SUPASWIFT 645, 653 & 787 LAWNMOWER USER MANUAL

IMPORTANT OPERATING INSTRUCTIONS DOMESTIC & COMMERCIAL

LAWNMOWERS

645 – 18” LITTLE BOB UTILITY 653 – 21” BIG BOB UTILITY 787 – 19” COMMERCIAL

ALLPOWER INDUSTRIES a limited partnership A.B.N 46 650 681 742 Unit 5 102-105 Bridge Rd, Keysborough, Victoria 3175, Australia Telephone: +61 3 8726 1444 Fax: +61 3 9890 4249 Email: sales@allpower.com.au

www.allpower.com.au Part # AS900736

TABLE OF CONTENTS Introduction................................................................................................................

3

Operators' Safety Instructions.....................................................……………………...

Protective Clothing & Equipment........................................................................…….

Operating Precautions................................................................................................

Safety Labels..............................................................................................................

Maintenance...............................................................................................................

3 3 3 4 4

Warning………………………………...........................................................................

5

Operating Procedures……………………………………………………………………… 5 Know Your Mower…………………………………………………………………………..

Engine Starting Procedure..........................................................................................

Shutting Down the Machine.......................................................................................

Height Adjuster Position ............................................................................…………..

Mulching Guide……….......................................................................................……..

Mulching Guide Table………………………………………………………………………

Servicing.................................................................................................................…

Trouble-Shooting........................................................................................................

Allpower Warranty Information.........................................................................….......

5 6 6 6 7 7 8 9 10

Note the Serial Number and purchase date of your machine here for your records.

Serial Number: ______________ [This number is located on the rear flap.]

Purchase Date: _____/_____/_________

INTRODUCTION

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Your Supaswift Lawn Mower comes fully assembled and ready to work for you. Please ask your Dealer that the pre-delivery check has been performed for you, to ensure that no damage has occurred during transportation. The sales person or other expert should explain the operation before your first use of the machine.

Customer Note: If you have purchased this product without complete assembly and instruction by your retailer, it is your responsibility to:  Read and understand all assembly instructions in this manual. If you do not understand or have difficulty following the instructions, contact your nearest Allpower Dealer for assistance.

Before attempting to operate your unit 1. Make sure all assembly has been properly completed.

2. Understand all Safety Precautions provided in the manuals.

3. Review control functions and operation of the unit. Do not operate the unit unless all controls function as described in this manual.

4. Review recommended lubrication, maintenance and adjustments.

DISCLAIMER Allpower reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your unit.

SAFETY INSTRUCTIONS      

The safe operation of your Supaswift Lawn Mower is now your responsibility as well as the responsibility of any other person that will operate this machine.

Please read the entire operating instructions carefully and familiarise yourself with the operation of the unit before using the machine.

Supaswift Lawn Mowers are designed for cutting grass. This Supaswift Lawn Mower may not be used for cutting other material not described in these operating instructions.

The operator is responsible for third parties in the working area of the Supaswift Lawn Mower. Never operate this machine while persons, particularly children, or animals are within the danger zone of the machine (i.e. within 6 metres or 20').

Persons under 16 years of age should not operate the machine.

Ensure that anybody who operates this machine at any time is familiar with the operation and safety features of the unit.

Protective Clothing & Equipment   

Appropriate protective clothing should be worn at all times when working with the Supaswift Lawn Mower. This includes enclosed toe work shoes with non-slip soles, close-fitting work clothes.

Do not wear loose clothing or jewellery and tie back hair that may get caught in rotating parts.

Eye and ear protection must also be worn at all times.

Operating Precautions   

Do not place hands, feet or loose clothing near discharge outlets, or any moving parts.

Never operate this machine with the rear grass flap removed as this may result in personal injury.

Do not attempt to clean the machine, especially underneath or near the discharge area while the unit is operating. If you must clean or clear the machine: (a) Turn the engine OFF. (b) Wait for all moving parts to come to a complete stop. (c) Disconnect spark plug lead from spark plug. (d) Wear hand protection (e.g. leather gloves) before placing hands near blades.

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   





Under no circumstances operate this machine in an enclosed area as Carbon Monoxide fumes produced by the engine can be lethal.

Avoid operating this machine over loose stones or gravel surface as debris may deflect from the discharge area and result in personal injury or property damage.

Ensure mowing area is clear of loose objects that could be thrown by mower blades.

This product is equipped with an internal combustion type engine. DO NOT use unit on or near any unimproved, forest-covered or brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. Fitment of an approved Spark Arrestor for a particular area is at cost of, and is the responsibility of the operator. If a spark arrester is used, the operator must maintain it in effective working order.

Before leaving or transporting the machine, ensure that the engine is turned off and that all moving parts have come to a complete stop as the blades can continue to rotate for up to 10 seconds after the engine has been turned off.

Turn off the engine: - Before clearing blockages or eliminating clogging in the discharge chute.

- If excessive vibration is evident.

  



- Before refuelling, cleaning, checking, opening the discharge chute, emptying the catcher, fitting or removing mulching baffle or performing maintenance of any kind.

The blade should be checked regularly for wear, damage and secure mounting. Ensure that all screws and bolts are always firmly tightened.

Do not operate this machine with worn or damaged blades.

If blades strike an immoveable object, stop the engine and check for damage before proceeding.

Know your controls and learn how to stop the engine quickly in an emergency!

Safety Labels   

Please observe all safety and warning labels as they are designed for your protection and for the protection of the machine.

Failure to observe these safety labels may cause serious injury to the operator, bystanders or to the machine.

Danger and warning labels that have become illegible must be replaced. Your authorised Allpower Servicing Dealer can supply replacement labels.

Maintenance 

Before attempting any maintenance on this machine, ensure the engine is switched OFF, all moving parts have come to a complete stop and the spark plug lead is disconnected from the spark plug.

 

Allow the engine to cool down if maintenance, refuelling, oil change or top-up is required.

Do not change the basic setting of, or over-rev the engine. Excessive speed can cause personal injury, damage to the machine and will void the Engine Warranty.

If parts or safety guards have been removed for maintenance work, ensure that these are remounted and secure before the next use.

Use only genuine Supaswift replacement parts. Use of non-genuine or modified components may cause personal injury or damage to the machine.

Only carry out maintenance work described in these operating instructions. Contact your authorised Allpower Servicing Dealer for all other work.

  

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WARNING! Petrol is highly flammable!

    

Store petrol only in a container intended for this purpose. Store petrol in a cool, dry place away from sources of flames or sparks (e.g. hot water systems, grinding equipment and barbeques).

Refuel the engine only in a well-ventilated area. Do not smoke whilst refuelling.

The fuel tank should be filled with petrol before starting the engine. The fuel cap must not be opened or petrol added with the engine running or when the machine is hot.

If petrol has been spilled, do not attempt to start engine. Remove the machine from petrol soaked area and ensure that all liquid and fumes have been wiped dry or evaporated before attempting to start the engine.

Allow the engine to cool before storing the Supaswift Lawn Mower in closed rooms, refuelling or performing maintenance.



In order to avoid the risk of fire, ensure that the engine (particularly cooling fins and exhaust system) are kept free of grass, leaves, debris or engine oil.



Replace damaged mufflers immediately.

OPERATING PROCEDURES WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding.

WARNING: Keep people away from unit while operating

WARNING: Always stand clear of discharge area.

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ENGINE STARTING PROCEDURE WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding.

CAUTION: Read the Engine Manufacturers Operators Manual for detailed starting instructions

1. Fill the engine with fuel and oil as per the engine manufacturer's instructions.

2. Ensure catcher is fitted correctly (refer to OPERATING PROCEDURE).

3. Check the height adjustment is set correctly for the mowing conditions you are about to encounter (refer to OPERATING PROCEDURE).

4.

5.

6.

7.

Start the engine in accordance with the engine manufacturer's instructions.

Allow the engine to warm up for several minutes.

Run the engine at maximum throttle setting.

NB. Some models may have a fixed throttle. Please refer to the engine owners manual for the configuration of your machine.

SHUTTING DOWN THE MACHINE 1. Adjust the throttle control to the slow position.

2. Switch the engine off.

Allow all moving parts to come to a complete stop before transporting or storing the unit.

HEIGHT ADJUSTER POSITION The Supaswift Lawn Mower has 12 height positions. Positions are indicated by the holes in the Quadrant plate (1) which mesh with the pin on the height adjuster leaver (2). Position 1 is a travel position and must not be used for mowing. In this position the mower blades are too low to cut grass and damage may result. Please refer to the table below for more information.

Tip: Remember grass is a living plant and requires its leaves to live.

The leaves are what you cut and by cutting too low can result in killing of your grass and a poor finish. This can also cause premature wear and damage to your lawn mower.

Image 4

HEIGHT ADJUSTMENT TABLE RESULT DESIRED

HEIGHT ADJUSTER POSITION

RESULT DESIRED

HEIGHT ADJUSTER POSITION

1.5cm

2

4cm

8

2cm

3

4.5cm

9

2.5cm

4

5cm

10

3.5cm

7

5.5cm

11

3cm

6

6cm

12

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MOWING/ MULCHING GUIDE FITTING THE CATCHER (If equipped) To fit the catcher, lift the rear flap by the handle and insert the open end of the catcher into the opening. While still holding the catcher in place, lower the flap to engage on the top of the catcher opening. To remove the catcher, reverse this procedure.

MOWING & MULCHING GUIDE Mowing techniques are different for different conditions. The aim of a mulch mower is to repeatedly cut grass until it is cut up fine enough to drop below the grass left standing. To achieve the perfect result you must cut off one third of the grass height. This allows the cut up grass to be concealed achieving the perfect result. If you cut lower than one third of the grass it won’t be concealed and will be visible lying on top of the standing grass and a poor result will be achieved. Grass with low moisture content is best cut with a mulch mower. This prevents the grass sticking together so allow rain or dew to dry off before mowing.

To achieve the best results follow the MOWING & MULCHING GUIDE below.

GRASS HEIGHT

CONDITION

HEIGHT ADJUSTER POSITION

MOWING TYPE FOR BEST RESULT

Result Desired

Before Cut

1.5cm

1.5cm- 2cm

DRY/WET/GREEN

3

Side/Rear Discharge or Mulch

2cm- 4cm

DRY/GREEN

4

Side/Rear Discharge or Mulch

2cm- 4cm

DRY/WET/ HEAVY GREEN

4

Side/Rear discharge

4cm-6cm

DRY/WET/ HEAVY GREEN

4

Side/Rear Discharge

6cm or more

DRY/WET/HEAVY GREEN

First Cut 12 then 4

Side/Rear Discharge

3cm- 6cm

DRY/GREEN

6

Side/Rear Discharge or Mulch

3cm- 6cm

DRY/WET/ HEAVY GREEN

6

Side/Rear Discharge

4cm-6cm

DRY/WET/ HEAVY GREEN

6

Side/Rear Discharge

6cm or more

DRY/WET/ HEAVY GREEN

First Cut 12 then 6

Side/Rear Discharge

4cm-6cm

DRY

8

Side/Rear Discharge or Mulch

4cm-6cm

WET/GREEN

8

Side/Rear Discharge

6cm or more

DRY/WET/ HEAVY GREEN

First Cut 12 then 8

Side/Rear Discharge

4cm-6cm

WET/ HEAVY GREEN

10

Side/Rear Discharge

6cm or more

DRY/WET/ HEAVY GREEN

First Cut 12 then 8

Side/Rear Discharge

2cm

3cm

4cm

5cm

Tip: If grass is higher than 6 cm always take the first cut at the highest position. This reduces the amount of work your mower engine has to do and allows you to move throughout the grass without stalling the engine.

You can now check for any objects low in the grass that would previously have been hidden. Now set the mowing height to the desired result and continue mowing.

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SERVICING INFORMATION WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding.

CAUTION: DO NOT touch parts which are hot from operation.

ALWAYS allow parts to cool.

Cleaning unit after each use will help prevent fire hazard from dry grass and extend the working life of the machine. Protect the cutting components against corrosion by applying any good quality, commercial lubricant such as WD-40 spray lubricant.    

Wipe down the engine and outside of the machine with a damp cloth.

Keep blades in good condition. Replace if cutting performance deteriorates over time.

Replace blades and bolts as a full set only. This prevents vibration problems.

Replace blade disc if blade mount holes are worn or cracking is evident.

Warning: Never operate this machine if the blades or blade disc are loose or damaged.    

Always inspect wheel bearings for looseness or damage prior to each use replace when worn.

Always inspect machine for any loose, worn or broken components before starting the engine.

Replace engine oil at intervals as specified in the engine manual.

For aspects of servicing not covered by this Operators' Manual, refer to an authorised Allpower Service Centre.

Replacement of Blades DANGER: Shut engine down, ensure all rotating parts have stopped and remove spark plug lead before commencing maintenance work.

WARNING: If you are not confident in carrying out the following maintenance, or have difficulty understanding the instructions, consult an authorised Servicing Dealer

CAUTION: Blades ar e sharp and can cut you. Always wear gloves, and use extra ca ution when servicing them

The blades in this Supaswift Lawn Mower are designed to cut grass. Drier than normal conditions and foreign objects can cause more wear. In time, these blades will wear and will need to be replaced in order to obtain maintain a clean cut on your grass. To replace blades, follow the procedure set out below: 1.

2.

3.

4.

5.

6.

7.

Ensure that the engine is turned off and that all moving parts have come to a complete stop.

Remove the spark plug lead from the spark plug.

Set height adjuster to position 6-12 (Refer Page 7).

Lower handles toward the ground and place heavy object on handles (refer Image 3).

Remove blade disc or blade by loosening centre-mounting bolts.

Remove blades from disc by loosening mount bolts.

Assembly is reversal of this procedure.

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TROUBLE-SHOOTING PROBLEM • Engine not starting

RECOMMENDED ACTION 

Check fuel and oil levels



Check "START-STOP" switch



Check throttle and choke positions



Ensure spark plug lead is connected



Refer to the engine manual



Check for loose blade/s –tighten blades



Check for obstructions under mower or in catcher – clear obstruction

• Engine running, blade not rotating



Shut the unit off and take directly to a servicing dealer for repair.

• Mower clogging with material



Grass to damp to mulch correctly – Lift height adjuster or allow grass to dry first



Mowing too much grass at once

• Unusual noise and/or vibrations



Stop engine and wait for all moving parts to come to a complete stop before attempting any of the above checks.



Do not tip machine for maintenance with the engine running and/or with oil in the engine. Drain engine of oil first if the machine must be tipped. This will ensure that oil does not run into the air filter, muffler or carburettor.

Should difficulties persist after these recommendations have been attempted, please refer to your local authorised Allpower Servicing Dealer.

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WARRANTY WARRANTY STATEMENT – AS AT 01 JANUARY 2012 Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and failure does not amount to a major failure.

2 YEAR LIMITED WARRANTY Allpower Industries warrants to the original purchaser that SupaSwift branded consumer petrol powered garden products manufactured or imported into Australia by Allpower Industries will be free from defects in material and workmanship for a period of two (2) years after the date of purchase, and will repair any defect in material or workmanship, and repair or replace any defective part, subject to the conditions, limitations and exclusions set forth herein.

The two (2) year duration of this warranty applies only if the product is put to ordinary, reasonable, and usual personal, family, or household uses. If the product is put to any business, commercial, or industrial use such as, but not limited to, commercial landscaping, golf course or park maintenance, or agricultural or farmstead use, then the duration of this warranty is twelve (12) months after the date of purchase. If any product is rented or leased, then the duration of this warranty is six (6) months after the date of purchase.

Engine/ Transmission units from third party suppliers are covered by the original component manufacturer’s warranty. Allpower takes no responsibility for supply of spare parts or warranty for these components. All enquiries/warranty for these products will be referred to the engine manufacturer.

Genuine SupaSwift service parts and accessories not purchased with the product covered by this warranty, but which are later purchased and used with that product, are warranted to be free from defects in material and workmanship for a period of ninety (90) days after date of purchase, and Allpower Industries will repair or replace any such part or accessory free of charge, except for labour, during that period.

This warranty is subject to the following conditions, limitations, and exclusions: This warranty is valid only if the following conditions are met: • The warranty registration form must be completed on the Allpower Industries website at www.allpower.com.au within 28 days of purchase • The purchaser must perform regular preventative maintenance and/or minor adjustments as detailed in the owner’s manual.

• Major servicing and preventative maintenance must be carried out by an authorised Allpower Industries Service Dealer at regular intervals as detailed in the owner’s manual.

• The purchaser must promptly notify an authorised Allpower Industries Service Dealer (place of purchase) of any warranty enquiries.

This warranty is subject to the following limitations: • The purchaser must transport the product to and from the place of warranty service.

• Warranty service must be performed by an authorised Allpower Industries Service Dealer.

The following items are not covered by this warranty: • Engine/ Transmission units are covered only by the warranty made by the engine manufacturer, and are not covered by this warranty.

• Parts that are not genuine SupaSwift service parts are not covered by this warranty.

• Consequential damage caused by the fitting of no- genuine SupaSwift parts, is not covered by this warranty.

• Shear bolts, blades, flails and chipper knives are not covered by this warranty.

• Normal wearing items such as belts and bearings are not covered by this warranty.

• Any defect which is the result of misuse, alteration, improper assembly, improper adjustment, neglect, or accident, is not covered by this warranty.

• Damage or repairs due to operation of the unit with any guard, shield or other safety device, repositioned, incomplete or damaged are not covered by this warranty.

• Damage or repairs due to failure to read or understand the operator’s manual and/or any safety instructions contained within the operator’s manual are not covered by this warranty.

DISCLAIMER OF FURTHER WARRANTY Allpower Industries makes no warranty, express or implied, other than what is expressly made in this warranty.

If the law of your state provides that an implied warranty of merchantability, or an implied warranty of fitness for particular purpose, or any other implied warranty, applies to Allpower Industries, then any such implied warranty is limited to the duration of this warranty.

LIMITATION OF REMEDY AND DAMAGES Allpower Industries liability under this warranty, and under any implied warranty that may exist, is limited to repair of any defect in workmanship, and repair or replacement of any defective part. Allpower Industries shall not be liable for incidental, special, or consequential damages (including lost profits).

Allpower Industries A Limited Partnership, Unit 5, Keypoint Industrial Estate, 102-128 Bridge Rd, Keysborough VIC 3173 ABN 46 650 681 742 Ph: 1800 333 428 E: info@allpower.com.au

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