DIRECTORY BOOK NEU JKF INDONESIA

SOLUTION

DIRECTORY BOOK NEU-JKF INDONESIA Getting Started with Material Handling and Processing.

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NEU JKF INDONESIA: Our new subsidiary, was officially inaugurated in Jakarta. Our new team, dynamic and highly qualified, is at your disposal to handle all your needs regarding pneumatic conveying systems and bulk processing, ventilation / filtration / dust collection or industrial fans.

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TABLE OF

CONTENTS 01 | RECEPTION OF RAW MATERIAL 02 | PNEUMATIC CONVEYING 03 | STORAGE OF RAW MATERIAL & FINISH PRODUCT 04 | DOSING & PROPORTIONING MATERIAL 05 | PROCESSING AND TREATMENT OF MATERIAL 06 | CONDITIONNING & PACKAGING OF MATERIAL 07 | DUST CONTROL 08 | INDUSTRIAL VENTILATION 09 | CONTROL SYSTEM 10 | TURN KEY PROJECT

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CHOOSE OUR SERVICES We support your production processes with advice, solutions, products and (maintenance) service. We partner and take full responsibility for your clean air, less waste, production lines and safety, environmental and quality standards and certification.

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RECEPTION OF RAW MATERIAL

PNEUMATIC CONVEYING

STORAGE OF RAW MATERIAL & FINISHED PRODUCT

DOSING & PROPORTIONING MATERIAL

PROCESSING AND CONDITIONING

PACKAGING

POLLUTION CONTROL

INDUSTRIAL FAN

CONTROL SYSTEMS & AUTOMATION

TURN KEY PROJECT

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Reception of Raw Material 25kg / 50 kg Sacks 1 ton Jumbo Bigbag Bulk Material from Tank Trailer

SYSTEM 25 Kg/50 kg bag tipping station for 1 or 2 operator equiped with vacuum bag filter.

Dust emission from empty bags must be minimize Most of the powder in food industries are potentially explosive

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SYSTEM Complete Material Handling Installation, including: Reception, Storage, Dosing, Mixing, and control system.

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1 Ton jumbo bag unloading

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25 kg/50kg bag unloading

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Equipped for 1 or 2 operator with dust filter

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Equiped with vibrating screen

1 Ton big bag handled with hoist might risk to injure operator.

Appropriate design will guarantee operator safety

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SYSTEM Reception and discharge of raw material received from 25Kg sack or 1Ton big bag.

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1 Ton jumbo bag unloading 25Kg/50Kg bag unloading Connected to a centralized dust filter “Poluclean”.

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SYSTEM • 1 ton jumbo bag unloading combine with 25 kg / 50 kg bag unloading

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Equipped with delumper

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Equipped with dust filter

Sacks Tipping Station combined with big bag unloading require wider hopper underneath and need more height with supporting platform

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Pneumatic Conveying • • • • • •

Lean Phase Pressure Lean Phase Vacuum Lean Phase Suck and Blow Dense Phase Pressure Dense Phase Vacuum Close Loop Conveying

SYSTEM Pneumatic conveying is the process of transferring powders or granules from a location to a destination by the movement of pressurised moving air.

Every conveying technique are used pressure and vacuum, closed loop, dilute and dense phase as well as low velocity

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www.neu-jkf.com SYSTEM Minimum conveying velocity or saltation velocity is one of the key design parameters in pneumatic conveying systems

SYSTEM Outdoor pipe rack used for long distances conveying over the plant.

Can be occasionally over 800m horizontal length and 50m vertical elevation.

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SYSTEM Lean phase positive pressure, Conveying system

SYSTEM Blower and product introduction for Lean phase Pressure conveying

SYSTEM Blower and product introduction for Lean phase Pressure conveying

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www.neu-jkf.com SYSTEM Lean phase negative pressure (vacuum) Conveying system .

SYSTEM

Receiving Vacuum Filter with tangantial product inlet, and vacuum pipe to vacuum blower

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SYSTEM

Product introduction for Lean phase vacuum conveying system.

SYSTEM

Dense phase Neuphase Twin pressure vessels.

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SYSTEM

Dense phase negative pressure(vacuum) Conveying system

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Storage of Raw Material & Finish Product.

Intermediat Hopper Storage Indoor Silo Storage on Platform Outdoor Silo Storage on Skirt

SYSTEM

SYSTEM

Storage hopper with bin activator for extraction (non free product)

Indoor Textile Silo

Care for design and feature to guaranty expected extraction product flow according to product behavior Explosion protection devises must be considered according to risk assessment conclusion

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SYSTEM

SYSTEM

SYSTEM

Outdoor Silo Storage Capacity 150m3 hygienic design – Thailand

8 Silos storage on skirt capacity 300m3 each with pneumatic conveying systems – Indonesia

24 Silos storage capacity 500m3 each on heavy duty concrete structure - Korea

Silo anchorage, design and manufacture must be complied with country’s standards when seismic topics concerned.

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Dosing & Proportioning material Dosing : • IPT • Dosing Screw • Vibrating Dosing • Conical Valve

Proportioning : • Weighing Hoper • Weighing Bowl • Loss in weigh feeder

SYSTEM Ingredients Preparation Table designed with: •

Efficient suction hood and dust collector

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High accuracy Weighing Scale

SYSTEM • Scada for recipe control and traceability •

Bar code scanner and Printer

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Raw material cabinet locking system interlocked with recipes control

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SYSTEM

SYSTEM

SYSTEM

Dosing screw

Conical Dosing Valve

Vibrating Dosing

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SYSTEM

SYSTEM

SYSTEM

Continuous dosing Lost in Weigh Feeder

Batch Weighing Hopper

High Accuracy Dosing Bowl

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SYSTEM

SYSTEM

SYSTEM

High Accuracy Dosing Screw for Minor Ingredients

Silo Extraction with Dosing Screw for Major Ingrediennts

Batch Hopper  1500 kg for Major Ingredients

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Processing and treatment of material Processing : • Thermal Treatment • Grinding – Milling • Mixing • Dissolving

Conditioning: • Screening • Magnetic Trap • Metal Detector • X-Ray

SYSTEM Universal Mill for Icing Sugar

SYSTEM BatchTwin Shaft Paddle Mixer with Easy Access and Opening for Cleaning

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Conditionning & Packaging of material Sacks Flexible Bulk Contener “Bigbag” Rigid Bulk Contener “Tote bin” Jumbo Bag

SYSTEM Simple Jumbo Bag Filling

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Dust Control Centrifugal Fan Axial Fan Customized Fan

SYSTEM Centralized dust filter equipped with Atex Explotion vent and Centrifugal Fan

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SYSTEM

SYSTEM

Centralized Vacuum Cleaning

Chopper Fan and Separator Air/waste System for Paper Industry

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Fan Centrifugal Fan Axial Fan Customized Fan

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SYSTEM Centrifugal Fan for Hot Air Equipped with temperatur and vibration monitoring.

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Control Systems and Automation • • • • •

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Field Level Control Level Supervision Level Management Level (MES-NEU batch) Enterprise Level (ERP)

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SYSTEM

NEU Batch Application is a software designed to control process batches and ingredients traceability.

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SYSTEM

SYSTEM

MCC Control Panel

Push Button Operator Station

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SYSTEM Human Machin Interface SCADA, for Process control and monitoring

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Turn Key Project • • • •

Project Premises Basic and Details Engineering Installation and Commissioning Training and Technical Support

FROM PREMISES TO PRODUCTION

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PROJECT DESIGN REVIEW

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PROJECT DESIGN REVIEW

INSTALLATION

TRAINING ON SITE

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Contact Us

NEU- JKF DEDICATED TO CLEAN AIR (+62 21) 22783218 18 Office Park, Jl. TB Simatupang No.18, RT.2/RW.1, Kebagusan, Pasar Minggu, South Jakarta City, Jakarta 12520 INDONESIA neujkf.indonesia@neujkf.com

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