Interpolate Exquisite Instrument Skills Portfolio
Angelina Nikoleta Papachatzaki Design for Performance and Interaction
CONTENTS Part 1 Workshop Metal Bending Procedures Iterations & Application Metal Techniques Weld - Drill - Finish - File Tests & Experiments Design & Make Construction Water Jet Process Prefabrication Fabrication
p. 06 p. 07
Part 2 Fusion 360 Design and Simulating Sketch 1 Sketch 2 Sketch 3 Sketch 4 Sketch 5 (Class test) Proposal
p.08 p.09 p.10 p.11 p.12 p.13
Part 3 Cinema 4D Work in progress in class
p.14
Appendices Body Scanning Creaform
p. 01 p. 02 p. 03 p. 04 p. 05
Part 1 W o r k s h o p Part 2 F u s i o n
3 6 0
Part 3 C i n e m a
4 D
Workshop Metal Bending Procedures
p. 01/15
fig. 01: Marking points for cutting
fig. 02: Metal cutting in guillotine
fig. 03: Checking metal tolerance
fig. 04: Calibrating slip roller machine
fig. 05: Pushing metal to go through slip roller
fig. 06: Bend metal to the limit of the diameter of slip roller
Test of metal tolerance by using slip roller to bend the material in order to check affordances and constraints. Tested Materials: - Galvanised Steel 1mm - Steel 1mm - Steel 0.8mm Maximum curvature bending 50mm (radius of slip roller)
fig. 07: Metal bend outcome
Workshop Metal Bending Iterations & Application
p. 02/15
fig. 01: Removing material from slip roller
fig. 02: Apply material on body to check discrepancies
Galvanised Steel, length 10mm Curvature 360 degrees along material
Galvanised Steel, length 350mm Curvature 360 degrees along material
Test material curvature to match the diameter of the arm (fig. 02) and identification of material defects to the human body (fig. 03) Edges of metal need to become smoother and adjust the diameter of the curvature to match the outline of the arm so it does not hurt the body. Slip roller was used in different angles in order to achieve different curvature outcomes on the metal :
Helix Bend
- Calibration 01: Same height on both sides of slip roller. Equal curvature on material - Calibration 02: Different heights of the sides of slip roller. Uneven curvature of material, this technique creates conical shapes and spirals around the slip roller axis.
360 degree bend, steel thickness 1.2mm
fig. 04: Different bending techniques methods
Workshop M e t a l Te c h n i q u e s Weld - Drill - Finish - File
Spot Welding -Logic System: -Material Thickness: 0.6+0.6mm - Power: Low
Marking and Smoothing - Measure distances on metal - Marking - Smooth edges on both sides in linisher
Drilling - Marking material - Clamp material on timber for stability - Centre punching
Finishing - Clean drilled holes - File edges - File spot welded surfaces with a smooth file to avoid scratches on metal - Bend metal with long nose pillers
Caption: Description description description
p. 03/15
Workshop M e t a l Te c h n i q u e s Tests & Experiments
p. 04/15
Application of techniques Body Canvas In order to identify the design, the body was used as a canvas so there is an accurate connection of the components that will be applied on the body by using the correct curvatures (fig.01) Joints Connections of cuff will be lined with joints (fig.02, 03). For the detail connection it is used: - x2 nuts - x2 washer - x1 bolt 3mm - Drilled hole 3mm
fig. 01 Sketch on the body to identify design
Metal cuffs Manufactured with the same techniques in the slip roller, sculpted and rolled straight on the body Ring Experiments Exploration of different techniques of bending the metal strips. This is a failed experiment, as the voltage of the spot welding was too height which caused a lot of burning surfaces in the material. Functionality of the design synthesis was not working on the body and it was preventing fluent movement of the fingers (fig. 05, 06, 07) Curvatures Different components of same size 5mm were spot welded together in order to create a curvature for the apparel. Spot welding voltage was too height. The synthesis of spot welded components were filed in the linisher to smooth edges and create more curvature between the components, then it was sculpted and bended in the slip roller according the body. Curvature outcome was successfuly sculpted and bended but it did not work as a design solution
fig. 02, 03 Joints
fig. 04 Metal Cuff
fig. 05, 06, 07 Failed ring experiment
fig. 08, 09, 10, 11 Curvature by using different components, spot welded
Workshop D e s i g n & Make Construction
p. 05/15
Sequence of Construction Pre - preparation Cut in guillotine 5mm stripes of 0.8 steel sheet
2 1
Stage 1 1. Cut with tin snip ring and extension in appropriate size 2. Smooth all edges on linisher 3. Centre mark and spot drill 1.5mm hole
4 Stage 1
A 5
B
Stage 2 4. Spot weld two parts 4 -Logic System: -Material Thickness: 0.6+0.6mm - Power: Low
5
Stage 3 5. Bend ring with long nose pillers
6
Stage 2
Sketch designed process
Stage 4 6. Bend extension with long nose pillers
accordingly
during
Stage 3
50
.5
R2
B
30.03 5
1 2 3 4 5
B 50mm 55mm 60mm 60mm 60mm
8
making
Ring Dimensions A 40mm 45mm 55mm 50mm 55mm
7
A
5
3
3
.5 Ă˜1 R2.5 Stage 4
C
Design has been considered according to the movement of the fingers to prevent hurting the body and allow the joints to move freely without constraints. Thinking process: Initial sketches were designed straight to the body in order to achieve a bespoke and custom made result of the design.
D
Material: 1mm steel
104.42° 104.42° 104.42° 300 300 104.42° 300 300
35
26 33
10
101 57
5
10
26 125
49 36
57
101
200
Ø60 Ø6 Ø6 Ø110
10
Ø110 Ø11 Ø11
10 10
200
200 101
200
10
70°
41.26° 70°
x2
70° 70° 70°
10
70°
10 10
200
5
200 101
57
70°
300
200 200200 57
10
101
Ø2
130.75° 5 Ø60
104.42°
5
5
Ø130
159.58° 159.58 Ø130 159.58 Ø13 Ø13
5 5
Ø3
159.58°
36
Ø30
125
49
Ø2
130.75°
Ø35 Ø4
125
49
33
36
5
Ø20
5 5
Ø20
Ø15 Ø35 130.75°
36
35
15
130.75° 5
Ø50
26
117
125
49
Ø140
117
46
122
15 Ø20 Ø140 Ø140 5 5 Ø140 Ø40 15Ø140 15 Ø200 Ø20 Ø5 15 5 515 5 5 5 5 5 Ø355 5
22
35 36 26 49
125
101
57 36
117
49 33 51 49
125
46
63
26
Ø200
Ø35
5
35
36
15
46 25
122 22
10 5
46 10
60°
60°
Ø140
Ø30
125
36 36
57
101
Ø20
5
45°
49
51 49
15
46
117
46 46
117 49 49 26 26 26 125 122 33 125 49 125125 49 117 26
49 33
101
57
300
Ø20
x10
Ø20
Ø50
Ø35 Ø4
5 50
Ø35 Ø4
Ø30
104.42°
Ø15 Ø35 49 10
76
35
46
10 10 10 10 33 26 51
35
35
49 122 117 33
36 22 49 49 49 5
5 5 Ø30 5 Ø35 5 Ø4 Ø30
10
15
63 5
10
25
122 300
5 5
Ø15
25
Ø50
5 130.75° Ø35 Ø20 104.42° Ø20 300 130.75° Ø355 130.75° Ø35 130.75° Ø30 Ø20 130.75° Ø20
22
33 33
104.42°
72 46 49
51 49 22
35
33 122 49 49 35 35 495 49 35 117 117 63 49117 51 117
49
15
15 15 76
76 10
76 25
300
125
7
76 15
15
25 76 76
51
104.42°
Ø30
Ø35 60° Ø20
5
5 Ø15
10
300
Ø35 Ø4
5
Ø50
5
10
125
5 Ø50 5 Ø50 104.42° Ø15 300 Ø15
Ø50 Ø50 Ø15 Ø35 Ø50 Ø4 Ø15 Ø15 Ø30 Ø30 Ø35 Ø35 Ø30 Ø4 Ø35 Ø4 Ø35 Ø4 Ø30 Ø30 Ø4 Ø30 125 Ø30
5
5 5
101 101101 57
125 104.42°
5
5 5
5
57 57
125 125 125
Ø30
Ø15 5
5
Ø16
Ø20
Ø50 Ø20 Ø20 Ø35 Ø35 Ø20 Ø35 Ø35 Ø15 Ø20 Ø20 Ø20 Ø20 Ø20 Ø35 Ø35 Ø35 Ø35 Ø20 Ø20 Ø35 Ø4 Ø20 Ø20 Ø30
10 57
5
Ø50
50
Ø20
Ø20 5 125
Ø20
Ø200 Ø40 Ø20 Ø5
Ø5 Ø200
Ø35 45°
Ø30
Ø20 Ø20
10 10
Technical Drawing for Water Jet Cutting
51 51 122
22 125
5
5
22
5
5 5
60°
Ø40
Ø16 Ø40 Ø200 5 50Ø5 Ø200 Ø20 Ø200
60°
Ø35
5 Ø40 25
Ø200
5 Ø20
22
Ø20
Ø30
Back View
5
51
51
51
Ø35Ø16 Ø20
5 5
125
63
25
25
Ø35 Ø35
5
Ø30 Ø30 Ø30
Ø16 Ø20 Ø205 Ø35 Ø20 Ø20 Ø20 Ø20 Ø20 Ø35 Ø35 Ø35 Ø16 Ø35 Ø35 Ø20 Ø20 Ø35 Ø35 Ø20 Ø20 Ø20 Ø20 Ø30 5 5
122 10 122122 5 49 72
63 63
5 5
5 5
5
49
63 63
Ø20
Ø20 60° 60° 60°
5
5 Ø20
22 22
5
Ø20 Ø16
Ø20 Ø35 Ø20 Ø20 Ø35Ø20 Ø16 Ø35 Ø35 Ø20 Ø35 Ø20 Ø20
5
10
5
5
45°
10
5 5
10
72 72 10 10 10
5
72
72
10
Ø35 Ø35 Ø35 Ø20 Ø20 Front View Ø35 Ø20 5 Ø20
72
Ø35
Ø16
72 63
Ø35 Ø35 Ø35 Ø35 Ø16 Ø16 Ø20 5 Ø35 Ø16 Ø20 Ø16 5
72
Ø16 Ø20
5
63
5
Ø20
5
5 5 Ø20
x4
5
22 49 49 49
5
Ø50
5
72
Ø50 Ø20
Ø50 45° Ø35 45° Ø20 45°
25 Ø40 Ø40 Ø5
12
12
Ø50 Ø35 60° Ø20 25
Ø40 Ø40 Ø5 Ø40 Ø5 50 Ø5
Ø20 50 50 Ø35 50 Ø35 Ø20 45°
12
p. 06/15
Ø200
Ø40
12 Ø40
25 Ø40 25 255
50 119.71° Ø20
60° 45°
Ø16
25 25
5 Ø50
Ø35
Ø16
Ø20
25
Ø35
Ø16 Ø20Ø35 Ø16 Ø16 Ø16
119.71° Ø20 45°
160.75°
25
160.75° Ø20
10
Ø50 Ø50 Ø50
Ø16 119.71° 119.71° 119.71° 160.75° 119.71°
10
160.75° 160.75° Ø50 160.75° Sketch on the body to create pattern for 160.75° water jet
Ø20 Ø35 Ø20 Ø20 Ø20
76
50
50
0 50 5
119.71°
Ø40
50
Ø40 Ø20
Ø40 12 25 12 Ø35 45° 12 Ø16
Ø40
Ø40 Ø40 Ø40 5
50
50
119.71°
Ø40
119.71° Ø40 Ø40 Ø20 Ø5
12 Ø40160.75°
Ø16 Ø80
Ø20
5
50
160.75°
Ø40 Ø40 Ø40
Ø35
50
139.25° 139.25° 139.25° 139.25°
139.25°
63 122
139.25°
Ø80 Ø80
Ø40
Ø40 Ø20 Ø40 Ø80 Ø40 Ø40
76
139.25°
Ø80 119.71°
72
Ø80
Ø80 Ø80 Ø80 Ø80 Ø80 160.75° Ø80 Ø80 Ø80 139.25° Ø50
Ø80
Ø40
33
50
Workshop D e s i g n & Make Wa t e r J e t P r o c e s s Prefabrication
1
50
Ø405
Ø80
10
17°
70° 41.26° 17° 41.26° 41.26°Scale17° 1:2 41.26° 17°
10
4 17°
10
Workshop D e s i g n & Make Wa t e r J e t P r o c e s s Fabrication
p. 07/15
Water Jet Cut Process
Post Water Jet Cut process - Model was filed and cleaned to remove stains and rust from material
- A mock up model was hand bended as a first test in order to identify curvatures of apparel and connection. Spot Welding techniques were applied to link components
Stage 1 Hand bended model to specify bending curvatures. Spot weld to connect pieces
Stage 2 Bend and sculpt belt in slip roller according to the body curvature
Stage 3 Bend and sculpt back of apparel to follow curvatures of the body
Stage 4 Spot drill 3mm holes to connect bended components with 3mm bolts, nuts and washers
File Metal from rust and stain
Remove components from metal sheet
Add oil to retain metal from rust and stain
File individual components
- Apparel was bended and sculpted in slip roller to follow the curvatures of the body
- Connections of final outcome of model were spot drilled and connected with nuts, bolts and washers Final outcome of metal procedures, front and back view of apparel
Part 1 W o r k s h o p Part 2 F u s i o n
3 6 0
Part 3 C i n e m a
4 D
Fusion 360 Design Sketch 1
p. 08/15
1
2
3
4
5
6
7
8
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8 A
A A
A A
10
A
5
4
3
2
1
10 10
6
Front View
A
B
Sketch Design
01
B
R1
B B
B B
0
B
R R Ø6 10 10
R
01
Ø6Ø6
6Ø
C
C
C
R5
Set x,y,z axis on top left corner of the stock
02
D
D D E
yb detaerC
ikaztahcapaP anilegnA
R5 R5
51
D
D
ecnerefer lacinhceT
C C
80 80
80
C C
20
15
2020
1515
D D
100 100 100
.tpeD
epyt tnemucoD
E
eltiT
axE_1yaD
Learning E E sketching fusion6
3D Isometric View
F
Side View
E
Plan View
procedures of and designing in 5
E E 4
3
2
1
Dept.
Technical reference
Dept.Dept.
Technical Technical reference reference
Created by
Angelina Papachatzaki 16/03/2019
Document type Created Created by by
Approved by
Document status Approved Approved by by
Angelina Angelina Papachatzaki Papachatzaki 16/03/2019 16/03/2019DWG No. Title
Scale 1:1 - Paper Size: A3
Fusion 360 Design & Simulating Sketch 2 Material: Aluminum Milling Process: Type of Machining: 2-side Clamps: corner Workplane: Top corner
p. 09/15
Settings
Surface 1
Surface 2
Set up of X, Y, Z axis on top corner of the stock - Set up starting point for milling - Identify: - Stock size: 75x25x25mm - Stock offset: 0mm (all sides) 2D Pocket to mill Tool Selection for both sides: flat end mill 6mm CNC Milling Parameters: - Aluminium - EM6 - Step Down: 2.4mm - Step Over: 2.1mm - BN Finishing 0.45mm - Spindle speed: 6000rpm - Feed speed: 600mm/min (Feederates should be the 2/3 of feed speed)
Set up: - Geometries (fig. 1.1, 2.1) - Heights (fig. 1.2, 2.2) - Passes (fig. 1.1, 2.1)
Sketch No. 2
Geometry
Heights
Passes
Fig. 1.1
Fig. 1.2
Fig. 2.1
Fig. 2.2
Fusion 360 Design & Simulating Sketch 3
2
1
3
4
p. 10/15
5
A
Tools
Simulation
Technical Drawing 10
Material: Aluminum Milling Process: Type of Machining: 1-side Clamps: corner Workplane: Top corner
B
Face: Material removal from top of stock to top of model 2 2
3 3
4 4
C
5 5
6 6
7 7
8 8
40
1 1
3D isometric View A A
B B
120 120
E
40
14 14 10 10
Drill: Drill holes from one side of the material to th other
200
90° 90°
D
240 240
Side View
1
4
40 40
3
5
120 120
4400 R R
R R440 0
Drill: Drill tappings
40 40
CNC Milling Parameters: - Aluminium - EM6 - Step Down: 2.4mm - Step Over: 2.1mm - BN Finishing 0.45mm - Spindle speed: 6000rpm - Feed speed: 600mm/min
D D
2
200 200
Set up of X, Y, Z axis on top Contour corner of the stock Finish base of the material - Set up starting point for milling - Identify: - Stock size: 242x202x12mm - Stock offset: 0mm (all sides)
Te
ØØ11 00
40 40
F
C C
Dept.
E E
Plan View Scale 1:2 - Paper Size: A3 Dept. Dept.
Technical reference Technical reference
Created by Created by
Approved by Approved by
Document type
Document status Document status
Angelina Papachatzaki Angelina Papachatzaki 17/03/2019 17/03/2019 Document type
Fusion 360 Design & Simulating Sketch 4
Sketch and create bodies
p. 11/15
Sketch
Fusion 360 Design & Simulating Sketch 5 (Class Test) Material: Aluminum Milling Process: Type of Machining: 1-side Clamps: corner Workplane: Top corner
p. 12/15
Tools
Drill: Drill tappings
Simulation
Tools
Simulation
Scallop: Create slopes on surface of material
Contour: Finish base of the material
6.38
Drill: Drill holes from one side of the material to the other A
R R3 2.5 .8 4
4.04
0.2
B
5.08
- Set up starting point for milling - Identify: - Stock size: 60x35x10mm - Stock offset: 0mm (all sides)
0.2
44.87 52.17
11.65
Set up of X, Y, Z axis on top corner of the stock
CNC Milling Parameters: - Aluminium - EM6 - Step Down: 2.4mm - Step Over: 2.1mm - BN Finishing 0.45mm - Spindle speed: 6000rpm - Feed speed: 600mm/min
A
Right Elevation
B
Left Elevation
A-A (1:1) B-B (1:1)
Top View Scale 1:1 Dept.
Technical reference
Created by
Approved by
Document type
Document status
Title
DWG No.
Angelina Papachatzaki 01/02/2019
Fusion Keychain v3
Pockets: Flat drill for finish and sculpting of surface
3D View
Technical Drawing
Rev.
Date of issue
Sheet
1/1
Fusion 360 Design & Simulating Proposal
3D simulation model of design proposal
p. 13/15
Part 1 W o r k s h o p Part 2 F u s i o n
3 6 0
Part 3 C i n e m a
4 D
Cinema 4D Work in Progress during class
p. 14/15
Body Scanning Creaform
Creaform Body scanner was used in order to scan my body so I will be able to use it on order to do 3D modeling and design digitally on my body.
p. 15/15