edmonton international airport Forming Snowdrifts From Folded Metal and Precisely Cut Holes.
project data name Location Type Size duration client project manager main contractor design architect architect of record
edmonton international airport combined office/ control tower Edmonton alberta, canada facade (wind-screen) 4020m3 of ribbon surface April 2011 – january 2013 thermal systems/ellis don construction ellis don construction thermal/ellis don/radius track/grant (Joint Venture) dialog dialog
semi-unitized system
semi-unitized system
semi-unitized system
Global Delivery
EDMONTON EIA/DIALOG/THERMAL/ED/WALTERS CHAMBERS OWNER/DESIGN/INSTALLATIONA/COORDINATION/ENGINEERING
CALGARY THERMAL/TRONNES/GRANT REVIEW/SURVEY/FABRICATION
MINNEAPOLIS RADIUS TRACK FABRICATION
NEW YORK GEHRY TECHNOLOGIES (NY) PROCESS + KNOWLEDGE ENGINEERING
LOS ANGELES GEHRY TECHNOLOGIES (LA) AUTOMATION SUPPORT
Process hat channel operation detail
design intent
hat instantiation
fab data extraction
fab data processing
hat fabrication
hat delivery
truss operation detail
As-built Survey
ribbon tuning
ribbon offsets
truss instantiation
template creation
fab data extraction
truss fabrication
truss delivery
engineer review
create install data
setout automation
fab data processing
load onto fraco
install parts
setout survey completion
internal Process truss operation detail
inputs process
truss post-processing
outputs
match instance names to part names
individual dxfs
cleanup dimensions
run dxf extraction script
check truss-face edges are ‘inside’ of ribbon
batch convert .cat drawings to .dwg
flip brackets if clashing
extract bracket bend angles and directions
coordination truss instantiation truss template modeling
fab data extraction
if bracket angle exceeds 5-deg add angle brace truss plane setout
eng. requirements
table of truss components truss fabrication package
extract material area calculations for truss brackets and members
update hat-channel holes truss setout pts
ribbon offsets spreader beam modeling
design intent
spreader beam layout and install data
truss install data
ribbon igs files and comparison to design intent
as built survey of support steel
ribbon surface area calcs hat channel operation detail ribbon tuning
construction scafolding
coordination
coordination
hat channel template creation
plank post-processing pts post-processing
run hat channel pts script
rename pts per level update spacing per eng. requirements
change plank-lapping option run plank script
adjust layout/spacing per eng. requirements
run intersection pts at truss-planes script
update naming per zone: rof/wal/sof
fab data extraction re-name int pts by truss-plane
extract concave curves extract convex curves extract s-bend curves
fab data creation igs/step files extract properties in excell datasheet
hat channel fab package
DESIGN INTENT
PROJECT STATE
state of building during ribbon construction system re-design phase
mockup version 1
1 W-35
1 W-34.5
1 W-34
1 W-33.9
1 W-33.6
1 W-33
1 W-32.8 1 W-32.4 1 W-32 1 W-31
1 W-30
M:\Drafting\SHARED JOBS\105504 EIA COT\D\Mock-up from Micheal May 16 2011\110526_Layout_TS210_Rev01\110526_MU5_Plan_Layout\2539211-TS2.10.dwg, TS2.10, 6/20/2011 3:25:10 PM
mockup version 1
surface analysis and tuning
mock up version 2
mock up version 2
system re-design (Ribbon edge tuning & offsets)
final ribbon tuning
system re-design (as built survey)
system re-design (as built survey)
system re-design (truss planes)
original orientation: trusses normal to steel ribbon steel truss planes
system re-design (truss planes)
revised orientation: trusses normal to ribbon surface ribbon steel truss planes
system re-design (trusses & brackets)
truss templates (over 50)
truss templates (over 50)
212
13
coordination (analysis at truss planes) ZONE 007 a type FRAME TYPE A
ZONE 005 e type FRAME TYPE E
ZONE 004 d type FRAME TYPE D
ZONE 006 a type FRAME TYPE A
ZONE 002 c type FRAME TYPE B
ZONE 003 b type FRAME TYPE C
ZONE 021 f type FRAME TYPE F
ZONE 012 f type FRAME TYPE F
ZONE 001 a type FRAME TYPE A
ZONE 015 i type FRAME TYPE I
ZONE 010 a type FRAME TYPE A
ZONE 013
FRAME TYPE Ll type
coordination (fraco scaffolding)
hat channel fab data creation
hat channel fab data creation Field Spacing
Edge Spacing
Edge Plank
Overlap Joint
Butt Joint
Field Plank
Stagger Surface/Plane Intersection Intersection Point
truss propogation
truss propogation
truss fabrication data extraction dxf extraction script
bracket bend angles and directions
truss fabrication data extraction
bracket bend angles and directions
truss setout points
truss and hat channel install data
naming convention for hat channel 2
A 3
C
4
B D
5
Preceding truss insertion points (W-001)
Truss to be installed (W-002)
naming convention for trusses 6
coordination (clash identification/remediation)
fabrication | assembly | delivery
installation
installation
installation
completion
labor + output + coordination
truss templates (over 50)
labor + output + coordination
project team
ellis don / edmonton #220, 8616-51 Avenue Edmonton, AB T6E 6E6 www.ellisdon.com/edmonton
philip moran........................................superintendant cara clochhead..................................project manager
thermal systems / calgary 2780 24 Ave NE Calgary, AB T1Y 6V7, Canada thermalsystems.ca
trish griep...........................................manager –Edmonton michael lemieux..................................bim coordinator curtis wood........................................project coordinator
gehry technologies / New York 14 Wall Street 20th Floor New York, NY 10005 www.gt-global.com
James kotronis...................................managing director, US–East jason sidelko......................................project lead Brendan Sullivan..............................project consultant neil meredith......................................Senior consultant aditi patel............................................Senior consultant alina gorikova....................................project consultant victor keto..........................................Senior automation consultant Michelle lee.........................................senior consultant
grant metal / calgary 291210 Wagon Wheel Rd, Rocky View County, AB T4A 0E2, Canada www.grantmetal.com
todd hunchak.....................................head manager sean philipiew....................................assistant manager
radius track corporation 9320 Evergreen blvd NW, Suite G Minneapolis, MN 55433 www.radiustrack.com
chuck mears........................................ceo / chief design officer christoph ibele...................................bim coordinator
walters chambers engineering Suite 501-10709 Jasper Ave NW Edmonton, AB T5J 3N3, Canada www.walterschambers.com
gordon vetro......................................partner aaron normand..................................project coordinator
grant metal / calgary Suite 110-3030 3 Ave NE Calgary, AB T2A 6T7, Canada www.tronnessurveys.com
steve tronnes....................................ceo / owner kent nicholson..................................project lead