WELDING EQUIPMENT
Welding Machines • TOMAHAWK 375 Air AIR FLOW RATE 70PSI @ 125-200SCFH (5 BAR @ 80 LITERS/MIN) WEIGHT/DIMENSIONS (H X W X D) 40 LBS. (18 KG) 15.2 X 8.5 X 18.9 IN. (385 X 215 X 480 MM)
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INPUT POWER 208/230/1/60 RATED OUTPUT CURRENT/DUTY CYCLE 13A/85.2V/100% 18A/87.2V/60% 25A/90V/35% OUTPUT RANGE 10-25A AIR PRESSURE REQUIRED 80-110PSI (6-7.5 BAR)
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PROCESSES PLASMA CUTTING FOR THESE MATERIALS MILD STEEL STAINLESS STEEL ALUMINUM PRODUCT NUMBER K2806-1
OUTPUT
The Tomahawk® 375 Air plasma cutting system arrives ready to go for fast and precise cutting. With the 375 Air, forget the grinder-simply pick up the torch and cut in seconds.
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WHAT’S INCLUDED Internal air compressor (external air connection also standard) Lincoln Electric LC25 Torch with 10 ft. (3 m) cable
Air regulator and pressure gauge Internal water separator Work clamp and cable
• TOMAHAWK 625 PROCESSES PLASMA CUTTING AND GOUGING FOR THESE MATERIALS MILD STEEL, BRASS, STAINLESS STEEL, COPPER, ALUMINUM PRODUCT NUMBER K2807-1, K2807-2
INPUT
WHAT’S INCLUDED Lincoln Electric LC40 torch 20 ft. (6 m) cable Air regulator and pressure gauge
PLASMA
Spare consumables Shoulder strap Input power cord
OUTPUT
Input Power 208/230/1/50/60 Rated Output Current/Duty Cycle 24A/89.6V/100% 29A/91.8V/60% 40A/96.0V/35% Output Range 10-40A Air Pressure Required 80-110psi (6-7.5 Bar)
Tomahawk® plasma cutting systems are portable enough to carry to any jobsite. Hook up the compressed air, grab the torch and start cutting right away.
Internal water separator Work clamp and cable Spare consumables
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Air Flow Rate Required 70psi @ 125-200 SCFH (5 bar @ 80 Liters/min) Weight/Dimensions (H x W x D) 34 lbs. (15.4 kg) 15.2 x 8.5 x 18.9 in. (385 x 215 x 480 mm)
Shoulder strap Input power cord
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Welding Machines • TOMAHAWK 1000 AIR FLOW RATE 80PSI@275 SCFH (5.5 BAR@130 LITERS/MIN) WEIGHT/DIMENSIONS (H X W X D) 45 LBS. (20.4 KG) 15.2 X 8.5 X 22.1 IN. (385 X 215 X 561 MM)
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INPUT POWER 208-575/1/3/50/60 RATED OUTPUT CURRENT /DUTY CYCLE 50% 60A@104V 100% 40A@96V OUTPUT RANGE 20-60A AIR PRESSURE REQUIRED 87-109PSI (6-7.5 BAR)
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PROCESSES PLASMA CUTTING, GOUGING FOR THESE MATERIALS MILD STEEL, BRASS, STAINLESS STEEL, COPPER, ALUMINUM PRODUCT NUMBER K2808-1 K2808-2
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The Tomahawk® 1000 plasma cutting system is portable enough to use on the obsite and rugged enough to use on up to one inch material in a production environment. Hook up the compressed air, grab the torch and start cutting. WHAT’S INCLUDED LC65 hand torch 25 ft. (7.5 m) cable Air regulator and pressure gauge
PROCESSES STICK, DC TIG PRODUCT NUMBER K2605-1 120/230V K2606-1 READY-PAK® PACKAGE
INVERTEC READY PKG. V155-S
INPUT POWER 120/230V/1/50/60 RATED OUTPUT STICK 75A/23.0V/100% DUTY CYCLE TIG 105A/14.2V/100% DUTY CYCLE INPUT CURRENT @ RATED OUTPUT 24.0A 21.5A
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Spare consumables Input power cord
OUTPUT RANGE 5-155 AMPS DC MAX OCV: 75V WEIGHT/DIMENSIONS (H X W X D) 14.7 LBS. (6.7 KG) 11.3 X 6.2 X 15.4 IN. (288 X 158 X 392 MM)
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INVERTER V155-S
Internal water separator Work clamp and cable
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The Invertec® V155-S offers much more than you would expect from a welder this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec® V155-S is no lightweight contender. It packs the full punch of a heavyweight professional that you can take to the most demanding job sites. It features 120/230V auto reconnect operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere. WHAT’S INCLUDED } Invertec V155-S } Stick electrode holder, cable and Twist Mate plug } Work cable and clamp with Twist Mate plug
} Fully adjustable shoulder strap } 120/230V input cord, 6.6 ft. (2 m) with 120V 15 Amp plug } Extra 120V 20 Amp plug
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
106 PLASMA, STICK, DC TIG
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The Invertec® V205-T AC/DC is a compact, TIG power source intended for critical AC or DC TIG welding. From maintenance to production fabrication, to motorsports, aerospace, nuclear piping and shipbuilding, this feature-packed inverter is flexible enough for almost any job! Variable AC frequency allows you to focus the arc when precise control is required. The 115/230V input voltage auto-reconnect makes the V205-T AC/DC extremely useful almost anywhere in the shop or in the field. Product Name Invertec® V205-T AC/DC
Product Number K1855-4
Input Power 115V/1/50/60
230V/1/50/60(2)
115V/1/50/60
230V/1/50/60(2) (1) Input amps on 60Hz input.
Rated Output Current/Voltage/Duty Cycle
Input Current @ Rated Output(1)
150A/16.0V/40% TIG 120A/14.8V/60% TIG 100A/14.0V/100% TIG 200A/18.0V/40% TIG 170A/16.0V/60% TIG 140A/15.6V/100% TIG 110A/24.4V/35% Stick 90A/23.6V/60% Stick 70A/22.8V/100% Stick 180A/27.2V/35% Stick 150A/26.0V/60% Stick 130A/25.2V/100% Stick
34.0A 25.0A 20.0A 30.0A 18.0A 15.0A 34.0A 28.0A 20.0A 30.0A 23.0A 19.0A
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INVERTEC V205-T AC/DC
INPUT OUTPUT
Output Range
6-200 A AC/DC Max. OCV: 53.7
Dimensions HxWxD inches (mm)
Net Weight lbs.(kg)
15.0 x 8.5 x 19.0 (381 x 216 x 483)
38 (17.3)
• TIG-MATE KIT
RECOMMENDED ITEM
(2) Also operates on 208 input volts.
• PRECISION TIG 225
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PROCESSES STICK, TIG PRODUCT NUMBER K2535-1 208/230/1/60 Ready-Pak® K2535-2 208/230/1/60 Ready-Pak®
INPUT POWER 208/230/1/60 460/575/1/60 INPUT CURRENT @ RATED OUTPUT 42/39A, 18/15A RATED OUTPUT 90A/23.4V/100% DUTY CYCLE
OUTPUT RANGE 5-230 Amps AC 5-230 Amps DC Max. OCV: 75V WEIGHT/DIMENSIONS 192 lbs. (87 kg) 20.7 x 14.5 x 25.6 in. (526 x 368 x 650 mm)
• TIG-MATE KIT
RECOMMENDED ITEM INPUT
OUTPUT
Professional features, like the most auxiliary power and the widest output rangein its class, make the Precision TIG® 225 a great value.
WHAT’S INCLUDED Precision TIG® 225 (208/230/1/60) Torch Parts Storage Compartment NEMA 6-50R Receptacle Removable Lift Eye TIG Procedure Guide
STICK, TIG
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9 ft. (2.7 m) Input Power Cord with NEMA 6-50P Plug Input power cord GTAW (TIG) Handbook Torch Hanger 10 ft. (3.0 m) Work Cable & Clamp
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Welding Machines • PRECISION TIG 275 & 375 PROCESSES STICK, TIG PRODUCT NUMBER K2619-1, K2619-2 K2620-1, K2618-1 Ready-Pak® Package
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INPUT POWER 208/230/460/1/60 INPUT CURRENT AT RATED OUTPUT 208V: 104 460V: 47 220-230V: 95 575V: 38 230V: 94 380-400V: 55 415V: 50
OUTPUT RANGE 275A/31V/40% WEIGHT/DIMENSIONS (H X W X D) 397 lbs. (180 kg) 31 x 22 x 26 in. (787 x 559 x 660 mm)
With Micro-Start™ II Technology and our new and INPUT improved AC Auto Balance® on board, the Precision TIG® 275 delivers unrivaled starting and welding at low amperages and improved AC aluminum welding performance. PROCESSES STICK, TIG PRODUCT NUMBER K2622-1, K2622-2 K2623-1, K2624-1 Ready-Pak® Package
INPUT POWER 208/230/460/1/60 INPUT CURRENT AT RATED OUTPUT 208V: 112 460V: 51 220-230V: 119 575V: 41 230V: 102 380-400V: 69 415V: 63
WHAT’S INCLUDED Precision TIG® 375 or 275 (208/230/460/1/60) Under-Cooler Cart Water Cooler K1828-1 Zippered Torch Cover – K918-2 Water Hose (2 included) – S19558-4
INPUT POWER 230/1/60 INPUT CURRENT AC: 225A/25V/20% DC: 125A/25V/20% AT RATED OUTPUT 230V: 50A 220V: 63A
WHAT’S INCLUDED Insulated electrode holder and cable
B.
OUTPUT RANGE 375A/35V/40% WEIGHT/DIMENSIONS (H X W X D) 507 lbs. (230 kg) 31 x 22 x 26 in. (787 x 559 x 660 mm)
With Micro-Start™ II Technology, and our new and improved AC Auto Balance®, built-in Advanced Control Panel, and Power Factor Correction on board, the Precision TIG® 375 delivers the Power To Perform!SM
Foot Amptrol™ – K870 Gas Regulator/Flowmeter & 10 ft. (3.0 m) Hose Kit – 3100211 PTW-20 Pro-Torch™ TIG Torch (250 amp, 25 ft.) – K1784-4
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The AC225 compact stick welder produces an extremely smooth AC arc for welding a wide variety of materials including carbon, low alloy, and stainless steels as well as cast iron. PROCESSES STICK PRODUCT NUMBER K1170 (225) K1290 (225) K1297 (225/125)
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Shoulder strap Input power cord Parts Kit – KP510 15 ft. (4.5 m), 2/0 Work Cable and Clamp K2150-1
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• AC-225 • AC/DC 225/125
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OUTPUT RANGE AC: 40-225 Amps, DC: 30-125 Amps WEIGHT/DIMENSIONS 124 lbs. (56.3 kg) 24.0 x 17.25 x 12.0" (610 x 438 x 305 mm)
Heavy dutywork clamp and cable.
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Input cablewith attached plug.
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STICK, TIG
Welding Machines PROCESSES Stick, Gouging PRODUCT NUMBER K1053-9 208/230/ 460/1/60 K1053-8 230/460/ 575/1/60
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INPUT POWER 208/230/460/1/60 INPUT CURRENT AT RATED OUTPUT AC: 95/86/43A DC: 75/68/34A RATED OUTPUT AC: 250A/30V/30% Duty Cycle DC: 250A/30V/30% Duty Cycle
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• IDEALARC 250
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OUTPUT RANGE AC: 35-300A DC: 40-250 A Max. OCV: 72V Max. OCV: 70V WEIGHT/DIMENSIONS (H X W X D) 350 lbs. (159 kg) 27 x 19 x 21.5 in. (686 x 483 x 546 mm) OUTPUT
INPUT
The Idealarc® 250 is the classic workhorse of the Lincoln Electric stick welding power source line. It produces up to 300 amps of brute AC welding strength and 250 amps of smooth DC welding performance. APLICATIONS Industrial Production Maintenance and Repair
KEY OPTIONS • K704 Accessory Kit, 400 Amp • K930-2 TIG Module • K866-Undercarriage
Shop/Farm Welding Education
• IDEALARC DC-400 OUTPUT RANGE 60-500A / 12-42V WEIGHT/DIMENSIONS (H X W X D) 473 lbs. (215 kg) 27.5 x 22.3 x 33.1 in. (698 x 566 x 840 mm)
Rugged construction, simple controls and a 100% duty cycle output rating make these machines a sound investment for heavy duty shop applications. Add the outstanding traditional SCR rectifier arc action delivering high quality, attractive welds and your operators will agree – it’s hard to go wrong with an Idealarc® DC400. KEY OPTIONS • K842 Undercarriage DC-655 • K1482-1 Digital Meter Kit • K1528-1 Dual Process Switch • K1611-1 Paralleling Kit • K842 Undercarriage
• K804-1 Multi-Process Switch • K841 Undercarriage DC-600 • K804-1 Multi-Process Switch • K1611-1 Paralleling Kit (for codes above 10500)
STICK, TIG, MIG, FLUXCORED, GOUGING
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INPUT POWER 230/460V/3/60 INPUT CURRENT AT RATED OUTPUT 220V: 81A, 230V: 78A 380V: 47A, 400V: 45A 440V: 40A, 460V: 39A 575V: 31A RATED OUTPUT 400A/36V/100% 450A/38V/60%
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PROCESSES Stick, TIG, MIG, FluxCored, Gouging PRODUCT NUMBER K1308-12 K1308-25 K1309-17 K1309-20
INPUT
APLICATIONS Metal Fabrications Maintenance and Repair
OUTPUT
Autobody/Farm Light Industrial
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Welding Machines • INVERTEC V350-PRO OUTPUT RANGE 5-425A Max OCV: 80V DC WEIGHT/DIMENSIONS (H X W X D) 81 lbs. (36.7 kg) 14.8 x 13.3 x 27.8 in. (373 x 338 x 706 mm)
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INPUT POWER 200-208/230/380-415/ 460/575/1/3/50/60 INPUT CURRENT AT RATED OUTPUT 3ph: 50/42/28-26/23/18 1ph: 94/85/54/42/37 RATED OUTPUT 5-425A Max OCV: 80V DC
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PROCESSES Stick, DC TIG, MIG, Pulsed(1), Flux-Cored, Gouging PRODUCT NUMBER K1728-5, K1728-6, K1728-7, K1728-13, K1728-8, K2437-2
The multi-process Invertec® V350 PRO is an efficient, lightweight and portable choice for training, fabrication or construction applications. Available in Construction, Factory, Factory (Tweco®) and Advanced Process models, the versatile V350 PRO is ready for almost any welding job in shop or outdoor environments. APLICATIONS Metal Fabrication Construction
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Structural Fabrication Schools and Training Facilities
50
60
Hz
CC CV
DC
Maintenance and Repair
• LN-25 PRO INPUT POWER 15-110 VDC 15-110 VDC or 24-42 VAC OUTPUT CAPACITY CURRENT/DUTY CYCLE 325A/100% 450A/60%
WEIGHT/DIMENSIONS (H X W X D) 37 lbs. (16 kg) 15 x 8.7 x 23.2 in. (381 x 221 x 589 mm) IN
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PROCESSES MIG,MIG-STT®(1) , Pulsed, Flux-Cored PRODUCT NUMBER K1728-5, K1728-6, K1728-7, K1728-13, K1728-8, K2437-2
Built upon the tradition and success of the LN-25, the LN-25 PRO is designed to be simple,reliable and easy to service.The LN-25 PRO is ideal for field construction and fabrication, shipyards, and rental companies. APLICATIONS Metal Fabrication Construction
Shipbuilding Rental Fleet OUTPUT
WHAT’S INCLUDED Internal Contactor Gas Solenoid Flowmeter
Arc Sensing Lead & Clip, 15 ft. (4.5 m)
INPUT
All Model Across the Arc
K2614-1 Only Control Cable
2 Gun Bushings (K1500-2 installed; K1500-1 loose)
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
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STICK, DC TIG, MIG, PULSED(1), FLUX-CORED, GOUGING
Welding Machines PROCESSES MIG, Flux-Cored PRODUCT NUMBER K1308-12 K2816-2 INPUT POWER 208/230V, 1/60 Hz / 220V, 1/50 Hz
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INPUT CURRENT AT RATED OUTPUT 208V:33A at 170A/24VDC/60% 208V:40A at 216A/22VDC/30% 230V:30A at 170A/24VDC/60% 230V:36A at 216A/22VDC/30%
RATED OUTPUT 170A at 24VDC/60% 216A at 22VDC/30%
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• POWER MIG 216 MAX. OPEN CIRCUIT VOLTAGE 36VDC AMPERAGE RANGE 30 - 250A WEIGHT/DIMENSIONS (H X W X D) 206.5 lbs. (93.7 kg) 32.56 x 19.15 x 39.92 in. (827 x 487 x 1,014 mm)
The POWER MIG® 216 offers autobody and sheet metal fabrication shops top welding performance with a host of professional features. WHAT’S INCLUDED Magnum® PRO 250L gun and 15 ft. (4.5 m) “quick-connect” cable assembly equipped with fixed gas nozzle assembly
Work clamp and 10 ft. (3.0 m) cable. 10 ft. (3.0 m) 230V input power cable with plug. Drive roll and wire guide to feed both .035 in. & .045 in. (0.9 & 1.2 mm) wire. Gas regulator and hose kit for argon blend gases.
Top-mounted gun expendables tray. Built-in undercarriage with easy-load gas cylinder platform.
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Magnum® SG
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Best Magnum® 250LX
Regulator (K586-1) Input Cable
Magnum® 250LX Spool Gun (K2490-1)
MIG, FLUX-CORED
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MAX. OPEN CIRCUIT VOLTAGE 40V AMPERAGE RANGE 30 - 300 A WEIGHT/DIMENSIONS (H X W X D) 220 lbs. (100 kg) 31.8 x 18.9 x 38.8 in. (808 x 480 x 985 mm)
The POWER MIG® 256 sets the standard for MIG and flux-cored welding in light industrial job shop fabrication, maintenance or repair work. Better
WHAT’S INCLUDED POWER MIG® 256 with Magnum® PRO 250L
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INPUT CURRENT AT RATED OUTPUT 56 A @ 208 V /52 A @ 230 V RATED OUTPUT 250A/26V/40% Duty Cycle
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Better Magnum® SG
INPUT
Large color coded procedure recommendation sheet.
• POWER MIG 256 PROCESSES MIG, Flux-Cored PRODUCT NUMBER K3068-1 208/230 K3068-2 230/460/575 K3069-1 208/230 One-Pak®
Best
Magnum® 250LX
INPUT
OUTPUT
1 PHASE
Dual Cylinder Mounting Kit (K1702-1)
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Welding Machines PROCESSES MIG, Pulsed, Flux-Cored, Stick, TIG PRODUCT NUMBER K2403-2 INPUT POWER 208/230/460/575/ 1/60
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INPUT CURRENT AT RATED OUTPUT 76/64/37/29A
RATED OUTPUT 300A/32V/60% (40% on 208V)
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• POWER MIG 350 MP WEIGHT/DIMENSIONS (H X W X D) 255 lbs. (116 kg) 31.8 x 18.9 x 38.8 in. (808 mm x 480 mm x 985 mm)
When you need more than just a MIG machine, the POWER MIG® 350MP is the choice for you. Lincoln Electric Chopper Technology® delivers more welding processes – MIG and flux-cored, along with excellent stick welding, TIG and advanced processes such as Power Mode® and Pulse-on-Pulse®.
OUTPUT
INPUT
1 PHASE
WHAT’S INCLUDED POWER MIG® 350MP Magnum® 300 Gun Work Clamp and Cable 230V Input Power Cable w/Plug 230V Input Power Cable w/Plug Work Cable and Clamp Adjustable Gas Regulator and Hose
KEY OPTIONS K1702-1 Dual Cylinder Kit K2378-1 Medium Canvas Cover K2874-2 Panther™ Push-Pull Gun, 25 ft. (7.6 m) K2490-1 Magnum® 250LX Spool Gun
SPOOL GUNS Better ® Magnum 250LX
PROCESSES MIG, Flux-Cored PRODUCT NUMBER K2689-2 INPUT POWER 208/230/1/60
INPUT CURRENT AT RATED OUTPUT 20A
RATED OUTPUT 208: 130A/17.6V/30% 230: 130A/20V/30%
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OUTPUT RANGE 30-180 Amps DC 50-500 ipm WFS (1.3-12.7 m/min) Max. OCV: 34 WEIGHT/DIMENSIONS (H X W X D) 64 lbs. (29 kg) 13.65 x 10.38 x 18.16 in. Good (347 x 264 x 461 mm) Magnum
®
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PRO 100 SG
The SP-180T can help you get it done for farm, light fabrication, auto or home projects. Just plug it into a 208 or 230 volt outlet in your garage, barn or shop. WHAT’S INCLUDED Magnum® 100L gun 10 ft. (3.0 m) .025" (0.6 mm) Contact Tips (Qty. 3) .035" (0.9 mm) Contact Tips (Qty. 3) Gasless Nozzle for Innershield® Gas Nozzle for MIG Spindle Adapter, 8" (203 mm) Dia. Spools .025"-.030" (0.6-0.7 mm) MIG Drive Roll .035" (0.9 mm) MIG Drive Roll
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• SP-140T • SP-180T
PUSH PULL GUNS
INPUT
2 lb. (0.90 kg) Spool of SuperArc® L-56® MIG wire 1 lb. (0.45 kg) Spool NR®-211-MP Work Clamp & 10 ft. (3.0 m) Cable Handshield Learn-To-Use DVD
OUTPUT
1 PHASE
Shown: 219.11.K2689-1 SP-180T
Shown: 219.11.K2688-1 SP-140T
KEY OPTIONS K2532-1 Magnum® 100SG Spool Gun
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
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MIG, PULSE FLUX-CORED
Welding Machines PROCESSES Stick PRODUCT NUMBER K2708-1 PRODUCT NUMBER 70-140A ACWelding 5,500Watts Surge AC Generator 4,000Watts Continuous AC Generator
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RATED OUTPUT 125A AC/20V/30% 100A AC/25V/60% NUMBER OF CYLINDERS 1 HP@ Speed (rpm) 10@3,600
It’s great for homeowners and anyone who needs portable AC stick welding and AC generator power!
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• BULLDOG 140
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WEIGHT/DIMENSIONS (H X W X D) 205 Lbs. (93 Kg) 25.5 x 21.1 x 31.5 in. (647 x 536 x 800 mm) Good Magnum® PRO 100 SG
OUTPUT
KEY OPTIONS • K875 Accessory Kit • K2471-1 POWER MIG® 140C • K2722-1 Undercarriage • K2473-1 POWER MIG® 180C • K2819-1 Lift Bail Kit • K2532-1 Magnum® 100SG SpoolGun* • K2804-1 Canvas Cover *(Requires POWER MIG® 140C or 180C)
APLICATIONS Home Use Maintenance and Repair
Ranch/Farm
• OUTBACK 145 & 185 PROCESSES Stick PRODUCT NUMBER K2707-2 K2706-2
OUTPUT RANGE 50-145A DC Welding 4,750 Watts Peak AC Generator 4,250 Watts Continuous AC Generator RATED OUTPUT 125A DC/25V/30% 100A DC/25V/60% 80A DC/25V/100%
NUMBER OF CYLINDERS 1 WEIGHT/DIMENSIONS (H X W X D) 234 Lbs. (106 Kg) 25.6 x 21.8 x 31.5 in. (651 x 553 x 800 mm) Good Magnum® PRO 100 SG
INPUT
OUTPUT
KEY OPTIONS • K875 Accessory Kit • K2793-1 Spark Arrestor Kit (Outback® 185 only) • K2722-1 Undercarriage • K2819-1 Lift Bail Kit
STICK
• K2804-1 Canvas Cover • K1690-1 GFCI Receptacle Kit • K2471-1 POWER MIG® 140C • K2473-1 POWER MIG® 180C • K2532-1 Magnum® 100SG Spool Gun* *(Requires POWER MIG® 140C or 180C)
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It’s great for service trucks, fence contractors, maintenance crews, farmers, ranchers and anyone who needs portable DC stick welding and AC generator power!
APLICATIONS Metal Fabrications Maintenance and Repair Autobody/Farm Light Industrial
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Welding Machines • RANGER 250 GXT OUTPUT RANGE 50-250A AC/DC 14-28V CV Welding 11,000 Watts Peak AC Generator 10,000 Watts Continuous AC Generator RATED OUTPUT 250A AC/DC CC/25V/100% 250A DC CV/25V/100%
HP @ SPEED (RPM) 23 @ 3,600 RPM WEIGHT/DIMENSIONS (H X W X D) 602 lbs. (273 kg) 29.9 x 21.5 x 42.3 in. (759 x 546 x 1074 mm) 36.2 in. (920 mm) To Top of Exhaust Tube
KEY OPTIONS APLICATIONS Maintenance and Repair Construction
PROCESSES Stick, TIG, MIG, Flux-Cored, Gouging PRODUCT NUMBER K1727-3
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• K886-2 Canvas Cover • K930-2 TIG Module • K1737-1 All-Terrain Undercarriage • K704 Accessory Kit, 400 Amp
300 AMP DC DIESEL ENGINE-DRIVEN WELDER RATED OUTPUT 305A DC CC/29V/100% 300A DC CV/29V/100% OUTPUT CAPACITY 325A/100% 450A/60%
APLICATIONS Maintenance and Repair Construction
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The Ranger 305 D in a powerful multiprocess stick, TIG, wire and pipes welding engine-driven welder that is ready for all day, everyday performance. It includes Lincoln Electric. Chopper Technology for superior arc performance.
WEIGHT/DIMENSIONS (H X W X D) 698 lbs. (317 kg) 29.9 x 21.5 x 52.3 in. (759 x 546 x 1327 mm) 35.8 in. (909 mm) To Top of Exhaust Tube L
• RANGER 305 D
Ranch/Farm
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Get all of the XTras needed for construction and maintenance work. That’s XTra welding performance with 250 amps for AC or DC stick and DC wire welding and XTra power with up to 11,000 watts peak for lights, grinders or high amperage equipment. You also get XTra protection and quiet operation with the Lincoln enclosed case.
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PROCESSES Stick, TIG, MIG, Flux-Cored, Gouging PRODUCT NUMBER K2382-4 K2382-5
Pipe Ranch/Farm
INPUT
OUTPUT
WHAT’S INCLUDED K1727-3 Ranger® 305D
K126-2 Gun and Cable
K704 Accessory Kit, 400 Amp
KP1697-068 Drive Roll Kit
K2613-1 LN™-25 PRO Wire Feeder
.072" NR®-232, 25 lb. Spool
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
STICK, TIG, MIG, 114 FLUX-CORED, GOUGING
Welding Machines PROCESSES Stick, TIG, MIG, Flux-Cored, Gouging PRODUCT NUMBER K2409-3 RATED OUTPUT 300A/32V/100% 350A/28V/100%
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INPUT CURRENT AT RATED OUTPUT 208V:33A at 170A/24VDC/60% 208V:40A at 216A/22VDC/30% 230V:30A at 170A/24VDC/60% 230V:36A at 216A/22VDC/30%
RATED OUTPUT 170A at 24VDC/60% 216A at 22VDC/30%
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• VANTAGE 300 & 400
IN
WEIGHT/DIMENSIONS (H X W X D) 1035 lbs. (469 kg) 35.9 x 25.3 x 60.0 in. (913 x 642 x 1524 mm) 44.3 (1124 mm) To Top of Exhaust Tube
The quiet, compact Vantage® 300 is an ideal choice for construction teams, pipe rig owners and rental fleet managers. WHAT’S INCLUDED
• Vantage® 300 • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2)
• Electrode Cable 2/0, two 50 ft. (15.3 m) lengths • Electrode Cable 2/0, 10 ft. (3 m) •Work Cable 2/0, 50 ft. (15.3 m) • 300A Electrode Holder (300) • 300A Work Clamp(300)
APLICATIONS Construction Pipe Maintenance & Repair
• 400A Electrode Holder(400) • 500A Work Clamp(400)
STICK, TIG, MIG, FLUX-CORED, GOUGING 115
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
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TECNICOS D E R EFRIG ER ACION
Welding Machines • POWERCUT 900 / 1300 / 1600
PowerCut 900
PowerCut 1300
PowerCut 1600
MANUAL CUT CAPACITY CUT
7/8 in
1¼ in
1½ in
SEVER
1¼ in
1½ in
1¾ in
M ECHAN IZED PI ERCE CAPACITY M AXIMUM
1/2 in
5/8 in
3/4 in
OUTPUT CURRENT
60 A
70 A
90 A
INPUT VOLTAG E
208V-230V 1,3ph 460V 3ph 575V 3ph 400V 3ph 50/60 hz CS AC E
208V-460V 1,3ph 575V 3ph 400V 3ph 50/60 hz CS AC E
208V-460V 1,3ph 575V 3ph 400V 3ph 50/60 hz CS AC E
INPUT CURRENT
208V 1ph: 56 208V 3ph: 28 230V 1ph: 47 230V 3ph: 23
208V 1ph: 70 230V 1ph: 60 208V 3ph: 36 230V 3ph: 31 460V 3ph: 20 400V 3ph: 18 575V 3ph: 14
230V 1ph: 78 208V 3ph: 47 230V 3ph: 41 460V 3ph: 25 400V 3ph: 26 575V 3ph: 11
DUTY CYCLE
60% @ 60 A 100% @ 50 A
60% @ 70 A 1ph 100% @ 70 A 3ph
40% @ 90 A 1ph 60% @ 90 A 3ph
DIMENSIONS L X H X W
25.3 in X 14.2 in X 12.3 in 643 mm X 361 mm X 312 mm
27.8 in X 14.9 in X 12.7 in 706 mm X 378 mm X 323 mm
27.8 in X 14.9 in X 12.7 in 706 mm X 378 mm X 323 mm
WEIGHT
71 lbs (32 kg)
90 lbs (41 kg)
90 lbs (41 kg)
GAS SUPPLY
Air or N 2
Air or N 2
Air or N 2
FLOW RAT E AND PRESSURE
400cfh @ 80PSI
400cfh @ 80PSI
400cfh @ 80PSI
TORCH LEAD LENGTHS
25 ft (7.6 m) 50 ft (15.2 m)
25 ft (7.6 m) 50 ft (15.2 m)
25 ft (7.6 m) 50 ft (15.2 m)
RECOMMENDED GENERATOR POWER
1ph 208V 11.6kw 3ph 208V 10kw 1ph 230V 10.8kw 3ph 230V 9.1kw
1ph 230V 13.8kw 3ph 230V 12.4kw 3ph 460V 16kw
1ph 230V 18kw 3ph 230V 16.5kw 3ph 460V 20kw
PLASMA
117
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Welding Machines • POWERCUT 650 n Manually cuts 5/8 in. (15.9 mm) and severs 3/4 in. (19.0 mm)—powerful cutting performance n Economically priced—tremendous cutting value for the money n Compact portable design—goes to the job, easily moved about n Delivers big machine cutting power in a rugged, lightweight package n Arrives ready to cut, with torch connected and front-end parts in place, for the ultimate in operator convenience n Trigger lock-in for long-cut operator comfort n Adjustable output—tailor the current to the material being cut n Compact simple torch—easy access, little maintenance n New, durable torch cable prevents snagging on fixtures and materials n Patented XT nozzles—extended shape gives good visibility as well as good consumable life n Drag or standoff cutting—easy operation with little or no training n Template following feature—easily duplicates curves or straight lines n Tolerates poor power lines n Three-year warranty on console n One-year warranty on torch n Optional Five-year warranty
SPECIFICATIONS Cuts 5/8 in. (15.9 mm); severs 3/4 in. (19.0 mm) Output: 40% duty cycle ........................................ 40A/120V 60% duty cycle ........................................ 30A/120V 100% duty cycle ...................................... 22A/120V Output Current Range .......................................... 10 to 40 Amperes Open Circuit Voltage ...............................................290 Vdc Nominal Input @ 40A/120V ...... 208/230 VAC, 1 ph. 50/60 Hz., 35/32 amps Input @ 40A/120V ....... 230 VAC, 1 Phase, 50/60 Hz, 35/32 Amps Input @ 40A/120V ........... 400 VAC, 3 Phase, 50/60 Hz, 9/6 Amps Input @ 40A/120V ........... 460 VAC, 3 Phase, 50/60 Hz, 8/5 Amps Power factor @ 40A Output ....................................... 76% (1 Phase) Efficiency @ 40A Output ............................................. 85% (Typical) Air requirements ............................................. 250 cfh at 80 psig Dimensions: Length ........................................... 19.00” (483mm) w/ handles ................................ 25.70” (653mm) Height ............................................ 16.50” (419mm) Width ............................................. 12.50” (318mm) w/ Opt. torch wrap .................... 15.50” (394mm) Weight (less torch & work cable) ................................ 53 lbs. (24 kg)
The PowerCut® 650 comes out of the box ready to go! The torch is attached with parts in place, primary cord is attached and the filter/ regulator is installed. Just hook up the air, plug it in and cut.
TORCH
PT-31XLPC
PT-31XLPC
HOW TO ORDER The PowerCut® 650 comes complete with everything you need: console, PT-31XLPC torch, torch spare parts kit, air filter/regulator, input power cord with plug, 25 ft. (7.6 m) work cable with clamp. System arrives fully assembled and ready to cut.
ORDERING INFORMATION PowerCut® 650 / PT-31XLPC package
208/230 vac 1 ph. 25 ft. (7.6 m) PT-31XLPC ...........0558003180 208/230 vac 1 ph. 50 ft. (15.2 m) PT-31XLPC .........0558005696 460 vac 3 ph. 25 ft. (7.6 m) PT-31XLPC ..................0558005329 460 vac 3 ph. 50 ft. (15.2 m) PT-31XLPC ................0558005330
Export Models
230V 1/3 ph “CE” 25 ft. (7.6 m) PT-31XLPC ............0558004800 400V 3 ph “CE” 25 ft. (7.6 m) PT-31XLPC ...............0558004801
Note: “CE” Items are used outside North America
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118
PLASMA
Welding Machines • CADDY TIG 2200i AC/DC Fifth generation Caddy machines feature advanced inverter technology built-in delivering unparalleled performance in a rugged, portable package Designed for quality GTAW applications with a variety of metals Extremely easy to use - all welding parameters displayed in an easy-to-understand format The TA34, 2-program function panel allows pre-programming and program changes during welding The TA34 panel also includes dual memory settings, switchable from the panel or torch trigger, and the capacity to set slope up/down and post-gas Pulsed TIG feature for greater control of heat input and weld pool Micro Pulse minimizes the heat affected zone, particularly when working with thin metals ArcPlus II improves welding characteristics and simplifies work for better weld quality with less clean up Hot Start and Arc Force settings create true SMAW characteristics Equipped with large OKC50 cable connectors for greater durability Compact design with impact resistant polymer and aluminum casing makes this unit lightweight and easy to carry Large heat sinks and innovative design make these Caddy machines run cooler for longer machine life even when used in harsh environments Designed to keep sensitive interior parts clean and dust free Built in accordance with IP 23 for outdoor use, even in wet weather conditions making Caddy Tig ideal for on-site work Equipped with a PFC (Power Factor Correction) circuit to allow the machine to perform a full range of functions on a 16A fuse, protects against fluctuating input voltage, and makes it safer to use with a generator Caddy Tig supplies direct current and allows you to weld most metals including alloy and non alloy steel, stainless steel and cast iron
ORDERING INFORMATION Caddy Tig 2200i DC, 230V, 1ph ......................
OPTIONS & ACCESSORIES Shoulder strap ................................................
0460265003
2-Wheel Trolley Small gas bottle ............................................. Gas bottle on side ...........................................
0459366885 0460330880
Remote Controls AT 1 CAN ........................................................ AT1 CoarseFine CAN ...................................... MTA1 CAN ..................................................... Foot pedal T1 CAN, with 16.4 ft. (5 m) cable ...
0459491883 0459491884 0459491880 0460315880
Connection Cables for Remote Controls 16.4 ft. (5 m) CAN ............................................ 33 ft. (10 m) CAN ............................................. 49 ft. (15 m) CAN ............................................. 82 ft. (25 m) CAN.............................................
0459554880 0459554881 0459554882 0459554883
GTAW Torches TXH-201, 13 ft. (4 m), OKC50 .......................... TXH-201F, 13 ft. (4 m), OKC50 ........................ TXH-201r, 13 ft. (4 m), OKC50 ......................... TXH-201Fr, 13 ft. (4 m), OKC50 .......................
0700300552 0700300545 0700300628 0700300629
Electrode holder screw-type 150A, 10 ft. (3 m) 0700006898 Electrode holder screw-type 200A, 10 ft. (3 m) 0700006900 Return cable 150A, 10 ft. (3 m) ........................ 0700006899 Return cable 200A, 10 ft. (3 m) ........................ 0700006901 Remote adaptor kit ........................................ 0459491912 GTAW torch holder.......................................... 0760022400 GTAW accessory kit ................................................ 999126 1
1
STICK, TIG
119
0460450883
Includes: power supply, TXH-201 torch 13 ft. (4 m) w/ remote on/off contactor, "crocodile" type electrode holder with10 ft. (3 m) cable, GTAW accessory kit, R-33 regulator/flowmeter, 5 ft. (1.5 m) gas hose, 10 ft. (3 m) work cable and ground clamp, and 10 ft. (3 m) primary cable with plug.
Includes holder for remote models.
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Welding Machines •• CADDY ARC 151i/201i Technical data Caddy® Arc 151i
®
Caddy
Arc 201i
Mains voltage V/ph Hz 230/1 50/60 230/1 50/60 Fuse (slow), A 16 16 Recommended generator size, kVA 10 12 Permitted load at 40ºC, MMA 20% duty cycle, A/V 150/2 6 1 7 0 / 2 6, 8 60% duty cycle, A/V 100/2 4 1 3 0 / 2 5, 2 100% duty cycle, A/V 90/23, 6 1 1 0 / 2 4, 4 Permitted load at 40ºC, TIG 25% duty cycle, A/V 150/1 6 2 2 0 / 1 8, 8 60% duty cycle, A/V 120/14,8 1 5 0 / 1 6, 0 100% duty cycle, A/V 110/14,4 1 4 0 / 1 5, 6 Setting range MMA (A31), A 8 - 150 Setting range MMA (A33), A 4 - 170 Setting range TIG (A33), A 3 - 220 Open circuit voltage, U0 max, V A31 without VRD function 1) 58-72 55-60 55-60 A33 VRD function deactivated 2) A33 VRD function activated 2) <35 < 35 Power factor at max. current 0,99 0,99 Efficiency at max. current 80 81 Dimensions lxwxh, mm 418 x 188 x 208 418 x 188 x 208 Weight, kg 7,9 8,3 Enclosure class IP 23 IP 23 Application classification S S Standards IEC/EN 60974-1, IEC/EN 60974-10 1) Valid for power sources without VRD specifications on the rating plate. 2) Valid for power sources with VRD specifications on the rating plate. The VRD function is explained in the instructions manual for the control panel if the panel has that function.
Ordering information Caddy® welding Caddy® welding Caddy® welding
Arc 151i, A31 package incl. 3 m MMA and return cable kit (”screw” type holder) Arc 151i, A33 package incl. 3 m MMA and return cable kit (”screw” type holder) Arc 201i, A33 package incl. 3 m MMA and return cable kit (”screw” type holder)
0460 445 881 0460 445 883 0460 445 884
Delivery content: 3 m of mains cable with plug
Quality accessories for the quality welder
ESAB offers a wide range of accessories. For information on the complete product range, go to our web-site: www.esab.com or contact your local ESAB dealer.
Unrivalled service and support
Our commitment and ability to deliver the expected service and support starts immediately after the order is confirmed. We endeavour to offer our customers an after sales service, which is second to non. A strong and skilful service organisation is prepared to offer service and maintenance, calibration, validation and upgrading of equipment and software. The service organisation will offer standardised solutions for the reconditioning or modification of existing products.
ACCESSORIES Shoulder strap 0460 265 003 Trolley (for 5 to 10 l gas cylinder) 0459 366 885 Trolley (for 20 to 50 l gas cylinder) 0459 366 887 Trolley (for 20 to 50 l gas cylinder) 0460 330 880 Remote control MMA 1, incl. 10 m cable 0349 501 024 Remote control AT1 0459 491 896 Remote control AT1 CoarseFine 0459 491 897 Connection cables for AT1 and AT1 CoarseFine: 5 m cable 0459 552 880 10 m cable 0459 552 881 15 m cable 0459 552 882 25 m cable 0459 552 883 Foot pedal FS 002, incl. 5 m cable 0349 090 886 TIG torch TXH™ 150V OKC50, 4m 0460 011 843 TIG torch TXH™ 150V OKC50, 8m 0460 011 883 TIG torch TXH™ 200V OKC50, 4m 0460 012 841 TIG torch TXH™ 200V OKC50, 8m 0460 012 881 Welding helmet Albatross 1000, 90x110 0349 502 204 Welding helmet Eye-Tech Mono 10/11, weight 480 g 0700 000 888 Electrode holder Confort 200 0700 006 004 Electrode holder Handy 200, 0700 006 003 Electrode holder Prima 200, 0700 006 006 Work clamp MP 200 0367 558 880 Chipping hammer SH2 0000 663 000 Chipping hammer SH3 0683 200 001 Welding gloves Heavy Duty Basic 0700 005 007 Welding gloves Heavy Duty Regular 0700 005 008 Welding gloves Heavy Duty Excel, L 0700 005 009
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120
STICK, TIG
Welding Machines • TIG TORCH OUTFITS When it comes to exceptional quality, value, and the convenience of one-part-number ordering, nobody delivers like GENUINE HELIARC®. These Tig Torch Outfits contain everything you need in one easy-to-use package.
TIG TORCH OUTFITS DESIGNED FOR H-252 & H-352 AIR-COOLED OUTFITS PART NO.
HW-17 604622
HW-17, 60 DEG. 25 ft.
16X50
l
HW-26, 75 DEG. 25 ft.
46V29
HW-18, 65 DEG. 25 ft.
948362
HW-20, 75 DEG. 25 ft.
948085
TORCH ACCESSORY KIT, HW-17,18, 26 TORCH ACCESSORY KIT, HW-20
999126 999127
l
R-33-FM-580 REGULATOR/FLOWMETER WATER HOSE, 6 ft.
21557 20633
l
35881
l
781F29
l
COMPONENTS
WORK CABLE & CLAMP w/OKC, 15 ft. GENUINE HELIARC ® TIG WELDING HANDBOOK
WATER-COOLED OUTFITS
HW-26 36678
HW-18 36679
HW-20 604623
l l l l
l l
l
l
l
l
l
l
l
l
l
l
l
TIG TORCH OUTFIT SELECTIONS FOR ALL OTHER POWER SUPPLIES AIR-COOLED OUTFITS PART NO.
HW-17 600991
HW-17, 60 DEG. 25 ft.
16X50
l
HW-17V, 60 DEG. 25 ft.
634706
HW-17RV, 60 DEG. 25 ft.
634706R
HW-17RV-2, 60 DEG. 25 ft.
33814R
COMPONENTS
HW-17FV, FLEX, 25 ft.
19884
HW-26, 75 DEG. 25 ft.
46V29
HW-26V, 75 DEG. 25 ft.
46V27
HW-26RV-2, 75 DEG. 25 ft.
HW-17V 600992
HW-17RV 36857
HW-17RV-2 600998
WATER-COOLED OUTFITS HW-17FV 600997
HW-26 600993
HW-26V 600994
HW-20 600995
l l l l l
948128R
l
948362
HW-20, 70 DEG. 25 ft.
948085
TORCH ACCESSORY KIT, HW-17,18, 26 TORCH ACCESSORY KIT, HW-20
999126 999127
l
R-33-FM-580 REGULATOR/FLOWMETER GAS HOSE, 25 ft.
21557 34V38
l
GAS HOSE, 12-1/2 ft.
40V77
l
l
l
l
l
GAS HOSE, 3 ft.
31504
l
l
l
l
l
l
l
l l l
l
l
l
l
l
l
l l
l
l
l
l
l
l
l
l
l
105Z57
POWER CBL. ADPTR., HW-26
45V62
POWER CBL. ADPTR., HW-18, 20
45V11
WORK CBL., 15 ft. w/CLAMP & LUG
34886
l
l
l
l
781F29
l
l
l
l
l
l
l
l
l
l
l
l
20633
POWER CBL. ADPTR., HW-17
TIG WELDING HANDBOOK
HW-18 600996
l
HW-18, 65 DEG. 25 ft.
WATER HOSE, 6 ft. (2)
HW-26RV-2 600999
l l
l l
l
l
l
l
l
l
l
l
l
l
l
l
l
Sales Literature .......................................... (12-01-2006) ARC-23210
PLASMA
121
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Welding Machines • GAS COOLED TORCHES RATING@ 50% DUTY CYCLE
HARD BODY1 W/HFC™
SILICON RUBBER2
60 DEG. HEAD ANGLE
70/75 DEG. HEAD ANGLE
90 DEG. HEAD ANGLE
180 DEG. HEAD ANGLE
FLEX HEAD
WITH VALVE
HW-24
80 amp
l
HW-90
120 amp
l
l
HW-9
140 amp
l
l
HW-9RV-2
140 amp
l
l
l
HW-9RV
140 amp
l
l
l
HW-9F
140 amp
l
HW-17
150 amp
l
l
HW-17-2
150 amp
l
l
HW-17R
150 amp
l
l
HW-17R-2
150 amp
l
l
HW-17F
150 amp
l
HW-17F-2
150 amp
l
HW-26
220 amp
l
HW-26-2
220 amp
l
HW-26R
220 amp
HW-26R-2
l
WITHOUT VALVE
l l
COMMENTS
l
MINIATURE, ULTRA LIGHT TORCH
l
SMALL, LIGHT WEIGHT TORCH
l
COMPACT, AIR-COOLED VERSION OF HW-20 SEPARATE POWER CABLE & GAS HOSE ROTARY VALVE
l
l
FLEXIBLE HEAD VERSION OF HW-20A
l
l
ROTARY VALVE & SLIDING VALVE AVAILABLE
l
l
SEPARATE POWER CABLE & GAS HOSE
l
l
ROTARY VALVE AVAILABLE
l
l
SEPARATE POWER CABLE & GAS HOSE
l
l
l
FLEXIBLE HEAD VERSION
l
l
l
SEPARATE POWER CABLE & GAS HOSE
l
l
l
POPULAR HEAVY DUTY AIR -COOLED TORCH
l
l
l
SEPARATE POWER CABLE & GAS HOSE
l
l
l
l
CONCENTRIC POWER CABLE
220 amp
l
l
l
l
SEPARATE POWER CABLE & GAS HOSE
HW-26F
220 amp
l
l
l
l
FLEXIBLE HEAD VERSION
HW-26F-2
220 amp
l
l
l
l
l
SEPARATE POWER CABLE & GAS HOSE
• WATER-SOOLED TORCHES RATING@ 50% DUTY CYCLE
HW-20
300 amp
HW-20R
300 amp
HW-18
425 amp
HARD BODY1 W/HFC™
SILICON RUBBER2
60 DEG. HEAD ANGLE
l
70/75 DEG. HEAD ANGLE
90 DEG. HEAD ANGLE
180 DEG. HEAD ANGLE
WITH VALVE
FLEX HEAD
l l
l
l l
HW-18R
425 amp
l
HW-25F
200 amp
l
HW-27
400 amp
l
l
l
l
l
l
WITHOUT VALVE
COMMENTS
l
COMPACT, HIGH CURRENT TORCH
l
COMPACT, HIGH CURRENT TORCH
l
GENERAL PURPOSE
l
GENERAL PURPOSE
l
FLEXIBLE HEAD, WATER TORCH
l
REAR LOADING MACHINE TORCH
Hard Body Torches with HFC™ (High temperature Fiber reinforced Composite material) provide the best performance, heat resistance, abrasion resistance, and high frequency resistance. 2 Rubber bodies provide improved resistance to breakage in rough duty. 1
Notes: 1. ESAB has made a model change on the HW-9 series torches. The new designation for that series of torches is HW-90. 2. ESAB has made a model change on the HW-20A series torches. The new designation for that series of torches is HW-9.
OLD DESIGNATION
HW-9 HW-20A HW-20AR HW-20AF HW-20ARV HW-20ARV2
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122
NEW DESIGNATION
HW-90 HW-9 HW-9R HW-9F HW-9RV HW-9RV2
PLASMA
Welding Machines • MULTI POWER 460 POWER SOURCE • Multi-process, three phase power source designed for heavy duty Industrial DC welding applications. • Use for High Performance Mig, Pulse Mig, Flux Cored wire, Stick electrode welding, Tig and Air Carbon Arc Gouging • SuperSwitch Technology design, provides superior inverter like performance in the welding arc while providing SCR like reliability. • Variable inductance for fine tuning of the arc characteristics in short arc welding. • Built-in arc force control for superior stick electrode performance. • Digital preset of voltage/amperage on all process at the front panel. • Sheet metal parts and hardware made of stainless steel. Top and side panel made of Kydex polymer for superior durability in harsh environments. • Auto Fan™ feature standard in the unit for energy savings. Automatically turns the fan motor on and off when needed. • Energy and power efficient, the best in its class with a 92% efficiency figure. Saves energy and reduces power costs. Uses up to 50% less current than conventional SCR machines. • Convenient 11 5vac auxiliary power receptacle. • Synergic / Non-Synergic Mig Pulse welding capability with the intelligence built into the power source (Standard on pulse unit, optional in the standard unit) Allows you to do Pulse Mig with almost any wire feeder. • 100% Solid State, no mechanical contactor • Compatible with DuraDrive 4-30 and DuraDrive 4-48 wire feeders • Touch Tig™ Start capability
Digital Meters
Status Indicators
Process Selector
Voltage/Current Control
Inductance control
Standard Control Panel
SPECIFICATIONS Rated DC Output @ 100% Duty Cycle* 50/60Hz, cv or cc ......................................... 450 amps 38 vdc Rated DC Output @ 60% Duty Cycle* 50/60Hz, cv or cc ......................................... 500 amps 39 vdc Welding Range ............................................... 10A/12V to 500A/40V Open Circuit Voltage Max. ...................................................... 80vdc Primary Input Voltage and Current @ 100% DutyCycle 230(208)/460/575vac, 60Hz 3ph .................... 66/33/26 amps Power Factor at Rated Output .................................................. 89% Efficiency at Rated Output ........................................................ 92% Auxiliary Output Power ................................... 115vac 50/60Hz, 10 amps Physical Dimensions W x L x H ........ 18.8 in. (483mm) x 32.5 in. (819mm) x 25 in. (622mm) Net Weight .............................................................. 322 lbs.(146 Kg) Shipping Weight ..................................................... 375 lbs. (170Kg) * For 208 vac, 60 Hz service derate output current rating 10%.
POWER SOURCE
123
KEY OPTIONS
• 0558002671 -Pulse Option Mp460 • 0558002871 -MP 460 Remote Pendant 30ft • 37924 -TR-29 Truck Kit, 2 Cylinder • 36172 -SWIVEL POST ADPT 353/453/653 • 0588001197 –MP 460 115V Feeder Option • 0558006581 –Output Terminal Boot
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Welding Machines • HELIARC 252/352 AC/DC • Advanced SuperSwitch technology • DC welding output from 15 to 300 amps; rated at 40% duty cycle • Variable inductance control • Output pre-set control with two digital meters for quick setup • 250-amp torch for wires .035 in. (0.9 mm) and .045 in. (1.2 mm) diameter • Heavy-duty, four-drive roll stand with v groove drive rolls • Convenient built-in toolbox • Dual “easy-on” cylinder tray • Compatible with the Marathon Pak • AutoFan®
APPLICATIONS
• General fabrication and civil construction • Repair and maintenance • Power generation • Agriculture • Automotive • Pipe welding
TECHNICAL DATA RATED DCCV OR DCCC OUTPUT (10 MIN BASE) 40% duty cycle (NEMA Class 1) Output current range: MIG/Fluxcore (GMAW/FCAW) Output current range: TIG (GTAW) Output current range: Stick (SMAW) Open circuit voltage: MIG/Fluxcore (GMAW/FCAW) Open circuit voltage: TIG (GTAW) Open circuit voltage: Stick (SMAW) Primary input voltage and current @ 300 A rated load 208/230 VAC, 60 Hz, 1 ph Wire feed range Shipping weight Dimensions L x W x H
300 A @ 32 vdc 35-300 A 10–300 A 40–300 A 70 vdc 20 vdc 70 vdc 66/60 A 65–675 in./min (1.6–17.3 m/min) 300 lbs (136 kg) 39.5 x 25.3 x 33.5 in. (1000 x 640 x 850 mm)
RECOMMENDED ITEMS* HW-17V-2 Torch
MT-250SG Spool Gun
MT-250SG Spool Gun
Uses HW-17V-2 Torch
Requires spool gun module
ST-23A Spool Gun
FC-5C Foot Control # 0558 004 234
Electrode Holder
ST-23A Spool Gun
FC-5C Foot Control – 30 ft. (9.1 m) Cable
Assembly – 300 A, 15 ft. (4.5 m)# 21226 Includes holder, cable, and quick connector.
Requires 37301 adapter
requires remote control module.
*IF YOU CAN’T FIND AN ITEM IN OUR CATALOG, PLEASE CONTACT YOUR STEEL AND PIPES SALES REPRESENTATIVE.
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124
STICK, TIG
Welding Machines • MIGMASTER 215 PRO • 280 PRO •2/4 stroke – simplifies welding •Creep start – gradual feed of wire for ultimate starts •Adjustable wire feed speed •Adjustable burnback timer – gives correct stick-out •Spot welding timer •Equipped with V/A digital meter •Outstanding welding characteristics – efficient, high-quality welding •Wide current and voltage range – multi-purpose applications •Sturdy, galvanized metal casing with air filter (optional)
APPLICATIONS
•Auto-repair •Metal fabrication •Transportation •Household and furniture •Tack welding
TECHNICAL DATA
Migmaster 215 Pro
Migmaster 280 Pro
INPUT VOLTAGE
208/230 VAC, 1 ph, 60 Hz 230/460/575 VAC, 1 ph, 60 Hz 53 A/48 A 53 A/26 A/21 A 250 A/23 V X 160 A/22 V 110 A/19.5 V 40 A/16 V–250 A/23 V 0.95 76% 75–700 in./min. 0–0.25 sec. 0.2–2.5 sec. Selectable Migmaster 215 Pro 12 33 x 16.7 x 32.7 in. (840 x 425 x 830 mm) 216 lb (98 kg) 14 to 104°F (-10 to +40°C) IP 23 S .023–.045 in. (0.6–1.2 mm) .047 in. (1.2 mm) .023–.045 in. (0.6–1.2 mm) .030–.045 in. (0.8–1.2 mm)
208/230 VAC, 1 ph, 60 Hz 230/460/575 VAC, 1 ph, 60 Hz 74 A/66 A 66 A/34 A/26 A X 300 A/29 V 250 A/26.5 V 194 A/23.7 V 40 A/16 V–300 A/29 V 0.97 71% 55–770 in./min. 0–0.25 sec. 0.2–2.5 sec. Selectable Migmaster 280 Pro 21 32 x 22 x 36.5 in. (840 x 552 x 925 mm) 308 lb (140 kg) 14 to 104°F (-10 to +40°C) IP 23 S
INPUT CURRENT @ 250 A 25% DC PERMITTED LOAD AT 20% DUTY CYCLE PERMITTED LOAD AT 40% DUTY CYCLE PERMITTED LOAD AT 60% DUTY CYCLE PERMITTED LOAD AT 100% DUTY CYCLE SETTING RANGE (DC) POWER FACTOR AT MAXIMUM CURRENT EFFICIENCY AT MAXIMUM CURRENT WIRE FEED SPEED BURNBACK TIME SPOT WELDING TIME CREEP START VOLTAGE STEPS DIMENSIONS L X W X H WEIGHT OPERATING TEMPERATURE ENCLOSURE CLASS WIRE DIMENSIONS: STEEL ALUMINUM STAINLESS CORED-WIRE
RECOMMENDED ITEMS* PAGE: 169 Air Filter
ST-23A Spool Gun
Cable and Torch Holder
MT-250SG Spool Gun
ST-23A Spool Gun (requires 37301 adapter)
Cable and Torch Holder
MT-250SG Spool Gun
Air Filter Cleanable/reusable optional filter.Extends time between required maintenance and protects components in harsh environments.
*IF YOU CAN’T FIND AN ITEM IN OUR CATALOG, PLEASE CONTACT YOUR STEEL AND PIPES SALES REPRESENTATIVE.
PLASMA
125
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Welding Machines • MIGMASTER 250 • Rated 250 amp sat 50% duty cycle • DC welding output from 30 to 280 amps (24 ga>1/2") • 24 overlapping heat (voltage) steps for accurate fine tuning • Feeds wire from 20 to 650 ipm; pulse width modulated, solid state speed control • Built-in spool-on-gun control
SPECIFICATIONS Rated DCCV Output (10 min base) 50% duty cycle, 60 Hz Input .................... 250 amps @ 27 vdc 60% duty cycle (NEMA Class I), 60 Hz Input .... 225 amps @ 29 vdc 40% duty cycle, 50 Hz Input .................... 250 amps @ 27 vdc Output Current Range .................................................. 30-280 amps Open Circuit Voltage ................................................................ 55 vdc Primary Input Voltage & Current @ 250 amp rated load, 50/60 Hz, 1 phase 208/230/380/400/460/575 vac ..... 71/62/37/36/31/25 amps Wire Feed Range ............................... 20-650 ipm (0.5-16.3 m/min) Net Weight ................................................................ 210 lbs. (95 kg) Shipping Weight ..................................................... 220 lbs. (100 kg) W x L x H ...... 19.5 in. (50 cm) x 40 in. (102 cm) x 32.25 in. (82 cm)
RECOMMENDED ITEMS Gun Master 250”NAS”
MT-250 SG Spool Gun
Gun Master 250”NAS”
(Optional) MT-250 SG Spool Gun Requires Spool Gun adapter
• MIGMASTER 275 MORE POWER FOR THOSE TOUGH JOBS
• Rated 275 amps at 40% duty cycle - 200 amps continuous 100%. • DC welding output from 30 to 300 amps - new heavy plate parameters 5/8" and above. • 24 overlapping heat (voltage) steps for accurate fine tuning. • Flat and Slope taps for accurate fi ne tuning of short arc parameters for reduced spatter. • Feeds wire from 40 to 750 ipm; pulse width modulated, solid state speed control • Solid State contactor control for high reliability under repetitive short cycle welds. • Toolless polarity change • NAS gun connection with built-in torch wrap. • Built-in spool-on-gun control.
SPECIFICATIONS Rated DCCV Output (10 min base) 100% duty cycle, 60 Hz Input ............................200 amps @ 27 vdc 60% duty cycle (NEMA Class I), 60 Hz Input ... 250 amps @ 29 vdc 40% duty cycle, 50 Hz Input .............................275 amps @ 27 vdc Output Current Rang .............................................................30-280 amps Open Circuit Voltage ..............................................................55 vdc Primary Input Voltage & Current @ 250 amp rated load, 50/60 Hz, 1 phase 208/230/380/400/460/575 vac ................71/62/37/36/31/25 amps Wire Feed Range .......................................20-750 ipm (0.5-16.3 m/min) Net Weight .....................................................................210 lbs. (95 kg) Shipping Weight ............................................................220 lbs. (100 kg) W x L x H ..............19.5 in. (50 cm) x 40 in. (102 cm) x 32.25 in. (82 cm)
RECOMMENDED ITEMS Gun Master 250”NAS”
MT-250 SG Spool Gun
Gun Master 250”NAS”
(Optional) MT-250 SG Spool Gun Requires Spool Gun adapter
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126
PLASMA
Welding Machines • ORIGO FEED 3004 MA23
WHIT MIG 4002C/5002C/6502C POWER SUPPLY
FEEDER FEATURES
• Quick connectors – reduces setup times • Meets IEC 60974-5 safety standard with low voltage (42 VAC) operations and overload protection circuit to help eliminate breakdowns • TrueArcVoltage™ system – measures the correct arc voltage value independent of the length of the connection cable, return cable, or welding torch • Can be equipped with a counterbalance device, lifting eye, or wheel kit for increased mobility • Efficient hot-start and crater-fill functions for smooth starts and ends • Continuous adjustable inductor
PANEL (MMC) FUNCTIONS
POWER SOURCE FEATURES
•Process select •2/4 stroke – simplifies handling of the welding torch •Gas pre/post flow •Digital V/A meters •Gas purge/wire inching •Memory for 3-parameter set
•Multi-voltage – ready to work anywhere •Sleep mode saves power •Outstanding arc across total power range •Robust power technology •Dust filter to prevent grinding-dust and metal particles from entering the chassis (optional)
APPLICATIONS
RECOMMENDED ITEMS*
•Civil construction •Mobile machinery •Foundries •General FAB •Pipe workshops •Ship and offshore yards •Transportation •Energy
Power Source Strain Relief for Connection Cables
Power Source Strain Relief for Connection Cables # 0349 311 700 Recommended when moving power supply frequently and use of long connection sets.
Electrode Holder
Cable and Torch Holder
Air Filter
Air Filter
Assembly – 300 A, 15 ft. (4.5 m)# 21226 Includes holder, cable, and quick connector.
FEEDER DATA
# 0349 302 252 Cleanable/reusable optional filter.Extends time between required maintenance and protects components in harsh environments.
Cable and Torch Holder
POWER SUPPLY
WIRE SPOOL CAPACITY
MAX. SPOOL DIAMETER
WIRE FEED SPEED
DIMENSION (L X W X H)
WEIGHT, ENCLOSED
WIRE DIMENSIONS
42 VAC, 50/60 Hz
39 lb (18 kg)
12 in. (300 mm) (enclosed)
32-1000 in./min (0.8-25.0 m/min)
27.1 x 10.8 x 16.1 in. (690 x 275 x 420 mm)
33 lb (15 kg)
Steel Stainless steel Aluminum Cored wire
WEAR PARTS WIRE DIAMETER (IN.) .023 / .030 .030 / .035–.040 .035–.040 / .045* .052 / .063
WIRE TYPE Fe, Ss, C Fe, Ss, C Fe, Ss, C Fe, Ss, C
1 FEEDER ROLLER
2 INLET NOZZLE
3 INTERMEDIATE NOZZLE
4 OUTLET NOZZLE
.023–.062 in. (0.6–1.6 mm) .023–.062 in. (0.6–1.6 mm) .040–.062 in. (1.0–1.6 mm) .030–.062 in. (0.8–1.6 mm)
GROOVE TYPE
MARKING
0459 052 001 0459 052 002 0459 052 003 0459 052 013
0455 049 001 0455 049 001 0455 049 001 0459 049 001
0455 072 002 0455 072 002 0455 072 002 0455 072 002
0469 837 880 0469 837 880 0469 837 880 0469 837 880
V V V V
0.6 S2 & 0.8 S2 0.8 S2 & 1.0 S2 1.0 S2 & 1.2 S2 1.4 S2 & 1.6 S2
.035–.040 / .045 .045 / .052 .063
C C C
0458 825 001 0458 825 002 0458 825 003
0455 049 001 0455 049 001 0459 049 001
0455 072 002 0455 072 002 0455 072 002
0469 837 880 0469 837 880 0469 837 880
V-K V-K V-K
1.0 R2 & 1.2 R2 1.2 R2 & 1.4 R2 1.6 R2
.030 / .035–.040 3/64 / .062
Al Al
0458 824 001 0458 824 003
0455 049 001 0455 049 001
0456 615 001 0456 615 001
0469 837 881 0469 837 881
U U
0.8 A2 & 1.0 A2 1.2 A2 & 1.6 A2
C = cored wire
POWER SOURCE
* as delivered
127
K = knurled groove
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Welding Machines •
250A 110V •219.18.BX1-250C
110V-160AMP •219.18.MMA-160P
• 110V-250 AMP
219.18.ZXE1-250A-110V
• MIG 150-R
219.18.MIG-150R
FABRICAMOS TORMENTERAS ENROLLABLES
A SU MEDIDA SEGURID ELEGANAD Y CIA
U S A PAR RIDAD U G E S Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
128
WELDING MACHINES
Welding Equipment • TIG MODULE
• FOOT AMPTROL Provides 25 ft. (7.6 m) of remote output control for TIG welding. (6-pin plug connection). Order K870
Portable, high frequency unit with gas valve for TIG welding. Rated at 300 amps/60% duty cycle. Order K930-2
• COOL ARC 40 WATER COOLER Reliable and affordable water cooler for water-cooled MIG, TIG, or plasma cutting applications. Order K1813-1 for 115/1/50/60 Order K2187-1 for 220-240/1/50/60
• HAND AMPTROL Provides 25 ft. (7.6 m) of remote current control for TIG welding. (6-pin plug connection). Velcro straps secure it to the torch. Order K963-3 (One size fits all Pro-Torch™ TIG Torches.)
• UNDERCARRIAGES AND CARTS
Wheel Kit Includes axle, two wheels, and assembly hardware. Can be installed in minutes. Order K761 for AC-225, AC/DC-225/125
TIG ACCESORIES
129
• CONTACTOR KIT Installs in the K930-2 TIG Module for use with welders without a contactor. Makes the TIG torch electrode electrically “cold” until the Amptrol® is activated. Order K938-1
• TIG-MATE 17 AIR-COOLED
TIG TORCH STARTER PACK Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. Includes: PTA-17 Ultra-Flex™ torch, parts kit, Harris® flowmeter/regulator, 10 ft. (3.0 m) gas hose, Twist-Mate™ adapter, and work clamp and cable. Order K2266-1
Includes Ultra-Flex™ Torch!
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Welding Equipment •
MAGNUM® 100L GUN AND CABLE
Assembly Extremely small, lightweight gun that's great for most home, farm and small shop projects, auto-body work and light maintenance or repair applications. Standard equipment on current Lincoln SP-140T and SP-180T, Power MIG® 140C, and 180C. Includes gun connector. Order K530-5
MAGNUM® 250L GUN AND CABLE ASSEMBLY
Recommended for medium duty job shop and production applications. Standard equipment on the current Lincoln Power MIG 216 and Power MIG® 255XT wire feeder/welders. Includes gun connector. Order K533-7
WIRE DIAMETER .025-.035IN.(0.6-0.9MM)
WIRE DIAMETER .035-.045IN.(0.9-1.2MM)
Magnum 100L
10 (3.0)
Magnum® 250L
12 (3.6) 15 (4.5)
K533-7 (FixedGas Nozzle) K533-3 (Adjustable Gas Nozzle)
Magnum® 300
10 (3.0) 12 (3.6) 15 (4.5) 10 (3.0) 12 (3.6) 15 (4.5)
K470-1 K470-7 K470-2 K471-1 K471-7 K471-2
Magnum® 400 DUALSCHEDULE Magnum® 400 DUALPROCEDURE Magnum® 400 SHORT NECK
WIRE DIAMETER .052-1/16 IN.(1.3-1.6MM)
WIRE DIAMETER 1/16-5/64 IN.(1.6-2.0MM)
OPEN-END FAST-MATE PACKAGE OPEN-END FAST-MATE PACKAGE OPEN-END FAST-MATE PACKAGE OPEN-END FAST-MATE PACKAGE
CABLE LENGTH
Magnum® 400 STANDARD
Lightweight, Quick and Agile — All The Muscle Without the Bulk! 400amp, Short Neck, 15 ft. Length Heavy Duty Expendable Parts Order K574-1
This popular Magnum gun is intended for most.035–.045 in. wire diameter applications in job shops, production or manufacturing. Standard equipment on the current Lincoln Power MIG® 350MP wire feeder/welder. Order K470-1
GUN TYPE ®
MAGNUM® 400 GUN AND CABLE ASSEMBLY
MAGNUM® 300 GUN AND CABLE ASSEMBLY
K530-5 K530-6 (1)
K530-3 (FCAW-SSonly)
20 (6.1) 25 (7.6) 15 (4.5) 25 (7.6)
K574-1 K574-4
10 (3.0) 15 (4.5) 25 (7.6) 10 (3.0) 15 (4.5)
K1722-2 K1722-3 K541-1 K541-3
K478-1 K478-2 K479-7 K479-2
K1802-1(2)
K2286-1(2) K471-21(3)
K575-1
K470-4
K478-3
K471-8 K471-4
K479-4
K471-11 K471-14 K574-2
K575-2
K470-6
K471-22(3)
K471-6
K479-6
K471-23(3)
K471-15
K1723-1 K1723-2 K541-23(2)
(1)
Includes 4-pin MS-Typeconnection for trigger control Includes K466-1 ConnectorKit (3) Includes K466-10 ConnectorKit (2)
GUNTYPE Magnum® 550
CABLE LENGTH FT.(M) 10 (3.0) 12 (3.6) 15 (4.5) 25 (7.6)
WIRE DIAMETER .035-.045IN.(0.9-1.2MM) GUN CONNECTOR 600A OPEN-END — — — K598-4
WIRE DIAMETER .052-1/16 IN.(1.3-1.6MM) GUN CONNECTOR 600A OPEN-END 500A OPEN-END K598-5 K598-6 K598-7 —
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— — K598-16 —
130
WIRE DIAMETER 5/64-3/32 IN.(2.0-2.4MM) GUN CONNECTOR 600A OPEN-END 500A OPEN-END — — K598-11 —
— — K598-17 —
WELDING GUNS
Welding Equipment
• MAGNUN 100SG SPOOL GUN
• MAGNUN SG SPOOL GUN
The Magnum® 100SG spool gun is the lowest cost way to add reliable and precise spool gun wire feeding performance for soft aluminum wire. It’s easy to set up, does not require a bulky outboard adapter/power module and shares gun expendable parts with the standard MIG gun included with the Power MIG® models.
The Magnum® SG – a lightweight, well balanced semiautomatic spool gun designed for easy and reliable aluminum wire feeding with a variety of CV power sources and engine-driven welders. Rated 250 amps @ 60%, the Magnum® SG features a generous 25 ft (7.5 m) gun cable and integrated wire feed speed control in the handle to cut your trips back to the power source. Easy to set up, operate and maintain...the Magnum® SG is a great addition to your welding tool set.
MODEL
PRODUCT NUMBER
LENGTH FT.(M)
DIAMETER IN.(MM)
MACHINE
ADAPTER
Magnum 100SG
K2532-1
10 (3.0)
.030-.035 (0.8-0.9)
130A/30%
POWER MIG216 POWER MIG180C POWER MIG140C SP-180T, SP-140T
None
Magnum SG
K487-25
25 (7.5)
.025-3/64 (0.6-1.2)
250A/60%
® POWER MIG 216
K2703-1
Magnum 250 LX
K2490-1
25 (7.5)
.025-3/64 (0.6-1.2)
CO2:300A/60% Ar: 280A/60% Ar: 200A/100%
POWER MIG350MP POWER MIG255XT POWER MIG216
None None K2703-1
DESCRIPTION
• MAGNUM SG SPOOL GUN ACCESORIES
SG CONTROL MODULE
Provides control of wire speed and gas flow. For use with CV power sources and CV Engine Drives with output contactor. Order K488
CONTROL MODULE INPUT CABLE
CONTROL MODULE INPUT CABLE
Terminal Strip and Lug. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln® power sources having terminal strip and lug connections. Order K492-10
SPOOL GUNS
131
14-pin MS-type & Lug. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln® engine driven power sources with 14-pin MS-type connection, separate 115V NEMA receptacles and lug power connections. Order K691-10
CONTROL MODULE INPUT CABLE
14-pin MS-type and Twist-Mate™. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln® power sources having 14-pin MS-type control connections and Twist-Mate™ power connections. Order K493-10
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Welding Equipment • MT-250 SG SPOOL GUN • Designed for use with the Migmaster 250, Migmaster 203, Migmaster 253, MultiMaster 260,and also for 353cv, 350mpi, SVI-450i, 453cv Multi-power 460, 653cvcc with MIG-28A control package. • Weighs less than 3 lbs. • Uses durable MT contact tips and nozzles • Powerful gear motor in handle pulls welding wire from 4 in. diameter spool in the molded gun case • Partial depression of the torch trigger controls gas pre-and post-flow operations-full depression provides wire feeding as well as gas flow • Wire feed control mounted on gun provides precise adjustment of wire feed rate at torch
MT-250 SG • Medium-duty 200 amp, 100% duty performance • Spool holder adjusts to balance in the operator's hand • 25ft. service lines
Control Cable - 6 ft. for non-ESAB Power Sources ................ 996736 Secondary Contactor Kit - 300 Amp. .............................. 677333 Secondary Contactor Control Cable - 1.5 ft. .................... 677389 Anti-Stick (Burnback) Kit .................................................. 2075076
OPTIONS & ACCESSORIES MT-250 SG
ORDERING INFORMATION
Zippered Hose Sheath 25 ft. for gun service line protection ...................................... 35454 Gun Extension Lines Gas Hose Assembly, 25 ft. ....................................................... 34V38 Coupling, Gas Hose (5/8 in. - 18 in.) ..................................... 11N17 Quick Connector, Male #2 - 1/0 ....................................... 13733936 Quick Connector, Female #2 - 1/0 ..................................... 13735632 Gas Meter (measures gas flow at the gun) ................................ 19043 Feed Roll - .030-3/64 in. Soft wire(.8-1.2 mm) ................... *36866 Feed Roll Knurled - .030-.045 in. Hard wire(.8-1.2 mm) ..... 36867 Inlet Guide Liner - .030-3/64 in. (.8-1.2 mm) Gray .............. 36869 Barrel Liner - .030-3/64 in. (.8-1.2 mm) White ..................... 36871
Mig-28A, MT-250SG Package - Includes Mig-28A control, spool gun, three 3/64 in. contact tips, drive roll, liner, control cable, gas hose and #10 nozzle and 25 ft. service lines .............................................................. 37707 MT-250 SG Spool Gun - Includes three 3/64 in. contact tips, drive roll, liner, control cable, gas hose and #10 nozzle and 25 ft. service lines ....................................................... 36779 Control Cable - 6 ft. for ESAB CV Power Sources ............... 36618
MIG SPOOL GUN ACCESSORIES ST-23A, MT-250SG Spool Guns TABLE 1. CONTACT TIPS CONTACT TIPS WIRE SIZE .023 in. (0.6mm) .030 in. (0.8mm) .030 in. (Notched) .035 in. (0.9mm) .035 in. (Notched) .040 in. (1.0mm) .045 in. (1.2mm) 3/64 in. (Notched) 3/64 in. (1.2mm)
INSIDE DIAMETER 0.031 0.037 0.043 0.043 0.048 0.048 0.054 0.060 0.058
SHORT – – – – – – 999578 – –
*STANDARD DUTY MEDIUM 20543 20544 36884 996995 36885 37287 37290 36886 (b) 996999 (a)
LONG 999742 996994 – 996996 – 37288 996998 – –
**HEAVY DUTY MEDIUM – 0558002367 – 0558002368 – 0558002369 37286 – 17765
TABLE 2. NOZZLES SIZE No. 6 No. 8 No. 8 HD No. 10 No. 10 HD No. 12 HD No. 12 Spot
INSIDE DIAMETER 3/8 in. (10mm) 1/2 in. (13mm) 1/2 in. (13mm) 5/8 in. (16mm) 5/8 in. (16mm) 3/4 in. (20mm) 3/4 in. (20mm)
STANDARD DUTY 998895 998893 – 998894 – – 17316*
HEAVY DUTY – – 999471 – 999472** 999473 999625
SUPER DUTY – – – – – 17350 –
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*Requires Tip Adapter 17983 ** RequiresTipAdapter 17984 (a) Included with ST-23A (b) Included with MT-250SG
*Requires 17293 Tip Adapter and 17321 Adapter **Included with ST-23A and MT-250SG
132
SPOOL GUNS
Welding Equipment •
TORCHES
GUN MASTER 250 & 400 • “Slide-on” standard and heavy duty copper wall nozzles deliver performance and dependability • Lightweight handle is impact resistant for long life • Cable resists cuts, spatter, oil and abrasion
ORDERING INFORMATION
Complete Assemblies (NAS Style) Gun Master 250 NAS 10 ft. x .023 ............................... 0558001630 Gun Master 250 NAS 10 ft. x .035-.045 ...................... 0558001631 Gun Master 250 NAS 12 ft. x .035-.045 ....................... 0558001635 Gun Master 250 NAS 15 ft. x .035-.045 ...................... 0558001639 Gun Master 400 NAS 10 ft. x .035-.045 ...................... 0558001653 Gun Master 400 NAS 10 ft. x .052-1/16 ....................... 0558001654 Gun Master 400 NAS 10 ft. x .035-3/64 Al .................. 0558001655 Gun Master 400 NAS 12 ft. x .035-.045 ...................... 0558001656 Gun Master 400 NAS 12 ft. x .052-1/16 ....................... 0558001657 Gun Master 400 NAS 12 ft. x .035-3/64 Al .................. 0558001658 Gun Master 400 NAS 15 ft. x .035-.045 ...................... 0558001659 Gun Master 400 NAS 15 ft. x .052-1/16 ....................... 0558001660 Complete Assemblies (CC Style) Gun Master 250cc 10 ft. x .023 .................................... 0558001643 Gun Master 250cc 10 ft. x .035-.045 ........................... 0558001644 Gun Master 250cc 12 ft. x .035-.045 ........................... 0558001645 Gun Master 250cc 15 ft. x .035-.045 ........................... 0558001649 Gun Master 400cc 10 ft. x .035-.045 ........................... 0558001665 Gun Master 400cc 10 ft. x .052-1/16 ............................ 0558001666 Gun Master 400cc 12 ft. x .035-.045 ........................... 0558001667 Gun Master 400cc 12 ft. x .052-1/16 ............................ 0558001668 Gun Master 400cc 15 ft. x .035-.045 ........................... 0558001669 Gun Master 400cc 15 ft. x .052-1/16 ............................ 0558001670 Basic (NAS Style) Gun Master 400 NAS 25 ft. Basic ................................ 0558001664 Basic (CC Style) Gun Master 400cc 25 ft. Basic ..................................... 0558001674
OPTIONS
ESAB Power Pin for MIG 35 ........................................ 0558002313 Lincoln Power Pin ........................................................ 0558001862 45 Degree 250Amp Gooseneck ................................... 0558001616 (for Gun Master 250) Gas Meter (measures gas flow at the gun) ........................... 19043
SPECIFICATIONS
Gun Amperage Ratings 100% DUTY CYCLE GUN MASTER CO 2 MIXED 250 AMP 250 180 400 AMP 400 275
60% DUTY CYCLE CO 2 MIXED 300 250 525 400
Note: Ratings are based on tests that comply with NEMA ARC Welding Section Standard 11-6-1975 for Duty Cycle. “The time period of one complete cycle shall be 10 minutes” (60% = 6 minutes). National Electrical Manufacturers Association, 2101 L Street N.W., Washington, D.C., 20037.
TORCHES
133
CONSUMABLES & ACCESSORIES Liner Selection Steel & Flux Core
.023 x 10,12,15 ft. Liner ................................................ 0558001675 .030 x 10,12,15 ft. Liner .......................................................... 37031 .035/.045 x 10,12,15 ft. Liner .................................................. 37032 .052-1/16 x 10,12,15 ft. Liner .................................................. 37033 5/64 x 10,12,15 ft. Liner ................................................ 0558001676 3/32 x 10,12,15 ft. Liner .......................................................... 37034 7/64-1/8 x 10,12,15 ft. Liner .................................................. 952948 .035 - .045 x 25 ft. Liner ............................................... 0558002137 .052 - 1/16 x 25 ft. Liner ............................................... 0558002138 5/64 x 25 ft. Liner ......................................................... 0558002139 3/32 x 25 ft. Liner ......................................................... 0558002140
Aluminum
.035-3/64 x 15 ft. Poly Liner ................................................. *37039 3/64-1/16 x 15 ft. Poly Liner .................................................. *37040 *Requires Liner Sleeve P/N 055800 3050 when H.D. partsused. Note: All 15 ft. Liners can be trimmed to fit 10 ft. or 12 ft.
Trigger Leads, ESAB Style
Trigger Lead 6 in., Gun Master 250 .............................. 0558001815 Trigger Lead 24 in., Gun Master 250 ........................... 0558002583 Trigger Lead, Gun Master 400 ............................................ 2075216 Control Plugs (Options) Lincoln (LN 7, 8, 9, NAZ) .............................................. 0558001864 Instruction Manual Gun Master 250 ............................. F-15-612 Instruction Manual Gun Master 400 ............................. F-15-613 Sales Literature ......................................... (12-01-2006) ARC-23095
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Welding Equipment
TORCHES
•
HW-17 TORCH FAMILY - 150 AMP
Torch Assemblies DESCRIPTION
60 DEG. HEAD, 12-1/2 ft. 1-pc. cable & hose ay. 2-pc. cable & hose ay. 2-pc. cable & hose ay. twist lock 60 DEG. HEAD, 25 ft. 1-pc. cable & hose ay. 2-pc. cable & hose ay. 60 DEG. HEAD w/SLIDE VALVE 12-1/2 ft.,1-pc.cable & hose ay. 25 ft., 1-pc. cable & hose ay. 60 DEG. HEAD w/ROTARY VALVE, 12-1/2 ft. 1-pc. cable & hose ay. 2-pc. cable & hose ay. 2-pc. cable & hose ay. twist lock 60 DEG. HEAD w/ROTARY VALVE, 25 ft. 1-pc. cable & hose ay. 2-pc. cable & hose ay. 2-pc. cable & hose ay. twist lock 90 DEG. HEAD, 25 ft. 1-pc. cable & hose ay. 90 DEG. HEAD w/SLIDE VALVE, 25 ft. 90 DEG. HEAD w/ROTARY VALVE, 25 ft.
HW-17 HARD BOD Y
HW-17R SILICON RUBBER
HW-17F FLEX HEAD
16X48 33855 35782
16X48R — —
19881 — —
16X50 33856
16X50R —
19883 —
634705 634706
— —
— —
16X48LV 33813 35857
634705R 33813R —
19882 33815 —
16X50LV 33814 35856
634706R 33814R —
19884 33816 —
634720 601152 —
— — 601152R
— — —
SPECIFICATIONS: Capacity
130 Amps, 100% duty cycle, ac or dc 150 Amps, 50% duty cycle, ac or dc with std. accessories
Size
OVERALL LENGTH...................... 8-1/8 in. (206 mm) HANDLE DIAMETER......................... 3/4 in. (19 mm) LENGTH OF HEAD... (short cap) 3-13/16 in. (97 mm) (medium cap) 5-1/4 in. (133 mm) (long cap) 7-7/16 in. (189 mm) DIAMETER OF HEAD.....................51/64 in. (20 mm) WEIGHT (less cable)........................ 4.8 oz. (137 gm) HEAD ANGLE: HW-17, HW-17R....... 60 or 90 degree HW-17F................................................. variable
Cups, Collets, & Collet Bodies ELECTRODE SIZE, in.
STANDARD COLLET STANDARD COLLET BODY GAS LENS COLLET BODY LG. DIA. GAS LENS COLLET BODY CUP NUMBER
HIGH-IMPACT CUP CERAMIC CUP GAS LENS HIGH-IMPACT CUP LG. DIA. GAS LENS, HIGH-IMPACT CUP GAS LENS CERAMIC CUP
.020 10N21 10N29 45V29 — 4=1/4 10N50 105Z43 54N18 — 54N35
.040 10N22 10N30 45V24 — 5=5/16 10N49 105Z42 54N17 — 54N34
1/16 10N23 10N31 45V25 — 6=3/8 10N48 105Z44 54N16 — 54N33
3/32 10N24 10N32 45V26 45V64 7=7/16 10N47 105Z45 54N15 — 54N32
1/8 10N25 10N28 45V27 995795 8=1/2 10N46 08N78 54N14 — 54N31
— — — — — 10=5/8 10N45 08N79 — 53N88 —
— — — — — 12=3/4 10N44 08N80 — 53N87 —
— — — — — SHORT — — 54N19 53N89 —
Torch Parts & Accessories ITEM
1
PART NO.
DESCRIPTION
57Y06 BODY, HW-17 57Y06LV BODY, HW-17V w/valve 19621 57Y06R BODY, HW-17R 19576R BODY, HW-17RV w/valve 19621 19885 BODY, HW-17F 19886 BODY, HW-17FV w/valve 19621 601477 BODY, HW-17N (90 DEG.) 2 105Z55 HANDLE, HW-17, HW-17V, HW-17R, HW-17F 105Z55R HANDLE, RIBBED (optional) 3 57Y02 LONG TORCH CAP w/O-RING (98W18) 4 34015 MEDIUM TORCH CAP w/O-RING (98W18) 5 57Y04 SHORT TORCH CAP w/O-RING (98W18) 6 17732 ARGON SHUT OFF SLIDE VALVE AY. 7 – COLLET (see table above) 8 – COLLET BODY (see table above) 9 – GAS CUP (see table above) 10 54N01 INSULATOR, Req'd for GAS LENS 54N63 INSULATOR, Req'd for GAS LENS, LG. DIA. 11 – GAS LENS COLLET BODY (see table above) 12 – GAS LENS CUP (see table above) 13 105Z57 POWER CABLE ADAPTOR 14 997022* 1-pc. POWER CABLE, 12 1/2 ft. 997023* 1-pc. POWER CABLE, 25 ft. 15 33946 2-pc. POWER CABLE & HOSE AY., 121/2 ft. 33947 2-pc. POWER CABLE & HOSE AY., 251/2 ft. 16 35873 2-pc. POWER CABLE & HOSE AY., T.L.12 1/2ft. 0558002476 2-pc. POWER CABLE & HOSE AY., T.L. 25 ft. 34651 2-pc. POWER CABLE REPAIR KIT (not shown) *Optional PVC Power Cable 57Y01 (12-1/2 ft.); 57Y03 (25 ft.)
HW-17 TORCH
4
3 5 13 2
7
6
10 1 11
14
8
12
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15 / 16
9
134
TORCHES
Welding Equipment •
TORCHES
HW-18 TORCH FAMILY - 425 AMP
• The industry standard water-cooled general purpose torch • Ideal for production welding Lightweight - reduces operator fatigue • Watertight - brazed, closed cooling system • Gas lens available for improved shielding • Hard body w/HFCTM (HW-18) provides superior heat and abrasion resistance for the longest life • Economical silicon rubber body (HW-18R) provides resistance to breakage
SPECIFICATIONS: Capacity
300 Amps, 100% duty cycle, ac or dc with standard accessories 375 Amps, 100% duty cycle, ac or dc with gas lens accessories 425 Amps, 50% duty cycle, ac or dc
Size OVERALL LENGTH...................10-1/2 in. (267 mm) HANDLE DIAMETER...................1-1/16 in. (27 mm) LENGTH OF HEAD... (short cap) 3-3/16 in. (81 mm) (medium cap) 5-7/16 in. (138 mm) (long cap) 7-7/16 in. (189 mm) DIAMETER OF HEAD...................29/32 in. (23 mm) WEIGHT (less cable)......................... 7 oz. (200 gm) HEAD ANGLE: HW-18.............................. 60 degree COOLING REQUIREMENTS...1 qt. min. (0.94 l/min)
Torch Assemblies HW-18 HARD BOD Y
HW-18 SILICON RUBBER
948361 948362
948361R 948362R
DESCRIPTION
60 DEG. HEAD cable & hose, 12-1/2 ft. cable & hose, 25 ft.
Cups, Collets, & Collet Bodies ELECTRODE SIZE, in.
.020
STANDARD COLLET STANDARD COLLET BODY GAS LENS COLLET BODY LG. DIA. GAS LENS COLLET BODY
10N21 10N29 45V29 —
HIGH-IMPACT CUP CERAMIC CUP GAS LENS HIGH-IMPACT CUP LG. DIA. GAS LENS, HIGH-IMPACT CUP GAS LENS CERAMIC CUP
10N50 105Z43 54N18 — 54N35
CUP NUMBER
4=1/4
.040
1/16
10N22 10N30 45V24 —
10N23 10N31 45V25 —
10N49 105Z42 54N17 — 54N34
10N48 105Z44 54N16 — 54N33
5=5/16
3/32
6=3/8
— — — — —
1/8
10N24 10N32 45V26 45V64
10N25 10N28 45V27 995795
10N47 105Z45 54N15 — 54N32
10N46 08N78 54N14 — 54N31
7=7/16
8=1/2
10=5/8
10N45 08N79 — 53N88 —
— — — — —
12=3/4
10N44 08N80 — 53N87 —
— — — — —
SHORT
— — 54N19 53N89 —
For selection of special ceramic or sleeved cups, see Accessories following Torches.
Torch Parts & Accessories ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NO. 948350 948350R 10N15 10N15A 57Y02 34015 57Y04 – – – 54N01 54N63 – – 45V11 40V64 41V29 40V75 41V30 40V74 41V32 98W43 11N16
DESCRIPTION BODY, HW-18 BODY, HW-18R HANDLE, HW-18 HANDLE, HW-18R LONG TORCH CAP w/O-RING (98W18) MEDIUM TORCH CAP w/O-RING (98W18) SHORT TORCH CAP w/O-RING (98W18) COLLET (see table above) COLLET BODY (see table above) GAS CUPS (see table above) INSULATOR, Req'd for GAS LENS INSULATOR, Req'd for GAS LENS, LG. DIA. GAS LENS COLLET BODY (see table above) GAS LENS CUP (see table above) 9 POWER CABLE ADAPTOR POWER CABLE, 12-1/2 ft. 10 POWER CABLE, 25 ft. GAS HOSE, 12-1/2 ft. GAS HOSE, 25 ft. 11 WATER HOSE, 12-1/2 ft. WATER HOSE, 25 ft. HOSE CLAMP WATER ADAPTOR (5/8 - 18 LH to 1/4 NPT) (not shown)
TROCHES
135
HW-18 TORCH 3
4
5 2 6 1 13 7 8
12
16 16
14 15
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Welding Equipment
TORCHES
•
HW-20 TORCH FAMILY - 300 AMP
• Compact water-cooled design for higher current applications in confined areas • Hard body w/HFCTM (HW-20) provides superior heat and abrasion resistance- available in 2 versions • Economical silicon rubber body (HW-20R) provides resistance to breakage
SPECIFICATIONS: Capacity
240 Amps, 100% duty cycle, ac or dc w/ standard accessories 250 Amps, 100% duty cycle, ac or dc w/ gas lens accessories 300 Amps, 50% duty cycle, ac or dc
Size
OVERALL LENGTH.................................. 6-7/8 in. (175 mm) HANDLE DIAMETER......................................3/4 in. (19 mm) LENGTH OF HEAD............... (short cap) 2-19/64 in. (58 mm) (medium cap) 3-9/32 in. (83 mm) (long cap) 7-5/16 in. (186 mm) DIAMETER OF HEAD......................................3/4 in. (19 mm) WEIGHT (less cable).................................... 3.5 oz. (100 gm) HEAD ANGLE: HW-20............................................ 70 degree COOLING REQUIREMENTS.................1 qt. min. (0.94 l/min)
Torch Assemblies DESCRIPTION
70 DEG. HEAD cable & hose ay., 12-1/2 ft. cable & hose ay., 25 ft.
HW-20 HARD BOD Y
HW-20 SILICON RUBBER
948084 948085
948084R 948085R
Cups, Collets, & Collet Bodies ELECTRODE SIZE, IN.
.020
STANDARD COLLET STANDARD COLLET BODY GAS LENS COLLET BODY
13N20 13N25 45V41
HIGH-IMPACT CUP CERAMIC CUP GAS LENS HIGH-IMPACT CUP
13N08 13N14 53N58
CUP NUMBER
4=1/4
.040
1/16
13N21 13N26 45V42
13N22 13N27 45V43
13N09 13N15 53N59
13N10 13N16 53N60
5=5/16
3/32
6=3/8
13N24 13N29 45V45
13N11 13N17 53N61
13N12 13N18 —
7=7/16
— — — —
1/8
13N23 13N28 45V44
8=1/2
10=5/8
13N13 13N19 —
For selection of special ceramic or sleeved cups, see Accessories following Torches.
Torch Parts & Accessories ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PART NO. 948020 948020R 53N06 41V24 41V33 41V35 598882 – – – – – 45V11 45V03 45V04 45V09 45V10 45V07 45V08 53N04 13N42 11N16 85W49
DESCRIPTION BODY, HW-20 w/O-RING (85W49) BODY, HW-20R HANDLE, HW-20 LONG TORCH CAP w/O-RING (181W53) SHORT TORCH CAP w/O-RING (181W53) MEDIUM TORCH CAP w/O-RING (181W53) CUP GASKET COLLET (see table above) COLLET BODY (see table above) GAS CUP (see table above) GAS LENS COLLET BODY (see table above) GAS LENS CUP (see table above) POWER CABLE ADAPTOR POWER CABLE, 12-1/2 ft. 10 POWER CABLE, 25 ft. GAS HOSE, 12-1/2 ft. 11 GAS HOSE, 25 ft. WATER HOSE, 12-1/2 ft. WATER HOSE, 25 ft. HOSE CLAMP O-RING AY. TOOL (not shown) WATER ADAPTOR (5/8 - 18 LH to 1/4 NPT) (not shown) O-RING
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HW-20 TORCH 4 2
5 3
17 1
6 7 8
12 13
9 14 16
136
15
TROCHES
Welding Equipment •
TORCHES
HW-20 TORCH FAMILY - 300 AMP
• Compact water-cooled design for higher current applications in confined areas • Hard body w/HFCTM (HW-20) provides superior heat and abrasion resistance- available in 2 versions • Economical silicon rubber body (HW-20R) provides resistance to breakage
SPECIFICATIONS: Capacity
240 Amps, 100% duty cycle, ac or dc w/ standard accessories 250 Amps, 100% duty cycle, ac or dc w/ gas lens accessories 300 Amps, 50% duty cycle, ac or dc
Size
OVERALL LENGTH.................................. 6-7/8 in. (175 mm) HANDLE DIAMETER......................................3/4 in. (19 mm) LENGTH OF HEAD............... (short cap) 2-19/64 in. (58 mm) (medium cap) 3-9/32 in. (83 mm) (long cap) 7-5/16 in. (186 mm) DIAMETER OF HEAD......................................3/4 in. (19 mm) WEIGHT (less cable).................................... 3.5 oz. (100 gm) HEAD ANGLE: HW-20............................................ 70 degree COOLING REQUIREMENTS.................1 qt. min. (0.94 l/min)
Torch Assemblies DESCRIPTION
70 DEG. HEAD cable & hose ay., 12-1/2 ft. cable & hose ay., 25 ft.
HW-20 HARD BOD Y
HW-20 SILICON RUBBER
948084 948085
948084R 948085R
Cups, Collets, & Collet Bodies ELECTRODE SIZE, IN.
.020
STANDARD COLLET STANDARD COLLET BODY GAS LENS COLLET BODY
13N20 13N25 45V41
HIGH-IMPACT CUP CERAMIC CUP GAS LENS HIGH-IMPACT CUP
13N08 13N14 53N58
CUP NUMBER
4=1/4
.040
1/16
13N21 13N26 45V42
13N22 13N27 45V43
13N09 13N15 53N59
13N10 13N16 53N60
5=5/16
3/32
6=3/8
13N24 13N29 45V45
13N11 13N17 53N61
13N12 13N18 —
7=7/16
— — — —
1/8
13N23 13N28 45V44
8=1/2
10=5/8
13N13 13N19 —
For selection of special ceramic or sleeved cups, see Accessories following Torches.
Torch Parts & Accessories ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PART NO. 948020 948020R 53N06 41V24 41V33 41V35 598882 – – – – – 45V11 45V03 45V04 45V09 45V10 45V07 45V08 53N04 13N42 11N16 85W49
DESCRIPTION BODY, HW-20 w/O-RING (85W49) BODY, HW-20R HANDLE, HW-20 LONG TORCH CAP w/O-RING (181W53) SHORT TORCH CAP w/O-RING (181W53) MEDIUM TORCH CAP w/O-RING (181W53) CUP GASKET COLLET (see table above) COLLET BODY (see table above) GAS CUP (see table above) GAS LENS COLLET BODY (see table above) GAS LENS CUP (see table above) POWER CABLE ADAPTOR POWER CABLE, 12-1/2 ft. 10 POWER CABLE, 25 ft. GAS HOSE, 12-1/2 ft. 11 GAS HOSE, 25 ft. WATER HOSE, 12-1/2 ft. WATER HOSE, 25 ft. HOSE CLAMP O-RING AY. TOOL (not shown) WATER ADAPTOR (5/8 - 18 LH to 1/4 NPT) (not shown) O-RING
TORCHES
137
HW-20 TORCH 4 2
5 3
17 1
6 7 8
12 13
9 14 16
15
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Welding Equipment
TORCHES
•
HW-26 TORCH FAMILY - 220 AMP
• Quick release of electrodes • Hard body provides superior heat and abrasion resistance for longest life • Silicon rubber body provides improved resistance to breakage in rough duty • Flexible head models provide added versatility for reaching hard-to-get-at applications
SPECIFICATIONS:
Torch Assemblies
Capacity
160 Amps, 100% duty cycle, ac or dc with std. accessories 200 Amps, 100% duty cycle, ac or dc with std. accessories 150 Amps, 50% duty cycle, ac or dc with std. accessories
Size OVERALL LENGTH ............................. 8-7/8 in. (225 mm) HANDLE DIAMETER .......................... 1-7/32 in. (31 mm) LENGTH OF HEAD ............ (short cap) 3-3/4 in. (95 mm) (medium cap) 5-3/8 in. (136 mm) (long cap) 7-3/8 in. (187 mm) DIAMETER OF HEAD ........................... 29/32 in. (23 mm) WEIGHT (less cable) ............................ 7.75 oz. (221 gm) HEAD ANGLE: HW-26 ...................................... 75 degree HW-126F ............................................. variable
HW-26 HW-26R HW-26F HARD SILICON FLEX BODY RUBBER HEAD
DESCRIPTION
75 DEG. HEAD, 12-1/2 ft. w/o VALVE 1-pc. cable & hose ay. 17137 2-pc. cable & hose ay. 33857 75 DEG. HEAD, 25 ft. w/o VALVE 1-pc. cable & hose ay. 46V29 2-pc. cable & hose ay. 948127 75 DEG. HEAD w/ROTARY VALVE,12-1/2 ft. 1-pc. cable & hose ay. 17138 2-pc. cable & hose ay. 33858 2-pc. cable & hose ay. twist lock 35858 75 DEG. HEAD w/ROTARY VALVE, 25 ft. 1-pc. cable & hose ay. 46V27 2-pc. cable & hose ay. 948128
17137R —
33848 —
46V29R 33849 948127R — 17138R —
33850 33852
46V27R 33851 948128R 33853
Cups, Collets, & Collet Bodies ELECTRODE SIZE, in.
.020
STANDARD COLLET STANDARD COLLET BODY GAS LENS COLLET BODY LG. DIA. GAS LENS COLLET BODY
10N21 10N29 45V29 —
HIGH-IMPACT CUP CERAMIC CUP GAS LENS HIGH-IMPACT CUP LG. DIA. GAS LENS, HIGH-IMPACT CUP GAS LENS CERAMIC CUP
10N50 105Z43 54N18 — 54N35
CUP NUMBER
4=1/4
.040
1/16
10N22 10N30 45V24 —
10N23 10N31 45V25 —
10N49 105Z42 54N17 — 54N34
10N48 105Z44 54N16 — 54N33
5=5/16
6=3/8
3/32
— — — — —
1/8
10N24 10N32 45V26 45V64
10N25 10N28 45V27 995795
10N47 105Z45 54N15 — 54N32
10N46 08N78 54N14 — 54N31
7=7/16
8=1/2
— — — — —
10=5/8
— — — — —
SHORT
12=3/4
10N45 08N79 — 53N88 —
10N44 08N80 — 53N87 —
— — 54N19 53N89 —
For selection of special ceramic or sleeved cups, see Accessories following Torches.
Torch Parts & Accessories ITEM 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15
PART NO. 45V65 598478 45V65R 598478R 34014 34013 19624 10N15 57Y02 34015 57Y04 54N84 – – – 54N01 54N63 – – 45V62 46V28 46V30 33697 33698 35874 34652
DESCRIPTION BODY, HW-26 BODY, HW-26V w/valve (598279) BODY, HW-26R BODY, HW-26RV w/valve (19622) BODY, HW-26F Flex Head BODY, HW-26FV w/valve (34074) RIBBED HANDLE, HW-26R (for rubber body) HANDLE, HW-26F (for flex body) LONG TORCH CAP w/O-RING (98W18) MEDIUM TORCH CAP w/O-RING (98W18) SHORT TORCH CAP w/O-RING (98W18) HANDLE, HW-26 (for hard body) COLLET (see table above) COLLET BODY (see table above) GAS CUP (see table above) INSULATOR, Req'd for GAS LENS INSULATOR, Req'd for GAS LENS, LG. DIA. GAS LENS COLLET BODY (see table above) GAS LENS CUP (see table above) POWER CABLE ADAPTOR 1-pc. POWER CABLE, 12-1/2 ft. 1-pc. POWER CABLE, 25 ft. 2-pc. POWER CABLE & HOSE AY., 12-1/2 ft. 12 2-pc. POWER CABLE & HOSE AY., 25-1/2 ft. 2-pc. POWER CABLE & HOSE AY., T.L.12-1/2 ft. 2-pc. POWER CABLE REPAIR KIT (not shown)
HW-26 TORCH 4 3 5
6 2 7 1
14
10 11
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8
15 13
9
138
TORCHES
Welding Equipment • PLASMARC CUTTING TORCHES PT-17A
TORCHES
PT-17AM
These versatile, easy-to-use 100 amp torches provide superior performance for a full range of manual and mechanized cutting applications. • Excellent cutting capability—cuts up to 1-1/4 in. (31.75 mm); severs up to 1-1/2 in. (38.1 mm); pierces up to 1/2 in. (12.7 mm) • Produce clean, high quality cuts • Patented safety circuit for enhanced operator safety • Operate with shop or cylinder air • Compact, lightweight design for ease of handling • Long life electrodes lower operating costs • Pilot arc starting—even starts on paint • Gouging nozzles available • Intermittent cutting capability for grate or expanded metal applications • Standard and drag shield guards available for operator convenience • One-year warranty
SPECIFICATIONS
CONSOLES PCM-875 & PCM-1125 (w/ adaptor P/N 19500), PCM-150
ORDERING INFORMATION PT-17A, 75°, 25 ft. (7.6 m) line ............................................ PT-17A, 75°, 50 ft. (15.2 m) line .......................................... PT-17AM, Mechanical, 25 ft. (7.6 m) line ............................ PT-17AM, Mechanical, 50 ft. (15.2 m) line ..........................
19999 20000 20001 20002
Cuts up to 1-1/4 in. (31.75 mm); severs up to 1-1/2 in. (38.1 mm); pierces up to 1/2 in. (12.7 mm) Current Capacity ............................. 100 amps @ 100% duty cycle Air Supply .................................. 290 cfh @ 75% psig (140 1/min.) Length of Service Lines .................. 25 ft. (7.6 m) or 50 ft. (15.2 m) Dimensions PT-17A Overall Length ................................................ 10 in. (254 mm) Length of Head ............................................ 2.87 in. (730 mm) Weight 25 ft....................................................................... 9 lbs. (4 kg) 50 ft.................................................................. 15 lbs. (6.8 kg) PT-17AM Overall Length ...........................................17.25 in. (438 mm) Weight 25 ft.................................................................. 10 lbs. (4.5 kg) 50 ft.................................................................. 16 lbs. (7.3 kg)
Instruction Literature, order number ................................ F-14-441
Contents of PT-17A/17AM Spare Parts Kits DESCRIPTION
Heat Shield Shield Guard, Drag Shield Guard, Std. Cutting Nozzle, .046 Cutting Nozzle, .052 Cutting Nozzle, .057 Cutting Nozzle, .067 Electrode Electrode Adaptor Baffle Tube Shroud Cap Shroud Wrench Pilot Arc Adaptor 70 amp Gouging Nozzle 100 amp Gouging Nozzle
P/N
20747 19989 Type 19990 Type 19915 19916 19917 20056 19918 20053 19114 19498 19499 19129 19497 20426 20427
P/N 20062 50 AMP
P/N 20063 P/N 20064 70 AMP 100 AMP
2 2
2 2
2 2
1
1
1
5 5 1 1 1 1 1 1 -
5 5 5 5 1 1 1 1 1 1 1 -
5 5 5 5 1 1 1 1 1 1 1 1
TORCHES
139
AMPS Cutting Nozzle 30 60 80 100 Gouging Nozzle 70 100
Shield Guard, Drag. - 19989 Shield Guard, Std. - 19990
P/N
ORIFICE SIZE
19915 19916 19917 20056
.046 .052 .057 .067
20426 20427
.089 .106
Baffle Tube 19114
Heat Shield 20747 Shroud -19502
Electrode Adaptor 20053
Shroud Cap - 19498 Mechanized Torch Body - 20010 75° Torch Body - 20008
Electrode 19918
Switch - 18224 Switch Band- 19127
Flex Support - 19156
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Welding Equipment
TORCHES
•
PT-20AMX TORCH PT-21 AMX
In conjunction with an ESAB console, the PT-20AMX torch offers the ideal solution for low cost, high performance cutting. 180° in-line mechanical torch Excellent cutting capability Extremely versatile—excellent for thinner materials Equipped with patented safety interlock feature Pilot arc starting—even starts on paint Available with 50 ft. (15.2 m), 25 ft. (7.6 m), *4 ft. (1.2 m) and *17 ft. (5.2 m) torch leads • Compatible with a variety of ESAB consoles • One-year warranty • Drops easily into standard 1-3/8 in. (34.9 mm) torch holders *4 ft. (1.2 m) and 17 ft. (5.2 m) torch leads used on Remote Arc Starter only • • • • • •
SPECIFICATIONS
350 cfh @ 85 psig Current Capacity ............................................ 100 amps @ 100 % duty cycle Plasma/Cooling Gas Requirements ..................................... Length of Service Lines ............................ 4ft. (1.2 m), 17 ft. (5.2 m), 25ft. (7.6 m), 50 ft. (15.2 m) 17.5 in. (444 mm) Dimensions 1-3/8 in. (34.9 mm) Length .......................................................................... Barrel Diameter .............................................................
ORDERING INFORMATION PT-20AMX for Console Connections
Torch with rack, 50 ft. (15.2 m) .............................0558003421 Torch without rack, 50 ft. (15.2 m) .........................0558003422 Torch with rack, 25 ft. (7.6 m) ................................0558003427 Torch without rack, 25 ft. (7.6 m) ...........................0558003426
CONSOLES
PT-20AMX Remote Arc Starter
PT-20AMX, PCM-875, PCM-1125 (with adaptor 19500), ESP-100 (no adaptor)
Torch without rack, 4 ft. (1.2 m) .............................0558003424 Torch without rack, 17 ft. (5.2 m) ...........................0558003425
OPTIONAL ACCESSORIES
PT-21AMX for use with PowerCut ®1250 & 1500
Torch Holder Assembly ........................................................ 16V83 50 amp Spare Parts Kit ........................................................ 21370 70 amp Spare Parts Kit ........................................................ 21369 100 amp Spare Parts Kit ..................................................... 21376 90 amp Spare Parts Kit .............................................. 0558004271
Torch with rack, 50 ft. (15.2 m) ..............................0558003614 Torch without rack 50 ft. (15.2 m) ..........................0558003615 Torch with rack, 25 ft. (7.6 m) ................................0558003616 Torch without rack, 25ft. (7.6 m) ............................0558003617
Contents of PT-20AMX Spare Parts Kits
QUANTITY DESCRIPTION
Heat Shield (70/100 amp) Heat Shield (50 amp) Cutting Nozzle (50 amp) Cutting Nozzle (70 amp) Cutting Nozzle (90 amp) Cutting Nozzle (100 amp) Electrode Electrode Insulator Electrode Holder Assy. Baffle Tube Pilot Arc Adaptor O-Ring Lubricant (1 oz.) Seat/Baffle Wrench 1/16 in. Hex-Key Wrench Tool Box
PART NO.
21326 21447 21330 21329 0558004269 21328 21150 21373 21332 21374 19497 488157 17672 21375 93750006 950272
P/N 21370 50 AMP
P/N 21369 70/80AMP
P/N 0558004271 90 AMP
P/N 21376 100 AMP
2 5 5 1 1 1 1 5 1 1 1 1
2 1 5 5 5 1 1 1 1 5 1 1 1 1
2 1 5 5 5 1 1 1 1 5 1 1 1 1 1
2 1 5 5 5 5 1 1 1 1 5 1 1 1 1
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140
TORCHES
Welding Equipment •
TORCHES
PT-27 PLASMARC CUTTING TORCH
Designed for superior cutting performance and ease of handling, the PT-27 produces clean, exceptionally high quality cuts.
OPTIONAL ACCESSORIES 50-70 amp Spare Parts Kit ......................................................... 21623 80 amp Spare Parts Kit ............................................................... 21624 Plasma Flow Measuring Kit This valuable troubleshooting tool allows measurement of the actual plasma gas flow through the torch ............................ 19765 Torch Guide Kit This complete kit, in a rugged plastic carrying case, includes attachments for circle and straight line cutting on ferrous and non-ferrous metals Deluxe: 1-3/4” - 42” (44.5 mm - 106 cm) Radius ........... 0558003258
• Most compact 80 amp torch on the market • Excellent cutting capacity—cuts up to 1 in. (25.4 mm); severs up to 1-1/4 in. (31.75 mm) Uses shop air, cylinder air or nitrogen for superior • versatility • Pilot arc starting—even starts through paint • Choice of 25 ft. (7.6 m) or 50 ft. (15.2 m) line length • Perfect electrode centering • Intermittent cutting capability for grate or expanded metal applications • Use with three cutting nozzle sizes for exceptional versatility • Improved spring-loaded seat eliminates head burn-out • One-year warranty
Torch Guide Basic: 1-3/4” - 28” (44.5 mm - 71 cm) Radius .............. 0558002675 Stand-off Guide For proper stand-off distance when drag cutting ....................... 21420 90° Adaptor for PT-27 Torch To convert your 75° torch to a 90° torch .................................. 000222 Gouging Nozzle For gouging with PT-27 torch ...................................................... 35442 Gouging Shield To protect heat shield from spatter ............................................. 35443
SPECIFICATIONS
Cuts up to 1 in. (25.4 mm); severs up to 1-1/4 in. (31.75 mm) Current Capacity ................................ 80 amps @ 100% duty cycle Air Supply ................................ 320 cfh @ 65 - 75 psig (150 1/min) Length of Service Lines ................... 25 ft. (7.6 m) or 50 ft. (15.2 m) Dimensions Overall Length ................................................. 7.3 in. (185 mm) Length of Head ................................................ 3.06 in. (78 mm)
*Seat - 0558003032 75° Torch Body - 21610
Electrode - 33366XL
CONSOLES
Switch - 18224
Swirl Baffle - 33367
PCM-875, PCM-1125
Switch Band- 33400 O-Ring - 85W51
ORDERING INFORMATION
Flex Support - 21218
All torch assemblies and replacement heads are supplied with the seat installed. PT-27, 75°, 25 ft. (7.6 m) line with ring terminal ................... 21661 PT-27, 75°, 50 ft. (15.2 m) line with ring terminal ................. 21662 PT-27, 75°, 25 ft. (7.6 m) European ...................................... 35548
Heat Shield - 21616 Long “CE” Heat Shield - 35547
Note: “CE” Items are used outside North America
For units manufactured prior to 4/31//95 (that have 2 twist lock plugs for torch hook-up) order: PT-27, 75°, 25 ft. (7.6 m) line with plug ................................ 21620 PT-27, 75°, 50 ft. (15.2 m) line with plug .............................. 21621
DESCRIPTION
Heat Shield 50-70 amp Nozzle 80 amp Nozzle Swirl Baffle Electrode Fuse, 15 amp, 600 vdc Stand-off Guide Heat Shield, Long
P/N
21616 33369 33418 33367 33366XL 952137 21420 35547
P/N 21623 P/N 21624 50/70 A XT 80 A XT PCM-875 PCM-1125
2 4 1 3 1 1 -
TORCHES
Installation Tool 0558003027
P/N 35776 50/70 A PCM-875CE
2 4 1 3 1 1 -
4 1 3 4 1 2
141
AMPS Cutting Nozzle 30 50-70 80 Gouging Nozzle
P/N 33368 33369 33418 35442
ORIFICE SIZE .037* .047 .052 .093
*with feet for dragging on workpiece
IMPROVED
SEAT 0558003032
*NOTE: If your PT-27 torch still has the old style Valve Pin, you will need to retrofit the torch to the improved seat design.
ORDER: Seat and Installation Instructions (form 15-723) ..... P/N 0558003032 Installation Tool ....................................................... P/N 0558003027 NOTE: New and improved PT-27 spring-loaded seat dramatically im proves the torch head life by making the PT-27 resistant to damage due to improperly tightened consumables. This seat will not correct a torch head that is already burned out, but it will prevent torch head burnout on functioning torches.
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Welding Equipment
TORCHES
•
PLASMARC PT-31XL
PT-32EH
Designed for superior operator comfort, ESAB’s PT-31XL and PT-31XLPC are the most compact 50 amp torches on the market.
• • • • • • •
Excellent cutting capability—manually cuts up to 3/4 in. (19 mm); severs up to 1 in. (25.4 mm) New, durable torch cable prevents snagging on fixtures and materials Equipped with patented safety interlock feature Uses shop air, cylinder air or nitrogen for superior versatility High frequency starting—even starts through paint Uses patented “XT” consumables One-year warranty
PT-31XL
SPECIFICATIONS Cuts 3/4 in.; severs up to 1 in. Current Capacity ................................ 50 amps @ 100% duty cycle Air Supply ........................................ 275 cfh @ 75 psig (130 l/min.) Length of Service Lines ................... 25 ft. (7.6 m) or 50 ft. (15.2 m) Dimensions Overall Length ............................................... 5.25 in. (133 mm) Length of Head ................................................ 2.25 in. (57 mm)
PT-31XLPC
CONSOLES
HandyPlasma ® 380, HandyPlasma® 550, and PowerCut ® 650
TORCH ORDERING INFORMATION HandyPlasma ® 380
PT-31XL, 75° head, 15 ft. (4.6 m) line ......................... 0558004482
OPTIONAL ACCESSORIES
HandyPlasma ® 550
PT-31XL, 75° head, 25 ft. (7.6 m) line ......................... 0558004498
30/40 amp Standard Spare Parts Kit (High Performance) 19765........ 0558003301* * HandyPlasma ® 380, HandyPlasma ® 550, and PowerCut ® 650
PowerCut ® 650
Plasma Flow Measuring Kit
PT-31XLPC, 75° head, 25 ft. (7.6 m) line .................... 0558003183 PT-31XLPC, 75° head, 50 ft. (15.2 m) line .................. 0558005334 Above torches are assembled with “XT” consumables PT-31XLPC, 75° head, 25 ft. (7.6 m) “CE” .................. 0558005393 Note: “CE” Items are used outside North America Instruction Manual, order number (PT-31XL) ................... F-14-246 Sales Literature, order number (PT-31XL) ..................... PAC-21039 Instruction Manual, order number (PT-31XLPC) ............... F-15-724 Sales Literature, order number (PT-31XLPC) ................ PAC-21090
This valuable troubleshooting tool allows measurement of the actual plasma gas flow through the torch ...................................... 0558003258 0558002675
Torch Guide Kits
The Deluxe kit comes in a rugged plastic carrying case, includes attachments for circle and straight line cutting on ferrous and non-ferrous metals Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius .............. Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius .................. NOTE: XT nozzles have extended shape.
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142
TORCHES
Welding Equipment
TORCHES
• PT 32EH PLASMARC CUTTING TORCH
Designed for superior cutting performance and ease of handling, the PT-32EH patented torch produces clean, exceptionally high quality cuts. The new ergonomic handle offers dual-switch capability, extra comfort and a non-slip grip. • Most compact 90 amp torch on the market • New, durable torch cable prevents snagging on fixtures and materials • Excellent cutting capacity —cuts up to 1-1/2 in. (38 mm) • Uses shop air, cylinder air or nitrogen for superior versatility Pilot arc starting —even starts through paint • • Choice of 25 ft. (7.6 m) or 50 ft. (15.2 m) line length • Excellent consumable life • Parts in place design • Patented torch and safety circuit • Exclusive 40 amp Drag Nozzle • One-year warranty
OPTIONAL ACCESSORIES
SPECIFICATIONS
Cuts up to 1-1/2 in. (38 mm) Current Capacity ........................................ 90 amps @ 100% duty cycle Air Supply ................ 350 cfh @ 75-80 psig (165 l/min @ 5.2 - 5.5 bar) Length of Service Lines .......................... 25 ft. (7.6 m) or 50 ft. (15.2 m) Dimensions Overall Length ...................................................... 8.2 in. (208 mm) Length of Head ...................................................... 3.0 in. (76 mm)
CONSOLES
PowerCut ®875, PowerCut ®1125, PowerCut ®1250, and PowerCut ®1500
ORDERING INFORMATION PT-32EH, 90°, 25 ft. (7.6 m) line ............................... 0558003548 PT-32EH, 90°, 50 ft. (15.2 m) line ............................. 0558003549 PC-875/1125 P/N 0558002822 50/70 AMP
Description Part Number Qty Heat Shield Long 0558003110 Heat Shield 0558001957 2 50/70 amp Nozzle 0558002618 4 90 amp Nozzle 0558002837 40 amp drag Nozzle 0558002908 1 Electrode 0558001969 3 Valve Pin 0558001959 1 Fuse 2 amp, 600vdc 0558003075 Stand-off Guide 0558002393 1 Wrench 19129 1 Lubricant 17672 1 Note: “CE” Items are used outside North America
TORCHES
PC-875 (CE) P/N 0558004949 50/70 AMP
Qty 2 4 1 3 1 1 1 1
143
50/70 amp Spare Parts Kit (PC-875 “CE”) ................... 0558004949 50/70 amp Spare Parts Kit (PC-875/1125) ................. 0558002822 70 amp Spare Parts Kit (PC-1250) ............................... 0558003508 70 amp Spare Parts Kit (PC-1250) “CE” ...................... 0558003560 90 amp Spare Parts Kit (PC-1500) .......................... 0558003062 90 amp Spare Parts Kit (PC-1500) “CE” ...................... 0558003557 Plasma Flow Measuring Kit This valuable troubleshooting tool allows measurement of the actual plasma gas flow through the torch ....................... 19765 Torch Guide Kit This complete kit, in a rugged plastic carrying case, includes attachments for circle and straight line cutting on ferrous and non-ferrous metals. Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius 0558003258 Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius 0558002675 .. Stand-off Guide For proper stand-off distance when drag cutting ........... 0558002393 40 amp Drag Nozzle ................................................... 0558002908 Gouging Nozzle .......................................................... 0558003089 Heat Shield Gouging ................................................. 0558003090 Heat Shield Long “CE” .............................................. 0558003110 Drag Heat Shield Metal feet built into heat shield allows accurate standoff distance for drag cutting ........................................... 0558003374 Heavy Duty Drag Heat Shield Suitable for piercing and heavy industrial use ......... 0558004206 Instruction Literature, PT-32 .............................................. F-15-440 Instruction Literature, PT-32EH ......................................... F-15-747 Sales Literature, order number (PT-32EH) ..................... PAC-21091 PC-1250 P/N 0558003508 70 AMP
Qty. 2 4 1 3 1 1 1 1 1
PC-1250 (CE) P/N 0558003560 70 AMP 400V
Qty. 2 4 1 3 1 1 1 1 1
PC-1500 P/N 0558003062 90 AMP
Qty. 2 4 1 3 1 1 1 1 1
PC-1500 (CE) P/N 0558003557 90 AMP 400V
Qty. 2 4 1 3 1 1 1 1 1
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Welding Equipment 90A
• PT-38 PLASMARC CUTTING TORCH
C O U PA G E
0558007680
0558007549
0558005220
0558004870
O-RING JOINT TORIQUE 85W51
PT-38
TORCHE SPECIFICATIONS: Cuts ............................................ 1-1/2 in. (38 mm); severs 1-3/4 in. (45 mm) 0558005219 0558005220 0558005217 70A 0558007549 Current Capacity ......................................................... 90 amps @ 100% duty cycle Nominal Flow Rate .................................. 400 cfh0558005217 @ 80 psig (189 l/min @ 5.5 bar) 0558007682 0558005220 40A 0558007549 Length of Service Lines .......................................... 25 ft (7.6 m) or 50 ft (15.2 m) Dimensions Overall Length ............................................................................... 8.2 in. (208 mm) 80 PSI 5.5 BAR Length of Head ................................................................................ 3.0 in. (76 mm) GUIDE DE HAUTEUR 0558006613 0558006611
0558006601
0558006614
GOUGING GOUGEAGE 0558006611 0558007681
GREASE GRAISSE 17672
0558004870
O-RING JOINT TORIQUE 2064062
FUSIBLE 2A 600V 0558001379
0558008186
P/N 0558954090-C 8/08
TORCHES
CUTTING
0558005220 0558004870 90A 0558008094 PT-38 Torch, 25' (7.60558007680 m) ...................................................................... 0558006786 PT-38 Torch, 50' (15.2 m) .................................................................... 0558006787 Torches and torch body assemblies are supplied without gas baffle, electrode, nozzle, and retaining/shield cup.Order com-plete spare parts kits or individual components shown in PT-38 Spare Parts Kits or Consumables Breakdown section. O-RING 85W51
208-230/460 V Console ............................................. 0558007220 208-230/460 V Console BL ................................... 0558007220F 400 V CE Console ........................................................ 0558007224 400 V Console ............................................................... 0558007634 460 V Console ............................................................... 0558008320 575 V Console BL ........................................................ 0558007227
0558008094
0558005219
90A 40A
0558007549 0558008094
0558007680 0558007682
0558006613
80 PSI 5.5 BAR
0558005217
0558005220 0558005220
0558004870 0558005217
0558006611
0558006601
GOUGING 0558006611 0558007681
O-RING GREASE J O I17672 NT TORIQUE 85W51
PT-38 O-RING 2064062
0558004870
0558001379 0558006614
70A
0558007549
40A
0558007549
Powercut-1600:
208-230/460 V Console ............................................. 0558007230 208-230/460 V Console BL ................................... 0558007230F 400 V CE Console ........................................................ 0558007234 400 V Console ............................................................... 0558007636 460 V Console ............................................................... 0558008323 575 V Console BL ........................................................ 0558007237
0558005220
C O U PA G E
0558008186
0558005219
0558005220
0558005217
0558007682
0558005220
0558005217
GUIDE DE HAUTEUR 0558006613 0558006611
80 PSI 5.5 BAR
0558006601
0558006614
GOUGING GOUGEAGE 0558006611 0558007681
GREASE GRAISSE 17672 0558004870
O-RING JOINT TORIQUE 2064062
FUSIBLE 2A 600V 0558001379
0558008186
P/N 0558954137-C 8/08
Powercut-1300:
70A
P/N 0558954090-C 8/08
COMPATIBLE ESAB CONSOLES:
* 90A
PT-38 CE
CUTTING
0558007680
0558008094
0558005220
0558004870
O-RING 85W51
208/230 V Console ...................................................... 0558008120 208/230 V Console BL .............................................. 0558008120F 230 V CE Console ......................................................... 0558008123 400 V CE Console ......................................................... 0558008135 400 V Console ................................................................ 0558008133 460 V Console ................................................................ 0558008127 575 V Console BL .......................................................... 0558008131
70A
0558008094
0558005219
0558005220
0558005217
40A
0558008094
0558007682
0558005220
0558005217
0558006613
80 PSI 5.5 BAR
0558006611
0558006601
GOUGING 0558006611 0558007681
GREASE 17672 O-RING 2064062 0558004870
0558001379 0558006614
0558008186
PT-38 Spare Parts Kits PART NUMBER
DESCRIPTION
0558007640 90 AMP PC-1600 CE
0558007639 90 AMP PC-1600
0558007642 70 AMP PC-1300 CE
0558007641 70 AMP PC-1300
0558008419 60 AMP PC-900 CE
0558008418 60 AMP PC-900
3
3
3
3
3
3
0558005220
ELECTRODE
1
1
1
1
1
1
0558005217
GAS BAFFLE 30-70A
1
1
-
-
-
-
0558004870
GAS BAFFLE 90/100A
-
-
-
-
3
3
0558008417
NOZZLE 60 AMP
-
-
4
4
-
-
0558005219
NOZZLE 70 AMP
4
4
-
-
-
-
0558007680
NOZZLE 90 AMP
1
1
1
1
-
-
0558007682
NOZZLE DRAG 40 AMP
-
1
-
1
-
1
0558007549
RETAINING / SHIELD CUP
1
-
1
-
1
-
0558008094
RETAINING / SHIELD CUP LONG
3
3
3
3
3
3
2064062
O-RING .301ID .070W Nitrile
1
1
1
1
1
1
17672
GREASE SILICON DOW DC-111 (1/4 oz)
1
1
1
1
1
1
0558001379
FUSE MIDGET SLO-BLO 2A 600V
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144
TORCHES
P/N 0558954137-C 8/08
Powercut-900:
Welding Equipment
TORCHES
• PTW-20 PREMIUM WATER-COOLED Light and easy to use, these torches give you the power of maximum versatility and maneuverability. A molded, knurled handle gives you a fast grip so you can focus on the weld. "F" model torches feature flexible heads to increase your comfort and get you into tighter spaces. "V" model torches provide a convenient gas control valve to change shielding gas settings at the torch. Available with several amperage ratings in both air-cooled and water-cooled versions. Whether you are an occasional TIG welder, fabrication job shop or production welder, one of the Pro-Torch TIG torches is right for you.
• Choose between a wide range of both air-cooled and water-cooled torches in various amperage ranges to meet the performance needs of the professional. • Select "F" model torches feature flexible heads for significantly greater comfort and access to tight spaces. • Select "V" model torches have a convenient gas control valve on the torch to quickly and easily control the shielding gas flow when a gas solenoid valve is not "built-in" the power source. • Select models available with new Ultra-Flex™ Cables for ultimate comfort and maneuverability. • Comfortable knurled handle for a non-slip sure grip for precise control. • Molded lip/ridge on the torch handle for easy connecting of a zippered cable cover. Allows cable cover to be securely attached to torch handle. • All Pro-Torch TIG torches are made from the highest quality materials to assure high performance and long life. • One-year Lincoln warranty on torch.
KP510 (FOR PTW-20 SERIES TORCHES)
Weight:6 lbs. (2.7 kgs. ) Dimensions (in) H x W x D : 2 x 13 x 13 Dimensions (mm) H x W x D : 50.8 x 330.2 x 330.2
TIG
MODEL PTW-20
250 250
.020-1/8 (0.5-3.2)
LENGTH FT.(M) 12.5 (3.8) 25.0 (7.6)
DESCRIPTION
S IZE IN. (MM)
1 1 1 1 1 1 1 1 1 1
KP2035-4B1 KP2029-3B1 KP2029-4B1 KP2029-5B1 KP2031-3B1 KP2031-4B1 KP2031-5B1 KP2017-2B1 KP2017-3B1 KP2017-4B1
41V24 13N22 13N23 13N24 13N27 13N28 13N29 13N09 13N10 13N11
Back Cap Collet Collet Collet Collet Body Collet Body Collet Body Alumina Nozzle Alumina Nozzle Alumina Nozzle
Long 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5/16 (8.0) 3/8 (10.0) 7/16 (11.0)
1 1 1
Tungsten Electrode, 2% Thoriated 1/16"x7.0" (1.6 x 178mm) Tungsten Electrode, 2% Thoriated 3/32"x7.0" (2.4 x 178mm) Tungsten Electrode, 2% Thoriated 1/8"x7.0" (3.2 x 178mm)
PART NO.
INDUSTRY REF. NO.
DESCRIPTION
1 1 1 1 1 1 1 1 1 1
KP2035-4B1 KP2029-2B1 KP2029-3B1 KP2029-4B1 KP2033-2B1 KP2033-3B1 KP2033-4B1 KP2019-2B1 KP2019-3B1 KP2019-4B1
41V24 13N21 13N22 13N23 45V42 45V43 45V44 53N59 53N60 53N61
Back Cap Collet Collet Collet Gas Lens Collet Body Gas Lens Collet Body Gas Lens Collet Body Gas Lens Nozzle Gas Lens Nozzle Gas Lens Nozzle
1 1 1
Tungsten Electrode, 2% Thoriated .040 Tungsten Electrode, 2% Thoriated 1/16” Tungsten Electrode, 2% Thoriated 3/32”
QTY.
PROCESSES
TUNGSTEN RANGE IN.(MM)
INDUSTRY REF. NO.
KP2414-1 GAS LENS PARTS KIT (FOR PTA-9 OR PTW-20 SERIES TORCHES)
PHYSICAL SPECIFICATIONS
RATED AMPERAGE
PART NO.
QTY.
NUMBER OFCABLES 3 3
PRODUCT NUMBER
S IZE IN. (MM) Long .040 1/16” 3/32” .040 1/16” 3/32” #5 #6 #7
K1784-3 K1784-4
burnout on functioning torches.
TORCHES
145
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Welding Equipment
TORCHES
• PUSH PULL GUNS
PANTHER™ GOOSENECK-STYLE AIR-COOLED OR WATER-COOLED PUSH-PULL GUNS Select Panther™ gooseneck-style guns for advanced aluminum welding applications. Feature dual-driven rolls, full-length conduit, innovative ball & socket strain relief and precise multi-turn WFS control. Air-cooled rated 300A @ 60% duty cycle w/Argon. Water-cooled rated 400A @100% duty-cycle w/Argon.
Panther™ Air Cooled Panther™ Air Cooled Panther™ Air Cooled Panther™ Water Cooled Cougar™ Air Cooled Cougar™ Air Cooled
PRODUCT NUMBER K2874-1 K2874-2 K2874-3 K2875-2 K2704-2 K2704-3
• INNERSHIELD GUNS
Cougar™ push-pull guns are intended for those operators who prefer an upright pistol-grip design for aluminum welding fabrication or production. Feature Sure-Grip™ handle, integrated strain relief and multi-turn potentiometer. Rated 300A @ 60% duty cycle w/Argon. Order: K2704-2 for Air Cooled, 25 ft. (7.6 m) K2704-3 for Air Cooled, 50 ft. (15.2 m)
K2874-1 for Air Cooled, 15 ft. (4.5 m) K2874-2 for Air Cooled, 25 ft. (7.6 m) K2874-3 for Air Cooled, 50 ft. (15.2 m) K2875-2 for Water Cooled, 25 ft. (7.6 m) PRODUCT NAME
COUGAR™ PISTOL-GRIP AIR-COOLED PUSH-PULL GUNS
AMPERAGE RATING Argon: 300A @ 60% DutyCycle Argon: 300A @ 60% DutyCycle Argon: 300A @ 60% DutyCycle Argon: 400A @ 100% DutyCycle Argon: 300A @ 60% DutyCycle Argon: 300A @ 60% DutyCycle
WIRE DIAMETER RANGE IN. (MM) .035 - 1/16 (0.9 - 1.6) .035 - 1/16 (0.9 - 1.6) .035 - 1/16 (0.9 - 1.6) .035 - 1/16 (0.9 - 1.6) .035 - 1/16 (0.9 - 1.6) .035 - 1/16 (0.9 - 1.6)
CABLE LENGTH FT. (M) 15 (4.5) 25 (7.6) 50 (15.2) 25 (7.6) 25 (7.6) 50 (15.2)
K126-1 - 10ft. K126-2 - 15ft.
Rated 350 amps. Use .062-3/32 in. (1.6-2.8 mm) diameter wires. Choose from 10 or 15 ft. (3 or 4.5 m) cable lengths.
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146
TORCHES
Welding Equipment • STICK ELECTRODES E7018 (WIZ 18 S) SPECIFICATION DATA: AWS A5.1, ASME SFA 5.1 (A-1, F-4) ABS (Grado 3H, 3Y), Lloyd´s (Grado 3) • Basic, low hydrogen iron powder electrode • Highest quality weld metal • Low spatter loss • High operator appeal • Outstanding out-of-position welding • Works with DC+ and AC (78 OCV)
PRODUCT NUMBER
RECOMMENDED AMPERAGE
DIAMETER(IN)
2.4 x 350 mm (3/32”) 3.2x350mm (1/8”) 4.0x350 mm (5/32”) 4.8x350mm (3/16”)
219.10.00064 219.10.00072 219.10.00074
70-100 A 100-145 A 135-200 A 170-270 A
• STICK ELECTRODES E6011 (ACP 611 SS) SPECIFICATION DATA: AWS A5.1, ASME SFA 5.1 (A-1, F-3) ABS (Grade 2), Lloyd’s (Grade 2)
PRODUCT NUMBER
• All-position high cellulose electrode • General purpose versatile electrode • High penetration, root pass applications • Works on AC and DC+ • Easy strike and re-strike
RECOMMENDED AMPERAGE
DIAMETER(IN)
2.4 x 350 mm (3/32”) 3.2 x 350 mm (1/8”) 4.0 x 350 mm (5/32”)
50 - 80 A 70 -115 A 90 -160 A
• STICK ELECTRODES E6013 (SW10) SPECIFICATION DATA: AWS A5.1, ASME SFA 5.1 (A-1, F-1) • Smooth running general-purpose electrode • All-position rutile type electrode • High welder appeal • StabÍe arc even with low voltage power sources on AC • Ideal for welding thin steel sections • Easy strike and re-strike • Excellent metal wash into plate • Excellent slag detachability
PRODUCT NUMBER
219.10.00019 219.10.00024
• STICK ELECTRODES E6010 (ZIP 10 P) SPECIFICATION DATA: AWS A5.1, ASME SFA 5.1 (A-1, F-3)
219.10.00004
DIAMETER(IN)
2.4 x 350 mm (3/32”) 3.2 x 350 mm (1/8”) 4.0 x 350 mm (5/32”)
2.4 x 350 mm (3/32”) 3.2 x 350 mm (1/8”) 4.0x350mm (5/32”)
RECOMMENDED AMPERAGE
60-100 A 90-130 A 120-160 A
• STICK ELECTRODES E7024 (ZIP 24) SPECIFICATION DATA: AWS A5.1, ASME SFA 51 (A-1, F-1) ABS (Grade 1), Lloyd’s
• All-position high cellulose DC electrode • General purpose versatile electrode • Deep penetrating arc • Easy strike and re-strike
PRODUCT NUMBER
DIAMETER(IN)
• High iron powder rutile electrode • High productivity butt and filIet welding in all downhand positions • Works with AC, DC+ and DC• Self releasing slag • High operator appeal • Easy strike and re-strike RECOMMENDED AMPERAGE
50-80 A 70-115 A 90-160 A
STICK ELECTRODES/ 147 MILD AND LOW ALLOY
PRODUCT NUMBER
219.10.00084
DIAMETER(IN)
3.2 x 350 mm (1/8”) 4.0 x 350 mm (5/32”)
RECOMMENDED AMPERAGE
140 - 180 A 180 - 250 A
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Welding Equipment • NIQUEL 100 (ENICI) SPECIFICATION DATA: AWS A5.15, ASME SFA 5.15
• Operation in a gentle way smooth operation • Minimum cracks • Easy machinability • Easy slag removal • Application with alternating and continuous current work in both DC and AC
PRODUCT NUMBER
DIAMETER(IN)
RECOMMENDED AMPERAGE
2.4 x 300 mm (3/32”) 3.2 x 350 mm (1/8”) 4.0 x 350 mm (5/32”)
40-80 A 55-100 A 90-150 A
DIAMETER(IN)
RECOMMENDED AMPERAGE
• CROMARCO 309L-16 PREMIUM (E309L-16) SPECIFICATION DATA: AWS A5.4, ASME SFA 5.4 • Easy application, doesn’t stick • Can be dragged on the part • Sold arc less spatter and produces less splash • Slag removal and even in flat position is often casy slong removal • Higher performance in a single pass in flat position self removable • Application with Ac and DC • Contains 22-25% Cr and 12-14% Ni.
PRODUCT NUMBER
2.4 x 300 mm (3/32”) 3.2 x 350 mm (1/8”) 4.0 x 350 mm (5/32”) 4.8 x 350 mm (3/16”)
40-80 A 70-110 A 100-145 A 130-180 A
• CROMARCO 312-16 PREMIUM (E312-16) SPECIFICATION DATA: AWS A5.4, ASME SFA 5.4 • Works in all positions • Can be dragged to the piece and doesn’t stick • Excellent mechanical resistance • Very good resistance to corrosion • Good resistance to friction metal - metal • Deposit machinable • Contains 28-32% Cr and 8 - 10.5% Ni.
PRODUCT NUMBER
DIAMETER(IN)
2.4 x 300 mm (3/32”) 3.2 x 350 mm (1/8”) 4.0 x 350 mm (5/32”) 4.8 x 350 mm (3/16”)
RECOMMENDED AMPERAGE
40-80 A 70-110 A 100-145 A 130-180 A
• CROMARCO 308L-16 PREMIUM (E308L-16) SPECIFICATION DATA: AWS A5.4, ASME SFA 5.4 • Good resistance to intergranular corrosion • Easy application, electrode doesn’t stick • Can be dragged on the part • Smooth are and less spatter and produces less splash Even in flat position is easy slag removal, self removable • Deposit welding is flat • Higher performance in a single pass in flat position • Application with AC and DC Contains 18-21% Cr and 9-11% Ni.
PRODUCT NUMBER
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
DIAMETER(IN)
2.4 x 300 mm (3/32”) 3.2 x 350 mm (1/8”) 4.0 x 350 mm (5/32”) 4.8 x 350 mm (3/16”)
RECOMMENDED AMPERAGE
40-80 A 70-110 A 100-145 A 130-180 A
148 STICK ELECTRODES/CAST IRON/STAINLESS STEEL
Welding Equipment • ELECTRODE E6010 (FLEETWELD 5P) Fleetweld® 5P is a great choice for welding on dirty, rusty, greasy or painted steel especially in vertical or overhead applications. PRODUCT • All-position, particularly good for vertical and overhead. • Light slag with little slag interference for easy arc control. NUMBER • Deep penetration with maximum admixture. • Capable of x-ray quality welds, out-of-position. 219.10.00001 AWS Classifications: E6010 219.10.00005 Recommended Polarity: DC+ 219.10.00010
DIAMETER(IN)
3/32 1/18 5/32
WEIGHT
50LB. 50LB. 50LB.
• ELECTRODE E6013 (FLEETWELD 37)
Here’s a terrific all-position electrode for low amp welding on sheet metal especially in applications where appearance is important. We’ve designed Fleetweld 37 for excellent performance with smaller AC welders with low open-circuit voltages. It’s an excellent choice for jobs involving irregular or short welds that require a change in position. • An all position electrode for the welding of mild steel. • Excellent choice for sheet metal lap and fillet welds. • Superior slag control, which makes it a great choice for vertical down. AWS Classifications: E6013 Recommended Polarity: AC/DC±
PRODUCT NUMBER
DIAMETER(IN)
219.10.00020 219.10.00025 219.10.00030
WEIGHT
3/32 1/1 5/32
50LB. 50LB. 50LB.
• ELECTRODE E7018 (JET-LH 78 MR)
Great for jobs on mild steel and some high-strength low-alloy steels. It also tolerates high sulfur and high silicon steels. Jet-LH 78 MR features higher tensile strength for the stress-relieved properties. • Designed for welding mild steel and high strength low alloy steels. • Also, tolerates high sulfur and high silicon steels, which have poor weldability. • Capable of x-ray quality welds. • Low hydrogen may reduce the need for preheat or postheat. • Shipped in hermetically sealed containers, which can be stored indefinitely in normal conditions, without danger of moisture pickup. AWS Classifications: E7018 Recommrnded Polarity: AC/DC+
PRODUCT NUMBER
219.10.00060 219.10.00065 219.10.00070 219.10.00075
DIAMETER(IN)
3/32 1/18 5/32 3/16
WEIGHT
50LB. 50LB. 50LB. 50LB.
• ELECTRODE E7018AC This electrode performs beautifully either way! Lincoln 7018AC is a great choice for low open circuit voltage AC power sources. Cold re-strikes are no problem with this versatile, all-position electrode. • Designed for welding mild steel and many low alloy steels. • All position welding with good deposit rates. • Flat or slightly convex beads have distinct ripples with little spatter. • Good low current and low open circuit voltage operation. AWS Classifications: E7018-H8 Recommended Polarity: AC/DC±
STICK ELECTRODES/ 149 MILD AND LOW ALLOY
PRODUCT NUMBER
219.10.00062 219.10.00067
DIAMETER(IN)
3/32 1/18
WEIGHT
50LB. 50LB.
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Welding Equipment • ELECTRODE EXCALIBUR E9018-B3 MR Excalibur 9018-B3 MR is a low hydrogen stick electrode designed for all-position welding of 2.25% chrome, 1% molybdenum low alloy steels. • Enhanced Arc Performance -Smooth arc and square coating burn-off for improved puddle control and visibility. • Minimize starting porosity and grinding time while maximizing productivity. • Fast clean-up for higher productivity and quality. • Stress-Relieved Mechanical Performance -Capable of exceeding AWS minimum requirement of 90 ksi (620 MPa) tensile strength after 8 hours at 1275°F (690°C). AWS Classifications: E9018-B3 H4R Recommended Polarity: AC
PRODUCT NUMBER
219.10.00105 219.10.00106
DIAMETER(IN)
1/8 5/32
WEIGHT
50LB. 50LB.
• ELECTRODE EXCALIBUR E11018M MR
Excalibur® 11018M MR™ is designed primarily for joining high strength steel types in the as-welded or stress relieved conditions with excellent low temperature impact properties and robust welding procedures. All-position welding, except vertical down. • Integrated Silicate Technology™ -Increased moisture resistance and decreased coating fragility. • Easy Strike™ Tip -Consistent, smooth arc starts. PRODUCT • Square Burn-Off -Focused arc for hard to access welds. NUMBER • X-Ray Quality -Demanding applications. 219.10.00108 • Hermetically Sealed Packaging – Easy Open Cans • Delivers quality product, performance reliability and consistent results. AWS Classifications: E11018M-H4R Recommended Polarity: AC/DC+
DIAMETER(IN)
1/8
WEIGHT
50LB.
STICK ELECTRODES/CAST IRON
• ELECTRODE SOFTWELD 99 NI (ENI-CL) A high nickel electrode specifically recommended for applicationswhere machinability is important. Even single pass welds aremachinable. It is recommended for surfacing applications and repairing small casting defects when the deposit willrequire machining. • For cast iron applications where machinability is important. • Designed for single and multiple pass stick welding. AWS Classifications: Eni-Cl Recommended Polarity: AC/DC+
PRODUCT NUMBER
DIAMETER(IN)
219.10.00200 219.10.00205
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
3/32 1/8
WEIGHT
10LB. 10LB.
150
STICK ELECTRODES/ MILD AND LOW ALLOY
Welding Equipment • SUPERARC L-56 (ER70S-6) MILD STEEL MIG WIRE Lincoln’s premium copper coated MIG wire, SuperArc L-56 isan excellent choice for welding on metals with a medium to high presence of millscale. For best performance use on clean, oil-free, and rust-free base material. Best weld appearance and toe wetting when compared to ER70S-3 and ER70S-4 classifications. SuperArc L-56 has high silicon and manganese deoxidizer levels. Superior feedability and excellent arc characteristics are trade-marks of SuperArc L-56. Shielding gases include argon/carbon dioxide blends, argon/oxygen blends, 100% carbon dioxide, and three or four-part gas blends. • MicroGuard® Ultra surface treatment for superior feeding and arc enhancement agents for excellent arc stability. • Copper coating provides superior arc starting characteristics, for long contact tip life and is manufactured not to flake, which can clog liners and contact tips. • Will support all of the traditional modes of GMAW metal transfer: short circuiting, globular, axial spray, and pulsed spray transfer. • Well suited for applications where accurate and consistent wire feed are necessary. • Excellent spatter control and bead profile. AWS Classifications: ER70S-6 Recommended Polarity: DC+
PRODUCT NUMBER
DIAMETER(IN)
219.10.00395 219.10.00397
L56 L56
WEIGHT
2 LB. 33 LB.
• ALLOY ER70S-6 MIG WIRE ER70S-6 contains higher levels of manganese and silicon than the other standard grades of MIG wire. This wire features excellent tolerance of rust and scale, produces the highest deposit strength of all the carbon steel MIG wires. ER70S-6 is used for butt and fillet welding of sheet and plate of a variety of thickness. Applications include general carbon steel fabrication. AWS Classifications: ER70S-6 Recommended Polarity: DC+
PRODUCT NUMBER
DIAMETER(IN)
219.10.00379 219.10.00380 219.10.00383 219.10.00384 219.10.00386 219.10.00387
L56-035 L56-045 L56-030 L56-035 L56-030 L56-035
WEIGHT
2 LB. 25 LB. 11 LB. 11 LB. 33 LB. 33 LB.
MIG/ALUMINUM • ALLOY ER5356 MIG WIRE Inweld 5356 is a 5% magnesium alloyed aluminum welding wire. A great general purpose filler alloy, designed for the welding of 5XXX series alloys, when 276 Mpa (40 ksi) tensile strength is notrequired. Excellent color match after anodizing. Inweld 5356 offers much better corrosion resistance when exposed to saltwater. Average tensile strength as welded is 38,000 psi. AWS Classifications: ER5356 Recommended Polarity: AC/DC+
STICK ELECTRODES/ 151 MILD AND LOW ALLOY
PRODUCT NUMBER
219.10.00460 219.10.00465 219.10.00466 219.10.00476
DIAMETER(IN)
0.030 0.035 0.035 3/64
WEIGHT
1 lb. 1 lb. 16 lb. 16 lb.
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Welding Equipment • ALLOY ER316L MIG WIRE This classification is the same as ER316, except for the carbon content. Low carbon (0.03 percent max.) in ER316L reduces the possibility of intergranular chromium carbide precipitation and thereby increases the resistance to intergranular corrosion without the use of stabilizers such as columbium (niobium) or titanium. It is primarily used for welding low-carbon molybdenum-bearing austenitic alloys. AFM ER316L, however, is not as strong at elevated temperature as the columbium (niobium) - stabilized alloys or Type ER316H. AWS Classifications: ER316L Recommended Polarity: AC/DC+
PRODUCT NUMBER
219.10.00421 219.10.00422 219.10.00424
DIAMETER(IN)
0.030 0.035 0.035
WEIGHT
2 lb. 2 lb. 25 lb.
• ALLOY ER4043 MIG WIRE Inweld 4043 is a 5% silicon alloyed aluminum welding wire forthe welding of heat-treatable base alloys and more specifically, the 6XXX series alloys. It can also be used for joining wroughtto cast materials and is less sensitive to weld cracking. Silicon inthe wire increases puddle fluidity, resulting in excellent operator appeal. Inweld 4043 is also recommended for welding 3003,3004, 5052, 6061, 6063 and casting alloys 43, 355, 356 and 214. Average tensile strength as welded is 29,000 psi. AWS Classifications: ER4043 Recommended Polarity: DC+
G N I D L E W T N RE CHINES! MA
PRODUCT NUMBER
DIAMETER(IN)
219.10.00435 219.10.00440 219.10.00445 219.10.00447 219.10.00451
0.030 0.035 3/64 0.035 3/64
WEIGHT
1 lb. 1 lb. 1 lb. 15 lb. 15 lb.
-INNOVATIVE SOLUTIONS -PERFORMANCE AND REABILITY “EXTREME DUTY” -FULL RANGE OF RENTAL WELDING MACHINES -COST EFFECTIVE
WE ARE THE ONLY REPRESENTATIVES IN PUERTO RICO “ W E A R E Y O U R I N D US T R I AL S U PE RMA RK ET & M U CH, M U CH M O RE” / W W W . S TEELA NDP IP E S.C OM
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
152 STICK ELECTRODES/CAST IRON/STAINLESS STEEL
Welding Equipment • ALLOY ER70S-2 WELDING WIRE ER70S-2 is used primarily for single-pass welding of killed, semi-killed, and rimmed steels, but may also be used for somemulti-pass applications. Because of the added deoxidants, ER70S-2 can be used for welding steels that have a rusty ordirty surface, with a possible sacrifice of weld quality depending on the condition of the surface. AWS Classifications: ER70S-2 Recommended Polarity: DC-
PRODUCT NUMBER
219.10.003000 219.10.00300 219.10.00301
DIAMETER(IN)
1/16 3/32 1/8
WEIGHT
10 lb. 10 lb. 10 lb.
• ALLOY ER70S-6 WELDING WIRE ER70S-6 contains higher levels of manganese and silicon thanthe other standard grades of TIG wire. This wire features excellenttolerance of rust and scale, produces the highest deposit strengthof all the carbon steel TIG wires. ER70S-6 is used for butt andfillet welding of sheet and plate of a variety of thickness.Applications include general carbon steel fabrication. AWS Classifications: ER70S-6 Recommended Polarity: DC-
PRODUCT NUMBER
219.10.00303 219.10.00302 219.10.00304
DIAMETER(IN)
1/16 3/32 1/8
WEIGHT
10 lb. 10 lb. 10 lb.
•ALLOY ER80S-B2 WELDING WIRE ER80S-B2 is used to weld 1/2Cr-1/2Mo, 1Cr-1/2Mo, and 1-1/4Cr-1/2Mo steels for elevated temperatures and corrosiveservice. It is also used for joining dissimilar combinations of Cr-Mo and carbon steels. Careful control of preheat, interpasstemperatures, and postheat is essential to avoid cracking.ER80S-B2 is classified after postweld heat treatment. Specialcare must be used when using it in the as welded condition due to higher strength levels. AWS Classifications: ER80S-B2 Recommended Polarity: DC-
•
PRODUCT NUMBER
219.10.00344 219.10.00343
DIAMETER(IN)
1/16 3/32
WEIGHT
10 lb. 10 lb.
CONSUMABLES FOR WELDING /ARC GOUGING CARBON ELECTRODE
• ARC AIR GOUGING CARBON ELECTRODE DC Copper Coated Pointed Arc air gouging carbon electrode is well applied in gouging lowcarbon steel, cast, stainless steel, copper in wide ranges, such as shipbuilding, casting, boiler-making, pressure vessel, etc. Arc air gouging carbon electrodes show the following advantages: high efficiency, low noise, smooth plane, economic cost, high endurance and broad application. - Box of 50 rods.
PRODUCT NUMBER
DIAMETER(IN)
219.10.00280 219.10.00281
TIG/MILD AND LOW ALLOYS
3/16 1/4
153
WEIGHT
12 12 Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
Welding Equipment • ALLOY ER308L WELDING WIRE
ER308L stainless steel TIG welding wire. For the joining of commonaustenitic stainless steels such as types 304, 304L, 321, CF-8, and CF-3. Provides good resistance to intergranular corrosion. AWS Classifications: ER308L Recommended Polarity: DCPRODUCT NUMBER
219.10.00305 219.10.00310 219.10.00315
•
ALLOY ER309L WELDING WIRE
ER309L is the same classification as ER309, except for the lowcarbon content. Low carbon (0.03 % max) in this filler metal reduces the possibility of intergranular carbide precipitation. This increases the resistance to intergranular corrosion without the use of stabilizers such as columbium (niobium) or titanium.Strength of this low-carbon alloy, however, may not be as great at elevated temperatures as that of the columbium (niobium) stabilized alloys or ER309. AWS Classifications: ER309L Recommended Polarity: DCPRODUCT NUMBER
219.10.00320 219.10.00325
DIAMETER(IN)
3/32 1/8
WEIGHT
10 lb. 10 lb.
DIAMETER(IN)
1/16 3/32 1/8
WEIGHT
10 lb. 10 lb. 10 lb.
• ALLOY ER316L WELDING WIRE
This classification is the same as ER316, except for the carboncontent. Low carbon (0.03 percent max.) in ER316L reduces thepossibility of intergranular chromium carbide precipitation andthereby increases the resistance to intergranular corrosion withoutthe use of stabilizers such as columbium (niobium) or titanium. It is primarily used for welding low-carbon molybdenum-bearingaustenitic alloys. AFM ER316L, however, is not as strong at elevated temperature as the columbium (niobium)-stabilized alloysor Type ER316H. AWS Classifications: ER316LC Recommended Polarity: DCPRODUCT NUMBER
219.10.00330 219.10.00335 219.10.00340
DIAMETER(IN)
1/16 3/32 1/8
WEIGHT
10 lb. 10 lb. 10 lb.
TIG/TUNGSTEN ELECTRODES ELECTRODES (EWP) •PureTIG tungsten electrodes the one without any addition of oxide. This allows
the tip to form a clean, balled end which provides good arc stability on AC. The power of electronic transgression is as high as 4.5ev. Requiring a high voltage for arc derivation, it has a low current capacity and is easily burnt. It’s good for application under the condition of AC and in the situation of low welding requirements. It is generally used in the welding of aluminum and magnesium alloys (AC) and used under alternating current. AWS Classifications: EWP Recommended Polarity: AC
• TIG ELECTRODES (EWTH-2)
The most common electrode used today. EWTh-2 or 2% Thoriated Tungsten Electrodes contain a nominal 2 wt-% of thorium oxide (ThO2) which is evenly dispersed throughout the entire length of each rod. Offers excellent resistance from weld pool contamination, a stable ARC and easy starting capabilities. Generally used on DC electrodes negative or straight polarity. Principally used on: Carbon steels, Stainless Steels, Nickel, Nickel Alloys, Titanium, Copper Alloys AWS Classifications: EWTh-2 Recommended Polarity: DC-
PRODUCT NUMBER
219.10.00296 219.10.00298 219.10.00299
PRODUCT NUMBER
219.10.00290 219.10.00292 219.10.00294
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
DIAMETER(IN)
1/16 3/32 1/8
DIAMETER(IN)
1/16 3/32 1/8
154
TIG/STAINLESS STEEL
Welding Equipment • ALLOY ER4043 5% Silicon Alloyed Aluminum Welding Wire Inweld 4043 is a 5% silicon alloyed aluminum welding wire for the welding of heat-treatable base alloys and more specifically, the 6XXX series alloys. It can also be used for joining wrought to cast materials and is less sensitive to weld cracking. Silicon in the wire increases puddle fluidity, resulting in excellent operator appeal. Average tensile strength as welded is 29,000 psi. AWS Class: ER4043 Polarity: AC PRODUCT NUMBER
219.10.00435 219.10.00440 219.10.00449 219.10.00451
DIAMETER(IN)
WEIGHT
.030 .035 3/64 3/64
1 lb. 1 lb. 1 lb. 16 lb.
• ALLOY ER5356
5% Magnesium Alloyed Aluminum Welding Wire Inweld 5356 is a 5% magnesium alloyed aluminum welding wire. A great general purpose filler alloy, designed for the welding of 5XXX series alloys, when 276 Mpa (40 ksi) tensile strength is not required. Excellent color match after anodizing. Inweld 5356 offers much better corrosion resistance when exposed to salt water. Average tensile strength as welded is 38,000 psi. AWS Class: ER5356 Polarity: AC PRODUCT NUMBER
219.10.00460 219.10.00465 219.10.00476
DIAMETER(IN)
WEIGHT
.030 .035 3/64
1 lb. 1 lb. 1 lb.
• NICKEL ELECTRODE NI 99 (ERNI-1)
Nickel 99 is recommended for welding of thin cast iron sections where maximum machinability is required. Since the wire is approximately 99% nickel, weld deposits are basically “soft” and can be shaped, milled, drilled, or tapped, while the color will match that of cast iron. Nickel 99 is specifically suited for repairing cracked or porous castings and to weld cast iron to itself or dissimilar metals such as low alloy and carbon steels. AWS Class: ERNi-1 Polarity: DCPRODUCT NUMBER
DIAMETER(IN)
219.10.00200 219.10.00205
1/8 3/32
CONSUMABLES FOR WELDING/TIG
155
WEIGHT
10 lb. 10 lb. Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
WELDING TOOLS
Welding Equipment • LOCKING C-CLAMPS WITH SWIVEL PADS
Swivel pads hold tapered work, awkward fabricating jobs and delicate projects without damaging the work surface PRODUCT NO.
MODEL
JAW CAPACITY
SIZE
250.021.004 250.021.005 250.021.006
11SP® 6SP™ 9SP™
3-3/8" (85 mm) 2-1/8" (54 mm) 4-1/2" (112 mm)
11" (275 mm) 6" (150 mm) 9" (225 mm)
219.09.00200 CHIPPING HAMMER
•
• Pick and Chisel with Wire Spring Handle. • Drop Forged, Heat-Treated Heads. • Welded-on Head. • Individual sale
SARGENTS SIZES
•
219.09.00402 219.09.00404 219.09.00406 219.09.00408 219.09.00410 219.09.00412
219.09.00201 WOOD CHIPPING HAMMER • Pick and Chisel with Wood Handle. • Individual sale
•
2” 4” 6” 8” 10” 12”
219.07.0170 10-WAY CYLINDER WRENCH
• Sizes from 7/8” to 1 1/8” for regulators, torches and commercial acetylene cylinders, with a square 3/8” welded socket.
250.021.2000 MAG TOOL™
•
MULTI-PURPOSE MAGNETIC HOLDER 50LB-LARGE
• Designed to work as an extra hand - enables fast and accurateholding of any ferrous object • Mag ToolTM will hold both sheet and tube at anglesof 45°, 90° and 135° • Compact design allows use in tight places • Handy Mag ToolTM - can be used as double-sided holder for weldingand assembly work • Ideal for use as work-holder and positioner in welding, soldering,marking-off, pipe installation, supporting, jigging, assembly, as aseparator, multi-units for heavy weldments, lifting etc. • Caution! Do not use with DC current when welding Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
M-065 013473
MAG-TOOL, X-LARGE
10
DIMENSIONS 7-9" x 5" x 0.88" (20 x 12.5 x 21 cm)
SUPPORTS UP TO
122 lb. (55 Kg)
DIRECT LIFTS (EACH ANGLE)** 48.5 lb. (22 Kg)
NET WEIGHT 2.75 lb. (1.25 Kg)
MAGNET: ANISOTROPIC FERRITE ••In Contact with Ferrous Objects of Adequate Thickness and Smooth Surface Finish
156
WELDING TOOLS
Welding Equipment
WELDING TOOLS
SINGLE FLINT SPARK LIGHTERS •• This lighter feature the largest hood and round file in the industry, with a patented assembly. Used by more welders than any other, it's enduring popularity is merited by dependable performance, ease of operation, light weight, and low cost. CODE
PART. NO.
219.07.0165
2001 2001X
DESCRIPTION
SINGLE FLINT LIGHTER 6/40 THREAD SINGLE FLINT RENEWALS
POINT OF PURCHASE CARDS CODE
PART. NO.
219.07.0160
2011 2021 2031 2011X 2021X
DESCRIPTION
SINGLE FLINT LIGHTER SINGLE FLINT LIGHTER W/5 RENEWALS SINGLE FLINT LIGHTER W/10 RENEWALS SINGLE FLINT RENEWALS -5 PER CARD SINGLE FLINT RENEWALS -10 PER CARD
• TRIPLE FLINT SPARK LIGHTERS
• Value well worth the price is built into this superb welders' lighter by the rugged frame, three large flints, long lasting round file and bright plated finish. It will supply a profusion of hot sparks for dependable ignition under all working conditions. CODE
219.07.0167
PART. NO.
4501
DESCRIPTION
THREE FLINT LIGHTER
POINT OF PURCHASE CARDS CODE
219.07.0168
PART. NO.
5011 5021 5003X 5012X
DESCRIPTION
THREE FLINT LIGHTER THREE FLINT LIGHTER W/4 RENEWALS THREE FLINT RENEWALS - 1 PER CARD THREE FLINT RENEWALS - 4 PER CARD
• SOAPSTONE HOLDER FLAT Temporary Marking for Metal Surface Welding • Made of all-natural soapstone for superior marking. • Marks will not contaminate welds and are easily removed.
250.019.2990 7” ALUMINUM ALLOY SQUARE
• • Strong, Die Cast Aluminum Construction. PART NO.
DESCRIPTION
250.021.008 250.021.007
CHALK FLAT SOAPSTONE CHALK HOLDER
WELDING TOOLS
• Use as a Protractor, Mitre, or Framing Square. • Ideal for all Building and Remodeling Projects. • Precision Cast Markings. • Complete with Instruction M
157
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
CABLES/CONNECTORS
Welding Equipment • WELDING CABLES
High Temperature Welding Cable 600V Supreme flexibility and UL listed. Ultra high resistance to arc slag as well as flame, oil, grease, ozone and abrasion. Heavy duty jacket, coils easily for storage. For use I/A/W NEC Article 630 electric welders. Flexible lead cable; electrodeto welder unit. Uses may include battery cables and temporary and permanent power lead cables where allowed. PART NO.
DESCRIPTION
219.09.00100 219.09.00105 219.09.00110 219.09.00115 219.09.00120
WELDING CABLE #4 WELDING CABLE #2 WELDING CABLE #1 WELDING CABLE #10 WELDING CABLE #20
CONNECTOR TERMINALS •Replaces Lugs with Quick Disconnects
CABLE LUGS •MadeWELDING Special For Welding Cable Use
TECHNWELD connector terminals offer you the advantage of quickly connecting ordisconnecting welding cable at the power source. Connector terminals are usedin place of solder-type lugs and secured directly to the studs of the welder. The male half of a TECHNWELD cable connector is attached to welding cable and is inserted into the terminal. PART NO.
DESCRIPTION
219.09.00150 219.09.00153
CABLE LUG TE-1AF CABLE LUG TE-2AF
•
ELECTRODE HOLDER
• Made from a high copper alloy for maximum conductivity and strength. • Long top and bottom tip insulators are fibreglass to withstand intense heat and impact. • Suitable for heavy duty applications. • Oval-point screw cable connections on all models. Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
PART NO.
DESCRIPTION
219.09.00135 219.09.00140 219.09.00145
CABLE LUG FOR #3/0-4/0 CABLE LUG FOR #1/0-2/0 CABLE LUG FOR #6-2
PART NO.
DESCRIPTION
219.09.00001 219.09.00005 219.09.00010 219.09.00015
158
200AMP 250AMP 300AMP 500AMP
CABLES CONNECTORS
Welding Equipment
CABLES/CONNECTORS
• GROUND CLAMPS
Economy Ground Clamps A good ground connection is just as important in a welding circuit as the holder and the cables. A good ground clam preduces energy cost, extends cable life, helps produce consis-tent welds and allows ground location to be easily changed. - Cable connection: Bolt and Nut with Support. - Model EG-200 ground clamp is ideal for light duty welding. - Model EG-300 ground clamp is ideal for the farm welder or for light shop work. - Model EG-500 is excellent for field erection or where clamping to bar stock, piping or various shapes of metal is necessary.The pure copper braided shunt allows both high copper alloyjaws to carry welding current.
PART NO.
219.09.00030 219.09.00035 219.09.00040 219.09.00050
DESCRIPTION
200AMP 250AMP 300AMP 500AMP
GROUND CLAMPS-BRONZE •Premium Ground Clamps For Tubing
TECHNIWELD ground clamps have the largest contact are with the work of any clamp on the market. Serrated upper and lower jaws insure maximum bite to the work. A good ground clamp helps assure proper voltage for maximum weld results with allrods. Both upper and lower jaws of all three models are made from a high copper alloy assuming excellent current carrying ability. No steel jaws are used. A good ground connection assures better welds.
PART NO.
219.09.00032 219.09.00045
DESCRIPTION
200AMP 300AMP
• LC-10 CABLE CONNECTORS
Positive Lock-Tight Action Cable ConnectorThe Advanced design of LENCO cable connectors offers manyadvantages over older styles. Metal parts are precision machinedfrom heavy, specially shaped brass extrusion. Cam action designof male half connector pulls the two halves tightly together.Connector covers are molded from a special heat and coldresistant material. Covers have no metal liner to rust or corrode.Easily installed with a 1/4" allen wrench.For Cable Capacity: No. 4 thru 1/0
PART NO.
DESCRIPTION
219.09.00170 219.09.00171 219.09.00172
SET 1MBP MALE HALF ONLE-1MBP FEMALE HALF ONLY-1MBP
PART NO.
DESCRIPTION
219.09.00180 219.09.00185 219.09.00186
SET 2MBP MALE HALF ONLE-2MBP FEMALE HALF ONLY-2MBP
• LC-40 CABLE CONNECTORS
Positive Lock-Tight Action Cable ConnectorsThe Advanced design of LENCO cable connectors offers manyadvantages over older styles. Metal parts are precision machinedfrom heavy, specially shaped brass extrusion. Cam action designof male half connector pulls the two halves tightly together.Connector covers are molded from a special heat and coldresistant material. Covers have no metal liner to rust or corrode.Easily installed with a 1/4" allen wrench.For Cable Capacity: No. 1/0 thru 2/0
CABLES CONNECTORS
159
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CABLES/CONNECTORS
Welding Equipment 219.09.00128
FLEX-A-PRENE W/LC-40 • 1/0 MALE & FEMALE-50FT. GAUGE
#6 #4 #2 #1 #1/0 #2/0
25’
50’
75’
100’
150’
100 150 250 300 400 450
75 100 200 250 350 400
50 100 150 200 250 300
50 75 100 150 200 250
25 50 75 100 150 150
RECOMMENDED AMPERAGE PER FOOT (ONE LEAD)
219.09.00130
FLEX-A-PRENE W/LC-40 •1/0 MALE & 300 GROUND CLAMP -10FT.
GAUGE
#6 #4 #2 #1 #1/0 #2/0
25’
50’
75’
100’
150’
100 150 250 300 400 450
75 100 200 250 350 400
50 100 150 200 250 300
50 75 100 150 200 250
25 50 75 100 150 150
RECOMMENDED AMPERAGE PER FOOT (ONE LEAD)
219.09.00129
FLEX-A-PRENE W/LC-40 •#1 MALE & AF-3 ELECTRODE HOLDER-10FT.
GAUGE
#6 #4 #2 #1 #1/0 #2/0
25’
50’
75’
100’
150’
100 150 250 300 400 450
75 100 200 250 350 400
50 100 150 200 250 300
50 75 100 150 200 250
25 50 75 100 150 150
RECOMMENDED AMPERAGE PER FOOT (ONE LEAD)
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160
CABLES CONNECTORS
Welding Equipment • 250 SERIES PRESSURE REGULATORS
219.07.0068
• Single Stage Design PART NO. • Home and Trade use BS2501510 • Forged brass body & housing cap BS2501540 • 2” gauges • Stem type seat mechanism • Sintered inlet filter • Built-in relief valve (oxygen, insert) • Maximum inlet: 3000 psig • Fabric reinforced neoprene diaphragm • Dimensions: 6 1/2”W x 5 1/4”H x 4 1/2”D
GAS SERVICE CGA
PSIG DELIVERY
ACETYLENE 510 OXYGEN 540
2 - 15 10 - 125
• 350 SERIES PRESSURE REGULATORS
219.07.0067
• Single Stage Design PART NO. • Construction and Farm use BS2501510 • Forged brass body & housing cap BS2501540 • 2-1/2” gauges • Stem type seat mechanism • Sintered inlet filter • Built-in relief valve (oxygen regulators only) • Maximum inlet: 3000 psig • Fabric reinforced neoprene diaphragm • Dimensions: 7 1/2”W x 6”H x 5”D
GAS SERVICE CGA
PSIG DELIVERY
ACETYLENE 510 OXYGEN 540
2 - 15 10 - 125
• ARGON FLOW REGULATORS
219.07.0215
• Piston Style Design • 25 psig medels • Machine Brass Only • 50 CFH models • Built-in relief valve (oxygen, insert) • Maximum inlet: 3000 psig • 5/8”- 18 RH(F) outlet • Teflon Seat • Argon, CO2 and Argon/Mis models PART NO.
BS1480AR BS85AR580
PRESSURE REGULATORS, 161 ARGON FLOW REGULATORS
GAS SERVICE CGA
ARGON 580 ARGON 580
MAX FLOW
50 CFH 50 CFH
PSIG DELIVERY
25 25
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Welding Equipment • ECONOMY BALLON FILLER VALVE
219.07.0172 Model 229 - Features straight throught construction, rugged brass body. Piston type mechanism provides reliable performance.
ECONOMY BALLON FILLER WITH CONTENTS GAUGE • 219.07.0171 Model 229G - Features straight throught construction, rugged brass body. Piston type mechanism provides reliable performance. 1-1/2” rear entry cylinder content gauge
• CA350 AND CA250 CUTTING ATTACHMENT • Heavy and Medium to Light duty apparatus • Capacity: CA250 cuts uo to 5” CA350 up to 6” - with proper tip • 90˚ Head • Ease on cutting oxygen valve. • For use with Acetylene, Propane, Butane, Liquid Air, Fuel Gas • Mapp®, Natural Gas (2 psig or above), Propylene, and Hydrogen.
219.07.0235
219.07.0230
PART NO.
WEIGHT LENGHT
219.07.0235 13OZ 219.07.0230 32OZ
8” 10.5”
TIPS
CUTS
SERIES 1 SERIES 3
5” 6”
USE WITH
BSWH250 BSWH350
AND WH250 WELDING HANDLES ••WH350 Heavy and Medium to Light duty apparatus
• 9/16” - 18 connections • Built-in Check Valves • Tubes within a tube design • Three piece Y assembly with threaded connections • Capacity: WH350 weld up to 3” WH250 to 1 1/4” with proper nozzle
219.07.0225
219.07.0220
PART NO.
219.07.0225 219.07.0220
WEIGHT LENGHT
16OZ 18OZ
8.5” 9”
USE WITH
DESCRITION
BSCA250 MEDIUM LIGHT DUTY BSCA350 HEAVY DUTY
• BS1400V HAND CUTTING TORCH 219.16.ST 1600C
• 9/16” - 18 connections • 90 Head • Built-in Check Valves • Cuts from 1/8“ to Cutting Tips • Uses Series 1 Cutting Tips • 21” overall lenght
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PART NO.
LENGHT DESCRITION
219.16.ST 1600C
162
21”
MEDIUM LIGHT DUTY
BALLON FILLERS, CUTTING AND HANDLES
Welding Equipment
GAUGES, TIPS, TIP CLEANERS
REPLACEMENT PRESURE GAUGES •• Brass Case or Painted Steel • Lexan Crystals • Safety Blow Out Backs • Precision Movement •1/4” NPT (National Pipe Thread) • High Visibility
LOW PRESSURE GAUGES HIGH PRESSURE GAUGES GAUGE SIZE
2”
GAUGE SIZE
4000 PSIG
2”
30 PSIG
219.07.0038
100 PSIG
219.07.0040
200 PSIG
219.07.0043
400 PSIG
219.07.0045
219.07.0048
• TIP CLEANER 219.07.0155
Stainless steel wire files for cleaning the gas orifices of cutting and welding tips. File sizes from 49 to 77, plus a tip file in an aluminium case. • Cleaner Size 6-26 • Drill Size 77-49
STYLE-6290NX ••HARRIS General Cutting • 2 Pieces • Medium Preheat
STYLE-1-101 ••VICTOR Hand Cutting • Medium Preheat
GAUGES, TIPS & TIP CLEANERS
163
SIZES AVAILABLE
1 2 3 4 SIZES AVAILABLE
000 00 0 1 2 3 4 5
PART NUMBER
219.07.0151 219.07.0152 219.07.0153 219.07.0154 PART NUMBER
219.07.0123 219.07.0122 219.07.0125 219.07.0130 219.07.0135 219.07.0140 219.07.0145 219.07.0147
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CUTTING TIPS, ARRESTORS
Welding Equipment
STYLE-3-101 • VICTOR • Hand Cutting
SIZES AVAILABLE
0 1 2 3 4
• Medium Preheat
STYLE-GPN • VICTOR • Hand Cutting
SIZES AVAILABLE
• 2 Piece- Medium to Heavy Preheat
1 2 2 4
STYLE-W • VICTOR Complete welding tip assembly
SIZES AVAILABLE
with mixer for style 300 torches
000 00 0 1 2 3 4 5 6
STYLE-MFA •VICTOR Complete heating tip assembly
with mixer for style 300 torches
STYLE-MFA-1 •VICTOR Complete heating tip assembly with mixer for style 100 torches
BACK ARRESTOR SETS • FLASH 219.07.0075
PART NUMBER
219.07.0126 219.07.0131 219.07.0136 219.07.0141 219.07.0146 PART NUMBER
219.07.0150 219.07.0157 219.07.0158 219.07.0159 PART NUMBER
219.07.0185 219.07.0186 219.07.0187 219.07.0188 219.07.0189 219.07.0190 219.07.0191 219.07.0192 219.07.0193
SIZES AVAILABLE
PART NUMBER
11-08 11-10 11-12 11-15
219.07.0258 219.07.0260 219.07.0262 219.07.0264
SIZES AVAILABLE
PART NUMBER
29-4 29-8
219.07.0280 219.07.0282
• GRADE T FITTED TWIN HOSE
• For regulators & torches
PART NUMBER
219.07.0015 219.07.0020 219.07.0022
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164
DESCRIPTION
1/4” x 25’ 1/4” x 50’ 1/4” x 100’
PSI RATING
250 250 250
CONN. TYPE
B-B B-B B-B
CUTTING TIPS & ARRESTORS
Welding Equipment ANTI-SPATTER & NOZZLE SHIELD •219.09.00700 For M.I.G. Gun Nozzle and Welding Surfaces New Quick Dry Formula, to save time and reduce cost. • Reduces spatter build-up on M.I.G. Nozzles. • Prevents spatter adhesion on surface. • Reduces clean up time. • Heat-resistant to withstand high temperature use. • Non-flammable. • Paint compatible. • Contains no silicones. • Contains no fluorocarbon. • Contains no methylene chloride. • Uses Co2 propellent. • Available in 16 and 24 oz. Aerosols.
LIQUID PRODUCTS
PENETRANT NUCLEAR CRACK CHECK STANDARD P-HF315-1
219.09.00706
SOLVENT CLEANER CRACK CHECK STANDARD 219.09.00705
CLEANER & BRIGHTENER • ALUMINUM 219.09.00704 A ready-to-use cleaner and brightener providing rapid and effortless cleaning and removal of aluminum oxides, grease and dirt from aluminum before welding. Rinse agents provide a "sheeting" action for film-free rinsing. Some heavy accumulations may require some light brushing. Biodegradable.
CHEMICAL HEAT TINT REMOVER • HTR-30 219.09.00703 Very effective in the removal of heat tint and metal discoloration caused by temperatures within the weld zone on stainless steel, especially after TIG welding. Contains hydroflouric acid. Non-flammable.
NONAQUEOUS WET WHITE DEVELOPER CRACK CHECK STANDARD 219.09.00707
REMEMBER WE HAVE A WIDE VARIETY OF ORNAMENTAL IRON DESIGNS AND ACCESSORIES FOR ALL YOUR PROJECT NEEDS
NOZZLE GEL •219.09.00710
Economical Formula to protect both manual and automatic M.I.G. gun nozzles and M.I.G. gun tips.
• Safe. • Non-toxic. • Contains no silicones. • Non-flammable. • Odorless. • Contains no hydrocarbon solvents. • 16 oz. Unbreakable container.
LIQUID PRODUCTS
165
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Welding Equipment
350 SERIES HEAVY-DUTY OUTFITS
250 SERIES MEDIUM-DUTY OUTFITS .
219.07.0102
219.07.0101
COMPLETE WELDING & CUTTING OUTFITS PART NO.
OUTFIT DESCRIPTION
219.07.0101 250 MEDIUM DUTY 219.07.0102 350 HEAVY DUTY
CUT WELD CAPACITY CAPACITY
CONTENTS INCLUDED
HOSE SIZE INCLUDED
HANDLE
UP TO 5” UP TO 1.25” 12’ X 1/4” UP TO 8” UP TO 3” 15’ X 1/4”
WH250 WH350
OXY AND CUTTING ACETYLENE CUTTING WELDING ATTACHMENT REGULATORS TIP NOZZLE
CA250 CA350
250 350
0-3-101 0-1-101
#2 #2
AHORROS DESCUENTOS SEMINARIOS Y MUCHO MAS... EL D E T R A ES P R E O N ¿AUN
RO? E R R E H L CLUB DE
! Y O JETA H
R A T ITA TU
C I L O ¡S
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166
TORCH OUTFITS
Welding Equipment
• DISCS
“TU SUPERMERCADO INDUSTRIAL Y MUCHAS COSAS MAS...”
VISIT
! ROOMS
DS N A R B S AND
T OW C H U S D S O U PR CIO F A P O S Y R T U I O S
WITH
R E V I D E A LARG
DISCS
167
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SCORPION ACCESSORIES
Welding Equipment • AXIAL FAN AC 115V
• 110V SWITCH
#219.18.GB14048.3
#219.18.HC17052HB2 AXIAL FAN AC230V FOR ZXE1-250A
#219.18.HC12038HB AXIAL FAN AC115V FOR BX1-250C /MMA-160P 219.18.HC12038HB
SCORPION 250A 110V SWITCH FOR SCORPION ZXE1-250A/BX1219.18.GB14048.3
• THERMOSTAT
• ON/OFF SWITCH
#219.18.T125 ON/OFF SWITCH FOR SCORPION MMA-160P
#219.18.KDS201-50A THERMOSTAT FOR ZXE1-250A
• POWER CABLE
• SAND LIGHT
ITEM ID #
• AXIAL FAN AC 230V
DESC.
219.18.3G2.5
3G2.5 mm
219.18.3G4.0
3G4.0 mm
the l l a e v a h We ent m p i u q E y t Safe ed e n u o y t a th ts c e j o r p r u for yo
• THERMOSTAT #219.18.KDS201-40A THERMOSTAT FOR BX1-250C/MMA160P
• SCRATCH BRUSHES
#250.004.95159 SAND-LIGHT SURFACE CONDITIONING BACKING PAD SIZE 4-1/2x 5/8-11 RPM 4,800
#250.004.05755 CURVED STAINLESS STEEL SIZE ROWS 3 x 19 SIZE WIRE .012
• Gloves • Helmets es • Sunglass re . . . o m h c u m • and
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168
SCORPION ACCESORIES
Welding Equipment A60S METAL
Ferrous and/or non-ferrous metals (iron, steel, welds, etc.) SIZE
ITEM NUMBER
B WIDTH
A DIA.
250.003.007CC 7
C BORE
.045
5/8
MAX RPM
PART NUMBERS
8,500
23107
A60S
SAIT EZ-CHOP® METAL
Metal studding, thin rebar, light gauge and medium metals SIZE
ITEM NUMBER
B WIDTH
A DIA.
250.003.014CC
14
C BORE
3/32
MAX RPM
1
PART NUMBERS EZ-CHOP ATTACKER
4,400
24500
STUD KING®
SAITECH STEEL WORKER®
METAL
Metal studding, thin rebar, light gauge metals STAINLESS Stainless steel, high tensile alloys Ferrous metals (steel, iron, welds, etc.) METAL NON-FERROUS METALS (ALUMINUM) METAL
Non-ferrous metals (aluminum, bronze, brass, etc.) A DIA.
ITEM NUMBER
SIZE
B WIDTH
250.003.012C 12 250.004.24053 14 250.004.24052 14
C BORE
3/32 3/32 3/32
1 1 1
MAX RPM
PART NUMBERS S.K.
6,100 4,500 4,500
SAITECH
24030
24053
ALUM.
24052
A24R - LONG LIFE METAL
Ferrous metals (iron, steel, angle iron, etc.) SIZE
250.003.010C 10
1/8
C BORE
1
OVATION® DESIGN • Flap Disc Configuration • Control ®
OVATION SAFETY • Fiberglass Backing • Adhesive System
MAX RPM
6,100
ITEM NUMBER
169
A60S
24004
SIZE MAT’L
DIA.
250.004.78006 4-1/2 Z Premium 4-1/2 250.004.78008 Zirconium 4-1/2 250.004.78009
ARBOR
GRIT
PART NO. OVATION
40 60 80
78006 78008 78009
7/8 7/8 7/8
APPLICATIONS Weld grinding and blending, Edge breaking, Deburring, Finishing and blending, Contour finishing
FIBERGLASS BACKING SAITLAM UK™ (CONICAL SHAPE - TYPE 29)
DISCS
PART NUMBERS
ITEM NUMBER
250.003.4540 250.003.4550 250.003.4560 250.003.4580 250.003.45120 250.004.73716 250.004.73717
SIZE MAT’L DIA.
Z
B WIDTH
A DIA.
Zirconium
ITEM NUMBER
4-1/2 4-1/2 4-1/2 4-1/2 4-1/2 7 7
ARBOR
7/8 7/8 7/8 7/8 7/8 7/8 7/8
GRIT
40 50 60 80 120 60 80
PART NO. SAITLAM UK.
73685 73686 73687 73688 73689 73716 73717
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Welding Equipment ALUMINUM OXIDE WITH GRINDING AID 3A STAINLESSStainless steel, high tensile steel, titanium
Ferrous and/or non-ferrous metals
METAL
PART NUMBER
SIZE
ITEM NUMBER
MAT’L
DIA.
250.004.74050 3A 250.004.74051 Aluminium Oxide 250.004.74052 with 250.004.74070 grinding 250.004.74071 aid 250.003.45072
WIDTH
GRIT
1 1 1 1 1 1
60 80 120 60 80 120
2 2 2 3 3 3
1/4
74050 74051 74052 74070 74071 74072
ALUMINUM OXIDE 2A Ferrous and/or non-ferrous metals (iron, steel, aluminum, copper, etc.) Wood, plastic, fiberglass, etc.
METAL WOOD
SIZE
ITEM NUMBER
MAT’L
250.004.72031 250.004.72033
ARBOR
SPINDLE
RPM
6 6
2 2
1 1
6,000 6,000
2A
Premium Aluminium Oxide
GRITS AVAILABLE
PART NUMBER
80 120
72031 72033
BLACK HAND PADS
WATERPROOF SHEETS-ULTIMATE PERFORMANCE SILICON CARBIDE (CW-C)
STAINLESS Stainless steel
Ferrous and/or non-ferrous metals
METAL
WOOD
Varnish, plastic, fiberglass, clear coat, primer CONCRETE Marble, ceramics Ferrous and/or non-ferrous metals METAL
GRAY HAND PADS METAL WOOD
SIZE
GRITS WGT.
PART NO.
250.004.84249 9 X 11 250.004.84250 250.004.84254 CW-C
80C 100C 220C
84249 84250 84254
ITEM NUMBER
MAX
DIA.
ITEM NUMBER
Non-ferrous metals Wood
SIZE
GRADE
Stainless 250.004.77446 250.004.77448 6 x 9 Ultra Fine
BACKING PADS FOR RESIN FIBER DISCS ITEM NUMBER
GRADE AVAILABLE PAT NO Max SIZE
250.004.95011 *4-1/2
ARBOR
SOFT
MED
5/8
-
95011
HARD
-
RPM
11,000
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PART NO.
COLOR
77446 77448
Black Gray
SAIT-LOK-R™ BACKING PADS FOR LAMINATED, SURFACE CONDITIONING, & COTTON FIBER DISCS ITEM NUMBER
SIZE
250.004.95173 3”Medium
170
PART NO
95173
MAX RPM
20,000
DISCS
Welding Equipment MAROON-NON WOVEN STAINLESS Stainless steel
Ferrous and/or non-ferrous materials Fiberglass, gaskets
METAL WOOD
BLUE-NON WOVEN STAINLESS Stainless steel METAL
Ferrous and/or non-ferrous materials
WOOD
Fiberglass, gaskets
ITEM NUMBER
SIZE
250.004.77314 250.004.77315
GRADE
PART NO.
COLOR
Medium 77314 Very Fine 77315
3”
Maroon Blue
VERY FINE GRADE-NON WOVEN /INTERLEAF WHEELS STAINLESS METAL
Aluminum and stainless steel Ferrous and non-ferrous materials
WOOD
Fiberglass
ITEM NUMBER
250.004.77754 250.004.77756
BLUE-NON WOVEN/HOOK & LOOP STAINLESS Stainless steel, high tensile steel METAL Ferrous and/or non-ferrous materials WOOD
SIZE
MAX RPM
3 x 2 x 1/4 3 x 2 x 1/4
12,000 12,000
PART NO.
GRIT
GRADE
120 180
Very Fine 77754 Very Fine 77756
A46N - ALUMINUM ALUMINUM ITEM NUMBER
250.004.20062
Non-ferrous metals (aluminum, copper, brass, etc.) A DIA.
4-1/2
SIZE B WIDTH
1/4
C BORE
7/8
MAX RPM
13,300
PART NUMBERS A46N
20062
XA24Q - CONTAMINANT-FREE STAINLESS METAL
Stainless steel and other high tensile alloys Ferrous metals (iron, steel, welds, etc.)
ITEM NUMBER
A DIA.
SIZE B WIDTH
250.004.24210
4-1/2
1/4
C BORE
7/8
MAX RPM
13,300
PART NUMBERS
24210
ITEM NUMBER
250.004.77122
Fiberglass
SIZE
GRADE
PART NO.
4-1/2” Very Fine 77122
COLOR
Blue
We have all the Safety Equipment that you need for your projects • Gloves • Helmets • Sunglasses • and much more . . . KincoPro ™
A24R - LONG LIFE METAL ITEM NUMBER
250.003.004P 250.003.045P 250.003.045PA 250.003.0007P 250.003.0007PA
DISCS
Ferrous Metals (iron, steel, welds, etc.) A DIA.
4 4-1/2 4-1/2 7 7
SIZE B WIDTH
C BORE
1/4 1/4 1/4 1/4 1/4
5/8 7/8 5/8-11 7/8 5/8-11
171
MAX RPM
13,500 13,300 13,300 8,500 8,500
PART NUMBERS
20013 20063 20163 20080 20086
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Welding Equipment • DISCS UNITIZED TYPE 27 WHEELS-NON-WOVEN
Series 524-Soft Density, Medium Grade, Silicon Carbide Grain Series 732- Medium Density, Fine Grade, Silicon Carbide Grain
Go from a coarse grind finish to a near mirror finish with the Unitized Wheel
STAINLESS Stainless steel, aluminum, high tensile steel METAL ITEM NUMBER
Ferrous and/or non-ferrous metals
SIZE
MAX RPM
SERIES GRAIN DENSITY GRADE
250.004.77875 4-1/2 x 7/8 524 250.004.77880 4-1/2 x 7/8 732
S/C S/C
PART NO.
Soft Medium 10,000 10,000 Medium Fine
77875 77880
DEBURRING 9SF-HARD DENSITY
NOTE: Wheels must be run in the direction of the arrow as indicated on the wheel.
METAL
Ferrous and non-ferrous materials STAINLESS Aluminum, stainless steel, high tensile materials ITEM NUMBER
SIZE
MAX RPM
SPECS. GRAIN DENSITY GRADE
250.004.77820 6 x 1 x 1
9SF
S/C
Hard
Fine
PART NO.
6,000 77820
• BRUSHES
KNOT & CRIMPED WIRE WHEELS
Stringer Bead / Pipeline
LARGE CUP BRUSHES
ITEM NUMBER
Knot Wire - nut inside ITEM NUMBER
SIZE TRIM MAX DIA. WIRE ARBOR ROWS LENGTH RPM
4 .020 5/8-11 4 .020 5/8-11
250.004.03407 250.004.03409
Crimped Wire - nut inside 250.004.09551 250.004.09553
4 .020 5 .020
5/8-11 5/8-11
1 1
1-3/8” 1-3/4”
-
1-1/8” 1-1/2”
PART NO.
9,000 6,600
03407** 03409***
9,000 6,600
09551 09553
DIA.
SIZE WIRE ARBOR
250.004.03389 6-1/2 .020 250.004.03391 6-1/2 .020
5/8-11 5/8-11
MATL TYPE
MAX RPM
SB-Stainless SB-Carbon
9,000 9,000
PART NO. 03389 03391
*302 stainless steel wire used
** nut on outside ***nut on outside in Canada only
SMALL CUP BRUSHES ITEM NUMBER 250.004.03414 250.004.03419 250.004.01401 250.004.01408
SIZE DIA. WIRE ARBOR 2-3/4 2-3/4 2-3/4 2-3/4
.014 .014 .014 .014
5/8-11 5/8-11 5/8-11 5/8-11
WIRE STYLE Knot Knot Crimped Crimped
*302 stainless steel wire used
MATL TYPE Carbon Stainless* Carbon Stainless*
MAX RPM 12,500 12,500 12,500 12,500
PART NO. 03414 03419 01401 01408
SAND-LIGHT™ SURFACE CONDITIONING BACKING PADS
• For use with Hook & Loop style Sand-Light™ Discs ITEM NUMBER
250.004.95159
Tel:(787) 747-9415 • www.steelandpipes.com • © Steel and Pipes, INC.
SIZE
4-1/2 x 5/8-11
172
PART NO.
95159
MAX RPM
4,800
DISCS & BRUSHES
AHORROS DESCUENTOS SEMINARIOS Y MUCHO MAS...
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