DOVE Cone Crushers are fabricated with highest quality of material and workmanship, with the state of art in design. DOVE Cone Crushers are designed for efficient application of crushing in mining industry, for efficient down sizing of various types of ores, prior to grinding operation and for efficient recovery of various minerals, as well as various quarry, aggregate and construction applications. DOVE Cone Crushers are proven in various secondary and tertiary crushing applications, including limestone, abrasive quarry rocks, granite, basalt, quartzite, river gravel, slag, silica sand, cement clinker, coral and glass.
DESIGN Years of design, fabrication and field expertise have resulted in producing highly efficient and rugged range of Cone Crushers, featured with simplicity in design and operation,with exceptional design features.
EFFICIENCY & ECONOMICS DOVE supplies a wide range of Cone Crushers, for various secondary and tertiary crushing applications, therefore to insure the best and most feasible Cone Crusher type, fit for different plant configurations, designed for the most efficient and economical production and rock down sizing application. DOVE Cone Crushers are supplied in four general categories, designed for various types of secondary or tertiary applications, both for closed circuit and open circuit configuration: - Coarse type application. - Fine or medium type crushing. - Short head design. - Super short head for fine crushing application.
FABRICATION The unique design combined with highest quality workmanship, casted and heat-treated steel material used for the fabrication, has resulted in producing the highest quality range of Cone Crushers. The main frame of the crusher is stress relieved after welding and heavy-duty reinforcements are installed at high stress points. High quality tension bolts secure the two sections of mainframe, insuring the top and bottom sections to be fastened securely and in order to withstanding strong impact during the years of operation. High quality wear-part is used in order to bring longer operating life for the crusher, which includes incorporating rib-liner in the bottom section of the main frame, as well as tungsten carbide wear pins in key locations.
FIELD ADJUSTMENTS Cone Crushers are configured with Hydraulic Lifting-Arm, where in the case of power failure, it allows the operator for rapidly rotating and removing the top-shell in order to remove the stuffed material inside the crushing chamber. The hydraulic adjustment unit will also allow easily and rapidly to perform the required setting adjustments, and changeovers of discharge openings, with minimum downtime. All models are configured with Hydraulic Cleaning unit with eight-frame mounted release cylinders.
CONTINUOUS LUBRICATION All models of the crushers are supplied with high capacity external mounted lubrication unit, composed of oil-tank, oil filtering system, high oil temperature shut-down, low oil flow shut-downs and oil flow gauge, which is designed to supply continuous and stable oil, by forced lubrication to the Cone Crusher, for smooth rotation and operation.
SAFETY Cone Crushers are configured with several safety features. The lubricating unit is interlocked with the main motor, in order to provide additional safety, which includes oil filtration and automatic shut-down in the event of high oil temperature, as well as low oil flow. Crushers are configured with Spring-Loaded release system, which allows any uncrushable material to pass through the crusher, without causing damage to the crusher. The locking system (manual or hydraulic), will easily secure the crushing clearance. All models are configured with proven spring-type mechanism, in order to recover Tramp-Iron and provide protection to the unit.
SERVICE DOVE Cone Crushers are supplied with One-Year standard DOVE warranty, or 2000 hours of operation, against manufacturing defect, excluding wears and tears. All spare parts are readily available in stock and can be supplied expressly, in order to minimize downtime. In addition, DOVE also provides a full range of technical services, which include plant configuration planning and design, as well as on site technical services, which covers the assembly, installation and training.
Feed Platform LOCKING DEVICE Distributor
Top Shell Liner Tightening Nut Tightener Concave Mantle Mantle Core Eccentric Pinion Housing Liner
Cap Frame Top Shell Adjuster Cylinder Top Frame Lower Frame Crushing Chamber Seat Liner Dust Seating
Countershaft Shaft Housing
Spherical Seat Rib Liner Bevel Gear Frame Bush Eccentric Bush Main Shaft Bottom Cover
Counter Shaft Bearings Cover for peep hole Thermometor Pressure switch
Thrust Plate
THE LUBRICATION SYSTEM
Oil tank unit
Accumulated Pass-Through (%)
CONE CRUSHER COMPONENTS CONFIGURATION
CSS = 51 mm CSS = 38 mm CSS = 32 mm CSS = 25 mm CSS = 22 mm CSS = 19 mm CSS = 16 mm CSS = 13 mm CSS = 10 mm CSS = 6 mm
GENERAL GRADATION CURVES
DISTANCE REQ’D FOR MAINTENANCE MODEL CC-C75 CC-F60 CC-C300 CC-F150 CC-H95 CC-S102 CC-C260 CC-F175 CC-H140 CC-S130 CC-C390 CC-F210 CC-H160 CC-S155 CC-C420 CC-F220 CC-H230 CC-S200 CC-C570 CC-F320 CC-H275 CC-S265 CC-C725 CC-F330 CC-H340 CC-S335
NOMINAL SIZE MANTLE DIAMETER (inch/mm)
24/600 24/600 40/1000 40/1000 40/1000 40/1000 45/1150 45/1150 45/1150 45/1150 51/1300 51/1300 51/1300 51/1300 54/1370 54/1370 54/1370 54/1370 60/1500 60/1500 60/1500 60/1500 66/1680 66/1680 66/1680 66/1680
COMPONENT MEASUREMENT (inch/mm) “A’’
“B’’
“C’’
“D’’
“E’’
“F’’
301.63
1,149.35
1,104.90
1,250.95
1,749.43
1,920.88
339.73
1,660.53
1,546.23
1,530.35
2,200.28
2,800.35
511.18
1,749.43
1,670.05
1,758.95
2,416.18
3,000.38
600.08
2,149.48
1,920.88
2,019.30
2,800.35
3,498.85
603.25
2,251.08
1,965.33
2,200.28
2,828.93
3,898.90
720.73
2,451.10
2,216.15
2,451.10
3,168.65
4,298.95
749.30
2,603.50
2,451.10
2,651.13
3,549.65
4,699.00
(Open Circuit Configuration) Capacities in Tons per Hour
CC-C75 CC-F60 CC-C300 CC-F150 CC-H95 CC-S102 CC-C260 CC-F175 CC-H140 CC-S130 CC-C390 CC-F210 CC-H160 CC-S155 CC-C420 CC-F220 CC-H230 CC-S200 CC-C570 CC-F320 CC-H275 CC-S265 CC-C725 CC-F330 CC-H340 CC-S335
Close Side Setting (inch/mm) (inch/mm) (inch/mm) 3/8” 3 3/4” 10 95 1/4” 2 7/8” 6 72 1/2” 6 1/4” 13 160 3/8” 4 1/2” 10 115 5/16” 3 1/8” 8 80 1/4” 2” 6 50 1/2” 7 1/8” 13 180 3/8” 5 1/8” 10 130 3/8” 3 1/2” 10 90 1/4” 2 3/8” 6 60 5/8” 7 7/8” 16 200 1/2” 5 7/8” 13 150 3/8” 4” 10 102 5/16” 2 3/4” 8 70 3/4” 8 1/2” 19 215 5/8” 6 1/4” 16 160 1/2” 4 1/2” 13 115 5/16” 3” 8 76 7/8” 9 1/4” 22 235 3/4” 6 7/8” 19 175 1/2” 5 1/8” 13 130 3/8” 3 1/2” 10 90 7/8” 10 1/2” 22 267 5/8” 8” 16 203 1/2” 5 1/2” 13 140 3/8” 3 3/4” 10 95
(RPM) 630 630 630 630 610 610 610 610 580 580 580 580 580 580 580 580 580 580 560 560 520 520 520 520 520 520
(HP/kW) 50~60 37~45 50~60 37~45 120~150 90~110 120~150 90~110 120~150 90~110 120~150 90~110 150~175 110~132 150~175 110~132 150~175 110~132 150~175 110~132 175~215 132~160 175~215 132~160 175~215 132~160 175~215 132~160 250~300 185~220 250~300 185~220 250~300 185~220 250~300 185~220 250~300 185~220 250~300 185~220 250~300 185~220 250~300 185~220 330~400 250~300 330~400 250~300 330~400 250~300 330~400 250~300
6
60
10
13
16
19
22
25
38
51
64
inch mm
Feed Capacity TONS/HOUR
Product Model
NOTE: CAPACITY BASED ON CONTINUOUS REGULATED FEED OF CLEAN, DRY LIMESTONE OF NORMAL HARDNESS WITH A BULK DENSITY OF 1.6 ton/m3. CAPACITY MAY VARY WITH THE SIZE AND NATURE OF THE ROCK AND THE WORKING CONDITIONS OF THE PLANT.
(Close Circuit Configuration) Capacities in Tons per Hour
CC-C75 CC-F60 CC-C300 CC-F150 CC-H95 CC-S102 CC-C260 CC-F175 CC-H140 CC-S130 CC-C390 CC-F210 CC-H160 CC-S155 CC-C420 CC-F220 CC-H230 CC-S200 CC-C570 CC-F320 CC-H275 CC-S265 CC-C725 CC-F330 CC-H340 CC-S335
Close Side Setting (inch/mm)
(inch/mm) (inch/mm) 3/8” 3 3/4” 10 95 1/4” 2 7/8” 6 72 1/2” 6 1/4” 13 160 3/8” 4 1/2” 10 115 5/16” 3 1/8” 8 80 1/4” 2” 6 50 1/2” 7 1/8” 13 180 3/8” 5 1/8” 10 130 3/8” 3 1/2” 10 90 1/4” 2 3/8” 6 60 5/8” 7 7/8” 16 200 1/2” 5 7/8” 13 150 3/8” 4” 10 102 5/16” 2 3/4” 8 70 3/4” 8 1/2” 19 215 5/8” 6 1/4” 16 160 1/2” 4 1/2” 13 115 5/16” 3” 8 76 7/8” 9 1/4” 22 235 3/4” 6 7/8” 19 175 1/2” 5 1/8” 13 130 3/8” 3 1/2” 10 90 7/8” 10 1/2” 22 267 5/8” 8” 16 203 1/2” 5 1/2” 13 140 3/8” 3 3/4” 10 95
(RPM) 630 630 630 630 610 610 610 610 580 580 580 580 580 580 580 580 580 580 560 560 520 520 520 520 520 520
(HP/kW) 50~60 37~45 50~60 37~45 120~150 90~110 120~150 90~110 120~150 90~110 120~150 90~110 150~175 110~132 150~175 110~132 150~175 110~132 150~175 110~132 175~215 132~160 175~215 132~160 175~215 132~160 175~215 132~160 250~300 185~220 250~300 185~220 250~300 185~220 250~300 185~220 250~300 185~220 250~300 185~220 250~300 185~220 250~300 185~220 330~400 250~300 330~400 250~300 330~400 250~300 330~400 250~300
6
10
13
16
19
22
25
38
51
350
400
64
inch mm
Feed Capacity TONS/HOUR
Product Model
480
600
NOTE: CAPACITY BASED ON CONTINUOUS REGULATED FEED OF CLEAN, DRY LIMESTONE OF NORMAL HARDNESS WITH A BULK DENSITY OF 1.6 ton/m3. CAPACITY MAY VARY WITH THE SIZE AND NATURE OF THE ROCK AND THE WORKING CONDITIONS OF THE PLANT.
Leader in Surface Mining Technologies
DOVE EQUIPMENT & MACHINERR CO., LTD. 216 RAMA III ROAD, BANGKHOLAEM, BANGKOK 10120, THAILAND TEL : (+66) 2 689-3750-(-54) FAX : (+66) 2 689-3850 E-mail : sales@dovemining.com