Manufacturing tools brochure v5

Page 1

Professional 3D Printer for Manufacturing Tools Improve quality and production efficiency with additive manufacturing.

AppliCAD CO., Ltd.

69 Soi Sukhumvit 68, Sukhumvit Rd. Bangna, Bangna, Bangkok 10260

T • (+66) 2744 9045 F • (+66) 2744 9049 W• http://www.applicadthai.com


Manufacturing Tools When you’re dedicated to producing a product, you rely on jigs, fixtures, templates and gauges to maintain high quality production and efficiency. Put more complex and custom manufacturing aids on your production floor with advanced manufacturing services from Stratasys Direct Manufacturing. Whether they’re used for forming, location, cutting, assembly, testing or inspecting, we have the expertise to streamline your processes and improve quality. Save time, cost and labor with: - Form tools, cooling fixtures and patterns - Inspection and test fixtures - Molds - Covers, surrogate parts, plugs - Drill and saw guides

Streamline production and customize on the fly Quick,

low-volume tooling and custom fixtures give manufacturers the flexibility to embrace more opportunities, act faster and shrink the cost and risk associated with traditional production. Freedom of design

Reshaping Manufacturing

Fortus 250mc

Reduce tooling costs and risks

Fortus 380mc

Fortus 250mc Durability and detail with maximum control

Deliver just in time

Fortus 450mc

Fortus 380mc and Fortus 450mc Build strong, accurate tools and prototypes

Specifications

Fortus 250mc

Fortus 380mc

Fortus 450mc

System size/weight

838 x 737 x 1143 mm (33 x 29 x 45 in.) /with crate: 186 kg (409 lbs.), without crate: 148 kg (326 lbs.)

129.5 x 90.2 x 198.4 cm (51 x 35.5 x 78.1 in.) /with crate: 680 kg (1,500 lbs.), without crate: 601 kg (1,325 lbs.)

129.5 x 90.2 x 198.4 cm (51 x 35.5 x 78.1 in.)/with crate: 680 kg (1,500 lbs.), without crate: 601 kg (1,325 lbs.)

Achievable accuracy

Parts are produced within an accuracy of ± 241 mm(±.0095 in.).(Accuracy is geometry dependent. Achievable accuracy specification derived from statistical data at 95% dimensional yield.)

Parts are produced within an accuracy of ±.127 mm (±.005 in.) or±.0015 mm/mm (±.0015 in/in),whichever is greater. (Accuracy is geometry dependent. Achievable accuracy specification derived from statistical data at 95% dimensional yield.)

Parts are produced within an accuracy of ±.127 mm (±.005 in.) or ±.0015 mm/mm (±.0015 in/in), whichever is greater. (Accuracy is geometrydependent. Achievable accuracy specification derived from statistical data at 95% dimensional yield.)

Workstation Compatibility

Microsoft Windows 8.1 and Windows 8 (Pro, Enterprise), Microsoft Windows 7 (Pro, Enterprise, Ultimate), Microsoft Windows Vista (Business, Enterprise, Ultimate), Microsoft Windows Server 2008, Microsoft Windows Server 2003

Network communication

10/100 base T connection; Ethernet protocol

10/100 base T connection; Ethernet protocol

10/100 base T connection; Ethernet protocol

Power requirements

110–120 VAC, 60 Hz, minimum 15A dedicated circuit or 220–240 VAC 50/60 Hz,minimum 7A dedicated circuit.

Fortus 380mc: 208VAC 3 phase, 50/60 Hz consumes 18 Amps

Fortus 450mc: 208VAC 3 phase, 50/60 Hz consumes 18 Amps

Regulatory compliance

CE/ETL

CE, TUV listed

CE, TUV listed

Special facility requirements

None


Find your manufacturing tooling application Performance 3D Production Systems build manufacturing tooling in production-grade materials, With FDM Technology, you can produce jigs, fixtures, tool masters and even low-volume production tooling in-house in hours or days. Low-volume production tooling means you can create prototypes from the same process and materials that you’ll use for the final product, and bring new products to market even while you wait for the final tooling to arrive from the machine shop.

Fiber Layup

RTV Molding

LSR Molding

Soluble Cores

Modular Fixtures

Thermoforming

Polystyrene Molds

Sand Casting

Spin Casting

Blow Modeling

Molded Fiber

Investment Casting

Tooling

Jigs & Fixtures

Injection Molding

Metal Hydroforming

FDM Thermoplastics

3D print durable parts in production-grade materials ABS plus

ABSi

FDM Nylon 12

PC

Opaque standard plastic in 9 colors

Translucent standard plastic in 3 colors

Tough plastic for advanced applications

Strong engineering plastic in white

ABS-m30

ABS-m30i

PC-ABS

PC-ISO

Opaque standard plastic in 6 colors

Biocompatible, sterilizable engineering plastic

High-impact engineering plastic in black

Stronger biocompatible, sterilizable engineering plastic

ABS-ESD7

ASA

ULTEM 1010

ULTEM 9085

Static dissipative standard plastic

UV-resistant, durable standard plastic

Strongest, most heat-resistant FDM material

FST-rated high-performance plastic

Material:

ABSplus

ABS-M30

ASA

PC

FDM Nylon 12

ULTEM 1010 resin

System Availability

Fortus 250mc

Fortus 360mc™ Fortus 380mc Fortus 400mc Fortus 450mc Fortus 900mc

Fortus 360mc Fortus 380mc Fortus 400mc Fortus 450mc Fortus 900mc

Fortus 360mc Fortus 380mc Fortus 400mc Fortus 450mc Fortus 900mc

Fortus 360mc Fortus 380mc Fortus 400mc Fortus 450mc Fortus 900mc

Fortus 400mc Fortus 450mc Fortus 900mc

Available Colors

Ivory White Black Dark Gray Red Blue

Ivory Black Dark Gray Light Gray White Red Orange Yellow Green Dark Blue

XY: 4,650 psi (32 MPa) Z: 4,050 psi (28 MPa)

XY: 4,750 psi (34 MPa) Z: 4,300 psi (30 MPa)

9,800 psi (68 MPa)

XY: 7,000 psi (48 MPa) Z: 6,400 psi (44 MPa)

XY: 11,735 psi (81 MPa) Z: 4,209 psi (29 MPa)

Tensile Elongation 2 6%

XY: 7.0% Z: 2%

XY: 9% Z: 3%

4.8%

XY: 30% Z: 5%

XY: 3.3% Z: 1.3%

Flexural Stress

XY: 8,450 psi (56 MPa) Z: 5,050 psi (35 MPa)

XY: 8,700 psi (60 MPa) Z: 7,000 psi (48 MPa)

XY: 8,720 psi (59 MPa) Z: 6,900 psi (48 MPa)

15,100 psi (104 MPa)

XY: 10,000 psi (69 MPa) Z: 8,600 psi (59 MPa)

XY: 20,835 psi (144 MPa) Z: 11,184 psi (77 MPa)

IZOD Impact, notched

2.0 ft-lb/in (106 J/m)

2.4 ft-lb/in (128 J/m)

1.2 ft-lb/in (64 J/m)

1.0 ft-lb/in (53 J/m)

XY: 3.74 ft-lb/in (200 J/m) Z: 75.0 ft-lb/in (75 J/m)

XY: 0.8 ft-lb/in (41 J/m) Z: 0.4 ft-lb/in (24 J/m)

Heat Deflection at 264 psi

82°C (180°F)

82°C (180°F)

91°C (196°F)

127°C (261°F)

82°C 6 (180°F) 6

213°C (415°F)

Unique Properties

Variety of color options

Variety of color options

UV stable with the best aesthetics of any FDM material

Strong (tension)

Fatigue-resistant, high elongation at break

Food-safety and bio-compatibility certification

Tensile Strength (Ultimate) 2

Ivory White Black Dark Grey Red Blue Olive Green Nectarine Fluorescent Yellow Custom Colors 4,700 psi (33 MPa)

White

Black

Natural


Prove by our local customers

BMW Assembly fixtures “FDM is taking on increasing importance as an alternative manufacturing method for components made in small numbers.” — Gьnter Schmid, BMW

Xerox Corporation We had purchased the FDM’s for prototype parts, but now found ourselves pondering over some tooling applications. My job had always involved building tooling and fixtures for product support ...why wouldn’t FDM work for that as well?

Volvo Trucks

Caterpillar

Cuts production time by 94% & costs

3D Printing to Aid Setup

Using Stratasys additive manufacturing technology, Volvo Trucks has reduced turnaround times on certain clamps, jigs and supports from 36 days to just two days

This lightweight model of a track link made from ABS polycarbonate allowed Caterpillar employees to set CMM programs withoutwaiting for the heavy forged parts to arrive.

ACS

TSC

Panasonic

Composite Tooling

Jig & Fixture

DDM (Direct Digital Manufacturing)

“Moving from traditional methods involving CNC machining to producing composite tooling with FDM has helped us substantially improve our competitive position.”

ระยะเวลาในการทำ Tooling เหลือเพียง 2 – 3 เดือน เทานั้น ถาเทียบกับเม�อกอนที่ใชเวลาเปนป ถาเรายังใช Process เดิมอยู เราคงไมสามารถตอบสนอง ความตองการของลูกคาได

ผมช�นชอบใน 3D Printer Stratasys เพราะสามารถ เห็นและสัมผัสชิ้นงานไดจริง และมองเห็นขอบงพรอง ในการออกแบบไดทันที

— Bruce Anning, owner, ACS

คุณวีระศักดิ์ ชนะรุงเรืองกิจ (Production Engineering Manager) TSC

คุณสราวุฒิ สรอยทอง (Chief Executive) Panasonic Thailand


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