Stainless Steel Tension Rod Systems

Page 1

tension rod systems

tension rod systems

DIVIDER INSERT HERE:

Tension Rod Systems



TENSION ROD SYSTEMS

TENSION ROD SYSTEMS rod dynamic `HIDDEN THREAD’ - STAINLESS Steel

Page 78

This is our standard stainless steel Tension Rod System.

coupling plates - STAINLESS Steel

Page 83

P2H Adjuster & ROD - STAINLESS Steel

Page 85

SRS-560 high tensile adjuster & high tensile rod - Stainless steel

Page 87

fork + ROD tension system - galvaniZed

Page 89

Online catalogue: www.anzor.co.nz/tension-rod www.anzor.co.nz/arch Information used exclusively under permission of Strudyna Co. Ltd

77


ROD DYNAMIC `HIDDEN THREADS’

Subway - Lunn Ave, Auckland Rod Bracing Canopy Contractor: J & R Slecht Ltd

Sovereign House - Smales Farm, Auckland Rod Bracing for Sun Screen Contractor: Thermosash Commercial Ltd BNZ Tower - Wellington Internal Rod Supports for Bridges Contractor: Thermosash Commercial Ltd

78

New Lynn Railway Station - Auckland Internal Structure Support Contractor: Grayson Engineering Ltd

Online catalogue: www.anzor.co.nz/tension-rod


ROD DYNAMIC `HIDDEN THREADS’

EX-STOCK SUBJECT TO PRIOR SALE

ROD DYNAMIC `HIDDEN THREAD’ stainless steel tie rods RH

LH

Adjust by turning the rod only.

ADJUSTABLE FORK - (RH)

SPANNER FLATS

ADJUSTABLE FORK (LH)

RH ROD JOINER

LH

ADJUSTABLE EYE (RH)

Adjust by turning the extended tension rod and joiner as one single unit.

ADJUSTABLE EYE (LH)

Locking nut covers threads

FEATURES & BENEFITS • Attractive look as the threads are hidden by the locking nut. • Exposed threads can commonly trap corrosive agents (e.g. salt) and therefore tea-stain more easily. By covering the threads it removes this risk and enhances the long-term appearance.

• Fork and Eye terminals are made from 316 Stainless Steel which is then passivated for enhanced corrosion resistance. These are made by the highly reputable manufacturer of structural stainless steel components `Structural Dynamics’.

• • • •

Fork and Eye terminals each have a laser engraved code for traceability from raw material. The Tie Rods are 316 Stainless Steel. UNF threads allow for more precise adjustment. Fully tested with Tensile & Yield loads available.

WHY SPECIFY? • We have excellent stock levels of all fittings in New Zealand, so our delivery is quick. • Rod length is customised to the job - machined locally to order with a short delivery time. • Competitively priced. • We are proven in New Zealand, and are the preferred supplier to many structural steel companies, having supplied many projects nationwide.

Online catalogue: www.anzor.co.nz/tension-rod www.anzor.co.nz/arch Information used exclusively under permission of Strudyna Co. Ltd

79


rod dynamic `HIDDEN THREADS’

ADJUSTABLE FORKS

- left (S912L) & Right hand (S912R) L

B

A

Product Code: ASDS912

TY S M ALL Q R TO O R D E

appr ox D eliver y 2- 3 wee ks

ty l arge q R E D R O TO ox appr D eliver y 2 months

D

M

EX-STOCK SUBJECT TO PRIOR SALE

M

Size M UNF

A

B

ØD

L

(mm)

(mm)

(mm)

(mm)

Adjustment (+/-)

Yield Load* (kN)

Tensile Load (kN)

1/4” UNF

7

11

6.4

68.5

15mm

7.0

14.6

5/16” UNF

8.5

13.2

7.9

80

16mm

11.6

23.3

3/8” UNF

10

18

9.5

97

19mm

12.9

30.6

1/2” UNF

14

24

12.7

137

30mm

24.6

58.2

5/8” UNF

18

30

16

170

35mm

33.8

85.0

3/4” UNF

22

38

19

212

45mm

49.4

124.1

7/8” UNF

24

45

22

244

50mm

67.2

168.9

1” UNF

26

50

25.5

282

60mm

87.7

220.4

1-1/4” UNF

32

64

31.8

330

65mm

141.9

356.4

Size M Metric

A

B

ØD

L

(mm)

(mm)

(mm)

(mm)

Adjustment (+/-)

Yield Load* (kN)

Tensile Load (kN)

M27x3.0

28

50

27

264.9

54mm

120.0

236.0

M30x3.5

30

55

30

294.2

60mm

147.0

288.0

M33x3.5

32

60

33

321.6

66mm

181.0

357.0

M36x4.0

34

65

36

350

72mm

214.0

420.0

M39x4.0

36

70

39

378

78mm

255.0

502.0

M42x4.5

39

75

42

408

84mm

293.0

577.0

M45x4.5

42

78

45

432.7

90mm

342.0

672.0

M48x5.0

45

82

48

460

96mm

385.0

758.0

M52x5.0

49

88

52

498.1

104mm

460.0

905.0

M56x5.5

52

92

56

530.9

112mm

531.0

1,045.0

*Standard safety factor for structural tensile application is 60% of yield load. Also see your obligations regarding Safe Working Loads on p.105. NB: never use rod for lifting purposes.

Loctite 243

ROD LENGTHS Rod made to order up to approx. 6m. Please supply the pin-to-pin measurement.

We recommend applying Loctite 243 to the pin, washer & screw set for permanent fixture.

Threads must be lubricated with NICKEL ANTI SEIZE TO AVOID GALLING.

80

Online catalogue: www.anzor.co.nz/tension-rod Information used exclusively under permission of Strudyna Co. Ltd


ROD DYNAMIC `HIDDEN THREADS’

ADJUSTABLE EYES

EX-STOCK SUBJECT TO PRIOR SALE

- left (S911L) & Right hand (S911R) L

B

A

Product Code: ASDS911

Size

D

A

B

ØD

L

(mm)

(mm)

(mm)

(mm)

Adjustment (+/-)

Yield Load* (kN)

Tensile Load (kN)

1/4” UNF

6

11

6.7

68.5

15mm

7.0

14.6

5/16” UNF

8

13.2

8.3

80

16mm

11.6

23.3

3/8” UNF

9

18

9.8

97

19mm

12.9

30.6

1/2” UNF

12

24

13

137

30mm

24.6

58.2

5/8” UNF

16

30

16.2

170

35mm

33.8

85.0

3/4” UNF

20

38

19.5

212

45mm

49.4

124.1

7/8” UNF

22

45

22.5

244

50mm

67.2

168.9

1” UNF

24

53

25.7

282

60mm

87.7

220.4

1-1/4” UNF

30

66

32

330

65mm

141.9

356.4

*Standard safety factor for structural tensile application is 60% of yield load. Also see your obligations regarding Safe Working Loads on p.105. NB: never use rod for lifting purposes.

For installation guide and technical specifications please contact us or visit www.anzor.co.nz/arch/tension-rod Also Available

curtain RDS curtain wall joiner wallwith with joiner movable with movable articulation articulation RDSRDS curtain wall joiner movable articulation

ROD LENGTHS Rod made to order up to approx. 6m. Please supply the pin-to-pin measurement.

RDS curtain wall with fixed articulation RDS curtain RDS curtain wall joiner walljoiner with joiner fixed with articulation fixed articulation

Threads must be lubricated with NICKEL ANTI SEIZE TO AVOID GALLING.

Online catalogue: www.anzor.co.nz/tension-rod Information used exclusively under permission of Strudyna Co. Ltd

81


ROD DYNAMIC `HIDDEN THREADS’

ROD JOINER

EX- STOCK SUB JEC T TO PRIOR SALE

to connect rods for lengths beyond 6 metres

M

L

Size (M)

L (mm)

1/4” UNF

24

5/16” UNF

32

3/8” UNF

38

1/2” UNF

50

5/8” UNF

60

3/4” UNF

72

7/8” UNF

83

1” UNF

90

1-1/4” UNF

112

PIN, WASHER & SCREW DIMENIONS Size (M)

L

Ø6.4

14mm

5/16” UNF

Ø7.9

17.5mm

3/8” UNF

Ø9.5

19.5mm

1/2” UNF

Ø12.7

26.4mm

5/8” UNF

Ø16

34.5mm

Loctite 243

3/4” UNF

Ø19

41.5mm

We recommend applying Loctite 243 to the pin, washer & screw set for permanent fixture.

7/8” UNF

Ø22

46.5mm

1” UNF

Ø25.5

54.5mm

1-1/4” UNF

Ø31.8

65mm

D

1/4” UNF

L

ISOLATING WASHER

EX- STOCK SUB JEC T TO PRIOR SALE

To be used to separate dissimilar metals such as when attaching a stainless steel adjustable fork to a mild steel galvanized bracket. Thereby avoiding galvanic corrosion between dissimilar metals. Size

T2

D1

D2

D3

T1

82

D

ØD1 (mm)

ØD2 (mm)

ØD3 (mm)

ØT1 (mm)

ØT2 (mm)

1/4”

9.0

7.0

14

4.5

6.5

5/16”

10.5

8.5

16

6.0

8.0

3/8”

12.0

10.0

18

7.5

9.5

1/2”

15.5

13.5

25

11.5

13.5

5/8”

20.5

16.5

32

15.0

17.0

3/4”

23.5

19.5

36

19.0

21.0

7/8”

27.0

23.0

45

19.0

23.0

1”

30.5

26.5

50

21.0

25.0

1.1/4”

37.0

33.0

60

27.0

31.0

Online catalogue: www.anzor.co.nz/tension-rod Information used exclusively under permission of Strudyna Co. Ltd


COUPLING PLATES

ROD DYNAMIC TIE BACK PLATES - 316 STAINLESS STEEL Always install rods and brackets in line.

SCA1 LE AVAIL AB R TO O R D E

appr ox Deliver y 2 wee ks

Size

SCB1 - Bolt Anchor

Designed for J Bolts directly onto steel beam. EX-STOCK SUB JEC T TO PRIO R SALE

H

L

(mm)

(mm)

L1

T

(mm)

(mm)

1/4”

9.5

18

20-60

11

5

5/16”

11.0

21

25-75

13

6

3/8”

12.5

24

30-70

16

8

1/2”

16.5

33

40-100

22

10

5/8”

21.0

45

50-110

28

14

3/4”

24.0

45

60-120

35

18

7/8”

28.0

70

60-140

38

19

Welded Application

Welding coupling plates. SCA1 are designed to be cut and welded on site.

ØD

(mm)

1”

31.5

90

75-155

45

20

1-1/4”

38.0

105

85-185

55

25

SCD1 - Chemical Bolt Anchor Designed for chemical anchors directly onto concrete. EX-STOCK SUB JEC T TO PRIO R SALE

SCC1- Chemical Bolt Anchor Designed for chemical anchors directly onto cement. EX-STOCK SUB JEC T TO PRIO R SALE

Product code: ASDCPB1

Product code: ASDCPD1

Angles available ex-stock: 60° Available to order: 45,50,55,65,70,75,80,85,90°

Angles available ex-stock: 90° Available to order: 30,40,45,50,55,60,65,70,75

Product code: ASDCPC1

Angles available ex-stock: 45°

NB: Breaking Loads for SCB1, SCD1 & SCC1 are indicative of coupling’s plate tensile performance against rod assemblies, and not the anchoring strength of bolts against wall/floor.

For full dimensions, please contact us or visit

www.anzor.co.nz/arch

Online catalogue: www.anzor.co.nz/tension-rod www.anzor.co.nz/arch Information used exclusively under permission of Strudyna Co. Ltd

83


COUPLING PLATES

COUPLING PLATES - 316 STAINLESS STEEL

appr ox D eliver y 2 wee ks

65

6.7

6

5/16”

80

8.2

6

3/8”

90

9.8

8

115

13.3

5/8”

140

16.5

3/4”

170

20.0

19

7/8”

190

23.0

22

1”

220

26.0

1-1/4”

260

33.0

D1

D1

D1

D

D1

D D1

D

°

D1

D

85

D

D

°

80

° 80°

°

70

65

°

°

85

°

°

85

80

D

D1

D

12 0

°

D1 D

D1

T

12

12

T

120°

T

120°

T

Copyright © 2011 Strudyna

84

T

120°

Angles available: 120° Size

D

D1

D D1

D1

D1 D1 D

D1

°

80

SCG1

120°120°

D

D1

D1

D D

D1

D D1

85°

75

D

D

50

°

60

12

0° 12

°

70

45°

°

D

D1

D °

70 °

°

75

75

°

°

°

75

D

°

70

D1

D D1

70

D

D

°

°

65

65

65

D D1

D1

D1

D1 D D1

°

65

°

80°

75°

60

60

55

40°

°

60

°

D

D D1

D1 D

D1

D D1

70°

65°

°

°

55

55

50°

45°

40°

°

55

50°

D1

D1

D

D1

D

D

50° 50°

45°

40°

D

60°

D1

D1

D

55°

45° 45°

40° 40°

T

30

D D1

90 °

22

D1

D1

12 16

D

D1

D1

D

1/2”

D D1

D

D D1

D

D

D1

1/4”

D D1

°

90

° 90

D1

D

D1

D

50°

D1

D1

(mm)

D

D

D

90 ° 90 ° D1

D D1

45°

D

40°

T

(mm)

T

Angles available: 40,45,50,55,60,65,70,75,80,85,90 D1

T

T

(mm)

D

D1 D1

D D1

T

ØD1

ØD

Size

90°

D1

SCF1

For Cross Bracing

D

LE AVAIL AB R TO O R D E

ØD

(mm)

ØD1

(mm)

T

(mm)

1/4”

65

6.7

6

5/16”

80

8.2

6

3/8”

90

9.8

8

1/2”

115

13.3

12

5/8”

140

16.5

16

3/4”

170

20.0

19

7/8”

190

23.0

22

1”

220

26.0

22

1-1/4”

260

33.0

30

Online catalogue: www.anzor.co.nz/tension-rod Information used exclusively under permission of Strudyna Co. Ltd

°

85


P2 H ADJUSTER

P2H ADJUSTER - ARCHITECTURALLY DESIGNED Stainless steel TERMINALS FOR TIE RODS LE AVAIL AB R E D R O TO x

RH

appro D eliver y 4 months

Adjust by turning the “In-Socket” only.

P2H - Fork Lock Nut for In-Socket

A `HIGH END’ ARCHITECTURALLY DESIGNED ROD ADJUSTER. •

A high quality tensioning unit for rod (and cable – see p.101).

Designed for performance and also aesthetic appeal.

Due to its unique internal adjustment system, it can be adjusted individually by turning just one adjuster end, without having to turn the entire rod.

The double locking nut system offers good security to counter external dynamic and resonance forces.

Threads are hidden for enhanced aesthetic appeal.

PIN Lock Nut for Ex-socket

P2H Adjuster Technical Features •

Rod diameter: Metric M16 – M56.

Made from passivated 316 Stainless Steel for enhanced corrosion resistance.

Finish: Matte

Installation - special P2H tools required.

Threads must be lubricated with NICKEL ANTI SEIZE TO PREVENT GALLING

Online catalogue: www.anzor.co.nz/tension-rod Copyright © 2011 Strudyna

Information used exclusively under permission of Strudyna Co. Ltd

85


P 2 H ADJUSTER

P2H ADJUSTER - performance data P2H (Fork)

P2H (Fork)

ØD A

Pin-to-Pin Middle adjustment

Rod Size (Ø)

A (mm)

ØD (mm)

Adjustment +/-

Yield Load* (kN)

Tensile Load (kN)

M16

18

16

40mm

40

80

M20

20

20

40mm

67

132

M22

20

22

40mm

79

163

M24

21

24

56mm

100

197

M27

24

27

56mm

126

254

M33

30

33

60mm

199

391

M42

34

42

64mm

314

620

M45

40

45

64mm

365

718

M52

40

52

70mm

485

978

M56

48

56

80mm

514

1,143

*Standard safety factor for structural tensile application is 60% of yield load. Also see your obligations regarding Safe Working Loads on p.105. NB: never use rod for lifting purposes.

For installation guide, tools and technical specifications please contact one of our architectural product managers or visit www.anzor.co.nz/arch/p2h P2H Precautions

Loctite 243 We recommend applying Loctite 243 to the pin, washer & screw set for permanent fixture.

Always select the correct rod system based on load requirements.

Do not overload the rod above its designed safe working load.

Always use the P2H Adjuster in line with its anchoring point.

Never use the P2H adjuster for lifting purposes.

Threads must be lubricated with NICKEL ANTI SEIZE To PREVENT GALLING

86

Online catalogue: www.anzor.co.nz/tension-rod Information used exclusively under permission of Strudyna Co. Ltd


SRS - HIGH TENSILE STAINLESS ROD

LE AVAIL AB R E D TO O R

SRS-560HTR - HIGH TENSILE Stainless steel ROD SYSTEM

approx D eliver y 4 months

RH

LH Adjust by turning the rod only.

FEATURES SRS Fork

• High tensile Stainless Steel Rod Tension System. • Designed for performance and also aesthetic appeal. • Threads are hidden for enhanced aesthetic appeal.

• Full traceability - rods and tensioners each come with laser engraved codes.

SRS Technical Features •

Rod Diameter: Metric M16 – M100.

Fork Material: Cast 2205 Duplex Stainless Steel

Rod Material: 560HTR Grade High Tensile Stainless Steel

Lock Nut Material: Cast AISI316

Pin Material: Rod 17-4 PH Stainless Steel

Surface Treatment: M16 – M45 Matte finish M56 – M100 Gloss finish Copyright © 2011 Strudyna

Threads must be lubricated with NICKEL ANTI SEIZE To PREVENT GALLING Information used exclusively under permission of Strudyna Co. Ltd

Online catalogue: www.anzor.co.nz/tension-rod www.anzor.co.nz/arch

87


SRS - HIGH TENSILE STAINLESS ROD

SRS PERFORMANCE DATA SRS (fork)

SRS (fork)

560HTR Rod

A

ØD

Ø Rod

min

max

Pin to Pin Pin-to-Pin Middle adjustment

Middle adjustment Rod Size (Ø)

A (mm)

ØD (mm)

Adjustment +/-

Yield Load* (kN)

Tensile Load (kN)

M16

16

16

32mm

109

137

M20

20

20

40mm

171

214

M22

22

22

44mm

169

243

M24

24

25

48mm

197

283

M30

26

30

46mm

288

364

M33

30

33

50mm

357

451

M36

34

36

54mm

420

531

M39

36

39

60mm

502

634

M42

40

42

64mm

577

728

M45

42

45

68mm

672

848

M48

45

48

72mm

758

957

M52

50

52

78mm

905

1,142

M56

50

56

84mm

933

1,258

M60

55

30

70mm

1,086

1,464

M64

56

34

60mm

1,231

1,659

M68

61

68

60mm

1,405

1,894

M72

66

72

60mm

1,593

2,147

M76

72

76

50mm

1,788

2,411

M80

72

80

50mm

1,998

2,693

M85

76

85

50mm

2,275

3,067

M90

82

90

50mm

2,571

3,465

M100

88

100

50mm

3,220

4,340

*Design load: standard safety factor for structural tensile application is 60% of yield load. Also see your obligations regarding Safe Working Loads on p.105. NB: never use rod for lifting purposes.

Accessories

LE AVAIL AB R E D R O TO x appro D eliver y 4 months

RDS curtain wall joiner with movable articulation

RDS curtain wall joiner with fixed articulation

SRS 560HTR with 4 way connector plate. SRS 560HTR with a perpendicular T-Joiner.

88

SRS 560HTR with 3 way connector plate.

Online catalogue: www.anzor.co.nz/tension-rod Information used exclusively under permission of Strudyna Co. Ltd


GALVANIZED ROD SYSTEM

galvanized fork + rod TENSION system • Produced by a high quality European manufacturer. • Supplied to thousands of projects worldwide. • Designed for performance and also aesthetic appeal. • An economical, high quality choice for your next rod tensioning project. Galv Fork

Galv Fork

Rod Joiner (sold separately)

ØD

Galv Rod

Locking Nut

A

Ø Rod NB: illustrations are not an exact representation of the product. Please contact us for technical drawings.

available to order Delivery times:

Pin-to-Pin Middle adjustment

Rod Size (Ø)

A (mm)

ØD (mm)

Adjustment +/- (mm)

Yield Load (kN)

M10

10

10

14

26.3

M12

12

11

12

38.3

Small Orders

M16

15

15

23

71.2

Fork size M24 and smaller and a quantity of up to 10 rods. Delivery approx 10 working days

M20

18

17

29

111.0

M24

23

23

35

160.0

M27

23

25

40

208.0

M30

28

29

43

254.0

LARGE Orders

M36

28

33

52

371.0

Size and qty on application.

M42

33

37

61

509.0

Please contact us for estimated delivery times.

M48

38

41

68

669.0

M52

43

46

75

798.0

M56

43

51

82

922.0

M60

48

56

85

1,073.0

M64

53

56

89

1,215.0

M70

58

61

101

1,463.0

M80

68

71

116

1,910.0

M90

78

80

128

2,418.0

M100

83

90

141

2,985.0

Rod Joiners

Available on request. (sold separately)

ØD = the hole diameter in the fork that accommodates the clevis pin

Yield Stress of 460 N/mm2 equal to 460 MPa For full technical specifications & installation guide please contact one of our architectural product managers.

Online catalogue: www.anzor.co.nz/tension-rod

89


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