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AnutoneSerge METAL WALLS & CEILINGS www.anutone.com/metals.htm
AnutoneSerge Brochure Release 1.2 May 2009
Contents Open Cell .................................... 4
Clip-in Square Bevel ................. 14
Architectural Specifications ...... 22
BeamGrid ................................... 6
Lay-in Micro Steppe .................. 16
Technical Specifications ........... 23
Hook-on ...................................... 8
Lay-in Square ........................... 18
Bill of Quantities ....................... 23
Hook-on Corridor / Plank .......... 10
Colour and Perforation Options . 20
Applications .............................. 24
Clip-in Steppe ........................... 12
General Product Information ..... 21
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AnutoneSerge
Open Cell AnutoneSerge Open Cell ceilings offer the modern look of exposed plenums with just the right kind of visual relief. They enable camouflaging of the plenum and attendant utilities while offering striking visuals to the delight of the designer and space user alike! AnutoneSerge Open Cell are custom made depending on the following factors
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Material
- Steel, Aluminium, Choice ___
Colour
- White, Grey, Choice _______
Coating
- Polyester, PVDF, Choice ___
Beam dimensions
- Width and Height, Size _____
Cell dimensions
- Square or Rectangle, Size __
Module dimensions
- 600x600mm, 600x1200mm, 1200x1200mm, Choice _____
System Details
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AnutoneSerge™
BeamGrid The AnutoneSerge BeamGrid metal ceiling fully meets the aesthetic and functional expectations of space designers. The system provides the possibility to create different geometrical patterns (square and rectangular) with various boxes and bandraster profiles. They are available in various sizes. All AnutoneSerge BeamGrid panels can be easily demounted without the aid of any extractor tool. AnutoneSerge BeamGrid system is ideal for areas such as offices and airports and spaces where both aesthetics and functionality are required.
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System Details
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Different geometrical design alternatives
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Easy access to the plenum
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Integration with lighting and HVAC systems
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Different box and bandraster options
System Options
Please refer to page 28 for colour and perforation options.
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AnutoneSerge™
Hook-on The AnutoneSerge Hook-on ceiling panels offer an uncluttered monolithic ceiling appearance through concealed suspension systems. It is available in various sizes and options, which ensures full compatibility with all types of architectural design. Complete with a concealed suspension system, The AnutoneSerge Hook-on panels can be easily demounted without extractor tool. The AnutoneSerge Hook-on system is an ideal solution for areas with heavy circulation such as offices and airports.
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System Details
Hook-on System
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Monolithic appearance
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Broad range of panel dimensions
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Easy access to the plenum
•
Different dimensions can be used in the system
Tile Galvanised Steel
Panel Aluminium
300 x 900 300 x 1200 600 x 600
300 x 1500 300 x 1800 600 x 1200 600 x 1500 600 x 1800
Please refer to page 28 for colour and perforation options.
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AnutoneSerge™
Hook-on Corridor / Plank The AnutoneSerge Hook-on Corridor ceiling panels are designed to offer the ideal solution for corridors of different sizes and details. The corridor panels are fully compatible with Hook-on profiles, and accessories can be easily demounted. Manufactured according to the specific size of each area, the AnutoneSerge Hook-on Corridor system minimizes material loss during installation. The AnutoneSerge Plank ceiling systems on the other hand are composed of modular profiles and panels which can be installed parallel or perpendicular to each other. Available in different sizes and options, the AnutoneSerge Plank panels allow for modern architectural applications through their monolithic appearance. All AnutoneSerge Plank panels can be easily demounted without the aid of any extractor tool. The AnutoneSerge Plank system is suitable for large areas such as offices and airports.
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System Details
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Various dimension options for different architectural design concepts
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Panels are downwardly accessible
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Monolithic appearance
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Different module and design options
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Easy access to the plenum
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Integration options with lighting and ventilation systems
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Integration with different partition systems
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Different combinations with Perspekta profiles
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Different C-bandraster options of various widths and details
Hook-on Corridor / Plank
Panel Galvanised Steel
300 x 900 300 x 1200 300 x 1500 300 x 1800 600 x 1200 600 x 1500 600 x 1800 Please refer to page 28 for colour and perforation options.
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AnutoneSerge™
Clip-in Steppe AnutoneSerge Clip-in Steppe panels provide a monolithic appearance through the Clip-in suspension system and also allow for different architectural designs with the special gap at the panel joints. AnutoneSerge Clip-in Steppe panels can be independently demounted and therefore provide easy access to the plenum. The AnutoneSerge Clip-in Steppe ceiling system is available in different perforations and colours can be used in offices, shops and malls.
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System Details
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Special gap detail in the panel joints
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Integration options for various ceiling systems
•
Panels are downwardly accessible
Clip-in Steppe System
Tile Galvanised Steel
600 x 600
Please refer to page 28 for colour and perforation options.
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AnutoneSerge™
Clip-in Square Bevel AnutoneSerge Clip-in panels offer an uncluttered monolithic ceiling appearance through a concealed suspension system. Produced in different sizes and with different options. Clip-in tiles respond to all needs of architectural design. Available in galvanized steel and aluminum, they offer the advantage of independent demounting and easy access to the plenum. The AnutoneSerge Clip-in system can be used in offices, production plants, computer rooms, as well as in public transportation locations such as airports and subways.
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System Details
Perf Square Bevel
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Choice of 3.5 mm bevelled and square edge detail
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Monolithic appearance
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Galvanized steel and aluminium material options
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Wide range of panel dimension
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Integration options for various ceiling systems
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Panels are downwardly accessible
Plain Square Bevel
Tile
Clip-in System
Panel mm
Galvanised Steel
Aluminium
300 x 300
300 x 300
300 x 600
600 x 600
600 x 600
300 x 900 300 x 1200 300 x 1500 300 x 1800 600 x 1200 600 x 1800
Please refer to page 28 for colour and perforation options.
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AnutoneSerge™
Lay-in Micro Steppe AnutoneSerge Lay-in Micro Steppe panels are fully compatible with AnutoneSkelet T15 suspension profiles, and are available in galvanized steel and aluminium. AnutoneSerge Lay-in Micro Steppe panels create a narrow gap look on the ceiling with the AnutoneSkelet T15 suspension profiles and allow for modern ceiling designs. The AnutoneSerge Lay-in Micro Steppe system offers the right solutions for offices, shops and malls.
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System Details
AnutoneSkelet T15
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Integration with various AnutoneSkelet T15 sections as well as U15 suspension systems
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Galvanized steel and aluminium material options
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Easy access to the plenum projects
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Ideal solution for renovation
AnutoneSkelet U15
Micro Steppe Lay-in System
Tile Galvanised Steel
Aluminium
600 x 600
600 x 600
600 x 1200
600 x 1200
Please refer to page 28 for colour and perforation options.
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AnutoneSerge™
Lay-in Square AnutoneSerge Lay-in Square panels are fully compatible with various T-24 suspension systems, and are available in galvanized steel and aluminum. As all other Lay-in systems, AnutoneSerge Lay-in Square panels can also be easily demounted without the need for any extractor tool. The AnutoneSerge Lay-in Square system offers the right solutions for areas such as general spaces, kitchens and production plants.
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System Details
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Integration with various T-24 sections
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Galvanized steel and aluminium material options
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Easy access to the plenum
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Ideal solution for renovation
Square Lay-in System
Tile Galvanised Steel
Aluminium
600 x 600
600 x 600
Please refer to page 28 for colour and perforation options.
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Colour and Perforation Options Material AnutoneSerge metal ceilings are made of galvanized steel or aluminum. Guage of material used varies according to product type, size and configuration
Finish AnutoneSerge metal ceilings are finished with a durable, factory applied polyster powder coat at the final stage of production. Standard colour : RAL 9010 white (%20 gloss) Other colours
: RAL 9002 off white RAL 9006 metallic grey
Special colour
: Other RAL colours available on request.
Perforation All products are offered in plain or perforated (2.50 mm, 3.00mm, 1.50 mm and 1.80 mm) All perforated products can be produced with various plain borders upon request.
∅ 2.5 mm diameter holes % 16 open area
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∅ 3 mm diameter holes % 20 open area
∅ 1.5 mm diameter holes % 22 open area
∅ 1.8 mm diameter holes % 19 open area
General Product Information Lighting
Plenum Clearance
AnutoneSerge metal ceiling systems can accommodate most common lighting systems whether lay-in or recessed. Additional panels may be custom prepared to receive special fixtures.
The Clip-in, Hook-on and Hook-on Corridor systems require no clearance above the grid system for either installation or access. Lay-in, Plank and BeamGrid require plenum clearances typical for all Lay-in type ceiling systems.
Accessibility All AnutoneSerge metal ceiling systems are designed for easy accessibility to the plenum and subsequent replacement. All systems with the exception of Clip-in are removed and replaced without tools.
Acoustics AnutoneSerge panels are manufactured with acoustical in-lay to provide the best acoustical solutions. Special acoustical infill materials can be adapted for special acoustical requirements.
Cleaning and Maintenance Dust should be removed from the painted surfaces by wiping with a clean soft cloth. Grease and fingerprints should be removed with a mild household cleaner suitable for painted surfaces. Do not use abrasive cleaners or scrub the surface.
Field Cutting Metal ceilings may need to be field-cut to accommodate special conditions: less than full module perimeters, columns penetrating the ceiling etc. Such cuts should be made by competent craftsmen using appropriate tools: duct snips, electric sheet metal shears or hand-saws. Extreme care must be taken to prevent damage to the painted surface or buckling and distortion. Cut edges should be concealed with appropriate trim.
Storage and Handling Ceiling components should be stored under conditions of use in a dry interior location, and should remain in cartons until installation. Care must be exercised during the handling and opening of cartons to avoid damage.
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Architectural Specifications GENERAL 1.06 1.01
Scope
A . Store all materials off the ground and protected from dirt and dust of construction operations.
A. Supply and install AnutoneSerge Metal based Ceiling and Wall panel System as manufactured/ suppied by Anutone Acoustics Limited Bangalore – India and as required by the Contract Documents. B. Related Work Elsewhere
1.02
1.03
1.04
•
Preparation of smooth, flat and plumb substrate.
•
Architectural Woodwork, Masonry, Doors and Frames, Hardware, Gypsum Drywall, Plastering, Ceilings, Wall Covering Painting and Electrical Work
B. Handle materials in a manner that will protect them from damage and soiling. 1.07
1.08
Maintenance Extra Stock: As an option, matching replacement stock of AnutoneSerge System of amounts requested by Owner may be required.
Standards The AnutoneSerge Ceiling System shall have a fire hazard classification Class A.
PRODUCTS
Qualifications
2.01
Ceiling & Wall System
The installation work of this Section shall be performed by an authorized applicator, licensed by the manufacturer.
The AnutoneSerge™ System shall consist of Metal panels with perforations that allow soundwaves to pass through and get absorbed by the acoustic fabric are manufactured by Anutone Acoustics Limited
Quality Assurance
Contact Details of Manufacturer/ Authorized Dealer The System Components shall consist of the following AnutoneSerge™ System with Metal brackets / Clip in system / fixing cleat / T15 / U15 as indicated in drawings. AnutoneSerge™ system with various thickness 0.8 / 0.7 available to meet specific acoustical requirements
b) The AnutoneSerge shall be installed after the framework is securely fastened to insure perfect horizontal and vertical grain alignment. c) The AnutoneSerge shall be removable and replaceable.
AnutoneSerge™ System is available with Square / Steppe / Bevel Edges
d) The framework shall not “read through” the AnutoneSerge Wall and Ceiling panel System. Noise Reduction Coefficient of upto 0.9 Submittal
AnutoneSerge™ System with Acoustical core AnutoneSynth with various perforations available to meet specific acoustical requirements.
A. Product Data
Fire Hazard classification...Class A
Submit manufacturer’s product specifications including certified laboratory test reports and other data required to show compliance with these specifications.
The AnutoneSerge™ shall be spot cleanable and dry cleanable. AnutoneSerge™ systems are designed for easy accessibility to the plenum and subsequent replacement.
B. Samples Provide samples of AnutoneSerge wall and ceiling panel System, and representative samples of Metal Brackets / fixing cleat / AnutoneSkelet T15 / U15 / Clip in systems C. Certified Test Reports •
•
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Product Drawings A. Drawings showing typical reflected wall plans, sectional views and details are to be submitted to the Architect / Designer
a) AnutoneSerge with finishes are plain or perforated.All perforated products can be produced with various plain borders upon request.
1.05
Product Handling
Submit test data from an independent testing agency, acceptable to authorities having jurisdiction, evidencing that systems components comply with requirements indicated for fire performance characteristics. Submit test data from independent testing agencies showing that system complies with the specified requirements for acoustical performance Submit installation Dealer’s Limited Warranty against defects in the AnutoneSerge wall and ceiling panel System materials and workmanship.
Anchoring System: Metal brackets / Clip in system / fixing cleat / T15 / U15 / other fastening systems, approved by manufacturer may be used
EXECUTION 3.01
Examination: A. Examine the condition of the substrate and the conditions under which the work of this Section is to be performed. Notify the Contractor in writing of any unsatisfactory conditions. Do not proceed with the work until unsatisfactory conditions have been corrected in a manner satisfactory to the installer. B. Field measures each wall and ceiling area which is to receive the AnutoneSerge panels to establish the correct layout.
3.02 Installation:
3.03 Cleaning And Protection A. Clean exposed surfaces of wall surface as necessary, comply with manufacturer ’s instructions for cleaning and repair of minor finish damage. Remove and replace work that cannot be successfully cleaned and repaired to permanently eliminate evidence of damage.
General: A. Install materials in accordance with manufacturer’s instructions, and comply with governing regulations, fire resistance rating requirements, as indicated, and industry standards applicable to the work. B. Apply Metal brackets / clip in system / fixing cleat / T15 / U15. Other fasteners may be used as may be required for specific substrates, providing they are in strict accordance with the manufacturer’s instructions and comply with governing regulations and fire resistance rating requirements specified.
B. The Installer shall advise the Contractor of required protection, including soiling from other trades and dust control, so that the work will be without damage and deterioration at the time of acceptance by the Owner
C. Metal brackets/Clip in system / fixing cleat / T15 U15 / level and straight, flushes and in proper alignment.
TECHNICAL SPECIFICATIONS SI # Description Clip-in Lay-in Method of Installation Clip-in / Clip Lay-in in Steppe steppe / Deep Steppe / Micro Steppe / Square 1 Thickness (mm) 2 Size (mm) Width 600, Width 600, Length Length 600 upto 1200 3 Core 4 Nominal Density (Kg / m3) 5 Weight ( Kg / m2) 6 Edge Beveled / Steppe / Deep Square Steppe / Square and Steppe 7 NRC / STC 8 Fire 9 Moisture Resistance (%) 10 Light Reflectance ( %) 11 Warranty 12 Installation Clip-in or AnutoneSkelet Clip -in T15 / U15 / T24 Steppe system of Metal panels
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Color Maintenance
Hook on Hook on / Hook on corridor
Plank Plank
Grid Strip Beam- Open Strip grid grid
0.6 / 0.8 Width 300, Length upto 1800
Width 600, Length 600
_ _
AnutoneSynth NA 10 Square
Upto 0.9 Class A RH 95 77 5 Years Hook on System Modular Panels of Metal panels and profiles can be installed parallel and perpendicular to each other
Adjustment clip, Edge Trim, Cross T60, 120, MainT360
Hanger, Adjustment clip, Edge Trim, Sada carrier, Sada External carrier, Carrier Splice
Galvanized steel or Aluminium ,Polyester coated -White Wet wipe and mild household cleaner
BILL OF QUANTITIES (BoQ) - 100M2 Sl#
1 2 3 4 5 6 7 8
Description
Units
ALUMINIUM Clip-in Lay-in (T15) 0.6 / Square 0.6 / Steppe 40 100.8 163.2 81.6 170 100 -
STEEL Clip-in Lay-in ( T15 ) 0.5 / Square 0.6 / Steppe 40 100.8 163.2 81.6 170 100 -
Thickness / Edge AnutoneSkelet T15 W Angle WA15W30 AnutoneSkelet T15 Main T MT15W36 AnutoneSkelet T15 Cross T CT15W12 AnutoneSkelet T15 Cross T CT15W06 AnutoneSkelet Clip-in Profile Tiles Anchor Bolt, Soffit Cleat, Butterfly clip, Suspension wire/Rod, Spacer Bar Labour
mm lm lm lm lm lm m2 LS hrs
LS 4
LS 4
LS 4
LS 4
Estimated Installed Cost / m2
Rs
1800
1900
1650
1850
Abbreviations: lm - Linear meter; m - Square Meter; LS - LumpSum; hrs - Hours * The above indicated values are very approximate and dependent on several variables. They are for guidance only and subject to change without prior notice. 2
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Applications
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ANUTONE INTERIORS (a division of Anutone Acoustics Limited)
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Anutone® is a registered trademark of Anutone Acoustics Limited. Specs are subject to change due to continuous improvement programmes at Anutone ®. Contents under copyright registration. No part of this brochure may be reproduced, stored in a retrieval system, scanned or transmitted in any form or by any means electronic, photocopying, recording or otherwise, without the prior written permission of Anutone®.
Document # 909010-500
231, 7th Cross, Indiranagar 1st Stage, Bengaluru 560 038, India Phone +9180 2520 3114 Fax +9180 2520 3115 info@anutone.com