAL, 20KPH, (GERMANY), (if equipped)

329-3630

Ref 701 702 703 704 705

31200488

326-4027 326-4026

Ref Ref 2 1 1

331-1458

Ref

342-4193

Ref

Rev.

2

HEWDEN DECAL INSTALLATION, (if equipped), (not available to order, see items 701 thru 705 for service) R.H. HEWDEN BOOM DECAL, (see Figure 11-2 for details) L.H. HEWDEN BOOM DECAL, (see Figure 11-2 for details) CAB HEWDEN DECAL FRAME HEWDEN DECAL HEWDEN FLEET ID DECAL

A

PLATFORM DECAL INSTALLATION, (TH414, if equipped), (not available to order, see items 801 thru 804) PLATFORM DECAL INSTALLATION, (TH514, if equipped), (not available to order, see items 801 thru 804)

B

TH414, TH514, TH417

C

11-7


DECALS Figure 11-1 Cab & Frame Decals (Continued) Item

801 802

803

804

851 852 853 854 855 856 857 859

Part Number

Qty.

342-4197

Ref

357-8648

Ref

331-1460 331-1455 342-4192 342-4196 357-8694 331-1453 342-4191 342-4195 333-7298

1 1 1 1 1 1 1 1 1

347-3126

1

362-0350

1

9X-2480 335-8025 5C-7261 8T-4224 299-0354 362-0360 362-0361 352-4118

1 1 1 3 1 1 1 1 Ref

Description

Rev.

PLATFORM DECAL INSTALLATION, (TH417-CE, if equipped), (not available to order, see items 801 thru 804) PLATFORM DECAL INSTALLATION, (TH417-AUS, if equipped), (not available to order, see items 801 thru 804) PLATFORM IGINITON SWITCH DECAL THP45s PLATFORM CAPACITY CHART, (TH414) THP45s PLATFORM CAPACITY CHART, (TH514) THP45s PLATFORM CAPACITY CHART, (TH417-CE) THP45s PLATFORM CAPACITY CHART, (TH417-AUS) THP18s PLATFORM CAPACITY CHART, (TH414) THP18s PLATFORM CAPACITY CHART, (TH514) THP18s PLATFORM CAPACITY CHART, (TH417-CE) EMERGENCY LOWER DECAL

A

BOOM ANGLE INDICATOR INSTALL, (TH414-AUS, TH514-AUS, if equipped), (not available to order, see items 851 thru 859 for service) BOOM ANGLE INDICATOR INSTALL, (TH417-AUS, if equipped), (not available to order, see items 851 & 854 thru 859 for service) HEX HD CAPSCREW, M8X40, GR8.8, (TH414-AUS, TH514-AUS) SHOULDER BOLT, M8X10X16, (TH417-AUS) HEX NUT, M8X1.25 WASHER, 8MM TILT ANGLE GAGE BOOM ANGLE INDICATOR DECAL BOOM ANGLE INDICATOR PENDULUM CABIN SAFETY DECAL CAT THREADLOCK

B

A

A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

11-8

TH414, TH514, TH417

31200488


DECALS Figure 11-1 Cab & Frame Decals (Continued) Item

31200488

Part Number

Qty.

Description

TH414, TH514, TH417

Rev.

11-9


DECALS Figure 11-2 Boom Decals

401

3

207 505

302

402

4

207 505 302

101

102

103

104

220

PAM1792

11-10

TH414, TH514, TH417

31200488


DECALS Figure 11-2 Boom Decals Item

Part Number

Qty.

3

322-8037 322-8039 322-8041 322-8036 322-8038 322-8040

1 1 1 1 1 1

326-2010

Ref

363-6954 363-6955 363-6956 363-6957 323-7257 314-5319 330-4303 329-3635 326-4024 326-4025 303-4943

1 1 1 1 2 1 1 2 1 1 2

4

101 102 103 104 207 220 302 401 402 505

Description

Rev.

R.H. BOOM DECAL, (TH414) R.H. BOOM DECAL, (TH514) R.H. BOOM DECAL, (TH417) L.H. BOOM DECAL, (TH414) R.H. BOOM DECAL, (TH514) L.H. BOOM DECAL, (TH417) BOOM DECAL INSTALLATION, (not available to order, see items 101 thru 104 for service) “A” DECAL “B” DECAL “C” DECAL “D” DECAL CRUSH WARNING DECAL PERSONNEL CARRY DECAL, (CE & AUS) PERSONNEL CARRY DECAL, (TH514 - ANSI) SIDE REFLECTORS R.H. HEWDEN BOOM DECAL, (if equipped) L.H. HEWDEN BOOM DECAL, (if equipped) PINCH POINT DECAL, (TH514-ANSI)

B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

11-11


DECALS Figure 11-3 Platform Decals THP18S 5 7 8 2

4

4

6 10

3

13 6

4

1

12 14 1

PAM2491

11-12

TH414, TH514, TH417

31200488


DECALS Figure 11-3 Platform Decals Item

1 2 3 4 5 6 7 8 10 12 13 14

Part Number

Qty.

327-7711

Ref

335-8055 335-8056 335-8057 335-8059 335-8081 323-7262 336-2802 335-8047 327-7710 335-8091 336-3836 336-3835

Description

THP18S PLATFORM DECAL INSTALLATION, (not available to order, see items 1 thru 14 for service) 2 CRUSHING DECAL 1 MANUAL DECAL 1 FORK LIFT DECAL 3 LANYARD ATTACH DECAL 4 RIVET 2 STAY CLEAR DECAL 1 MANUAL HOLDER 1 CAPACITY WARNING DECAL 1 OUTRIGGER CAPACITY DECAL 2.4m SAFETY TAPE 1 CAT DECAL 1 CAT DECAL

Rev. H

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

11-13


DECALS Figure 11-3 Platform Decals THP45S

1 12

1

11 12

1

13

12 1

8 4 11

5 7 4

6 12 10 6 12

3 12 6 12 6

11-14

TH414, TH514, TH417

14 PAM2501

31200488


DECALS Figure 11-3 Platform Decals Item

1 2 3 4 5 6 7 8 10 12 13 14

Part Number

Qty.

327-7712

Ref

335-8055 335-8056 335-8057 335-8059 335-8081 323-7262 336-2802 343-7050 327-7710 335-8091 336-3838 336-3837

Description

THP45S PLATFORM DECAL INSTALLATION, (not available to order, see items 1 thru 14 for service) 4 CRUSHING DECAL 1 MANUAL DECAL 1 FORK LIFT DECAL 2 LANYARD ATTACH DECAL 4 BLIND RIVET 4 STAY CLEAR DECAL 1 MANUAL HOLDER 1 350KG CAPACITY DECAL 1 OUTRIGGER DECAL 6.43m SAFETY TAPE 1 CAT DECAL 1 CAT DECAL

Rev. H

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200488

TH414, TH514, TH417

11-15


DECALS

This Page Intentionally Left Blank

11-16

TH414, TH514, TH417

31200488


SECTION 12 MAINTENANCE PARTS LIST MAINTENANCE PARTS LIST

Part Number

Description

Qty./Machine

1R-1804 252-6338 220-2699

C4.4 Mechanical Primary Fuel Filter Secondary Fuel Filter Engine Oil Dipstick, 74.5kW

1 1 1

206-5234 206-5235 314-5631 358-9922 7W-2326 5N-9303 336-9265 295-3350 328-1336 314-5632 142-8937 9R-9925 202-5350 303-4952 303-4951 299-0326 299-0326 318-0409 318-0410

Engine General Air Filter Primary Element, (see Figure 4-6) Air Filter Secondary Element, (see Figure 4-6) Air Filter Pre-cleaner, (see Figure 4-6) Air Filter Cabin, (see Figure 6-11) Engine Oil Filter, (see Figure 4-1) Belt, Standard Fan, (see Figure 4-2) Radiator Pressure Cap, (see Figure 4-5) Fuel Cap Assy, (see Figure 4-4) Airco, Filter Assy, (see Figure 6-10) Drive Belt, (see Figure 6-10) Hydraulic Cap Assy, (see Figure 9-12) Breather, Hydraulic Tank, (see Figure 8-2) Strainer, (see Figure 9-12) Glow Plug Fuse, (50 Amp), (see Figure 10-1) Fuse Holder, (50 Amp), (see Figure 10-1) Starter Relay, (see Figure 10-1) Glow Plug Relay, (see Figure 10-1) Battery, 12 Volt, (750 Amp), (see Figure 10-1) Battery, 12 Volt, (900 Amp), (see Figure 10-1)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

320-7360 320-8610 320-7370 201-1919 8T-5439

Axles Axle Breather, (see Section 5) Grease Nipples, (8X1mm), (see Section 5) Grease Nipples, (6X1mm), (see Section 5) Wheel Nut, (see Figure 5-21) Wheel Nut Washer, (see Figure 5-21)

4 2 4 16 16

317-3270 325-7701 316-8014 329-3643 323-7232 340-2304 329-3642 329-3641 329-3644 257-8401 315-3807 315-3808 315-3806

Cabin Lamp Group, Warning Beacon, (Complete), (see Figure 10-2) Alarm, Back-Up, (see Figure 10-4) Switch Assy, Hazard, (see Figure 10-3) Switch, Head/Side Lamps, (see Figure 10-3) Switch, Fog Lamp, (see Figure 10-3) Switch, Quick Coupler, (see Figure 10-3) Switch, Frame Level, (see Figure 10-3) Switch, Roof Wiper, (see Figure 10-3) Switch, Continuous Aux Hydraulics, (see Figure 10-3) Cabin Mirror, (see Figure 6-2) Blade, Roof Wiper, (see Figure 6-5) Blade, Front Wiper, (see Figure 6-5) Blade, Rear Wiper, (see Figure 6-5)

1 1 1 1 1 1 1 1 1 1 1 1 1

31200488

TH414, TH514, TH417

12-1


MAINTENANCE PARTS LIST

Part Number 329-3616

Description Wiper Fluid Check Valve, (see Figure 6-5)

323-7245 352-2655

Boom Shim, 1.5mm, (see Section 2) Shim, 0.5mm, (see Section 2) Shim, 0.5mm, (see Section 2) Shim, 0.5mm, (see Section 2) Shim, 1mm, (see Section 2) Shim, 2mm, (see Section 2) Shim, 3mm, (see Section 2) Shim, 4mm, (see Section 2) Shim, 3mm, (see Section 2) Shim, 4mm, (see Section 2) Shim, 2mm, (see Section 2) Shim, 1mm, (see Section 2) Shim, 2mm, (see Section 2) Shim, 3mm, (see Section 2) Shim, 1mm, (see Section 2) Shim, 2mm, (see Section 2) Shim, 3mm, (see Section 2) Shim, 4mm, (see Section 2) Shim, 0.75mm, (see Section 2) Shim, 1.5mm, (see Section 2) Shim, 0.75mm, (see Section 2) Shim, 1.5mm, (see Section 2) Shim, 1.5mm, (see Section 2) Shim, 0.75mm, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2) Wear Pad, (see Section 2)

303-4955 303-4956 316-8000 316-7999 316-8038

Chassis LH Driving Light Assy, (RH Driving Countries), (see Figure 10-6) RH Driving Light Assy, (RH Driving Countries), (see Figure 10-6) LH Driving Light Assy, (LH Driving Countries), (see Figure 10-6) RH Driving Light Assy, (LH Driving Countries), (see Figure 10-6) Rear Lamp LH Assy, (see Figure 10-6)

323-7252 323-7263 357-7889 357-7890 353-3578 352-2640 352-2643 352-2644 352-2645 352-2646 328-9692 353-3577 353-3580 352-2650 352-2647 352-2642 352-2648 352-2649 336-6931 295-3346 316-5540 316-5541 336-6929 336-6930 323-7244 329-3773 323-7250 352-2653 329-2964 316-5535 316-5536 336-6929 336-6930 352-2651

12-2

TH414, TH514, TH417

Qty./Machine 3

AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 12 4 40 2 2 10 3 2 2 1 1 4

1 1 1 1 1

31200488


MAINTENANCE PARTS LIST

Part Number 316-8039 329-3603 201-9985 279-8796 220-4050

5P-8500 8H-5306 31200368 31200370 31200369

31200488

Description Rear Lamp RH Assy, (see Figure 10-6) Horn Assy, (see Figure 10-4) LH Mirror, (see Figure 6-2) Fish Eye Mirror, (see Figure 1-1) Rectangular Mirror, (see Figure 1-1) Misc Key Battery Disconnect Key Operation & Maintenance Manual Service Manual Parts Manual

TH414, TH514, TH417

Qty./Machine 1 1 1 2 1

1 1 1 1 1

12-3


MAINTENANCE PARTS LIST

Part Number

12-4

Description

TH414, TH514, TH417

Qty./Machine

31200488


SECTION 13 PART NUMBER INDEX PART NUMBER INDEX Part Number

Page

001-5600 .................7-7, 7-11 053-1631 ........................ 6-19 067-6268 .......................... 4-9 067-6269 .......................... 4-9 089-7614 ........................ 3-17 095-0880 ........................ 6-15 095-0919 .....2-19, 2-25, 2-31, 2-35 099-0822 ........................ 9-41 1001003334 ................... 5-45 1001003360 ................... 5-45 1001006814 ................... 5-45 1001007846 ................... 5-45 1001099204 ................... 5-45 1001100651 ................... 5-45 100-4336 ...............8-21, 8-23 101-7404 ...................... 10-13 102-8705 .......................... 3-7 104-3601 ...................7-3, 7-5 104-7622 ...................... 10-27 105-3480 ...............4-9, 10-21 105-3484 ...............3-26, 3-32 106-9387 ........................ 3-13 110-6393 ........................ 6-29 112-2095 .......................... 1-4 116-8517 .......1-7, 3-23, 3-26, 3-32, 4-19 121-4342 ........................ 6-33 123-8828 ........................ 8-11 126-4225 ........................ 3-13 126-6872 .......................... 8-3 127-8609 ........................ 4-21 128-4249 ........................ 3-37 129-8542 ........................ 6-15 129-8544 ........................ 6-15 129-8545 ........................ 6-15 131-8829 ........................ 4-17 132-3056 ........................ 9-41 132-5789 .......................... 4-5 132-8502 ........................ 6-15 134-3856 ........................ 6-29 136-1955 ........................ 8-37 141-2307 ........................ 4-17 142-8320 ........................ 8-37 142-8937 ........................ 9-41 144-9955 .......................... 4-7 147-4921 ........................ 6-23 148-8318 ........................ 3-17 148-8319 ........................ 2-38 148-8319 .......................... 3-9 148-8336 ........3-7, 3-13, 3-17 148-8338 ........................ 3-13 148-8345 ........................ 2-38 148-8345 ........3-7, 3-13, 3-17 148-8410 ...............4-11, 9-41 148-8433 ........................ 3-17 148-8434 ...............3-13, 3-17 149-6549 .......................... 8-5 149-8142 .......................... 8-5

31200488

Part Number

Page

150-3030........................ 8-37 150-3050.......................... 8-5 150-4046.......................... 8-5 152-2614.......................... 6-8 152-5717............... 3-27, 3-33 152-5717........ 3-7, 3-13, 3-17 152-5718............... 3-27, 3-33 152-5718........ 3-7, 3-13, 3-17 153-2994..... 2-38, 2-39, 3-13, 3-17, 3-27, 3-33 153-2995..... 2-38, 2-39, 3-27, 3-33 154-8874...................... 10-13 154-8875...................... 10-13 154-8876...................... 10-13 155-7327........................ 3-13 156-3691.......................... 3-9 159-5255.......................... 4-4 159-8035........................ 3-17 159-8038........................ 3-13 159-9495........................ 3-37 159-9496........................ 3-37 160-0064.......................... 3-9 160-4129.......................... 3-9 160-4658.......................... 3-9 160-4659.......................... 3-9 160-7689...................... 10-35 161-3357........................ 6-23 161-4130........................ 3-17 162-6826........................ 8-11 163-3101................... 3-7, 3-9 163-4261........................ 3-11 163-4265........................ 3-13 163-6283.......................... 3-9 164-5562.......................... 8-5 164-5567................. 8-3, 8-11 164-9989........................ 3-17 165-1072.......................... 4-5 165-7014.......................... 8-3 165-7019........................ 2-17 166-1880........................ 1-13 166-2033........................ 8-11 168-8389....... 3-3, 3-11, 3-17, 3-19, 3-21 168-8806........................ 4-13 169-3943............... 3-19, 3-21 169-3945........................ 3-19 169-6460........................ 3-21 170-5632.......................... 6-8 170-5632........................ 6-17 171-6725.......................... 8-5 172-5291........................ 2-29 174-1077.......................... 7-7 174-1169........................ 6-15 174-1304........................ 7-11 174-7731.......................... 3-3 176-1477...................... 10-25 178-3336............... 6-14, 10-4 178-8211.......................... 4-5

Part Number

Page

178-9983 ... 6-8, 10-13, 10-51 179-4324 ........................ 3-33 180-0429 .......................... 1-7 180-7826 ........................ 3-21 180-7827 ........................ 3-21 180-9214 ........................ 3-37 183-3789 .......................... 4-5 183-9058 .......................... 4-5 184-0982 .............6-14, 10-13 184-0983 ........................ 6-14 184-6581 .................8-5, 9-41 185-7887 ...............3-13, 3-17 186-5838 ........................ 3-15 187-5086 ......... 8-5, 8-6, 8-37 188-3214 ...............9-13, 9-15 188-6161 ........................ 3-13 189-3650 ........................ 3-13 190-5236 ........................ 2-39 191-1060 .......................... 8-5 191-4462 ........................ 3-17 191-8303 .......................... 4-5 192-1257 ........................ 10-4 194-0981 ........................ 6-19 194-3278 .......................... 4-5 196-9112 ........................ 3-17 196-9113 ........................ 3-17 196-9118 ........................ 3-17 197-3615 ........................ 3-17 197-3617 ........................ 3-17 197-3618 ........................ 3-17 197-3619 ........................ 3-17 197-3620 ........................ 3-17 197-3621 ........................ 3-17 197-3622 ........................ 3-17 197-3623 ........................ 3-17 197-3624 ........................ 3-17 197-3625 ........................ 3-17 197-3626 ........................ 3-17 197-3627 ........................ 3-17 197-3628 ........................ 3-17 197-3629 ........................ 3-17 197-3631 ........................ 3-17 197-3633 ........................ 3-17 197-4830 ........................ 3-17 197-4831 ........................ 3-17 198-4777 .......................... 4-9 198-9705 ...............6-11, 7-11 199-7178 ........................ 8-35 1P-4278.. 4-13, 8-5, 8-6, 8-37 1R-1804............................ 4-7 201-1919 ........................ 5-45 201-9985 .......................... 6-8 202-5350 ........................ 9-41 202-7384 ........................ 4-17 203-8025 .......................... 8-5 204-6924 ........................ 9-27 206-1345 .............2-38, 10-19 206-4376 .......................... 4-4 206-5234 ........................ 4-17

TH414, TH514, TH417

Part Number

Page

206-5235 ........................ 4-17 207-4171 .......................... 4-4 207-5190 .......................... 1-4 208-8499 ........................ 10-4 209-4580 ........................ 4-17 209-4899 .......................... 1-4 210-5870 ........................ 1-13 211-2381 ........................ 1-13 211-9032 ........................ 2-38 211-9462 ........................ 1-13 213-1677 ........................ 10-7 213-3263 ........................ 6-15 213-8350 ...................... 10-33 213-8351 ...................... 10-33 214-0978 .......................... 1-4 215-7067 .......................... 8-5 215-9632 ........................ 6-23 216-2406 ........................ 4-17 217-0659 .......................... 4-9 217-2290 ........................ 4-21 217-4300 ........................ 8-23 217-6029 ...................... 10-19 217-6030 ...................... 10-19 217-6031 ...................... 10-19 217-7217 .......................... 4-4 219-1876 ........................ 4-17 219-3270 ........................ 4-21 219-3271 ........................ 4-21 219-4048 ........................ 2-38 219-5515 ........................ 3-17 219-6331 ........................ 2-38 220-2608 ........................ 6-11 220-2609 ........................ 8-21 220-2699 .......................... 4-7 220-4049 .......................... 1-5 220-4050 .......................... 1-5 221-5252 ........................ 4-17 222-0315 ........................ 2-38 222-4672 .......................... 3-3 222-6210 .......................... 3-7 222-8212 ........................ 10-4 223-5993 .......................... 8-9 224-3105 ........................ 4-11 224-3969 ........................ 6-11 224-5079 .......................... 3-7 224-5082 .......................... 3-7 224-5083 .......................... 3-7 224-5084 .......................... 3-7 224-5087 .......................... 3-7 224-5091 .......................... 3-7 224-5092 .......................... 3-7 224-5093 .......................... 3-7 224-5094 .......................... 3-7 224-8472 ........................ 4-11 225-1233 ........................ 8-11 225-1912 .......................... 8-5 225-3144 .......................... 4-7 227-2000 ........................ 3-13 227-2001 ........................ 3-13

13-1


PART NUMBER INDEX Part Number

Page

227-2002 ........................ 3-13 227-2004 ........................ 3-13 227-5748 .......................... 3-9 227-6676 ........................ 3-13 228-9502 .......................... 3-7 230-4277 ........................ 3-17 230-7551 .......................... 4-4 231-3229 .......................... 3-9 232-2551 .......................... 4-7 234-1457 .......................... 3-9 235-2662 .......................... 3-9 235-2663 .......................... 3-9 235-3606 ........................ 8-37 235-4451 ............. 10-4, 10-48 237-5087 .......................... 1-4 241-1830 ........................ 2-23 241-6052 ........................ 5-45 243-5027 ..10-4, 10-17, 10-48 249-3206 ........................ 7-11 249-3209 ........................ 7-11 249-3214 ........................ 7-11 250-1482 ........................ 9-41 252-1454 .......................... 3-5 252-1456 .......................... 3-5 252-1460 .......................... 3-5 252-6338 .......................... 4-7 253-9521 ........................ 2-27 254-2267 .......................... 4-7 254-3487 ........................ 7-11 255-3022 ................. 8-3, 10-4 257-4830 .......................... 8-5 257-8401 .......................... 6-8 263-9269 ............... 3-26, 3-32 266-8312 ........................ 3-17 267-1246 ........................ 3-17 267-4684 .......................... 6-8 267-4685 .......................... 6-8 267-6379 .......................... 7-7 279-8796 .......................... 1-5 287-0190 ........................ 6-14 292-4186 ........................ 10-5 295-3346 .....2-17, 2-21, 2-23, 2-27, 2-29, 2-33 295-3349 ......3-11, 3-13, 3-15 295-3350 ........................ 4-11 295-3353 ................... 3-7, 3-9 295-3354 .......................... 3-7 295-3356 .......................... 3-9 295-3441 .......................... 3-9 295-3466 ........................ 10-4 295-3467 .......................... 3-7 295-3469 .......................... 3-3 295-3475 .......................... 3-3 296-4762 ........................ 10-7 297-7029 ............. 3-26, 10-21 297-7031 .....2-17, 2-19, 2-21, 2-23, 2-25, 2-27, 2-29, 2-31, 2-33, 2-35

13-2

Part Number

Page

297-7089 .... 8-21, 8-27, 8-29, 8-33 298-0462 ......... 8-3, 8-9, 8-35 298-0463 .............. 8-15, 8-23 298-0465 .... 8-13, 8-15, 8-19, 8-21, 8-23, 8-29, 8-31, 8-33 298-0466 ........................8-35 298-0468 ..........................8-5 298-0471 ..........................8-3 298-0472 .............. 8-11, 8-35 298-0473 ........................8-11 298-0476 ..........................8-3 298-0490 ........................8-21 298-0492 ........................8-11 298-0502 ........................8-23 298-0505 .............. 8-29, 8-33 298-0507 ..........................8-9 298-0508 .............. 8-13, 8-23 298-0554 ........................3-38 298-7341 ........................3-27 298-7355 ..........................4-4 298-7356 .... 2-38, 3-27, 3-34, 8-3, 8-35, 8-37 298-7357 .... 3-27, 3-34, 8-21, 8-23 298-7358 ........................8-35 298-7364 ........................3-38 298-7372 ........................3-37 298-7377 ......................10-21 298-7392 ..... 3-27, 3-33, 3-34 298-7393 .............. 3-27, 3-33 298-7988 ........................3-37 299-0305 ........................1-13 299-0308 ........................9-29 299-0312 ............ 3-37, 10-53 299-0326 ........................10-4 299-0354 ........................11-8 299-0475 ........................9-37 299-0944 ......................10-29 299-7106 ......................10-53 2H-3922..........................10-5 2H-3934............................4-4 2L-1701 ............................3-5 2R-1236............................3-7 300-6101 ..... 3-27, 3-33, 3-37 303-4746 ........................3-33 303-4754 ....... 8-9, 8-35, 8-37 303-4756 ........................8-13 303-4765 ................ 8-3, 8-35 303-4777 ......................10-17 303-4779 ...... 1-4, 3-26, 3-32, 10-7, 10-8 303-4781 ..........................2-5 303-4785 ........................10-4 303-4787 .............. 2-6, 10-48 303-4789 ........................3-34 303-4790 ............ 2-38, 10-13 303-4942 ........................11-4

Part Number

Page

303-4943 ...................... 11-11 303-4948 ........................ 11-4 303-4951 ........................ 10-4 303-4952 ........................ 10-4 303-4955 ...................... 10-19 303-4956 ...................... 10-19 304-2604 ...................... 10-21 304-2606 ...................... 10-14 304-2647 ...................... 10-53 304-8239 ........................ 4-11 304-8242 ........................ 9-41 305-2107 ...................... 10-19 305-2108 ...................... 10-19 305-2109 ...................... 10-19 305-544910-14, 10-30, 10-33, 10-41, 10-45 305-5450 ........... 10-41, 10-53 305-5467 ...................... 10-29 305-6015 ........................ 9-29 309-2963 ......8-13, 8-17, 8-35 309-2972 ........................ 10-4 309-3996 ....3-34, 10-4, 10-17 309-3997 ........1-4, 1-9, 10-13 309-4323 ............... 3-26, 3-32 309-6302 ................. 2-3, 8-35 309-6310 ............... 3-27, 3-33 309-6455 ............... 8-13, 8-17 309-9153 .......1-9, 8-13, 8-21, 8-23, 8-27 309-9153 .......................... 3-5 309-9184 .....3-26, 3-32, 3-34, 6-29, 10-4 309-9185 ........................ 3-32 311-3898 ...................... 10-13 311-4066 .......................... 4-4 311-8219 ........................ 5-45 311-8240 ........................ 5-45 311-8241 ........................ 5-45 311-8242 ........................ 5-45 311-8243 ........................ 5-45 311-8244 ........................ 5-45 311-8245 ........................ 5-45 311-8246 ........................ 5-45 311-8247 ........................ 5-45 311-8248 ........................ 5-45 311-8249 ........................ 5-45 311-8250 ........................ 5-45 311-8251 ........................ 5-45 311-8252 ........................ 5-45 311-8253 ........................ 5-45 311-8254 ........................ 5-45 312-3278 ........................ 3-37 312-3331 ........................ 10-8 312-3332 ...................... 10-17 312-3338 .......................... 3-3 312-3345 . 1-7, 1-9, 2-9, 3-26, 3-33, 4-5 312-3580 .......................... 4-4 313-1224 .......................... 4-7

TH414, TH514, TH417

Part Number

Page

314-5316........................ 11-4 314-5318........................ 11-4 314-5319...................... 11-11 314-5322........................ 11-4 314-5512........................ 9-41 314-5513........................ 4-11 314-5514.......................... 6-8 314-5515.......................... 8-5 314-5516.......................... 4-9 314-5519........................ 4-11 314-5530.......................... 1-9 314-5531.......................... 1-9 314-5532.......................... 1-9 314-5533.......................... 1-9 314-5539.......................... 4-4 314-5540.......................... 4-4 314-5542.......................... 8-5 314-5543.......................... 8-5 314-5544.......................... 1-5 314-5545.......................... 4-9 314-5547.......................... 4-9 314-5548.......................... 4-9 314-5549.......................... 4-9 314-5550........................ 9-41 314-5551.......................... 4-9 314-5552.......................... 4-9 314-5553.......................... 4-9 314-5554........................ 4-11 314-5558.......................... 4-4 314-5559.......................... 4-4 314-5560.......................... 4-5 314-5561.......................... 4-5 314-5562.......................... 4-5 314-5564.......................... 6-8 314-5567.......................... 1-5 314-5568.......................... 1-5 314-5586.......................... 8-3 314-5587.......................... 8-3 314-5588.......................... 8-3 314-5589........................ 9-41 314-5590........................ 9-41 314-5591........................ 4-11 314-5594........................ 5-39 314-5596........................ 5-39 314-5598........................ 5-39 314-5601........................ 4-17 314-5602........................ 4-17 314-5604.......................... 4-5 314-5605........................ 4-13 314-5606........................ 4-13 314-5607........................ 6-29 314-5608........................ 4-13 314-5609........................ 4-19 314-5610........................ 4-19 314-5611........................ 4-19 314-5612........................ 4-19 314-5613........................ 6-29 314-5614........................ 6-29 314-5615........................ 6-29

31200488


PART NUMBER INDEX Part Number

Page

314-5616 ........................ 6-29 314-5617 ........................ 6-29 314-5618 ........................ 6-29 314-5619 ........................ 4-11 314-5620 ........................ 6-29 314-5622 .......................... 4-9 314-5623 ........................ 6-29 314-5624 ........................ 4-17 314-5625 ........................ 4-17 314-5627 .......................... 1-7 314-5628 .......................... 1-7 314-5629 .......................... 1-7 314-5630 .......................... 1-7 314-5631 ........................ 4-17 314-5632 ........................ 6-29 314-5633 .......................... 8-5 314-5634 .......................... 8-5 314-8934 .......................... 5-3 314-8935 ........................ 5-23 314-8936 .......................... 5-3 314-8937 ........................ 5-23 315-3622 .......................... 6-8 315-3639 ........................ 2-38 315-3641 ........................ 2-38 315-3647 .......................... 9-7 315-3651 .......................... 9-7 315-3652 .......................... 9-7 315-3653 .......................... 9-7 315-3654 .......................... 9-7 315-3655 .......................... 9-7 315-3656 .......................... 9-7 315-3670 ........................ 9-11 315-3673 ........................ 9-11 315-3674 .................9-7, 9-11 315-3675 ........................ 9-11 315-3676 .................9-7, 9-11 315-3678 ........................ 9-29 315-3679 ........................ 9-29 315-3680 ........................ 9-29 315-3748 ........................ 6-14 315-3749 ........................ 6-14 315-3750 ........................ 6-14 315-3751 ........................ 6-15 315-3752 ........................ 6-15 315-3753 .................6-8, 6-15 315-3754 .................6-8, 6-15 315-3755 .......................... 6-8 315-3757 ........................ 6-14 315-3758 ........................ 6-14 315-3759 ........................ 6-14 315-3760 ........................ 6-14 315-3761 ........................ 6-14 315-3762 ........................ 6-14 315-3763 ........................ 6-14 315-3764 ........................ 6-14 315-3765 ........................ 6-14 315-3766 ........................ 6-14 315-3767 ........................ 6-14 315-3768 ........................ 6-14

31200488

Part Number

Page

315-3769........................ 6-14 315-3770........................ 6-14 315-3771........................ 6-14 315-3772.......................... 6-8 315-3773.......................... 6-8 315-3780........................ 6-25 315-3781........................ 7-11 315-3782.......................... 6-8 315-3783........................ 6-15 315-3784........................ 6-23 315-3786.......................... 6-8 315-3787........................ 6-21 315-3788........................ 6-23 315-3790........................ 6-25 315-3791........................ 6-25 315-3792.......................... 6-8 315-3793.......................... 6-8 315-3794.......................... 7-5 315-3795.......................... 6-8 315-3798........................ 6-14 315-3799........................ 6-17 315-3800........................ 6-17 315-3801........................ 6-19 315-3802........................ 10-8 315-3803........................ 6-17 315-3804........................ 6-17 315-3805........................ 6-17 315-3806........................ 6-17 315-3807........................ 6-17 315-3808........................ 6-17 315-3809........................ 6-17 315-3810........................ 6-17 315-3811........................ 6-17 315-3812........................ 6-17 315-3813........................ 6-11 315-3815........................ 6-11 315-3816........................ 6-11 315-3817........................ 6-11 315-3818........................ 6-11 315-3820........................ 6-11 315-3821........................ 6-11 315-3822........................ 10-8 315-3827........................ 6-17 315-3828........................ 6-17 315-3829.......................... 7-5 315-3830.......................... 7-5 315-3832........................ 6-11 315-3834........................ 6-26 315-3835........................ 6-26 315-3836.......................... 6-9 315-3837.......................... 6-8 315-3839........................ 6-21 315-3840........................ 6-33 315-3841........................ 6-33 315-3842........................ 6-25 315-3843........................ 6-25 315-3844........................ 6-25 315-3845........................ 6-25 315-3846........................ 6-25

Part Number

Page

315-3847 ........................ 6-25 315-3848 ........................ 6-25 315-3849 ........................ 6-25 315-3850 ........................ 6-25 315-3855 ........................ 6-25 315-3856 ........................ 6-19 315-3857 ........................ 6-19 315-3858 ........................ 6-19 315-3859 ........................ 6-26 315-3860 ........................ 6-26 315-3861 .......................... 7-5 315-3862 ........................ 6-25 315-3863 ........................ 6-25 315-3864 ........................ 7-11 315-3865 .......................... 6-8 315-3866 .......................... 6-8 315-3867 .......................... 6-4 315-3868 .......................... 7-7 315-3872 ........................ 6-26 315-3874 ........................ 6-14 315-3875 ........................ 6-17 315-3876 ........................ 6-17 315-3877 ........................ 6-17 315-3878 .......................... 7-5 315-3879 ........................ 6-15 315-3880 ........................ 6-15 315-3882 .......................... 6-4 315-3883 .......................... 6-4 315-3886 ........................ 10-8 315-3887 ...............6-14, 6-15 315-3890 ........................ 6-14 315-3891 ........................ 6-17 315-3892 ........................ 6-17 315-3893 ........................ 6-25 315-3896 ........................ 6-21 315-3898 ........................ 7-11 315-3901 ..... 6-11, 6-14, 10-8 315-3902 .......................... 6-8 315-3905 .......................... 7-9 315-3906 ........................ 10-8 315-3964 .......................... 9-7 315-3969 ........................ 9-17 315-3971 .......................... 8-9 315-3972 .......................... 8-9 315-3973 .......................... 8-9 315-3974 .......................... 8-9 315-3975 ........................ 8-35 315-3976 ........................ 8-11 315-3977 ........................ 8-35 315-3978 ........................ 8-35 315-3980 .......................... 8-5 315-3981 .......................... 8-3 315-3982 ........................ 8-11 315-3983 ........................ 8-11 315-3984 .......................... 8-5 315-3985 .......................... 8-3 315-3986 .......................... 8-3 315-3988 .......................... 9-7 315-3994 ........................ 9-25

TH414, TH514, TH417

Part Number

Page

315-3996 .....8-21, 8-27, 8-29, 8-33 315-3997 .......................... 8-5 315-3999 ........................ 8-13 315-4001 ............... 8-15, 8-29 315-4002 ............... 8-15, 8-29 315-4004 ........................ 8-21 315-4005 ........................ 8-21 315-4007 .......................... 8-3 315-4008 .......................... 8-3 315-4009 .......................... 8-5 315-4010 ........................ 2-38 315-4011 .......................... 8-5 315-4012 .......................... 8-5 315-4013 ........................ 8-35 315-4014 ........................ 8-35 316-1979 ........................ 4-13 316-1980 ........................ 4-17 316-1981 ........................ 4-19 316-1982 .......................... 4-5 316-1983 .......................... 1-4 316-1987 .......................... 1-4 316-1992 .......................... 1-4 316-1993 ...................... 10-19 316-1994 ...................... 10-19 316-1995 .......................... 1-4 316-1997 ...................... 10-19 316-2001 ........................ 6-33 316-2002 ........................ 6-33 316-2003 ........................ 6-33 316-2004 ...................... 10-19 316-2005 ...................... 10-19 316-2014 .......................... 4-9 316-2016 ........................ 4-17 316-2017 ...................... 10-19 316-2019 ........................ 6-29 316-2020 ........................ 4-17 316-2023 .......................... 1-4 316-2024 ........................ 4-13 316-2025 ........................ 4-13 316-2026 ........................ 4-13 316-2028 ........................ 4-13 316-2029 ........................ 4-13 316-2030 ........................ 4-13 316-2031 ........................ 6-33 316-5497 .......................... 2-3 316-5498 ........................ 2-17 316-5499 ........................ 2-17 316-5501 ........................ 2-23 316-5502 ........................ 2-23 316-5503 ........................ 2-29 316-5504 ........................ 2-29 316-5510 .......................... 4-4 316-5511 .......................... 8-5 316-5517 ........................ 8-11 316-5519 .......................... 4-4 316-5522 ........................ 2-13 316-5523 ........................ 2-13 316-5524 ........................ 2-23

13-3


PART NUMBER INDEX Part Number

Page

316-5525 ........................ 2-23 316-5526 ............2-3, 2-5, 2-9 316-5534 ........................ 2-38 316-5535 ......2-17, 2-23, 2-29 316-5536 ............... 2-17, 2-21 316-5538 ......8-21, 8-23, 8-27 316-5539 ......8-21, 8-23, 8-27 316-5540 ............... 2-17, 2-23 316-5541 ......2-17, 2-23, 2-27 316-5544 ........................ 2-23 316-5545 ........................ 8-21 316-5550 .......................... 1-4 316-5551 .......................... 1-4 316-5552 .......................... 2-3 316-5553 ..........2-3, 2-9, 8-13 316-5554 ..........2-3, 2-9, 8-13 316-7999 ...................... 10-19 316-8000 ...................... 10-19 316-8002 ........................ 10-4 316-8003 ........................ 10-7 316-8006 ........................ 10-8 316-8007 ........................ 10-7 316-8010 ...................... 10-11 316-8011 ........................ 10-7 316-8013 ...................... 10-17 316-8014 ...................... 10-11 316-8015 ...................... 10-11 316-8016 ...................... 10-11 316-8017 ...................... 10-11 316-8018 ...................... 10-11 316-8019 ...................... 10-11 316-8020 ...................... 10-11 316-8021 ...................... 10-11 316-8022 ...................... 10-11 316-8024 ...................... 10-11 316-8025 ...................... 10-11 316-8027 ...................... 10-11 316-8028 ...................... 10-11 316-8029 ...................... 10-11 316-8030 ...................... 10-11 316-8031 ...................... 10-11 316-8038 ...................... 10-19 316-8039 ...................... 10-19 316-8040 ........................ 10-7 316-8041 ...................... 10-29 316-8043 ........................ 10-7 316-8044 ........................ 10-7 316-8046 ........................ 10-4 316-8049 .......................... 1-7 316-8050 .......................... 1-7 316-8053 ...................... 10-11 316-8055 .......................... 8-9 316-8056 .......................... 8-3 316-8058 .......................... 1-7 316-8059 ........................ 10-5 316-8060 .......................... 1-7 316-8061 .......................... 8-5 316-8063 .......................... 1-7 316-8064 .......................... 1-7

13-4

Part Number

Page

316-8065 ..........................1-7 316-8066 ..........................1-7 316-8067 ..........................1-7 316-8068 ..........................1-7 316-8073 9-3, 9-5, 9-25, 9-27 316-8074 .................. 9-3, 9-5 316-8075 ......... 9-3, 9-5, 9-27 316-8083 ..........................9-3 316-8084 ..........................9-3 316-8085 ..........................9-3 316-8086 ..........................9-3 316-8087 .................. 9-3, 9-5 316-8088 .................. 9-3, 9-5 316-8089 ..........................9-5 316-8090 ..........................9-5 316-8091 ..........................9-5 316-8092 ..........................9-5 316-8094 ........................9-25 316-8095 ........................9-25 316-8096 ........................9-25 316-8097 ........................9-25 316-8099 ........................9-25 316-8100 ........................9-25 316-8101 ........................9-25 316-8102 ........................9-25 316-8103 ........................9-25 316-8104 ........................9-25 316-8105 ........................9-25 316-8106 ........................9-27 316-8107 ........................9-27 316-8108 ........................9-27 316-8109 ........................9-27 316-8111 ........................9-27 316-8112 ........................9-27 316-8113 ........................9-27 316-8114 ........................9-27 316-8115 ........................9-27 316-8116 ........................9-27 316-8117 ........................9-27 316-8131 ........................9-13 316-8132 ........................9-13 316-8133 ........................9-15 316-8134 ........................9-15 316-8135 ........................9-15 316-8136 ........................9-15 316-8137 ........................9-15 316-8143 ........................9-17 316-8144 ........................9-17 316-8145 ........................9-17 316-8146 ........................9-17 316-8147 ........................9-17 317-3270 ........................10-7 317-6379 ........................10-7 317-8722 ........................10-7 317-8726 ........................7-11 318-0394 ..........................7-5 318-0395 ..........................7-3 318-0396 ......................10-37 318-0397 ..........................7-5

Part Number

Page

318-0398 ........... 10-27, 10-29 318-0399 ........................ 6-29 318-0400 ...................... 10-33 318-0403 ........................ 10-8 318-0404 ........................ 6-29 318-0405 ........................ 6-29 318-0407 ........................ 6-29 318-0408 ...................... 10-25 318-0409 ........................ 10-4 318-0410 ........................ 10-4 318-0418 ...................... 10-35 318-0419 ...................... 10-43 318-0424 ...................... 10-21 318-0426 ........................ 2-38 318-0427 ...................... 10-21 318-0429 ...................... 10-39 318-0435 .......................... 8-6 318-0436 .......................... 8-6 318-0437 ................. 6-9, 6-11 318-04386-9, 6-11, 6-14, 10-8 318-0440 .......................... 7-5 318-0449 ........................ 9-33 318-0450 ........................ 9-33 318-0451 ........................ 9-33 318-0453 ........................ 9-33 318-0454 ........................ 9-33 318-0455 ........................ 9-33 318-0457 ........................ 9-33 318-0458 ........................ 9-33 318-0459 ........................ 9-33 318-0460 ........................ 9-33 318-0461 ........................ 9-33 318-0462 ........................ 9-33 318-0463 ........................ 9-33 318-0464 ........................ 9-33 318-0465 ........................ 9-33 318-0466 ........................ 9-33 318-0467 ........................ 9-33 318-0468 ........................ 9-34 318-0469 ........................ 9-34 318-0470 ........................ 9-34 318-0471 ........................ 9-34 318-0472 ........................ 9-34 318-0473 ........................ 9-34 318-0474 ........................ 9-33 318-2496 ...................... 10-17 318-2498 .......................... 1-9 318-2499 .......................... 1-9 318-2502 .....8-15, 8-27, 8-29, 8-33 318-2504 ........................ 2-38 318-2507 .......................... 8-5 318-2509 ........................ 10-4 318-2510 ........................ 10-4 318-2512 ........................ 10-5 318-2513 ........................ 10-5 318-2514 ........................ 10-4 318-2516 ............... 8-21, 8-27 318-2517 ........................ 8-27

TH414, TH514, TH417

Part Number

Page

318-2518...... 8-21, 8-29, 8-33 318-2519............... 8-29, 8-33 318-2522........................ 9-29 318-7319................... 2-3, 2-9 318-7320............ 2-3, 2-5, 2-9 318-7321...... 8-21, 8-23, 8-27 318-7322.......................... 2-3 318-7323........................ 1-11 318-7324............ 2-3, 2-5, 2-9 318-7329.......................... 9-3 318-7330.......................... 9-5 318-7331........................ 9-25 318-7332........................ 9-25 318-7333........................ 9-27 318-7334........................ 9-27 318-7346........................ 8-15 318-7347............... 8-29, 8-33 318-7351..... 2-17, 2-21, 2-29, 2-33, 2-35 318-7356........................ 8-13 318-7357........................ 8-35 318-7358........................ 8-13 318-7359........................ 8-13 318-7360........................ 8-35 318-7361........................ 2-23 318-7362........................ 2-23 318-7363............... 1-11, 2-23 318-7364........................ 2-23 318-7367...... 8-21, 8-23, 8-27 318-7368...... 8-21, 8-23, 8-27 318-7369............... 8-21, 8-23 318-7371...... 8-21, 8-23, 8-27 318-7382................... 2-3, 2-9 318-7384..... 8-19, 8-21, 8-23, 8-29, 8-31, 8-33 318-7386..... 8-21, 8-23, 8-29, 8-31 318-7389............... 8-29, 8-33 319-7658........................ 9-43 319-7670........................ 9-39 319-7671........................ 9-39 319-7672............... 9-39, 9-45 320-7285.......................... 5-5 320-7286.......................... 5-5 320-7287.......................... 5-5 320-7288................. 5-7, 5-27 320-7289................. 5-7, 5-27 320-7290................. 5-7, 5-27 320-7291................. 5-7, 5-27 320-7293................. 5-7, 5-27 320-7294................. 5-7, 5-27 320-7296................. 5-7, 5-27 320-7297.......................... 5-9 320-7298................. 5-9, 5-29 320-7299................. 5-9, 5-29 320-7300................. 5-9, 5-29 320-7301................. 5-9, 5-29 320-7302................. 5-9, 5-29 320-7303................. 5-9, 5-29

31200488


PART NUMBER INDEX Part Number

Page

320-7304 .................5-9, 5-29 320-7305 .................5-9, 5-29 320-7306 .................5-9, 5-29 320-7307 .................5-9, 5-29 320-7308 .................5-9, 5-29 320-7309 .......................... 5-9 320-7310 .......................... 5-9 320-7311 .......................... 5-9 320-7312 .......................... 5-9 320-7313 .......................... 5-9 320-7314 ........................ 5-11 320-7315 ...............5-11, 5-31 320-7316 ...............5-11, 5-31 320-7317 ...............5-13, 5-33 320-7318 ...............5-13, 5-33 320-7320 ...............5-17, 5-35 320-7321 ...............5-17, 5-35 320-7322 ...............5-17, 5-35 320-7324 ...............5-17, 5-35 320-7331 .................5-5, 5-25 320-7332 .................5-7, 5-27 320-7334 .................5-9, 5-29 320-7335 ...............5-17, 5-35 320-7336 ...............5-17, 5-35 320-7337 ...............5-17, 5-35 320-7338 ...............5-19, 5-37 320-7339 ...............5-19, 5-37 320-7340 .................5-5, 5-25 320-7341 ........................ 5-25 320-7342 .......................... 5-5 320-7343 ...............5-11, 5-31 320-7344 ...............5-11, 5-31 320-7345 ........................ 5-11 320-7346 ........................ 5-11 320-7347 ...............5-11, 5-31 320-7348 ........................ 5-11 320-7349 .................5-9, 5-29 320-7350 ........................ 5-21 320-73515-5, 5-19, 5-25, 5-37 320-7352 .................5-5, 5-25 320-7353 .......................... 5-5 320-7354 .................5-5, 5-25 320-7355 .................5-5, 5-25 320-7356 .................5-5, 5-25 320-7357 .................5-5, 5-25 320-7358 .................5-5, 5-25 320-7359 .................5-5, 5-25 320-7360 .................5-5, 5-25 320-7361 .................5-5, 5-25 320-7362 ........................ 5-25 320-7363 ........................ 5-25 320-7364 ........................ 5-25 320-7365 .................5-7, 5-27 320-7366 .................5-7, 5-27 320-7367 .................5-7, 5-27 320-7368 .................5-7, 5-27 320-7369 .................5-7, 5-27 320-7370 .................5-7, 5-27 320-7371 .................5-7, 5-27

31200488

Part Number

Page

320-7372................. 5-9, 5-29 320-7373................. 5-9, 5-29 320-7374............... 5-11, 5-31 320-7375............... 5-11, 5-31 320-7376........................ 5-15 320-7377........................ 5-15 320-7378........................ 5-15 320-7379........................ 5-15 320-7381........................ 5-15 320-7382........................ 5-15 320-7383........................ 5-15 320-7384............... 5-17, 5-35 320-8550........................ 9-15 320-8551........................ 9-37 320-8553........................ 5-29 320-8554........................ 5-29 320-8555........................ 5-29 320-8556........................ 5-29 320-8558........................ 5-31 320-8560.......................... 5-5 320-8561.......................... 5-5 320-8562.......................... 5-5 320-8563.......................... 5-5 320-8564.......................... 5-5 320-8565............... 5-19, 5-37 320-8566................. 5-7, 5-27 320-8567................. 5-5, 5-25 320-8568................. 5-7, 5-27 320-8569................. 5-7, 5-27 320-8571................. 5-7, 5-27 320-8572................. 5-7, 5-27 320-8574................. 5-7, 5-27 320-8575................. 5-7, 5-27 320-8576................. 5-7, 5-27 320-8577.......................... 5-9 320-8578................. 5-9, 5-29 320-8579............... 5-13, 5-33 320-8580............... 5-13, 5-33 320-8581............... 5-13, 5-33 320-8582............... 5-17, 5-35 320-8583............... 5-17, 5-35 320-8584............... 5-17, 5-35 320-8585............... 5-17, 5-35 320-8586............... 5-17, 5-35 320-8587............... 5-17, 5-35 320-8588............... 5-19, 5-37 320-8589............... 5-19, 5-37 320-8590........................ 5-31 320-8591........................ 5-29 320-8592........................ 9-45 320-8593........................ 9-45 320-8594........................ 9-45 320-8595........................ 9-45 320-8596........................ 9-45 320-8597........................ 9-45 320-8599........................ 9-45 320-8600........................ 9-45 320-8601........................ 9-45 320-8602........................ 9-37

Part Number

Page

320-8603 .................5-5, 5-25 320-8604 ........................ 5-29 320-8605 ...............5-19, 5-37 320-8606 ...............5-19, 5-37 320-8607 ...............5-19, 5-37 320-8608 .................5-5, 5-25 320-8609 .................5-5, 5-25 320-8610 .................5-5, 5-25 320-8611 .................5-5, 5-25 320-8612 ........................ 5-25 320-8613 ...............5-17, 5-35 320-8614 ...............5-17, 5-35 320-9267 .......................... 2-9 320-9274 ........................ 2-17 320-9289 ...................... 10-17 320-9292 ........................ 2-21 320-9293 ........................ 2-21 320-9294 ........................ 2-27 320-9295 ........................ 2-27 320-9296 ........................ 2-33 320-9297 ........................ 2-33 320-9298 ........................ 6-23 320-9306 ...................... 10-17 320-9307 ...................... 10-13 320-9308 ...................... 10-13 320-9311 ........................ 6-19 320-9314 ........................ 2-13 320-9320 ...................... 10-13 320-9322 ........................ 2-39 320-9326 ........................ 5-21 320-9327 ........................ 5-21 320-9328 ........................ 5-29 320-9329 .......................... 5-7 320-9330 .................5-7, 5-27 320-9331 ...............5-13, 5-33 320-9332 ........................ 9-45 320-9333 ........................ 9-45 320-9334 ........................ 9-45 320-9335 ...............5-19, 5-37 320-9336 ...............5-11, 5-31 320-9337 ...............5-19, 5-37 320-9338 .................5-5, 5-25 320-9339 ...............5-11, 5-31 320-9340 ...............5-19, 5-37 320-9341 .................5-5, 5-25 320-9342 .................5-5, 5-25 320-9343 .................5-5, 5-25 320-9344 .................5-5, 5-25 320-9345 .................5-7, 5-27 320-9346 .................5-7, 5-27 320-9347 .................5-7, 5-27 320-93485-7, 5-17, 5-27, 5-35 320-9349 .................5-7, 5-27 320-9350 .................5-7, 5-27 320-9351 .................5-7, 5-27 320-9352 .................5-9, 5-29 320-9353 .................5-9, 5-29 320-9354 .................5-9, 5-29 320-9355 .................5-9, 5-29

TH414, TH514, TH417

Part Number

Page

320-9356 ............... 5-19, 5-37 321-7782 .......................... 4-7 322-0009 ........................ 9-33 322-0638 .......................... 8-5 322-5937 .......................... 6-9 322-5955 ........................ 4-13 322-5958 .......................... 7-9 322-5959 .......................... 7-9 322-5960 .......................... 7-9 322-5961 .......................... 7-9 322-5962 .......................... 7-9 322-5963 .......................... 7-9 322-5964 .......................... 7-9 322-5965 .......................... 7-9 322-5966 .......................... 7-9 322-5967 .......................... 7-9 322-5968 ........................ 6-26 322-5969 ........................ 6-26 322-5970 ........................ 6-26 322-5971 ........................ 6-26 322-5972 ........................ 6-26 322-5973 ........................ 6-26 322-5974 ........................ 6-26 322-5976 ........................ 6-33 322-5977 ........................ 6-33 322-5978 ........................ 6-33 322-5980 ........................ 6-33 322-5981 ........................ 6-33 322-5983 ........................ 6-33 322-5984 ........................ 6-33 322-5985 ........................ 6-33 322-5986 ........................ 6-33 322-5987 ........................ 6-33 322-5988 ........................ 6-33 322-5989 ........................ 6-33 322-5990 ........................ 6-33 322-5991 ........................ 6-33 322-5992 ........................ 6-33 322-5993 .......................... 7-9 322-5998 ........................ 6-33 322-7996 ........................ 8-21 322-7997 ........................ 9-37 322-7998 ........................ 9-37 322-8000 .......................... 4-5 322-8010 ........................ 8-11 322-8016 .......................... 8-5 322-8017 ................... 4-4, 8-5 322-8018 .......................... 8-5 322-8033 ........................ 11-7 322-8036 ...................... 11-11 322-8037 ...................... 11-11 322-8038 ...................... 11-11 322-8039 ...................... 11-11 322-8040 ...................... 11-11 322-8041 ...................... 11-11 322-8042 ........................ 11-7 322-8050 ........................ 6-17 322-8051 ........................ 6-17 322-8055 ........................ 6-23

13-5


PART NUMBER INDEX Part Number

Page

322-8056 ........................ 6-23 322-8057 ........................ 6-23 322-8058 ........................ 6-23 322-8059 ........................ 6-23 322-8060 ........................ 6-23 322-8061 ........................ 6-23 322-8062 ........................ 6-23 322-8063 ........................ 6-23 322-8064 ........................ 6-23 322-8065 ........................ 6-23 322-8067 ........................ 6-23 322-8068 ........................ 6-23 322-8069 ........................ 6-23 322-8070 ........................ 6-23 322-8071 ........................ 6-23 322-8072 ........................ 6-23 322-8073 ........................ 6-23 322-8074 .......................... 7-3 322-8075 .......................... 7-3 322-8076 .......................... 7-3 322-8077 .......................... 7-3 322-8078 .......................... 7-3 322-8080 ........................ 6-23 322-8081 ........................ 6-23 323-5594 .......................... 4-4 323-5595 .......................... 1-4 323-5596 .......................... 1-4 323-5599 ........................ 6-25 323-5601 ........................ 4-13 323-5603 ........................ 11-4 323-5605 ........................ 10-7 323-5606 ........................ 6-26 323-5613 ........................ 4-19 323-5615 ........................ 11-4 323-5616 ........................ 11-4 323-5617 ........................ 11-4 323-5618 ........................ 10-7 323-5619 .......................... 4-5 323-5622 ................. 8-5, 8-13 323-5623 ..1-11, 2-3, 2-5, 2-9, 2-19, 2-23, 2-25, 2-31, 3-27, 3-33, 3-34, 5-42, 8-13, 8-35 323-5624 ........................ 8-11 323-5626 ......8-21, 8-23, 8-27 323-5628 ......8-21, 8-23, 8-27 323-5629 ........................ 6-25 323-5635 .......................... 3-5 323-5642 ...................... 10-17 323-5643 .......................... 8-9 323-5644 ........................ 10-7 323-5645 ........................ 10-7 323-5646 ...................... 10-17 323-5648 ...................... 10-19 323-5649 ........... 10-17, 10-19 323-7221 ........................ 4-13 323-7222 ..........2-3, 2-9, 2-23 323-7225 ............... 2-13, 3-38

13-6

Part Number

Page

323-7227 ..........................7-7 323-7228 ........................6-25 323-72313-26, 3-32, 8-3, 9-41 323-7232 ......................10-11 323-7233 ......................10-11 323-7234 ........................4-13 323-7235 ........................6-17 323-7236 ........................10-4 323-7237 .. 2-38, 10-4, 10-27, 10-30, 10-51 323-7241 ........................9-45 323-7242 ........................9-39 323-7243 ..........................7-5 323-7244 .... 2-19, 2-25, 2-27, 2-31, 2-33 323-7245 ..... 2-27, 2-31, 2-35 323-7246 ........................10-7 323-7249 ..........................6-4 323-7251 ........................6-29 323-7252 ..... 2-21, 2-27, 2-33 323-7254 ........................11-4 323-7255 ........................11-4 323-7256 ........................11-4 323-7257 ......................11-11 323-7259 ........................11-4 323-7261 ..........................1-4 323-7262 . 11-4, 11-13, 11-15 323-7263 ........................2-33 323-7264 ................ 2-3, 8-35 323-7265 ........................6-25 323-7364 ........................8-35 323-7365 ..........................6-8 323-7368 ..........................7-3 323-7369 ........................10-7 323-7371 ........................8-13 323-7372 ........................10-5 323-7376 .............. 8-23, 8-27 323-7377 .............. 8-23, 8-27 323-7379 ..........................8-3 323-7383 ........................5-45 323-7384 ........................5-45 323-7385 ........................5-45 323-7386 ........................11-4 323-7387 ........................11-4 323-7388 ........................11-4 323-7403 ........................5-45 323-7404 ........................5-45 323-7405 ........................5-45 323-7406 ........................11-4 323-7407 ........................11-4 323-7408 ..........................1-4 325-4916 ........................10-8 325-4917 ......................10-13 325-4918 ......................10-13 325-4927 ........................10-7 325-4928 ..........................7-3 325-5071 ..........................3-3 325-5598 ......................10-14 325-5627 ......................10-14

Part Number

Page

325-5628 ...................... 10-14 325-5659 ........................ 2-29 325-7033 .......................... 2-9 325-7695 ........................ 6-19 325-7696 ........................ 6-14 325-7701 ...................... 10-13 325-7704 .......................... 6-9 325-7706 ........................ 2-38 325-7707 .......................... 6-9 325-8145 ........................ 10-7 326-0506 ........................ 6-19 326-1953 .......................... 2-3 326-1975 ........................ 11-4 326-1976 .......................... 3-3 326-1991 ........................ 11-4 326-1992 ........................ 11-4 326-1993 ........................ 11-4 326-1994 ........................ 11-4 326-1995 ........................ 11-4 326-1997 .......................... 3-5 326-1998 .......................... 3-5 326-2002 ........................ 11-4 326-2007 ........................ 11-4 326-2008 ........................ 11-4 326-2009 ........................ 11-5 326-2010 ...................... 11-11 326-2012 ........................ 2-41 326-2013 .......................... 3-3 326-2014 .......................... 3-3 326-3326 ........................ 1-11 326-3327 ........................ 1-11 326-3984 .......................... 1-9 326-3985 .......................... 1-9 326-3986 .......................... 1-9 326-4024 ...................... 11-11 326-4025 ...................... 11-11 326-4026 ........................ 11-7 326-4027 ........................ 11-7 326-6616 .......................... 1-5 326-6617 .......................... 1-5 326-6618 .......................... 1-5 326-7838 ........................ 1-11 326-7839 .......................... 2-9 326-7841 .......................... 2-3 326-9026 ........................ 9-47 327-0090 .......................... 1-7 327-0092 .......................... 1-7 327-1056 ........................ 2-41 327-1058 ........................ 2-41 327-1059 ........................ 2-41 327-1777 ........................ 5-42 327-1781 ........................ 5-42 327-1782 ........................ 5-42 327-1783 ........................ 5-42 327-1784 ........................ 5-42 327-1785 ........................ 5-42 327-1786 ........................ 5-42 327-4189 .......................... 7-5 327-5119 ............... 2-38, 2-39

TH414, TH514, TH417

Part Number

Page

327-5120............... 2-38, 2-39 327-5534........................ 8-13 327-5535........................ 8-13 327-5536........................ 8-35 327-6739........................ 5-39 327-7710........... 11-13, 11-15 327-7711...................... 11-13 327-7712...................... 11-15 327-8407........................ 6-11 327-8765.......................... 2-9 327-8805...................... 10-14 327-8830...................... 10-13 327-8831...................... 10-14 327-8834........................ 8-27 328-0415........................ 11-7 328-1336........................ 6-29 328-1917...................... 10-14 328-1919...................... 10-13 328-1923...................... 10-13 328-2508........................ 4-17 328-2509........................ 4-17 328-2514........................ 6-29 328-2515........................ 6-29 328-2516........................ 6-29 328-3203........................ 10-4 328-3781........................ 2-38 328-3782........................ 2-38 328-3911........................ 4-17 328-5240..... 9-17, 9-19, 9-21, 9-23 328-5242............... 9-13, 9-15 328-8574........................ 11-5 328-8575........................ 11-5 328-8576........................ 11-5 328-8577........................ 11-5 328-8578........................ 11-5 328-8579........................ 11-5 328-8580........................ 11-5 328-8581........................ 11-5 328-8582........................ 11-5 328-8583........................ 11-5 328-8584........................ 11-5 328-8585........................ 11-5 328-8780........................ 4-17 328-9688.. 2-3, 2-5, 2-9, 8-13, 8-21, 8-23, 8-27 328-9692........................ 2-17 329-2964............... 2-17, 2-21 329-3603...................... 10-13 329-3604........................ 6-14 329-3605........................ 6-14 329-3606.......................... 1-5 329-3612...................... 10-13 329-3614.......................... 8-3 329-3615........................ 9-41 329-3616........................ 6-17 329-3622.......................... 6-4 329-3624........................ 2-41 329-3630........................ 11-7

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Page

329-3635 .............11-7, 11-11 329-3636 ...................... 10-14 329-3637 ........................ 6-14 329-3638 ...................... 10-13 329-3640 .......................... 8-3 329-3641 ...................... 10-11 329-3642 ...................... 10-11 329-3643 ...................... 10-11 329-3644 ...................... 10-11 329-3649 ........................ 6-30 329-3650 ........................ 6-29 329-3651 ........................ 6-30 329-3652 ........................ 6-30 329-3662 .......................... 6-4 329-3663 ........................ 6-14 329-3664 ........................ 6-14 329-3666 .......................... 2-9 329-3667 ........................ 11-4 329-3668 .......................... 2-9 329-3737 .......................... 7-5 329-3773 ...............2-23, 2-25 329-3833 ........................ 2-38 329-4338 ........................ 6-11 329-4339 ........................ 6-14 329-4342 ........................ 6-11 329-5277 .......................... 3-3 329-5283 .......................... 3-3 329-5284 .......................... 3-3 329-5285 .......................... 7-5 329-5286 .......................... 7-5 329-5287 ........................ 6-21 329-5288 ........................ 6-21 329-5289 ........................ 6-21 329-5290 ........................ 6-21 329-7279 ..........1-4, 1-9, 8-35 329-7280 .......................... 4-5 329-8511 ........................ 10-7 330-3663 .......................... 2-3 330-3670 ........................ 2-41 330-3671 ........................ 2-41 330-4254 ...................... 10-14 330-4256 ........................ 8-21 330-4257 ...............8-27, 8-33 330-4258 .....2-39, 8-24, 8-29, 8-33 330-4259 ...................2-5, 2-9 330-4261 ...........10-14, 10-21 330-4301 ........................ 11-4 330-4302 ........................ 11-4 330-4303 ...................... 11-11 330-4304 ........................ 11-4 330-4772 ...................... 10-45 330-4773 ........................ 2-39 330-4916 ........................ 4-13 330-4918 ........................ 4-13 330-6888 .......................... 7-5 330-6889 .......................... 7-5 330-6890 .......................... 7-5 330-6891 .......................... 1-4

31200488

Part Number

Page

330-7168.......................... 7-5 330-7169.......................... 7-5 330-7171.......................... 7-5 330-7172.......................... 7-5 330-7623........................ 9-19 330-7624........................ 9-23 330-7889........................ 11-4 330-8106........................ 11-4 330-8285............... 3-26, 3-32 330-8286........................ 3-26 330-8287........................ 3-26 330-8290............... 3-26, 3-32 330-8291............... 3-26, 3-32 330-8292............... 3-26, 3-32 330-8293............... 3-26, 3-32 330-8294............... 3-26, 3-32 330-8295............... 3-26, 3-32 330-8296........................ 9-31 330-8298........................ 3-26 330-8301........................ 3-26 330-8302............... 3-26, 3-32 330-8303............... 3-26, 3-32 330-8306............... 3-27, 3-33 330-8307............... 3-27, 3-33 330-8308............... 3-27, 3-33 330-8313........................ 3-27 330-8316........................ 3-37 330-8318........................ 3-37 330-8319............... 3-27, 3-33 330-8320........................ 3-32 330-8321........................ 3-32 330-8323........................ 3-33 330-8324........................ 3-33 330-8325............... 3-28, 3-34 330-8327............... 3-28, 3-34 330-8923........................ 5-42 331-0108.......................... 2-9 331-0109.......................... 2-9 331-0895........................ 3-26 331-0896........................ 3-32 331-0901............... 3-27, 3-33 331-0902........................ 3-33 331-0904............... 3-27, 3-33 331-0905............... 3-27, 3-33 331-0906............... 3-27, 3-33 331-0908........................ 8-37 331-0911............... 3-27, 3-33 331-0913........................ 3-27 331-0915............... 3-27, 3-33 331-0916............... 3-28, 3-34 331-0917............... 3-28, 3-34 331-0918............... 3-28, 3-34 331-0926........................ 8-37 331-0927........................ 8-37 331-0929........................ 8-37 331-0930........................ 8-37 331-0931...................... 10-21 331-0932...................... 10-21 331-0933........................ 8-37

Part Number

Page

331-1453 ........................ 11-8 331-1455 ........................ 11-8 331-1458 ........................ 11-7 331-1460 ........................ 11-8 331-1571 ...................... 10-13 331-1572 ...................... 10-13 331-1664 .... 8-15, 8-21, 8-23, 8-24, 8-31 331-1665 .................8-3, 8-11 331-2374 .......................... 2-9 331-9914 ........................ 6-33 332-0847 ........................ 9-11 332-0850 ........................ 9-11 332-1348 ........................ 3-37 332-3057 ...................... 10-14 332-3058 ...........10-13, 10-51 332-7539 ........................ 8-35 332-7540 ........................ 4-17 333-0054 ........................ 9-11 333-0055 ........................ 9-11 333-0056 ........................ 9-11 333-0057 ........................ 9-11 333-0058 ........................ 9-11 333-0059 ........................ 9-11 333-0063 ........................ 9-11 333-0064 ........................ 9-11 333-0065 ........................ 9-11 333-3178 .......................... 4-5 333-5572 ........................ 8-13 333-7273 .......................... 8-3 333-7298 ........................ 11-8 334-0333 .......................... 3-7 334-0366 ...................... 10-15 334-0367 ...................... 10-14 334-0759 ........................ 4-13 334-0760 ........................ 4-13 334-3738 ........................ 9-43 334-4101 ...................... 10-41 334-4102 ...................... 10-39 334-4127 ...................... 10-25 334-4129 ...................... 10-14 334-5866 10-25, 10-27, 10-29 334-5867 ...................... 10-25 334-587010-35, 10-39, 10-41, 10-53 334-587110-25, 10-27, 10-29, 10-33, 10-35, 10-37, 10-39, 10-41, 10-45 334-587210-29, 10-37, 10-39, 10-41 334-5873 ...................... 10-29 334-5876 ...........10-33, 10-43 334-5961 ...................... 10-29 335-1495 ...................... 10-25 335-1499 ...........10-27, 10-29 335-1516 ...........10-29, 10-41 335-1612 ........................ 9-31 335-1613 ........................ 9-31

TH414, TH514, TH417

Part Number

Page

335-1614 ........................ 9-31 335-1615 ........................ 9-31 335-1616 ........................ 9-31 335-2084 ........................ 9-47 335-2086 ........................ 9-47 335-2088 ........................ 9-47 335-2155 ........................ 8-37 335-2156 ........................ 8-37 335-2157 ........................ 8-37 335-8022 ........................ 3-37 335-8023 ............... 3-26, 3-32 335-8024 ............... 3-26, 3-32 335-8025 ............... 3-34, 11-8 335-8026 ........................ 3-37 335-8027 ...................... 10-21 335-8028 ........................ 3-34 335-8029 ........................ 3-34 335-8030 ........................ 3-34 335-8031 ........................ 3-34 335-8032 ........................ 3-34 335-8033 ........................ 3-34 335-8034 ........................ 3-34 335-8035 ........................ 3-34 335-8036 ........................ 3-34 335-8037 ........................ 3-34 335-8038 ........................ 3-34 335-8039 ........................ 3-34 335-8040 ........................ 3-34 335-8041 ........................ 3-37 335-8042 ........................ 3-37 335-8043 ........................ 3-37 335-8044 ........................ 3-37 335-8045 ........................ 3-37 335-8046 ........................ 3-34 335-8047 ...................... 11-13 335-8048 ........................ 3-34 335-8049 ........................ 3-34 335-8050 ...................... 10-21 335-8051 ...................... 10-21 335-8052 ........................ 3-37 335-8055 ........... 11-13, 11-15 335-8056 ........... 11-13, 11-15 335-8057 ........... 11-13, 11-15 335-8058 ............. 3-37, 10-21 335-8059 ........... 11-13, 11-15 335-8060 ........................ 3-37 335-8061 ........................ 3-37 335-8062 ........................ 3-37 335-8063 ........................ 3-37 335-8064 ........................ 3-37 335-8065 ............... 3-27, 3-33 335-8066 ............... 3-27, 3-34 335-8067 ........................ 3-37 335-8068 ........................ 3-33 335-8071 ........................ 3-37 335-8072 ........................ 3-37 335-8074 ........................ 3-27 335-8075 ........................ 3-37 335-8076 ........................ 3-37

13-7


PART NUMBER INDEX Part Number

Page

335-8077 ............... 3-27, 3-34 335-8078 ........................ 3-27 335-8079 ........................ 3-37 335-8080 ........................ 3-27 335-8081 ........... 11-13, 11-15 335-8082 ........................ 3-37 335-8085 ........................ 3-34 335-8086 ........................ 3-37 335-8087 ........................ 3-37 335-8088 ........................ 3-37 335-8089 ............. 3-37, 10-21 335-8090 ...................... 10-21 335-8091 ........... 11-13, 11-15 335-8092 ........................ 3-37 335-8093 ........................ 3-37 335-8094 ........................ 3-37 335-8095 ...................... 10-14 335-8096 ........................ 3-37 335-8098 ........................ 3-27 336-2802 ........... 11-13, 11-15 336-2803 ........................ 3-33 336-2804 ............... 3-27, 3-33 336-2805 ........................ 3-34 336-2806 ........................ 3-37 336-2807 ........................ 3-37 336-3835 ...................... 11-13 336-3836 ...................... 11-13 336-3837 ...................... 11-15 336-3838 ...................... 11-15 336-6929 ........................ 2-23 336-6930 ........................ 2-23 336-6931 .....2-17, 2-23, 2-29, 2-33 336-6933 ........................ 8-15 336-6934 ........................ 2-23 336-6935 ........................ 2-23 336-6936 ...................... 10-14 336-6937 ........................ 8-29 336-7618 .......................... 1-4 336-7620 .......................... 1-5 336-8810 ............... 3-27, 3-33 336-8811 ............... 3-26, 3-32 336-8812 ............... 3-27, 3-33 336-9263 ........................ 4-13 336-9265 ........................ 4-13 336-9266 ........................ 4-13 336-9267 ........................ 4-13 337-5000 ............... 2-23, 2-29 337-6258 ........................ 8-19 337-6259 ........................ 8-19 337-6260 ........................ 8-19 337-6261 ........................ 8-19 337-6262 ........................ 8-19 337-6264 ........................ 8-19 337-6265 ........................ 8-19 337-6266 ........................ 8-19 337-6267 ............... 8-19, 8-33 337-6268 ........................ 8-19 337-6269 .......................... 2-9

13-8

Part Number

Page

337-6271 ........................9-11 337-6456 ........................10-8 337-6457 ........................10-8 337-6458 ........................10-8 337-7045 .............. 8-17, 8-19 337-7048 ........................9-33 337-7695 ..........................4-5 337-7696 ..........................4-5 337-8663 ..... 2-21, 2-23, 2-33 338-1395 ........................9-41 338-8861 ......................10-14 338-8862 ........................10-4 339-3019 ........................8-37 339-3021 ......................10-21 339-3024 ......................10-21 339-4311 ..... 11-5, 11-6, 11-7 339-4312 .............. 11-5, 11-6 339-5884 ........................8-15 339-5885 ........................8-15 339-8840 ........................2-38 340-2303 ......................10-22 340-2304 ......................10-11 340-5927 ........................9-45 341-7094 ......................10-21 341-7586 ........................6-11 341-7589 ......................10-11 341-75906-8, 6-11, 6-14, 10-8 342-2591 ..........................1-7 342-3862 .............. 8-37, 10-8 342-4191 ........................11-8 342-4192 ........................11-8 342-4193 ........................11-7 342-4195 ........................11-8 342-4196 ........................11-8 342-4197 ........................11-8 342-7561 ........................10-8 342-7562 ........................10-8 342-7563 ........................10-8 342-9594 ........................8-27 342-9595 ........................8-33 343-5890 ......................10-21 343-7037 ..........................1-7 343-7038 ..........................1-7 343-7039 ..........................1-7 343-7040 ..........................1-7 343-7041 ..........................1-7 343-7042 ..........................1-7 343-7043 ..........................1-7 343-7044 ..........................1-7 343-7045 ..........................1-7 343-7046 ..........................1-7 343-7047 ........................3-23 343-7048 ........................3-23 343-7049 ........................8-15 343-7050 ......................11-15 343-7429 ........................6-14 344-3264 ..........................7-5 344-3269 ..........................7-5 344-3271 ..........................7-5

Part Number

Page

344-4716 ........................ 11-6 344-4717 ........................ 11-6 344-4718 ........................ 11-6 344-4719 ........................ 11-6 344-4720 ........................ 11-6 344-4721 ........................ 11-6 344-4722 ........................ 11-6 344-4723 ........................ 11-6 344-4724 ........................ 11-6 344-4725 ........................ 11-6 344-4726 ........................ 11-6 344-4727 ........................ 11-6 344-4728 ........................ 11-6 344-4729 ........................ 11-6 344-4730 ........................ 11-6 344-4731 ........................ 11-6 344-4902 ........................ 10-8 344-4903 .......................... 7-5 346-0763 .......................... 1-4 346-0764 .......................... 1-4 347-1645 ........................ 2-38 347-2166 ................. 5-7, 5-27 347-2189 ...................... 10-21 347-2210 .......................... 7-5 347-2211 .......................... 7-5 347-2212 .......................... 7-5 347-3126 ........................ 11-8 347-4576 .......................... 6-8 347-4578 2-6, 3-27, 3-33, 4-9, 4-13, 6-29 347-4579 ........................ 6-26 347-4580 ........................ 6-14 347-4582 ........................ 6-25 347-4587 ........................ 6-25 347-4588 ........................ 10-7 347-4594 ........................ 6-26 347-4596 ........................ 6-11 347-4597 .......................... 6-8 347-4598 ........................ 6-14 347-6535 ........................ 6-26 347-6536 ........................ 10-8 347-8826 ........................ 9-33 347-8827 ........................ 9-33 347-8828 ........................ 9-33 347-8829 ........................ 9-34 347-8838 ........................ 8-13 348-0802 ........................ 11-5 348-0803 ............... 11-5, 11-7 348-0804 ........................ 11-5 348-0805 ........................ 11-5 348-0806 ........................ 11-5 348-0807 ........................ 11-5 348-0808 ........................ 11-5 348-0809 ........................ 11-5 348-0810 ........................ 11-5 348-0811 ........................ 11-5 348-0812 ........................ 11-5 348-0813 ........................ 11-5 348-1600 ........................ 2-15

TH414, TH514, TH417

Part Number

Page

348-1601........................ 2-15 348-1602........................ 2-15 348-1603........................ 2-15 348-1604........................ 2-15 348-1605........................ 2-15 348-1606.......................... 2-5 348-1607.......................... 2-5 348-1608........................ 2-15 348-1609........................ 2-15 348-1610.......................... 2-5 348-1611.......................... 2-5 348-1612....... 2-5, 2-19, 2-25, 2-31, 2-35 348-1614.......................... 2-6 348-1615.......................... 9-9 348-1616........................ 2-19 348-1617........................ 2-35 348-1618.......................... 2-5 348-1619........................ 8-31 348-1620........................ 8-24 348-1623........................ 8-17 348-1624........................ 8-17 348-1626........................ 8-31 348-1631........................ 2-19 348-1633........................ 8-31 348-1636........................ 8-17 348-1639........................ 8-13 348-1640........................ 8-13 348-1643.......................... 2-5 348-1644........................ 8-23 348-1645........................ 2-25 348-1646........................ 2-31 348-1647.......................... 2-6 348-1648.......................... 2-6 348-3529........................ 8-33 348-3530........................ 8-33 349-1079............... 5-13, 5-33 349-1080............... 5-13, 5-33 349-1081........................ 5-15 349-1082............... 5-17, 5-35 349-1083........................ 5-21 349-1084........................ 5-21 349-1085........................ 5-21 349-1086........................ 5-21 349-1087........................ 5-21 349-1088.......................... 5-5 349-1089................. 5-7, 5-27 349-1090................. 5-7, 5-27 349-1092........................ 5-25 349-1093........................ 5-25 349-1094........................ 5-25 349-1095................. 5-7, 5-27 349-1426.......................... 4-9 349-3304.......................... 7-5 349-3305.......................... 7-5 349-3616.......................... 2-5 349-3617.......................... 2-5 349-5955........................ 9-23 349-5956........................ 9-23

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349-5957 ........................ 9-23 349-5958 ........................ 9-23 349-5959 ........................ 9-23 349-9177 ...................... 10-21 349-9178 ...................... 10-21 349-9179 ...................... 10-21 350-2962 .......................... 1-5 350-4301 ........................ 8-27 351-1589 .......................... 2-9 351-2518 .......................... 3-3 351-2519 .......................... 3-3 351-2520 .......................... 3-7 351-2521 .......................... 3-3 351-2522 .......................... 3-9 351-2523 .......................... 3-9 351-2592 .......................... 2-9 351-3134 ...............11-5, 11-7 351-4649 ...................... 10-13 351-7203 ........................ 2-19 351-7204 ........................ 2-35 352-2625 ........................ 2-19 352-2626 ......2-19, 2-25, 2-35 352-2627 ........................ 2-31 352-2628 ........................ 2-19 352-2629 ...............2-25, 2-35 352-2630 ...............2-19, 2-25 352-2631 ...............2-25, 2-31 352-2632 ........................ 2-25 352-2633 ........................ 2-31 352-2634 ........................ 2-31 352-2635 ........................ 2-25 352-2636 ........................ 2-31 352-2637 ...............2-25, 2-31 352-2638 .......................... 2-6 352-2639 ...............2-25, 2-31 352-2640 ......2-25, 2-31, 2-35 352-2641 ...............2-31, 2-35 352-2642 ........................ 2-25 352-2643 ........................ 2-25 352-2644 ...............2-25, 2-35 352-2645 ...............2-31, 2-35 352-2646 ...............2-31, 2-35 352-2647 ........................ 2-25 352-2648 ........................ 2-25 352-2649 ........................ 2-25 352-2650 .....2-19, 2-25, 2-31, 2-35 352-2651 ........................ 2-25 352-2652 ...............2-25, 2-31 352-2654 .......................... 2-6 352-2655 ...............2-31, 2-35 352-2656 ...................... 10-14 352-4117 .......................... 3-5 352-4118 ........................ 11-8 352-4193 ........................ 6-25 353-3576 ...............2-25, 2-35 353-3577 .....2-19, 2-25, 2-31, 2-35 353-3578 ......2-25, 2-31, 2-35

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Part Number

Page

353-3579........................ 2-19 353-3580...... 2-19, 2-25, 2-31 353-4451...................... 10-14 353-4453.......................... 2-9 353-4830........................ 8-23 353-4832...................... 10-14 354-0474........................ 3-23 354-0475........................ 3-23 354-0488............... 3-27, 3-33 354-1179...................... 10-48 354-1180...................... 10-48 354-1181...................... 10-48 354-1183...................... 10-48 354-1184...................... 10-48 354-1188...................... 10-48 354-1189...................... 10-48 354-2622........................ 3-19 354-3135........................ 11-5 354-3136........................ 11-5 354-3137........................ 11-5 354-3138........................ 11-5 354-3140........................ 11-5 354-3142........................ 11-6 354-3143........................ 11-6 354-3144........................ 11-6 354-3145........................ 11-5 354-3146........................ 11-5 354-3147........................ 11-5 354-3148........................ 11-6 354-3149........................ 11-6 354-3150........................ 11-6 354-3151............... 11-6, 11-7 354-7618............... 3-27, 3-33 354-8551.......................... 1-4 354-8578.......................... 1-4 355-6795.......................... 7-5 355-7003...................... 10-14 356-0673.......................... 9-9 356-0676.......................... 2-5 356-1169............... 9-19, 9-21 356-1170........................ 9-13 356-2126........................ 9-13 356-2127........................ 9-13 356-2128........................ 9-13 356-2129........................ 9-13 356-2130........................ 9-13 356-2131.......................... 9-9 356-2132.......................... 9-9 356-2133.......................... 9-9 356-2134.......................... 9-9 356-2136.......................... 9-9 356-2137.......................... 9-9 356-2138.......................... 9-9 356-2140.......................... 9-9 356-2141.......................... 9-9 356-2142.......................... 9-9 356-2143.......................... 9-9 356-2144............... 9-19, 9-21 356-2145............... 9-19, 9-21

Part Number

Page

356-2146 ...............9-19, 9-21 356-2147 ...............9-19, 9-21 356-2148 ..... 9-17, 9-19, 9-21 356-2149 ...............9-19, 9-21 356-2150 ..... 9-17, 9-19, 9-21 356-2151 ...............9-19, 9-21 356-3878 ...................... 10-21 356-3879 .......................... 2-6 356-3881 .......................... 2-6 356-3883 .......................... 2-6 356-7069 ........................ 11-6 356-7070 ........................ 11-6 356-7071 ........................ 11-6 356-7072 ........................ 11-6 357-3304 ........................ 3-23 357-6217 .......................... 4-4 357-6218 .......................... 4-4 357-7889 ...............2-21, 2-27 357-7890 ...............2-21, 2-27 357-8648 ........................ 11-8 357-8649 ........................ 11-6 357-8650 ........................ 11-6 357-8651 ........................ 11-6 357-8652 ........................ 11-6 357-8653 ........................ 11-6 357-8654 ........................ 11-6 357-8655 ........................ 11-6 357-8669 ........................ 11-7 357-8686 ........................ 11-7 357-8687 ........................ 11-7 357-8688 ........................ 11-7 357-8689 ........................ 11-7 357-8690 ........................ 11-7 357-8691 ........................ 11-7 357-8694 ........................ 11-8 358-2591 ........................ 2-19 358-2592 .......................... 2-5 358-7687 ...............5-19, 5-37 358-9910 ........................ 6-26 358-9922 ........................ 6-33 361-2855 .......................... 9-9 361-5236 .......................... 6-3 361-5237 .......................... 6-3 361-5241 .......................... 6-3 361-5242 .......................... 6-3 361-5243 .......................... 6-3 361-5244 .......................... 6-3 361-5251 .......................... 6-3 361-5255 ........................ 10-8 361-7853 ...................... 10-51 361-7854 ...........10-48, 10-53 361-7855 ...........10-48, 10-53 361-7856 ...................... 10-51 361-8838 .......................... 1-4 361-8839 .......................... 1-5 361-8840 .......................... 1-5 361-8841 .......................... 1-4 361-9119 .................5-7, 5-27 361-9120 .................5-7, 5-27

TH414, TH514, TH417

Part Number

Page

361-9121 ................. 5-7, 5-27 362-0350 ........................ 11-8 362-0360 ........................ 11-8 362-0361 ........................ 11-8 362-4916 ...................... 10-25 362-4931 ........... 10-39, 10-41 362-4932 ...................... 10-39 362-4935 ...................... 10-39 362-6351 ........... 10-27, 10-29 362-635210-25, 10-27, 10-29, 10-33, 10-35, 10-39 362-6353 ........... 10-27, 10-29 362-6354 ........... 10-27, 10-29 362-6355 ........... 10-27, 10-29 362-6356 ........... 10-27, 10-29 362-6357 ........... 10-27, 10-29 362-6358 10-25, 10-27, 10-29 362-6361 ........... 10-27, 10-30 362-6362 10-27, 10-30, 10-53 362-6363 ........... 10-27, 10-30 362-6364 ........... 10-27, 10-30 362-6365 ........... 10-27, 10-29 362-6366 ........... 10-27, 10-29 362-6367 ........... 10-27, 10-29 362-8015 ........................ 11-4 362-8035 10-27, 10-30, 10-37 362-8036 ...................... 10-43 362-8038 10-25, 10-27, 10-30 362-8040 ........... 10-27, 10-29 362-8041 ........... 10-27, 10-29 362-8042 ........... 10-39, 10-41 363-4197 ........................ 11-7 363-4198 ........................ 11-7 363-4199 ........................ 11-7 363-4200 ........................ 11-7 363-4201 ........................ 11-7 363-4202 ........................ 11-7 363-4203 ........................ 11-7 363-4204 ........................ 11-7 363-4205 ........................ 11-7 363-4206 ........................ 11-7 363-4207 ........................ 11-7 363-4232 ........................ 11-7 363-4233 ........................ 11-7 363-6954 ...................... 11-11 363-6955 ...................... 11-11 363-6956 ...................... 11-11 363-6957 ...................... 11-11 363-7217 ........................ 8-24 363-7218 ........................ 8-24 363-7219 ........................ 8-24 363-7220 ........................ 8-24 363-7221 ........................ 8-24 363-7222 ........................ 8-24 363-7223 ........................ 8-24 363-7225 ........................ 8-24 363-7226 ........................ 8-24 364-1711 ........................ 8-23

13-9


PART NUMBER INDEX Part Number

Page

364-1712 ........................ 8-23 364-5681 ........................ 6-25 366-1208 ........................ 8-31 366-1209 ........................ 8-31 366-1210 ............... 8-24, 8-31 366-2188 ........................ 6-25 366-2191 ........................ 6-11 366-2194 ........................ 6-11 366-2195 ........................ 6-11 368-0534 .......................... 6-3 368-0535 .......................... 6-3 368-0536 .......................... 6-3 368-0537 .......................... 6-3 368-1838 ...................... 10-41 368-1840 ...................... 10-13 368-2800 ........................ 10-8 368-2801 ........................ 10-8 368-2822 ........................ 10-8 368-2823 ...................... 10-13 368-4133 ........................ 11-5 368-4134 ........................ 11-5 368-5765 ......11-5, 11-6, 11-7 368-5909 .......................... 1-4 368-9616 10-27, 10-29, 10-33 368-9657 ...................... 10-14 3B-4503 .................... 1-5, 6-8 3B-5317 ......................... 3-13 3B-8488 ........................... 3-9 3B-8489 .................. 3-7, 3-13 3E-4892 ........................... 4-5 3E-4924 ........................... 4-5 3E-8320 ......................... 10-4 3F-5108........3-11, 3-13, 3-15 3K-0360 ........................... 4-4 3K-6113 ......................... 6-23 3S-2093 ......2-38, 10-4, 10-7, 10-14 3T-0849................. 8-27, 8-33 3T-5760.......................... 10-4 4D-5980 ......................... 10-7 4J-1888 .......................... 3-13 4K-0367 .......3-11, 3-13, 3-15 4P-7581 ........................... 4-5 4V-5091 ......................... 6-26 5C-2890 .....1-7, 1-9, 2-6, 4-4, 4-13, 6-8, 6-29, 8-21, 8-27, 8-29, 8-35, 10-14, 10-17, 10-19, 10-21, 10-48 5C-72611-7, 3-34, 4-11, 4-13, 4-17, 6-19, 6-29, 7-11, 10-14, 11-8 5C-8312 ......................... 6-17 5C-95532-6, 3-26, 4-13, 6-29, 10-17, 10-48 5C-9553 ......................... 4-11 5D-1026 .4-4, 4-9, 4-13, 6-29,

13-10

Part Number

Page

8-3, 8-5 5K-8451 ............................4-9 5M-2894 ................. 1-7, 2-39 5N-9303............................4-7 5P-0597 ............................8-3 5P-0743 ............................4-4 5P-1717 ..........................4-17 5P-2230 ............................8-5 5P-4116 ....... 6-19, 6-21, 6-23 5P-4868 ............................8-3 5P-6718 ............................4-4 5P-8282 ..........................6-23 5P-8500 ..........................10-7 5P-9940 ..........................6-23 5W-1341 ...........................6-9 5W-1386 .........................5-45 5W-14171-9, 3-26, 3-32, 3-34, 6-19, 10-8, 10-13 5W-4957 10-27, 10-30, 10-33 5W-5038 ....... 6-8, 6-17, 10-7, 10-14, 10-51 5W-8686 .........................3-37 5W-9934 .........................4-17 6D-0337..........................5-45 6D-1641.................. 6-29, 8-5 6D-3479..........................4-13 6F-7036 ................ 3-27, 3-33 6F-7045 ..........................10-5 6H-3973.................. 7-7, 7-11 6I-1418 ...........................10-5 6K-9632 ..........................6-17 6R-3320..........................8-17 6S-8620 ............................4-9 6V-2315 ............................7-5 6V-3265 . 10-13, 10-14, 10-21 6V-4298 ..........................3-33 6V-5192 ............................8-9 6V-5218 ..........................2-38 6V-7238 ............................4-4 6V-7357 ....... 1-9, 2-23, 10-21 6V-7742 ........... 1-4, 6-4, 8-35 6V-7743 ..........................6-15 6V-77443-17, 8-21, 8-23, 8-27 6V-8187 ................ 3-26, 3-32 6V-8200 ......... 2-19, 2-25, 4-4 6V-8213 ................ 2-38, 3-34 6V-8214 ..........................6-15 6V-8754 ............................3-9 6V-8757 ............................3-9 6V-8790 ..........................8-19 6V-9189 ..........................6-15 6V-9189 ............................3-3 6V-9672 ........................10-13 6V-9673 ..........................6-14 7I-8935 .........................10-48 7J-9108................. 8-24, 8-31 7K-1181 .... 10-4, 10-7, 10-14, 10-17, 10-48

Part Number

Page

7R-3462 ......................... 6-15 7W-2326.................... 4-4, 4-7 7X-0586.......................... 6-15 7X-0632... 1-11, 2-3, 2-5, 2-9, 8-13, 8-21, 8-23, 8-27, 8-35 7X-0818.......8-19, 8-21, 8-23, 8-29, 8-31, 8-33 7X-2533........3-26, 3-32, 8-19 7X-25348-19, 8-21, 8-29, 8-33 7X-2534................... 3-7, 10-7 7X-2535.......................... 3-33 7X-2536................. 3-26, 3-32 7X-2537................. 6-14, 6-29 7X-2538............................ 3-3 7X-2543.......................... 1-11 7X-2553............................ 1-7 7X-2555................. 3-26, 3-32 7X-2564............................ 1-9 7X-7888................. 3-26, 3-32 7Y-1858............................ 6-4 7Y-1904............................ 2-9 7Y-2174............................ 4-5 7Y-7389.......................... 10-4 8C-6354 ......................... 10-7 8C-6433 ........................... 8-9 8C-8451 ................ 8-29, 8-37 8C-8451 ......................... 3-13 8C-8478 ........................... 1-9 8H-5303 ......................... 10-5 8H-5306 ......................... 10-5 8I-3959 ........................... 3-13 8I-4641 ........................... 10-8 8I-5314 ............................. 1-7 8Q-6229 ........................... 3-9 8T-0119............................ 4-4 8T-0328............................ 1-5 8T-0389.......1-11, 3-23, 3-26, 3-32, 4-13, 6-29 8T-0707............................ 3-9 8T-1114............................ 3-9 8T-1158................. 2-17, 2-21 8T-1891.......................... 3-13 8T-1892.......................... 3-13 8T-3490.......................... 6-33 8T-3844.......................... 8-19 8T-4121... 1-4, 1-5, 1-7, 1-11, 2-17, 2-19, 2-21, 2-23, 2-25, 2-27, 2-29, 2-31, 2-33, 2-35, 3-26, 3-32, 3-34, 4-4, 4-5, 4-9, 4-11, 4-13, 4-19, 6-8, 6-29, 6-33, 7-5, 8-3, 8-5, 8-13, 8-21, 8-23, 8-27, 8-33, 8-35, 9-41, 10-8, 10-13, 10-19,

TH414, TH514, TH417

Part Number

Page

10-21 8T-4121 ........... 3-7, 3-9, 3-17 8T-4122 ....... 3-11, 3-13, 3-15 8T-4123 .............. 1-13, 10-19 8T-4131 ...... 1-13, 2-13, 2-25, 2-31, 2-35 8T-4132 ........................... 4-5 8T-4133 .................. 7-7, 7-11 8T-4133 ........................... 3-9 8T-4136 . 1-5, 1-7, 2-17, 2-25, 2-31, 2-35, 3-26, 3-32, 4-5, 4-9, 6-8, 6-29, 7-5, 8-3 8T-4137 ... 1-4, 1-7, 2-3, 2-25, 2-31, 2-35, 3-34, 4-9, 4-13, 4-19, 6-29, 8-5, 8-21, 8-23, 10-8 8T-41383-26, 3-32, 4-4, 4-13, 6-29, 6-30, 10-8, 10-21, 10-48 8T-41392-5, 2-19, 2-27, 2-31, 2-41, 3-5, 3-32, 3-34 8T-4141 ....................... 10-19 8T-4167 .................. 7-7, 7-11 8T-4171 ....... 6-8, 6-19, 10-21 8T-4174 ........................... 4-5 8T-4179 ....... 2-25, 2-31, 2-35 8T-4182 ........................... 8-3 8T-4182 ......................... 3-17 8T-4183 ......................... 3-33 8T-4185 .................... 4-4, 8-3 8T-4186 2-5, 2-31, 4-19, 9-41 8T-4186 .................... 3-7, 3-9 8T-4189 . 1-7, 2-9, 2-38, 3-23, 4-13, 4-17, 6-8, 8-3, 10-13 8T-4191 ......... 1-11, 4-9, 8-35 8T-41922-17, 2-25, 2-31, 2-35 8T-4192 .................... 3-7, 3-9 8T-4193 ........................... 3-7 8T-4194 ........................... 3-3 8T-4195 . 1-5, 1-7, 2-19, 2-25, 3-33, 4-4, 4-11, 4-19, 6-33, 10-19 8T-4195 ......................... 9-41 8T-41962-5, 2-19, 2-25, 2-31, 3-23, 3-26, 3-32, 4-4, 4-9, 6-29, 7-7, 7-11 8T-4196 ......................... 3-17 8T-4198 ....... 8-21, 8-23, 8-27 8T-4199 ......................... 2-23 8T-42004-5, 6-14, 6-17, 6-25, 9-41 8T-4205 ... 1-5, 1-7, 2-6, 2-23,

31200488


PART NUMBER INDEX Part Number

Page

4-4, 4-11, 4-13, 6-8, 6-14, 6-29, 8-15, 8-19, 8-21, 8-23, 8-27, 8-29, 8-33, 8-35, 8-37, 10-4, 10-7, 10-8, 10-17, 10-19, 10-21, 10-48 8T-4205 ...................3-7, 3-13 8T-4223 . 2-5, 2-9, 2-17, 2-21, 2-23, 2-27, 2-29, 2-33, 3-32, 3-34, 4-4 8T-4223 ...... 2-3, 3-3, 3-7, 3-9 8T-4224 . 1-7, 2-9, 2-13, 2-23, 2-38, 3-23, 3-26, 3-32, 3-34, 4-5, 4-11, 4-13, 4-17, 6-8, 6-11, 6-14, 6-17, 6-19, 6-25, 6-29, 7-11, 8-3, 8-5, 8-19, 8-21, 8-23, 8-29, 8-31, 8-33, 9-41, 10-4, 10-5, 10-14, 10-15, 10-21, 11-8 8T-4224 ............................ 3-7 8T-4244 ... 2-3, 2-5, 2-9, 2-41, 3-27, 3-33, 3-34 8T-4244 ............................ 3-3 8T-4648 .......................... 3-27 8T-4778 ................. 3-26, 3-32 8T-4779 ............................ 4-5 8T-4815 .......................... 7-11 8T-4908 ... 1-4, 1-7, 1-9, 3-33, 4-13, 6-19, 6-21, 6-23, 6-25, 6-29, 8-5, 10-14 8T-4908 .......................... 2-38 8T-4910 .......................... 3-32 8T-4956 .......................... 2-31 8T-4970 ........................ 10-13 8T-49711-5, 8-15, 8-21, 8-27, 8-29, 8-33, 10-48 8T-5436 .......................... 6-29 8T-5439 ...................1-4, 5-45 8T-6381 ..................... 1-4, 6-4 8T-6466 ............................ 4-5 8T-6726 .......................... 4-17 8T-6868 ................. 3-19, 3-21 8T-6869 ............................ 3-7 8T-6870 .......................... 4-11 8T-6912 .......................... 10-5 8T-7329 ................. 3-26, 3-32 8T-7329 .......3-26, 3-32, 8-17, 8-21, 8-23, 8-27 8T-7514 .......................... 6-19

31200488

Part Number

Page

Part Number

Page

Part Number

Page

8T-7547 ...... 3-32, 3-33, 4-17, 6-19, 6-29 8T-7547 ....................... 10-21 8T-8737 ......................... 10-4 8T-9530 ......................... 3-23 8T-9655 ......................... 10-5 8U-2552 ........................... 4-4 8U-6378 ......................... 10-7 8U-6379 ......................... 10-7 8U-6380 ......................... 10-7 9F-5644 ......................... 10-5 9M-7958......................... 8-37 9N-0869 ......................... 10-5 9R-1004 ........................... 3-9 9R-1005 ........................... 3-9 9R-1499 ......................... 11-7 9R-2806 ......................... 7-11 9R-2807 ......................... 7-11 9R-4668 ......................... 3-13 9R-4676 ......................... 3-13 9R-4677 ......................... 3-13 9R-4678 ......................... 3-13 9R-5320 ....... 3-11, 3-13, 3-15 9R-9925 ........................... 8-6 9T-4006 ......................... 3-13 9V-2714 ......................... 3-19 9V-2715 ......................... 3-19 9V-6588 ........................... 3-7 9W-1442 ........................ 10-7 9W-1446 ........................ 10-7 9W-1951 ........... 10-27, 10-29 9X-2039 ......................... 2-29 9X-20402-21, 2-23, 2-27, 3-13 9X-2041 ...... 2-23, 2-29, 2-33, 8-29, 8-33 9X-2480 ................ 2-19, 11-8 9X-3404 ......................... 10-4 9X-6032 ................ 3-26, 3-32 9X-6772 ......................... 4-21 9X-8257 ........................... 3-7 9X-8267 ......................... 6-15 KENR6248 ....................... 4-7 KENR6249 ....................... 4-7 KENR6900 ....................... 4-7 SEBU8327 ....................... 4-7

TH414, TH514, TH417

13-11


PART NUMBER INDEX Part Number

13-12

Page

Part Number

Page

Part Number

TH414, TH514, TH417

Page

Part Number

Page

31200488



31200488


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