/CERUS_Starters_Catalog

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Cerus offers its top of the line smart starters with same day shipping and tags per location. 2


Smart Ownership

Smart Specifying

“Our buildings work better with Cerus starters. They’re totally integrated with our control system so we optimize tenant comfort while saving energy. Thanks to the BACnet metering, our building achieved LEED Certification helping enhance our image and underscore our commitment to sustainability.”

“We specify reliability. So when we saw that Cerus offered the industry’s highest rated contactors and true electronic overload protection, we were interested. Unlike traditional starters, they monitor restarts and prevent equipment damage. We know the building owners’ interests are at heart – long equipment life, tenant safety, and reduced energy costs.”

Smart Installation “These smart starters make everything go smoothly. They can control the dampers, provide fireman’s override, and proof-of-flow. It saves time and with fewer components, we deliver a more reliable system. Plus the wide range overloads eliminate call-backs due to mis-sized heaters.”

The Smart Starter Brain Fast Installation

Optimize Building Performance Higher Reliability

Intelligent Energy Management 3


HOW OUR STARTER MAKES YOU SMARTER

Comprehensive Metering Pulse/Analog for complete data stream options

Proof of Flow Status

Integrated Damper Control

Detects belt loss, enhances comfort/saves equipment

Save on panel points

BACnet Compatible Comprehensive energy monitoring and control

Wide Range Overload Prevents call backs due to incorrect overloads

Fireman’s Override Smoke Purge Input

Controls Compatibility Fast installation and complete interoperability

Electronic Motor Protection

Superior Motor Protection & cycle protection

4


Optimize Your Building Provide seamless integration with your automation system in more ways than one. First, we incorporated manual and automatic operation for ease of use. By combining starter operation with your controls, you extend equipment life and save energy. Cerus makes it practical – even for small single phase motors previously plagued by prohibitive cost to control. Imagine a starter with integrated fireman’s override (for purging smoke in case of fire) and perceptive enough to automatically detect belt loss (true power-loss of load).

Installation is Easy Smart isn’t complicated. Intuitive is more like it. Our starters eliminate interposing relays and current sensors. Fewer components mean higher reliability and happier electrical, mechanical, and control contractors. Once you install Cerus, and experience insightful design, other starters never look the same. And thanks to wide range overloads, call backs due to mis-sized overloads are history.

Complete with Job Tags Cerus delivers with same day shipping which includes custom labeling on the products and packaging for easy installation. Your starter arrives labeled for its location, saving time and eliminating confusion.

Measure It and Manage It If you can measure it, you can manage it. Take advantage of LEED green building points and manage your consumption by monitoring your loads with built in ANSI grade metering – providing not only kWh, but voltage, kVar and just about any other attribute you desire. We speak your language. You get total automation system compatibility from pulse analog to BACnet communication options for plug and play interoperability. The entire data stream and network direct control at a blistering baud rate that all adds up to reduced operational cost and easy commissioning.

Higher System Reliability Our electronic overload protection prevents motor damage and downtime. It’s progressive enough to track restart activity and protect against rapid cycling. And brains meet brawn since our contactors are NEMA rated and boast one of the highest life cycle ratings in the industry; up to 2.5 million electrical cycles. That’s better than Allen Bradley (1.5M) and Square D (1.5M). We don’t create call backs, we eliminate them. Cerus backs it all with a 5-Year warranty.

5


SOUTH WATERFRONT TOWERS

Location: Portland, OR Products Installed: BAS Starters

YOU’LL FIND CERUS STARTERS IN THE WORLD’S SMARTEST PROJECTS. Project Spotlight: South Waterfront Towers Location: Portland, OR American Heating provided Cerus BAS starters as a part of their equipment package for the latest addition to the Portland skyline, South Waterfront Towers. They installed the BAS starters to control garage ventilation fans and a portion of the building’s exhaust system. American Heating significantly reduced component costs by utilizing the BAS’s voltage input to integrate directly with the building automation control.

6

The BAS also accepts a contact closure from a standalone sensing devices such as carbon monoxide sensors, highlighting its flexibility. The BAS units gave American Heating an advantage over traditional starters which don’t incorporate the comprehensive controls of the BAS in a single compact unit.


CONTENTS

Description

EMS

BAS

SAS

BAS 1P

Energy Management Starter

Building Automation Starter

Standard Automation Starter

Building Automation Starter Single Phase

PG 8

PG 14

PG 20

PG 26

The most comprehensive building automation starter featuring optional BACnet integration, metering, and over/under voltage protection.

The industry standard, proven for reliability and conventional control system compatibility.

A robust HOA starter. Built to last in an attractive package.

HOA capability in a single phase package with wide range overload. Universal application.

Ranges*

3Ø, 200 ~ 600V, 1-200HP

3Ø, 200 ~ 600V, 1-200HP

3Ø, 200 ~ 600V, 1-200HP

1Ø, 110 ~ 240V, 0.1-1HP

User Interface

HOA keypad with LCD display

HOA keypad with LEDs

HOA rotary switch, Run pilot light

On/Off switch, recessed Hand-Auto mode switch, LEDs

Overload Type

Wide range electronic overload (class 1-60)

Wide range electronic overload (class 1-30)

Bi-metallic thermal overload (class 10)

Wide range electronic overload (class 10)

Standard

Voltage/dry contact run inputs

Voltage/dry contact run inputs

Dry contact run input

Voltage/dry contact run inputs

Proof of flow-true power

-

-

Current status (On/Off)

Damper control

Damper control

-

-

Fireman’s override input

Fireman’s override input

-

-

Metering - Analog kW, Pulse kWh

-

-

-

Metering - BACnet stream

-

-

-

BACnet communications

-

-

-

Over/Under voltage

-

-

-

Ground fault protection

-

-

-

Options

* Consult factory for EMS/BAS single phase configurations Product improvement is a continual process; pricing and specifications subject to change without notice. Marketing materials should not be relied upon for technical specification. All Cerus logos are trademarks of Cerus Industrial, Inc. All sales subject to Cerus Terms and Conditions.

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SMART STARTERS FOR SMART BUILDINGS

Energy Management Starter 3Ø, 200~600VAC, 1–200HP HOA Keypad with LCD Display BACnet & Power Monitoring Capabilities

NEMA Rated

The Most Intelligent Starter Yet. Power Metering, BACnet Communications and an Intuitive Interface. HOA Keypad with LCD Display Plain English operation – easy to set up and simple to operate LEDs indicate Hand/Off/Auto modes, run and fault conditions

Smart Ownership

BACnet with Power Metering for Energy Savings (option)

Ideal for LEED projects (Measurement & Verification credit), tenant sub-metering cost allocation, load shedding and performance contracting 1% ANSI grade metering with complete data stream – built right into the starter Over 30 points provide status of all starter operations for state of the art integration and reduced wiring Expand network flexibility with additional input/output terminals Combines the advantages of comprehensive integration and superior motor protection

Power Metering (option)

“BACnet metering helped our building achieve LEED Certification and meet our sustainability objectives. ”

1% ANSI grade metering with pulse/analog output for accurate measurements kW and kWh data available on LCD display

Proof of Flow Verification True power measure detects belt loss and alerts automation system Prevents free wheeling motor damage and eliminates costly current sensors

Voltage & Dry Contact Inputs for Auto Run Command Wire directly from the automation system to the starter, no interposing relays necessary Save on installation costs and increase reliability.

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www.cerusind.com

FOR FANS

PUMPS & AIR HANDLERS


SMART STARTERS FOR SMART BUILDINGS EMS

Fireman’s Override BAS

Initiates smoke purge sequence during emergency situations for safety and code compliance

Damper Control SAS

Interlocks damper with starter ensuring proper sequence of operation Prevents damage to duct work, saves energy from heat loss Saves on automation panel points, reduces wiring, saves on installation costs Built in proof of flow and automation inputs eliminate external components

Dimensions

Prevents ordering confusion and eliminates call backs due to mis-sized heaters. Advanced protective features including anti-cycling, manual/auto reset, phase sequence, phase loss, stall and locked rotor protection

BAS 1P

Wide Range Class 5-30 Electronic Overload

Flexible Control Transformer (CPT) Multi-tap CPT input accepts all common motor voltages Integrated secondary protection – no fuses required

Combination Versions Include Disconnect

Motor circuit protection disconnect provides branch and short circuit protection High interrupting ratings for maximum electrical system compatibility No fuses required – save time and money Lockable handle for safety

Our lockable disconnect provides superior, resettable protection without fuses

Options BACnet Communications with Power Metering

Native RS-485 76800 BPS for high performance Comprehensive point list including HOA status, overload faults, and all metering attributes (kW, kWh, kVar, V, A, etc. aggregate and per phase). Additional programmable digital input. Additional analog input, selectable between 0-10V, 4-20 mA, or 10K thermistor Includes power metering display with programmable parameters Tested to BTL standards

Power metering variables monitored are displayed. Ideal for energy management, cost allocation, and submetering.

Power Metering 1% ANSI Accuracy with integrated current transformers Pulse kWh output, N.O. Contact, max on resistance 8 ohms, max 45V 4- 20 mA kW output Includes kW, kWh display

Ground Fault Protection

Over/Under Voltage

Protects motors from damage due to ground current conditions UL 1053 Certified

Protects motors from damage Adjustable minimum and maximum voltage thresholds

120V Damper Control

Time Delay

Option in lieu of 24VAC standard

Programmable On/Off delay

Our integrated CTs provide superior motor protection and metering accuracy

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SMART STARTERS FOR SMART BUILDINGS

Specifications Starter Type Energy Management Starter Standard or Combination UL Type 1 or UL Type 3R Enclosure User Interface Hand-Off-Auto keypad with LEDs

Watertight membrane

LED pilot lights

Hand, Off, Auto, Run, Fault

LCD parameter display

16 character, dual line, backlight

Standard Control Operations Inputs Voltage Auto Run Dry Auto Run Fireman’s Override

Apply 12 - 120VAC/DC to energize N.O. dry contact closure Apply 12 - 120VAC/DC to energize

Damper position switch

N.O. dry contact closure

Permissive Auto

N.O. dry contact closure

Shutdown

N.C. dry contact input

Outputs Proof of flow status relay (adjustable)

N.O., 0.3A@125VAC; 1A@24VAC

Fault relay

N.O., 0.3A@125VAC; 1A@24VAC

Damper motor control

24VAC, 1A max (120VAC optional)

Operational Power fail mode

Restart last mode, no delay (default) Restart with delay Restart Off - LED flashes last mode

On/Off Time Delay

Programmable, selectable from 0.1 to 99 seconds

Protective Functions Overload Type Current Setting Range Trip Class Reset Phase Unbalance Phase Loss Stall/Locked Rotor* Cycle Fault*

Mechanical Electronic; I t Thermal Trip Curve 2

0.5 - 95A

Manual or Automatic Trip within 1 second at programmed unbalance percentage (75% default) Trip within 1 second (50% default) Trip within 0.5 seconds @ 300% FLA Trip if cycle rate exceeds 1200 starts per hour Trip within 10 seconds @ 50% measured horsepower

Phase Sequence*

Trip within 0.1 seconds upon reverse phase detection

Warm Start Provision

Delays motor restart if calculated motor temperature exceeds thermal curve

Over/Under Voltage

UL1053 Certified (Optional) Selectable trip within 0.1-99 seconds (Optional)

* Programmable On or Off. See owner’s manual for customer selectable settings.

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Dimensions

UL Type 1 or UL Type 3R See Pages 28 & 29

Class 5 - 30

Under Power Trip*

Ground Fault

Enclosure Types

www.cerusind.com

Environmental Ambient Operating Temp

-5° to 140° F (-20° to 60° C)

Ambient Storage Temp

-5° to 185° F (-20° to 85° C)

Relative Humidity

5% to 95% non-condensing


SMART STARTERS FOR SMART BUILDINGS EMS

Optional Control Operations Power Metering Option (Pulse/Analog kW/kWh) Accuracy 1% ANSI Accuracy with integrated current transformers N.O. Contact, max on resistance 8 ohms, max 45V

BAS

Pulse Output Analog Output

4-20 mA kW output

LCD display

kW, kWh

BACnet Communications with Power Metering 1% ANSI Accuracy with integrated current transformers

Binary Value Objects

Auto start command, proof of flow, voltage auto status, fireman’s override status, dry auto status, network auto status, shutdown input status, overload fault, damper contactor fault, unexpected proof of flow fault, cycling fault, power fault, comms fault, recycle enable, voltage auto enable, dry contact enable

Multi-State Objects

BAS 1P

Max Current, Average Voltage, Phase A Current, Phase B Current, Phase C Current, Phase A-B Voltage, Phase B-C Voltage, Phase C-A Voltage, Power Factor, kVA, kVar, kW, kWh

SAS

Accuracy Analog Value Objects

Emergency power off priority, keypad detached, operational mode, EOL mode, power up mode

Analog Value Objects

Device instance, comms time out, run time count, overload reset count, power failure count, 3 Wire Removable Connector

Dimensions

Interface Data Transmission Method

RS-485 MS/TP, Half-duplex

BACnet MS/TP

ANSI/ASHRAE Standards

Baud Rate

9600, 19200, 38400, 76800

MAC Address

0-127

EMS Starter

EMS Wiring Diagram L1

L2

L3

SCM PCB A1

MCP

M

(Optional)

A2

CPT H1

120V

H4 13 21

M

208V 240V

14 22

A

B

Dry Inputs

OL

24V

Status Relay Outputs

T2

T3

Common Fault

480V

CAT 5 T1

Normally Open Inputs

(Perm Auto)

Auto Run

(Perm Auto)

Voltage Inputs

C

Common Shutdown

Auto Run

20-138VAC/DC Input

Fireman’s Override

20-138VAC/DC Input

Limit Switch Actuator Control

Motor Common

24VAC, 1A Output

Normally Open Input

M

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SMART STARTERS FOR SMART BUILDINGS

UL Type 1 Ordering and Sizing Information

UL Type 1 for indoor use Lockable cover prevents unauthorized access/tampering Standard conduit knock-outs top and bottom for easy installation Combination version features motor circuit protector to provide branch and short circuit protection. Options EMS-BN-COM BACnet Communications with Power Metering EMS-PWR Power Metering with Pulse/Analog Output EMS-OVUV Over/Under Voltage Protection EMS-GFLT Ground Fault Protection EMS-TMR Programmable On/Off Delay Timer EMS-120 120V Damper Actuator Control

UL Type 1 Indoor Enclosure

Standard Magnetic H-O-A Starters -Electronic Overload HP Three Phase

SCIC KAIC 200V 230V 460V 575V* @460V 2

3

5

7.5

5

5

7.5

10

15

5

7.5

10

20

25

5

20

25

40

50

5

30

40

60

75

10

00

0

NEMA Size 1

2

3

EMS Part Number EMS1-9/J-9 EMS1-18/J-18 EMS1-32/J-32 EMS1-50/J-50 EMS1-85/J-85

UL Type 1 Indoor Enclosure

Combination Magnetic H-O-A Starters - Electronic Overload HP Three Phase

SCIC KAIC 200V 230V 460V 575V* @460V

12

00

0

NEMA Size 1

2

3

EMS Part Number

3/4

3/4

65

EMS1-9/J-G1.6-9

EMS1-18/J-G1.6-18

1/2

1/2

1

1.5

65

EMS1-9/J-G2.5-9

EMS1-18/J-G2.5-18

3/4

3/4

2

3

65

EMS1-9/J-G4-9

EMS1-18/J-G4-18

1

1.5

3

5

65

EMS1-9/J-G6-9

EMS1-18/J-G6-18

2

2

5

5

65

EMS1-9/J-G8-9

EMS1-18/J-G8-18

2

3

5

7.5

65

EMS1-9/J-G10-9

EMS1-18/J-G10-18

3

3

7.5

10

65

EMS1-18/J-G13-18

3

5

10

15

30

EMS1-18/J-G17-18

5

7.5

15

20

30

7.5

7.5

15

20

30

EMS1-32/J-G26-32 EMS1-50/J-G26-50

7.5

10

20

25

30

EMS1-32/J-G32-32 EMS1-50/J-G32-50

10

10

30

30

50

EMS1-50/J-G40-80 EMS1-85/J-G40-85

15

15

30

40

50

EMS1-50/J-G50-80 EMS1-85/J-G50-85

20

20

40

60

50

EMS1-85/J-G63-85

20

25

50

60

50

EMS1-85/J-G75-85

www.cerusind.com

EMS1-32/J-G17-32 EMS1-32/J-G22-32


SMART STARTERS FOR SMART BUILDINGS EMS

UL Type 3R Ordering and Sizing Information BAS

UL Type 3R for outdoor use Fully sealed: welded and gasketed for long life Rugged 16 gauge steel construction Combination version features motor circuit protector to provide branch and short circuit protection.

SAS

Options BAS 1P

EMS-BN-COM BACnet Communications with Power Metering EMS-PWR Power Metering with Pulse/Analog Output EMS-OVUV Over/Under Voltage Protection EMS-GFLT Ground Fault Protection

Dimensions

EMS-TMR Programmable On/Off Delay Timer EMS-120 120V Damper Actuator Control

UL Type 3R Outdoor Enclosure

Standard Magnetic H-O-A Starters -Electronic Overload HP Three Phase

SCIC KAIC 200V 230V 460V 575V* @460V 2

3

5

7.5

5

5

7.5

10

15

5

7.5

10

20

25

5

20

25

40

50

5

30

40

60

75

10

00

0

NEMA Size 1

2

3

EMS Part Number EMS3R-9/J-9 EMS3R-18/J-18 EMS3R-32/J-32 EMS3R-50/J-50 EMS3R-85/J-85

UL Type 3R Outdoor Enclosure

Combination Magnetic H-O-A Starters - Electronic Overload HP Three Phase

SCIC KAIC 200V 230V 460V 575V* @460V

00

0

NEMA Size 1

2

3

EMS Part Number

3/4

3/4

65

EMS3R-9/J-G1.6-9 EMS3R-18/J-G1.6-18

1/2

1/2

1

1.5

65

EMS3R-9/J-G2.5-9 EMS3R-18/J-G2.5-18

3/4

3/4

2

3

65

EMS3R-9/J-G4-9

EMS3R-18/J-G4-18

1

1.5

3

5

65

EMS3R-9/J-G6-9

EMS3R-18/J-G6-18

2

2

5

5

65

EMS3R-18/J-G8-18

2

3

5

7.5

65

EMS3R-18/J-G10-18

3

3

7.5

10

65

EMS3R-18/J-G13-18

3

5

10

15

30

EMS3R-18/J-G17-18

5

7.5

15

20

30

EMS3R-32/J-G22-32

7.5

7.5

15

20

30

EMS3R-32/J-G26-32

EMS3R-50/J-G26-50

7.5

10

20

25

30

EMS3R-32/J-G32-32

EMS3R-50/J-G32-50

10

10

30

30

50

EMS3R-50/J-G40-50

EMS3R-85/J-G40-85

15

15

30

40

50

EMS3R-50/J-G50-50

EMS3R-85/J-G50-85

20

20

40

60

50

EMS3R-85/J-G63-85

20

25

50

60

50

EMS3R-85/J-G75-85

EMS3R-32/J-G17-32

* For 600V part numbers please consult factory. ++ For starters over NEMA Size 3 consult factory.

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SMART STARTERS FOR SMART BUILDINGS

Building Automation Starter 3Ø, 200~600VAC, 1–200HP HOA Keypad with LED Pilot Lights Superior Electronic Motor Protection

NEMA Rated

The Industry’s Standard Smart Starter! Proven Reliability with Controls Compatibility. HOA Keypad with LED Status Pilot Lights

Smart Installation

LEDs indicate Hand/Off/Auto modes, run and overload conditions

Voltage & Dry Contact Inputs for Auto Run Command Wire directly from the automation system to the starter, no interposing relays necessary Save on installation costs and increase reliability

Fireman’s Override Initiates smoke purge sequence during emergency situations for safety and code compliance

Damper Control

“Installation is a snap with the BAS’s built-in voltage/dry inputs and damper control.”

Interlocks damper with starter ensuring proper sequence of operation Prevents damage to duct work, saves energy from building heat loss Saves on automation panel points, reduces wiring, saves on installation costs

Wide Range Class 1-30 Electronic Overload Prevents ordering confusion and eliminates call backs due to mis-sized heaters Advanced protective features including anti-cycling, manual/auto reset, etc.

Flexible Control Transformer (CPT) Multi-tap CPT input accepts all common motor voltages Integrated secondary protection – no fuses required

High Reliability Contactors for Long Life 2.5 million contactor electrical cycles at full rated current 25 to 50% longer life than typical units

14

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FOR FANS PUMPS & AIR HANDLERS


SMART STARTERS FOR SMART BUILDINGS EMS

Combination Versions Include Disconnect

Our lockable disconnect provides superior, resettable protection without fuses

BAS 1P

Specifications Starter Type

SAS

Motor circuit protection disconnect provides branch and short circuit protection High interrupting ratings for maximum electrical system compatibility No fuses required – save time and money Lockable handle for safety

BAS

Building Automation Starter

UL Type 1 or UL Type 4/12 Enclosure User Interface Hand-Off-Auto keypad with LEDs

Watertight membrane

LED pilot lights

Hand, Off, Auto, Run, Overload

Standard Control Operations

Dimensions

Integrated damper control and other control features

Standard or Combination

Protective Functions

Inputs

Overload Type Electronic; I2t Thermal Trip Curve Voltage Auto Run Apply 12-48VAC/DC to energize Dry Auto Run N.O. dry contact closure Fireman’s Override Apply 12-48VAC/DC to energize Damper position switch N.O. dry contact closure Permissive Auto N.O. dry contact closure Shutdown N.C. dry contact input

Output

Current Setting Range 0.3 - 1.5A, 1 - 5A, 4.4 - 22A, 8 - 40A, 16 - 80A Trip Class Class 1-30 Reset Manual or Automatic Phase Unbalanced Trip within 3 seconds @ 70% unbalance Phase Loss Trip within 3 seconds Stall Condition Trip within 3 seconds @ 170% FLA Cycle Fault Trip if cycle rate exceeds 1200 starts per hour

Damper motor control 24VAC, 1A max. Operational Power Fail Mode Restart last mode, no delay (default) Restart with delay Restart Off - LED flashes last mode Mechanical Enclosure types Dimensions

UL Type 1 or UL Type 4/12 See Pages 28 & 29

Wide range electronic overload eliminates sizing call backs

Environmental Ambient Operating Temp -5° to 140° F (-20° to 60° C) Ambient Storage Temp -5° to 185° F (-20° to 85° C) Relative Humidity 5% to 95% non-condensing

HOA keypad with LED pilot lights for ease of use

15


SMART STARTERS FOR SMART BUILDINGS

BAS Starter

BAS Wiring Diagram L1

L2

L3

BAS PCB A1

MCP

M

(Optional)

A2

CPT H1

120V

H4 13 21

M

24V

208V 240V

14 22

Damper Motor 96

OL

95

1

T2

T3

2

A2

OL

A1

Normally Open Input

Permissive Auto

Normally Open Input

Dry Auto Run

Normally Open Input

Voltage Input Auto Run

20-138VAC/DC Input

THE

BAS STARTER “When our projects call for starters, choosing the BAS starter eliminates the aggravation of sizing heaters. It’s the only starter on the market, that I am aware of, that gives you all the accessories you’ll need right out of the box. Our installers have flexible inputs for starting motors without adding additional relays. Cerus has also paid attention to clearly labeling and tagging each starter which saves my guys valuable time on job sites.” -Steve Young American Heating

www.cerusind.com

24VAC, 1A Output

Damper Switch

M

16

Normally Closed Input

480V

OL

T1

Shutdown


SMART STARTERS FOR SMART BUILDINGS EMS

FORT BRAGG

BAS

YOU’LL FIND CERUS STARTERS IN THE WORLD’S SMARTEST PROJECTS.

SAS BAS 1P Dimensions

Project Spotlight: 2nd Brigade Barracks Location: Fort Bragg, NC The Army Corps of Engineers utilized Cerus BAS starters in the construction of the new 2nd Brigade Barracks. Cerus supplied over 80 BAS units to control air handling units, return fans and chilled water pumps across five separate buildings within the complex. The BAS includes a standard wide-range electronic overload which eliminated the need

to individually size “heaters” resulting in both labor savings and the reducing the man-hours required to select equipment. Since BAS units always ship tagged for scheduled equipment, the installers easily matched starters to the correct location which resulted in a much faster installation.

17


SMART STARTERS FOR SMART BUILDINGS

BAS UL Type 1 Ordering and Sizing Information

UL Type 1 for indoor use Lockable cover prevents unauthorized access/tampering Standard conduit knock-outs top and bottom for easy installation Combination version features motor circuit protector to provide branch and short circuit protection.

UL Type 1 Indoor Enclosure

Standard Magnetic H-O-A Starters -Electronic Overload HP Three Phase

SCIC KAIC 200V 230V 460V @460V 1

1.5

3

5

3

5

10

5

7.5

10

20

5

00

NEMA Size 0

1

BAS Part Number BAS1-9/J-5 BAS1-18/J-22 BAS1-32/J-40

UL Type 1 Indoor Enclosure

Combination Magnetic H-O-A Starters - Electronic Overload HP Three Phase

SCIC KAIC 200V 230V 460V @460V

18

00

NEMA Size 0

1

BAS Part Number

3/4

65

BAS1-9/J-G1.6-5

BAS1-18/J-G1.6-5

1/2

1/2

1

65

BAS1-9/J-G2.5-5

BAS1-18/J-G2.5-5

3/4

3/4

2

65

BAS1-9/J-G4-5

BAS1-18/J-G4-5

1

1.5

3

65

BAS1-9/J-G6-5

2

2

5

65

BAS1-18/J-G8-22

2

3

5

65

BAS1-18/J-G10-22

3

3

7.5

65

BAS1-18/J-G13-22

3

5

10

30

BAS1-18/J-G17-22

BAS1-18/J-G6-5

BAS1-32/J-G17-40

5

7.5

15

30

BAS1-32/J-G22-40

7.5

7.5

15

30

BAS1-32/J-G26-40

7.5

10

20

30

BAS1-32/J-G32-40

www.cerusind.com


SMART STARTERS FOR SMART BUILDINGS EMS

BAS

UL Type 3R for outdoor use Fully sealed: welded and gasketed for long life Rugged 16 gauge steel construction Combination version features motor circuit protector to provide branch and short circuit protection.

SAS

BAS

UL Type 3R Ordering and Sizing Information

BAS 1P Dimensions

UL Type 3R Outdoor Enclosure

Standard Magnetic H-O-A Starters -Electronic Overload HP Three Phase

SCIC KAIC 200V 230V 460V @460V 1

1.5

3

5

3

5

10

5

7.5

10

20

5

00

NEMA Size 0

1

BAS Part Number BAS3R-9/J-5 BAS3R-18/J-22 BAS3R-32/J-40

UL Type 3R Outdoor Enclosure

Combination Magnetic H-O-A Starters - Electronic Overload HP Three Phase

SCIC KAIC 200V 230V 460V @460V

00

NEMA Size 0

1

BAS Part Number

3/4

65

BAS3R-9/J-G1.6-5

BAS3R-18/J-G1.6-5

1/2

1/2

1

65

BAS3R-9/J-G2.5-5

BAS3R-18/J-G2.5-5

3/4

3/4

2

65

BAS3R-9/J-G4-5

BAS3R-18/J-G4-5

1

1.5

3

65

BAS3R-9/J-G6-5

BAS3R-18/J-G6-5

2

2

5

65

BAS3R-18/J-G8-22

2

3

5

65

BAS3R-18/J-G10-22

3

3

7.5

65

BAS3R-18/J-G13-22

3

5

10

30

BAS3R-18/J-G17-22

5

7.5

15

30

7.5

7.5

15

30

BAS3R-32/J-G26-40

7.5

10

20

30

BAS3R-32/J-G32-40

BAS3R-32/J-G17-40 BAS3R-32/J-G22-40

19


SMART STARTERS FOR SMART BUILDINGS

Standard Automation Starter 3Ø, 200~600VAC, 1–200HP HOA Switch with Run Pilot Thermal Motor Overload

Economical HVAC Motor Control Heavy Duty HOA Switch with Run Pilot Light Simple and functional basic control

Thermal Overload Protection Differential phase failure protection Ambient compensated (-5º to 40ºC) Manual/Automatic reset

Flexible Control Transformer (CPT) Multi-tap CPT input accepts all common motor voltages Integrated secondary protection – no fuses required Standard 24VAC secondary or optional 120VAC secondary

High Reliability Contactors for Long Life 2.5 million contactor electrical cycles at full rated current 25 to 50% longer life than typical contactors

Combination Versions Include Disconnect

20

Motor circuit protection disconnect provides branch and short circuit protection High interrupting ratings for maximum electrical system compatibility No fuses required – save time and money Lockable handle for safety

www.cerusind.com

NEMA Rated


SMART STARTERS FOR SMART BUILDINGS EMS

Specifications BAS

Starter Type Standard Automation Starter Standard or Combination UL Type 1 or UL Type 4/12 Enclosure

SAS

User Interface HOA Selector switch with Run pilot light Reset Push Button Protective Functions

Inputs

BAS 1P

Standard Control Operations

Overload Type Thermal bi-metallic Dry Auto Run

N.O. dry contact closure to energize starter

Mechanical

Trip Class Class 10 Reset Manual

Dimensions

UL Type 1 or UL Type 4/12

Dimensions

Enclosure types

Phase Loss Differential overload protection

See Pages 28 & 29

Environmental Ambient Operating Temp -5° to 140° F (-20° to 60° C) Ambient Storage Temp -5° to 185° F (-20° to 85° C) Relative Humidity 5% to 95% non-condensing

Rugged HOA switch

Our lockable disconnect provides superior, resettable protection without fuses

21


SMART STARTERS FOR SMART BUILDINGS

SAS UL Type 1 Ordering and Sizing Information

UL Type 1 for indoor use Lockable cover prevents unauthorized access/tampering Standard conduit knock-outs top and bottom for easy installation Combination version features motor circuit protector to provide branch and short circuit protection.

Options SAS-120

UL Type 1 Indoor Enclosure

120V control power transformer

Standard Magnetic H-O-A Starters - Thermal Overload HP Three Phase

SCIC KAIC 200V 230V 460V 575V* @460V

00

0

NEMA Size 1

2

3

SAS Part Number

-

-

3/4

3/4

5

SAS1-9/K-1.6

SAS1-18/K-1.6

1/2

1/2

1

1.5

5

SAS1-9/K-2.5

SAS1-18/K-2.5

3/4

3/4

2

3

5

SAS1-9/K-4

SAS1-18/K-4

1

1.5

3

3

5

SAS1-9/K-6

SAS1-18/K-6

2

2

5

5

5

SAS1-18/K-9

2

3

5

7.5

5

SAS1-18/K-10

3

3

7.5

10

5

SAS1-18/K-13

3

5

10

15

5

SAS1-18/K-18

5

7.5

15

20

5

SAS1-32/K-22

7.5

7.5

15

20

5

SAS1-32/K-25

SAS1-50/K-25

7.5

10

20

25

5

SAS1-32/K-32

SAS1-50/K-32

10

10

30

30

5

SAS1-50/K-40

SAS1-85/K-40

15

15

30

40

5

SAS1-50/K-50

SAS1-85/K-50

20

20

40

50

10

SAS1-85/K-63

20

25

50

60

10

SAS1-85/K-75

SAS1-32/K-18

UL Type 1 Indoor Enclosure

Combination Magnetic H-O-A Starters - Thermal Overload HP Three Phase

SCIC KAIC 200V 230V 460V 575V* @460V

22

00

0

NEMA Size 1

2

3

SAS Part Number

3/4

3/4

65

SAS1-9/K-G1.6

SAS1-18/K-G1.6

1/2

1/2

1

1.5

65

SAS1-9/K-G2.5

SAS1-18/K-G2.5

3/4

3/4

2

3

65

SAS1-9/K-G4

SAS1-18/K-G4

1

1.5

3

3

65

SAS1-9/K-G6

SAS1-18/K-G6

2

2

5

5

65

SAS1-18/K-G8

2

3

5

7.5

65

SAS1-18/K-G10

3

3

7.5

10

65

SAS1-18/K-G13

3

5

10

15

30

SAS1-18/K-G17

SAS1-32/K-G17

5

7.5

15

20

30

SAS1-32/K-G22

7.5

7.5

15

20

30

SAS1-32/K-G26

SAS1-50/K-G26

7.5

10

20

25

30

SAS1-32/K-G32

SAS1-50/K-G32

10

10

30

30

30

SAS1-50/K-G40

SAS1-85/K-G40

15

15

30

40

30

SAS1-50/K-G50

SAS1-85/K-G50

20

20

40

50

30

SAS1-85/K-G63

20

25

50

60

30

SAS1-85/K-G75

www.cerusind.com


SMART STARTERS FOR SMART BUILDINGS EMS

SAS UL Type3R Ordering and Sizing Information UL Type 3Rfor outdoor use Fully sealed: welded and gasketed for long life Rugged 16 gauge steel construction Combination version features motor circuit protector to provide branch and short circuit protection.

BAS

SAS

UL Type 3R Outdoor Enclosure

Standard Magnetic H-O-A Starters - Thermal Overload SCIC KAIC 200V 230V 460V 575V* @460V

00

0

NEMA Size 1

2

3

BAS 1P

HP Three Phase

SAS Part Number

-

3/4

3/4

5

SAS3R-9/K-1.6

SAS3R-18/K-1.6

1/2

1/2

1

1.5

5

SAS3R-9/K-2.5

SAS3R-18/K-2.5

3/4

3/4

2

3

5

SAS3R-9/K-4

SAS3R-18/K-4

1

1.5

3

3

5

SAS3R-9/K-6

SAS3R-18/K-6

2

2

5

5

5

SAS3R-18/K-9

2

3

5

7.5

5

SAS3R-18/K-10

3

3

7.5

10

5

SAS3R-18/K-13

3

5

10

15

5

SAS1-218/K-18

5

7.5

15

20

5

SAS3R-32/K-22

7.5

7.5

15

20

5

SAS3R-32/K-25

SAS3R-50/K-25

7.5

10

20

25

5

SAS3R-32/K-32

SAS3R-50/K-32

10

10

30

30

5

SAS3R-50/K-40

SAS3R-85/K-40

15

15

30

40

5

SAS3R-50/K-50

SAS3R-85/K-50

20

20

40

50

10

SAS3R-85/K-63

20

25

50

60

10

SAS3R-85/K-75

Dimensions

-

SAS3R-32/K-18

UL Type 3R Outdoor Enclosure

Combination Magnetic H-O-A Starters - Thermal Overload HP Three Phase

SCIC KAIC 200V 230V 460V 575V* @460V

00

0

NEMA Size 1

2

3

SAS Part Number

3/4

3/4

65

SAS3R-9/K-G1.6

SAS3R-18/K-G1.6

1/2

1/2

1

1.5

65

SAS3R-9/K-G2.5

SAS3R-18/K-G2.5

3/4

3/4

2

3

65

SAS3R-9/K-G4

SAS3R-18/K-G4

1

1.5

3

3

65

SAS3R-9/K-G6

SAS3R-18/K-G6

2

2

5

5

65

SAS3R-18/K-G8

2

3

5

7.5

65

SAS3R-18/K-G10

3

3

7.5

10

65

SAS3R-18/K-G13

3

5

10

15

30

SAS3R-18/K-G17

SAS3R-32/K-G17

5

7.5

15

20

30

SAS3R-32/K-G22

7.5

7.5

15

20

30

SAS3R-32/K-G26

SAS3R-50/K-G26

7.5

10

20

25

30

SAS3R-32/K-G32

SAS3R-50/K-G32

10

10

30

30

50

SAS3R-50/K-G40

SAS3R-85/K-G40

15

15

30

40

50

SAS3R-50/K-G50

SAS3R-85/K-G50

20

20

40

50

50

SAS3R-85/K-G63

20

25

50

60

50

SAS3R-85/K-G75

* For 600V part numbers please consult factory. ++ For starters over NEMA Size 3 consult factory.

23


SMART STARTERS FOR SMART BUILDINGS

SAS Combination Starter SAS Wiring Diagram - Combination L1

L2

L3

MCP

CPT H1

120V

H4 13 21

M

208V

24V

240V 14 22

480V

H

O

A

MMS

X00

T1

T2

14

T3

A2

13

M

A1

START 00X

2

1

G

M

SAS Starter SAS Wiring Diagram - Standard L1

L2

L3

CPT H1

120V

H4 13 21

M

208V

24V

240V 14 22

480V

H

OL

O

A

OL

X00

T1

T2

95

T3

24

www.cerusind.com

A2

M

START 00X

M

96

1

2

G

A1


EMS

Service Rated Disconnect Includes lockout capability

The automation controls available within the BAS1P give you the information necessary to efficiently manage through increased visibility of system components. Uncover potential problems with the BAS-1P’s fault and status outputs allowing you to pinpoint and troubleshoot equipment issues.

Dimensions

Don’t be forced to run motors continuously. Utilize the smart inputs of the BAS-1P to run motors based on demand. Occupancy sensors and timers can be

High Reliability. Better Performance

BAS 1P

Save More Energy

integrated with the starter in minutes, reducing energy usage in common applications like bathroom exhaust systems.

SAS

Lots of small motors add up to big savings. We’ve made it possible to increase energy savings, enhance tenant comfort, and lengthen equipment life. Provide the only single phase starter flexible enough to thermally protect all single phase motors up to 1HP. When it comes to intelligent control, the BAS-1P has the ability to operate in manual or automatic mode right out-of-the-box!

BAS

Eliminate the Guesswork

Easy Manual Operation

ON/OFF with Concealed Auto Selection (to prevent tampering)

Wide Range Overload Prevents call backs due to incorrect overloads

True Run Status

Current sensing detects run operation

Direct Sensor Input

Accepts local devices like occupancy sensors & timers

Controls Compatibility Fast installation and complete interoperability

Electronic Motor Protection Superior Motor Protection even on thermally protected motors

25


BUILDING AUTOMATION STARTERS SMART STARTERS FOR SMART BUILDINGS

1Ø Building Automation Starter 1Ø, 110~240VAC, 0.1–1HP HOA, Status, Lockable Disconnect Adjustable Wide Range Overload

The Universal 1Ø Starter for Smart Buildings On/Off Disconnect Switch with Recessed Hand/Auto Modes Concealed Hand/Auto switch discourages tampering Lockable motor-rated On/Off switch meets safety regulations Meets NEC motor service disconnect requirements when properly installed LED indicator lights for power, run and fault

Run Status Verification

Smart Specifying

Integrated current sensing confirms motor operational status Quickly and accurately pinpoint malfunctioning equipment

Voltage & Dry Inputs for Auto Run Command Wire directly from the automation system to the starter, no interposing relays necessary Save on installation costs and increase reliability.

System Override Mode (Fireman’s, Occupancy or Manual) Initiates smoke purge sequence during emergency situations for safety and code compliance or use for occupancy sensor run input (dry contact)

Wide Range Class 10 Electronic Overload

“When I specify the Cerus BAS-1P, I know all the small fans are controlled properly. I’ve provided the most flexible single phase starter allowing for smoother start-ups.”

Prevents ordering confusion and eliminates call backs due to mis-sized heaters. Advanced protective features including anti-cycling, manual/auto reset, etc.

Standard Single Gang Box Installation Easy to install in any location Surface or flush mount capability

High Reliability

26

Heavy duty motor-rated switch and control relay No thermal elements to fail All units include a 5-Year warranty UL 508A Listed

www.cerusind.com

FOR EXHAUST FANS UNIT VENTILATORS & FAN COIL UNITS


SMART SMART STARTERS STARTERS FOR FOR SMART SMART BUILDINGS BUILDINGS

Dimensions

EMS

BAS-1P Wiring Diagram

All dimensions displayed in inches

1Ø AC Input 50/60 Hz

Concealed overload adjustment and HOA

BAS

Concealed mounting screws (2x)

2.808 Voltage Input Auto Run

Status Output

Normally Open Input

HAND RESET AUTO

10-130VAC/DC Input

SAS

Fault Output

3.288

4.984

BAS 1P

Dry Input Auto Run

M

Dimensions

2.147 1.427

Specifications Starter Type 1Ø Building Automation Starter UL Type 1 User Interface On/ Off Switch (disconnect)

All dimensions in inches

Junction box not included with starter

Concealed Hand/Auto Mode Switch Standard Control Operations

Protective Functions

Inputs

Overload Type Electronic; I2t Thermal Trip Curve Voltage Auto Run Apply 12-120VAC/DC to energize

Current Setting Range 1 - 16 amps

Dry Auto Run N.O. dry contact closure

Trip Class Class 10

Outputs

Reset Manual or Automatic Proof of Run N.O., 0.3A@125VAC; 1A@24VAC

Stall/Locked Rotor Trips within 2 seconds @ 300% FLA

Fault N.O., 0.3A@125VAC; 1A@24VAC Mechanical

Environmental Enclosure Type

UL Type 1

Ambient Operating Temp -5° to 140° F (-20° to 60° C) Ambient Storage Temp -5° to 185° F (-20° to 85° C) Relative Humidity 5% to 95% non-condensing

Ordering Information Starter with Manual Overload Trip Reset

BAS-1P

Starter with Automatic Overload Trip Reset

BAS-1P-AR

LED pilot lights for ease of use

Lock-out disconnect switch

Adjustable overload (1-16A) eliminates sizing heaters 27


SMART STARTERS FOR SMART BUILDINGS

UL Type 1 Dimensions STANDARD & COMBINATION (FRAME SIZE 1)

E

Enclosure Frame Size 1

A

B

C

D

E

15.7

7.5

6.1

15

5.3

A

B

C

D

E

14

12

6.5

13.3

9.5

A

B

C

D

E

20

16

10

15.3

11.3

EMS1-9 ~ EMS1-50 STANDARD BAS1-9 ~ BAS1-32 STANDARD SAS1-9 ~ SAS1-50 STANDARD EMS1-9 ~ EMS1-32 COMBINATION BAS1-9 ~ BAS1-32 COMBINATION

D

SAS1-9 ~ SAS1-50 COMBINATION

A

Enclosure Frame Size 2 EMS1-85 STANDARD SAS1-85 STANDARD

Enclosure Frame Size 3 EMS1-50 ~ EMS1-85 COMBINATION SAS1-85 COMBINATION Ø 1.73 Ø 1.12 Ø 0.86

Ø 0.86

C

B

STANDARD & COMBINATION (FRAME SIZE 2 & 3) W

H

D

28

www.cerusind.com

D

*All measurements in inches

Frame Size

H

W

D

Frame 1

15.7

7.5

6.1

Frame 2

14

12

6.5

Frame 3

20

16

10


SMART STARTERS FOR SMART BUILDINGS EMS

UL Type 3R Dimensions BAS

STANDARD (FRAME SIZE 1 - 3)

Enclosure Frame Size 1

A

B

C

16.3

12.5

7.7

A

B

C

22.3

15.5

9.7

A

B

C

32.3

15.5

9.7

EMS3R-9 ~ EMS3R-85 STANDARD SAS3R-9 ~ SAS3R-85 STANDARD

SAS

BAS3R-9 ~ BAS3R-32 STANDARD BAS3R-9 ~ BAS3R-32 COMBINATION

Enclosure Frame Size 2 EMS3R-9 ~ EMS3R-50 COMBINATION SAS3R-50 COMBINATION

EMS3R-85 COMBINATION SAS3R-85 COMBINATION

Dimensions

Enclosure Frame Size 3

BAS 1P

SAS3R-9 ~ SAS3R-32 COMBINATION

COMBINATION (FRAME SIZE 3 & 4) W

D

*All measurements in inches

Frame Size

H

W

D

Frame 1

16.3

12.5

7.7

Frame 2

22.3

15.5

9.7

Frame 3

32.3

15.5

9.7

H

D

29


We’re customer driven, but don’t take our word for it, here are a few genuine quotes from our customer satisfaction survey:

“You guys have awesome salespeople, customer service, product, lead times, prices, – couldn’t be more happier!”

“Tech support and customer service has been ‘right on’. Quotes are quick and I always get good info from top notch techs.”

30

“I really appreciate your heart for customer service. You guys make sure we get the right product, and educate us if we’ve chosen the incorrect product for the application. Cerus is very quick to ship. A major benefit for the types of orders I seem to get. I feel motivated and equipped to initiate conversations about starters with customers, in regards to adding to fan quotes. Thank You.”


81% of our customers would enthusiastically recommend Cerus! About Us As the leading provider of intelligent HVAC motor controls, we like challenging conventional wisdom. We’re always seeking to increase equipment life, enhance usability, and intelligently manage energy. You’ll find evidence of our results in world class installations – from schools, universities, and military bases to sports venues, museums, and commercial buildings. Cerus products are manufactured to the highest quality standards within a UL 508 facility based in Portland, Oregon.

Smart Products. Smart Dealers. With representation in every major North American market, Cerus HVAC Dealers are your source for Cerus motor controls. Our dealers are the local resource for building owners, design engineers, and HVAC contractors within the markets we serve. Our partners are factory trained to offer localized service, product education and support. Our dealer reps provide equipment selection assistance, quotations, design and installation recommendations as well as parts and warranty assistance. To locate a dealer within your area, please visit www.cerusind.com.

Promoting Energy Savings With our Smart Starters, Cerus is committed to saving energy and creating more sustainable buildings.

Cerus Proudly Offers Same-Day Shipping.

Made in the USA Built in America, Cerus Products uphold their title of value, building confidence and peace of mind for the building owner, installer, and end user. ©2009 Cerus Industrial, Inc.

31


PRSRT STD US POSTAGE PAID BEAVERTON, OR PERMIT NO. 50

22995 NW Evergreen Pkwy Hillsboro, OR 97124

The Smart Starter Brain Fast Installation

Optimize Building Performance Higher Reliability

Intelligent Energy Management

Check out other Exceptional Cerus Products: • Cooling Towers • 2-Speed Starters • Variable Frequency Drives • VFD Bypasses • Kitchen Hood Controls

www.cerusind.com | PH: 1.800-962-3787 | FX: 503.643.4925


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