Air Winches & Hoists From 125kg to 200 t capacity
Air Winches & Hoists The most comprehensive range of Air Winches,Air Chain Hoists andBOPHandlingSystemsonthemarket – 0.125t to 200t capacity. Setting the standardsin winchandhoist technology, our lifting equipment are knownthroughout the Heavy Industry, the Mining and Tunneling Industry, the Public Worksand the Offshore Drilling Industryfor their reliability and safety.
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Air Winches&Hoists
Air Winches & Hoists Table of Contents Liftstar® & Pullstar®Air Winches..........5 LIFTSTAR® lifting airwinches................................... 7 PULLSTAR®pulingairwinches................................ 8 LS2-150RLP dedicatedManRider™.......................12
FAInfinity™ Air Winches.....................14 Air Winches–150kgto 10 t
UtilityAirWinches..................................................15 GuidelineandPodlineAirWinches........................ 17 DualRatedOffshoreManRider™ Air Winches.......18 FA150KGi-MRDedicatedManRider™....................24
CLK& MLKAir ChainHoists...............31 Hook& TroleyMount Hoists................................. 32
Liftchain®Air ChainHoists.................. 34 Air Hoists– 125kgto 100 t
Hook-Mount Configuration...................................35 Trolley-Mount Configuration .................................36 Low-Headroom Configuration.............................. 37 "Miner" Series ........................................................ 38
BOPHandling Systems........................48 BOPHandling Systems 25 t to200t
ManualEquipment 450kgto 20 t
BS Series................................................................. 50 BHS Series .............................................................. 56
ManualEquipment...............................61 L5HandSLB ManualLeverHoists......................... 62 VL2 Manual HandChainHoists............................. 63 SMB Manual ChainhoistsandP & CPullers......... 64 PT & GTSeriesManual Trolleys.............................. 65
Additional Information........................66 WinchCheck List ....................................................66 Hoist Check List...................................................... 67
Air Winches& Hoists
3
Air Winches The IngersollRandline of air winches combines the best ideas and innovations resulting from over 200yearsof experience in solving the most challenging lifting, pulling andpositioning applications in the world’s toughest industries. Our air winches are manufactured in either Douai, France (gear type motor winches) or Kent, Washington, USA(piston type motor winches). Enjoy thewideselection offered by these two lines and choose the model that best fits your application.
Liftstar® & Pullstar® Series Air Winches Designedto workin difficult environments,thesewinchesfeaturea lowmaintenance,highlyreliable gearmotorwith hightorqueoutput that translatesinto smoothstartsandstops.Theirruggedand compactdesignmakesthemreadyto take onyourmostchallengingapplications. LIFTSTAR®(LS) modelsare designedfor lifting applicationswith a 5:1 designfactor at rated capacity. PULLSTAR®(PS)modelsaredesignedforpullingapplicationswitha 3.5:1designfactor.Theycome standardwith a drumdisengagingclutchfor free spoolingunloadedwirerope. Reliable gearmotor Itsuniquedesignwith only two movingpartsmakesit idealfor severeapplications in hot, cold,dusty,dirty, explosive and wetconditions. Lesssensitive thanother motorsto long storageperiodor long periodwith nouse. Virtually maintenance freeandreduced downtimes. Ruggedconstruction Originallydesignedfor the mining industry,the LSandPS winches areveryrobustand durable. Castiron andsteelconstruction. Meetsworldwidestandards EuropeanstandardsFEM9.511 andFEM1001for lifting. U.S.standardASME/ANSI B30.7. Duty rating FEM1Bm/ ISOM3.
Features Light weight andcompactdesign.Easyto carry. Robust steelconstruction. Automaticself-adjustingdiscbrake. Reliable geartype air motorin compositematerial. Highefficiencyplanetarygearbox. Flameproof bynature. Lownoise level, quietoperation. Variable speed and precise positioning though direct control lever with "lift & shift" system with automatic return to neutralposition or throughprogressiveremote pendent. LS2000R-L-G Declutchable drumonPulstar®haulageversionsfor free spooling. Individually loadtestedbeforeshipment– Delivered with manufacturer'stest certificate.
CEmarked models are compliant with the latest European machinery directive No 2006/42/EC and the European standard for power driven winches EN 14492-1. These models include as standard the following safety features: Drum guard — Emergency stop with main air shut-off valve as per EN 418. — Overload protection (LS models only) — Upper / lower limit switches (LS modelsonly) — CEdeclarationofconformity.
Liftstar®andPullstar®winchesare,by design,particularlysuitablefor usein potentially explosiveatmospheres, unlikeelectric winches. Theyareclassifiedasstandardasequipment category2 for applicationsin zone1 and2 (as per ATEX94/9/CE directivefor surfaceindustry). ATEXmarking: Ex II 2 GD c IIB 135°C X. For the mining industry they can be fitted with an optional packageto comply with requirements of equipment categoryM2 (consultus).
Air Winches& Hoists
5
Liftsta r® Pullst
0.15 - 10 t Load Capacity
Liftstar® &Pullstar® Series Air Winches 0.15 - 10 t LoadCapacity
LIFTSTAR®LiftingSeries LIFTSTAR®winchesare designedwith a 5:1 minimum safety factor at ratedcapacity. LIFTSTAR®winch always lifts its rated capacity at any layers of rope. LIFTSTAR®winchis designedso that the line speedremainsconstant on all layerswhenlifting its nominalload. The drums are generously dimensioned to obtain a minimum drum to rope diameter of 18:1 to avoid excessivebending of the wire rope thusincreasingits life time. The rope storage capacities correspond to the maximum length of rope which can theoretically be stored onto the drum (calculated with wireropetightly woundat full drum). The rated "working" rope capacity leaves a free space of 1.5 times the nominal rope diameter from the top of the drum flanges (as per the Europeanstandard EN 14192-1). This helps preventing the wire ropefromrunningoff the drumflangesduring operation.
Top layer rating* (i.e. drum flangediameter less 1.5 times the rope diameter) Mid-drum* Lowestlayer *
* On LIFTSTAR®winchesthe lifting speed with rated load is constant atall layers.
PULLSTAR®PullingSeries PULLSTAR®winchesare designedwith a 3.5:1 minimum safety factor at ratedcapacity. The rated capacity of the PULLSTAR® winches is calculated at the lowest rope layer on the drum. It corresponds to the maximum pulling force allowed. Refer to detailed curves on page 8 to get corresponding pulls / speedsat differentlayers. Pulling winches are intended for use on horizontal surfaces with no or insubstantialinclination. PULLSTAR® are fitted as standard with a free spooling clutch for rapid manualrope unwinding. The manualclutch is securedagainst unintended operation.
Toplayer Maximum speedcapacity with minimumpull. Mid-drum Lowestlayer rating Correspondsto themaximum pulling force allowed on PULLSTAR ®winches.
LS2-600R-L-CE PS2400R-L-E
6
Air Winches&Hoists
PS10000R-L
Liftstar® & Pullstar® Series Air Winches 0.15 - 10 t Load Capacity
Reliable andsafe,thismodernrangeof winchesis designedfor harshenvironments. Theycanbeequippedwith many options for effective adaptationto yourapplication (seepages9and10for details). See dimensionson page 11.
LS2-600R-L-CE
LS5000RGC-L-CE
LS1500RGC-L-CE
Specificationsat 6.3bardynamicpressure(whenwinchisrunning) — Workingpressurerange5to 7 bar. AsperEuropeanstandardEN14492-1– Groupof mechanismasperFEM1Bm/ ISOM3. Model numb er
Ratedcapacity atTOPLAYER (kg)
LIFTING SPEEDATRATEDLOAD at toprope atlowestrope layer (m/min) layer(m/min)
Rate dr numbe (1) oflayers
Airconsumption withratedload (m3/min)
Soundlevel as perEN14492-1 dB(A)
Net weigh t (kg)
40 40 20 20 7 7
7 7 5 5 3 3
4 4 4 4 5 5
92 92 92 92 88 85
42 49 42 49 67 79
20 20 10 10
5 4 6 6
10 10 10 10
95 95 87 87
230 283 645 760
LSPortableSeries–Lifting Ratingsat 5:1DesignFactor LS2-300R LS2-300RGC LS2-600R LS2-600RGC LS-1500R LS-1500RGC
300 300 600 600 1500 1500
40 40 20 20 7 7
LSHeavySeries–Lifting Ratingsat 5:1DesignFactor LS2000R LS2000RGC LS5000R LS5000RGC
2000 20 2000 20 5000 10 5000 10 (1) Measured with recommended rope diameter (see table below).
Ropecapacitywith recommendedrope diameter For storagecapacitieswith other rope diameters,useour "drum storagecalculator" at the following web address: http://www.ingersollrandproducts.com/lifting/winches/drum.htm Model numb er
Minimumrope breakingforce (kN)
Recommend ed rope diameter(mm)
Cumulatedworkingropecapacitiesinmeters (2) withRECOMMENDEDROPEDIAMETER Layer 1 Layer 2 Layer 3 Layer 4 Layer 5 Layer 6 Layer 7
Max. rope storagecapacity (m)
LSPortableSeries–Lifting Ratingsat 5:1DesignFactor LS2-300R LS2-300RGC LS2-600R LS2-600RGC LS-1500R LS-1500RGC
15 15 30 30 75 75
5 5 6.5 6.5 10 10
12 26 9 19 8 18
26 54 20 42 19 40
41 85 32 66 30 65
57 117 45 93 — —
74 152 58 121 — —
92 188 — — — —
110 226 — — — —
150 307 89 183 57 120
17 31 21 44
36 65 44 92
57 102 69 145
79 142 96 202
103 — 125 263
— — 156 329
— — — —
156 230 224 473
LSHeavySeries–Lifting Ratingsat 5:1DesignFactor LS2000R LS2000RGC LS5000R LS5000RGC
100 100 250 250
13 13 19 19
(2) As per EN 14492-1, the working rope capacity leaves a free space of at least 1.5 times the nominal rope diameter from the top of the drum flanges.
Air Winches& Hoists
7
Liftsta r® Pullst
LIFTSTAR®Lifting AirWinches
Liftstar® &Pullstar® Series Air Winches 0.15 - 10 t LoadCapacity 1200
PULLSTAR®Pulling Air Winches
PS2-1000Rand PS2-1000RGC Rope6.5mmØ
1000kg
Intended for useonhorizontal surfaceswith no or insubstantialinclination, the PULLSTAR®winchesarefitted asstandardwith afreespoolingclutch for rapidmanual ropeunwinding. See dimensions onpage 11.
800 600 400
Use area
200
0 1 152025303540 45 Speed inm/min 3000
PS2400Rand PS2400RGC Rope 10mmØ
2400kg 2000 1500 1000
Use area
500
PS2-1000R-PH5M-E PS2400RGC-L-E
0 4 Speed inm/min
Specificationsat 6.3 bardynamic pressure–Workingpressurerange5 to 7 bar. AsperEuropeanstandardEN14492-1 – Groupof mechanismasperFEM1Bm/ ISOM3. Model numb er
Pullingforce: Lowest/ toplayer (kg)
Rate dr numbe (1) oflayers
Airconsumption withratedload (m3/min)
Soundlevel as perEN14492-1 dB(A)
Net weigh t (kg)
5
1 000 / 800 1 000 / 800 2 400 / 2 000 2 400 / 2 000
12
16
20
PS4000R and PS4000RGC (2) Rope 13 mmØ
4 ton 3 2
Use area
sat 3.5:1 Design Factor PS2-1000R PS2-1000RGC PS2400R PS2400RGC
8
5 5 3 3
4 4 5 5
92 92 88 85
1
41 47 62 76
0 10 20 Speed inm/min
12
t3.5:1 DesignFactor PS4000R PS4000RGC PS10000R PS10000RGC
4 000 / 2 500 5 3600 / 2500 (2) 4 1 0000 / 8 000 6 1 0000 / 8 000 6 (1) Measured with recommended rope diameter (see tablebelow).
12 12 12 12
95 95 87 87
225 278 640 755
30
40 50
PS10000Rand PS10000RGC Rope 20 mmØ
10ton 8 6 4
(2) For PS4000RGC, line pulls are reduced by 10% and line speeds are increased by 10%.
Use area
2
0
5 10 Speed inm/min
15
20
25
Ropecapacitywith recommendedrope diameter For storagecapacitieswith other rope diameters,useour "drum storagecalculator" at the following web address: http://www.ingersollrandproducts.com/lifting/winches/drum.htm Model numb er
Minimumrope breakingforce (kN)
Recommend ed rope diameter(mm)
Layer 1
Cumulatedworkingropecapacitiesinmeters (3) withRECOMMENDEDROPEDIAMETER Layer 2 Layer 3 Layer 4 Layer 5
Layer 6
Max. rope storagecapacity (m)
PSPortableSeries–PullingRatingsat 3.5:1 DesignFactor PS2-1000R PS2-1000RGC PS2400R PS2400RGC
35 35 84 84
6.5 6.5 10 10
9 19 8 18
20 42 19 40
32 66 30 65
45 93 — —
58 121 — —
— — — —
89 183 57 120
17 31 21 44
36 65 44 92
57 102 69 145
79 142 96 202
103 — 125 263
— — 156 329
156 230 224 473
PSHeavySeries–PullingRatingsat 3.5:1DesignFactor PS4000R PS4000RGC PS10000R PS10000RGC
140 140 350 350
13 13 19 19
(3) As per EN 14492-1, the working rope capacity leaves a free space of at least 1.5 times the nominal rope diameter from the top of the drum flanges.
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Air Winches&Hoists
Liftstar® & Pullstar® Series Air Winches 0.15 - 10 t Load Capacity
Liftsta r® Pullst
Mainoptionsfor bothPortableandHeavy Series
Drum guard on PS2400R
Limit switches on LS5000R
Limit switches on LS600R
LS5000R with emergency stop
LS2000R with overloadprotection
Emergencystop Allowsthe operatorto quicklyandsafelystop the winch in caseof anemergencysituation. Pressingthe e-stop button closesashut-off valve which stops the main air from entering into the motor,brakeisappliedautomaticallyDelivered asstandard on all CEcompliant versions.
PHS control on PS2-1000R Í
Drumguard Prevents the operator from inadvertent contactwith winchmovingparts– Delivered asstandardon all CEcompliantversions. Topand bottom limit switches Automatically stops the winch when the travel exceedsthe pre-determined working distance. Enclosedmechanismis environmentally protected. Needsto be adjusted on site asper customer configuration/application - Delivered asstandard on Liftstar®lifting Seriesin CE compliantversion.
Pneumatic overload protection Automatically stops the winch in caseof overload exceeding 125 – 130% of safe working load and brake is automatically activated - DeliveredasstandardonLiftstar® winchesin CEcompliantversion. RemoteControl TheLSand PSSeriescanbe remote controlled byPHSprogressiveremotepilot pendentup to 20 meters. This pendent is available in both alloyandcastiron versionsandcaninclude an emergencystop.
Mainoptionsfor HeavySeriesonly Ropepressrollerassembly Pressesthe wire rope onto the drum to improve winding, especiallyat no load conditions. Compositerollers ride on galvanised steelguidesfor maximumwearand corrosionresistance. Grooveddrum Ensuresbetter ropespoolingthan plaindrum. Allowsagreaterropefleetangleup to2°. Drumautobrakewithskidframeor drum autobrakeplusdiscbrake with skidframe A drum auto brake is available instead of the internal disc brake or asasecondbrake. (comeswith askid frame). Theauto drum brake works independently from the internal discbrakefor extrasafety.
Spooling device on LS5000R
Automatic spoolingdevice Automaticallyguidesbackandforth the rope acrossthe drum to ensureproper rope spooling when rope fleet angle exceeds2°. Avoids dangerousrope built-upsituations.
Drum brake with skid frame on LS2000R
Air Winches& Hoists
9
Liftstar® &Pullstar® Series Air Winches 0.15 - 10 t LoadCapacity
LIFTSTAR®and PULLSTAR®SeriesOrderingMenu Toorderyour winch, specifycompletemodelnumbercodeasshown below: LIFTSTAR®lifting winchesinCEversion arefitted asstandardwith: drumguard— pneumaticoverloadprotection device— emergencystopvalve (mainair shut-off)— rotarylimit switches (top and bottom). PULLSTAR®pulling winchesin CEversionarefitted asstandardwith drumguardandemergencystopvalve (main air shut-off).
LIFTSTAR®andPULLSTAR®PortableSeries: G C –
L S 1 5 00 R ATEXcompliance
Drum
Controltype
Controllength
Noletter=AsstandardATEXcompliancefor groupII,surfaceindustry M=ATEXcompliance packageforgroupI, mnngii industry (onrequest)-onlyfor LS1500RandPS2400R
Noletter= Standard
L Levercontrol PHAlloyprecision PHSpendent PHR Castiron precisionPHS pendent
XMControl length inmetres e.g.5M
Seriesandcapacity LS2-300R LIFTSTAR®300kg LS2-600R LIFTSTAR®600kg LS1500R LIFTSTAR®1500kg
PS2-1000R PULLSTAR®1000kg PS2400R PULLSTAR®2400kg
–
L
GCLong drum
(onlywhenwith pendentcontrol)
P J 1 2 – CE Options CMLowtemperaturedesign(-20°CDNV).Includes3.1 materialtraceabilitycertificates. GDrumguardfornon-CEmodels.H Hightemp.motor(60°to85°C).J Airlineaccessories(1) M3.1materialtraceabilitycertificatesasperEN10204onmain loadbearingparts. PMarinepaintfinish. QZOfshorepaintincludingsandblasting. W1 ABSwitnesstest. W2 DNV witnesstest. W3LRSwitnesstest. W4Clientwitnessofloadtest. CompliancewiththeEuropeanmachinerydirective -CELIFTSTAR®(LS)liftingmodels. -EForPULLSTAR®(PS)pullingmodels.
LIFTSTAR®andPULLSTAR®HeavySeries: G C–
L S 2 0 00 R Seriesandcapacity LS2000R LS5000R
LIFTSTAR®2000kg LIFTSTAR®5000kg
PS4000RPULLSTAR®4000kg PS10000RPULLSTAR®10000kg
ATEXcompliance
Drum
Noletter =Asstd. - ATEX Noletter= compliance for group II - Standard surfaceindustry GCLong M =ATEXcompliance drum packagefor group I miningindustry (onrequest).
5M –
PH Controltype
Controllength
L Levercontrol PHAlloyprecision PHSpendent PHR Castiron precisionPHS pendent
XMControl length inmetres e.g.5M
(1) Add 1 for filter, 2 for lubricator, 3 for regulator (e.g. J12). For protection duringshipment and due to the wide range of installation variables, the airline accessories are shipped loose for client installation.
Ingersoll Randstronglyrecommendsusingdrumguardswith all winchesto preventinadvertentcontactwithwinchmovingparts.
10
Air Winches&Hoists
(onlywhenwith pendentcontrol)
CK
P – CE Options
CMLowtemperaturedesign(-20°CDNV).Includes3.1 materialtraceabilitycertificates. FFSkidframe+autodrum+discbrakes FKDrumautobrakeandskid(nodisc) GDrumguardfor non-CEmodels.H High temp. motor(60°to 85°C) J Airlineaccessories(1) K. Skidframe L. Automaticspoolingdevice M. 3.1materialtraceabilitycertificatesasperEN10204 onmainloadbearingparts PMarinepaintfinish QZOfshorepaintincludingsandblasting RPressroller W1 ABS witnesstest W2 DNVwitnesstest W3LRSwitnesstest W4Clientwitnessofloadtest 16Drumgrooving(number=ropediameterinmm) CompliancewiththeEuropeanmachinerydirective -CEForLIFTSTAR®(LS)liftingmodels. -EForPULLSTAR®(PS)pullingmodels.
Liftstar® & Pullstar® Series Air Winches 0.15 - 10 t Load Capacity
461
311 155
296 140
617 427
311
296
583
155
140
369
311
296
516
155
140
392
311
296 B
548 C
Ø 231
140
41
A
Emergency stop device (standardonall CEmodels)
Ø 140
155
Limitswitches (standard onLIFTSTAR CEmodels) Rope entry
25
C
120
B
335
CEModels
LS2-300R-CE,LS2-600RCE LS2-300RGC-CE,LS2-600RGC-CE PS2-1000RE PS2- 1000RGC-E
A
278
Modelno.
Air inlet 3/4”BSP
NonCEModels =216=
163 ±5
PS2400RGC-E
360
495
428
675
Ø 290 Ø 180
248
Rope entry
NonCEModels
LS1500RGC
360
428
621
PS2400R Model no. CEModels PS2400RGC LS2000RCE
180 A 360 302
248 B 428 449
509 C 689 952
LS2000RGCCE
485
634
1137
PS4000RE
302
449
794
PS4000RGC-E
485
634
979
LS2000R
302
449
719
LS2000RGC
485
634
904
PS4000R Model no. CEModels PS4000RGC LS5000RCE LS5000RGCCE PS10000RE PS10000RGC-E
302 A 485 355
449 B 634 580
719 C 904 1090
728
953
1463
355
580
979
728
953
1352
355 728 355 728
580 953 580 953
904 1277 904 1277
Emergency stop device (standard on all CEmodels)
LS5000R LS5000RGC PS10000R PS10000RGC
Dimensions are subject to change without notice. Please contact Client Servicesfor certified prints.
C C (CEmodels)
Limitswitches (standardon LIFTSTARCEmodels)
763
B
75
C C (CEmodels)
500
Emergency stop device (standard on all CE models)
Overload Protection (standard on LIFTSTAR CEmodels)
Oil
30 152
340
Mounting: 4 x 18mm Ø holes
Air inlet 1 1/4”BSP
A
126
Rope entry
NonCEModels
NonCEModels
B
Ø 442
441
16
457 (with drum guard) 227
248
305
640
180
Overload Protection (standardon LIFTSTAR CEmodels)
Mounting: 4 x 13 mm Ø holes
83
83
Limitswitches (standardonLIFTSTAR CEmodels) Rope entry
685 (with drum guard) 350
LS1500R
224
Air inlet 3/4”BSP
Ø 680
180
743
167
PS2400RE
428
10
360
563 436
LS1500RGCCE
248
A
37
Emergency stop device (standard on all CEmodels)
342
180
Oillevel
C C (CEmodels)
Limit switches (standard on LIFTSTARCEmodels)
CEModels
LS1500RCE
B
Ø 244 (GC = Ø 273)
A
Mounting: 4 x 11mm Ø holes
=287=
A
166
Air inlet 1 1/4”BSP
Oil
Ø 368
LS2-300R, LS2600R LS2-300RGC,LS2600RGC PS21000R PS21000RGC Model no.
Liftsta r® Pullst
LIFTSTAR®and PULLSTAR®Series – Dimensionsinmm
Overload Protection (standardon LIFTSTAR CEmodels)
B
35 100
260 560 745
100
650 Mounting: 111 8 x21mm Ø holes
Air Winches& Hoists
C C (CEmodels)
11
75
Liftstar® &Pullstar® Series Air Winches 0.15 - 10 t LoadCapacity
LS2-150RLP DedicatedManRider™ The LS2-150RLP pneumatic ManRiding winch is specially designed for safe and reliable personnel lifting operations by means of a safety harness on offshore rigs and platforms in a heavyduty andcriticaloffshoreworkingenvironment. It is designedto meet the latest NPD and Europeanmachinery directivesandistype approvedbyDNV. It is delivered with the CE mark and an EC declaration of conformity.
Features:
LS2-150RLP-L-E
Designfactor10:1on mainloadbearing parts. Geartype air motor– high starting torque– goodspotting capability. Highefficiencyplanetarygearbox, totally enclosedwithin the drum. Internal automatic multi-disc brake, fully enclosed, plus external automatic drum band brake. The band brake is manufactured from stainless steel for superior corrosion protection. In case of power failure, both the band brake and the discbrakewill automatically apply. Overloadprotection, acting at 130%of SWLwithautomaticactivation of brakes. Emergencystopdeviceacting directly on the mainair supply. Slackwire detector– automatically stopsthe winchfrompayingout in caseof slackwire - designedfor vertical rope entry.Rollerin compositematerial. TopandBottomlimit switches – stopsthe winchwhenthe travelexceedsthe pre-determinedworking distance. Assisting spooling device– pressesthewire ropeonto the drumto improvewinding, specially at no loadcondition. Ruggedstainless steeldrumguard– meetsstringent EuropeanstandardEN953. Helicalgrooveddrum– allows greaterfleet angleup to 2° – designedfor 10 mmwirerope. Variablespeedcontrol with "pressandshift" lever.Preventsaccidentalthrottle movements. Pre-equippedemergencydevice – alows bothlifting andloweringof thewinchin caseofmainpowerfailure.Connects to anitrogenbottle (nitrogen bottle asanoption). FRLpackagemounteddirectly on the operatorsideof the winch. Marinepaint for corrosionprotection. Designtemperature= -20°C. Suitable for zone1 and2 asperATEXdirective94/9/EC – FEMClassification4m.
Specificationsat 6.3 bardynamic pressure (when winch is running) – Asper DNV regulations Model numb er
Ratedcapacity at top layer (kg)
LIFTINGSPEEDATRATEDLOAD at toprope at lowestrope layer (m/min)layer(m/min)
Rated number oflayers
Airconsumption withratedload (m3/min)
2
2.5
Soundlevel as Weight perEN14492-1 withoutrope dB(A) (kg)
ATEXmarking ExII 2GDcIIB 135°CX
Lifting Ratingsat 10:1Design Factor LS2-150RLP
150
30
30
89
210
√
Rope capacity inmeters Forpersonnellifting winches, the working ropecapacitycorrespondsto the max.storagecapacityles2.5 layers (i.e. less25 mm for 10mmdia.rope) Model numb er
LS2-150RLP
Minimumrope breakingforce (kN)
Recommend ed rope diameter (mm)
15
10
12
Air Winches&Hoists
Cumulatedworkingropecapacitiesinmeters withRECOMMENDEDROPEDIAMETER Layer 1 Layer2 24
54
Maximumrope storagecapacity (m)
Number of layers
154
5
Liftstar® & Pullstar® Series Air Winches Automatic spoolingdevice option It automatically guides back and forth theropeacross the drum to ensure properropespooling when rope fleet angleexceeds2°.
Remotecontrol option TheLS2-150RLPcan beremotecontrolled by progressive pilot pendentup to 20 m. This pendent is available in both alloy and cast iron and includes the emergencystop. PHS remote controlpendent
Automatic spooling device
Orderingmenu Toorderyour winch, specifycompletemodelnumbercodeasshown below:
LS2-150RLP Series
–
Controltype
LS2-150RLP LIFTSTAR® 150kg Manrider™
–
–
L
Controllength
L Levercontrol PHAlloyprecision PHSpendent PHRCastiron precisionPHS pendent
XMControllength inmetres e.g.5M (only when with pendent control – Max.length20m)
–
MQZR Options
E CEconformity
L. Automaticspoolnigdevice M. Materaltraceabltyii certificateasperEN102043.1onmainloadbearingparts. N5(1)DNVcertification(BuiltunderDNVsurvey). QZ Ofshorepaintincudngil sandblasting. R Nitrogenbottle(200bar/10litres)withregual tor(2). W1ABSwitnesstest. W2 DNVwitnesstest. W3LRS witnesstest.
-ECompliance withthe European machinery directive
W4Clientwitnessofloadtest (1) Includes option codes "M" and "W2". The DNV certification includes final inspection with performance / load testing, DNV "product certificate" attesting the compliance of the unit as per the DNV type approval requirements, review of the fabrication documentation and supply of 3.1 Material traceability certificates. (2) Allows a 50 meter lowering distance or a 25 m lifting distance.
Slackwire detector Filter-regulator-lubricator combination
Rope entry
300
86
Emergency stopdevice
Airinlet 3/4”BSP
Press roller
295
585
Ø 450
Ø 342
805
Limit switches
Emergency inlet 3/4”BSP
280
Dimensions inmm
384
280
Mounting: 4 x 18 mm Ø holes
313
420
183
779
Dimensions are subject to change without notice. Please contact Client Services for certified prints.
Air Winches& Hoists
13
Liftsta r® Pullst
0.15 - 10 t Load Capacity
FA Infinity™ Series Air Winches 0.15 - 10 tLoad Capacity Setting the standards in winch technology with time savings, and enhanced safety, Ingersoll Rand FAInfinity™ air winches are known throughout the world for their rugged dependability andquality in the harsh environments. Featuring heavy duty piston motors, internal gear boxes and fabricated steel frames, FA Infinity™ winchescanbemadein a variety of configurations to suit particularapplications.
Features Ruggedandcompact design 5:1designfactorat ratedload. Minimum 18:1drumdiameterto wire ropediameterratioreduceswireropewear. Compactgearbox-in-drumdesign. Groupof mechanismasperFEM:5m. Standarddesigntemperaturerangeis0°Cthrough 60°C. "Lift to shift" winchmountedleverthrottle. Lifting lugsdesignedfor lifting weight of winchplusfull drumof wirerope. Powerfulradialpistonairmotor Positive startingtorque. Variablespeedcontrol. Precision spotting control at slowspeeds. Superiorreliability in harshenvironments. Internal splashlubrication. Multiplebrakeconfigurations Manual drumbrakestandard(FA10iautodiscisstandard). Optionalautodrumbrakeand/or autodisc available. Enclosedautomaticoil bath"wet" discbrakeisfully sealed againstsaltspray,dirt or moistureandprovidestrouble-free operationoverthousandsof lifting cycles. Note: IngersollRand recommendsautomatic brakeswhen winches are usedfor lifting. Meetsworldwidestandards EuropeanstandardsFEM5M forlifting. U.S.standard ANSI / ASMEB30.7 Duty rating FEM1Bm/ ISOM3. Most modelseither carryor havependingDesignApproval byDet Norske Veritas(DNV) and/or the AmericanBureauof Shipping (ABS).
FA5i-24AK1J1235L-CE
FAInfinity™C.E.markedmodelsarecompliantwith the latestEuropeanmachinerydirectiveNo2006/42/ECandthe European standardfor powerdriven winchesEN14492-1. Thesemodelsincludeasstandardthefollowingsafetyfeatures: Drumguard— Overloadprotection— Emergencystopwith mainair shut-off valveasperEN418— Upper/ lower limit switches— Automatic brake— Regulator— Exhaustmuffler — CEdeclarationof conformity.
FAInfinity™winchesare,bydesign,particularlysuitablefor usein potentially explosiveatmospheres, unlikeelectricwinches. Theyareclassifiedasstandardasequipment category2 for applicationsin zone1 and2 (asperATEX94/9/CE directivefor surfaceindustry). ATEXmarking:ExII 2 GDcIIB 135°CX.
14
Air Winches&Hoists
FA Infinity™ Series Air Winches 0.15 - 10 t Load Capacity
Utility Air Winches Designed for offshore and harsh industrial environments the robust FA Infinity™ utility winches are available with several drum widths and can be equipped with many options for effective adaptation to your application (seepages20 to 23 for details). Toplayer rating * (i.e. drum flange diameter less 1.5 times the rope diameter)
Infinity™
FA7i-24AK1G
* FA Infinity™ winches will always lift the rated load at any layer of wire rope)
Specificationsat 6.3bardynamicpressure(whenwinchisrunning) — Workingpressurerange5to 7 bar. AsperEuropeanstandardEN14492-1– Groupof mechanismasperFEM5M Model numb er
Ratedcapacity atTOPLAYER (kg)
FAInfinity™ Uti FA2i-12... FA2i-16… FA2i-20… FA2i-24… FA2.5i-8… FA2.5i-12… FA2.5i-16… FA2.5i-20… FA2.5i-24… FA5i-16… FA5i-20… FA5i-24… FA5i-30… FA5i-36… FA7i-20… FA7i-24… FA7i-30… FA7i-36… FA7i-42… FA10i-24… FA10i-30… FA10i-36… FA10i-40…
LIFTING SPEEDATRATEDLOAD at toprope atlowestrope layer (m/min) layer (m/min)
Stal l pull (kg)
s/ StandardFlange — Lifting R
RATEDDRUM CAPACITY/ Ropediameter(1)
Air consumptionSoundlevelas withratedloadperEN14492-1 (m3/min) dB(A)
Net weight(2) (kg)
:1DesignFactor
2000
16
17
4150
2270
40
39
4670
5000
16
16
10725
7000
12
11
16305
10000
7
11
17525
143m/ Ø13mm 193m/ Ø13mm 248m/ Ø13mm 298 m/ Ø13mm 64m/ Ø16mm 99m/ Ø16mm 134m/ Ø16mm 168m/ Ø16mm 203m/ Ø16mm 188m/ Ø19mm 237m/ Ø19mm 287m/ Ø19mm 361m/ Ø19mm 435m/ Ø19mm 221m/ Ø22mm 268m/ Ø22mm 337m/ Ø22mm 407m/ Ø22mm 477m/ Ø22mm 317m/ Ø28mm 400m/ Ø28mm 484m/ Ø28mm 539m/ Ø28mm
8
87
20
97
20
97
21
97
23
101
346 359 372 386 432 442 455 468 481 797 823 849 888 927 963 1000 1057 1113 1170 1451 1523 1594 1641
FAInfinity™ Utility Air Winches/ TallFlange— Lifting Ratingsat 5:1DesignFactor FA5Ti-16… FA5Ti-20… FA5Ti-24… FA5Ti-30… FA5Ti-36… FA7Ti-20… FA7Ti-24… FA7Ti-30… FA7Ti-36… FA7Ti-42…
3820
21
17
10725
5720
15
12
16305
460m/ Ø19mm 580m/ Ø19mm 701m/ Ø19mm 882m/ Ø19mm 1063m/ Ø19mm 427m/ Ø22mm 517m/ Ø22mm 651m/ Ø22mm 785m/ Ø22mm 919m/ Ø22mm
20
97
21
97
(1) Recommended rope diameter – Number of layers and maximum storage rope capacities on following page. (2) For models with automatic disc brake and lever control.
Air Winches& Hoists
15
925 950 977 1016 1054 1022 1059 1116 1172 1229
FA Infinity™ Series Air Winches 0.15 - 10 tLoad Capacity
Utility Air Winches Ropecapacitywith recommendedrope diameter For storagecapacitieswith other rope diameters,useour "drum storagecalculator" at the following web address: http://www.ingersollrandproducts.com/lifting/winches/drum.htm Top layer rating* (i.e. drum flange diameter less 1.5 times the ropediameter) The working rope capacity leaves a free space of at least1.5 times the nominal rope diameter from the top of the drum flanges (EN 14492-1 standard)
Model numb er
Minimumrope Recommend breakingforce ed rope (kN) diameter(mm) Layer 1
2
Cumulatedworkingropecapacitiesinmeters(1) withRECOMMENDEDROPEDIAMETER 3 4 5 6 7 8 9 10
11
12
Max. rope storage capacity(m)
FAInfinity™ Utility Air Winches/ StandardFlanges— Lifting Ratingsat 5:1 DesignFactor FA2i-12... FA2i-16… FA2i-20… FA2i-24… FA2.5i-8… FA2.5i-12… FA2.5i-16… FA2.5i-20… FA2.5i-24… FA5i-16… FA5i-20… FA5i-24… FA5i-30… FA5i-36… FA7i-20… FA7i-24… FA7i-30… FA7i-36… FA7i-42… FA10i-24… FA10i-30… FA10i-36… FA10i-40…
10000
13
11350
16
25000
19
35000
22
50000
28
19 26 33 40 10 16 22 27 33 25 32 39 49 59 29 35 45 54 63 34 44 53 59
40 55 70 85 22 34 46 58 70 53 67 81 102 123 62 75 94 114 134 73 92 111 124
64 86 110 133 35 54 73 92 111 83 105 127 160 193 97 118 149 179 210 115 145 175 195
88 119 153 184 49 75 102 129 156 116 146 177 223 268 136 164 207 250 293 160 202 244 273
115 155 199 239 64 99 134 168 203 151 190 230 290 349 177 214 270 326 381 209 264 319 356
143 193 248 298 — — — — — 188 237 287 361 435 221 268 337 407 477 261 330 399 444
— — — — — — — — — — — — — — — — — — — 317 400 484 539
— — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — —
— — —
— — —
— — —
— — —
— — —
204 276 354 426 80 124 167 211 255 269 340 411 517 623 319 385 485 585 685 376 475 574 640
227 287 347 437 526 269 325 409 493 578
269 340 411 517 623 319 385 485 585 685
313 396 478 601 725 371 449 566 683 799
360 454 549 690 832 427 517 651 785 919
408 516 623 784 945 — — — — —
460 580 701 882 1063 — — — — —
569 718 867 1091 1315 548 662 834 1006 1178
FAInfinity™ Utility Air Winches/ TallFlanges—Lifting Ratingsat 5:1DesignFactor FA5Ti-16… FA5Ti-20… FA5Ti-24… FA5Ti-30… FA5Ti-36… FA7Ti-20… FA7Ti-24… FA7Ti-30… FA7Ti-36… FA7Ti-42…
19100
19
28600
22
25 32 39 49 59 29 35 45 54 63
53 67 81 102 123 62 75 94 114 134
(1) As per EN 14492-1
See dimensionson pages 26 and 27.
16
Air Winches&Hoists
83 105 127 160 193 97 118 149 179 210
116 146 177 223 268 136 164 207 250 293
151 190 230 290 349 177 214 270 326 381
188 237 287 361 435 221 268 337 407 477
FA Infinity™ Series Air Winches 0.15 - 10 t Load Capacity
GuidelineandPodlineAir Winches Asoffshoreoil drillingheadsinto deeperwaters,IngersollRandGuidelineandPodlinewinchesarepreparedto follow.Thesespeciallyconfiguredversionsof the FA7Titall flangeairwinchfeature:
Infinity™
Toplayerratingsinsure"lift at anylayer"capability. 1067mmdrumflangeheight andlengthfor maximumwire ropecapacity. Otherdrumflangelengthsare available. Marine 812 ("P" option) corrosionresistantmarinefinish paint. Locking dog, easyto operate, trouble free and maintenance friendly. Winchmountedthrottle for preciseload control. Internaloil bath, automaticdiscbrake,protectedfromthe elements. Specificto the FA7TiGLGuidelinewinch: A lowergearratioandswitching valvearrangementwith pressure regulator preset for unmanned lowering of sub-sea equipment. In guideline mode,apressureregulatorcanbesetto adjustthe tension. Simply flipping a lever switches the winch from utility to guideline mode. In this mode, the winch can be overhauled at speeds up to 28 m/min.
FA7Ti-GL
See dimensionson page 27. Guideline mode control
Locking dog
Specificationsat 6.3bardynamicpressure(whenwinchisrunning) — Workingpressurerange5to 7 bar. AsperEuropeanstandardEN14492-1– Groupof mechanismasperFEM5M Model numb er
Ratedcapacity atTOPLAYER (kg)
LIFTING SPEEDATRATEDLOAD at toprope atlowestrope layer (m/min) layer (m/min)
Stal l pull (kg)
RATEDDRUM CAPACITY/ Ropediameter(1)
4170 16300
4556m/ Ø13mm 2934m/ Ø16mm
Airconsumption Soundlevel as withratedload perEN14492-1 (m3/min) dB(A)
Net weigh t (kg)
Lifting Ratingsat 5:1Design Factor FA7Ti-GL42… FA7Ti-PL42…
1540 4620
46 18
48 12
21 21
97 97
1352 1293
(1) With recommended rope diameter. See below for drum capacities with other rope diameters.
Rope capacity with recommendedrope diameters Model numb er
Minimumrope Recommend breakingforce ed rope (kN) diameter(mm)
Layer 1
2
Cumulatedworkingropecapacitiesinmeters(2) withRECOMMENDEDROPEDIAMETER 3 4 5 6 Middrum Max.workingcapacity
Max. rope storage capacity(m)
Lifting Ratingsat 5:1Design Factor FA7Ti-GL42…
7700
FA7Ti-PL42…
23100
13 16 20 22 13 16 20 22
106 87 70 63 106 87 70 63
219 180 146 134 219 180 146 134
339 280 229 210 339 280 229 210
464 386 317 293 464 386 317 293
596 498 413 381 596 498 413 381
735 616 514 477 735 616 514 477
1878 1153 735 578 1878 1153 735 578
4556(25thlayer) 2934(20thlayer) 1707(15thlayer) 1462(14thlayer) 4556(25thlayer) 2934(20thlayer) 1707(15thlayer) 1462(14thlayer)
(2) As per EN 14492-1, the working rope capacity leaves a free space of at least 1.5 times the nominal rope diameter from the top of the drum flanges.
Air Winches& Hoists
17
4820 3147 2041 1613 4820 3147 2041 1613
FA Infinity™ Series Air Winches 0.15 - 10 tLoad Capacity
DualRatedOffshoreManRider™Air Winches IngersollRand’soffering of dedicated anddualpurpose(utility & personnel lifting) ManRider™winchesare known worldwide asthe standard for meeting the toughest personnel lifting requirements in the industry. Most of these rugged, oilfield tough wincheseither carry or have pending design approval by Det Norske Veritas (DNV) and/or the American Bureau of Shipping (ABS). Fully type approved modelsto meet DNV OS-E101andABS- CDSareavailableuponrequest.Infinity™winchesalsomeetUKHSEandPSAregulations for personnel liftingapplications. Meeting worldstandards Certified to those standards. Drilling rigs and platforms are used all over the world and come under numerous and diverse regulations. Ingersoll Rand builds to regional and global specifications and our winches can be certified by Det Norske Veritas(DNV),andthe AmericanBureauof Shipping (ABS). Typeapproval A comprehensive design review by a third party addresses intended service, applications, ratings, design calculations, load bearing components, product specifications, and service restrictions or limitations. Plant surveys verify quality control procedures. A Type Approval certificate is then issued for specificunits.
FA2.5i-MR12MK1P-E.
Specificationsfor manridingapplicationsat 6.3bardynamicpressure— Workingpressurerange5to 7 bar. Asper DNV regulations – Groupof mechanismasperFEM5M Model numb er
FA2i-MR12MK... FA2i-MR24MK... FA2.5i-MR12MK... FA2.5i-MR24MK... FA5i-MR16MK... FA5i-MR24MK...
Ratedcapacity atTOPLAYER (kg)
LIFTING SPEEDATRATEDLOAD at toprope atlowestrope layer (m/min) layer (m/min)
Stal l pull (kg)
1445
23
21
4150
1445
53
44
4670
3120
23
19
10720
RATEDDRUM CAPACITY/ Ropediameter(1)
118m/ 242m/ 118m/ 242m/ 151m/ 230m/
Ø13mm Ø13mm Ø13mm Ø13mm Ø19mm Ø19mm
Airconsumption Soundlevel as withratedload perEN14492-1 (m3/min) dB(A)
8
87
20
97
20
97
Net weigh t (kg)
375 420 529 574 845 907
(1) With recommended rope diameter.
Rope capacity with recommended rope diameter / Manridingapplications For storagecapacitieswith other rope diameters,useour "drum storagecalculator" at the following web address: http://www.ingersollrandproducts.com/lifting/winches/drum.htm Model numb er
FA2i-MR12MK... FA2i-MR24MK... FA2.5iMR12MK... FA2.5iMR24MK... FA5i-MR16MK... FA5i-MR24MK...
Minimumrope breakingforce (kN)
Recommend ed rope diameter(mm)
11560
13
11560
13
24960
Cumulatedworkingropecapacitiesinmeters (2) withRECOMMENDEDROPEDIAMETER 5 2 3 4 L ayer 1
19
(2) As per D.N.V.
18
Air Winches&Hoists
Max. rope Correspondi storage ng number capacity(m) oflayers
20 41 20
42 86 42
65 135 65
91 187 91
118 242 118
210 430 210
8 8 8
41
86
135
187
242
430
8
25 39
53 81
83 127
116 177
151 230
269 411
8 8
FA Infinity™ Series Air Winches 0.15 - 10 t Load Capacity Specificationsfor utility applicationsat 6.3bardynamicpressure— Workingpressurerange5to 7 bar. AsperEuropeanstandardEN14492-1– Groupof mechanismasperFEM5M Model numb er
Ratedcapacity atTOPLAYER (kg)
LIFTING SPEEDATRATEDLOAD at toprope atlowestrope layer (m/min) layer (m/min)
Stal l pull (kg)
RATEDDRUM CAPACITY/ Ropediameter(3)
Airconsumption Soundlevel as withratedload perEN14492-1 (m3/min) dB(A)
Net weigh t (kg)
FA2i-MR12MK... FA2i-MR24MK... FA2.5i-MR12MK... FA2.5i-MR24MK... FA5i-MR16MK... FA5i-MR24MK...
2000
16
17
4150
2270
40
39
4670
5000
16
16
10720
147m/ 301m/ 147m/ 301m/ 188m/ 287m/
Ø13mm Ø13mm Ø13mm Ø13mm Ø19mm Ø19mm
8
87
20
97
20
97
375 420 529 574 845 907
(3) With recommended rope diameter.
Ropecapacitywith recommendedropediameter / Utilityapplications For storagecapacitieswith other rope diameters,useour "drum storagecalculator" at the following web address: http://www.ingersollrandproducts.com/lifting/winches/drum.htm
FA2i-MR12MK... FA2i-MR24MK... FA2.5i-MR12MK... FA2.5i-MR24MK... FA5i-MR16MK... FA5i-MR24MK...
10000
1 3
11350 25000
(4) As per EN 14492-1.
1 3
20 41 20 41 25 39
42 86 42 86 53 81
65 135 65 135 83 127
91 187 91 187 116 177
118 242 118 242 151 230
147 301 147 301 188 287
210 430 210 430 269 411
1 9
See dimensionson page 28.
Air Winches& Hoists
19
8 8 8 8 8 8
Infinity™
Lifting Ratingsat 5:1Design Factor
FA Infinity™ Series Air Winches 0.15 - 10 tLoad Capacity
FAInfinity™ Series - MainOptions
Automatic drum brake
Drum guard (A option)
Limit switches (option S)
Overload protection with emergency stop
Exhaust mufflers (option J5)
CEpackageoptions Theaboveoptions are included as standardequipmentin all CEmarkedwinches.Theyarealsoavailableasseparateoptions on non-CE winches. The automatic brake is a compulsory equipment for all CE models but it can be an automatic disc brake or an automatic band brake. Please select the automatic brake option from the brake section (see ordering menu) andaddto the CEpackageoption. Drumguard:prevents the operator from inadvertent contact with winchmovingparts. Top and bottom limit switches: automatically stops the winch when the travel exceeds the pre-determined working distance. The mechanism is environmentally protected. Needs to be adjusted on site as per customer configuration/ application. Pneumatic overload protection with emergency stop: the overload protection automatically stops the winch in case of overload exceeding 125 – 130% of safe working load and brake is automatically activated. The emergency stop allows the operator to quickly stop the winch in case of an emergency situation. Pressing the e-stop button closes a shut-off valvewhichstopsthe mainair fromentering into the motor,brakeisappliedautomatically. Exhaust mufflers (for motor and control): they consistently reduce the noise level without measurable loss of power. Easyto clean orreplace.
Otheroptionsavailable Remote pilot pendentthrottle The FA Infinity™ Series can be remote controlled by PHS progressive remotepilot pendentup to 20 meters.Thispendentincludesanemergency stopon the CEversion.
Remotecontrol
Drum locking pin
Drumlockingdog(option L) Allowsto securethedrumfor applicationsthat requireto maintainloads for longperiods. Airline accessories (optionsJ1, J2 andJ3) A good air quality is a key factor for the longevity and the proper functioning of your equipment. These airline accessories, such as filter, regulatorandlubricatorarespeciallyadaptedto ourFAInfinity™ winch for optimalperformance.
Airlineaccessories
Rope press roller
20
Ropepressroller assembly(option V) Thepressrollerminimizestanglesand"birdnesting" of the wireropeand increasesits life.
Air Winches&Hoists
FA Infinity™ Series Air Winches 0.15 - 10 t Load Capacity Otheroptionsavailable(continued) Grooveddrum Ensuresbetter ropespoolingthan plaindrum.Allowsagreaterropefleet angleup to 2°.
FA Infinity™
Construction cage (optionE) Makesusing,storing andprotecting wincheseasierthan ever.Custom designsfor anywinchwelcome. Grooveddrum
Adjustable Accu-Spool™ system (optionQ) Seedescriptionon followingpage. Constructioncage
Electric-over-air pendent controlsystem(control option 5XX) Pendent Control
speed control, the control buttons are depressedandthe dial-in knob provides proportional control. Thejoystick levercontrol providestraditional winch style variable speed in ahand held or wall mounted controlbox. E-Strop Dial-in speed control Control buttons
Optional pendent for secondary local control
Joystick lever type control Variable speed lever
E-stop
This updated remote control allows unlimited distance between the operator and winch or hoist without the excessive pressure drops, quick exhaust valves and resultant delays found in air control lines. Onpendent controls, dialing-in anelectrical setting determinesthe speed.Pushbuttons provide pay-in or pay-out. For variable
Standard features • Portable, easyto hold controlpendent. • NEMA4 control boxandpendent. • Holdingdown the control button and turning the Dial-In control provides variable speed. • Automatic return-to-centre whenjoystick is released. • Emergencystopbutton on control enclosure. • Unlimited control length. • Requirespilot control valvechestfor field retrofit. • Adaptableto mostwinchmodelsand Hercu-Link hoists.
Air Winches& Hoists
21
FA Infinity™ Series Air Winches 0.15 - 10 tLoad Capacity Accu-Spool™adjustablelevelwind(optionQ)
Pressure sensing guide rollers
2 hp radial piston drive motor. Fully enclosed oil bath gear box
Precision cut rack & pinion driveassembly
Accu-Spool™ on CE winch
How to order: Beginwith the basemodeldriverandpricingof the FAInfinity™ Series winchyouhaveselected. Addthe modeldriver option code:"Q" to the your winchmodel(see orderingmenuonfollowingpageforcompletewinchmodeldriverguide). Note: If the desired wire rope take-off angle is provided at time of an order the adjustable Accu-Spool™ will be preset for this angle prior to shipment. Otherwisethe setting will beat the discretionof thefactory. Topreventinadvertentcontactwith movingpartsonly automaticbrakes areavailableon adjustableAccu-Spool™levelwinds. Not all standardFAInfinity™ Serieswinchoptions arecompatible with the Accu-Spool™levelwind dueto mechanicalor regulatory issues. Option not compatible with the Accu-Spool™system: – Tallflangedrums(FA5TandFA7T). – Manualdrumbrakes(M brake option). 90
90
Underwound
180
0
180
Overwound
0
Features andbenefits Accu-Spool™replacesthe needfor conventional level winding systems.It is available as optional equipment for Ingersoll Rand FA Infinity™ winch Series (except for FA150KGi manriding model). The pressure activated sensor drive is self adjusting,eliminating the wearandtiming issues inherentin diamondscrewdesigns. This systemcompensatesforfleet anglesbetween 1.5° to 26°. Heavyduty radialpistondrive motor. Fully enclosed oilbath gearbox. Precisioncut rackandpinion driveassembly. Field adjustableto accommodatea variety of wire rope take-offangles. Configures for both overwound and underwoundwireropetake-off. Acceptsarangeof wireropesizeswithoutany adjustments tosystem. Manualoverrideofcontrolsfor no-loadspooling. Accu-Spool™ comes with an independent remote pilot pendent control, allowing the drive head to be moved when the winch is not operating. Promotes uniform and even spooling of wire rope. Reducesbird nestingandassociatedproblems suchcrushing andabrasion.
(Base)
(Base)
Motor end
Motor end
Adjustable Accu-Spool™wireropetake-off range
22
Air Winches&Hoists
FA Infinity™ Series Air Winches 0.15 - 10 t Load Capacity
FAInfinity™ Series - Ordering Menu
F A 7
–
i
2 4
X
K
FAInfinity™ Seriescapacity
Drumlength
Drumbrake
Discbrake
Utility winches
Seebelowavailable drumlengthspermodel 88inches(203mm) 12 12inches(305mm) 16 16inches(406mm) 20 20inches(508mm) 24 24inches(610mm) 30 30inches(750mm) 36 36inches(914mm) 40 40inches(1016mm) 42 42inches(1050mm)
AAutodrum brake M Manual drumbrake XNodrum brake
KAutodisc brake XNoauto discbrake
12 12inches(305mm) 16 16inches(406mm) 24 24inches(610mm)
AAutodrum brake M Manual drumbrake
KAutodisc brake
XNodrum brake
KAutodisc brake
FA2i FA2.5i FA5i FA7i FA10i
2000kgcapacity 2270kgcapacity 5000kgcapacity 7000kgcapacity 10000kgcapacity
Utility winches/ tall flange FA5Ti FA7Ti
3820kgcapacity, 5720kgcapacity
Dualratedwinches FA2i-MR 1445/2000 kg capacity FA2.5i-MR1445/2270kgcapacity FA5i-MR3120/5000kgcapacity
Control
4242inches(1050mm)
E
Options
1 Throttle lever
7
2XXRemotefull flowlever throttle
Drumgrooving(specifyropesizeinsixteenthsof aninch, e.g.7=7/16").
B
Extendedwarranty.
3XXRemotepilot pendent throttle 4XXRemotepilot leverthrottle 5XXElectricover aircontrol (XX=Specifyhose lengthin feet)
C1M3 -20˚CABS. C2M3 -20˚CDNV. EConstructioncage. GDrumguard. JAirlineaccessories(1). LDrumlockingpin(notavailablefordualratingwinches). M1Materialtraceability- PerDIN50049/EN10204Para 2.2"Typicals"(2). M2
Materialtraceability-PerDIN50049/EN10204Para3.1 actualperproductaspurchased(2).
M3
Guideline/ podlinewinches FA7Ti-GL1540kgcapacity FA7Ti-PL4620kgcapacity
PV –
2 2 0
1Throttle lever
Materialtraceability-PerDIN50049/EN10204Para3.1 actualperproductasdeiveredl infinalcondition(2). N4 Manufactured under ABS survey. N5 ManufacturedunderDNVsurvey. PMarine 812finishpaint. P1Marine812-Xpaintsystem. P2Marine812-Xpaintsystem,isocyanatefree.
Standard drum lengths available in inches Modelno. FA2i FA2.5i FA5i FA7i FA10i FA5Ti FA7Ti FA2i-MR FA2.5i-MR FA5i-MR FA7Ti-GL FA7Ti-PL
QAdjustableAccu-Spool™
Drum length in inches
8"
12"
16"
20"
24"
4
4 4
4 4 4
4 4 4 4
4 4 4 4 4 4 4 4 4 4
4 4 4 4
4 4
30"
36"
40"
42"
SRotarylimitswitch(upperandlower). U.
4 4 4 4 4
4 4 4 4 4
4 4
Underwoundwireropetakeoff.
V. Pressroller. W1ABSwitness test. W2 DNVwitnesstest. W3LRS witnesstest.
4
W4Clientwitnessofloadtest. YOverloadprotectorwithE-Stopprovidedonleverthrottle.
4 4
-CE
CompliancewiththeEuropeanmachinerydirective.
(1) Airline accessories: add 1 for filter, 2 for lubricator, 3 for regulator, 4 for strainer, 5 for muffler and 6 for liquidator, e.g. J123. For protection during shipment and due to the wide range of installation variables, the airline accessories are shipped loose for client installation. (2) M1, M2 and M3 options: M1 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on load bearing parts. This conformity document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on non-specific inspection and testing (i.e., results are typical material properties for these parts). M2 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e., results are actual material properties for those parts). M3 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e., results are actual material properties for those parts in a finished, as delivered condition).
Air Winches& Hoists
23
FA Infinity™
Toorderyour winch, specifycompletemodelnumbercodeasshown below: FAInfinity™ Serieswinchesin CEversionarefitted asstandardwith: Drumguard Pneumaticoverload protectiondevicewith emergencystopvalve(mainair shut-off). Rotarylimit switches (top andbottom). Automaticbrake(to beselectedbetweenautomaticdiscbrakeandautomaticdrumbrake,or both). Exhaustmufflers(for control andmotor).
FA Infinity™ Series Air Winches 0.15 - 10 tLoad Capacity
FA150KGi-MR DedicatedManRider™ FA150KGi ManRider™ winches have been designed to meet the requirements of the oil exploration industry, particularly those specifications of the Norwegian Petroleum Directorate and DNV. Most models either carry or have pending design approval by Det Norske Veritas (DNV) and/or the American Bureau of Shipping (ABS). Fully type approved units available byordering"N4" (ABS) or"N5" (DNV) options. Note:It remainstheuser’sresponsibilityto determinethe suitabilityof thisproductfor anyparticularuseandto checkfor compliancewithapplicableregulations.
Features
FA150KGi-MR with pedestal option
Piston type air motor Automaticinternal discbrake. Automaticdrumbrake. Slackrope detector. Emergencystop and overloadlimiter. Standarddesigntemperature is-20°C. Emergencylowering device. Lift to shiftleverthrottle. Rotary limitswitch. Drumguard. Pressroller. Filter,regulator, lubricatorair preparationpackage. Muffler. 10:1 designfactor. 18:1D/d ratioonwirerope. CEcompliance. Marine812finishpaint "P" standard.
FA150KGi-MR with emergency lowering system option
See dimensionson page 28.
Specificationsat 6.3 bar dynamic pressure(whenwinch is running) – Asper DNV regulations Model numb er
Ratedcapacity at top layer (kg)
LIFTINGSPEEDATRATEDLOAD at toprope at lowestrope layer (m/min)layer(m/min)
Rated number oflayers
Airconsumption withratedload (m3/min)
8
14
Soundlevel as Weight perEN14492-1 withoutrope dB(A) (kg)
ATEXmarking ExII 2GDcIIB 135°CX
Lifting Ratingsat 10:1Design Factor FA150KGi-MR
150
29
25
89
340
√
Rope capacity inmeters Forpersonnellifting winches,theworkingropecapacitycorrespondsto max.storagecapacityles2.5layers(i.e. less25mmwith 10 mmdia.rope) Model number
FA150KGi-MR
Minimumrope Recommend breakingforce ed rope (kN) diameter(mm) 15
10
Layer 1 26
Cumulatedworkingropecapacitiesinmeters withRECOMMENDEDROPEDIAMETER Layer 2 Layer 3 Layer 4 Layer 5 Layer 6 Layer 7Layer8 54
84
115
148
183
220
259
For storagecapacitieswith other rope diameters,useour "drum storagecalculator" at the following web address: http://www.ingersollrandproducts.com/lifting/winches/drum.htm
24
Air Winches&Hoists
Maximumrope storagecapacity (m) 385
FA Infinity™ Series Air Winches 0.15 - 10 t Load Capacity FA150KGi-MR mainoptions
Stainless steel hose package
Marine paint systems The FA150KGi-MRis deliveredas standardwith a marine812 finish paint. Twoadditional finishing levels areavailable asanoption; marine812-Xpaint system and marine 812-X paint system / isocyanate free (detailed list of componentsandtreatmentsavailableon request).
Manual rope guide
Stainless steelhoses Stainlesssteelbraidreinforcedhosesandstainlesssteel fittings. Manual ropeguide Manualropeguidemountedon drumguardisavailablefor better rope windingat no loadoperation. Emergencyloweringsystem Per regulatory requirements every FA150KGi-MR winch is equipped with an emergency lowering device (ELD) to allow an (end user supplied) auxiliary air supply to be attached to the winch to facilitate emergency lowering in the event the main air supply is lost. Option "R" is a complete emergencyloweringsystemwhichincludestank that servesastheair source during emergencylowering. No end user provided lower the load and the accumulatorischargedduringnormalwinch operation.
Emergency lowering system
Pedestal base It allowsto raisethe winchto workingheight.Galvanisedsteel. Pedestal base
Orderingmenu Toorderyour winch,specifycompletemodelnumbercodeasshown below:
FA150KGi
M R
1 2
A
1
Series/ capacity
Type
Drumlength
Brakes
Control
FASeries,150kgcapacity
MR ManRider1212inches
A Automatic drum brake
1Lever control
M1 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on load bearing parts. This conformity document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on non-specific inspection and testing (i.e., results are typical material properties for these parts). M2 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e., results are actual material properties for those parts). M3 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e., results are actual material properties for those parts in a finished, as deliveredcondition).
–
BH RP 1 Options
CEconformity
Drumgrooving;specifyropesizeinsixteenths,e.g.,7=7/16". 7 Drumguardwithmanualropeguide. A B Winchpedestalbase. C1M3 -20°C -ABS. C2M3 -20°C - DNV. H Stainlesssteelhosepackageforlimitswitch. K Stowagevalvekitinstaledlonwinch. M1 Materaltraceabltyii perDIN50049/EN10204Para2.2"typicals". M2 Materaltraceabltyii perDIN50049/EN10204Para3.1actua.pler productaspurchased. M3 Materaltraceabltyi perDIN50049/EN10204Para3.1actuals. perproductasdeliveredinfinalcondton.ii N4 ManufacturedunderABSsurvey. N5 ManufacturedunderDNVsurvey.P1 Marine812-Xpaintsystem. P2 Marine812-Xpaintsystem-isocyanatefree. R Emergencyowlernigsystem(2litrebottle). W1 ABSwitnesstest. W2 DNVwitnesstest. W3 LRSwitnesstest. W4 Clenti witnessof loadtest.
Air Winches& Hoists
CE
25
-CECompliance with the European machinery directive
FA Infinity™
Type approved modelsavailable Certified to DNV-OS-E101drilling plant or ABScertification of Drilling Systems.
FA Infinity™ Series Air Winches 0.15 - 10 t LoadCapacity
FA2i to FA10i Utility Air Winches(standard flanges) UP
DOW N
Air inlet 1-1/4” NPT
FA2itoFA10i with disc brakeonly
A Drum length
Rotary limit switchoption (standard on CE versions)
ØF ØG
C D E
Dimensions aresubject to change without notice. Please contact Client Services for certified prints.
P1 Q1
P1
H
H K
UP
FA2itoFA10i with drum brakeorwith both drum brake and discbrake
213 mm
Winchmounting:ØM Totalnumber of holes: N1
P1
B1 (with disc brake only) DOW N
Air inlet 1-1/4” NPT
A Drumlength
Rotary limit switchoption (standard on CE versions)
ØF ØG
C D
213 mm
E Winchmounting:ØM Totalnumber of holes: N2
P2
H
H K
P2 Q2
P2
B2 (with drum brakeonly) – B3 (with bothdrum and disc brakes)
L
Dimensionsin mm Modelno. FA2i-12... FA2i-16… FA2i-20… FA2i-24… FA2.5i-8… FA2.5i-12… FA2.5i-16… FA2.5i-20… FA2.5i-24… FA5i-16… FA5i-20… FA5i-24… FA5i-30… FA5i-36… FA7i-20… FA7i-24… FA7i-30… FA7i-36… FA7i-42… FA10i-24… FA10i-30… FA10i-36… FA10i-40…
A
B1
B2
B3
C
D
E
F
G
H
K
L
M
N1
N2
P1
P2
Q1
Q2
305 406 508 610 203 305 406 508 610 406 508 610 762 914
968 1069 1171 1273 996 1097 1199 1300 1402 1204 1306 1407 1560 1712
945 1046 1148 1250 986 1087 1189 1290 1392 1234 1336 1438 1590 1742
508 610 762 914 1067 610 762 914 1067
1356 1458
1367 1468 1621 1773 1925 1615 1768 1920 2022
1036 1138 1240 1341 1062 1163 1265 1367 1468 1311 1412 1514 1666 1819 1443 1544 1697 1849 2002 1621 1773 1925 2027
722 722 722 722 839 839 839 839 839 928 928 928 928 928 1084 1084 1084 1084 1084 1213 1213 1213 1213
356 356 356 356 356 356 356 356 356 445 445 445 445 445 508 508 508 508 508 533 533 533 533
13 13 13 13 13 13 13 13 13 19 19 19 19 19 19 19 19 19 19 15 15 15 15
273 273 273 273 273 273 273 273 273 381 381 381 381 381 406 406 406 406 406 508 508 508 508
483 483 483 483 483 483 483 483 483 686 686 686 686 686 762 762 762 762 762 965 965 965 965
254 254 254 254 254 254 254 254 254 397 397 397 397 397 435 435 435 435 435 537 537 537 537
610 610 610 610 610 610 610 610 610 889 889 889 889 889 965 965 965 965 965 1179 1179 1179 1179
125 125 125 125 125 125 125 125 125 66 66 66 66 66 71 71 71 71 71 31 31 31 31
18 18 18 18 18 18 18 18 18 21 21 21 21 21 24 24 24 24 24 24 24 24 24
6 8 8 8 6 6 8 8 8 6 8 8 8 8 8 10 10 12 12 12 12 12 12
6 8 8 8 6 6 8 8 8 6 8 8 10 10 10 10 10 10 12 12 12 12 12
191 159 197 229 152 203 178 203 229 159 216 229 305 356 229 203 241 216 254 152 203 203 203
229 191 229 254 178 229 191 229 254 229 254 267 254 279 203 229 254 279 254 152 203 203 203
511 612 714 816 409 511 612 714 816 605 707 809 961 1114 778 880 1032 1184 1337 952 1105 1257 1359
579 681 782 884 478 579 681 782 884 720 821 923 1075 1228 868 970 1122 1275 1427 1054 1207 1359 1461
1610 1763 1915 1519 1671 1824 1920
26
Air Winches&Hoists
FA Infinity™ Series Air Winches 0.15 - 10 t Load Capacity
FA5Ti, FA10Ti Utility Air Winches (tallflanges) andGuideline/ PodlineWinches Control mode (on guideline winch only)
FA5Ti andFA7Ti with disc brakeonly
C
FA7Ti-GL and FA7Ti-PL
ØF
D
ØG E
213mm
Winchmounting:ØM Totalnumber of holes: N1
P1
H
H
P1
Q1
K
B1 (with disc brake only)
C
Rotary limit switchoption (standard on CE versions)
A Drum length
Air inlet 1-1/4”NPT
FA5Ti andFA7Ti with drum brake or with both drumbrake and disc brake
Lockingdog (standard on guideline & podline winches)
A Drum length
FA Infinity™
Air inlet 1-1/4”NPT
Rotary limit switchoption (standard on CE versions)
ØF
D
213mm
ØG Winch mounting:ØM Total number of holes: N2
E
P2
H
H
P2
Q2 K
B2 (with drum brakeonly) – B3 (with bothdrum anddisc brakes)
Dimensions are subject to change without notice. Please contact Client Services for certified prints.
Dimensionsin mm Modelnumber
A
406 FA5Ti-16… 508 FA5Ti-20… 610 FA5Ti-24… 762 FA5Ti-30… 914 FA5Ti-36… 508 FA7Ti-20… 610 FA7Ti-24… 762 FA7Ti-30… 914 FA7Ti-36… 1067 FA7Ti-42… FA7Ti-GL42… 1067 FA7Ti-PL42… 1067
B1
B2
B3
C
D
E
F
G
H
K
M
N1
N2
P1
P2
1204 1306 1407 1560 1712 1356 1458 1610 1763 1915 1984 1984
1234 1336 1438 1590 1742 1367 1468 1621 1773 1925 — —
1311 1412 1514 1666 1819 1443 1544 1697 1849 2002 — —
1086 1086 1086 1086 1086 1084 1084 1084 1084 1084 1240 1240
508 508 508 508 508 508 508 508 508 508 581 581
19 19 19 19 19 19 19 19 19 19 19 19
381 381 381 381 381 406 406 406 406 406 406 406
889 889 889 889 889 914 914 914 914 914 1067 1067
435 435 435 435 435 435 435 435 435 435 473 473
965 965 965 965 965 965 965 965 965 965 1041 1041
21 21 21 21 21 24 24 24 24 24 24 24
6 8 8 8 8 8 10 10 12 12 12 12
6 8 8 10 10 10 10 10 10 12 — —
159 216 229 305 356 229 203 241 216 254 254 254
229 254 267 254 279 203 229 254 279 254 — —
Air Winches& Hoists
27
Q1
Q2
605 720 707 821 809 923 961 1075 1114 1228 778 868 880 970 1032 1122 1184 1275 1337 1427 1337 — 1337 —
FA Infinity™ Series Air Winches 0.15 - 10 t LoadCapacity
Dual Rated Offshore ManRider™Air Winches UP
FA2i-MR... FA2.5i-MR... C and FA5i-MR
Air inlet 1-1/4”NPT
DOWN
Disc anddrum brakes
Rotary limit switchoption (standard on CE versions)
A Drumlength
ØF ØG
D 213 mm
E Winch mounting:ØM Totalnumber of holes: N
P
H
H K
P Q
P
B
L
Dimensions inmm Modelnumber FA2i-MR12MK... FA2i-MR24MK... FA2.5i-MR12MK... FA2.5i-MR24MK... FA5i-MR16MK... FA5i-MR24MK...
A
B
C
D
E
F
G
H
K
L
M
N
P
Q
305 610 305 610 406 610
1036 1341 1168 1473 1311 1514
723 723 839 839 928 928
356 356 356 356 444 444
13 13 13 13 19 19
273 273 273 273 381 381
483 483 483 483 686 686
254 254 254 254 397 397
610 610 610 610 889 889
125 125 125 125 68 68
18 18 18 18 21 21
6 8 6 8 6 8
191 229 191 229 191 197
579 884 579 884 719 922
FA150KGi-MR DedicatedManRider™ Emergency stopdevice
Slackwire detector
305
Rope Limit switches
102 1 72 0
Ø 483
Ø 273
Air inlet 3/4”NPT
35 6
Mounting: 6 holes 17.5mm Ø
13
229 51
254
132
254 610
41
Dimensions are subject to change without notice. Please contact Client Services for certified prints.
28
229 579
Air Winches&Hoists
1129
61
Airline Accessories for Air Winches Additional Information on Filters, Regulators and Lubricators
Ingersoll RandARO-FloSeries These filters, regulators, lubricators and FRL combinations are designed to keep your air supplyin top condition,aswell as enable your winchto operateat its peakperformance.
Features Robust cast aluminiumbody. High-flow filter elementwith 5-micron filtration. Automatic drain. Reinforcedmetalbowls with sight glass.
Infinity™
C383E1-811 3/4" combined FRL
C384F1-811 1" combinedFRL
FRLcombinations 3/8" to1": Regulated pressure 0-9.7 bar, max. inlet pressure 17 bar. Flush mount gauge and T-shape wall mount bracketsincluded. Separatedfilter, regulator andlubricator 1 1/ 4" and 1 1/2": Regulatedpressure0-8.5 bar,max.inlet pressure 20.7bar.Gaugeandconnection nipplestobeordered separately.
F355G1-411 1 1/4" filter
L365G1-110 1 1/4" lubricator
NOTE: our dedicated ManRider™ air winches are fitted with an air treatment equipment mounted as standard on the product and do not require, as a result, the equipment describedhereafter.
R375G1-100 1 1/4" regulator
104502 gauge
ARO-Flo SeriesequipmentisexemptfromtheEU Directives2002/95/EC(CE compliance),and94/9/EC(ATEX95). ARO-FloSeriesisSiliconfreeandmeets2002/95/EC(RoHS compliance).
Winc h mod el
Winchair inletsize
FRL size
FRLcombination partno.
Filter partno.
Regulat or part no.
—
—
Gauge partno.
Lubricat or part no.
Nipple partno.(1)
ForLiftstar®,Pullstar®andFAInfinity™ Series LS2-300R… LS2-600R… LS-1500R… LS2000R… LS5000R… PS2-1000R… PS2400R… PS4000R… PS10000R… FA2... FA2.5… FA5… FA7… FA10
3/4" BSP
3/4" BSP
C383E1-811
1" BSP
1" BSP
C384F1-811
1 1/4" BSP
1 1/4" BSP
—
F355G1-411
R375G1-100
104502
L365G1-110
38751038
3/4" BSP 1" BSP
3/4" BSP 1" BSP
C383E1-811 C384F1-811
—
—
—
—
—
1 1/4" BSP
1 1/4" BSP
—
F355G1-411
R375G1-100
104502
L365G1-110
38751038
1 1/4" NPT
1 1/4" NPT
—
F35571-411
R37571-100
104502
L36571-110
38751038
1 1/4" NPT
1 1/2" NPT
—
F35581-411
R37581-100
104502
L36581-110
NA
—
(1) Two nipples have to be ordered to a ssemble the filter / regulator / lubricator modul e.
…
Air Winches& Hoists
29
Air Chain Hoists Ingersol Randair hoists have been providing lifting solutions to industries around the globesincetheearly 1900's. Today, we offer the broadestrange of air operated chain hoists inthe world up to 100 t capacity. Our rangeincludes hoists for high-speed productionapplications and for the harsh environmentsfound in mines, shipyards, power plants,cement plants, refineries and onshore and offshore platforms. Weprideourselves in our wil ingness and ability to takeontough applications with engineered special products.
CLK & MLK Series Air Chain Hoists 125 -1000 kg Load Capacity
CLKSeries The CLK Series air chain hoist has been designed and engineered for production applications for loads up to 500 kg. Incredible durability with an ASME HST-5 rating of A5 (FEM/ISO mechanism classification of 1Am/M4) the CLK Series hoist are duty-rated to go 800 full-load hours betweenoverhauls.
Features
CLK & MLK
Meets ASMEB30.16 specifications. Rugged,lightweight andcompactdesign. Discbrakeisnon-asbestosandspringengagedwith air release. Quietoperation<75dBAsound levels. Upper and lower limit stops prevent dangerous over-travel of the hook. Full flow pendent for maximum control and enhanced load positioning. 100%duty cyclemulti-vane(6) air motor. Hookor trolley mountedversionsavailable. Steelsnaphookswith safety latches. Standardlift is10feet;additional lifts areavailable. Standardpendentlength is6 feetor 4 feetlessthanlift. CL500K-2C10-C6U-E
MLK Series Serving industry for over 25 years, the rugged and reliable MLK Series hoists are ideal for high production cycle operations. Spark resistant models are also available. MLK Seriescomewith a wide range of options andaccessories.
Features Meets ASMEB30.16specifications ML500K-2C10-C6-E 100% dutycycle. These hoist are ideal for the harsh environments found in steel mills, foundries and electroplatingoperations.Thesearealsoidealfor high duty cycleapplications. Pull chainor pilot pendentcontrolsprovideprecisespotting capabilities. Self adjusting, air operated disc brake is spring applied and air released. Wear tested to overonemillion cyclesbeforereplacement. All rotating parts are supported by either ball or roller type bearings. Unique planetary gearing systemassureslonglife. Thoughtful design includes parts interchangeability, inlet swivels, exhaust air chain lubrication, control adjustment screws and easy conversion from pull chain to pendent control. Sparkresistantmodelsandawide rangeof options andaccessoriesareavailable.
CLK and MLK Series are particularly suitable for use in potentially explosive atmospheres. In their standard design, they are classified as equipment category 3 for applications in zone 2 as per ATEX94/9/CE Directive (ATEX marking Ex II 3 GD c IIB 135°C X). MLK Series arealsoavailablein sparkresistant, versionfor usein explosive atmospheres zone1 (ATEXmarkingExII 2 GDcIIB 135°C X).
Air Winches& Hoists
31
CLK & MLK Series Air ChainHoists 125 - 1000 kg LoadCapacity Specifications / Hook-mount configuration Specificationsat6.3bardynamicpressure(when hoistisrunning) – Workingpressure5to 7 bar. Rated Falls Min. capaci ofload headroo ty (kg) chain m (mm)
Model numb er
Liftingspeed LiftingspeedLoweringspeed at ratedload atnoload at ratedload (m/min) (m/min) (m/min)
Hoi Air cons. at Sound ChainChainweight/ (2) size 1mextra lift rated loadpressure(1) st weight (m3/min) (dbA) (mm) (kg) (kg )
CLKSeries - Hook-mount configuration CL125K CL250K CL500K
125 250 500
1 1 2
292 292 324
13.1 9.8 4.6
17.1 17.1 7.9
11.3 13.7 6.7
0.9 0.9 0.9
75 75 75
15.4 15.4 17.2
4x12 4x12 4x12
0.36 0.36 0.72
52.1 32.3 16.2
35.7 29.6 14.9
2.1 2.1 2.1
89 89 89
21.8 6.4x19.5 21.8 6.4x19.5 27.7 6.4x19.5
MLK Standard Series / Hook-mountconfiguration ML250K ML500K ML1000K
250 500 1000
1 1 2
457 457 457
30.8 16.8 8.5
1.0 1.0 2.0
MLK for explosive atmosphere zone1 (as perATEXExII 2GDc IIB 135°C X) / Hook-mount configuration ML250KR ML500KR
250 500
1 2
457 457
7.9 4.0
12.8 6.4
11.6 6.1
2.1 2.1
89 89
28.1 6.4x19.5 28.1 6.4x19.5
1.0 2.0
Additional specificationsfor MLKSeriesin trolley-mount configuration Rated capaci ty (kg)
Trolley +Hoist min.headroom (mm)
Trolleyflange adjustment (mm)
Min.inside curveradius (m)
Travellingspeed at rated load (m/min)
Trolley aircons. at rated load (m3/min)
Weight (hoist+trolley) (kg)(2)
ML250K(R)...DA ML500K(R)...DA ML1000K(R)...DA
250 500 1000
457 457 457
68-152 68-152 68-152
1.0 1.0 1.0
– – –
– – –
34.5 34.5 40.4
ML250K(R)...HA ML500K(R)...HA ML1000K...HA
250 500 1000
457 457 457
68-152 68-152 68-152
1.0 1.0 1.0
29 29 28
1 1 1
37.7 37.7 43.6
ML250K(R)...HD ML500K(R)...HD ML1000K...HD
250 500 1000
442 442 442
152-305 152-305 152-305
1.1 1.1 1.1
29 28 27
1 1 1
37.9 37.9 43.8
Model numb er
(1) Sound pressure levels are measured per European standard EN 14492-2 — (2) Weight with standard height of lift (3 m) and standard length of control (2 m). (3) Also available with hand chain control on request.
CLK Series - Hook-mount configuration 142 mm
183 mm
MLKSeries - Hook-mount configuration
160mm
30
248 mm
343mm 162
20
20
114 mm (135 mm ML500KR, ML1000K)
641 mm (ML250K, ML250KR, ML500K)* 665 mm (ML500KR, ML1000K)*
24 mm (ML250K,ML500K)
245
500kg
155
250kg
118
90
Minimum headroom 457 mm
250kg
410
292 mm (CL125K & CL250K) 324 mm (CL500K)
Air inlet 3/8”NPT
1/2”NPT swivel airinlet
28 mm (ML250KR)
82 125kg 250kg
500kg
28 mm (ML500KR, ML1000K)
* Dimension for a 14 m capacity fabric chain bucket (1 fall). For a 24 m capacity metallic chain bucket (1 fall), add 153 mm.
32
Air Winches&Hoists
CLK & MLK Series Air Chain Hoists 125 -1000 kg Load Capacity MLKSeriesin standardtrolleymountconfiguration withRT010trolley – Plain(DA) ormotorised (HA) 67 mm (ML250K, ML250KR,ML500K) 105 mm(ML500KR, ML1000K )
107
374 mm
62 mm (ML250K, ML250KR, ML500K)
552 mm
Minimum headroom 457
191 mm
114
70
105 mm (ML500KR, ML1000K)
24 mm (ML250K, ML250KR, ML500K)
mm
39
146
24 mm (ML250K, ML250KR, ML500K)
28 mm (ML500KR, ML1000K )
28mm (ML500KR, ML1000K)
Orderingmenu CLKhoists aredelivered asstandardin compliance with the Europeanmachinery directive 2006/42/EC and the EuropeanstandardforPowerDrivenHoistsEN14492-2. Theyinclude asstandardamainair emergencystopanda chainbucket.ForCLKundermanualtrolley, seeseparatedtrolleyson page66.
CL 2 5 0 K – Series/ loadcapacity CL125K CL250K CL500K
125kg 250kg 500kg
2
C
1 0
Controltype
Suspension
Liftinft
2 Full flow pendent control
10Standard10feet(3m)
–
U– E
C 6 Controllengthinft(4)
AFixedlug (Rigid mounting 15Standard15feet(4.5m) part for RT010A 20Standard20feet(6m) trolley) XXAbove20ft, specifyheight CTophook of liftinfeet (200ft max.forCL125K& 250,100ftmax.forCL500K)
Standardequipment
C6 6feet(1.8m)
UChainbucket,40ftof lift capacityforCL125K andCL250K,20ftof lift capacityfor CL500K -ECompliancewiththe Europeanmachinery directive(includesemergencystopas standard)
C1313feet( 4m) C1818feet(5.5m) CXXSpecifylength of controlinfeet (40ft / 12mmax.pendent hoselength),
(4) In order to reduce the control response time, quick exhaust valves are required from 19 ft (5.8 m) of pendent hose length. Valves need to be evenly spaced between pendent handle and hoist on "up" and "down" hoses. From 19 ft to 30 ft (5.8 to 9 m), 1 valve per hose is required — From 30 ft to 40 ft (9 to 12 m), 2 valves per hose are required. Valve part no. MR-939-6
MLK CEmarked models arecompliant with the Europeanmachinery directive 2006/42/EC and the European standardfor powerdrivenhoistsEN14492-2. Theyinclude asstandardamainair emergencystop(not requiredwith pull cordcontrol).Forhoistswith trolley, alsospecifybeamsize,type andflange width.
M L 5 0 0 K – Series / loadcapacity StandardSeries ML250K 250kg ML500K 500kg ML1000K 980kg SparkResistantSeries(5) ML250KR250kgML500KR 500kg
3
H A
1 0
Controltype
Suspension
Liftinft
CSwiveltophook (notforsparkresistantmodel) DAPlainrigiduniversaltrolley HAVanemotordrivenuniversaltrolley HDVanemotordrivenuniversaltrolley for widebeam
10 Standard 10feet(3m)
1 Cordcontrol(not availableforhoist undermotorised trolley) 2 PHSpendent 3 TwomotorPHS Pendent (forhoist&trolley)
RBronzehook (onlyforsparkresistantmodel)
XXSpecify heightoflift infeet,e.g. 10=10ft (3metre)
–
C 6
U– E
Controllengthinft
Options
CXSpecifylengthof controlinfeet,for standardmodels,e.g. C6=6ft (1.8metre)
S Chaincontainersteel, 24mcapacity(1fall) UChaincontainerfabric, 14 mcapacity(1fall)
RXSpecifylengthof controlinft, forspark resistantmodels,e.g. R6=6ft (1.8metre)
-ECompliancewiththe Europeanmachinerydirective(6)
(5) Spark Resistant Series include top and bottom hooks in bronze and stainless steel load chain. In addition, copper plated trolley wheels when fitted with trolley. (6) There is no need to select "-E" when the hoist is fitted with cord control.
Air Winches& Hoists
33
CLK & MLK
321mm
552 mm
37
Minimum headroom 442 mm
191 mm
MLKSeriesin trolley mountconfigurationfor wide beam–TIR6600 trolley / motorisedonly(HD)
Liftchain® Series Air Chain Hoists 1.5 - 100 tLoad Capacity The Liftchain® LC2ASeries is the result of a long experience in heavy load lifting applications in the most difficult and extreme environments around the world. Setting new standards for safety and reliability, the LC2ASeries is intended for tough industrial applications on offshore oil rigs, shipyards, petrochemical, refineries, foundries, steels mills, mining, tunneling, etc...
Features Rugged, compact design & light weight with all steel construction for betterdurability. Particularly adapted for difficult environments – Insensitive to dust andhumidity. 100%duty cycle. Exclusive gear type air motor with better ability than other motors to accept contaminated air. High starting torque ensuring good spotting capability. Virtually maintenance freeandreduced downtimes. Automatic multi disc brake, fully enclosed for better protection and corrosion resistance. Maintenance free, no adjustment required. Low pressurebrakewith selfcleaning "venturi effect". Precision control with infinitely variable speed through pilot pendent orpull chain control. Overload protection device delivered as standard on CE marked versions, optional onNon-CE versions. Main air emergencystopasstandard on CEmarkedversions,optional onNon-CE versions. Upper and lower limit switches, integrated in the hoist body for better protection. Allows the hoist to be also used in horizontal position. Noadjustment required. Calibrated load chain, grade 80. Corrosion resistant treated for better protection and longer life. 5:1 design factor for safety and durability. Improvedexhaustmuffler.Lownoiselevel. Easycleaning andeasy replacement. Meets worldwide standards: European standards FEM9.511 and FEM 1001 for lifting. U.S. standard ASME/ANSI B30.16. Duty rating FEM1Bm/ ISOM3. Several types of configuration are available: hook-mount, trolleymount versions, low headroom versions for use in restricted spaces, andmining versionsfitted with specificequipment.
LC2A250QIP3VE
CEmarkedmodelsarecompliantwith the latestEuropeanmachinerydirective N° 2006/42/ECandthe Europeanstandardfor powerdrivenwinchesEN14492-2. Thesemodelsincludeasstandardthe followingsafetyfeatures:Built-in overloadprotection device— Emergencystopat pendent andbuilt-in mainairshut-off asperEN418— CEdeclarationof conformity.
LIFTCHAIN®airhoistsareparticularlysuitablefor usein potentiallyexplosiveatmospheres,unlikeelectric hoists. In their standarddesign,they areclassifiedas equipment category3 for applications in zone2 as per ATEX94/9/CE Directive (ATEXmarking Ex II 3 GD c IIB 135°C X). For morehazardousareassuchaszone1, they areofferedwith a specialsparkresistant package(ATEXmarkingEx II 2 GDc IIB 135°CX). Specialminingmodelsareclassifiedasequipment categoryM2. ATEXmarkingEXIM 2 CX.
34
Air Winches&Hoists
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
Hook-Mount Configuration These standard hook-mount models can be customised with many options for effective adaptation to your application – type of control, chain bucket, suspension...(seepages39and40 for details). Seedimensionsonpages41and42.
LC2A030DIP2C-E
LC2A080DIC1C LC2A120DIP2C-E
LC2A375TIP2C3M2P-E
Specificationsat 6.3 bardynamic pressure(whenhoist is running) — Workingpressure5to 7 bar. Asper EuropeanstandardENrange14492-2 – Groupof mechanismasperFEM1Bm/ ISOM3. Model numbe r
Rated Falls capacity ofload (t) chain
Min. headroo m (mm)
Liftingspeed Liftingspeed Loweringspeed Air cons. at Sound Hoist Chain Chainweight/ at ratedload at no load at rated load rated load level (1) weight(2) size 1mextra lift (m/min) (m/min) (m/min) (m3/min) (dbA) (kg) (mm) (kg)
LC2AStandardSeries–Hook-mount LC2A015SI LC2A030DI LC2A040SI LC2A060QI LC2A060SI LC2A080DI LC2A120DI LC2A125SI LC2A180TI LC2A250QI LC2A250DI LC2A375TI LC2A500QI LCA750TI LCA1000QI
1.5 3.0 4.0 6.0 6.0 8.0 12.0 12.5 18.0 25.0 25.0 37.5 50.0 75.0 100
1 2 1 4 1 2 2 1 3 4 2 3 4 3 4
409 549 580 653 717 807 945 865 1063 1156 1235 1484 1590 2338 2455
6.2 3.0 3.9 1.5 2.2 1.8 1.1 3.2 0.7 0.5 1.6 1.1 0.8 0.4 0.3
11.0 5.5 7.0 2.5 3.6 3.5 1.8 6.0 1.2 0.9 3.0 2.0 1.5 0.7 0.5
8.5 4 4.5 2.0 2.7 2.2 1.3 5.0 0.9 0.6 2.5 2.0 1.5 0.7 0.5
4.0 4.0 4.5 4.0 5.2 4.4 5.0 10 5.0 5.0 10 10 10 10 10
78 78 76 78 79 76 79 93 79 79 93 93 93 93 93
38 48 90 74 125 118 170 395 277 324 558 855 965 1700 2200
(1) Soundpressure levels are measured per European standard EN14492-2 (2) Weight with standard height of lift (3 m) and standard length of control (2 m).
Air Winches& Hoists
35
8x24 8x24 13x36 8x24 16x45 13x36 16x45 22x66 16x45 16x45 22x66 22x66 22x66 32x90 32x90
1.5 3.0 3.8 6.0 5.7 7.6 11.4 10.7 17.1 23.0 21.4 32.1 42.8 73.5 98.0
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
Trolley-Mount Configuration These standard trolley-mount models can be customised with many options for effective adaptation to your application(typeof control, chainbucket,suspension...). Seedimensionsonpages43and44.
LC2A375TIP3RN
12 t motorised trolley sub-assembly
Specifications THE SPECIFICATIONS HEREUNDER CORRESPOND TO THE TROLLEYS. FOR THE LIFTING SPECIFICATIONS, PLEASE REFER TO THE CORRESPONDING HOIST ON THE PREVIOUSPAGE. Specificationsat6.3bardynamic pressure(whenhoistisrunning).Workingpressure5to 7 bar. AsperEuropeanstandardENrange14492-2– GroupofmechanismasperFEM1Bm/ISOM3. Model numbe r
Rated capacity (t)
Trolley + Hoist min.headroom (mm)
Trolleyflange adjustment (mm)
Min. inside curveradius (m)
Travellingspe ed at ratedload (1) (m/min)
Trolleyair cons. at rated load (m3/min)
Weight (hoist+ trolley) (kg) (2)
LC2AStandardSerieswithMANUALTROLLEY(plainorgearedtrolley) LC2A015SI LC2A030DI LC2A040SI LC2A060QI LC2A060SI LC2A080DI LC2A120DI LC2A180TI LC2A250QI
1.5 3.0 4.0 6.0 6.0 8.0 12.0 18.0 25.0
480 592 590 702 730 815 995 1195 1240
80-200 80-200 80-200 100-310 100-310 100-310 130-310 140-310 140-310
2 2 2 3 3 3 3 5 5
– – – – – – – – –
– – – – – – – – –
86(92) 98(100) 140 (142) 200(207) 250 (257) 243 (250) 335 (343) 652(660) 700 (708)
80-200 80-200 80-200 100-310 100-310 100-310 130-310 160-310 140-310 140-310 160-310 160-310 160-310 300-310 300-310
2 2 2 3 3 3 3 3 5 5 50 90 90 130 130
21 17 15 15 15 12 12 15 15 15 12 15 15 15 15
1.3 1.3 1.3 1.3 1.3 1.3 1.5 1.5 1.9 1.9 1.5 x2 1.9 x2 1.9 x2 1.9 x4 1.9 x4
95 103 145 217 267 260 352 570 652 700 935 1585 1735 4500 4700
LC2AStandardSerieswithMOTORISEDTROLLEY LC2A015SI LC2A030DI LC2A040SI LC2A060QI LC2A060SI LC2A080DI LC2A120DI LC2A125SI LC2A180TI LC2A250QI LC2A250DI LC2A375TI LC2A500QI LCA750TI LCA1000QI
1.5 3.0 4.0 6.0 6.0 8.0 12.0 12.5 18.0 25.0 25.0 37.5 50.0 75.0 100
480 592 590 702 730 815 995 1000 1195 1240 990 1134 1182 1845 1901
(1) In Rack & Pinion configuration, the trolley speed is divided by two. (2) Weight with standard height of lift (3 m) and standard length of control (2 m) – Figure between brackets correspond to geared trolleys
36
Air Winches&Hoists
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
Low-HeadroomConfiguration This particular trolley hoist arrangement is offering more room to lift the load compared to a standard trolley mount version, thus ideally suitedforapplications wherespaceisparticularlyrestricted.
LC2A250QIP3LVE3M2A-E.
Model numbe r
Rated Falls capacityofload (t) chain
Min. headroo m (mm)
Liftingspeed at ratedload (m/min)
275 386 465 475 590 670 730 775
3.9 1.9 1.5 2.2 1.8 1.1 0.7 0.5
Liftingspeed Loweringspeed at no load at rated load (m/min) (m/min)
Travellingspeed at ratedload (1) (m/min)
Trolleyflange adjustment (mm)
Min. inside curveradius (m)
17 17 15 15 12 12 12 12
81- 310 81- 310 120- 310 140- 310 120- 310 140- 310 210- 310 160-310
10 10 10 10 10 10 10 10
LC2ALowHeadroomSeries LC2A015SIP3L LC2A030DIP3L LC2A060QIP3L LC2A060SIP3L LC2A080DIP3L LC2A120DIP3L LC2A180TIP3L LC2A250QIP3L
Model numbe r
LC2A015SI3L LC2A030DI3L LC2A060QIP3L LC2A060SIP3L LC2A080DIP3L LC2A120DIP3L LC2A180TIP3L LC2A250QIP3L
1.5 3.0 6.0 6.0 8.0 12.0 18.0 25.0
1 2 4 1 2 2 3 4
Air consumptionat ratedload: Soundlevel/ Lifting Travelling lifting (2) (m3/min) (m3/min) (dbA) 2.1 2.1 4 5 5 5 5 5
1.3 1.3 1.3 1.3 1.9 1.9 1.9 1.9
78 78 78 79 76 79 79 79
7.4 3.7 2.5 3.6 3.5 1.8 1.2 0.9
Total weight(3) (kg) 120 130 250 500 300 540 690 740
6.4 3.2 2.0 2.7 2.2 1.3 0.9 0.6
Chain Chainweight/ size 1mextra lift (mm) (kg) 8x24 8x24 8x24 16x45 13x36 16x45 16x45 16x45
1.4 2.8 6.0 5.7 7.6 11.4 17.1 22.8
Seedimensions onpage45.
(1) In Rack & Pinion configuration, the trolley speed is divided by 2. (2) Soundpressure levels are measured per European standard EN14492-2 (3) Weight of low headroom hoist / trolley with standard height of lift (3 m) and standard length of control (2 m).
Air Winches& Hoists
37
Liftchain®
Specificationsat 6.3 bardynamic pressure(whenhoist is running) — Workingpressure5to 7 bar. Asper EuropeanstandardENrange14492-2 – Groupof mechanismasper FEM1Bm/ ISOM3.
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
"Miner" Series TheMining modelsaredesignedfor the heavyduty conditionsfoundin the undergroundmining andtunneling industries. Theirconstructionisbasedonthe standardLC2Amodels.
LC2A080DSMP2C
Main differencescomparedto the standardLC2A models: Suitable to operateat 4 bar. Tophookmountedonchainlinksfor increasedflexibility. 1 extrabottom hook (optional) for alternatepulling operation. Topandbottom limit switchesthroughresistant buffer stopswhich comesagainst thehoist centralpart. Castironpendentcontrol. Specificationsat 4 and6.3 bar dynamic pressure(whenhoist is running) — Workingpressure4to 7 bar. Asper EuropeanstandardENrange14492-2 – Groupof mechanismasperFEM1Bm/ ISOM3. PERFORMANCESAT6.3 bar (90PSI)
Pullingspeed Speed at ratedload no load (m/min) (m/min )
Air cons. at rated load (m3/min)
Pullingspeed at ratedload (m/min)
Speed no load (m/min )
Air cons. at rated load (m3/min)
6.2 6.2 6.2
11 11 11
4.0
3 6.2 3
5.5 11 5.5
4.0
3.9 3.9 3.9 2.2 2.2 2.2
7 7 7 3.6 3.6 3.6
4.5
1.8 3.9 1.8
3.5 7 3.5
4.5
1.1 2.2 1.1
1.8 3.6 1.8
5.2
Numbe r of load hooks
Ratedcapacity on each hook (t)
(mm)
LC2A015SM
1 2
608 608 608
3.2 3.2 3.2
9 9 9
2.2
LC2A015SSM
1.5 (simplehook) 1.5 (simplehook) 1.5 (simplehook)
LC2A030DM
1 2
675 608 675
1.5 3.2 1.5
4.5 9 4.5
2.2
LC2A030DSM
3 (double hook) 1.5 (simplehook) 3 (doublehook)
LC2A040SM
1 2
757 757 757
LC2A060SM
1
LC2A060SSM
2
6 (simplehook) 6 (simplehook) 6 (simplehook)
952 952 952
1.7 1.7 1.7 1.4 1.4 1.4
4 4 4 2 2 2
3.0
LC2A040SSM
4 (simplehook) 4 (simplehook) 4 (simplehook)
LC2A080DM
1 2
940 757 940
0.9 1.7 0.9
2 4 2
3.0
LC2A080DSM
8 (double hook) 4 (simplehook) 8 (doublehook)
LC2A120DM
1 2
1 2 1
2.5
LC2A120DSM
0.7 1.4 0.7
Model numbe r
Min.
PERFORMANCESAT4 BAR(58 PSI)
headroo m
LC2AMiningSe
Model numbe r
LC2A015SM LC2A015SSM LC2A030DM LC2A030DSM LC2A040SM LC2A040SSM LC2A060SM LC2A060SSM LC2A080DM LC2A080DSM LC2A120DM LC2A120DSM
12 (double hook) 1148 6 (simplehook) 952 12 (doublehook) 1148 Hoist Chain Chainweight/ weight(2) size 1mextralift (kg) (mm) (kg)
Sound level (1) (dbA) 79 79 79 79 76 76 79 79 76 76 79 79
41 42 48 50 90 92 125 127 118 120 171 179
38
8 x24 8 x24 8 x24 8 x24 13 x36 13 x36 16 x45 16 x45 13 x36 13 x36 16 x45 16 x45
1.4 1.4 2.8 2.8 3.8 3.8 5.7 5.7 7.6 7.6 11.4 11.4
Air Winches&Hoists
2.2
2.2
3.0 2.5 2.5
3.0
2.5
4.0
4.0
4.5 5.2 5.2
4.5
5.2
(1) Soundpressure levels are measured per European standard EN14492-2 (2) Weight measured with standard height of lift (3 m) and standard length of control (2 m).
Note: It is strongly recommended to use a lubricating and a filtration system on the compressed airline. Thecompressed air temperaturemustnot exceed65°Cat the motorair inlet. For higher temperature,pleaseconsult us.
Seedimensions onpage46.
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
LIFTCHAIN®Air Chain Hoists Main Options Sparkresistant package,optionT1, for ATEXzone1 A special spark resistant packageis available for productsusedin potentially explosive areas classifiedasATEXzone1. Productsorderedwith this option will havethe ATEXmarkingEXII2 GDcIIB135°C. Thepackageincludes the followingfeatures: For the hoist: • Castiron pendent. • Bronzecoatedbottom hook assembly. For the trolley: • Solid bronzewheels. • Pinion drive in solidbronzeor stainlesssteel. • Castiron pendent. • Bronzecoatedhandwheelfor gearedtrolley. • Brasshandchainguidefor gearedtrolley.
Liftchain®
Types ofsuspensions TheLiftchain®Seriesarescheduled for many configurations,fromsimplehookor fixedlug, to various types of trolleys (plain, gearedor motorised). Seethe ordering menuon following pagefor the complete list of suspensiontypes. Chain containers, option A, B, Cor D Chaincontainersareasimpleandeconomical wayof capturing the load chain and preventing it from interfering with the load, hoistcontrol cords,or other objects.Theyare available in canvas or in zinc plated steel accordingto theirchaincapacity. Airline accessories, optionsJ1, J2 andJ3 A good air quality is akey factor for the longevity and the proper functioning of your air hoists. Optional airline accessories,suchas Filter,Regulator and Lubricator, specially adapted to our LC2Ahoists, areavailable on request.
Rack &pinionoption Rack& piniondriveareusuallyusedonfloating installations or vessels.This positive drive designkeepsthehoisttrolley in position in the eventof heavyswell(no slidingonthe beam). It alsoallows precise travel positioning when operating.
Air Winches& Hoists
39
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
LIFTCHAIN® SeriesOrderingMenu Toorderyour hoist, specifycompletemodelnumbercodeasshownbelow.Forhoistswith trolley, specifybeamsize, type andflangewidth. Notethat 0 (zero)isanumber,not aletter in modelpartnumbers. LC2Ain CEversionarefitted asstandard with built-in overloadprotection andemergencystop button on pendent andbuilt-in mainair shut-off valve.
LC2A Series from 1.5 to 25 tcapacity L C2 A 0 3 0 D Series LC2A LIFTCHAIN AIR SERIES, 2ndGeneration
Loadcapacity 015S1.5t, singlefall 030D3t, doublefalls 040S4t, singlefall 060S6 t, singlefall 060Q 6t, quadruplefalls080D8t, doublefalls 120D12t, doublefalls 180t18t, triplefalls
I
P 3
Range
Control
I Standard Industrial MMining (upto 12t capacity)
250Q 25t,quadruplefalls For mining models with 2 load hooks, add the letter "S",e.g.LC2A030DS (validupto12tcapacity).
VU Suspension A Fixedlug C Swiveltophook PUPlainrigiduniversaltrolley (flat ortaperedbeam)1,5to8t. PEPlainrigidtrolley(flat beam)12to25t. PNPlainrigidtrolley(taperedbeam)12to25t. GUGearedrigiduniversaltrolley(flat ortaperedbeam)1,5to8t. GEGearedrigidtrolley(flatbeam)12tonly. GNGearedrigidtrolley(tapered beam)12tonly. VU* Vanemotorisedrigiduniversaltrolley (flatortaperedbeam)1,5to8t.
C1PullChain (notavailable forMining range) P21motor pendent P32motor pendent (forhoist with motorised trolley)
VE*Vanemotorisedrigidtrolley (flatbeam)12to25t. VN* Vanemotorisedrigidtrolley (taperedbeam)12to25t. RU* Gearmotorisedrigiduniversaltrolley (flatortaperedbeam)6and8t. RE*Gearmotorisedrigidtrolley (flatbeam)12to 25t. RN* Gearmotorisedrigidtrolley (taperedbeam)12to25t. * Addtheletter"L"forlowheadroomtrolley (e.g.LVUorLRU) * Addtheletter "R" for rack&pinion configuration(e.g. RER).Onlyavailable for gearmotortrolleys,orforLC2A015SI, LC2A030DI,LC2A040SIwithvanemotor.
(1) For protection during shipment and due to the wide range ofinstallation variables, the airline accessories are shipped loose for clientinstallation. (2) Option T1 includes the following: For the hoist: Castironpendent andbronze coatedbottom hook assembly For the trolley: Solid bronze wheels (alltrolleys). In addition for motorised trolleys, pinion drive in solid bronzeorstainless steel and cast iron pendent. In addition for geared trolleys, bronze coated hand wheel with brass hand chain guide.
3 M 2
J1
2– E
Lift&Control
Options
3M2Standard: 3mheight oflift and 2mof control XMX Specify heights inmeters
A. Standardchainbucket. B. Largechainbucket. C. Extralargechainbucket. D. XXLchainbucket. J.Airlineaccessories(1) SpecifyJ1:Filter, J2:Lubricator J3:Regulatorornumerical combination. K. Castironpendent. LMLowtemperaturedesign (-20°CDNV).Includes3.1 materialtraceability certificates. MMaterialtraceability certificateasperEN10204 3.1onmainloadbearing part. PMarinepaint150µ. QZOffshorepaint290µincluding sandblasting. T1Sparkresistance(2)package (ATEXzone1) WWitnesstest.SpecifyW1for ABSorW2forDNV orW3forLRSorW4forclient witnessofloadtest. -ECompliancewiththeEuropean machinerydirective.
LC2A Series from 12.5 to 100 tcapacity L C 2 A 7 5 0T I Series Series LC2A LIFTCHAIN LIFTCHAIN AIRSERIESfrom AIR 12.5to50t. SERIES, 2ndGeneration LCA LIFTCHAIN AIRSERIES 75and100t.
Loadcapacity 125SI12.5t,singlefall 250DI 25t, doublefalls 37.5TI37.5 t, triplefalls 500QI50t, quadruplefalls750TI75t, triplefalls 1000QI100t, quadruplefalls
P 2
C
Control
Suspension
Lift&control
CHook-mount VN* Vanemotor+brakedtrolley fortaperedbeam (upto50t). VE*Vanemotor+brakedtrolley forflat beam. (upto50t).
3M2Standard: 3mheight oflift and 2mof control
P21motor pendent P32motor pendent (forhoist with motorised trolley)
RN* Motorised(gearmotor)+ braked trolley for tapered beam(allmodels). RE*Motorised(gearmotor)+ brakedtrolleyforflat beam (allmodels).
* Addtheletter"R" forrack &pinionconfiguration (e.g.RER).
10M9
XMX Specify heights inmeters
AP – Options A. Standardchainbucket. B. Largechainbucket. J. AirlineAccessories(1)— SpecifyJ1:Filter,J2: Lubricator,J3:Regulatorornumericalcombination. K. Castironpendent. LMLowtemperaturedesign(-20°CDNV).Includes3.1 materialtraceabilitycertificates. MMaterialtraceabilitycertificateasperEN102043.1on mainloadbearingpart. PMarinepaint150µ. QZ Offshorepaint290µincludingsandblasting. T1 Sparkresistance(2)package(ATEXzone1). WWitnesstest.SpecifyW1forABSorW2forDNVor W3forLRSorW4forclientwitnessofloadtest. -ECompliancewiththeEuropeanmachinerydirective.
40
Air Winches&Hoists
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
Hook-Mount Models– 1.5 to 25 t capacity (except model 25t double falls) B non CEmodel C CEmodel
G
H
D E
Airinlet
J
ØF
A
X
Minimum
K
Chain bucketoptions, A, B, C orD (seecapacities below)
12T
headroom
N
L
M
LC2A120DIP2C3M2-E
Hoist dimensionsinmm Modelnumber
A
B
C
D
E
F
G
H
J
K
L
M
N
Air InletØ
LC2A015SI LC2A030DI LC2A040SI LC2A060QI LC2A060SI LC2A080DI LC2A120DI LC2A125SI LC2A180TI LC2A250QI
409 549 580 653 717 807 945 865 1063 1156
385 385 580 448 605 580 605 725 724 724
410 410 606 474 630 606 630 816 750 750
210 210 297 236 310 297 310 265 386 367
27 35 35 43 43 53 58 58 78 87
137 137 192 137 192 192 192 — 192 192
112 112 183 112 233 140 175 276 195 175
68 68 71 68 75 115 133 194 98 118
173 202 264 266 350 307 370 368 427 474
90 90 127 90 139 127 152 226 152 152
146 257 190 296 228 373 424 296 484 530
30 37 37 50 50 60 67 67 80 96
27 35 35 43 43 53 58 58 78 87
3/4" BSP 3/4" BSP 1"BSP 3/4" BSP 1"BSP 1"BSP 1"BSP 1 1/4" BSP(1) 1"BSP 1"BSP
(1) 1 1/2" air inlet withCEpackage.
Chainbucketcapacityandheight – A, B,Cor D options Chain bucket,type A Hoist mode l LC2A015SI LC2A030DI LC2A040SI LC2A060QI LC2A060SI LC2A080DI LC2A120DI LC2A125SI LC2A180TI LC2A250QI
Chai n bucket,type B
Bucket Corresponding Height materia height of lift "X" l capacity (m) (mm)
Bucket materia l
Canvas Canvas Canvas Canvas Canvas Canvas Canvas Metal Canvas Canvas
Canvas Canvas Canvas Canvas Metal Canvas Metal Metal Metal Metal
12 6 12 3 12 6 6 30 4 3
628 657 847 721 1065 890 1085 475 1142 1189
Correspondin Height g height of "X" lift capacity (mm) (m)
30 15 25 7.5 26 12.5 13 60 8.5 6.5
728 757 947 821 1265 990 1285 800 1342 1389
Chai n bucket,type C Bucket materia l
Canvas Canvas Metal Canvas Metal Metal Metal — Metal Metal
Correspondi Height ng height of "X" lift capacity (mm) (m)
60 30 40 15 40 20 20 — 13 10
828 857 1107 921 1265 1150 1285 — 1342 1389
Air Winches& Hoists
Chain bucket,type D Bucket materia l
Metal Metal Metal Metal Metal Metal Metal — Metal Metal
41
Correspondi Height ng height of "X" lift capacity (mm) (m)
80 40 60 20 60 30 30 — 20 15
TBA TBA 1147 TBA 1445 1190 1465 — 1522 1569
Liftchain®
Dimensions are subject to change without notice. Pleasecontact Client Services for certifiedprints.
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
Hook-Mount Models– 25 to 100 t capacity (except model 25t with 4 falls) F
B
C
G
H
D J
K
E
X
A
Minimum headroom
L
CEVersion
Chainbucket options, A or B (see capacities andheightbelow)
M N E
D LC2A500QIP2C3M2 Dimensions are subject to change without notice. Pleasecontact Client Services for certifiedprints.
Hoist dimensionsinmm Modelnumber
A
B
C
D
E
F
G
H
J
K
L
M
N
Air Inlet Ø(1)
LC2A250DI LC2A375TI LC2A500QI LCA750TI LCA1000QI
1235 1484 1590 2338 2455
460 514 541 557 594
265 373 346 718 682
94 132 150 190 250
87 103 118 160 184
91 91 91 75 75
276 229 229 566 566
194 194 194 304 304
80 125 140 180 200
459 565 622 973 1030
205 205 205 310 314
276 298 352 420 490
572 714 763 1055 1111
11/4" BSP 11/4" BSP 11/4" BSP 11/4" BSP 11/4" BSP
(1) 1 1/2" air inlet with CEpackage.
MetalChainbucket(A orBoptions)– Capacityandheight Chain bucket,typeA Hoist mode l LC2A250DI LC2A375TI LC2A500QI LCA750TI LCA1000QI
Chain bucket,typeB
Corresponding height of lift (m)
Height "X" (mm)
Corresponding height of lift (m)
Height "X" (mm)
15 10 7.5 10 7.5
840 840 840 2462 2462
30 20 15 20 15
1055 1055 1055 3052 3052
Chain containers are a simple and economical way of capturing the load chain and preventing it from interfering with the load, hoist control hoses, or otherobjects. A varietyof standardsizesare availableand we canprovidequotationsfor containers for longer lifts or where space restrictions may require custom design.
42
Air Winches&Hoists
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
TrolleyMount Models – 1.5 to 25 t capacity (except model 25t double falls) C B
D
= G=
H
ØE
Air inlet
J
K Chain bucketoptions, A, B, Cor D (seecapacities andheight below)
LC2A250QIP3VE
Minimum headroom
A X
L M
F
N
Hoist / Trolley dimensions inmm Modelnumber
A
B
C
D
E
F
G
H
J
K
L
M
N
Air InletØ
LC2A015SI LC2A030DI LC2A040SI LC2A060QI LC2A060SI LC2A080DI LC2A120DI LC2A125SI LC2A180TI LC2A250QI
480 592 590 702 730 815 995 1000 1195 1240
190 190 284 290 290 380 410 313 360 360
210 210 300 250 310 300 310 265 390 370
60 60 60 82 82 82 91 87 125 125
120 120 120 160 160 160 160 160 225 225
— — — — — — — 57 — —
436 436 436 640 640 640 622 622 790 790
155 155 147 220 220 220 220 220 270 270
244 244 273 315 350 313 420 498 558 558
90 90 127 90 152 127 152 201 152 152
146 257 190 296 228 373 424 296 484 530
27 35 35 43 43 53 58 58 78 87
30 37 37 50 50 60 67 67 80 96
3/4" BSP 3/4" BSP 1"BSP 3/4" BSP 1"BSP 1"BSP 1"BSP 11/4" BSP(1) 1"BSP 1"BSP
(1) 1 1/2" air inlet withCEpackage.
Chainbucketcapacityandheight – A, B,Cor D options Chain bucket,type A Hoist mode l LC2A015SI LC2A030DI LC2A040SI LC2A060QI LC2A060SI LC2A080DI LC2A120DI LC2A125SI LC2A180TI LC2A250QI
Chai n bucket,type B
Bucket Corresponding Height materia height of lift "X" l capacity (m) (mm)
Bucket materia l
Canvas Canvas Canvas Canvas Canvas Canvas Canvas Metal Canvas Canvas
Canvas Canvas Canvas Canvas Metal Canvas Metal Metal Metal Metal
12 6 12 3 12 6 6 30 4 3
700 712 856 769 1065 896 1135 1564 1273 1273
Correspondin Height g height of "X" lift capacity (mm) (m)
30 15 25 7.5 26 12.5 13 60 8.5 6.5
800 812 956 869 1265 996 1335 1779 1473 1473
Chai n bucket,type C Bucket materia l
Canvas Canvas Metal Canvas Metal Metal Metal — Metal Metal
Correspondi Height ng height of "X" lift capacity (mm) (m)
60 30 40 15 40 20 20 — 13 10
900 912 1116 969 1265 1156 1335 — 1473 1473
Air Winches& Hoists
Chain bucket,type D Bucket materia l
Metal Metal Metal Metal Metal Metal Metal — Metal Metal
43
Correspondi Height ng height of "X" lift capacity (mm) (m)
80 40 60 20 60 30 30 — 20 15
TBA TBA 1156 TBA 1445 1196 1515 — 1653 1653
Liftchain®
Dimensions are subject to change without notice. Pleasecontact Client Services for certifiedprints.
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
TrolleyMount Models – 25 to 100 t capacity (except model 25t with 4 falls) F
B
J
C
K
E
D
L Airinlet
CEVersion
M
ØG
N
A P Minimum headroom
X
O Q
H R
Chain bucket options, A or B (see capacities and height below)
Dimensions are subject to change without notice. Pleasecontact Client Services for certifiedprints.
Hoist / Trolley dimensions inmm Modelnumber LC2A250DI LC2A375TI LC2A500QI LCA750TI LCA1000QI
A 990 1134 1182 1880 1936
B 460 514 541 700 700
C 265 373 346 553 553
D 313 358 358 550 550
E 87 121 121 121 121
F 91 91 91 NA NA
G 160 225 225 225 225
H 84 125 140 150 150
J 1362 1672 1672 3370 3370
K 500 578 578 NA NA
L 240 312 312 312 312
M 220 270 270 270 270
N O 411 572 416 714 416 763 790 1055 790 1111
P 276 298 352 420 490
Q 87 103 118 153 184
R 120 140 160 190 250
Air Inlet Ø(1) 11/4" BSP 11/4" BSP 11/4" BSP 11/4" BSP 11/4" BSP
(1) 1-1/2" air inlet with CEpackage.
MetalChainbucket(A orBoptions)– Capacityandheight Chain bucket,typeA Hoist mode l LC2A250DI LC2A375TI LC2A500QI LCA750TI LCA1000QI
Chain bucket,typeB
Corresponding height of lift (m)
Height "X" (mm)
Corresponding height of lift (m)
Height "X" (mm)
15 10 7.5 10 7.5
1276 1281 1281 1980 1980
30 20 15 20 15
1491 1496 1496 2555 2555
Chain containers are a simple and economical way of capturing the load chain and preventing it from interfering with the load, hoist control hoses, or otherobjects. A varietyof standardsizesare availableand we canprovidequotationsfor containers for longer lifts or where space restrictions may require custom design.
44
Air Winches&Hoists
LC2A375TIP3RN3M2-E
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
LowHeadroomModels – 1.5 to 25 t capacity D
C
B
J
ØE Air inlet
F
Minimum headroom
A
X K
L
Chain bucket options A, B, C or D (seecapacities and heightbelow)
M
H
G
N
Hoist / Trolley dimensions inmm Modelnumber LC2A015SIP3L LC2A030DIP3L LC2A060QIP3L LC2A060SIP3L LC2A080DIP3L LC2A120DIP3L LC2A180TIP3L LC2A250QIP3L
A 275 386 465 475 590 670 730 775
B 150 150 179 195 179 195 248 248
C 171 171 283 318 283 318 371 371
D 63
E 120
63 78 101 78 101 120 120
120 160 160 160 160 225 225
F 30 30
G 220 220
H 220 220
J 694 694
50 50 50 50 50 50
265 348 337 348 272 405
176 311 297 311 387 254
1002 1164 1002 1164 1164 1164
K 147
L 27
M 30
N 233
257 288 228 383 424 484 530
32 43 43 53 58 78 87
37 50 50 60 67 80 96
202 366 409 366 466 447 466
Air InletØ 3/4" BSP 3/4" BSP 3/4" BSP 1"BSP 1"BSP 1"BSP 1"BSP 1"BSP
Chainbucketcapacityandheight –A, B,Cor D options Chain bucket,type A Hoist mode l LC2A015SIP3L LC2A030DIP3L LC2A060QIP3L LC2A060SIP3L LC2A080DIP3L LC2A120DIP3L LC2A180TIP3L LC2A250QIP3L
Chai bucket,type B n
Bucket Corresponding Height materia height of lift "X" l capacity (m) (mm)
Canvas Canvas Canvas Canvas Canvas Canvas Canvas Canvas
12 6 3 12 6 6 4 3
566 566 590 860 760 860 860 860
Bucket materia l
Canvas Canvas Canvas Metal Metal Metal Metal Metal
Correspondi Height ng height of "X" lift capacity (mm) (m)
30 15 8 26 13 13 8 6
694 694 690 1060 860 1060 1060 1060
Chai bucket,type C n Bucket materia l
— — Canvas Metal Metal Metal Metal Metal
Correspondi Height ng height of "X" lift capacity (mm) (m)
— — 15 40 20 20 12 10
Chai n bucket,typeD Bucket materia l
— — 790 1060 1060 1060 1060 1060
— — Metal Metal Metal Metal Metal Metal
Correspondi Height ng height of "X" lift capacity (mm) (m)
— — 20 60 30 30 20 15
Ultra-Low Headroomchainhoists upto 100t capacity (ULBSSeries)areavailableuponrequest.Seedescription onpage 53.
Air Winches& Hoists
45
— — TBA 1240 1240 1240 1240 1240
Liftchain®
Dimensions are subject to change without notice. Pleasecontact Client Services for certifiedprints.
Liftchain® SeriesAir ChainHoists 1.5- 100t Load Capacity
"Miner" Series – 1.5 to 12 t capacity LC2A015SM LC2A040SM LC2A060SM
LC2A030DM LC2A080DM LC2A120DM
LC2A015SSM LC2A040SSM LC2A060SSM
LC2A030DSM LC2A080DSM LC2A120DSM
LC2A080DSMP2C
Dimensions aresubject to change without notice. Pleasecontact Client Services for certifiedprints.
1simple hook
1hook block
Dimensionswith simplefall load hook
1simple hookand1 hookblock
2simple hooks
Dimensionswith simpleanddoublefall load hooks
E D
B
F
F
C
Airinlet
G A
Minimum headroom
Minimum headroom
A
H
K
12T
M
L
L K
P
J One fall loadhook
One fall loadhook
N
Two fall loadhook
Hoist dimensionsinmm(CEmodels) Modelnumber
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Air InletØ
LC2A015SM LC2A015SSM LC2A030DM LC2A030DSM LC2A040SM LC2A040SSM LC2A060SM LC2A060SSM LC2A080DM LC2A080DSM LC2A120DM LC2A120DSM
610 610/610 685 610/685 793 793/793 964 964/964 976 793/976 1160 952/1160
418 418 418 418 620 620 642 642 620 520 642 642
210 210 210 210 306 306 317 317 306 306 317 317
29 29 29 29 43 43 52 52 43 43 52 52
154 154 154 154 210 210 227 227 210 210 227 227
35 35 35 35 53 53 58 58 53 53 58 58
377 377 377 375 533 533 644 644 533 533 644 644
62 62 — 62 77 77 97 97 — 77 — 97
29 29 — 29 29 29 37 37 — 29 — 37
35 35 — 35 35 35 43 43 — 35 — 43
233 233 — 233 260 260 320 320 — 260 — 320
— — 94 94 — — — — 113 113 156 156
— — 29 29 — — — — 43 43 52 52
— — 35 35 — — — — 53 53 58 58
— — 307 307 — — — — 443 443 516 516
3/4" BSP 3/4" BSP 3/4" BSP 3/4" BSP 1"BSP 1"BSP 1"BSP 1"BSP 1"BSP 1"BSP 1"BSP 1"BSP
46
Air Winches&Hoists
Airline Accessories forAirHoists Additional Information on Filters, Regulatorsand Lubricators
Ingersoll RandARO-FloSeries These filters, regulators, lubricators and FRL combinations are designed to keep your air supply in top condition, as well as enable your hoist to operate at its peakperformance.
C383E1-811 3/4" combined FRL
Features C384F1-811 1" combinedFRL
Robust cast aluminiumbody. High-flow filter elementwith 5-micron filtration. Automatic drain. Reinforcedmetalbowlswith sight glass. FRLcombinations 3/8" to1": Regulated pressure 0-9.7 bar, max. inlet pressure 17 bar. Flush mount gauge and T-shape wall mount bracketsincluded.
F355G1-411 1 1/4" filter
Separatedfilter, regulator andlubricator 1 1/ 4" and 1 1/2": Regulatedpressure0-8.5 bar,max.inlet pressure 20.7bar.Gaugeandconnection nipplestobeordered separately.
L365G1-110 1 1/4" lubricator R375G1-100 1 1/4" regulator
104502gauge
ARO-Flo SeriesequipmentisexemptfromtheEU Directives2002/95/EC(CE compliance),and94/9/EC(ATEX95). ARO-FloSeriesisSiliconfreeandmeets2002/95/EC(RoHS compliance).
Hoist mode l
Hoistair inletsize
FRL size
FRLcombination partno.
Filter partno.
Regulator partno.
Gauge partno.
Lubricator partno.
Nipple partno.(1)
—
—
—
—
R375G1-100
104502
L365G1-110
38751038
—
—
—
—
R375G1-100
104502
L365G1-110
38751038
ForCLK,MLKandLC2AAir HoistsSeries CLKSeries… 3/8" NPT 3/8" BSP C382C1-811 MLKSeries 1/2" NPT 1/2" BSP C383D1-811 LC2A015S… 3/4" BSP 3/4" BSP C383E1-811 LC2A030D… 3/4" BSP — LC2A040S… 1" BSP 1"BSP C384F1-811 LC2A060Q… 3/4" BSP 3/4" BSP C383E1-811 LC2A060S… 1" BSP LC2A080D… 1" BSP 1" BSP C384F1-811 LC2A120D… 1" BSP LC2A125S… 1 1/4" BSP 1 1/4" BSP — F355G1-411 LC2A180T… 1" BSP 1" BSP C384F1-811 — LC2A250Q… 1" BSP LC2A250D… 1 1/4" BSP LC2A375T… 1 1/4" BSP LC2A500Q… 1 1/4" BSP 1 1/4" BSP — F355G1-411 LCA750T… 1 1/4" BSP LCA1000Q… 1 1/4" BSP (1) Twonipples haveto beordered to assemblethe filter / regulator/ lubricator module.
Air Winches& Hoists
47
BOP Handling Systems For over 30 years Ingersol Randhas designed,manufactured and serviced hundreds of blowout preventer handling systems for all the majordrilling contractorsandoil companiesin the industry. Our experience with this complexandcritical lifting application enables usto provide the type of equipment, engineering support, and certifications that theseprojectsrequire. Ourcommitment to safety and quality combinedwith ourlong experience withdifficult lifting applications alowsusto provideour clients with the safest andmostcost-effective solutions possible.
BOPHandlingSystems 25-200t Load Capacity Our BOP Handling Systems are designed to meet or exceed the specifications of one or more of the following regulatory bodies; the Norwegian Petroleum Directorate (NPD), UK HSE, Lloyds Register of Shipping (LRS), Det Norske Veritas (DNV), and American Bureau of Shipping (ABS) for the oilwell drilling industry. All Ingersoll Rand BOP handling systems are designed and built in ISO9001 certified factories. They are comprised of two trolley-mounted hoists; each of which is rated at one-half the complete system capacity.
Features 5:1 designfactorcombinedwith all steelandcastiron construction to withstand the brutal environmentaland mechanicalchalenges of the job. Automaticmulti-disc brakesthat engageinstantly the momentthecontrolsarereleased. Highefficiencyplanetarygearboxesthat arefully sealedto exclude contaminants. Spacesaving modulardesignsrequireno deckspace,offer low headroomandimprovedendapproach.Ultra-low headroommodelsareavailablefor applications with severeenvelope restrictions. Choicebetween two types of pneumatic motor, including compact gear type motor (BS Series BOPhandling systems) and high-torque radial piston motor (BHS Series BOP handling systems). Air motors provide built-in overload protection sincetheywill stall without damaginghoist. Smooth,preciseandsafeloadcontrol with variable speedpendent control. Rugged corrosion-resistant load chain in 16, 22 and 32 mm sizes with greater elongation and therefore, with more resistance to shock loading. The large links provide for easier external inspection, excellent resistance to abrasion, andwill lastindefinitely whenproperly maintained. Trueverticallift whichenhancesload control characteristics andsafety. Articulated trolleysaccommodatelimitedsidepulling asBOPstackisbeing lifted.
Rackandpinion trolley driveoption for positivetraction andimproved horizontal loadcontrol. Severeduty packagesavailable for cold weather, marine and explosion-proof environments, including ATEX. Remotecontrolpendentsandconsoles. Sparkandcorrosionresistantcomponents. Festooningsystems. Troleysfor customfabricatedbeams. Clevisandshacklebottomblock assemblies. CertificateNo.FM53539 Lowpressure4bar(57psi) applications.
BOP Handling Systems
Engineered options
CertificateNo.QUAL/1991/309e
CEmarkedmodelsarecompliantwith the latestEuropeanmachinerydirectiveNo2006/42/ECandthe Europeanstandardfor PowerDrivenHoistsEN14492-2. Thesemodelsincludeasstandardanemergencystop on pendentandmainairshut-off valveasperEN418standard,an overloadprotectionandaCEdeclarationof conformity.
TheBSandBHSBOPhandling systemsareparticularlysuitablefor usein potentially explosiveatmospheres. In their standard design,theyareclassifiedasequipment category3 for applicationsin zone2 asperATEX94/9/CE Directive(ATEXmarking ExII 3 GDcIIB 135°CX). Formorehazardousareassuchaszone1, they areoffered with aspecialsparkresistantpackage(ATEXmarkingExII 2 GDcIIB 135°CX).
Air Winches& Hoists
49
BOPHandlingSystems 25- 200t LoadCapacity
BS150LCA3P3 (one 75 t hoist shown)
BSSeries Specific Features All models meet the requirements of the European standards FEM 9.511 and FEM 1001 for lifting as well the U.S. standard ASME/ANSI B30.7. Geartypeair motor– hoist andtrolley. 5:1design factor. StandarddesigntemperatureTD=-20°C for BS25LC2A2 to BS50LC2A4.TD=-10°C for other models. All steel/cast ironconstruction. Automaticfail safemulti disc,motorbrakeon hoist andtrolley Articulatedtrolley allows limited sidepulling operations Fully enclosedplanetarygearbox Compactmodular design Corrosionresistantload chain 9 mheight of lift standardonall models Bottomblock mountedon bearingwith externallubrication point and waterdrain PHSprogressivepiloted pendentcontrol - 9 mlength asstandard. Limit switchfor upperandlowerover-travel protection. Lifting lugsfor easyinstallation. Filter-lubricator-regulatorair preparationpackagemountedonunit. Corrosion resistantmarine812finish paint. Galvanised steel chaincontainer. Trolleyguiderollers,rubberbumpers,andrail sweeps. Manufacturertestcertificate andmaintenancemanual. Exhaustmufflers.
Ingersoll Rand gear air motor is characterised by: - A unique design with only two moving parts, making it ideal for severe applications in hot, cold, dusty,dirty, explosiveandwetconditions. - A reduced sensitivity to long storage period or long period with nouse. - Alow airconsumption. - A variable speed control offering a precision spotting control atslow speeds.
WARNING: Standardhoist/ trolley combinationspurchasedfor BOPhandlingwillvoidthe warranty. Theyarenot designedfor this type of application.
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Air Winches&Hoists
BOPHandlingSystems 25-200t Load Capacity
BSSeriesSpecifications BS BOP handling systems are comprised of two trolley-mounted hoists. The total system capacity corresponds to the addition of the rated capacity of bothhoists.
BS75LCA2A3P3 (one 37.5 t hoist shown)
Seedimensionson pages54and55.
— Workingpressure5 to7bar. FEM1Bm / ISOM3.
Specificationsat 6.3bardynamicpressure(when BOBhandlingsystemis running) Asper European standard ENrange 14492-2 – Groupof mechanismasper System model number
System Falls capacity of chain (t) perhoist
Min. headroo m (mm)
Lifting speedLoweringspeed Motorpower Air cons. Sound System at rated load at rated load per hoist per hoist level (1) weight(2) (m/min) (m/min) (hp) (m3/min) (dbA) (kg)
Chain Chainweight/ size 1mextra lift (mm) (kg)
BS25LC2A2… BS30LC2A3… BS36LC2A3… BS40LC2A4… BS50LC2A4… BS50LC2A2… BS75LC2A3… BS100LC2A4… BS150LCA3… BS200LCA4…
25 30 36 40 50 50 75 100 150 200
System model number
Number ofwheels perhoist
2 3 3 4 4 2 3 4 3 4
1125 1195 1195 1240 1240 1048 1190 1156 1880 1960
Flange adjustmen t (mm)
1.1 0.8 0.7 0.5 0.5 1.6 1.1 0.8 0.4 0.3 Wheeltread diameter (mm)
1.3 1.0 0.9 0.6 0.6 2.5 2.0 1.5 0.7 0.5 Wheelloading perpair (kg)
5.5 5.5 5.5 5.5 5.5 10 10 10 10 10 Min. inside curveradius (m)
5.0 5.2 5.2 5.0 5.0 12 12 12 12 12
79 79 79 79 79 93 93 93 93 93
Number of motors pertrolley
800 970 970 1040 1040 1130 4000 4400 9440 9990
16x45 16x45 16x45 16x45 16x45 22x66 22x66 22 x66 32x90 32x90
11.4 17.1 17.1 23.0 23.0 21.4 32.1 42.8 73.5 98.0
Trolley air conMax.ravellingspeed sumptionperhoist at rated load (3) (m3/min) (m/min)
BSSeriesBOPHandlingSystems– TROLLEYSub-Assembly BS25LC2A2… BS30LC2A3… BS36LC2A3… BS40LC2A4… BS50LC2A4… BS50LC2A2… BS75LC2A3… BS100LC2A4… BS150LCA3… BS200LCA4…
4 4 4 4 4 8 8 8 16 16
131- 310 131- 310 131- 310 131- 310 131- 310 160- 310 160- 310 160- 310 160- 310 160- 310
160 225 225 225 225 160 225 225 225 225
6250 7500 9000 12500 12500 6250 9375 12500 9375 12500
3 5 5 5 5 105 105 105 130 130
1 1 1 1 1 2 2 2 4 4
1.9 1.9 1.9 1.9 1.9 3.8 3.8 3.8 7.6 7.6
(1) Soundpressure levels are measured per European standard EN14492-2. (2) Weight of the complete system (2 hoists) with standard height of lift (9 m) and standard length of control (9 m). (3) In Rack & Pinion configuration, the trolley speed is divided by 2.
Air Winches& Hoists
51
12 12 12 12 12 12 12 12 12 12
Systems
BSSeriesBOPHandlingSystems– HOISTSub-Assembly
BOPHandlingSystems 25- 200t LoadCapacity
BSSeries - Standard Equipment &Options In standard version, BSSeriesBOPhandlingsystemsare fitted with the followingequipment: Articulated trolley hoist allowslimited sidepulling operations. 2 motor PHS piloted pendents (one per combinedhoist/trolley). Corrosion resistant load chain with 9 m height of lift asstandard. Limit switch for upperandlowerover-travel protection. CorrosionresistantMarine812finish paint. Galvanised steel chaincontainer. Filter-Lubricator air preparation packagemountedon unit. Trolleyguide rollers, rubber bumpersandrail sweeps.
Articulated trolley hoist
Integrated limit switches
Galvanised steelcontainer
Air preparation package
Rubber bumpers & rail sweeps
PHSpendent with emergency stop
Rack & piniondrive
Clevis& shackleattachment
Bronze coated bottom hook assembly
Solid bronze wheelson trolley
Exhaustmufflers. Manufacturer test certificate andmaintenance manual.
In CE compliant version, BS Series BOP handlingsystems are fitted with the additional followingequipment: Built-in overload protection. Emergencystopbutton on pendent, acting onmainair shut off valve. CEdeclaration of conformity.
Overview of some available options Rack &piniondrive Forpositivetraction.OnBSserieswith rack& pinion configuration, the standard trolley speed is divided by 2. Therackshave to be ordered separately and have to be welded on the beamby the customer. Clevisandshackleattachment Fitted in lieu of the bottom hook. Thecleviscanbeconfigured accordingto specific criteria on request. Sparkresistant package,optionT1, for ATEXzone1 TheT1sparkresistantoption isdesignedfor applications in zone1 asperATEX94/9/CE Directive.It includes asstandard: - Onthe trolleys, solidbronzewheelsandpinion drivein solid bronzeor stainless steel.Stainlesssteelpinsandfasteners(10mm andsmaller)and20Âľzinc platedfasteners(11mmand larger). - Onthe hoists,bronzecoatedbottom hook assemblyandcastiron pendent(for controlof both hoist andtrolley). Stainlesssteelpins andfasteners(10 mmandsmaller)and20Âľzincplated fasteners (11 mmandlarger).
52
Air Winches&Hoists
BOPHandlingSystems 25-200t Load Capacity
BSSeries OrderingMenu Toorderyour BOPhandling system,specifycompletemodelnumbercodeasshownbelow. Alsospecifybeamsize, type and flangewidth.
BS 1 0 0 L C2 A
4
P 3
Series/Loadcapacity
Chainfalls
Control
BS25LC2A BS30LC2A BS36LC2A BS40LC2A BS50LC2A BS75LC2A BS100LC2A BS150LCA BS200LCA
2x12.5t 2x15t 2x18t 2x20t 2 x 25t 2x37.5t 2x50t 2 x 75t 2x100t
2 2fallsperhoist (availablefor25and 50tmodels) 3 3fallsperhoist (availablefor30,36, 75and150t models) 4 4fallsperhoist (availablefor40, 50,100and200t models)
P32motor PHS pendent
T1–E
E R
9 M 9
Beamtype
Lift&control
EFlatbeam* NTapered beam* * Addtheletter "R"for Rack&Pinion configuration (e.g.ER)
9M9Standard: 9mheight oflift and 9mof control XMXSpecify heights inmeters
Options LMLowtemperaturedesign(TD=-20°C).Includes 3.1materialtraceabilitycertificates. M. 3.1materialtraceabilitycertificates(1) N. Clevisinsteadofbottomhook QZOfshorepaintincludingsandblast T1Sparkresistantpackageforzone1(seedetailson previouspage) W1 ABS witness test W2 DNVwitnesstest W3LRSwitnesstest W4Clientwitnessofloadtest -ECompliancewiththeEuropeanmachinerydirective.
(1) Material traceability certificates according to EN10204 (Ex DIN 50049) 3.1 on load bearing parts.
ULBS100LC2A4 (one 50 t hoist shown)
TheBSSeriesBOPhandling systemscanbe designedin ultra-low headroomversionfor applicationsrequiringaverylimited working height — range of capacities from 50 to 200 t. The minimum headroom of these products is only slightly greater than the size of the bottom hookassembly! Pleaseconsult usfor further details on description and specifications. Note: the design of the ULBSSeries does not allowanarticulated connectionbetween the trolley andhoist. Seedimensions onpage55.
ULBS150LCA4
Specificationsat 6.3bardynamic pressure(whenBOBhandlingsystemis running) — Workingpressure5to 7 bar. Model numbe r
System Falls capacity of chain (t) perhoist
Min. headroo m (mm)
Liftingspeed at ratedload (m/min)
Loweringspeed Air cons. at rated load per hoist (m/min) (m3/min)
Travellingspeed at rated load (m/min)
Air cons. pertrolley (m3/min)
Trolleyflange adjustment (mm)
ULBSSeries- Ultra-Low HeadroomBOPHandlingsystems ULBS50LC2A2… ULBS100LC2A4… ULBS150LCA3… ULBS200LCA4…
50 100 150 200
2 4 6 8
— 545 733 —
1.40 0.90
Consult us 1.65 1.10 Consult us
Consult us 20 20
12 12
3.8 7.6 Consult us
Air Winches& Hoists
53
— 270-310 270-310 —
BOP Handling Systems
Ultra-Low HeadroomVersions
BOPHandlingSystems 25- 200t LoadCapacity B
BSSeries 25t to 50t
C
D
E
K
Airinlet
F
L
ØG
N
M
BS25LC2A2… BS30LC2A3… BS36LC2A3… BS50LC2A4…
A Minimum headroom
H
Dimensions are subject to change without notice. Pleasecontact Client Services for certifiedprints.
P
Chainbucket for 9 m standardlift
S Q
20°
20°
T R
J
Dimensionsin mm Modelnumber BS25LC2A2… BS30LC2A3… BS36LC2A3…… BS50LC2A4…
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
Air InletØ
1125 1195 1195 1240
357 396 396 430
310 390 390 370
292 303 303 303
242 279 279 279
40 50 50 50
160 225 225 225
1135 1273 1273 1273
52 65 65 79
622 790 790 790
220 270 270 270
538 557 557 529
420 558 558 558
152 152 152 152
424 484 484 530
67 80 80 96
203 206 206 200
58 78 78 87
1 1/4"BSP 1 1/4"BSP 1 1/4"BSP 1 1/4"BSP
B
BSSeries, 50t to 100t
L M
C E
D
N Air inlet
P
ØG
F
Q
BS50LC2A2… BS75LC2A3… BS100LC2A4…
Minimum headroom
A
Dimensions are subject to change without notice. Pleasecontact ClientServices for certifiedprints.
H CEVersion
S R
Chainbucket for 9 m standardlift
T
J U
20° K
20°
Dimensionsin mm Modelnumber BS50LC2A2… BS75LC2A3… BS100LC2A4…
A
B
C
D
E
F
1048 1190 1156
92 92 92
460 605 632
297 300 302
311 323 120
40 40 40
54
G
H
J
K
L
M
N
200 1330 80 240 1406 550 240 225 1340 119 346 1668 598 312 225 1549 140 481 1700 598 312
Air Winches&Hoists
P
Q
R
220 310 270
461 429 483
576 714 763
S
T
U
Air InletØ
276 87 120 1 1/4" BSP 298 103 140 1 1/4" BSP 352 118 160 1 1/4" BSP
BOPHandlingSystems 25-200t Load Capacity
BSSeries – 150 t and 200t
— Dimensions are subject to change without notice. Pleasecontact Client Services for certified prints.
B
P
Q
R
C D
E
F
ØG
T
S
Air inlet 2 x 1 1/4”G
K
CEVersion
BS150LCA3… BS200LCA4…
X
A
Chain bucket for 9 m standardlift
Minimum headroom
H
K J
U
V
Y
L M
20°
N
20° W
Dimensionsin mm Modelnumber
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
V
W
X
Y
BS150LCA3… 1880 3370 799 223 312 243 225 542 152 1090 190 950 408 664 749 123 40 300 1130 1060 430 1980 150 BS200LCA4… 1960 3370 799 223 312 243 225 542 165 1112 212 950 408 664 749 123 40 300 1092 1092 430 1980 170
ULBSSeries – 50 t to 200 t
— Dimensions are subject to change without notice. Pleasecontact Client Services for certifiedprints.
B
U D
C
E
BOP Handling Systems
Air inlet 2 x 1 1/4” G
F
G
Minimum headroom
K
A
T ØL
Maximum thickness
ØM
H ØV
Q N P J
S
R
W
W X
Dimensionsin mm Modelnumber
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
V
W
X
ULBS100LC2A4… 545 2670 312 1008 312 223 316 1286 578 270 272 225 170 330 843 899 1039 80 1807 72 475 188 ULBS150LCA3… 733 3578 312 2100 312 223 325 1694 606 325 272 225 221 421 1202 1096 1585 80 1769 85 606 23
Air Winches& Hoists
55
BOPHandlingSystems 50- 200t LoadCapacity
BHS Series Specific Features Designed to meet or exceed specifications of one or more of the following regulatory bodies - the Norwegian Petroleum Directorate (NPD), UK HSE, Lloyds Register of Shipping (LRS), Det Norske Veritas (DNV), and American Bureau of Shipping (ABS) for the oilwell drilling industry
BHS200M (one 100t hoist shown)
All models meet the requirements of the European standards FEM 9.511 and FEM 1001 for lifting as well the U.S. standard ASME/ANSI B30.7.
Radialpistonair motor– hoist andtrolley. 5:1design factor. StandarddesigntemperatureTD=0°C. All steelconstruction. Automaticfail safe,multi disc,motorbrakeon hoist. Articulatedtrolley allows limited sidepulling operations(standard onall models- not available forBHS200M). Fully enclosedplanetarygearbox. Compactmodular design. Corrosion resistantload chain. 9mheight of lift standardonallmodels. Bottomblock mountedonbearingwith externallubrication point and waterdrain. Accu-Trol™pendent with "emergencystop/start" featureand9 m pendenthose. Limit switchfor upperandlowerover-travelprotection. Lifting lugsfor easyinstallation. Filter-Lubricatorair preparationpackagemountedon unit. Corrosion resistantMarine812finishpaint. Galvanised steel chaincontainer. Trolleyguiderollers,rubberbumpers,andrail sweeps. Manufacturertest certificate andmaintenancemanual. Exhaustmufflers.
56
Air Winches&Hoists
Ingersoll Rand radial piston air motor is characterisedby: - Apositive startingtorque. - Avariable speedcontrol offeringa precision spotting control atslow speeds. - Asuperiorreliability in harshenvironments. - Featuresan internalsplash lubrication.
WARNING: Standard hoist / trolley combinations purchased for BOP handling will void the warranty. They are not designed for thistype ofapplication.
BOPHandlingSystems 50-200t Load Capacity
BHSSeriesSpecifications BHS BOP handling systemsare comprised of two trolley-mounted hoists. The total system capacity corresponds to the addition of the rated capacity of bothhoists.
BHS100M (one 50t hoistshown)
Seedimensionson pages60
Specifications at 6.3bardynamicpressure(whenBOBhandlingsystemisrunning) — Workingpressure5to 7 bar. Asper Europeanstandard ENrange 14492-2 – Groupof mechanismasperFEM1Bm/ ISOM3. System Falls capacity ofchain (t) perhoist
Min. headroo m (mm)
Lifting speedLoweringspeed Motorpower Air cons. Sound at rated load at rated load per hoist per hoist level (1) (m/min) (m/min) (hp) (m3/min) (dbA)
System weight(2) (kg)
Chain Chainweight/ size 1mextra lift (mm) (kg)
BHSSeriesBOPHandling Systems–HOIST Sub-Assembly BHS50M… BHS75M… BHS100M… BHS150M22… BHS200M…
50 75 100 150 200
System model number
Number ofwheels perhoist
2 3 4 6 4
1040 1243 1346 1523 1745 Flange adjustmen t (mm)
1.2 0.80 0.60 0.40 0.45 Wheeltread diameter (mm)
1.8 1.10 0.90 0.60 0.70 Wheelloading per pair (kg)
9.4 9.4 9.4 9.4 23.0 Min. inside curveradius (m)
8.0 8.0 8.0 8.0 14.2
105 105 105 105 115
Number of motors pertrolley
2616 2844 4527 6770 14000
22 x 66 22 x 66 22 x 66 22 x 66 32 x 90
21 32 43 63 91
Airconsumption Max.ravellingspeed per trolley at rated load (m3/min) (m/min)
BHSSeriesBOPHandling Systems–TROLLEYSub-Assembly BHS50M… BHS75M… BHS100M… BHS150M22… BHS200M…
8 8 8 8 8
152 - 203 203 - 254 203 - 254 203 - 254 203 - 254
175 229 229 229 330
6552 9896 13104 19100 25500
NR NR NR NR NR
1 1 1 1 2
1.4 1.4 1.4 1.4 2.8
(1) Soundpressure levels per hoist – measured per European standard EN14492-2. (2) Weight of the complete system (2 hoists) with standard height of lift (9 m) and standard length of control (9 m).
Air Winches& Hoists
57
12. 12 12 4.0 3.9
Systems
System model number
BOPHandlingSystems 50- 200t LoadCapacity
BHSSeries - Standard Equipment&Options In standard version,BHSSeries BOPhandlingsystemsare fitted with the followingequipment: Articulatedtrolleyhoistallowslimitedsidepulling operations(except for BHS200M) Accu-Trolpendent with start / stopbutton. Corrosionresistantloadchainwith 9 mheight of lift asstandard. Limitswitchfor upperandlowerover-travel protection. CorrosionresistantMarine812finishpaint. Galvanisedsteelchain container. Filter-Lubricatorairpreparationpackagemountedon unit. Trolleyguiderollers,rubberbumpers,andrail sweeps. Exhaustmufflers. Manufacturertestcertificate andmaintenance manual.
Corrosion resistant loadchain
Limit switches
Airpreparation package
Articulated trolley hoist
Accu-Trol™ pendent handle
Trolley guide rollers,rubber bumpers & rail sweeps
Exhaustmufflers.
In CE version, BHS Series BOP handling systems are fitted with the additional followingequipment: Built-in overload protection. Emergencystopbutton on pendent, actingon mainair shut off valve. CEdeclaration of conformity.
Options Variable lengths of lift andpendent control hose. Rackandpinion trolley drive for positive traction. Clevis andshackleattachment in lieu of bottom hook. Corrosionresistant Marine 812-Xpaint system. Sandblastandcarbozinc(primer only). 4 bar(57 psi) application models. Festooning systems. Trolleys forshipyard fabricated beams. Custompaint coating systemsperowners specifications.
Sparkand corrosion resistant (S•COR•E) package. TheS.COR.Esparkresistantoption for BHSSeriesis designed for applicationsin zone1asper ATEX 94/9/CE Directive. It includesasstandard: R option: Theproduct will be equipped with copper plated loadhook(s)andtrolley wheels. Zincplatedloadandhandchain if applicable.
Copperplated loadhook
58
Air Winches&Hoists
BOPHandlingSystems 50-200t Load Capacity
BHSSeries OrderingMenu Toorderyour BOPhandling system,specifycompletemodelnumbercodeasshownbelow. Alsospecifybeamsize, type and flangewidth.
B H S 5 0 Series/Loadcapacity BHS50 2 x 25t BHS75 2 x 37.5 t BHS1002x50t BHS1502 x 75t BHS200 2x100t
M
A
6
– 30–
TrolleyType
Flangeadjust.
Control
Liftinfeet
ControlDrop
Options
5 1motor pendent (2buttons withon-off).
30 Standard heightof lift 30ft (9m).
C1M3 ABSminus20degreeCdesigntemperature(tD).
6 2motor pendent (4buttons withon-off).
XX Specify height infeet.
30Standard dropand/or handchain dropinfeet. XXSpecify controldrop infeet.
M*Pistonmotor trolley. RT*Rackandpinion trolleydrivefor taperedbeam flange. RF*Rackandpinion trolleydriveforflat beamflange. * Addthenumber "22"onlyformodel BHS150 (e.g.BHS150M22..)
A. Standard. B. 50mm extension. C. 100mm extension. D. 150mm extension.
3 0 –
7 3motor pendent (6buttons withon-off).
KR
C2M3 DNVminus20degreeC designtemperature(tD). K
Clevis(in placeofbottomhook).
M1
PerDIN50049/EN10204Para2.2"typicals"(1).
M2
PerDIN50049/EN10204Para3.1actualper productaspurchased(2).
M3
PerDIN50049/EN10204Para3.1actualper productasdeliveredinfinalcondition(1).
N4
AmericanBureauofShipping"Certificationof DrillingSystems".
N5
DetNorskeVeritas"DNV-OS-E101DrilingPlant".
P1
Marne812-iXpaintsystem.
(1) NOTES:
P2
M1 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on load bearing parts. This conformity document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on non-specific inspection and testing (i.e. results are typical material properties for these parts).
Marne812-iXPanti System(sociyanatefree paintsystem).
R
M2 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those parts).
DNVwitnesstest. W3LRS witnesstest. W4 Customerwitnesstest. -CE
CompliancewiththeEuropeanmachinery directive.
BOP Handling Systems
M3 – Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those parts in a finished, as delivered condition).
Copperplated(S•COR•Epackage). Theproductwill beequpipedwthicopperpatedl loadhook(s)andtrolleywheels. W1ABSwitness test. W2
BHS150RF22
Air Winches& Hoists
59
BOPHandlingSystems 50- 200t LoadCapacity C
K
D L
M O
N
BHSSeries 50t to 100t
B ØE
H
BHS50M BHS75M BHS100M
A Minimum headroom
Air inlet
Chain bucket for 9 m (30 ft) standard lift
F
P
Q
J
Dimensions are subject to change without notice. Pleasecontact Client Services for certifiedprints. R G S
Dimensions inmm Modelnumber BHS50M… BHS75M… BHS100M…
A
* B
C
D
E
F
G
H
J
K
291 330
495 572
362 438
175 229
175 283
533 610
484 487
706 859
1568 578 1648 610
438
229
321
487
935
1040 1243 1346330 572
635
L
M
1648 610
616 673 673
N 699 622 622
O
P
Q
R
S
Air InletØ
229 286 102 92 795 298 286 121 129 886 298
286
1"NPT 1"NPT
165 165 922
1"NPT
(*) Contact client servicesfor specifications. B
J
K
C
L
M
ØO ØN
BHSSeries 150t & 200t A Minimum headroom
BHS150M22 BHS200M
bucket H Chain for 9 m (30ft)
D
standard lift
Dimensions are subject to change without notice. PleasecontactClient Servicesfor certified prints.
E
P ØF Q
R S
G (square)
Dimensionsin mm Modelnumber BHS150M22… BHS200M…
A
B
C
D
E
F
G
H
J
K
L
M
1493 1031 570 345 834 267 864 1994 440 1543 772 298 1745 1694 989 508 1028 279 1016 1991 384 2405 1191 432
60
Air Winches&Hoists
N
O
P
Q
229 330
289 397
82 89
286 286
R
S
108 475 108 438
Air InletØ 1"NPT 11/2" NPT
Manual Equipment Ingersoll Rand also offers manualtrolleys to equip your smal capacity hoists and manual hoists which are very useful for casual material handling work.
ManualEquipment Manual LeverHoists B
L5H Series
Nominalload capacity (t)
Pulltolift ratedload (kg)
0.75 1.5 3.0 6.0
15.9 18.2 33.2 35.0
L5H150 L5H300 L5H600 L5H1200
Minimum headroom
A
E D
1 fall hoist
Number of falls 1 1 1 2
Height of lift (m) 1.5 to 1.5 to 1.5 to 1.5 to
Weight Chainweight/ with1.5mlift 1mextralift (kg) (kg)
6 6 6 6
6.8 9.5 15.4 28.2
311 349 425 565
2 fall hoist
DIMENSIONS B C D E (mm) (mm) (mm) (mm) 127 147 180 241
B
Highperformance,industrialleverhoists Automatic inertia brake – Engagesif load is appliedin free-chainmode,helpingminimise operatorsetuperror. Stampedsteelconstructionfor decreased weight andbetterimpactresistance. Nickel/chromeplatedfor improvedcorrosion resistance. Efficientgearreductionfor low handleeffort. Easyone-handed operation for free chain positioning.
SLB150 SLB200 SLB300 SLB600 SLB1200
A min. (mm)
0.86 1.13 1.80 3.60
SLBSeries
Model numbe r
C
L5H300
Heavyduty,highperformanceleverhoists Torsion-Lok™brake systemensurespositive brakeengagement. 360° rotation handle needsonly 15° handle movementto ratchetloads.Abig plusin tight spaces. Ruggedsteel construction. Colourcodedred/green indicator (load or freechain). Simpleone-handfreechaining operation. Model number
B
152 168 200 200
31 38 47 51
B
257 368 368 368
C
Minimum headroom
A
E D
SLB150
Nominalload capacity (t)
Pulltolift ratedload (kg)
Numbe r of falls
Height lift (m)
0.75 1.0 1.5 3.0 6.0
18.5 27.0 24.0 24.0 26.0
1 1 1 1 2
1.5to 1.5to 1.5to 1.5to 1.5to
1 fall hoist
Weight of Chainweight/ with1.5mlift 1mextra lift (kg) (kg)
6 6 6 6 6
7.0 7.0 11.0 20.0 30.4
0.79 0.79 1.13 2.20 4.40
2 fall hoist
Amin. (mm)
B (mm)
330 366 400 521 640
132 140 145 198 231
DIMENSIONS C D E (mm) (mm)(mm) 158 163 186 213 213
29 32 35 44 50
307 307 378 419 419
L5H or SLBSeriesordering menu
L 5 H Series L5H SLB
600 Capacity 150750kg 2001000kg (SLBSeriesonly)
300 1500kg 600 3000kg 12006000kg
–
1 0
V
Heightoflift (infeet)
Options
5 5ft (1.5 m) 10 10 ft (3m)
1515ft (4.5m) 2020ft (6m)
(1) SLBSeries are CEcompliant as standard. "-E"option is not required for these models.
62
Air Winches&Hoists
VOverloadprotection(availableonL5Honly) NCorrosionresistantchain,nickeldiffused (availableonL5Honly)
–
E ECcompliance(1)
E Compliance with the European machinery directive
ManualEquipment Manual Hand ChainHoists 1
VL2Series
2 B
Premiumhandchainhoists.Heavyduty, highperformance Best in classhoists, built to be durable. Highstrengthgearcaseandsteelframe. Exclusive hand chain guide for smooth operation – Helps eliminate jamming whenoperatedawayfromthe loadarea. Idealfor "pick anddrift" applications. Efficient gearreductionfor easierlifting. Openframedesign for self-cleaning, quick load sheave inspection and easy hoist maintenance. Premiumalloysteelgrade100loadchain. Overloadprotection asstandard.
C
C
B
A
Minimum headroom
Minimum headroom
A
1 fall hoist
2 fall hoist
B
C
3 Minimum headroom
A
VL2-020
VL2hand chain guides.
Specifications Nominalload capacity (t)
Pulltolift ratedload (kg)
Numbe r of falls
0.5
25.0
1.0 1.5 2.0 3.0 5.0 8.0 10.0 15.0 20.0
33.2 33.6 34.5 34.5 38.6 40.9 40.9 2 x 41 2 x 41
1 1 1 1 2 2 3 4 6 8
VL2-005 VL2-010 VL2-015 VL2-020 VL2-030 VL2-050 VL2-080 VL2-100 VL2-150 VL2-200
Height of lift (m)
Weight with Chain weight/ 3 mlift (kg) 1mextralift (kg)
3to6 3to6 3to6 3to6 3to6 3to6 3to6 3to6 3to6 3to6
9.1 16.4 20.4 22.7 23.6 42.6 68.3 85.5 179.5 220.4
0.53 0.85 1.10 1.40 2.20 3.55 5.30 7.10 10.70 14.20
Dwg. Type
DIMENSIONS A min. B C (mm) (mm) (mm)
D (mm)
1
305
144
127
31
1 1 1 2 2 2 2 3 3
346 371 425 505 635 740 760 851 870
157 175 203 206 264 346 367 746 873
148 148 179 148 179 179 179 208 208
34 38 41 47 51 71 71 90 90
VL2Seriesordering menu
V L 2–
080
Series
VL2
Capacity
CP Sparkresistance
–1 0
–8 V
H ightoflift e
Ha chainlength nd
10 10ft (3m)
8V
CP Copperplated
15 15ft (4.5m)
XXV Specifylength
SB Solidbronze
20 20ft (6m) XX Specifylength inft
005
0.5t
050 5t
-
010
1t
080 8t
015 1.5t 020 2t 030 3t
100 10t 150 15t 200 20t
Standard
8ft (2.4m)
inft
NH Options ECcompliance N Corrosion&sparkresistantload chain ECompliance H Corrosion&sparkresistanthand chain withthe P Marine paint European S Fabric chain
AirWinches & Hoists
63
–
E
Manual Equipmen
Model numbe r
Multiple fall hoist
Manual Equipment Manual Hand ChainHoists& Pulers
SMBSeries
B
Highperformanceanddurablehandchain hoists Stampedsteelconstructionfor decreased weight andbetter impactresistance. Nickel/chrome plated forimproved corrosion resistance. Efficient gearreduction for easierlifting. Zinc plated hand chain asstandard. Standard overload protection toreduce abuseandincreasesafety.
Minimum headroom
D D
1 fallhoist
SMB-010
Nominalload capacity (t)
SMB005 SMB010 SMB020 SMB030 SMB050
Pull to lift rated load (kg)
C
A
Specifications Model numbe r
B
Number of falls
Height of lift (m)
Weight Chain weight/ with 3 mlift 1m extra lift (kg) (kg)
2 fallhoist
DIMENSIONS B C (mm) (mm)
A min. (mm)
D (mm)
0.5
25
1
3 to6
10.7
0.53
325
131
137
28
1.0 2.0 3.0 5.0
29 35 45 38
1 1 1 2
3 to6 3 to6 3 to6 3 to6
12.2 19.3 32.0 41.0
0.80 1.40 2.20 3.55
350 463 530 710
151 192 238 285
153 176 204 188
30 38 45 55
SMB Seriesordering menu
SM B Series(1) SMB
–
020 Capacity 0050.5t 0101t
1 0 Heightoflift (infeet)
020 2t 030 3t
1010ft (3m) 1515ft (4.5m)
–
8V
N
Handchainlength(infeet)
2020ft (6m)XX Specifylength
Options
8V 8ft (2.4m) XXVSpecfyi length
NCorrosion&sparkresistantload chain
(1) SMBSeries are CEcompliant as standard.
P& CSeries P15D3H
C
B
A Minimum headroom
Ratchet pullers – steel andaluminium 4:1 design factor for pulling applications. All models (except P15H) can be used in oneor two falls configuration. Galvanised wire rope. C400S is fittedwith non-conductive syntheticstrap. P15 Series:all steelconstruction,platedfor long life. C400Series:lightweight aluminiumdesign. Reversiblehandle for easypositionchanges.
C400S
D
Specifications Model numbe r
P15H P15D3H C400H C400S
Nominalload capacity (kg)
Pulltolift ratedload (kg)
Numbe r of falls
Pulling distance (m)
Cable diamete r (mm)
Net weight (kg)
Amin. (mm)
450
45 45 / 47 26 / 28 29 / 31
1 1 or2 1or 2 1or 2
4.6 4.6 / 2.3 6.0 / 3.0 3.6 / 1.8
4.8 4.8 6.3 —
3.9 4.8 7.3 7.3
457 457 / 610 432 / 559 432 / 559
450 / 900 770 / 1540 900 / 1800
64
Air Winches&Hoists
DIMENSIONS B C (mm) (mm)
D (mm)
114
89
19
114 127 127
89 178 178
19 22 22
ManualEquipment ManualTroleys
PT &GTSeries Trolleys
PT Series plain trolleys: Availablefrom 0.5to 10t capacity.
Durableplainandgearedtrolleys 5:1designfactorfor usewith manualor powered hoists. Stronganddurablesteelconstruction, includes dropstops. Castironwheelswith sealed,lube for life ball bearings. Universalprofile to fit IPNandIPEbeams.
PT010
GT Series geared trolleys: Available from 1 to 20 t capacity. Standardhandchainheight 3m,or moreon demand.
GT10-12-10
Specifications Model numbe r PLAINTROLLEYS
Model numbe r GEAREDTROLLEY
PT005-8 PT010-8 PT020-8 PT030-8 PT050-8 PT100-12
Nominalload capacity (t) 0.5
GT010-8-10 GT020-8-10 GT030-8-10 GT050-8-10 GT100-12-10 GT200-12-10
1 2 3 5 10 20
Flange adjustmen t (mm)
Minimumbeam height (mm)
Minimum curveradius (m)
67-203 76-203 84-203 100-203 118-203 178-305 178-305
102 127 153 178 203 254 305
0.92 0.92 1.22 1.07 1.53 2.10 3.50
A B
Net weight PLAIN TROLLEY GEARED TROLLEY (kg) (kg) 8.9
—
13.9 27.4 33.2 50 93 —
19.8 33.3 39 56 103 245 E
C
A B
D F
PT Trolley 0.5to 5 tons Í
GTTrolley 0.5to 5 tons Í
PT / GTTrolley 0.5to 5 tons Í
H J
G A B
A B
G
A B
C
E D
F
F
PT Trolley 10tons Í
J
107
GT Trolley 10tons Í
J
107
F
GT Trolley 20tons Í
J
150
PT /GT Trolley 10&20tons Í
H
Model number PT005-8 PT010-8 PT020-8 PT030-8 PT050-8 PT100-12 GT010-8-10 GT020-8-10 GT030-8-10 GT050-8-10 GT100-12-10 GT200-12-10
A 254 330 380 356 394 455 330 380 356 394 455 642
B 114 132 172 162 180 200 132 172 162 180 200 300
C – – – – – – 230 228 237 247 – –
D 53 70 108 115 115 151 70 108 115 115 151 200
E 19 19 29 29 40 51 19 29 29 40 51 66
F 169 176 190 218 249 490 176 190 218 249 490 622
G 311 327 350 359 397 528 327 350 359 397 528 572
H 149 151 154 200 207 300 151 154 200 207 300 266
J 40 40 40 65 65 82 40 40 65 65 82 110
Manual Equipmen
Dimensionsin mm PT& GTtrolleysorderingmenu
G T 0 3 0 Series PTPlain GTGeared
Capacity 005-80.5t 010-8 1t 020-8 2t 030-8 3t 050-8 5t 100-12 10 t 200-12 20 t
Air Winches& Hoists
65
-
8- 1 0
SB
Handchain
Option
1010ft(3m standard length) XXSpecify length
SBBronze wheels
WinchCheck List Distributor:...................................................... End user: ................................................................................................. Contact name phone: ........................................... Email:.................................................................................................
Application description
o Dedicatedman-riding o Dual(utility lifting & man-riding) Application: o Pulling o Lifting Line speed:.......................... o m/min o fpm Capacity: ........................ o kg o lbs ometric ton Distance: ........................ o m o ft Application notes: ................................................................................................................................................................................... ................................................................................................................................................................................................................. Power supply &controls
o Air
Flow capacity: .................... o m 3/min o cfm
Controltype:
Pressure: .................... o bar o psi o Localthrottle o Remotefull flow throttle o Electric-over-air o Customer-supplied
o Hydraulic
Pressure: .................... o bar o psi
Flow capacity: ...................... o l/min o gpm
o
Controltype:
o Remotethrottle
Localthrottle
o
o
Remotepilot pendent
o
Pendent
Customer-supplied
Controls distance from equipment (if applicable): .................... o m o ft
Brakes& auxiliary holdingdevices
o
Manualband o Autoband o Autodisc o Manualdrumlockingpin o Manualpawl& ratchet o Autopawl& ratchet
Wire Rope
Wire rope diameter: .................... o mm
o inch
Type:o Steel o Stainlesso Galvanised o Synthetic o Factory-spooled o Customer-supplied Construction Requirements:..................................................................................................................................................................... Length: ................. o m o ft Endattachments:..................... Take-off angle (drum winch only):..................................
Equipment options
o Lowtemperature* o Overloadlimiter o Limitswitch oTraceability requirements* oTypeapproval* o Drumdivider Winches: o Drumguard o Pressroller o Constructioncage o Free-spoolclutch o Horizontal loadreversing Underwound Automaticlevelwind (Accu-Spool™) o o o Slackwireprotection o Manifold (excludingelectric) o Liquidator Air: o Filter o Lubricator o Regulator General:
Hydraulic
o
HPU*
o
o o o o o o
ECcompliance Drumgrooving Manual levelwind Constanttensioning Skidframe Muffler(s)
Filtration*
Equipment optionnotes:...................................................................................................................................................................... .................................................................................................................................................................................................................
Paint oStandard oSandblast w/ zinc primeronly oMarine 812 oMarine812-X Paint/coating notes:............................................................................................................................................................. Serviceoptions oExtended warranty oSpare partskit oService start-up/Trainingsupport Additional information WinchSeriesunderconsideration: o Force5Infinity™ oLiftstar® oPullstar® oOther, specify::......................... Replacing equipment (make, model):................................................................................................................................... Sizerestrictions:............................... o mm o inch Duty cycle:...........................omin/hr o hrs/day o % Ambient conditions (temperature, humidity, elevation, etc): .............................................................................................. ................................................................................................................................. Serving:.............................................industry Additional notes: ................................................................................................................................................................... .................................................................................................................................................................................................................
*Please specify. 66
Air Winches&Hoists
HoistCheck List Distributor:...................................................... End user: ................................................................................................. Contact name phone: ........................................... Email:.................................................................................................
Application description Application: o Lifting o Pulling Capacity: ...................... o kg o lbs ometric ton Height of lift: ............................... o m o f t — Minimumheadroom........................o cmo inch Lifting speedat nominal load:..................... o m/min o fpm — Lowering speedat nominal load:.................... o m/min
o fpm
Application notes: ................................................................................................................................................................................... ................................................................................................................................................................................................................. .................................................................................................................................................................................................................
Power supply &controls
o Air
Controltype:
o Hydraulic Controltype:
Flow capacity: .................... o m 3/min o cfm
Pressure: .................... o bar o psi o Remotepilot pendent o Full flowpendent
o
Electric-over-air
o
o
Customer-supplied
Pressure: .................... o bar o psi o Localthrottle o Remotethrottle
Handchain
Flow capacity: ...................... o l/min o gpm
o
Customer-supplied
Control length: ..................................... o m o ft
Suspensiontype
o o
Swivel top hook Manualgearedtrolley
o Fixed lug o Manual plain trolley
Rigid mounting o yes o No
Motorised trolley o / Travelling speed required: ................ o m/min o ft/m in / Control combined with hoist o yes o No Control length:..................................... o m o ft Beam size/Flange width ...................... o mm o inch Beamtype: o Flat(IPE) o Tapered(IPN)
Equipment options General:
Air:
o Soft chainbucket o ECcompliance o Sparkresistant forATEXzone1 o Castironpendent oType approval* o Witnesstest* o Clevis andshackleattachment in placeof bottomhook o Filter o Lubricator o Regulator
o Metal chainbucket o Lowtemperature operation* o Material traceability o Rack& pinion driven trolley o Liquidator o Muffler(s)
Equipment optionnotes:...................................................................................................................................................................... .................................................................................................................................................................................................................
o Standard o Sandblastw/ zinc primeronly o Marine150µ o Offshore290µ Paint/coating notes:.............................................................................................................................................................
Paint
Service options o Extended warranty o Spareparts kit o Service start-up/Training support Additional information Hoist Seriesunder consideration:o CLK o MLK o Liftchain® standard Serieso Liftchain® low headroomSeries
o Liftchain® miner Serieso Other, specify:................................................................... Replacing equipment (make, model):................................................................................................................................... Sizerestrictions:............................... o mm o inch Duty cycle:...........................omin/hr o hrs/day o % Ambient conditions (temperature, humidity, elevation, etc): .............................................................................................. ................................................................................................................................. Serving:.............................................industry Additional notes: ................................................................................................................................................................... .................................................................................................................................................................................................................
*Please specify. Air Winches& Hoists
67
Ingersoll Rand (NYSE:IR) advances the quality of life by creating and sustaining safe, comfortable and efficient environments. Our people and our family of brands — including Club Car®, Ingersoll Rand®, Schlage®, Thermo King® and Trane® — work together to enhance the quality and comfort of air in homes and buildings, transport and protect food and perishables, secure homes and commercial properties, and increase industrial productivity and efficiency. Ingersoll Rand products range from complete compressed air systems, tools and pumps to material handling systems. The diverse and innovative products, services and solutions enhance our customers’ energy efficiency, productivity and operations. Ingersoll Rand is a $14 billion global business committed to a world of sustainable progress and enduring results. For moreinformation, visit ingersollrand.comor ingersollrandproducts.com.
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