AL-KO Vehicle Technology 2019 (AU) by Faith Agency

acquired by Girlock and with the acquisition

manufacturing facility is located in

of two other companies in Sydney and

Melbourne, with further factories and offices

Brisbane it became Australiaâ&#x20AC;&#x2122;s largest

in Sydney, Brisbane and New Zealand.

company in its field. In 1988 the German AL-KO Kober Group acquired the company, which signalled the start of a new era of international involvement in New Zealand and South East Asia. The companyâ&#x20AC;&#x2122;s strong growth over the last decade has been driven by product range expansion and innovation 2

COMPREHENSIVE CATALOGUE VEHICLE TECHNOLOGY

2019

CONTENT

n QUALITY FOR LIFE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 002 n AL-KO STUD PATTERN CHART. . . . . . . . . . . . . . . . . . . . . . . . 004 n TECHNICAL TERMS / AXLE ORDERING. . . . . . . . . . . . . . . . 005 n AXLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 006 n ADR REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 007 n INDEPENDENT RUBBER SUSPENSION AXLES (IRS). . . 008 n ENDURO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 014 n AXLES - STUB PROFILE SELECTION. . . . . . . . . . . . . . . . . . 017 n AXLES - BARE - STUB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 018 n AXLES - BARE - TUBE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 019 n AXLES - BARE - SOLID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020 n AXLES - BARE - OVERLAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . 021 n AXLES - BARE - DROP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 022 n AXLES - LAZY - HUB & STUB. . . . . . . . . . . . . . . . . . . . . . . . . 023 n AXLES - LAZY - SOLID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 024 n AXLES - LAZY - OVERLAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . 025 n AXLES - LAZY - DROP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 026 n AXLES - BRAKED - HUB & STUB. . . . . . . . . . . . . . . . . . . . . . 027 n AXLES - BRAKED - SOLID. . . . . . . . . . . . . . . . . . . . . . . . . . . . 028 n AXLES - BRAKED - OVERLAY. . . . . . . . . . . . . . . . . . . . . . . . . 029 n AXLES - BRAKED - DROP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 030 n AXLES - ASSEMBLY PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . 031 n BEARINGS SET DETAILS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 032 n BEARINGS - KITS SKIN PACKED. . . . . . . . . . . . . . . . . . . . . . 035 n BEARINGS - LOOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 036 n GREASE CAPS, PROTECTORS & SEALS. . . . . . . . . . . . . . . 037 n WHEEL STUDS & NUTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 038 n BRAKES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 039 n ADR REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 040 n AL-KO BRAKES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 041 n BRAKES - ELECTRIC - PREMIUM. . . . . . . . . . . . . . . . . . . . . 042 n BRAKES - ELECTRIC - OFF ROAD. . . . . . . . . . . . . . . . . . . . . 043 n BRAKES - ELECTRIC - 10” SERVICE PARTS. . . . . . . . . . . 044 n BRAKES - ELECTRIC - 12” SERVICE PARTS. . . . . . . . . . . 046 n BRAKES - HYDRAULIC - 9“ DRUM. . . . . . . . . . . . . . . . . . . . 048 n BRAKES - HYDRAULIC - 9” SERVICE PARTS. . . . . . . . . . 049 n BRAKES - HYDRAULIC - DISC. . . . . . . . . . . . . . . . . . . . . . . . 050 n BRAKES - HYDRAULIC - DISC SERVICE PARTS . . . . . . . 051 n BRAKES - MECHANICAL - 9“ DRUM. . . . . . . . . . . . . . . . . . . 052 n BRAKES - MECHANICAL - 9” SERVICE PARTS. . . . . . . . . 053 n BRAKES - MECHANICAL - DISC. . . . . . . . . . . . . . . . . . . . . . . 054 n BRAKES - MECHANICAL - DISC SERVICE PARTS . . . . . . 056 n BRAKES - HAND BRAKE & CABLE EQUIPMENT. . . . . . . . 058 n BRAKES - BREAK AWAY SYSTEM. . . . . . . . . . . . . . . . . . . . . 059 n BRAKES - ESC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 060 n BRAKES - IN CAR CONTROLLERS. . . . . . . . . . . . . . . . . . . . 061 n BRAKES - IQ7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 062 n BRAKES - HYDRAULIC ACTUATION EQUIPMENT. . . . . . . 065 n BRAKES - KITS - ELECTRIC DRUM. . . . . . . . . . . . . . . . . . . 067 n BRAKES - KITS - HYDRAULIC DRUM. . . . . . . . . . . . . . . . . 069 n BRAKES - KITS - MECHANICAL DRUM. . . . . . . . . . . . . . . . 070 n BRAKES - KITS - MECHANICAL DISC. . . . . . . . . . . . . . . . . 071 n HUBS - LAZY - HUB DRILLED & STUDDED. . . . . . . . . . . . 073 n HUBS - LAZY - KITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 075

n HUBS - ELECTRIC - HUB DRUM. . . . . . . . . . . . . . . . . . . . . . 076 n HUBS - HYDRAULIC - HUB DRUM. . . . . . . . . . . . . . . . . . . . 078 n HUBS - HYDRAULIC & MECHANICAL - HUB DISC. . . . . 079 n HUBS - HYDRAULIC & MECHANICAL - HUB DISC KITS 080 n HUBS - MECHANICAL - DRUM. . . . . . . . . . . . . . . . . . . . . . . . 081 n JOCKEY WHEELS - CLAMP. . . . . . . . . . . . . . . . . . . . . . . . . . . 084 n JOCKEY WHEELS - SWIVEL. . . . . . . . . . . . . . . . . . . . . . . . . . 086 n JOCKEY WHEELS - VERTICAL PIN. . . . . . . . . . . . . . . . . . . . 088 n JOCKEY WHEELS - POWER MOVER. . . . . . . . . . . . . . . . . . 089 n JOCKEY WHEELS - AUTO RETRACT. . . . . . . . . . . . . . . . . . 090 n JOCKEY WHEELS - CLAMPS & SWIVEL BRACKETS. . . . 091 n JOCKEY WHEELS - SERVICE PARTS. . . . . . . . . . . . . . . . . . 092 n ADJUSTABLE STANDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 093 n LANDING LEGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 094 n CORNER STEADIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 096 n CORNER STEADIES - SERVICE PARTS. . . . . . . . . . . . . . . . 098 n COUPLINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 099 n COUPLINGS - FIXED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 n COUPLINGS - OVERRIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 n COUPLINGS - SWAY CONTROL COUPLING. . . . . . . . . . . . 104 n COUPLINGS - OFF ROAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 n COUPLINGS - 75mm ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 n COUPLINGS - PINTEL HOOK. . . . . . . . . . . . . . . . . . . . . . . . . . 108 n COUPLINGS - SERVICE PARTS. . . . . . . . . . . . . . . . . . . . . . . . 109 n WINCH - PREMIUM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 n WINCH - SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 n WINCH - SERVICE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 n SPRINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 n SPRINGS - EYE & SLIPPER 45mm LEAF. . . . . . . . . . . . . . 120 n SPRINGS - EYE & SLIPPER 45mm PARABOLIC. . . . . . . . 121 n SPRINGS - EYE & SLIPPER 45mm - SERVICE PARTS. . 122 n SPRINGS - EYE & SLIPPER 60mm LEAF. . . . . . . . . . . . . . . 123 n SPRINGS - EYE & SLIPPER 60mm - SERVICE PARTS. . 124 n SPRINGS - EYE & EYE 45mm LEAF. . . . . . . . . . . . . . . . . . . 125 n SPRINGS - EYE & EYE 45mm - SERVICE PARTS. . . . . . . 126 n SPRINGS - EYE & EYE 60mm LEAF. . . . . . . . . . . . . . . . . . . . 127 n SPRINGS - EYE & EYE 60mm LEAF- SERVICE PARTS. . 127 n SPRINGS - EYE & EYE 60mm OUTBACK. . . . . . . . . . . . . . . 128 n SPRINGS - ROCKER ROLLER 60mm LEAF. . . . . . . . . . . . . 129 n SPRINGS - ROCKER ROLLER 60mm LEAF SERVICE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 n SPRINGS - SHOCKER KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 n SPRINGS - HANGER KITS - SLIPPER SPRINGS. . . . . . . 133 n SPRINGS - HANGER KITS - EYE & EYE SPRINGS. . . . . . 134 n SPRINGS - HANGER - HANGER ONLY. . . . . . . . . . . . . . . . . 135 n SPRINGS - HANGER - SHACKLE PLATES & AXLE PADS 136 n SPRINGS - ROCKER HANGERS & ARMS. . . . . . . . . . . . . . 137 n SPRINGS - SHACKLE PINS, NUTS & NIPPLES. . . . . . . . . 138 n SPRINGS - BUSHES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 n SPRINGS - FISHPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 n SPRINGS - U-BOLT & KITS. . . . . . . . . . . . . . . . . . . . . . . . . . . 141 n RIMS & TYRES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 n REMIS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 n SECURITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Quality for Life that has further enhanced AL-KO International Ltd manufactures, InternationalPty manufactures, strategic alliance betweenAL-KO’s AL-KO position Vehicle markets and and distributes distributesaacomprehensive comprehensive Technology and U.S. as market leader in itsmarket field. leader productsfor forthe thetrailer, trailer,caravan caravanand Dexter to become global market leader in range of products Since then, there have been several and RV markets in Australia and New caravan, motorhome and trailer axles and RV markets in Australia and New Zealand. acquisitions by the company, eventually Zealand. components. leading to the formation of parent company The company is best known for its high The company is best known for its high Investment by DexKo Global in the DexKo Global Inc. in 2016 – a strategic quality running gear range, including axles, quality running gear range, including Australian & New Zealand markets has alliance between AL-KO and Dexter to brakes and suspension products. In addition enhanced AL-KO’s position International Pty Ltd manufactures, axles, brakes andAL-KO suspension products. In sincethat ledhas tofurther the acquisition of leading become the global AL-KO offers its customers a wide range of as market leader inmarket its field. leader in markets and distributes a comprehensive addition AL-KO offers its customers a wide industry suppliers Melbourne Trailer & range products for theunder trailer, caravancaravan, and and and accessories, as well asofas chassis and Sincemotorhome then, there have beentrailer several range of accessories, well as chassis Caravan Supplies in 2016, G&S axles Chassis, RV markets in Australia and New Zealand. acquisitions by the company, eventually components. carriage components. and under carriage components. Hume Caravan & Camping Accessories leading to the formation of parent company The company is best known for its high and CM Parts in 2018 and Globalof Inc.its in 2016 – a strategic quality running range, including axles, AL-KODexKo is Trailer proud reputation forPreston high Recent releaseshas from the company include The company a long andgear proud Chassis Industries in 2019. alliance between AL-KO and Dexter to brakes and suspension products. In addition history in Australia spanning to quality products and services to the trailer, AL-KO ESC (electronic stabilityback control), become the global market leader in AL-KO offers its customers a wide range of 1946, when Hornby Engineering was AL-KO isand proud of its reputation for highthe caravan motor home market. Today AL-KO IQ7 (brake accessories, actuator) as and ATS caravan, motorhome and trailer axles and wellAL-KO as chassis and under founded started to components. produce axles in quality products the to components. carriage company utilises and CAD,services CNC andtorobotics (anti theftand system). South Melbourne.Recent In 1974 this company trailer,AL-KO caravan home market. proudand of itsmotor reputation for high releases from the company include design andismanufacture excellent products The a long and proud was company acquired has by AL-KO Girlock and with the Today the company utilises CAD, CNC quality products and services to the trailer, ESC (electronic stability control), and with the aid of a modern computer history in Australia spanning to 1946, caravan andtomotor homeand market. Today the IQ7 companies (brakeback actuator) acquisition of twoAL-KO other inand AL-KO ATS and robotics design manufacture system delivers high quality service to its company utilises CAD, CNC and robotics to (anti theft system). when Hornby Engineering was founded Sydney and Brisbane it became Australia’s excellent products and delivers high design and manufacture excellent products customers. The company long and largest company in its field.has In 1988 theproud quality service to its customers. and started to produce axles in aSouth and with the aid of a modern computer history in Australia spanning back to 1946, German AL-KO Kober Group acquired the AL-KO’s Australian head office and main Melbourne. In 1974 this company was system delivers high quality service to its when Hornby Engineering was founded AL-KO’s Australian head office and company, signalled the of a customers. facility is located in acquired bywhich Girlock with thestart acquisition andand started to produce axles in South manufacturing main manufacturing facility is located new era of international involvement in AL-KO’s with Australian head office and main Melbourne. 1974 thisand company was Melbourne, further factories and and offices of two other companies inInSydney in Melbourne, with further factories New Zealand andacquired SouthbyEast Asia. Thethe acquisition manufacturing facility is located in Girlock and with in Sydney, BrisbaneBrisbane and Newand Zealand. offices in Sydney, New Brisbane it became Australia’s largest Melbourne, with further factories and offices of two other companies in Sydney company’s continued strong growth has and company in its field. In 1988 the Australia’s Germanlargest Zealand. in Sydney, Brisbane and New Zealand. Brisbane it became been driven by product and innovation company in its field. 1988 the German AL-KO Kober Group acquired the Incompany, cementing AL-KO’s position as market AL-KO Kober Group acquired the company, which the start of a new era of leader signalled in its field. which signalled the start of a new era of international involvement New Zealand internationalininvolvement in New Zealand In 2016 AL-KO commenced a new phase and South Asia. The company’s and South East Asia. The East company’s strong strong in its history when it became part of growth over the last decade has been driven growth over the last decade has been driven DexKo Global Inc.by-product formed asexpansion a globaland innovation range by product range expansion and innovation

Quality for Life

1991 – Snap-on couplings 1991 –– Snap-on couplings 1991 Snap-on couplings 1992 – Electric couplings 1992 –– Electric couplings 1992 Electric couplings 1993 – Disc brakes 1993 Disc brakes 1993 –– Disc brakes 1994 – Mechanical brakes 1994 Mechanical brakes 1994 –– Mechanical brakes 1995 – Jockey wheels 1995 Jockey wheels 1995 –– Jockey wheels 1996 – Swivel jockey wheels 1996 Swivel jockey wheels 1996 –– Swivel jockey wheels 1997 – Offroad electric brakes/winches 1997 Offroad electric brakes/ 1997 –– Offroad electric brakes/winches 1998 – Slipper springs winches 1998 – Slipper springs 1999 –– Rocker-roller springs 1998 Slipper springs 1999 – Rocker-roller springs 2000 –– Corner steadies /springs bearing kits 1999 Rocker-roller 2000 – Corner steadies / bearing kits 2001 –– Sensabrake 2000 Corner steadies / bearing kits 2001 – Sensabrake 2001 – Sensabrake 2002/3 – Drop-down corner steadies 2002/3–– Drop-down corner 2002/3 Drop-down cornersteadies steadies 2003 – AMC chassis (imported) 2003 –– AMC chassis (imported) 2003 AMC chassis 2004 – Landing legs (imported) 2004 –– Landing legslegs 2004 Landing 2005 – Wheels & tyres 2005 –– Wheels & tyres 2005 Wheels &calipers tyres 2006 – Mechanical 2006 –– Mechanical calipers 2006 Mechanical calipers 2007/8 – Aftermarket range 2007/8–– Aftermarket 2007/8 Aftermarketrange range 2009 – SensaBrake 2009 SensaBrake (Australian 2009 –– (Australian SensaBrake production) (Australian production) production) 2010 – Offroad coupling 2010 Offroad coupling 2010 –– Offroad coupling 2011 – Slide-outs 2012 Electronic Stability Control 2011 –– Slide-outs 2012 – Electronic Control (ESC) & Stability AMC chassis 2012 – Electronic Stability Control & AMC chassis (ESC) Australian production) (ESC) & AMCproduction) chassis (Australian 2013/14 – iQ7 (Australian production) 2013/14 – iQ7 (Air/Hydraulic brake 2013/14(Air/Hydraulic – iQ7 actuator)brake actuator) (Air/Hydraulic brake actuator) 2015 –– Anti-theft GPS tracking system 2015 Anti-theft GPS tracking 2015 – (ATS) Anti-theft GPS tracking system system(ATS) (ATS) 2016 – Enduro independent trailing 2016 – Enduro independent trailing 2016 – Enduro independent trailing arm suspension arm suspension arm suspension 2018 –– AL-KO Off-Road PinPin Coupling 2018 AL-KO Off-Road Coupling 2018 – AL-KO Off-Road Pin Coupling 3 3

AL-KO STUD STUD PATTERN PATTERNCHART CHART Throughout this guide the terms Stud Pattern and Pitch Circle Diameter are in conjunction referenced with a product. Pitch circle diameter(PCD) is a reference to the number of studs equally space around a circle diameter centralised on a hub face. Stud pattern is a popular term for a combination of a PCD and stud size. The chart below is a reference to the standard product produced by AL-KO for stud patterns. Stud Pattern

PCD

Wheel Stud Thread

Ford

5 x 4.5”

1/2” UNF

Commodore

5 x 120mm

7/16” UNF

5 x 4.25”

7/16” UNF

5 x 4.75”

7/16” UNF

Gemini

4 x 100mm

7/16” UNF

Honda

4 x 100mm

7/16” UNF

Datsun

4 x 4.5”

7/16” UNF

Common Thread Options 12mm

Mini 7/16

4 x 4”

7/16” UNF

5 stud LCR

5 x 150mm

9/16” UNF

14mm

6 stud LCR

6 x 139.7mm

1/2” UNF

12mm 12mm

Nissan

6 x 139.7mm

1/2” UNF

Range Rover

5 x 6.5”

5/8” UNF

Ford F100

5 x 139.7mm

1/2” UNF

Bedford

6 x 205mm

7/8” UNF

Land Rover Defender

5 x 6.5”

5/8” UNF

Land Rover Subaru

x 6.5” 5 5x 100mm

7/16” UNF 5/8” UNF

New Navara, Nissan

6 x 114.3

1/2” UNF

12mm 9/16” UNF 9/16” UNF H

How to measure a PCD

4 Stud Measure from one stud centre to its nearest neighbour centre illustrated as“A”. Divide “A” by 0.7071 = PCD or measure one stud centre to its furtherest neighbour centre illustrated as“B”, “B” = PCD

Hint: Helpful Hint: AL-KO can AL-KO can produce produce further combinations further combinations than those than those listed listedabove. above. Contact your service Contact your service agent to discus your agent to discus your needs. needs.

www.alko.com.au

5 Stud Measure from one stud centre to its neighbours centre illustrated as“A”. Divide “A” by 0.5878 = PCD

CAUTION CAUTION

6 Stud Measure from one stud centre to its neighbours centre illustrated as“A”. Divide “A” by 0.5 = PCD or measure one stud centre to its furtherest neighbour centre illustrated as“B”, “B” = PCD

Some wheel fitments can require a reduction on the hub outer boss which can reduce the hub rating.

LITALKOAUS00001

GUIDE TO TECHNICAL TERMS / AXLE ORDERING Tyre Track Tyre Clearance Chassis Width Chassis Rail

Axle Size Spring

Wheel Overhang

Wheel/Tyre Back Space Hub Face to Face

We have listed below some technical terms you may be asked to provide to ensure your axles are made to the correct specification. Our customer service staff would be pleased to assist you with any queries you may have with regards to ordering axles.

n Capacity = Total weight of trailer + payload n Face to face – mounting face of drum/hub from one side to the other n Chassis width – is measured from outside the chassis rail n Tyre clearance – distance between inside of body and tyre (per side) n Stud pattern – The location and size of wheel studs on the hub face (see page 4 for PCD chart)

Pay load including gas, water and all non factory fitted accessories.

ATM (Aggregate Trailer Mass)

GTM (Gross Trailer Mass) ATM = A plus B plus C GTM = A plus B Ball Weight =ATM minus GTM

Weight on towing vehicle (ball weight)

Weight on tyres

Maximum width The maximum registerable width permissible is 2500mm. This refers to the widest part of the trailer or caravan. It may be the tyres, the axle grease caps or even the lights on the body, but it cannot be exceeded.

Tare Mass =B plus C Measured with no pay load and is information required for Trailer plate (Vin Plate).

AXLES

AUSTRALIAN DESIGN RULES

As Applicable to trailed vehicles less than 4.5 Tonne Aggregate Trailer Mass Note:

The following is a brief outline of some of the ADR requirements, for more detailed information please contact your nearest AL-KO Branch or the Australian Department of Infrastructure, Regional Development and Cities.

Suspension Within a group of axles:

n two axles must not the more than 2 metres apart; and n three axles must not be more than 3.2 metres apart overall. All axles in a group must be interconnected by a loadsharing suspension except in a close coupled axle group, provided that the load carrying capacity of each axle in the group and the wheels and tyres fitted to it is:

n at least 120% of the load on that axle with the trailer at its ATM; and n at least equal to the load on that axle with the trailer at its ATM and any retractable axle retracted. Note:

A close coupled axle group is where the two axles in a group have their centres not more than one metre apart, or three axles not more than 2 metres apart, or three or more axles not more than 3.2 metres apart.

Braking n Trailers up to 750 kg Gross trailer mass – no brakes required . n Trailers 750 kg up to 2000 kg Gross trailer mass – brakes on at least 1 axle. Refer to the “Brakes” section for more detail. n Trailers 2000 kg to 4500 kg Gross trailer mass – brakes on all wheels. Refer to the “Brakes” section for more detail. Note:

This information is a guide only and correct at the time of printing. We suggest customers contact the Australian Department of Infrastructure, Regional Development and Cities for specific advice pertaining to meeting your lawful requirements.

IRS

INDEPENDENT RUBBER SUSPENSION (IRS) AXLES

The state of the art AL-KO Independent Rubber Suspension (IRS) Axle represents the benchmark in fully independent trailer suspension A special feature of the AL-KO IRS axle system is its mounting flexibility. Standard brackets make installation an ease with traditional under chassis mounting, side mount options for a professional finish or U Bolt fixing where required.

Rubber cords at either end of the beam offer independent suspension action and work similar to an inbuilt shock absorber effect providing a self dampening nature to the suspension.

Formed DIN 1016 hot rolled steel creates the hexagonal tube for crucial strength in the backbone of the axle.

Multiple start angles are available to achieve a more desirable ride height. Setting up the trailer for optimum towing performance.

Quality is important and, as such, each individual IRS axle is manufactured to exact engineering standards. AL-KO also uses the most advanced technology to test each axle for toe-in and camber, as well as load rated deflection.

INDEPENDENT INDEPENDENT INDEPENDENTRUBBER RUBBER RUBBERSUSPENSION SUSPENSION SUSPENSION(IRS) (IRS) (IRS) AXLES AXLES AXLES

With With With over over over 17 17 million 17 million million produced produced produced around around around thethe world the world world for for caravans for caravans caravans andand trailers, and trailers, trailers, thethe AL-KO the AL-KO AL-KO IRSIRS axle IRS axle system axle system system is now is is now the now the benchmark the benchmark benchmark for forfor fullyfully independent fully independent independent trailer trailer trailer suspension. suspension. suspension. TheThe trend The trend trend to independent to to independent independent suspension suspension suspension firstfirst revolutionised first revolutionised revolutionised thethe passenger the passenger passenger car,car, then car, then then fourfour wheel four wheel wheel drives drives drives andand isand now is is now the now the choice the choice choice for for trailers for trailers trailers too.too. too. TheThe AL-KO The AL-KO AL-KO IRSIRS axle IRS axle has axle has been has been been proven proven proven in tough in in tough tough Australian Australian Australian conditions conditions conditions for for well for well over well over over 20 20 years 20 years years – from – from – from dirtdirt tracks dirt tracks tracks to fast to to fast freeways, fast freeways, freeways, from from from mountain mountain mountain tracks tracks tracks to desert to to desert desert highways. highways. highways. TheThe demands The demands demands of marine of of marine marine trailer trailer trailer towing towing towing – with – with – the with the additional the additional additional affect affect affect of salt of of salt water salt water water areare also are also met also met met withwith the with the AL-KO the AL-KO AL-KO IRSIRS system. IRS system. system. AL-KO AL-KO AL-KO IRSIRS axles IRS axles axles areare aare form a form a form of independent of of independent independent wheel wheel wheel suspension, suspension, suspension, thisthis improves this improves improves stability stability stability of the of of the trailer/caravan the trailer/caravan trailer/caravan andand reduces and reduces reduces thethe risk the risk ofrisk of of dangerous dangerous dangerous snaking snaking snaking under under under heavy heavy heavy loads. loads. loads.

How How Howdoes does doesitititwork? work? work?

Mounting Mounting Mountingoptions options options

TheThe AL-KO The AL-KO AL-KO IRSIRS axle IRS axle uses axle uses uses simple simple simple andand effective and effective effective engineering engineering engineering to to to A special A special A special feature feature feature of the of of the AL-KO the AL-KO AL-KO IRSIRS axle IRS axle system axle system system is its is is its mounting its mounting mounting provide provide provide a smooth, a smooth, a smooth, stable stable stable andand safe and safe towing safe towing towing experience. experience. experience. Unique Unique Uniqueflexibility. flexibility. flexibility. TheThe standard The standard standard axleaxle can axle can be can be bolted be bolted bolted through through through thethe brackets the brackets brackets to the to to the AL-KO the AL-KO AL-KO IRSIRS axle IRS axle is axle the is is the hexagonal the hexagonal hexagonal outer outer outer axleaxle tube, axle tube, tube, which which whichtoptop ortop side oror side mounting side mounting mounting fixtures fixtures fixtures which which which connect connect connect to chassis. to to chassis. chassis. A further A further A further houses houses houses three three three rubber rubber rubber elements elements elements heldheld in held place in in place place by by a triple-fluted by a triple-fluted a triple-fluted universal, universal, universal, easy easy easy mount mount mount bracket bracket bracket hashas been has been been developed developed developed for for single for single single inner inner inner tube. tube. tube. Road Road Road shocks shocks shocks areare dampened are dampened dampened through through through compression compression compression of ofand of and tandem and tandem tandem options options options (see(see over (see over over page). page). page). In In marine marine configuration, configuration, configuration, 16In marine these these these rubber rubber rubber elements elements elements viavia suspension via suspension suspension movement movement movement between between between fullfullfull it can it can itbe can be U-bolted be U-bolted U-bolted onto onto onto thethe chassis the chassis chassis railsrails to rails allow to to allow allow repositioning repositioning repositioning bump bump bump andand rebound. and rebound. rebound. along along along thethe chassis. the chassis. chassis. ThisThis provides This provides provides optimum optimum optimum tow-ball tow-ball tow-ball weight weight weight under under under situations situations situations where where where thethe load the load centre load centre centre is varied. is is varied. varied. TheThe unique The unique unique self-dampening self-dampening self-dampening characteristics characteristics characteristics of the of of the rubber the rubber rubber element element element slow slow slow down down down thethe suspension the suspension suspension rebound rebound rebound (as(as shown (as shown shown in in in thethe figure the figure figure below), below), below), which which which ensures ensures ensures a smooth a smooth a smooth rideride over ride over over all all types all types types of of of road road road surfaces. surfaces. surfaces.

UNLOADED UNLOADED UNLOADED POSITION POSITION POSITION

LOADED LOADED LOADED POSITION POSITION POSITION

MAXIMUM MAXIMUM MAXIMUM TRAVEL TRAVEL TRAVEL

AL-KO’s AL-KO’s AL-KO’s Independent Independent Independent Rubber Rubber Rubber Suspension Suspension Suspension axleaxle system axle system system is extensively is is extensively extensively used used used in ainrange in a range a range of applications, of of applications, applications, from from from off-road off-road off-road to marine to to marine marine andand and heavy-duty heavy-duty heavy-duty trailers. trailers. trailers. ThisThis enables This enables enables caravans caravans caravans andand trailers and trailers trailers of all of of all styles all styles styles to handle to to handle handle rough rough rough terrain terrain terrain andand varying and varying varying conditions conditions conditions better better better than than than ever. ever. ever. Its Its strength Its strength strength andand and H HHI I I versatility versatility versatility ensure ensure ensure thatthat this that this axle this axle is axle perfect is is perfect perfect for for use for use inuse Australia. in in Australia. Australia.

9 99

IRS

AL-KO INDEPENDENT RUBBER SUSPENSION AXLES Highway Use Zinc plated or hot dipped galvanised outer tube, plated swing arm, stub and inner fluted tube Capacity (kg)

Outer Tube Size (T)

Brake Options *

Most Common Stub Length / Stub Profile (mm)

100 - 400

62mm

Unbraked

205 / LM

13”

401 - 850

80mm

205 / LM

110

14”

851 - 1450

97mm

205 or 235 / SL

130

14”

1000 - 1600

110mm

235 / SL / Parallel

145

16”

1601 - 2500

120mm

255 / 2T/2.5T

135

16”

10” Electric, 9” Hyd, Hyd or Mech Disc 10” Electric, 9” Hyd, Hyd or Mech Disc 10” Electric, 10” Hyd, Hyd or Mech Disc 12” Electric, 12” Hyd, Hyd or Mech Disc

Chassis To Stub Centre Max Wheel (mm) Unloaded ** Diameter “Nominal” - (H)

* All axles are available unbraked or with the brake options as shown. ** “Unloaded” refers to the chassis being supported and suspension arms hanging free. *** Nominal suspension travel is 50mm at design load & a further 40-45mm at bump

Chassis

[T] Tube size

Stub axle centre Inner fluted tube Swing arm

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LITALKOAUS00001

Marine Use (U-bolt fitted double width brackets) - Hot dipped galvanised outer tube, plated swing arm, stub and inner fluted tube Capacity (kg)

Outer Tube Size (T)

100 - 400

62mm

401 - 850

80mm

851 - 1450

97mm

1000 - 1600

110mm

1601 - 2500

120mm

Brake Options *

Most Common Stub Length / Stub Profile (mm)

Unbraked

205 / LM

13”

205 / LM

110

14”

205 or 235 / SL

130

14”

235 / SL / Parallel

145

16”

255 / 2T/2.5T

135

16”

10” Electric, 9” Hyd, Hyd or Mech Disc 10” Electric, 10” Hyd, Hyd or Mech Disc 10” or 12” Electric, 10” Hyd, Hyd or Mech Disc 12” Electric, 12” Hyd, Hyd or Mech Disc

Chassis To Stub Centre Max Wheel (mm) Unloaded ** Diameter “Nominal” - (H)

Off Road Use (15”/16” Wheels only) - Zinc plated or hot dipped galvanised outer tube, plated swing arm, stub and inner fluted tube Capacity (kg)

Outer Tube Size (T)

851 - 1600

110mm

1601 - 2500

120mm

Brake Options * 10” Electric, 12” Electric, Hyd or Mech Disc

Most Common Stub Length / Stub Profile (mm)

Chassis To Stub Centre (mm) Unloaded ** “Nominal” - (H)

Max Wheel Diameter

235 / SL / Parallel

145

16”

255 / 2T/2.25T

135

16”

12” Electric, Hyd or Mech Disc

** All axles are available unbraked or with the brake options as shown. ** “Unloaded” refers to the chassis being supported and suspension arms hanging free. ** Nominal suspension travel is 50mm at design load & a further 40-45mm at bump.

Typical AL-KO IRS Specifications Measurements are nominal for typically constructions. Use of some components, hubs, rims may affect measurements, any build critical details should be confirmed prior to ordering.

1251 Off Road 1450 kg

1601 2000 kg

2001 2200 kg

2201 2500 kg

110 x 4

120 x 5

32mm

40mm

45mm

56mm

145mm

160mm

175mm

200mm

85mm

110mm

130mm

145mm

135mm

Chassis to stub centre at Load Standard Arms (L)

50mm

70mm

80mm

100mm

90mm

Chassis to stub centre at Bump Standard Arms (B)

10mm

50mm

70mm

35mm

Chassis to stub centre Unladen Lo-Line Arms (U)

N/A

45mm

70mm

85mm

75mm

Chassis to stub centre at Load Lo-Line Arms (L)

N/A

10mm

30mm

40mm

30mm

Chassis to stub centre at Bump Lo-Line Arms (B)

N/A

10mm

20mm

10mm

Chassis to stub centre Unladen Super Lo-Line Arms (U)

N/A

20mm

N/A

Chassis to stub centre at Load Super Lo-Line Arms (L)

N/A

-20mm

N/A

Chassis to stub centre at Bump Super Lo-Line Arms (B)

N/A

-40mm

N/A

100 400 kg

401 600 kg

601 850 kg

851 1250 kg

Outer Tube Size

62 x 3

80 x 3

97 x 4

Swing Arm Tickness

25mm

32mm

Stub Axle Diameter

39mm

Swing Arm - Centres

130mm

145mm

Chassis to stub centre Unladen Standard Arms (U)

Detail

Stub Axle Bearing Configuration Standard Arms

Lo-Line Arms

Super Lo-Line Arms

Unladen

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Load

Bump

LITALKOAUS00001

Universal UniversalChassis ChassisBracket Bracket ToToassist assistininfitting fittingAL-KO AL-KOIRS IRSaxles axlestotoindividual individualchassis, chassis,a a universal universalbracket brackethas hasbeen beendeveloped developedwhich whichisiswelded weldedtotothe the trailer trailerchassis chassisand andthe theAL-KO AL-KOIRS IRSaxle axleisisbolted boltedtotothe thebracket bracket through throughside sidemounting mountingbolts. bolts. 565565 531531

488488

.5 12 .5 12

51 51

40.4 40.4 47.6 47.6

14 14

130130 160160

20 20

14 14

51 51

40.4 40.4 47.6 47.6

14 14

.5 12 .5 12

51 51

495495

130130 160160

20 20

80 80

51 51

80 80

130130 160160

196

196 101.1 101.1

196

196 101.1 101.1

69 69

600600 375375

33 33

20 20

60060014 14 375375

57.1 57.1

69 69

14 14

33 33

495495

750750

57.1 57.1

130130 160160

1315 1315

14 14

565565 531531

200172 200172

200170 200170

Tandem TandemChassis ChassisBracket Bracket Universal UniversalChassis ChassisBracket Bracket Suit80-120mm 80-120mmouter outertube, tube,Zinc Zincplated plated––Suits Suitsstandard standardand andlow lowline line Suit Suit80-120mm 80-120mmouter outertube, tube,Zinc Zincplated plated––Suits Suitsstandard standardand andlow lowline line Suit ride rideheight/ height/incorporates incorporatesshock shockabsorber absorbermounting mountingholes. holes. ride rideheight/ height/incorporates incorporatesshock shockabsorber absorbermounting mountingholes. holes.

Octagon OctagonShock ShockAbsorber Absorber

Optimal Optimaldamping dampingthanks thankstotoprecise precisetuning. tuning.AL-KO AL-KOoctagon octagonshock shockabsorbers absorbershave haveoverload overloadprotection protectionand andare arecharacterised characterisedbyby high-quality high-qualityseals sealsand anda aspecial specialoil. oil.They Theyare areprecisely preciselyoptimised optimisedfor fora aclearly clearlydefined definedweight weightrange rangeand andsignificantly significantlyimprove improvethe the driving drivingcharacteristics characteristicsofoftrailers trailersand andcaravans. caravans.Trailer Traileroscillations oscillationsand and“hoping” “hoping”are arereduced reducedsignificantly. significantly. For Fora along longtime timedrivers drivershave havebeen beenworried worriedabout abouttrailer trailervibrations vibrationsononuneven unevenroads. roads.Until Untilnow, now,conventional conventionalstandard standardshock shockababsorbers sorbershave havebarely barelydelivered delivereda anoticeable noticeableimprovement improvementonondriving drivingsafety. safety.They Theyare aredesigned designedfor fora aweight weightrange rangethat thatisistoo toolarge large (for (forexample example00toto4.0 4.0t).t).Optimum Optimumdamping dampingwas wasonly onlyachieved achievedatatmedium mediumtrailer trailerweights weights(2.0 (2.0t).t).Damping Dampingininthe thelower lowerweight weight range rangeisisexcessive, excessive,causing causingtrailer trailerbumps bumpsand andjolts, jolts,while whilethe thedamping dampingininthe theupper upperweight weightrange rangeisisinadequate. inadequate.AL-KO AL-KOOctagon Octagon axle axleshock shockabsorbers absorbersononthe theother otherhand handimprove improvethe thetrailer’s trailer’sdrive drivecharacteristics characteristicsand andprovide provideoptimum optimumdamping damping––thanks thankstoto precise, precise,weight weightbased basedtuning. tuning.

Part PartNumber Number

Description Description

Color Color

Single SingleAxle AxleCapacity Capacity (kg) (kg)

Tandem TandemAxle Axle Capacity Capacity (kg) (kg)

280000HD 280000HD

European Europeancaravan caravanspare sparepart partshock shockabsorber, absorber,heavy heavyduty duty

Blue Blue

1350kg 1350kg

2700 2700kgkg

280005HD 280005HD

Shock Shockabsorber absorberred redheavy heavyduty dutysuit suit1800kg 1800kg

Red Red

2000 2000kgkg

3000 3000kgkg

99244084 99244084

European Europeancaravan caravanspare sparepart partshock shockabsorber absorberoctagon octagon

Green Green

900 900kgkg

1600 1600kgkg

99244085 99244085

European Europeancaravan caravanspare sparepart partshock shockabsorber absorberoctagon octagon

Blue Blue

1350kg 1350kg

2700 2700kgkg

99244086 99244086

European Europeancaravan caravanspare sparepart partshock shockabsorber absorberoctagon octagon

Red Red

2000 2000kgkg

3500 3500kgkg

13 13

ENDURO™

TRAILING ARM SUSPENSION

Get serious about real towing freedom with AL-KO’s Enduro™ independent trailing arm suspension. The Enduro™ range gives you the ability to conquer challenging terrain while delivering comfort and handling when you need it most. Designed and engineered by AL-KO, you know it’s tested for Australian conditions and made to the quality standards demanded by the global leader in caravan, motorhome and trailer chassis technology. We don’t compromise, why should you? With a product range offering freedom in all terrains, there’s really only one way to go – go Enduro™.

AL-KO PREMIUM HEAVY DUTY SHOCK ABSORBERS n Designed specifically for Australian tough conditions.

n In-built rebound end stop n Delivers control, durability and a comfortable ride.

n Rigorously tested to ensure quality

n Superior heat dissipation

QUALITY 4X4 STYLE COIL SPRINGS n Manufactured from high quality, high stress spring steel.

n Exceeds 100,000 cycles

fatigue test requirements

n Progressive rate Bump Stop.

ENDURO UNIQUE BUSH

n One time bush lubrication n Grease application only required at initial assembly.

n Automotive quality n Proven performance n Maintenance free

n Durable Powder coated finish n Delivers the best control,

durability and comfortable ride across all terrain

Learn more at alkoenduro.com.au 14

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LITALKOAUS00001

Enduro is divided into 3 categories Touring, Cross Country & Outback. The 3 variants are engineered and designed uniquely to perform in different terrain types as outlined in the table below in the “suitable conditions” section. FEATURES FEATURES Touring Touring Touring Touring

Designed Designed Designed for for comfort, comfort, control control and and Designed for for comfort, comfort, control control and and durability on graded durability on graded dirt durability on bitumen, bitumen,Trailing graded dirt dirt Arm durability on bitumen, bitumen,for graded dirt Independent Suspension touring SUITABLE SUITABLE CONDITIONS CONDITIONS roads roads and and corrugated corrugated roads roads for for short short roads roads and and corrugated corrugated roads roads for for distances. longer distances. longer distances. distances. Quality Quality made made 4x4 4x4 coil coil springs springs

 P  P  P  P

 P  P  P

 P  P

 P  P  P

AL-KO AL-KO Brakes Brakes

AL-KO AL-KO Off Off Road Road Brakes Brakes

Australian Australian designed, designed, tested tested & & manufactured manufactured Single Single Premium Premium Shock Shock Absorber Absorber Double Double Premium Premium Shock Shock Absorber Absorber Camber Camber & & toe toe adjustment adjustment Progressive Progressive rate rate bump bump stop stop Hydraulic Hydraulic Disc Disc Brakes Brakes

including including extreme extreme off-road off-road and and outback outback roads. roads.

 P  P  P

Automotive Automotive grade grade & & maintenance maintenance free free bushes bushes

Electric Electric Drum Drum Brakes Brakes

Designed Designed for for comfort, comfort, control control

and any and durability durability across any terrain terrain vans and across camper trailers. camper trailers.

Avaliable Avaliable

Not Not required required

Wheel Wheel Travel Travel

100mm 100mm

140mm 140mm

Chassis Chassis to to Spindle/stub Spindle/stub Centre Centre

145mm 145mm

158mm 158mm

208mm 208mm

Rebound Rebound cable cable

Max Max ATM GTM single single

2,200kg 2,200kg

2,500kg 2,500kg

2,700kg 2,700kg

Max Max ATM GTM tandem tandem

3,500kg 3,500kg

4,100kg 4,100kg

Single: Single: 1.8T 1.8T & & 2.2T 2.2T Non Non load load sharing sharing Tandem: Tandem: 2.9T, 2.9T, 3.3T, 3.3T, 3.5T 3.5T

Single: Single: 1.6T, 1.6T, 2.0T, 2.0T, 2.5T 2.5T Non Non load load sharing sharing Tandem: Tandem: 3.3T, 3.3T, 3.5T 3.5T

Single: Single: 1.2T, 1.2T, 1.6T, 1.6T, 2.0T, 2.0T, 2.5T, 2.5T, 2.6T, 2.6T, 2.7T 2.7T Non Non load load sharing sharing Tandem: Tandem: 2.9T, 2.9T, 3.7T, 3.7T, 4.1T 4.1T

 P

Weight Weight Range Range // Models Models (ATM) (GTM) 33 year year Manufacturers Manufacturers Warranty Warranty

*Suspension weight capacities are dependent on the wheel/tyre combination used. Please contact AL-KO for further details PLEASE NOTE: Any caravan needs be driven at speeds with respect to the terrain being traversed, the loads carried and care of both the caravan and towing vehicle. Refer to the National Towing Guide for guidelines.

ENGINEERED AND BUILT IN AUSTRALIA FOR TOUGH CONDITIONS Designed, manufactured and rigorously tested for durability, control, comfort and choice of terrain.

SUBJECTED TO AN EXTREME Enduro 1 1 EnduroTouringFLYER.V4.indd TouringFLYER.V4.indd TESTING PROGRAM

FITTED WITH PREMIUM HEAVY DUTY SHOCK ABSORBERS Heavy duty shock absorbers- designed and pressure tested to optimise performance.

DESIGNED FOR EASY INSTALLATION & ACCURATE ALIGNMENT

Extensive pressure testing has been undertaken at dedicated research and

Provides maximum adjustability with

development facilities.

integrated toe and camber adjustments.

QUALITY MADE 4X4 STYLE COIL SPRINGS Coil springs manufactured with high quality, high stress spring steel that is up to 30% lighter compared standard grade steel alternatives.

MAINTENANCE FREE BUSHES High quality maintenance free polyurethane suspension bushes require no additional grease after their initial installation.

26/05/2017 3:29

NO-COMPROMISE APPROACH AL-KO is proud of its uncompromising approach. Each component within the AL-KO Enduro™ independent trailing arm suspension system is tested to ensure it meets the highest quality standards and to ensure compatibility with the latest caravan safety features, such as electronic stability control (ESC), an AL-KO world breakthrough.

AXLES

SOLID, STUB & TUBE AXLES

The axle is one of the most important components of any trailed product. It is the backbone of the carrying system and care should be taken to ensure that the appropriate style and capacity of axle are chosen for your application. All axle styles are available with a wide variety of hubs and brake types.

AL-KO only source quality materials to construct all axles. The high quality beam that is precision machined is critical in creating the strength required to carry your payload.

Precision machining to suit standard bearing options for a range of capacities whilst keeping replacement parts easy to come by.

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Manufactured to meet your needs for carrying capacity, length and construction type: Bare, Assembled, Straight, Overlay or Drop.

Surface Finishes available include raw (black) or for more corrosive resistance zinc plated and galvanised.

LITALKOAUS00001

AXLE / STUB AXLE MACHINING PROFILE SELECTION A

D B D

Bearing Type

(C) “Nominal” Manufacturer’s (B) “Nominal” Manufacturer’s Outter Bearing Inner Bearing Bearing Number Bearing Number (Inner) Diameter (mm) (Outer) Diameter (mm)

(D) Thread Size & Type (inches)

(A) (E) “Nominal” “Nominal” AL-KO Seal Seal Seal Journal Journal Part Diameter Length Number (mm) (mm)

LM 67048/10

31.75

LM 11949/10

19.05

¾" UNF - 16 TPI

37.5

14mm

491015

LM 67048/10

31.75

LM 11949/10

19.05

¾" UNF - 16 TPI

37.5

14mm

491017

LM 68149/10

35.00

LM 12749/10

22.00

¾" UNF - 16 TPI

43.9

27mm

492015

LM 68149/10

36.00

LM 12749/10

23.00

¾" UNF - 16 TPI

44.9

14mm

491018

Parallel

LM 68149/10

35.00

LM 68149/10

35.00

1" UNS - 14 TPI

43.9

27mm

492015

1.5 T

LM 29749/10

38.10

LM 67048/10

31.75

1" UNS - 14 TPI

50.9

12mm

493015

HR 30210

50.00

15123 / 15245

31.75

1" UNS - 14 TPI

60.3

18mm

494015

HR 30210

50.00

15123 / 15245

31.75

1" UNS - 14 TPI

60.3

15mm

494013

HR 30210

50.00

LM 29749/10

38.10

1¼" UNF

60.3

72mm

494015

HR 30210

50.00

LM 29749/10

38.10

1¼" UNF

60.3

16mm

494013

LM Marine SL SL Marine

2T Marine 3T 3T Marine

BARE AXLES STUB AXLES

STUB AXLE STOCK LINES

Part Number

Axle Size (D)

Axle Beam Profile

Capacity Per Pair (kg)

Machining Profile and Detail

Length (L)

143911

39mm

Round

750 kg

205mm

143991

39mm

Round

750 kg

250mm

143920

39mm

Round

750 kg

305mm

144011

40mm

Square

1000 kg

205mm

144091

40mm

Square

1000 kg

250mm

144092

40mm

Square

1000 kg

270mm

144100

40mm

Square

1000 kg

LM with 10” Electric brake mount plate

270mm

144505

45mm

Square

1450 kg

LM marine

205mm

144508LH

45mm

Square

1450 kg

LM marine with hydraulic caliper mount plate, left hand

250mm

144508RH

45mm

Square

1450 kg

LM marine with hydraulic caliper mount plate, right hand

250mm

144509

45mm

Square

1450 kg

LM marine

250mm

144613

45mm

Round

1450 kg

235mm

144620

45mm

Round

1450 kg

205mm

144628

45mm

Round

1450 kg

SL marine

235mm

144622

45mm

Round

1450 kg

SL marine

205mm

144624

45mm

Round

1450 kg

SL marine

270mm

144638

45mm

Round

1450 kg

SL with 10” Electric brake mount plate

270mm

144643

45mm

Round

1600 kg

Parallel with 10” Electric brake mount plate

270mm

144645

45mm

Round

1450 kg

SL with 9” hydraulic drum brake mount plate

270mm

144647

45mm

Round

1450 kg

SL marine with hydraulic caliper mount plate suits 14” Rotor

270mm

144650

45mm

Round

1450 kg

SL marine with mechanical caliper mount plate suits 16” Rotor

270mm

144516

45mm

Square

1500 kg

1.5T

235mm

145019

50mm

Square

2000 kg

2T with marine collar

330mm

145033DM

50mm

Square

2000 kg

2T marine with hydraulic and mechanical caliper mount plate

330mm

145033HM

50mm

Square

2000 kg

2T marine with hydraulic caliper mount plate

330mm

145038

50mm

Square

2000 kg

145038HD

50mm

Square

2000 kg

145615

56mm

Round

2000 kg

235mm

146516

65mm

Round

3000 kg

3.0T

360mm

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2T with 12” Electric brake mount plate suits 2 piece hub drum 2T with 12” Electric brake mount plate suits 1 piece hub drum

305mm 310mm

LITALKOAUS00001

BARE BARE AXLES AXLES

STRAIGHT STRAIGHT TUBE TUBE AXLES AXLES

The Thestraight straightaxle axleisisthe thesimplest simplestand andthe themost mostcommon. common.For Formaintained maintainedcarrying carryingcapacity capacitywith withaaweight weightsaving, saving,AL-KO AL-KOprovide provide engineered engineeredtube tubeaxles axlesconstructed constructedfrom fromthick thickwall wallAustralian Australianmade made450 450grade gradesteel steeltube. tube.Precession Precessionmade madestub stubaxles axlesare arealigned, aligned, seam seamand andplug plugwelded weldedthen thenchecked checkedfor forquality. quality. DD

SquareTube TubeSize Size(D) (D) Square

StubProfile Profile Stub

AxleCarrying Carrying Axle Capacity(kg) (kg) Capacity

Machining Machining Profile Profile

MaximumWheel Wheel Maximum Overhang Overhang Highway Highway

Off-road Off-road

50x50x6mm 50x50x6mmSquare Square

39mm 39mmRound Round

750 750kgkg

LM LM

285mm 285mm

215mm 215mm

50x50x6mm 50x50x6mmSquare Square

40mm 40mmSquare Square

1000 1000kgkg

LM LM

285mm 285mm

215mm 215mm

50x50x6mm 50x50x6mmSquare Square

45mm 45mmRound Round

1200 1200kgkg

SL SL

285mm 285mm

215mm 215mm

50x50x6mm 50x50x6mmSquare Square

45mm 45mmSquare Square

1450 1450kgkg

SL SL

285mm 285mm

215mm 215mm

50x50x6mm 50x50x6mmSquare Square

50mm 50mmRound Round

1450 1450kgkg

SL SL

285mm 285mm

215mm 215mm

50x50x6mm 50x50x6mmSquare Square

50mm 50mmSquare Square

1450 1450kgkg

SL SL

285mm 285mm

215mm 215mm

60x60x5mm 60x60x5mmSquare Square

50mm 50mmSquare Square

2000 2000kgkg

2.0 2.0tonne tonne

260mm 260mm

195mm 195mm

60x60x5mm 60x60x5mmSquare Square

50mm 50mmRound Round

2000 2000kgkg

2.0 2.0tonne tonne

260mm 260mm

195mm 195mm

Length(L) (L) Length

Axles Axlescan canbebe manufactured manufacturedtotoyour your required requiredlength length (to (tonearest nearest5mm 5mm increment) increment)

Available AvailableCoatings Coatings--Natural, Natural,zinc zincplated platedororhot hotdipped dippedgalvanised. galvanised.All Allaxles axlesare arestandard standardraw rawblack blackmaterial. material.Hot Hotdipped dipped galvanised galvanisedororzinc zincplated platedavailable availableon onrequest requestwhen whenplacing placingorder. order. *NB *NBBrake Brakemounting mountingflange flangecan canbe befitted fittedupon uponrequest requesttotosuit suityour yourbraking brakingrequirements. requirements.

Helpful Hint: HelpfulHint: Hint: Formore morecomprehensive comprehensive For comprehensive details of axle/stub details detailsofofaxle/stub axle/stubaxle axle machining profiles, machining machiningprofiles, profiles, please refer totothe the table please pleaserefer referto thetable table on page 17 on onpage page15 15

CAUTION CAUTION

On Onsome someapplications applications the thecombination combinationofof chassis chassisclearance clearance(w) (w) and andstub stubaxle axlelength length required requiredfor forthe thewheel/ wheel/ tyre tyrecombination combinationmay may exceed exceedmaximum maximumwidth width registerable. registerable.

19 19

BARE AXLES

STRAIGHT SOLID AXLES

The traditional axle of the trailer industry. Constructed from Australian made 1045 grade drawn steel bar. Solid beam axles are simply machined on each end of the beam. This style of axle is usually used on such applications as domestic trailers, boat trailers and anywhere that the height of the trailer is not a major consideration.

Axle Size (D)

Axle Beam Profile

Axle Carrying Capacity (kg)

Machining Profile

39mm

Round

750 kg

40mm

Square

1000 kg

45mm

Round

1200 kg

45mm

Square

1450 kg

45mm

Square

1500 kg

1.5 tonne

standard body width

45mm

Square

1450 kg

Parallel

carried in stock

50mm

Round

1450 kg

50mm

Square

1450 kg

Axles can be manufactured

50mm

Square

1500 kg

1.5 tonne

to your required length (to

50mm

Square

1600 kg

Parallel

nearest 5mm increment)

50mm

Square

2000 kg

2.0 tonne

56mm

Round

2000 kg

2.0 tonne

63mm

Square

3000 kg

3.0 tonne

65mm

Round

2500 kg

2.0 tonne

75mm

Round

3500 kg

3.0 tonne

Length (L)

Axles length to suit

Available Coatings - Natural, zinc plated or hot dipped galvanised. All axles are standard raw black material. Hot dipped galvanised or zinc plated available on request when placing order. *NB Brake mounting flange can be fitted upon request to suit your braking requirements.

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LITALKOAUS00001

BARE AXLES OVERLAY AXLES

This type of axle is manufactured from solid 1045 grade steel, but the stub axles are welded on top of the main structural beam. This has the effect of lowering the trailer height an amount equal to the distance from the centre of the beam to the centre of the stub axle. For example on a 45mm square overlay axle of 1450 kg capacity, the trailer height is lowered by 45 mm compared to a straight axle of the same capacity. Why is lowering of the trailer an advantage? The lower the trailer the better the stability, and the lower wind resistance when towing. Also a lower trailer can be an advantage for accessing. This style of beam axle is extensively used by the caravan industry to provide a strong, reasonably priced, lower ride height axle option. Overlay axles manufactured by AL-KO have undergone extensive evaluation of weld strength and you can be assured of the quality. D

Axle Size (D)

Axle Beam Profile

Stub Axle Size / Profile (mm)

Axle Carrying Capacity (kg)

Machining Profile

40mm

Square

45mm

Square

39 mm round ,205mm Long

1000 kg

45 mm round, 205mm Long

1450 kg

50mm

Square

50 mm round, 215mm Long

1600 kg

Parallel

50mm

Square

56 mm round, 260mm Long

2000 kg

2.0 tonne

Length (L) Axles can be manufactured to your required length (to nearest 5mm increment)

CAUTION

Hint: Helpful Hint: For more comprehensive comprehensive details of axle/stub details of axle/stubaxle axle machining machining profiles, profiles, please please refer refertotothe thetable table on page 17 on page 15

On some applications the combination of chassis clearance (w) and stub axle length required for the wheel/ tyre combination may exceed maximum width registerable.

BARE AXLES DROP AXLES

When an even lower ride height than that available from overlay axles is required, AL-KO produces a series of “drop” axles. This trailer industry term refers to an axle where there is a gap between the stub axle and the main structural beam, and this can vary up to a maximum of 100mm from centre of the stub axle to the centre of the beam. This is achieved by using welded “drop plates” which join the main structural beam and the stub axles. This has the effect of dramatically lowering the trailer and is typically used for such applications as race car trailers and horse floats where an easy and low access into the trailer is needed. When considering the use of a drop axle, there are more dimensional constraints than with other types of beam axles. As the drop plates need to pass the outside of the chassis or body during suspension movement, a drop axle always needs more distance from the body to the wheel centre. Whilst this can at times be a problem, talk to your AL-KO sales contact to assist with what can be made to suit your specific dimensional needs.

D H

Stub Axle Size / Profile

Beam Size / Profile (D)

Axle Carrying Machining Drop Height (H) Capacity Profile mm/inches (kg)

Drop Arm Width

Stub Extension (X)

39mm round,195mm Long

40mm Square

1000 kg

65mm (2 1/2”)

25mm

170mm

39mm round,195mm Long

40mm Square

1000 kg

75mm (3”)

25mm

170mm

39mm round,195mm Long

40mm Square

1000 kg

100mm (4”)

25mm

170mm

45mm round, 195mm Long 45mm Square

1450 kg

65mm (2 1/2”)

25mm

170mm

Axles can be manufactured to

45mm round, 195mm Long 45mm Square

1450 kg

75mm (3”)

25mm

170mm

45mm round, 195mm Long 45mm Square

1450 kg

90mm (3 1/2”)

25mm

170mm

45mm round, 195mm Long 45mm Square

1450 kg

100mm (4”)

25mm

170mm

45mm round, 195mm Long 50mm Square

1450 kg

75mm (3”)

32mm

170mm

50mm round, 195mm Long 50mm Square

1600 kg

Parallel

100mm (4”)

32mm

163mm

56mm round, 260mm Long 50mm Square

2000 kg

2.0 tonne

100mm (4”)

32mm

228mm

Length (L)

your required length (to nearest 5mm increment)

*NB Above are general nominal details for constructions. Please confirm any critical measurements prior to ordering. Available Coatings - Natural, zinc plated or hot dipped galvanised. All axles are standard raw black material. Hot dipped galvanised or zinc plated available on request when placing order. *NB Brake mounting flange can be fitted upon request to suit your braking requirements. Larger capacities available on request.

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LITALKOAUS00001

HUB & STUB AXLE UNBRAKED STRAIGHT

When building a towable that requires something that can not be achieved with a traditional build, the go to answer is usally hub stub assemblies. These assemblies allow for freedom in constructing a taylored solution to meet your specific needs. Below is a range overview of the stub axle material and compatible bearing structures, use the stub axle listing on page 16 17 for assistance in standard lengths.

Stub Axle Size (D)

Beam Profile (D)

Carrying Capacity Per Pair (kg)

Machining Profile

39mm

Round

750 kg

14”

40mm

Square

1000 kg

14”

45mm

Round

1200 kg

16”

45mm

Square

1450 kg

14”

45mm

Square

1400 kg

1.5 tonne

16”

45mm

Square

1450 kg

Parallel

Length (L)

Stub Axles can be manufactured to your

Max Permissible Wheel Diameter

16”

50mm

Round

1600 kg

Parallel

50mm

Square

1500 kg

1.5 tonne

50mm

Square

1600 kg

Parallel

16”

2000 kg

2.0 tonne

16”

required length (to nearest 5mm increment)

16” 16”

50mm

S Square

56mm

Round

2000 kg

2.0 tonne

16”

63mm

Square

3000 kg

3.0 tonne

16” / Bedford

65mm

Round

2500 kg

3.0 tonne

16”

UNBRAKED AXLES STRAIGHT (ASSEMBLED)

Axle Size (D)

Axle Beam Profile

Axle Carrying Capacity (kg)

Machining Profile

39mm

Round

750 kg

14"

40mm

Square

1000 kg

14"

45mm

Round

1200 kg

Whilst some

14" 16"

Length (L)

Max Permissable Wheel Diameter

45mm

Square

1450 kg

standard

45mm

Square

1500 kg

1.5 tonne

axles lengths

16" 16"

50mm

Round

1450 kg

are carried in

50mm

Square

1500 kg

1.5 tonne

stock, lengths

16"

are for the

16"

majority of

50mm

Square

1450 kg

50mm

Square

2000 kg

2.0 tonne

60mm

Round (Tube)

1450 kg

63mm

Square

3000 kg

3.0 tonne

65mm

Round

2500 kg

2.0 tonne

65mm

Square tube

2000 kg

2.0 tonne

16"

75mm

Round

3500 kg

3.0 tonne

16"

product made to order within 5mm.

16" 16" 16" 16"

AL-KO manufacturers solid & tube axles to suit most popular wheel patterns, see page 4 for more information on PCDs. For fitment of less common wheel types, please contact your nearest AL-KO branch. All axles are standard raw black material. Hot dipped galvanised or zinc plated available on request when placing order. Various 39rd, 40sq & 45sq axle sizes & lengths are kept in stock.

Helpful Hint: Hint: Helpful For For more more comprehensive comprehensive details of axle/stub axle details machining profiles, of axle/stub axle please refer profiles, to the table machining on page 17

please refer to the table on page 15

www.alko.com.au

CAUTION

On some applications the combination of chassis clearance (w) and stub axle length required for the wheel/ tyre combination may exceed maximum width registerable.

LITALKOAUS00001

UNBRAKED AXLES OVERLAY (ASSEMBLED) D

L Axle Size (D)

Axle Beam Profile

Stub Axle Size / Profile

Axle Carrying Capacity (kg)

Machining Profile

40mm

Square

39mm round

1000 kg

45mm

Square

45mm round

1200 kg

45mm

Square

45mm round

1450 kg

50mm

Square

56mm round

2000 kg

2.0 tonne

Length (L)

Max Permissible Wheel Diameter

Axles can be

14"

manufactured to your required length (to nearest 5mm increment)

16" 14" 16"

AL-KO manufacturers axles to suit most popular wheel patterns, see page 4 for more information on PCDs. For fitment of less common wheel types, please contact your nearest AL-KO branch. All axles are standard raw black material. Hot dipped galvanised or zinc plated available on request when placing order Various 39rd, 40sq & 45sq axle sizes & lengths are kept in stock. Larger capacities available upon request.

Helpful Hint: Hint: Helpful For For more more comprehensive comprehensive details details of axle/stub axle of axle/stub axle machining machining profiles, profiles, please refer to the please refer to the table â&#x20AC;Ś.. table on page 15page on page 17

UNBRAKED AXLES DROP (ASSEMBLED)

D H X L

Axle Size (D)

Axle Beam Profile

Stub Axle Size / Profile

Axle Carrying Capacity (kg)

Machining Profile

40mm

Square

39mm round

1000 kg

Drop Height (H) mm/inches

Length (L)

Max Permissible Wheel Diameter

65mm (2½”) 75mm (3”)

14”

100mm (4”) 65mm (2½”) 45mm

Square

45mm round

1450 kg

75mm (3”) 90mm (3½”) 100mm (4”)

50mm

Square

56mm round

1450 kg

50mm

Square

56mm round

1600 kg

Parallel

50mm

Square

56mm round

2000 kg

2.0 tonne

75mm (3”) 100mm (4”)

16”

Axles can be manufactured to your required length (to nearest 5mm increment)

14”

75mm (3”)

16”

100mm (4”) 75mm (3”)

16”

100mm (4”)

AL-KO manufacturers axles to suit most popular wheel patterns, see page 4 for more information on PCDs. For fitment of less common wheel types, please contact your nearest AL-KO branch. All axles are standard raw black material. Hot dipped galvanised or zinc plated available on request when placing order. Various 39rd, 40sq & 45sq axle sizes & lengths are kept in stock, ranging from 1625mm to 2465mm in 25mm increments.

please refer to the table on page 15page …..

www.alko.com.au

CAUTION

On some applications the combination of chassis clearance (w) and stub axle length required for the wheel/ tyre combination may exceed maximum width registerable.

LITALKOAUS00001

HUB & STUB AXLE BRAKED STRAIGHT

S D

L Stub Axle Size (D)

Stub Profile (D)

Carrying Capacity Per Pair (kg)

Machining Profile

39mm

Round

750 kg

14”

40mm

Square

1000 kg

14”

45mm 45mm 45mm 45mm

Square Round Square Square

1450 kg 1200 kg 1400 kg 1450 kg

Length (L)

14”

16”

1.5 tonne Parallel

Max Permissible Wheel Diameter

16” Stub Axles can be

16”

manufactured to your 50mm

Round

1600 kg

Parallel

required length (to nearest

16”

5mm increment)

Common Brake Options 9” Mechanical, 9” Hydraulic, 10” Electric, Mechanical Disc & Hydraulic Disc 9” Mechanical, 9” Hydraulic, 10” Electric, Mechanical Disc & Hydraulic Disc 10” Hydraulic, 10” Electric, Mechanical Disc & Hydraulic Disc 9” Mechanical, 9” Hydraulic, 10” Electric, Mechanical Disc & Hydraulic Disc 10” Hydraulic, 10” Electric, Mechanical Disc & Hydraulic Disc 10” Hydraulic, 10” Electric, Mechanical Disc & Hydraulic Disc 10” Electric, Mechanical Disc & Hydraulic Disc 10” Electric, Mechanical Disc & Hydraulic

50mm

Square

1500 kg

1.5 tonne

16”

50mm

Square

1600 kg

Parallel

16”

50mm

Square

2000 kg

2.0 tonne

16”

56mm

Round

2000 kg

2.0 tonne

16”

63mm

Square

3000 kg

3.0 tonne

16” / Bedford

12” Electric, Hydraulic Disc

65mm

Round

2500 kg

3.0 tonne

16”

12” Electric, Hydraulic Disc

Disc 10” Electric, Mechanical Disc & Hydraulic Disc 12” Electric, Hydraulic Disc, Mechanical Disc 12” Electric, Hydraulic Disc, Mechanical Disc

AL-KO manufacturers stub axle assemblies to suit most popular wheel patterns, see page 4 for more information on PCDs. For fitment of less common wheel types, please contact your nearest AL-KO branch. For further information on brake options shown, reference the brakes section on page 38 39

BRAKED AXLES

STRAIGHT STRAIGHT (ASSEMBLED) (ASSEMBLED) DD

LL Axle Axle Axle AxleSize Size Beam Beam (D) (D) Profile Profile

Axle Axle Carrying Carrying Machining Machining Capacity Capacity Profile Profile (kg) (kg)

Length Length(L) (L)

Max Max Permissible Permissible Wheel Wheel Diameter Diameter

40mm 40mm

Square Square

1000 1000kg kg

LM LM

14" 14"

45mm 45mm

Round Round

1200 1200kg kg

SL SL

14" 14"

45mm 45mm 45mm 45mm 45mm 45mm 50mm 50mm

Square Square Square Square Square Square Round Round

1200 1200kg kg 1450 1450kg kg 1500kg 1500kg 1450 1450kg kg

SL SL

16" 16"

SL SL

14" 14"

1.5 1.5Tonne Tonne SL SL

16" 16" Whilst Whilstsome some

14” 14”

standard standardaxles axles 50mm 50mm 50mm 50mm

Square Square Square Square Tube Tube

1450 1450kg kg

SL SL

lengths lengthsare are

1450 1450kg kg

SL SL

The Themajority majorityare are

carried carriedininstock, stock,

Square Square

1500kg 1500kg

1.5 1.5Tonne Tonne

50mm 50mm

Square Square

1600kg 1600kg

Parallel Parallel

50mm 50mm

Square Square

2000 2000kg kg

56mm 56mm

Round Round

60mm 60mm

Tube Tube

14” 14”

made madetotoorder order

50mm 50mm

Round Round

14” 14”

within within5mm. 5mm.

16” 16”

Common CommonBrake BrakeOptions Options 9” 9”Mechanical, Mechanical,9” 9”Hydraulic, Hydraulic,10” 10”Electric, Electric, Mechanical MechanicalDisc Disc&&Hydraulic HydraulicDisc Disc 9” 9”Mechanical, Mechanical,9” 9”Hydraulic, Hydraulic,10” 10”Electric, Electric, Mechanical MechanicalDisc Disc&&Hydraulic HydraulicDisc Disc 9” 9”Mechanical, Mechanical,9” 9”Hydraulic, Hydraulic,10” 10”Electric, Electric, Mechanical MechanicalDisc Disc&&Hydraulic HydraulicDisc Disc 9” 9”Mechanical, Mechanical,9” 9”Hydraulic, Hydraulic,10” 10”Electric, Electric, Mechanical MechanicalDisc Disc&&Hydraulic HydraulicDisc Disc 12” 12”Electric, Electric,10” 10”Hydraulic, Hydraulic,Mechancial MechancialDisc Disc&& Hydraulic HydraulicDisc Disc 9” 9”Hydraulic, Hydraulic,9” 9”Mechanical, Mechanical, 10” 10”Electric, Electric,Mechanical MechanicalDisc DiscHydraulic HydraulicDisc Disc 9” 9”Hydraulic, Hydraulic,9” 9”Mechanical, Mechanical, 10” 10”Electric, Electric,Mechanical MechanicalDisc DiscHydraulic HydraulicDisc Disc 10” 10”Electric, Electric,9” 9”Hydraulic, Hydraulic,Mechanical MechanicalDisc Disc Hydraulic HydraulicDisc Disc 12” 12”Electric, Electric,10” 10”Hydraulic, Hydraulic, Hydraulic HydraulicDisc, Disc, Mechanical MechanicalDisc Disc

Limited Limiteddrilling drilling

10” 10”Electric, Electric,10” 10”Hydraulic, Hydraulic,Mechanical MechanicalDisc Disc

patterns patterns--16” 16”

Hydraulic HydraulicDisc Disc

2.0 2.0tonne tonne

16” 16”

12” 12”Electric, Electric,Hydraulic HydraulicDisc, Disc,Mechanical MechanicalDisc Disc

2000 2000kg kg

2.0 2.0tonne tonne

16” 16”

12” 12”Electric, Electric,Hydraulic HydraulicDisc, Disc,Mechanical MechanicalDisc Disc

1450 1450kg kg

SL SL

14” 14”

Hydraulic Hydraulic10”, 10”,Electric, Electric,Mechanical MechanicalDisc, Disc, Hydraulic HydraulicDisc Disc

63mm 63mm

Square Square

3000 3000kg kg

3.0 3.0tonne tonne

16" 16"

12” 12”Electric Electric

65mm 65mm

Round Round

2500 2500kg kg

2.0 2.0tonne tonne

16" 16"

12” 12”Electric Electric

2000 2000kg kg

2.0 2.0tonne tonne

16" 16"

12” 12”Electric, Electric,Hydraulic HydraulicDisc, Disc,Mechanical MechanicalDisc Disc

65mm 65mm

Square Square Tube Tube

** **Capacities Capacitiesshown shownare areaxle axlecapacities capacitiesand andmay maynot notnecessary necessaryreflect reflectcompatible compatiblebrake brakeperformance. performance. All Allaxles axlesare arestandard standardraw rawblack blackmaterial. material.Hot Hotdipped dippedgalvanised galvanisedororzinc zincplated platedavailable availableon onrequest requestwhen whenplacing placingorder order Various Various39rd, 39rd,40sq 40sq&&45sq 45sqaxle axlesizes sizes&&lengths lengthsare arekept keptininstock, stock,ranging rangingfrom from1625mm 1625mmtoto2465mm 2465mminin25mm 25mmincrements increments For Forfurther furtherinformation informationon onbrake brakeoptions optionsshown, shown,refference refferencethe thebrakes brakessection sectionon onpage page39 38 38

28 28

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LITALKOAUS00001 LITALKOAUS00001

BRAKED AXLES

OVERLAY (ASSEMBLED) D

L Axle Size (D)

Axle Beam Profile

Stub Axle Size / Profile

Axle Carrying Capacity (kg)

Machining Profile

40mm

Square

39mm round

1000 kg

Length (L)

Max Permissible Wheel Diameter 14”

45mm

Square

45mm round

1200 kg

Axles can be

16”

45mm

Square

45mm round

1450 kg

manufactured

14”

to your required 50mm

Square

50mm round

1600 kg

Parallel

Square

56 mm round

2000 kg

2.0 tonne

9” Mechanical, 9” Hydraulic, 10” Electric, Mechanical Disc & Hydraulic Disc 10” Electric, Mechanical

length (to nearest

Disc & Hydraulic Disc

5mm increment) 50mm

Common Brake Options

16”

12” Electric, Hydraulic Disc, Mechanical Disc

** Capacities shown are axle capacities and may not necessary reflect compatible brake performance. All axles are standard raw black material. Hot dipped galvanised or zinc plated available on request when placing order. Various 39rd, 40sq & 45sq axle sizes & lengths are kept in stock, ranging from 1625mm to 2465mm in 25mm increments For further information on brake options shown, reference the brakes section on page 38 39

CAUTION

On some applications the combination of chassis clearance (w) and stub axle length required for the wheel/ tyre combination may exceed maximum width registerable.

BRAKED AXLES DROP DROP (ASSEMBLED) (ASSEMBLED)

DD HH LL

Axle Axle Size Size (D) (D)

Axle Axle Axle Axle Stub StubAxle Axle Carrying Carrying Beam Beam Size Size// Capacity Capacity Profile Profile Profile Profile (kg) (kg)

Machining Machining Profile Profile

Drop DropHeight Height (H) (H)mm/ mm/ inches inches

Length Length(L) (L)

Max Max Permissible Permissible Wheel Wheel Diameter Diameter

Common CommonBrake Brake Options Options

65mm 65mm(2½”) (2½”) 40mm 40mm

Square Square

39mm 39mm round round

1000 1000kg kg

LM LM

9” 9”Mechanical, Mechanical,

75mm 75mm(3”) (3”)

14” 14”

90mm 90mm(3½”) (3½”) 100mm 100mm(4”) (4”)

9” 9”Hydraulic, Hydraulic, 10” 10”Electric, Electric,Mechanical Mechanical Disc Disc&&Hydraulic HydraulicDisc Disc

65mm 65mm(2½”) (2½”) 45mm 45mm

Square Square

45mm 45mm round round

1450 1450kg kg

SL SL

9” 9”Mechanical, Mechanical,

75mm 75mm(3”) (3”)

Axles Axlescan canbe be

90mm 90mm(3½”) (3½”)

manufactured manufactured

16” 16”

100mm 100mm(4”) (4”) totoyour yourrequired required

50mm 50mm

Square Square

56mm 56mm round round

1450 1450kg kg

SL SL

10” 10”Hydraulic, Hydraulic,10” 10” Electric, Electric,Mechanical Mechanical Disc Disc&&Hydraulic HydraulicDisc Disc

length length(to (to

9” 9”Mechanical, Mechanical,

75mm 75mm(3”) (3”)

nearest nearest5mm 5mm

10” 10”Hydraulic, Hydraulic,10” 10”

100mm 100mm(4”) (4”)

increment) increment)

14” 14”

Electric, Electric,Mechanical Mechanical Disc Disc&&Hydraulic HydraulicDisc Disc

50mm 50mm

Square Square

50mm 50mm

Square Square

56mm 56mm round round 56mm 56mm round round

1600 1600kg kg

Parallel Parallel

2000 2000kg kg

2.0 2.0tonne tonne

75mm 75mm(3”) (3”) 100mm 100mm(4”) (4”) 75mm 75mm(3”) (3”) 100mm 100mm(4”) (4”)

16” 16” 16” 16”

10” 10”Electric, Electric,Mechanical Mechanical Disc Disc&&Hydraulic HydraulicDisc Disc 12” 12”Electric, Electric,Hydraulic Hydraulic Disc, Disc,Mechanical MechanicalDisc Disc

** **Capacities Capacitiesshown shownare areaxle axlecapacities capacitiesand andmay maynot notnecessary necessaryreflect reflectcompatible compatiblebrake brakeperformance. performance. All Allaxles axlesare arestandard standardraw rawblack blackmaterial. material.Hot Hotdipped dippedgalvanised galvanisedororzinc zincplated platedavailable availableon onrequest requestwhen whenplacing placingorder order Other Othercombinations combinationsofofcapacity, capacity,length lengthand anddrop dropheight heightcan canbe bemade madetotoorder. order.Contact ContactAL-KO AL-KOfor fordetails. details. For Forfurther furtherinformation informationon onbrake brakeoptions optionsshown, shown,refference refferencethe thebrakes brakessection sectionon onpage page38 38 39

Helpful Helpful Hint: Hint: Hint: more comprehensive comprehensive For Formore comprehensive details of axle/stub details detailsof ofaxle/stub axle/stubaxle axle axle machining profiles, machining machiningprofiles, profiles, please refer please pleaserefer referto totothe the thetable table table on page 17 on onpage page15 15

30 30

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LITALKOAUS00001 LITALKOAUS00001

AXLE ASSEMBLY ASSEMBLY PARTS PARTS AXLE LM & SL LM LM & & SL SL

190001 190001 190001 Washer 3/4” I.D. x 1 1/2” ZINC 190001 Washer Washer 3/4” 3/4” I.D.Machinings xx111/2” 1/2”ZINC ZINC Suits LM &I.D. SL

190002 190002 190002 Nut slotted 3/4” UNF 190002 Nut Nut slotted slotted 3/4” UNF Suits LM &3/4” SL UNF Machinings

Washer 3/4” I.D. x 1 1/2” ZINC Suits SuitsLM LM&&SL SLMachinings Machinings Suits LM & SL Machinings

Nut slotted 3/4” UNF Suits SuitsLM LM&&SL SLMachinings Machinings Suits LM & SL Machinings

1.5T, Parallel, Parallel, 2T, 2T, 2.5T 2.5T 1.5T, 1.5T, Parallel, 2T, 2.5T 190015 190015 190015 Washer 25.9 I.D. x 53.6 O.D. x 3.9 190015 Washer Washer 25.9 25.9Parallel, I.D. I.D.xx53.6 53.6 O.D. xx3.9 3.9 Suits 1.5T, 2T,O.D. 2.5T Washer 25.9 I.D. x 53.6 O.D. x 3.9 Suits Suits 1.5T, 1.5T,Parallel, Parallel,2T, 2T,2.5T 2.5T Machinings Suits 1.5T, Parallel, 2T, 2.5T Machinings Machinings Machinings

190020 190020 190020 Washer 1 1/4” I.D. x 2 3/8” O.D. x 3/16” 190020 Washer Washer 111/4” 1/4” I.D. I.D.xx223/8” 3/8”O.D. O.D.xx3/16” 3/16” Suits 3T Machinings Washer 1 1/4” I.D. x 2 3/8” O.D. x 3/16” Suits Suits3T 3TMachinings Machinings Suits 3T Machinings

Kits Kits Kits

Split pin 4mm x 25mm ZINC Suits SuitsLM LM&&SL SLMachinings Machinings Suits LM & SL Machinings

190007 190007 190007 Nut slotted 1” UNS 14TPI 190007 Nut Nut slotted slotted 1” UNS UNS14TPI 14TPI Suits 1.5T,1” Parallel, 2T 2.5T

190005 190005 190005 Split pin 5mm x 40mm 190005 Split Split pin pin1.5T, 5mm 5mm xx40mm 40mm Suits Parallel, 2T 2.5T

190008 190008 190008 Nut slotted 1 1/4” UNF 190008 Nut Nut slotted slotted 111/4” 1/4”UNF UNF Suits 3T Machinings

190006 190006 190006 Split pin 6.3mm x 50mm 190006 Split Split pin pin3T 6.3mm 6.3mm xx50mm 50mm Suits Machinings

Nut slotted 1” UNS 14TPI Suits Suits 1.5T, 1.5T,Parallel, Parallel,2T 2T2.5T 2.5T Machinings Suits 1.5T, Parallel, 2T 2.5T Machinings Machinings Machinings

3T 3T 3T

190003 190003 190003 Split pin 4mm x 25mm ZINC 190003 Split Split pin pinLM 4mm 4mm xx25mm 25mmZINC ZINC Suits & SL Machinings

Nut slotted 1 1/4” UNF Suits Suits3T 3TMachinings Machinings Suits 3T Machinings

Split pin 5mm x 40mm Suits Suits 1.5T, 1.5T,Parallel, Parallel,2T 2T2.5T 2.5T Machinings Suits 1.5T, Parallel, 2T 2.5T Machinings Machinings Machinings

Split pin 6.3mm x 50mm Suits Suits3T 3TMachinings Machinings Suits 3T Machinings

Part No. Part Part No. No. Part No. 192100

Description Description Description Description Axle nut, pin and washer (SL, LM)

192100 192100 192200 192100 192200 192200 192300 192200 192300 192300 192300

Axle Axlenut, nut,pin pinand andwasher washer(SL, (SL,LM) LM) Axlenut, nut,pinpinand andwasher washer(SL, (Parallel, Axle LM) 1.5 tonne, 2.0 tonne) Axle Axle nut, pinand and washer (Parallel, 1.5 1.5tonne, tonne,2.0 2.0tonne) tonne) Axlenut, nut,pin andwasher washer(Parallel, (3 tonne) Axle nut, pinpinand washer (Parallel, 1.5 tonne, 2.0 tonne) Axle Axlenut, nut,pin pinand andwasher washer(3(3tonne) tonne) Axle nut, pin and washer (3 tonne)

Brake to to Axle Axle Brake Brake to Axle 190052 190052 190052 Washer 3/8” EXT Shake 190052 Washer Washer 3/8”EXT EXTShake Shake proof 3/8”

190054 190054 190054 Washer 7/16” EXT shake 190054 Washer Washer 7/16”EXT EXTshake shake proof 7/16”

390021 390021 390021 Nut hex 7/16 UNF zinc 390021 Nut Nut hex hex7/16 7/16UNF UNFzinc zinc plated

390015 390015 390015 Mounting Bot 3/8” 390015 Mounting Mounting Bot 3/8” 3/8” Brake & Suits 12”Bot Electric

Washer 3/8” EXT Shake proof proof Suits 12” Electric Brake & proof Suits Suits 12” 12”Electric Electric Brake Brake&& 9” Hydraulic Brake Suits 12” Electric Brake & 9” 9”Hydraulic HydraulicBrake Brake 9” Hydraulic Brake

Nut hex 7/16 UNF zinc plated plated Suits 10” Electric Brake & plated Suits Suits 10” 10”Electric Electric Brake Brake&& 9” Mechanical Brake Suits 10” Electric Brake & 9” 9”Mechanical MechanicalBrake Brake 9” Mechanical Brake

Washer 7/16” EXT shake proof proof Suits 10” Electric Brake & proof Suits Suits 10” 10”Electric Electric Brake Brake&& 9” Mechanical Brake Suits 10” Electric Brake & 9” 9”Mechanical MechanicalBrake Brake 9” Mechanical Brake

Mounting Bot 3/8” Suits Suits 12” 12”Electric Electric Brake Brake&& 9” Hydraulic Brake Suits 12” Electric Brake & 9” 9”Hydraulic HydraulicBrake Brake 9” Hydraulic Brake

190056 190056 190056 Washer flat 7/16” x 7/8” 190056 Washer Washer flat7/16” 7/16”xx7/8” 7/8” ZINC flat

Washer flat 7/16” x 7/8” ZINC ZINC Suits 10” Electric Brake, 9” ZINC Suits Suits 10” 10”Electric Electric Brake, Brake,9” 9” Mechanical Brake Suits 10” Electric Brake, 9” Mechanical MechanicalBrake Brake Mechanical Brake

390011 390011 390011 Mounting nut hex 3/8” UNF 390011 Mounting Mounting nut hex hex3/8” 3/8” UNF UNF Suits 12”nut Electric Brake & Mounting nut hex 3/8” UNF Suits Suits 12” 12”Electric Electric Brake Brake&& 9” Hydraulic Brake Suits 12” Electric Brake & 9” 9”Hydraulic HydraulicBrake Brake 9” Hydraulic Brake

31 31 31 31

6 D

BEARINGS & BEARING SETS L

Bearings comprise of two parts, the cup which is pressed into the hub and the cone, this is the part that contains the rollers of the bearing. Bearings should always be replaced in a set, that is the cup and cone together. In a bearing combination in a hub, the bearing on the inside of the hub flange (the side closest to the centre of the trailer) is called the inner bearing. The bearing on the outside is called the outer bearing. The diagrams below help illustrate the location and terminology of bearings in the hub and on the stub.

1 2

4 1

5 2

7 87 98 4 6

BEARING SET DETAILS

10 9 5

11 11 10

Grease seal L

Inner bearing (cup & cone)

Outer bearing (cup & cone)

Grease cap or Bearing protector

2 Piece Grease seal (Marine)

Grease seal journal

www.alko.com.au

Inner bearing journal

Outer bearing journal

LITALKOAUS00001

LM LMBearing Bearing Description Description

Part PartNo. No.

Part PartNo. No. Part PartNo. No. Manufacturers ManufacturersPart PartNo. No. Japanese Japanese Chinese Chinese

Housing Housing diameter diameter nominal nominal

Bearing Bearingjournal/ journal/ seal sealjournal journal diameter diameternominal nominal

Inner Inner cup cup

- -

491006 491006 491106 491106 LM67010 LM67010 (Holden (Holden Inner) Inner)

59.10 59.10 mm mm

N/A N/A

Inner Inner cone cone

- -

491007 491007 491107 491107 LM67048 LM67048 (Holden (Holden Inner) Inner)

N/A N/A

31.75mm 31.75mm

Outer Outer cup cup

- -

491011 491011 491111 491111 LM11910 LM11910 (Holden (Holden outer) outer)

45.20 45.20 mm mm

N/A N/A

Outer Outer cone cone

- -

491012 491012 491112 491112 LM11949 LM11949 (Holden (Holden outer) outer)

Grease Grease seal seal

491015 491015

- -

N/A N/A

19.05mm 19.05mm

- -

28550 28550

59.10 59.10 mm mm

37.5mm 37.5mm

Grease Grease cap cap

491020 491020

- -

DC1 DC1

45.20 45.20 mm mm

N/A N/A

Grease Grease seal seal marine marine

491017 491017

- -

N/A N/A

37.5mm 37.5mm

Seal Seal backing backing ring ring

491019 491019

- -

N/A N/A

59.10 59.10 mm mm

N/A N/A

Bearing Bearing Protector, Protector, nono cap cap (Pair) (Pair) 630010 630010

- -

N/A N/A

45.20 45.20 mm mm

N/A N/A

Bearing Bearing Protector, Protector, with with cap cap (Pair) (Pair) 630020 630020

- -

N/A N/A

45.20 45.20 mm mm

N/A N/A

- -

N/A N/A

45.20 45.20 mm mm

N/A N/A

Housing Housing diameter diameter nominal nominal

Bearing Bearingjournal/ journal/ seal sealjournal journal diameter diameternominal nominal

Bearing Bearing Protector Protector Cap Cap – each – each

630015 630015

SLSLBearing Bearing(Slimeline) (Slimeline) Part PartNo. No. Part PartNo. No. Manufacturers ManufacturersPart PartNo. No. Japanese Japanese Chinese Chinese

Description Description

Part PartNo. No.

Inner Inner cup cup

- -

492006 492006 491121 491121

L68110 L68110 (Ford (Ford inner) inner)

59.10 59.10 mm mm

N/A N/A

Inner Inner cone cone

- -

492007 492007 491122 491122

L68149 L68149 (Ford (Ford inner) inner)

N/A N/A

35.0mm 35.0mm

Outer Outer cup cup

- -

492011 492011 491131 491131

LM12710 LM12710 (Ford (Ford outer) outer)

45.20 45.20 mm mm

N/A N/A

492012 492012 491132 491132

Outer Outer cone cone

- -

LM12749 LM12749 (Ford (Ford outer) outer)

N/A N/A

22.0mm 22.0mm

Grease Grease seal seal

492015 492015

- -

28600 28600

59.10 59.10 mm mm

43.9mm 43.9mm

Grease Grease cap cap

491020 491020

- -

DC1 DC1

45.20 45.20 mm mm

N/A N/A

Grease Grease seal seal marine marine

491018 491018

- -

N/A N/A

43.9mm 43.9mm

Seal Seal backing backing ring ring

491019 491019

- -

N/A N/A

59.10 59.10 mm mm

N/A N/A

Bearing Bearing Protector, Protector, nono cap cap (Pair) (Pair)

630010 630010

- -

N/A N/A

45.20 45.20 mm mm

N/A N/A

Bearing Bearing Protector, Protector, with with cap cap (Pair) (Pair) 630020 630020

- -

N/A N/A

45.20 45.20 mm mm

N/A N/A

- -

N/A N/A

45.20 45.20 mm mm

N/A N/A

Bearing Bearing Protector Protector Cap Cap – each – each

630015 630015

1.5 1.5Tonne TonneBearing Bearing Description Description

Part PartNo. No.

Manufacturers ManufacturersPart PartNo. No.

Housing Housing diameter diameternominal nominal

Bearing Bearingjournal/seal journal/sealjournal journal diameter diameternominal nominal

Inner Inner cup cup

493003 493003

LM29710 LM29710

65.06mm 65.06mm

N/A N/A

Inner Inner cone cone

493004 493004

LM29749 LM29749

N/A N/A

38.10mm 38.10mm

Outer Outer cup cup

491006 491006

LM67010 LM67010

59.10mm 59.10mm

N/A N/A

Outer Outer cone cone

491007 491007

LM67048 LM67048

N/A N/A

31.75mm 31.75mm

Grease Grease seal seal

493015 493015

30400 30400

68.96mm 68.96mm

50.9mm 50.9mm

Grease Grease cap cap

493020 493020

DC2 DC2

63.0 63.0 mm mm

N/A N/A

3333

Parallel Bearing Set Description

Part No.

Part No. Japanese

Part No. Chinese

Manufacturers Part No.

Housing diameter nominal

Bearing journal/ seal journal diameter nominal

Inner cup

492006

491121

L68110 (Ford inner)

59.10 mm

N/A

Inner cone

492007

491122

L68149 (Ford inner)

N/A

35.0mm

Outer cup

492006

491121

L68110 (Ford inner)

59.10 mm

N/A

Outer cone

492007

491122

L68149 (Ford inner)

N/A

35.0mm

Grease seal

492015

28600

59.10 mm

43.9mm

Grease cap

493020

DC2

63.0 mm

N/A

Grease seal marine

491018

N/A

43.9mm

Seal backing ring

491019

N/A

59.10 mm

N/A

2/2.5 Tonne Bearing Description

Part No.

Manufacturers Part No.

Housing diameter nominal

Bearing journal/seal journal diameter nominal

Inner cup

494006

HR30210

89.96mm

N/A

Inner cone

494007

HR30210

N/A

50.00mm

Outer cup

494011

15245

61.95mm

N/A

Outer cone

494012

15123

N/A

31.75mm

Grease seal

494015

64607

89.96mm

60.3mm

Grease cap

493020

DC2

63.00mm

N/A

Description

Part No.

Manufacturers Part No.

Housing diameter nominal

Bearing journal/seal journal diameter nominal

Inner cup

494006

HR30210

89.96mm

N/A

Inner cone

494007

HR30210

N/A

50.00mm

Outer cup

493003

LM29710

65.06mm

N/A

Outer cone

493004

LM29749

N/A

38.10mm

Grease seal

494015

64607

89.96mm

60.3mm

Grease cap

495020

DC3

76.00mm

N/A

3 Tonne Bearing

Helpful Hint: For more comprehensive details of these kits please consult the information on the previous page.

www.alko.com.au

LITALKOAUS00001

BEARING KITS SKIN PACKED LM

482005

482015

482051

482021

484005

482036

484051

484055

1.5T

Parallel

485001

484501

487001

487002M

Trailer Bearing Kit skin pack, Japanese, LM

Trailer Bearing Kit skin pack, Japanese, SL

Trailer Bearing Kit skin pack, Japanese, 1500kg

Trailer Bearing Kit skin pack, Chinese, LM

Trailer Bearing Kit skin pack, Chinese, SL

Trailer Bearing Kit skin pack, Japanese, 1600kg

Marine Bearing Kit skin pack, Japanese, LM

Marine Bearing Kit skin pack, Japanese, SL

Caravan Bearing Kit skin pack, Japanese, 2,00kg

Marine Bearing Kit skin pack, Chinese, LM

Marine Bearing Kit skin pack, Chinese, SL

Marine Bearing Kit skin pack, Japanese, 2,000kg

Helpful Hint: For more comprehensive details of these kits please consult the information on the previous pages.

BEARING KITS LOOSE LM

482000

482000NC

482020

482025

482025NC

482050

482035

482035NC

482040

484000

484000NC

484050

Bearing Kit LM, Japanese. Cap, Seal, Cups & Cones.

Bearing cone Kit LM, Japanese. Cap, Seal & Cones.

Marine Bearing Kit LM, Chinese. Cap, Marine Seal & Cones.

Marine Bearing Kit SL, Chinese. Cap, Marine Seal, Cups & Cones.

Bearing Kit SL, Japanese Cap, Seal, Cups & Cones.

Bearing Kit SL,Chinese. Cap, Seal, Cones & Cups.

Bearing cone Kit SL, Japanese. Cap, Seal & Cones.

Bearing Kit, Chinese, LM. Cap, Seal, Cups & Cones.

Bearing cone Kit SL, Chinese. Cap, Seal & Cones.

Marine Bearing kit SL, Japanese. Cap, Marine Seal, Cups & Cones.

Parallel

484500

484500NC

487000

487000M

488000

Bearing kit parallel, Japanese. Cap, Seal, Cups

Bearing cone kit parallel. Cap, Seal & Cones.

& Cones.

Marine Bearing Kit LM, Japanese. Cap, Marine Seal, Cups & Cones.

Marine Bearing Kit LM, Chinese. Cap, Marine Seal, Cups & Cones.

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Bearing kit (2000 kg Per Pair). Cap, Seal, Cups & Cones.

Bearing kit (2000 kg Per Pair) Marine. Cap, Marine Seal, Cups & Cones.

Trailer Bearing Kit, Japanese, (3000 kg Per Pair). Cap, Seal, Cups & Cones.

LITALKOAUS00001

19 - 00

GREASE CAPS, BEARING PROTECTORS & SEALS 491020

GC1H26 suits LM & SL GC1cap Grease GALVANISED STEEL STEEL SuitsGALVANISED nominal GREASE CAP CAP45.2mm GREASE housing diameter: Nominal Lip O.D. Nominal Lip45mm O.D. 45mm

010 - 036 - 00

SEAL SUIT 10”

SEAL, OIL 2.250X3.376X.38”

630010

Bearing Protector, no cap (Pair) Suits nominal 7 GS30360 92840 housing diameter: 59.1mm LIP GREASE SEAL C TYPE SEAL

EASE SEAL

SQ & 50 RD)

8250THW GREASE SEAL

010 - 019 - 00 DEXTER SEAL SUIT 10”

GS609

493020

493020P

GREASE CAP housing diameter: 63.0mm Nominal Lip O.D. 45mm 29160

Nominal Lip O.D. 63mm

GC2cap DC2 suit parallel, GC3 GC3 GC2 GC2 GC1 Grease Grease cap DC2 black coated suit 3 TONNECAP GREASE 3 TONNE GREASE 2 TONNE GREASE CAP 2 TONNE GREASE CAP 1.5 tonne, 2 tonne & 2.5 tonne. /1.5t & 2CAP t size 2 1/2in 2parallel TONNE GALVANISED STEEL Lip O.D. nominal 76mm Lip GREASE O.D. 76mmCAP Nominal Lip O.D.Lip 63mm Nominal O.D. 63mm Nominal Nominal Suits nominal Suits 8300THW GREASE SEAL

630020

housing diameter: 63.0mm

92840

010 - 019 - 00

010 - 036 - 00

DEXTER SEAL SUIT 10”

SEAL, OIL 2.250X

495020

GC3 cap 3 tonne Grease Suits nominal 3 TONNE GREASE CAP housing diameter: 76.0mm Nominal Lip O.D. 76mm GS17227 DOUBLE LIP GREASE SEAL

GS30360 C TYPE SEAL

8250THW GREASE SEAL

630015

Bearing Protector, with cap (Pair) Bearing Protector cap – each GS610 GS64190 Suits nominal GS33940 010 - 019 - 00 010 Suits: -GS609 036630020 - 00 29160 92840 housing diameter: 59.1mm SLIMLINE GREASE SEAL 2 TONNE GREAS DEXTER (50SQ LIP GREASE SEAL 8300THW GREASE SEAL DEXTER SEAL12” SUIT 10” & 50 RD)SEAL,SINGLE OIL 2.250X3.376X.38” 8250THW GREASE SEAL

010 - 036 - 00 29160 92840 010 - 019 00 010 036 00 29160 92840 SEAL, OIL 2.250X3.376X.38” 8300THW GREASE SEAL 8250THW GREASE SEAL DEXTER SEAL SUIT 10”

491015 SINGLE LIP GREASE SEAL GS64190

SEAL, OIL 2.250X3.376X.38”

8300THW GREASE SEAL

8250THW GREASE SEAL

GS17227 GS64607 491016

GS30360 GS6641 491017

GS33940GS6692 491018

GS609 GS82130

GS610 GS82140

GS64190 GSA75SIMP

GS64607

GS6641

DEXTERGrease 12” (50SQ &Marine, 50 RD) LIP SEAL GREASE SEAL2 C TYPE SEAL Marine, LM - 2 Piece LM Single lip SEAL DOUBLE Grease Seal,GREASE LM Double lip Grease Seal - 2SINGLE Piece LIP 2 PIECE REPCO SLSL GREASE 2 PIECE REPCO E GREASE SEALGrease 2Seal, TONNE GREASE 3 TONNE GREASE SEAL 2 PIECESeal REPCO LM GREASE Suits nominal Suits nominal Suits nominal GS33940 Suits nominal GS17227 GS609 GS30360 GS33940 GS17227 housing diameter:GS30360 housing diameter: 59.1mm 59.1MM housing diameter: 59.1MM housingGS609 diameter: 59.1MM DEXTER 12” (50SQ & 50 RD) DOUBLE LIP GREASE SEAL SINGLE LIP GREASE SEAL C TYPE SEAL Seal Journal: 37.5mm DOUBLE Seal Journal: Seal Journal:DEXTER 37.5mm Seal Journal: 12” (50SQ & 50 RD) LIP GREASE SEAL 37.5mm SINGLE43.9mm LIP GREASE SEAL C TYPE SEAL

SE SEAL

GS6641 2 PIECE REPCO LM GREASE GS82130

SLIMLINE GREASE SEAL 2 TONNE GREASE SEAL 3 TONNE GREASE SEAL 2 PIECE REPCO LM GREAS REPCO SL GREASE GREASE 3T GREASE SEAL GS610 2 PIECE REPCO 2TGS610 GS641902 PIECE REPCOGS64190 GS64607 A75 SIMPLICITY GS6641 GS64607 GS6641 492015 493015 493017 494015 494015 SLIMLINE GREASE 2 TONNE GREASE 3 TONNE GREASE SEAL 3 Grease PIECE REPCO GREASE SEALSEAL 2 TONNE GREASE SEAL 1.5T TONNE2Seal GREASE SEAL LM GREASE 2 PIECESeal REPCO LM GREASE Grease Seal, SL SEAL SLIMLINE Grease Seal, 1.5T Grease Seal Marine 2/2.5/3T Grease Marine 2/2.5/3T Suits nominal Suits nominal Suits nominal Suits nominal Suits nominal housing diameter:59.1mm housing diameter: 59.1mm housing diameter: 59.1mm housing diameter: housing diameter: 89.96mm Seal Journal: 43.9mm Seal Journal: 43.9mm Seal Journal: 43.9mm 89.96mm Seal Journal: 60.3mm Seal Journal: 60.3mm

37 GSA75SIMP

WHEEL STUDS STUDS && NUTS NUTS

AL-KO wheel studs are all fitted using a knurled section that stops the stud from rotating. Always ensure that only quality studs and nuts are

used, which are correct for the wheel selected.

Thread type

Measurements across flats of nut

Nut angle Knurl length Length

WHEEL STUDS Thread Knurl Length Length From Nominal Hole Diameter Type & Size Under Head From Under Head

Part No.

Description

490200

7/16” UNF short knurl

7/16 ” UNF

41mm

13.5mm

5mm

490205

Plated7/16” UNF short knurl

7/16” UNF

41mm

13.5mm

8mm

490300

1/2” UNF short knurl

1/2” UNF

41mm

13.5mm

9mm

490301

1/2” UNF short knurl industrial

1/2” UNF

51mm

15.5mm

11mm

490301PL

Plated 1/2” UNF short knurl industrial

1/2” UNF

51mm

15.5mm

11mm

490302

1/2” UNF long knurl industrial

11/2” /2” UNF UNF

57mm

15.5mm

21mm

490305

Plated 1/2” UNF Short knurl

1 2” UNF 1/2”

41mm

13.5mm

9mm

490358

Plated M12 short knurl

M12×1.5 M12 x 1.5

41mm

13.5mm

5mm

490340

M14 x 50mm short knurl

M14 x 1.5

50mm

15.5mm

11mm

490345

M14 x 58mm long knurl

M14 x 1.5

58mm

15.5mm

23.5mm

490357PL

Plated M12 short knurl industrial

M12

51mm

15.5mm

11mm

490400

9/16” UNF short knurl

9/16” UNF

50mm

15.5mm

12mm

490401

9/16” UNF long knurl

9/16” UNF

57mm

15.5mm

22mm

490402

9/16” UNF short knurl – for 5 stud L/Cruiser

9/16” UNF

50mm

15.5mm

12mm

490501

5/8” UNF long knurl

5/8” UNF

57mm

17.5mm

22mm

490502

5/8” UNF special – short knurl R/Rover 10” Electric

5/8” UNF

51mm

17.5mm

12mm

490600

7/8” BSF short knurl

7/8” BSF

63mm

23.5mm

17mm

490601

7/8” BSF long knurl

7/8” BSF

70mm

23.5mm

23mm

WHEEL NUTS

Part Number

Description

Thread Type and Size

Nut Angle

Measurement Across Flats of Nut

490251

7/16” UNF x 60°

7/16” UNF

60°

19mm

490350

1/2” UNF x 60°

1/2” UNF

60°

20.5mm

490355

M12 x 60°

M12

60°

19mm

490451

9/16” UNF x 80°

9/16” UNF

80°

23.8mm (15/16”)

490460

9/16” UNF x 60° – for 5 stud L/Cruiser

9/16” UNF

60°

22mm

490551

5/8” UNF radius

5/8” UNF

Radius

25.4mm (1”)

490650

7/8” BSF

7/8”BSF

80°

31.75mm (1.25”)

www.alko.com.au

LITALKOAUS00001

BRAKES BRAKES

AUSTRALIAN DESIGN RULES

As Applicable to trailed vehicles less than 4.5 Tonne Aggregate Trailer Mass Note:

Braking n Trailers up to 750 kg Gross Trailer Mass (GTM) – no brakes required . n Trailers 750 kg up to 2000 kg Gross Trailer Mass (GTM) – brakes on at least 1 axle. ”Efficient” over-run brakes acceptable (Electric Brakes / Power Assisted Brakes acceptable)

n Trailers 2000 kg to 4500 kg Gross Trailer Mass – brakes on all wheels. Independent Brakes (Electric / Power Assisted with control from driver whilst in driver’s seat) with breakaway system to automatically apply trailer brakes fully for at least 15 minutes (Electric or Power Assisted).

n Trailers above 4500 kg Gross Trailer Mass – brakes on all wheels. Trailers in this weight category must comply with the requirements set out in ADR 38. Note:

www.alko.com.au

LITALKOAUS00001

AL-KO BRAKES

AL-KO STOCK A WIDE RANGE OF BRAKING OPTIONS TO SUIT YOUR APPLICATION EACH WITH A QUALITY ASSURANCE OF RELIABILITY FOR STOP AFTER STOP PERFORMANCE.

Electric Drum Brakes

Hydraulic Drum Brakes

Hydraulic Calipers

Smooth efficient braking when operated with a quality brake controller.

Similar to those used in the automotive industry for many years.

Available in either stainless steel or DACROMET™ finish. Both with corrosion resistant Piston.

With and without park brake option. Breakaway capable to conform with the ADR requirements. Available in “Off Road” for extreme rough roads.

Reliable and efficient. The simplicity of hydraulic lines for Installation and maintenance. Perfect partner for on road over run brake system on light to mid weight trailers.

Break away capable to conform with the ADR requirements. Ideal for marine over run brake system on light to mid weight trailers and power assisted for heavier applications using AL-KO IQ7 Suitable for 12mm to 15mm thick rotors.

Mechanical Drum Brakes

Mechanical Calipers

Mechanical drum brakes are used for applications where simplicity and robust components are required.

For applications where resistance to corrosion is paramount. The open nature of disc brakes makes washing after salt water immersion a simple task. Light duty & Heavy duty models are avalible and come in two configurations, forward pull and centre pull.

BRAKES

ELECTRIC DRUM BRAKE ASSEMBLIES

Provide smooth efficient braking when operated by a vehicle mounted controller, which also provides the ability for the driver to manually apply the trailer brakes independent of the tow vehicle braking system. They are available both with and without park brake actuation and when used on trailers over 2000 kg gross trailer mass (GTM) can be activated in a break away situation to conform with the Australian Design Rule requirements. For extreme rough road use we recommend the AL-KO “Off Road” version of electric brakes which are specifically modified to prolong brake componentry life in extreme rugged conditions.

AL-KO PREMIUM ELECTRIC DRUM BRAKES 10” No Park 331202 (Pair)

331201 (Left hand)

331200 (Right hand)

Recommended maximum load on 13”/14” wheels 1600 kg per pair Recommended maximum load on 15”/16” wheels 1400 kg per pair Mounting Detail 4 x 7/16” UNF x 76.15mm PCD

10” With Park 331102 (Pair)

331101 (Left hand)

331100 (Right hand)

Park Brake: Yes Recommended maximum load on 13”/14” wheels 1600 kg per pair Recommended maximum load on 15”/16” wheels 1400 kg per pair Mounting Detail 4 x 7/16” UNF x 76.15mm PCD

12” With Park 331302 (Pair)

331301 (Left hand)

331300 (Right hand)

Park Brake: Yes Recommended maximum load on 13”/14” wheels N/A Recommended maximum load on 15”/16” wheels 2500 kg per pair Mounting Detail 5 x 3/8” UNF x 98mm PCD Not equally spaced

www.alko.com.au

LITALKOAUS00001

AL-KO OFF ROAD ELECTRIC DRUM BRAKE 10” With Park

12” With Park

331152 (Pair)

331151 (Left hand)

331352 (Pair)

331150 (Right hand)

331351 (Left hand)

Park Brake: Yes Recommended maximum load on 13”/14” wheels 1600 kg per pair Recommended maximum load on 15”/16” wheels 1400 kg per pair Mounting Detail

331350 (Right hand)

Recommended maximum load on 13”/14” wheels N/A Recommended maximum load on 15”/16” wheels 2500 kg per pair Mounting Detail 5 x 3/8” UNF x 98mm PCD Not equally spaced

4 x 7/16” UNF x 76.15mm PCD

AL-KO’s Off Road Magnet

For off road application AL-KOMount have developed unique magnet specifically Pressed Plate Pressed aMount Plate Machined Mount Machined Plate Mount Plate designed to prolong magnet life. This magnet is identified by a special high tech “plastic” core in the centre of the magnet. This core should be periodically inspected for wear and the magnet replaced if wear is evident. As the off road magnet does not use a magnet retaining clip, we suggest it is held in place for service installation by a light rubber band which will disintegrate on the first brake application.

AL-KO’s Off road magnets can be identified by the unique slot in place of a traditional cross. Machined Mount Machined Plate Mount Plate Pressed Mount Plate Pressed Mount Plate 11” Hydraulic 11” Hydraulic 9” Hydraulic 9” Hydraulic

ELECTRIC DRUM BRAKE MOUNTING PLATES

Pressed Mount Plate Pressed Mount PlateMachined Machined Mount Machined Plate MounttoPlate Pressed Mount Plate to suit 10” Electric brakes Mount Plate suit 12” Electric brakes

Part No.

Description

To Fit Axle Size

332100

10” Electric brake mounting plate (39mm bore)

40mm square

332150

10” Electric brake mounting plate (45mm bore)

332350

12” Electric brake mounting plate (50mm square)

50mm square 16 deg

516Holes deg on 98mm PCD Not equally spaced

332301

12” Electric brake mounting plate (60mm bore)

56mm diameter

5 Holes on 98mm PCD Not equally spaced

2X 12mm

Number of Holes 1&2mPCD m mm

2X 12

4 Holes on 76.15mm PCD

2X 12mm

45mm round / 45mm square & 50mm square

4 Holes on 76.15mm PCD

10” ELECTRIC DRUM BRAKE SERVICE PARTS 88

3 22 44

99 55 66

11 11

10 10

33 44 11

12 14 14 12

13 13

339010

339015

339020

339255

339250

339120

339121

339135BX

Magnet kit 10” oval, Skin pack. Also suits Dexter, Hayes Suits Left & Right Hand

Off Road Magnet 10” oval– LH. Magnet only

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Off Road Magnet kit 10” oval– RH skin pack. 339255 Magnet only

Brake shoe 10” electric – Primary (Front)

Off Road Magnet kit 10” oval– LH skin pack. 339250 Magnet only

Brake Shoe 10” electric – Secondary (Rear)

Off Road Magnet 10” oval– RH. Magnet only

Brake Shoe axle set - 10” electric with park- Primary & Secondary (4 Shoes per box)

LITALKOAUS00001

2” electric & Right Hand

339350

Magnet 12” – AL-KO Off Road – LH

oe 12” electric – y (Rear)

339102 339102 Magnet clip – 10” electric (oval) Magnet clip – 10” electric

339355

339122

Magnet 12” – AL-KO Off Road – RH

339110 339110 Magnet spring

Magnet spring

Brake Shoe 12” electric – Primary (Front)

6 339127

339114

339115

Shoe retainer cup & spring

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10” Electric brake, Magnet lever left hand

10” Electric brake, Magnet lever right hand

LITALKOAUS00001

339130

339127

339128

339129

390021

339103

190054

10” Electric brake, Shoe retractor spring (Top)

10” Electric brake, Mounting nut 7/16” UNF Zinc Plated

10” Electric brake, Shoe retainer cup & spring

10” Electric brake, Adjuster plug

Electric brake, Adjuster spring (Bottom)

10” Electric brake, Mounting washer 7/16” external shake proof

10” Electric brake, Park lever return spring

HelpfulHint: Hint: Helpful Consider the benefits Consider the benefits by replacing an entire bybacking replacing an plate entire rather than backing plate than It replacing a rather few parts. replacing It may costa few moreparts. however may cost more however it gives peace of mind it gives peace of mind for all components & for all components & in some cases quicker in some cases quicker to do. to do.

12” 12” ELECTRIC ELECTRIC DRUM DRUM BRAKE BRAKE SERVICE SERVICEPART PART PAR 12” DRUM BRAKE SERVICE PARTS 12” ELECTRIC DRUM BRAKE SERVICE 12” ELECTRIC ELECTRIC DRUM BRAKE SERVICE PARTS 12” ELECTRIC DRUM BRAKE SERVICE PART 777 7 888 8

7 8 77 788 8

12” ELECTRIC DRUM BRAKE SERVICE PARTS

ERVICE ERVICE PARTS PARTS 66 6 6 44 4

77 88

12” ELECTRIC DRUM BRAKE SERVICE PARTS

666 6

10 10 10 10

66 444 4 555 5

455 5 5 3 3 33

44 53533 3 33

1 1 1

6 4

2 22 2 1

10 2

12 12 12 12

9 11 14

2 4

9 11 14 9 11 14

9 11 9 11 14 14

6 5

222 2 227

111 1

6DRUM BRAKE SERVICE 1313 PARTS 13 12” ELECTRIC 13 13 13 1312”3ELECTRIC DRUM BRAKE SERVICE PARTS 13 13 13 4 5 1

10 10 10

5 3

9 11 14

13 9 11 14 13 12

99 11 11 14 14 9 11 14 1

1 4, 5 1111, 11 1

339300

339350

Magnet 12” electric Suits Left & Right Hand

Magnet 12” – AL-KO Off Road – LH

339300

12 12 12

Magnet 12” electric Suits Left & Right Hand

339300 Magnet 12” electric 339300

339355

Magnet clip – 10” electric (oval)

339123

Brake Shoe 12” electric – Secondary (Rear)

5 339110

Magnet spring

339102

Magnet clip – 10” electric (oval)

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339300 Magnet electric – LH 12” Magnet 12” electric spring & clip Magnet 12” electric Suits Left &&Right Hand Suits Left Right Hand Suits Left &Suits Right LeftHand & Right Hand 46

www.alko.com.au

33443 3

3223

339123

Brake Shoe 12” electric – Secondary (Rear)

O O Off Off Road Road O Off Road

46 46

1111 11 2

339122

Magnet 12” – AL-KO Off Road – RH

Magnet 12” – AL-KO Off Road – LH

339102

Brake Shoe 12” electric – Secondary (Rear)

Suits Left12” & Right Hand Magnet electric Suits Left & Right Hand

339350

339300 339300 339300 339350 339300 339300 339012 Magnet 12” electric Magnet 12” 12” electric Magnet 12” –electric AL-KO Off Road Magnet Magnet 12” 12” electric electric 339350 Magnet electric Suits Left & Right Hand 339300 Suits Suits Left Left &Right &Right Right Hand Hand – LH Suits Suits Left Left &&12” Right Hand Hand Magnet – AL-KO Off Road 339300 Skin pack, includes 339123

339355

Brake Shoe 12” electric – Primary (Front)

339122

Magnet 12” – AL-KO Off Road – RH

Brake Shoe 12” electric – Primary (Front)

11221 1

222 2

339350 339355 339350 339350 339355 339355 339122 339122 339122 339355 339122 339350 339350 339355 339355 339122 339122 339127 Magnet 12” – AL-KO Off Road Magnet 12” – AL-KO Off Road Brake Shoe 12” electric – Primary Magnet 12” 12” – – AL-KO AL-KO Off Off Road Road Magnet 12” 12” – – AL-KO AL-KO Off Off Road Road Brake Shoe 12” 12 Magnet 12” – AL-KO Off Road Brake Shoe 12” electric – Primary Magnet Magnet 12” 12” – – AL-KO AL-KO Off Off Road Road Magnet Magnet 12” 12” – – AL-KO AL-KO Off Off Road Road Brake Brake Shoe Shoe 12” 12” e 339355 339122 Magnet AL-KO Off Road Magnet AL-KO Off Road Brake Shoe – LH – RH (Front) 339350 339355 339122 –LHLH LH 12” – AL-KO Off Road –RH –RH RHShoe 12” electric – Primary (Front) (Front) –Magnet –339350 ––RH LH –(Front) –Brake (Front) 339355 339122 –LH –RH RH (Front) Magnet 12” Magnet Road Brake – RH 339350 (Front) 12” Magnet 12”––AL-KO AL-KOOff OffRoad Road 339355 Magnet 12”––AL-KO AL-KOOff Off339122 Road BrakeShoe Shoe12” 12”e Magnet 12” – AL-KO Off Road Magnet 12” – AL-KO Off Road Brake Shoe 12” electric – Primary ––LH – RH (Front) LH– LH – RH (Front) – RH (Front) 339127

Shoe retainer cup & spring

339110

Magnet spring

Shoe retainer cup & spring

LITALKOAUS00001

454544 4

339102

Magnet clip – 10” electric (oval)

5 339110

55665 5

Magnet spring

6 339127

666 6

Shoe retainer cup & spring

339123 339102 339110 339127 339122 339123 339123 Brake Shoe 12” electric – 339110 339102 339102 339110 339110 339127 339127 339123 339102 339127 339123 339123 339102 339102 339110 339110 339127 339122 Magnet clip – 10” electric (oval) Magnet spring Shoe retainer cup339127 & spring Brake Shoe 12” 12” electric electric – – Primary 339122 Secondary (Rear) Brake Shoe 12” 12” electric electric – – Magnet clip clip – – 10” 10” electric electric (oval) (oval) Magnet spring spring Shoe retainer cu Brake Shoe Magnet clip – 10” electric (oval) Magnet spring Shoe retainer cup & spring Brake Shoe Shoe 12” 12” electric electric – – Magnet Magnet clip clip – – 10” 10” electric electric (oval) (oval) Magnet Magnet spring spring Shoe Shoe retainer retainer cu cu 339123 339102 339110 339127 Primary46Brake Brake Shoe electric – Magnet electric (oval) Magnet Shoe retainer LITALKOAUS00001 www.alko.com.au (Front) Brake 12” 339123 339102 339110 339127 Secondary (Rear) (Rear) Secondary Secondary (Rear) (Rear) Brake Shoe Shoe(Rear) 12” electric electric – – Primary Secondary Magnet clip – 10” electric (oval) Magnet spring Shoe retainer cup & spring (Front) 339123 339102 339110 339127 Secondary (Front) Secondary (Rear)

Brake Magnet BrakeShoe Shoe12” 12”electric electric–– Magnetclip clip––10” 10”electric electric(oval) (oval) Magnet Magnetspring spring Secondary Secondary (Rear) www.alko.com.au 46 (Rear)

4646 www.alko.com.au 46 46 www.alko.com.au 46

www.alko.com.au www.alko.com.au www.alko.com.au www.alko.com.au www.alko.com.au

Shoe Shoeretainer retainercu cu

LITALKOAUS00001

LITALKOAUS00001 LITALKOAUS00001

O Off Road

UNF UNF NF

ster spring spring ster

9 11 14

2 339122

Brake Shoe 12â&#x20AC;? electric â&#x20AC;&#x201C; Primary (Front)

339127

339116

339117

390011

339129

Shoe retainer cup & spring

Lever arm left hand

10 7

811

912

13 10

390015 339117

339103 390011

339128 339129

390015

LITALKOAUS00001

339129 339129 339116 Park lever return spring Park spring Leverlever arm return left hand

Mounting bolt 3\8 Lever arm right hand

Lever arm right hand

Adjuster Mountingplug nut 3/8 UNF

14 11

390015 390015 390015 Washer 3/8 EXT shake proof

339103

339128

Washer 3/8bolt EXT3\8 shake proof Mounting

Adjuster plug

47 47

Electric brake, Adjuster spring (Bottom)

Mounting nut 3/8 UNF

Electric brake, Adjuster Park lever return spring spring (Bottom)

Park lever retur

Washer 3/8 EXT

Helpful Hint:

Consider the benefits by replacing an entire backing plate rather than replacing a few parts. It may cost more however it gives peace of mind 390015 for all 3/8 components Washer EXT shake&proof in some cases quicker to do.

BRAKES

Hydraulic Drum Brakes

Hydraulic Hydraulic drum drum brakes brakes are are similar similar to to those those used used inin the the automotive automotive industry industry for for many many years years and and are are reliable reliable and and efficient. efficient.The The simplicity simplicity of of hydraulic hydraulic lines lines for for instalation instalation and and maintenance maintenance and and aa perfect perfect partner partner for for on on road road over over run run brake brake system system on on trailers trailers less less than than 2000 2000 kg kg gross gross laden laden weight. weight.

9” 9” No No Park Park 311102 311102 (Pair) (Pair)

311101 311101 (Left (Left hand) hand)

311100 311100 (Right (Right hand) hand)

Park Park Brake: Brake: No No Recommended Recommended maximum maximum load load on on 13”/14” 13”/14”wheels wheels 1450 1450 kg kg per per pair pair Recommended Recommended maximum maximum load load on on 15”/16” 15”/16”wheels wheels 1200 1200 kg kg per per pair pair Mounting Mounting Detail Detail 44xx3/8” 3/8”UNF UNFxx101.6mm 101.6mmPCD PCDNot Notequally equallyspaced spaced

Hydraulic Drum Brake Mounting Plates Pressed PressedMount MountPlate Plate

Machined MachinedMount MountPlate Plate

Pressed Pressed Mount Mount Plate Plate to to suit suit 9” 9”Hydraulic Hydraulic brakes brakes Machined MachinedMount MountPlate Plate Pressed PressedMount MountPlate Plate

11” 11”Hydraulic Hydraulic

9” 9”Hydraulic Hydraulic

Part Part No. No.

Description Description

To To Fit FitAxle Axle Size Size

Number Number of of Holes Holes && PCD PCD

312200 312200

9” 9”Hydraulic Hydraulicmounting mountingplate plate

39mm 39mmRound Round

44Holes Holeson on101.6mm 101.6mmPCD PCDNot Notequally equallyspaced spaced

312250 312250

9” 9”Hydraulic Hydraulicmounting mountingplate plate

45mm 45mmRound Round

44Holes Holeson on101.6mm 101.6mmPCD PCDNot Notequally equallyspaced spaced

Pressed PressedMount MountPlate Plate

Machined MachinedMount MountPlate Plate mmmm 22XX1122

48 48

www.alko.com.au www.alko.com.au

2X 2X12mm 12mm

LITALKOAUS00001 LITALKOAUS00001

Hydraulic Drum Brakes Service Parts 1 4 2

7 10 11 6

5 9

1 319011

Bleed screw 9” hydraulic

5 319013

Brake shoe (long) 9” hydraulic

9 319016

9” Hydraulic bottom return spring (Short)

2 313003

Adaptor inlet port 9” hydraulic

6 319014

Brake shoe (short) 9” hydraulic

10 190052

Mounting washer 3/8” EXT shake proof

319102

319010

319017

319015

Washer inlet adaptor 9” hydraulic

Brake shoe hold down kit 9” hydraulic

Wheel cylinder 9” hydraulic

9” Hydraulic top return spring (Long) (Wheel cylinder end)

390011

Mounting nut hex 3/8” UNF

BRAKES

Hydraulic Disc Brakes

Hydraulic disc brake calipers are available in either stainless Mechanical Drum steel for maximum salt water corrosion resistance or Dacromet™ coated cast iron. Both styles are fitted with special pistons that will not rust. The simplicity of hydraulic lines connecting multiple calipers makes this style of caliper suitable for installations where more than one axle is used. Trailers with loaded weights exceeding 2000 kg require independent control and breakaway facility, causing the brakes to automatically be activated should the towing vehicle and the trailer become accidentally disconnected. PressedHydraulic Mount Plate Presseddisc Mount Plate Machined Mount Plate brakes used with a simple system such as the IQ7 fulfil this legal requirement. Hydraulic calipers can also be operated using hydraulic over ride couplings for trailers under 2000 kg GTM.

Mac

Hydraulic Drum

Hydraulic calipers are suitable for disc hubs and rotors of thicknesses of 15mm. Left hand & Right hand calipers are achieved by swaping the bleed screw and fluid line in positions, the bleed screw should always be on the highest port of the caliper.

Pressed Mount Plate 9” Hydraulic

DACROMET™ Machined Mount Plate

Stainless Steel Pressed Mount Plate

Hydraulic 341001 11” (Pair)

341051 (Pair)

Mac

9” Hydraulic

Electric Drum

Pressed Mount Plate

341000 (Left hand)

Pressed Mount Plate

Machined Mount Plate

341000 (Right hand)

341050 (Left hand)

Mac

341050 (Right hand)

2X 12 Type: DACROMET™ Recommended maximum load on 13”/14” wheels 2X 12mm Mechanical Disc 1600 kg per pair Recommended maximum load on 15”/16” wheels 16 deg 1400 kg per pair Mounting Detail

Type: Stainless steel Recommended maximum load on 13”/14” wheels 1600 kg per pair Recommended maximum load on 15”/16” wheels 1400 kg per pair Mounting Detail

12mm H.T. X 45mm set screws. 88.9mm (3.5”)

2X 12mm

Hydraulic Disc Brake Mounting Plates Hydraulic Disc

R99.3 R82

R82

Mount Plate to suit AL-KO hydraulic calipers (13”/14”)

Mount Plate to suit AL-KO hydraulic calipers (16”)

Part No.

Description

To Fit Axle Size

Suits Disc Type

342115

Hydraulic caliper mount plate

39mm round

Disc hub (13”/14”)

342143

Hydraulic caliper mount plate

40mm square

Disc hub (13”/14”)

342147

Hydraulic caliper mount plate

45mm square

Disc hub (13”/14”)

342110

Hydraulic caliper mount plate

45mm round

Disc hub (13”/14”)

342160

Hydraulic caliper mount plate

50mm square

Hub + Disc (16”) 2T & 3T

342165

Hydraulic caliper mount plate

45mm square

Hub + Disc (16”) 2T & 3T

342175

Hydraulic caliper mount plate

56mm round

Hub + Disc (16”) 2T & 3T

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LITALKOAUS00001

Hydraulic Disc Brake Service Parts

chined Mount Plate

2 4

chined Mount Plate 11â&#x20AC;? Hydraulic

chined Mount Plate mm

2X 12

16 deg

341080

341103

341083

341084

AL-KO hydraulic caliper disc pad kit - 2 pads

Caliper piston kit - per caliper

341081

341082

AL-KO hydraulic caliper disc pad Slide pin kit, per caliper - 1 pad

Caliper piston seal repair kit - per caliper

Caliper bleed screw - 2 pce

BRAKES

MECHANICAL DRUM BRAKES Mechanical drum brakes are used for applications where simplicity and robust components are required. The most popular method of operation is using cables. Note: AL-KO recommends actuation of our mechanical forward pull lever brake is from the bottom of the brake.

Lever 321102 (Pair)

321101 (Left hand)

321100 (Right hand)

Operation Type: Mechanical lever Recommended maximum load on 13”/14” wheels 1450 kg per pair Recommended maximum load on 15”/16” wheels 1200 kg per pair Mounting Detail 4 x 7/16” UNF x 76.15mm PCD

Max cable pull input (kg) per brake 165 kg

Helpful Hint: Hint: Helpful When When selecting selectingmechanical mechanical brakes, the required brakes, the requiredmaximum maximum input input load load must mustbe beconsidered. considered. When When using using power powerassisted assisted mechanical brakes, request mechanical brakes, request advice from your local AL-KO advice from your local AL-KO branch to select the correct branch to select the correct power unit capacity.

power unit capacity.

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LITALKOAUS00001

BRAKE SPARES MECHANICAL DRUM BRAKE SERVICE PARTS 1 2

320110

320140

9” MECH LEVER ADJUSTER ASSEMBLY SUITS: BAML9

9” MECH L SUITS:BA

E SPARES MECHANICAL BRAKE SPARES MECHANICAL 3

USTER AML9

320110

320140

320141

320150 BS9ML

320110 320140 Pressed Mount Plate Machined Platelever bottom 9″320140 Mechanical lever adjuster 9″320141 Mechanical lever top spring 9″ Mount Mechanical spring 9” MECH LEVER TOP SPRING 9” MECH LEVER BOTTOM ADJUSTER SPRING 9” MECH LEVER TOP SPRING SUITS:BAML9

SUITS: ASSEMBLY BAML9 SUITS: BAML9

SUITS:BAML9

6 390020

036

CABLE ADJUSTER

190054

T PAD SUIT A100-M TRIGG MECH CALIPERS

CKIT1 B2716

8 MTS X HBC, 1 X CA1, 2 X CD 2” X 7/16” BOLT -suit DISC FLANGE -TRIGG

CA1

CABLE 9” MECH DEE LEVER SUITSBRAKE 4mm SHOES SUITS:

CABLE ADJUSTER

CABLE DEE SUITS 4mm

Part No.

Description

12 Size To Fit2XAxle

Number of Holes & PCD

332100

9” Mechanical Lever Mounting 2X 12mm Plate (39mm bore)

39mm Round

4 Holes on 76.15mm PCD

332140

9” Mechanical Lever Mounting Plate

40mm square

4 Holes on 76.15mm PCD

332150

9” Mechanical Lever Mounting Plate (45mm bore s/line)

332160

9” Mechanical Lever Mounting Plate (45mm square)

CKIT2 312100

CP1 CKIT1Centre Pull Mounting Plate 9” Mechanical

312150

9” Mechanical Centre Pull Mounting Plate

CABLE 8 MTS XPULLEYS HBC, 1 X CA1, 2 X CD

MELBOURNE TRAILER SECTION & CARAVAN 04 PAGE SUPPLIES 036 V2.2016

16 deg

CKIT2

45mm Round

4 Holes on 76.15mm PCD

45mm Square

4 Holes on 76.15mm PCD

39mm Round

CP1 4 Holes on 76.15mm PCD

45mm Round

4 Holes on 76.15mm PCD

8 MTS X HBC, 1 X CA1, 2 X CD, 2 X CP1

CKIT2

8 MTS X H

SECTION 04 PAGE 036

CD BS9ML

Pressed Mount Plate Mount Plate Pressed Mount Plate to suitBAML9 9” Mechanical brakes,Machined also suit electric 10”

8 MTS X HBC, 1 X CA1, 2 X CD, 2 X CP1

CABLE AD

SUITS: BAML9

Machined Mount Plate Washer A102 7/16” external shake 11” Hydraulic proof

2” ALKO X 7/16” BRAKE BOLT CABLE -suit DISC ADJUSTER FLANGE -TRIGG SUITS: BAML9

CA1

Plate Nut hex 7/16 UNF zincPressed plated MountBolt 7/16” x 1” UNF HT A102 B2716 323021 9” Hydraulic T PAD SUIT A100-M TRIGG MECH CALIPERS

320141 9″ Mechanical 9” MECH lever LEVERbrake BRAKEshoe SHOES SUITS: (one shoe) 9” MECH LEVER BOTTOM SPRING BAML9

MECHANICAL DRUM BRAKE BRAKE MOUNTING PLATES

1, 2 X CD

T PAD SU CALIPERS

390021

KE SHOES SUITS:

A102

ALKO BRAKE CABLE ADJUSTER SUITS: BAML9

ADJUSTER

323021

CABLE PULLEYS

MELBOURNE TRAILER & CARAVAN SUPPLIES V2.2016

MECHANICAL DISC BRAKES Disc brakes are used for applications where resistance to corrosion and heat dissipation is paramount. The open nature of disc brakes makes washing after salt water immersion a simple task. Disc brakes also allow quicker cooling during brake applications and therefore the disc brake system is less prone to brake fade. AL-KO Light Duty mechanical disc brake calipers are hot dip galvanised. The bushes, springs and bolts etc are made from stainless steel. AL-KO Heavy Duty mechanical disc brake calipers are Dacromet® coated for salt water corrosion resistance. The slide pins are made from stainless steel adding to the excellent capacity of this product to continue to function after exposure to corrosive environments. The mechanical caliper comes in two configurations, forward pull and centre pull as shown in the photos below. Forward pull is used on beam axles whilst centre pull is used when the AL-KO Independent Rubber Suspension (I.R.S.) is used. The simple cable actuation of these calipers and their uncomplicated design makes servicing a task that can be carried out by the ”handyman”, saving on servicing cost. AL-KO mechanical calipers are suitable for disc hubs and rotors of thicknesses from 12mm to 15mm.

Light Duty Forward Pull 323102 (Pair)

323300 (Left hand)

323300 (Right hand)

323002 (Pair)

323000 (Left hand)

323000 (Right hand)

Recommended maximum load on 13”/14” wheels 1300 kg per pair Recommended maximum load on 15”/16” wheels 1000 kg per pair Mounting Detail

88.9mm centres (3.5”) 7/16 UNF

Max cable pull input (kg) per brake 200 kg

Heavy Duty Forward Pull

323800 (Left hand)

Light Duty Centre Pull

323800 (Right hand)

Heavy Duty Centre Pull

323850 (Left hand)

323850 (Right hand)

Recommended maximum load on 13”/14” wheels 2000 kg per pair Recommended maximum load on 15”/16” wheels 1700 kg per pair Mounting Detail

88.9mm centres (3.5”) 12mm

Max cable pull input (kg) per brake 300 kg

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LITALKOAUS00001

Electric Drum

Pressed Mount Plate

Machined Mount Plate

MECHANICAL DISC BRAKE BRAKE MOUNTING PLATES

2X 12

cal Drum 2X 12mm

Mechanical Disc 16 deg

Pressed Mount Plate Pressed MountMachined Plate Mount Plate Machined Mount Plate

lic Drum Light Duty Mount Plate to suit AL-KO Mechanical calipers PART No.

Description

342116

Suits Hub or Rotor Disc hub

342145

Light Duty Mechanical Caliper Mount plateMachined Mount Plate 39mm RoundMount Plate Machined Pressed Mount Plate Pressed Mount Plate R99.3 Hydraulic Light Duty Mechanical Caliper 9” Mount plate 11” Hydraulic 40mm11” Square 9” Hydraulic Hydraulic Light Duty Mechanical Caliper Mount plate 45mm Square R82

342109

Light Duty Mechanical Caliper Mount plate

45mm Round

Disc hub

342148

Light Duty Mechanical Caliper Mount plate

50mm Square

Disc hub

342177

Light Duty Mechanical Caliper Mount plate

45mm Square

Hub + Disc Rotor

342150

Light Duty Mechanical Caliper Mount plate

50mm Square

Hub + Disc Rotor

342170

Light Duty Mechanical Caliper Mount plate

56mm Round

Hub + Disc Rotor

Hydraulic Disc 342140

Drum

TO FIT AXLE SIZE

Disc hub Disc hub

Pressed Mount Plate Pressed MountMachined Plate Mount Plate Machined Mount Plate mm

2X 12 2X 12mm

2X 12

2X 12mm

cal Disc 16 deg

Heavy Duty Mount Plate to suit AL-KO Mechanical calipers PART No.

Disc

R99.3

342115

16 deg

Heavy Duty Mount Plate angled to suit AL-KO Mechanical calipers

Description

Wheel Size

To Fit Axle Size

Suits Hub or Rotor

Heavy Duty (2t) Mechanical Caliper Mount plate

14”

39mm Round

Disc hub

Heavy Duty (2t) Mechanical Caliper Mount plate

13” / 14”

40mm Square

Disc hub

342151

Heavy Duty (2t) Mechanical Caliper R82 Mount plate

13” R82

40mm Square

Disc hub

342147

Heavy Duty (2t) Mechanical Caliper Mount plate

14”

40mm Square

Disc hub

342122

Heavy Duty (2t) Mechanical Caliper Mount plate

13”

45mm Round

Disc hub

342110

Heavy Duty (2t) Mechanical Caliper Mount plate

14”

45mm Round

Disc hub

342130

Heavy Duty (2t) Mechanical Caliper Mount plate

16”

45mm Round

Disc hub

342149

Heavy Duty (2t) Mechanical Caliper Mount plate angled

14”

50mm Square

2t, 16” Disc hub + Disc rotor

342156

Heavy Duty (2t) Mechanical Caliper Mount plate angled

16”

45mm Square

2t, 16” Disc hub + Disc rotor

342159

Heavy Duty (2t) Mechanical Caliper Mount plate angled

16”

50mm Square

2t, 16” Disc hub + Disc rotor

342175

Heavy Duty (2t) Mechanical Caliper Mount plate

16”

56mm Round

2t, Disc hub + Disc rotor

342143

R99.3

MECHANICAL DISC BRAKE SERVICE PARTS - PRE 2016 Light Duty Caliper Spares 5

6 5 1

10 11

390024

Mounting bolt for mechanical caliper 7/16” UNF x 2 1/4” HT zinc

Tension spring for mechanical caliper

323129

Set of 2 Disc pads to suit Mechanical caliper - skin pack

190056

349100

323126

323125

Inner bush for mechanical caliper

323111

323124

323122

Straight Lever / Forward pull

www.alko.com.au

M10 Adjuster Bolt

Mounting washer 7/16” external Mounting washer flat shake proof for mechanical 7/16” x 7/8” zinc for mechanical caliper caliper

323121

190054

Set of 4 Disc pads to suit Mechanical caliper. 323128 Single pad

Outer bush for mechanical caliper

M10 Adjuster Nut

LITALKOAUS00001

MECHANICAL DISC BRAKE SERVICE PARTS - POST 2016 Light Duty Caliper Spares 5

10 11

9 4

390024

190054

190056

Mounting bolt for mechanical caliper 7/16” UNF x 2 1/4” HT zinc

Mounting washer 7/16” external shake proof for mechanical caliper

Mounting washer flat 7/16” x 7/8” zinc for mechanical caliper

323315

Disc pad to suit mechanical caliper - 2 bolt

323317

323316

323126

323125

323311

323124

323122

Return Spring

Straight Lever / Forward pull

Anti Rattle Clip

M10 Adjuster Bolt

Brake mechanical caliper inner bush

Outer bush for mechanical caliper

M10 Adjuster Nut

323020

Brake cable 4mm 7 x 7 wire cable (1000 meter reel)

323021

Brake cable adjuster, suits 4mm cable

323022 Brake cable clips, suits 323020

Hand Brake & Cable & Equipment

7 x 7 wire r reel)

7 x 7 wire length)

e off road. 2 hole

brake mm 2 hole

323024 323020 323021 Brake cable 4mm 7 x 7 wire 323020

4mm cable Brake cable 4mm 7 x 7 wire cable (1000 meter reel)

Brake cable adjuster, suits 4mm cable

Brake cable cli 4mm cable

323030 323035 cable kit (10 metre323022 cable & Front spacer plate for Mechanical 323030 323021 323022 323022 323023 323023 Brake cable323021 kit ( 8 metre cable & Brake 323024 323035

Brake Brakecable cable cablemeter 4mm adjuster, 7xx77suits wirecable cable (100 Brake 4mm 7length) wire cable 4mmmeter (1000 cable reel) meter reel) (1000

adjuster, 2 clips & 27suits pulleys) park Suits Brake Brakecable cable adjuster, clips, suits clips, Brake cable pulleys, 4mmcable cable pulleys, suits 4mm&cable adjuster, 2 clips & cable 2suits pulleys) Brake adjuster, suits 4mmcable cable Brake clips,brake suitsmechanism. 4mm Brake cable kit Brake 4mm xsuits 7 wire Brake cable kit ( 8cable metre cable 619150, 4mm 4mmcable cable 4mm cable adjuster, 2 clip cable (100 meter length) adjuster, 2 clips & 2 pulleys) Mounting detail: 2 hole Spacings: 55mm Diameter: 13mm

619055 Front spacer plate off road. 323024 323035 323023

614053 323030 323024 323035

619420 614055 Offroad coupling park lever brake 614055 Offroad coupling park lever brake 614053 323030 619055 323025

plate Coupling. plate suits Ball Couplings. Mounting detail: Brakeplated. cableBrake kit ((10 metre cable Brake cable kit (10 metre cablecable & Front Front spacer plate forroad. Mechanical spacer plate foradjuster, Mechanical Brake cable 4mm x 7 wire Brakecable cable kit ( 287hole metre cablecable & lever Brake cable kit 8cable metre cable Front spacer plate off Brake pulleys, suits 4mm 4mm 7& x&7 wire cable Brake kit (8suits metrePin cable & 2 Mounting detail: 4 hole Suits Mounting 4 hole Mounting detail: 4 hole Spacings: adjuster, 22detail: clips & 2 pulleys) adjuster, 2 clips & 2 pulleys) park brake mechanism. Suits park brake mechanism. lever plated. cable (100255mm meter adjuster, clips &length) 2 pulleys) adjuster, clips & 2 pulleys) 2 (100 meter length) clips & 2 pulleys) Diameter: 13mm 619150, 55mm 619150, detail: 4 hole Mounting Spacings: Diameter: detail: 13.5mm Diameter: 13.5mm Diameter: Mounting13.5mm detail: 2 hole Mounting 2 hole 13mm Spacings: 55mm Spacings: 13.5mm 55mm Diameter: Diameter: 13mm Diameter: 13mm

619100 Mechanical 614053 park brake 619055 323030

619150 614053 614055 619100

619150 619100 618926

619150 614053

619420 614055 619100

619420 619150 619150

Offroad couplin plate suits Ball Mounting deta

Diameter: 13.5

with cable pulley attached. mechanism 400mm Offroadcoupling coupling parklever lever brake Offroad coupling park lever brake Offroad park lever brakestandard Offroad park brake Front spacer plate off road. Mechanical park brake Brake cable kit (10 metre cable & adjuster, 2 coupling Mechanical parkSuits mechanism 400mm Mechanical park brake mechanism, 280mm platesuits suitsBall Pin Coupling.with cable pulley platecable suits Pin Coupling. lever&plated. lever plateplated. suits Ball Couplings. Couplings. Mounting detail: 2 hole with pulley attached. Suits standard mechanism 400mm clips 2 pulleys) Mounting detail: 2 hole plate attached. Suits standard 60mm Mountingdetail: detail:424hole hole coupling rear Mounting detail: 4 hole Mounting55mm detail: 4 hole Mounting 44hole Mountingdetail: detail: hole Mounting Spacings: Spacings: 60mm fixing hole centres. Mounting detail: 2 hole Diameter: 13mm Spacings: 60mm Diameter: 13mm May require 618926 to level coupling. Spacings: 55mm Diameter:13.5mm 13.5mm Diameter: 13.5mm Diameter: 13.5mm Diameter: Diameter: 13.5mm 13.5mm Diameter: Mounting detail: 2 hole 13mm Mounting detail: 2 hole Diameter: 13mm Spacings: 55mm Spacings: 55mm Diameter: 13mm Diameter: 13mm

Mechanical Front spacer park platebrake for Mechanical Coupling brake plate low profile withbrake cablemechanism. pulley attached. with cable pulley attached. Suits standard mechanism 400mm park Suits Suits standard lever plated. Mounting detail: 2 hole 619150, Mounting detail: 4 hole Spacings: detail: 60mm2 hole Mounting Spacings: 184mm x 54mm Mounting55mm detail: 2 hole Mounting detail: 2 hole Diameter: 13mm Spacings: Diameter: 13.5mm Spacings:13mm 55mm Spacings: 55mm Diameter: Diameter: 13mm Diameter: 13mm

323023 Brake cable pulleys, suits 4mm cable 323021 323022

www.alko.com.au

614055

Offroad coupling park lever brake plate suits Pin and Ball Couplings. Mounting detail: 4 hole Spacings: 184mm x 54mm Diameter: 13.5mm

LITALKOAUS00001

BREAK AWAY

For trailers over 2000 kg GTM (refer to Fig 1 on page 5) it is a requirement that, should the tow vehicle and trailer separate accidentally, that the trailer brakes are applied at full power for a minimum period of 15 minutes. The break away kits itemised are an accompanying solution to the Australian Design Rules requirements for electric brake system or electric over hydraulic brake systems. Please check with your relevant state authority as requirements do vary from state to state.

333070

333080

Electric Break Away Kit/Battery. (Breaksafe model BS6000) Suitable for 4 wheel brakes / 2 braked axles. NB* Does not include monitor.

Electric Break Away Kit/Battery. (Breaksafe model BS6000XP) Suitable for 6 wheel brakes / 3 braked axles. NB* Does not include monitor.

333040

333072

Electric Break Away Switch

333071

Breaksafe Electric Break Away Switch assembly

Breaksafe Break Away pin with coil cable only

333075

Breaksafe monitor - In-car low voltage warning. Mandatory requirement in some Australian states.

AL-KO ESC

In an emergency you need total control as quickly as possible. Only AL-KO ESC makes sure you’ve got it. AUSTRALIA’S ONLY EMERGENCY STABILITY CONTROL AL-KO ESC brakes all wheels on a caravan simultaneously as In an emergency you need total control as quickly as possible. soon as a dangerous sideways movement is detected - and Only AL-KO ESC makes sure you’ve got it. holds them on to wipe off speed and stopping distance in the AL-KO ESC brakes all wheelscontrol. on a caravan simultaneously as shortest time for maximum This maintains the line soonstability as a dangerous sideways movement is detected – and holds and of the car and caravan allowing you to perform an

emergency avoidance manoeuvre. Your car and caravan operate This maintains the line and stability of the car and caravan as one - there’s no jack-knifing - and you’re back on your side allowing you to perform an emergency avoidance manoeuvre. of the road with a potential disaster behind you. Why risk towing Your car and caravan operate as one – there’s no with anything else? jack-knifing – and you’re back on your side of the road with

them on to wipe off speed and stopping distance in the

a potential disaster behind you.

shortest possible time for maximum control.

Why risk towing with anything else?

Swerve or sway detected.

AL-KO ESC applies all brakes.

Line & stability maintained. Brakes released.

Speed and stopping distance dramatically reduced.

AL-KO ESC CHECKLIST FOR COMPLETE PEACE OF MIND

4 SERIOUS SAFETY TECHNOLOGY More than just sway control. AL-KO ESC is the serious safety technology designed for emergency towing situations.

4 BRAKES ALL WHEELS Maximum control in an emergency. Only AL-KO ESC brakes all wheels to wipe off speed and stopping distance.

4 DESIGNED IN AUSTRALIA FOR AUSTRALIA Only AL-KO ESC is designed and made in Australia for our roads.

4 WORKS IN OFF-ROAD CONDITIONS AL-KO ESC doesn’t deactivate in off-road conditions. It continues working effectively to keep you safe.

4SUITABLE FOR ELECTRIC OR HYDRAULIC DISC BRAKES Suitable for installation with AL-KO or Genuine Dexter electric brakes. There is now also a specific model suitable for installation with AL-KO hydraulic disc brakes when combined with AL-KO iQ7.

4 FULLY CUSTOMISED TO EACH CARAVAN

“Believe me, there’s only one system – only one – that’s designed for real emergencies.” Charlie Kovacs, Test Driver. V8 Supercar driver. Former world caravan-towing land speed record holder - 204kph.

No compromises on safety. Only AL-KO ESC is fully calibrated and customised to each caravan’s specifications.

4NATIONAL SUPPORT NETWORK Local AL-KO technical support and a national network of over 300 ESC Certified Installers ensures peace of mind.

4 #1 CHOICE OF LEADING CARAVAN MANUFACTURERS AL-KO ESC is supported and fitted by the majority of leading caravan manufacturers in Australia.

Without AL-KO ESC, your towed vehicle is not as safe as it could be. FIT ESC GET 10% OFF For CIL INSURANCE more Information visit alkoesc.com.au

FAITH ALK289-G

CARAVAN AND RV INSURANCE

*AAI Limited trading as CIL Insurance issues the product. Please read the PDS available at www.cilinsurance.com.au before buying and consider whether it is right for you. 10% discount off the Comprehensive component of your CIL Secure Caravan Insurance Policy. Minimum premiums may apply and any discount we give you will not reduce your premium below the minimum premium. Discounts are usually applied as the final step in the premium calculation before the application of government taxes and charges. The amount and type of discounts offered can change or be withdrawn.

alkoesc.com.au

LITALKOAUS00001 www.alko.com.au AL-KO International Pty Ltd 67-91 Nathan Road, Dandenong South, VIC, 3175 Australia Phone: (61) 3 9767 3700 Fax: (61) 3 9767 3799 Email: info@alko.com.au

Electric Brake Control Equipment MOTION SENSING For the ultimate efficiency with electric brakes a motion sensing controller provides the best balance between the tow vehicle and the trailer braking. This control system can provide manual operation as well as smooth proportional braking when the tow vehicle brakes are applied. To achieve this ultimate performance some operator in-cab adjustments are required. VISUAL AND AUDIBLE WARNINGS

VISUAL AND AUDIBLE WARNINGS

333029

Electric Dial Resistor A.C.C.12 Volt. Features: Mountable to the trailer in a pre-set and go application. Easy to install. No need for in car controller. Easier to share trailers Note: This controller requires sufficient 12 volt power to break safely. This controller cannot be adjusted from the drivers seat.

333061

Tekonsha Prodigy P2 Electric Brake Controller Features: Proportional motion sensing Works with electric over hydraulic brake systems Auto adjustment - it adjusts itself to varying terrain as you drive Great for backing into tough spots! Works proportionally in reverse with the ability to disable when not needed

333063

Tekonsha Primus IQ Electric Brake Controller Features: Proportional motion sensing Utilizes Plug-N-Play port for 2-plug adapters. Self-diagnostics features will illuminate LED readout when issues occur. Includes a “Boost” feature. Works proportionally in reverse. Snap-in dash mounting clip and hardware included. Digital LED readout.

”Boost” feature Quick and easy disconnect feature

Approved for: ESC, IQ7 & IQ7 Outback

Electric trailer brake control for up to 4 braking axles Approved for: ESC, IQ7 & IQ7 Outback

VISUAL AND AUDIBLE WARNINGS

333065

Tekonsha P3 Electric Brake Controller Features: Proportional motion sensing 5 storable setting options. Distinct, easy to read LCD display with colour options. Flashing red warning for no Trailer brake situations. Select Electric over Hydraulic or Electric brake option. Snap in, easy to remove for theft prevention Boost feature for levels of customised of braking. LED indicator showing status of braking system. Approved for: ESC, IQ7 & IQ7 Outback

333090

Compact IQ Hayman Reese Electric Brake Controller

333060

Features: Proportional motion sensing

Electrical brake control for 1, 2, or 3 trailer axles.

Electrical brake control for 1, 2, 3 or 4 trailer axles.

SmartClick™ compatibility offers Plug and Play installation allowing a quick and easy connection to any SmartClick™ Brake Control Harness and Hayman Reese Towbar Wiring.

Plug-N-Play feature allows quick and easy connection.

Includes a “Boost” feature that gives users the ability to set minimum braking power. LED indicator showing status of braking system.

Tekonsha 9030 Electric Brake Controller

Bicolored LED brake monitor, to assure a complete connection to trailer brakes and give an indication of relative braking power being applied Compact size and extremely versatile. Approved for: ESC, IQ7 & IQ7 Outback

Approved for: ESC, IQ7 & IQ7 Outback

AL-KO IQ7

AL-KO IQ7 is a power assisted hydraulic braking actuation system, designed specially for large trailers up to 3000 kg ATM. The AL-KO IQ7 allows the control of hydraulic brake systems from the driving position via an in vehicle brake control device. The IQ7 converts electronic signals from the controller to hydraulic pressure delivered to the brake system. Stored compressed air within a pressure chamber allows immediate brake application the instant it is required significantly improving stopping performance.

n Compatible for Disc or Drum brakes.

Includes breakaway technology to arrest the trailer should it detach from the tow vehicle (a legal requirement for trailers or caravans over 2 tonne).

n Internal or External mounting options.

Please note, IQ7 Extreme actuator only should be used with the “extreme” package. The IQ7 “E” version should be used with an AL-KO approved in car electric brake controller.

n Available in “Outback” for demanding

n Australian Made. conditions

Take Total Control With the IQ7 XTREME

Brake Pedal Pad AL-KO IQ7 n Converts electronic signal n Smoother proportional to hydraulic pressure braking

n Breakaway - activates trailer brakes if it becomes detached from the tow vehicle.

n Faster response time n Greater control in an emergency

n Heavy duty compressor for ultimate stopping power

Meet your legal requirements AL-KO iQ7 Outback system allows the legal use of hydraulic disc brakes for trailers or caravans over 2 tonne in Australia and meets the requirement for a breakaway system to arrest the trailer should it detach from the tow vehicle (a legal requirement for trailers or caravans over 2 tonne).

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Electronic Control Unit n Dectects & informs driver of lack of air pressure or air leakage

n Dectects & informs driver of inadequate power feed

n Dectects & informs driver of excessive duty cycle

Controller Mouse n Panic button for independent braking of the trailer in emergency situations

n Gain Control lever for instant adjustment of braking characteristics

n Dectects & informs driver of trailer disconnection

IQ7 is also available in Outback for demanding dusty conditions.

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355014A

355014M

355013A

355013M

355014AXL

355014MXL

IQ7 Xtreme Automatic. Actuator & in-car kit. Kit includes: 1 355002 IQ7 Actuator 1 355006 Automatic brake pad 1 355008 Mouse assembly 1 355148 Evo controller 1 350003 Wiring loom 1 350164 IQ7 12 pin socket 1 350215 IQ7 Circuit breaker

IQ7 Xtreme in-car kit only. Automatic. Kit includes: 1 355006 Automatic brake pad 1 355008 Mouse assembly 1 355148 Evo controller 1 350003 Wiring loom 1 350164 IQ7 12 pin socket 1 350215 IQ7 Circuit breaker

IQ7 Xtreme in-car kit only. Automatic. Kit includes: 1 355006 Automatic brake pad 1 355008 Mouse assembly 1 355148 Evo controller 1 350003XL Wiring loom 6.5mt 1 350164 IQ7 12 pin socket 1 350215 IQ7 Circuit breaker

IQ7 Xtreme Manual. Actuator & in-car kit. Kit includes: 1 355002 IQ7 Actuator 1 355005 Manual brake pad 1 355008 Mouse assembly 1 355148 Evo controller 1 350003 Wiring loom 1 350164 IQ7 12 pin socket 1 350215 IQ7 Circuit breaker

IQ7 Xtreme in-car kit only. Manual. Kit includes: 1 355005 Manual brake pad 1 355008 Mouse assembly 1 355148 Evo controller 1 350003 Wiring loom 1 350164 IQ7 12 pin socket 1 350215 IQ7 Circuit breaker

IQ7 Xtreme in-car kit only. Manual. Kit includes: 1 355005 Manual brake pad 1 355008 Mouse assembly 1 355148 Evo controller 1 350003XL Wiring loom 6.5mt 1 350164 IQ7 12 pin socket 1 350215 IQ7 Circuit breaker

355002EK

355002EKP2

355002EKP3

350003

350003E

350003XL

350018

355002

355002E

IQ7 Primus IQ Electric brake controller kit. Kit includes: 1 355002E IQ7 Actuator 1 350018 In car wiring 1 333063 Primus IQ controller

IQ7 wiring loom suits Evo control.

IQ7 wiring kit for motion sensing controller

355005

IQ7 Xtreme manual brake pad 45mm wide x 60mm long assembly.

355008

IQ7 Xtreme Mouse assembly.

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IQ7 P2 Electric brake controller kit. Kit includes: 1 355002E IQ7 Actuator 1 350018 In car wiring 1 333061 P2 controller

IQ7 wiring loom elect spare part suits electric drum brakes

IQ7 Xtreme actuator only

355006

IQ7 Xtreme automatic brake pad 45mm wide x 115mm long assembly.

IQ7 P3 Electric brake controller kit. Kit includes: 1 355002E IQ7 Actuator 1 350018 In car wiring 1 333065 P3 controller

IQ7 wiring loom spare part. Suits Evo 6.5 meter cable

IQ7 Actuator only. Suits electric brake controller. â&#x20AC;&#x153;Eâ&#x20AC;? version.

355148

IQ7 Xtreme EVO Controller assembly

350164

IQ7 12 pin socket

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Hydraulic Brake Actuation Equipment The parts listed are an example of the vast AL-KO range of hydraulic components to complement the range of hydraulic drum & disc brakes.

313019

313020

313021

313026

313027

313023

Hose hydraulic female-female fittings 3/8″ UNF (38cm long)

Hose hydraulic male-female fittings 3/8″ UNF (80cm long)

313025

Hose bracket ZP ( L shape bolt on )

313031

Tube nut short 3/16” tube

Hose hydraulic male-male fittings 3/8″ UNF (38cm long)

Hose hydraulic banjo-female fittings 3/8″ UNF (45cm long)

Hose hydraulic male-female fittings 3/8″ UNF (38cm long)

Hose clip chassis ( wire type )

313028

313030

313032

333333

Hose clip ( plate type P3052 )

Pipe joiner 3/16” tube

Tube nut long 3/16” tube

Three way block 3/8” UNF

313600

319102

313005

313007

313013

313035

Tubing Bundy 3/16” x 6mtr coil

Master cylinder cap 3/4”

Master cylinder bowl 7/8”. No Cap.

Copper washer 16mm x 10mm x 3mm thick

313001

Master cylinder 3/4”

313008

Master cylinder 7/8”

Master cylinder cap 7/8”

Hydraulic hose 450mm banjo fitting & female 3/8” UNF, Banjo bolt & washers 1 313027 Hose hydraulic 450mm with banjo bolt 2 319102 Washer 10mm I.D. x 16mm O.D. x 3mm

PIPING

www.alko.com.au

Part Number

Description

Fitting

313600

Tubing Bundy 3/16” x 6mtr coil

None

313042

Tubing Bundy 3/16” x 42 1/2”

No Short Tube nut

Short Tube nut

313054

Tubing Bundy 3/16” x 54”

Short Tube nut

313056

Tubing Bundy 3/16” x 56 1/2”

Short Tube nut

313066

Tubing Bundy 3/16” x 66”

Long Tube nut

Short Tube nut

313068

Tubing Bundy 3/16” x 68 1/2”

Long Tube nut

Short Tube nut

LITALKOAUS00001

Brake Kits

ELECTRIC DRUM BRAKE KITS AL-KO can provide Electric drum brake kits in various sizes and capacities.

Brake kits are available upon request to suit most popular wheel drilling patterns as well as those shown. Bearing cups can be fitted into the hub or hub drum to your preferred stub machining profile. Electric brake kits exclude wiring, clips and fittings. All AL-KO Electric drum brake kits come complete with; Mounting hard ware (1, 2, 4), Mounting plate (3), Electric brake assembly (6),Grease seal (6), Inner & outter bearings (7 & 10), Studded hub (8), Wheel Nuts (9) & Grease cap (11) 2

6 5

9 8

11 12 10

10” PREMIUM BRAKE KITS Part Number

Description (Brake Diameter & Linning Width)

Park Brake

Maximum Capacity/pair

Commonly Used Stub

Drilling Pattern

Bearing

334100

AL-KO Premium 10” x 2 1/4”

Yes

1000kg

40mm

5 stud HT

334101

AL-KO Premium 10” x 2 1/4”

Yes

1000kg

40mm

5 stud C/DORE

334102

AL-KO Premium 10” x 2 1/4”

Yes

1000kg

40mm

5 stud HQ

334103

AL-KO Premium 10” x 2 1/4”

Yes

1000kg

40mm

5 stud FORD

334116

AL-KO Premium 10” x 2 1/4”

Yes

1450 kg

45mm

6 stud LCR

334117

AL-KO Premium 10” x 2 1/4”

Yes

1450 kg

45mm

5 stud LCR

334120

AL-KO Premium 10” x 2 1/4”

Yes

1450 kg

45mm

5 stud HT

334121

AL-KO Premium 10” x 2 1/4”

Yes

1450 kg

45mm

5 stud C/DORE

334122

AL-KO Premium 10” x 2 1/4”

Yes

1450 kg

45mm

5 stud HQ

334123

AL-KO Premium 10” x 2 1/4”

Yes

1450 kg

45mm

5 stud FORD

334105

AL-KO Premium 10” x 2 1/4”

1000 kg

40mm

5 stud HT

Part Number

Description (Brake Diameter & Linning Width)

Park Brake

Maximum Capacity/pair

Commonly Used Stub

Drilling Pattern

Bearing

334116

AL-KO Premium 10” x 2 1/4”

Yes

1400 kg

45mm

6 stud LCR

334117

AL-KO Premium 10” x 2 1/4”

Yes

1400 kg

45mm

5 stud LCR

334125

AL-KO Premium 10” x 2 1/4”

1450 kg

45mm

5 stud HT

334126

AL-KO Premium 10” x 2 1/4”

Yes

1600 kg

50mm

6 stud LCR

Parallel

334127

AL-KO Premium 10” x 2 1/4”

Yes

1600 kg

50mm

5 stud LCR

Parallel

OFF ROAD BRAKE KITS Part Number

Description (Brake Diameter & Linning Width)

Park Brake

Maximum Capacity/pair

Commonly Used Stub

Drilling Pattern

334126HOR

AL-KO Premium Off-Road 10” x 2 1/4”

Yes

1600 kg

50mm square

6 stud LCR

334127HOR

AL-KO Premium Off-Road 10” x 2 1/4”

Yes

1600 kg

50mm square

5 stud L/Cruiser

334128H

AL-KO Premium Off-Road 10” 2 1/4”

Yes

1600 kg

50mm square

6 stud L/Cruiser

334165

AL-KO Premium Off-Road 12” x 2 ”

Yes

2000 kg

50mm square

Yes

2000 kg

50mm square

334165HD

AL-KO Premium Off-Road 12” x 2 ” 2 piece Hub + Drum

334166OR

AL-KO Premium Off-Road 12” x 2 ”

Yes

2000 kg

50mm square

334166ORHD

AL-KO Premium Off-Road 12” x 2 ”

Yes

2000 kg

50mm square

www.alko.com.au

5 stud L/Cruiser Hub + Drum 5 stud L/Cruiser Hubdrum 2T 6 stud L/Cruiser Hub + Drum 6 stud L/Cruiser Hubdrum

Bearing Parallel Bearings Parallel Bearings Parallel Bearings 2T Bearings 2T Bearings 2T Bearings 2T Bearings

LITALKOAUS00001

3 2

13 12

15 14

HYDRAULIC DRUM BRAKE KITS AL-KO can provide Hydraulic drum brake kits in various sizes and capacities.

Brake kits are available upon request to suit most popular wheel drilling patterns as well as those shown above. These kits include brakes, mount plates, nuts & bolts, hubs, drums, or hub drums and complete bearing kits (bearing cups can be fitted into the hub or hub drum to your preferred stub machining profile). Hydraulic brake kits exclude piping, hose and fittings. All AL-KO hydraulic drum brake kits come complete with; Mounting hardware (Ref 1, 2, 4), Mounting plate (Ref 3), Hydraulic brake assembly (Ref 6),Grease seal (Ref 6), Inner & outter bearings (Ref 7 & 10), Studded hub (Ref 8), Wheel Nuts (Ref 9), Spit pin (Ref 11) & Grease cap (Ref 12)

2 1

10 11 12

Part Number

Description (brake diameter & linning width)

Park Brake

Maximum Capacity/pair

Commonly used Stub

Drilling Pattern

Bearing

311111

9” x 1 3/4”

1000kg

39mm round

5 stud HQ

311112

9” x 1 3/4”

1000kg

39mm round

5 stud C/DORE

311113

9” x 1 3/4”

100S0kg

39mm round

5 stud FORD

311114

9” x 1 3/4”

1000kg

39mm round

5 stud HT

311116

9” x 1 3/4”

1200kg

45mm round

6 stud L/CR

311117

9” x 1 3/4”

1450kg

45mm round

5 stud FORD

311118

9” x 1 3/4”

1450kg

45mm round

5 stud HQ

311119

9” x 1 3/4”

1400kg

45mm round

5 stud C/DORE

311120

9” x 1 3/4”

1400kg

45mm round

5 stud HT

311121

9” x 1 3/4”

1200kg

45mm round

5 stud L/CR

3 2

13 12

15 14

Mechanical Drum Brake Kits

AL-KO brake kits are available upon request to suit most popular wheel drilling patterns as well as those shown below. These kits include brake, mount plates, nuts & bolts, hubdrum and complete bearing kits (bearing cups can be fitted). All AL-KO Mechanical drum brake kits come complete with; Mounting hardware (1, 2, 4), Mounting plate (3), Mechanical brake assembly (5),Grease seal (6), Inner & outter bearings (7 & 10), Studded hub drum (8), Wheel Nuts (9) & Grease cap (11) Note: AL-KO recommends actuation of our mechanical lever brake is from the bottom of the brake. AL-KO can provide mechanical drum brake kits in various sizes and capacities

2 1

12 11

14 13

Part Number

Disc Description

Maximum Capacity/Pair

Commonly used Stub

Bearing Type

Drilling Pattern

321110

9 x 1 3/4” mech lever

1000 kg

40mm square

321112

9 x 1 3/4” mech lever

1000 kg

40mm square

321113

9 x 1 3/4” mech lever

1000 kg

40mm square

Commodore

321114

9 x 1 3/4” mech lever

1000 kg

40mm square

Ford

321117

9 x 1 3/4” mech lever

1200 kg

45mm square

321118

9 x 1 3/4” mech lever

1200 kg

45mm square

321127

9 x 1 3/4” mech lever

1200 kg

45mm square

Ford

321116

9 x 1 3/4” mech lever

1000 kg

45mm square

6 stud LCR

www.alko.com.au

LITALKOAUS00001

Mechanical Disc brake kits

AL-KO can provide Mechanical disc brake kits in various sizes and capacities. Brake kits are available upon request to suit most popular wheel drilling patterns as well as those shown below. These kits include calipers, mount plates, nuts & bolts, dischub or hub & disc and complete bearing kits (bearing cups can be fitted). Mechanical brake kits exclude cable, actuation and fittings. All AL-KO Mechanical disc brake kits come complete with; Mounting hardware (1, 2, 4), Mounting plate (5), Mechanical Caliper (3),Grease seal (6), Inner & outter bearings (7 & 10), Studded hub disc (8), Wheel Nuts (9) & Grease cap (11)

Bearing Type

Drilling Pattern

Light Duty

1000 kg

Light Duty

Ford

15mm Plain disc hub

1000 kg

Light Duty

323174

15mm Plain disc hub

1000 kg

Light Duty

Ford

323115

15mm Plain disc hub

1000 kg

Light Duty

323188DH

15mm Plain disc hub

1100 kg

Light Duty

6 stud LCR

323189DH

15mm Plain disc hub

1100 kg

Light Duty

5 stud LCR

323161

15mm Hot dipped galv disc hub

1300 kg

Light Duty

Ford

323117

15mm Plain disc hub

1300 kg

Light Duty

323118

15mm Plain disc hub

1300 kg

Light Duty

Ford

323305

15mm Zinc plated disc hub

2 Tonne

5 stud LCR

7Maximum 8 9

Part Number

Disc Description

323162

15mm Hot dipped galv disc hub

1000 kg

323166

15mm Hot dipped galv disc hub

323173

323306

Capacity/Pair

15mm Zinc plated disc hub 1

2000 kg

2000 kg 5

Caliper Type

Heavy Duty 8

Heavy Duty

14 13

2 Tonne

6 stud LCR

HUBS

AL-KO manufactures a wide range of trailer hubs and can accommodate just about any wheel drilling pattern. All of AL-KO’s hubs are manufactured from high grade ductile iron to give maximum achievable strength. Some of AL-KO’s hubs are available in zinc plated or hot dipped galvanised finish as well as the traditional raw cast finish. The capacity of a hub is dependant on the size of wheel bearings fitted and such dimensional limits as flange diameter and the available hole in the wheel to which it is fitted. (On the hub this is the hub outer boss dimension). To ascertain what hub from the vast AL-KO range is required it is important to know the following:

Total load you expect a pair of hubs to carry in kg.

Wheel bearing type to be fitted (LM, SL, 1.5 t, etc). See page 32 for more information.

Wheel drilling pattern (PCD) e.g HQ Holden, 5 stud Ford, 6 stud Landcruiser). See page 4 for more information.

This information is usually enough to specify the hub you need. AL-KO can supply hubs from studded only through to hubs complete with studs, wheel nuts, bearings, grease seals and caps supplied.

FLANGE DIAMETER: 150mm

FLANGE DIAMETER: 205mm

TYPE: Hub, Natural

TYPE: Parallel 1.6T Hub, Natural

TYPE: 2/2.5T Hub, Plated

Standard Hub Part No

Maximum Capacity Per Pair of Hubs with Largest Bearing

Available Bearing Types That Can Be Fitted

Flange Diameter (Nominal)

Hub Outer Boss Diameter (Nominal)

Popular Drilling Patterns

441200

1450 kg

LM, SL

150mm

60.9mm

Ford

441210

1450 kg

LM, SL

150mm

60.9mm

441213

1450 kg

LM, SL

150mm

60.9mm

Commodore

441212

1450 kg

LM, SL

150mm

60.9mm

HQ Gemini/Honda

441218

650 kg

150mm

53.0mm

(Machined outer boss reduces rating)

441215

1000 kg

150mm

60.9mm

441219

1000 kg

139.7mm

60.9mm

441100

1450 kg

LM, SL

150mm

60.9mm

Datsun 600 x 9 5 4.25” PCD undrilled Late Valiant

441214

1300 kg

LM, SL

150mm

60.9mm

441217

1000 kg

150mm

60.9mm

Mini

441220

1000 kg

150mm

60.9mm

Cortina

441222

600 kg

150mm

52mm

VW Golf

5 x 4.5” PCD

Standard Hub Part No

Maximum Capacity Per Pair of Hubs with Largest Bearing

Available Bearing Types That Can Be Fitted

Flange Diameter (Nominal)

Hub Outer Boss Diameter (Nominal)

441119

1450 kg

LM, SL

139.7mm

60.9mm

Popular Drilling Patterns undrilled 6 stud Land Cruiser/

442200

1450 kg

LM, SL

190mm

60.9mm

442212

1450 kg

LM, SL

190mm

60.9mm

5 stud Land Cruiser

442100

1450 kg

LM, SL

190mm

60.9mm

Undrilled

Nissan

442214

1450 kg

LM, SL

190mm

60.9mm

Ford F100

442213

1450 kg

LM, SL

190mm

60.9mm

Subaru

443060

1450 kg

LM, SL

215mm

105mm

443050

1450 kg

LM, SL

215mm

105mm

Undrilled

443055

1450 kg

LM, SL

215mm

105mm

Land Rover

443200

1500 kg

1.5 tonne

205mm

105.5mm

443210

1500 kg

1.5 tonne

205mm

105.5mm

443100

1500 kg

1.5 tonne

205mm

105.5mm

Range Rover / Land Rover Defender

6 stud Land Cruiser / Nissan 5 stud Land Cruiser Undrilled Land Rover/

443230

1500 kg

1.5 tonne

205mm

105.5mm

443240

1500 kg

1.5 tonne

205mm

85.8mm

Ford F100

443220

1500 kg

1.5 tonne

205mm

105.5mm

Land Rover

442455

1600 kg

Parallel

205mm

80mm

Defender

Undrilled 6 stud Land Cruiser

442460

1600 kg

Parallel

205mm

80mm

442465

1600 kg

Parallel

205mm

80mm

5 stud Land Cruiser

442470

1500kg

Parallel

205mm

80mm

Ford

444200

2000 kg

2 tonne

205mm

105.5mm

/ Nissan

6 stud Land Cruiser / Nissan

444210

2000 kg

2 tonne

205mm

105.5mm

5 stud Land Cruiser

444100

2000 kg

2 tonne

205mm

105.5mm

Undrilled

444230

2000 kg

2 tonne

205mm

105.5mm

444240

2000 kg

2 tonne

205mm

85.8mm

Ford F100

444220

2000 kg

2 tonne

205mm

105.5mm

Land Rover

445200

3000 kg

3 tonne

205mm

105.5mm

445210

3000 kg

3 tonne

205mm

105.5mm

5 stud Land

445100

3000 kg

3 tonne

205mm

105.5mm

Undrilled

446200

3000 kg

3 tonne

250mm

150mm

Bedford

www.alko.com.au

Land Rover/ Defender

6 stud Land Cruiser/ Nissan

LITALKOAUS00001

Galvanised Finish Hubs with Bearing Cups Fitted Where the high demand for corrosion protection is required such as marine trailer use, AL-KO has developed a range of hot dip galvanised trailer hubs. These hubs are supplied with zinc plated wheel studs and come complete with bearing cups fitted.

Part No

Maximum Capacity Per Pair of Hubs with Largest Bearing

Types of Bearing Cup Fitted

Flange Diameter (Nominal)

Hub Outer Boss Diameter (Nominal)

Drilling Patterns

441205

1000 kg

150mm

60.9mm

441206

1000 kg

150mm

60.9mm

441231

1000 kg

150mm

60.9mm

Ford

441204

1000 kg

150mm

60.9mm

Commodore

441121

1000 kg

140mm

60.9mm

600 x 9 5 x 4.25

441235

1450 kg

150mm

60.9mm

441240

1450 kg

150mm

60.9mm

441245

1450 kg

150mm

60.9mm

Ford

Hubs with Bearings,Seal Caps & Nuts Cups Fitted For a total overhaul or replacing a full hub, AL-KO has a range of complete trailer hubs.

PCD

Bearings supplied

Seal

Finish

Boxed hub kit Land Cruiser with standard seal & SL bearings.

LCR 6 stud

SL, China

Standard

Natural

441261

Boxed hub kit Land Cruiser with standard seal & LM bearings. *

LCR 6 stud

LM, China

Standard

Natural

441263PL

Boxed hub kit plated Land Cruiser with marine seal & LM bearings.*

LCR 6 stud

LM, Jap

Marine

Zinc Plated

441269

Boxed hub kit Ford with standard seal & SL bearings.

Ford

SL, China

Standard

Natural

441270

Boxed hub kit HQ with standard seal & LM bearings.

LM, China

Standard

Natural

441271

Boxed hub kit HT with standard seal & LM bearings.

LM, China

Standard

Natural

441272

Boxed hub kit Ford with standard seal & LM bearings.

Ford

LM, China

Standard

Natural

441276PL

Boxed hub kit plated Ford with marine seal & LM bearings.

Ford

LM, Jap

Marine

Zinc Plated

441277PL

Boxed hub kit plated HQ with marine seal & LM bearings.

LM, Jap

Marine

Zinc Plated

441279G

Boxed hub kit gal HQ with marine seal & LM bearings.

LM, China

Marine

Galvanised

441280G

Boxed hub kit gal Commodore with marine seal & LM bearings.

Commodore

LM, China

Marine

Galvanised

441281G

Boxed hub kit gal HT with marine seal & LM bearings.

441282G

Boxed hub kit gal ford china lm with marine seal & LM bearings.

441284

Boxed hub kit Commodore with standard seal & LM bearings.

441286 441287

Part No

Description

441260

LM, China

Marine

Galvanised

Ford

LM, China

Marine

Galvanised

Commodore

LM, China

Standard

Natural

Boxed hub kit HT with standard seal & SL bearings.

SL, China

Standard

Natural

Boxed hub kit HQ with standard seal & SL bearings.

SL, China

Standard

Natural

* NB Up to 14â&#x20AC;? Rim only

Electric Brake Hub Drums & Drums

Brake drums are selected or nominated by the drum diameter, the wheel drilling pattern and in the case of hub drums, the machining profile and appropriate bearings. AL-KO can provide brake drums drilled to suit the majority of popular wheel drilling patterns ex stock and can manufacture to suit other drilling patterns on request. The table below lists popular electric brake drums.

DESCRIPTION: 10” X 2 1/4”

DESCRIPTION: 12” X 2”

DESCRIPTION: 12”

TYPE: Hub Drum, Zinc Plated

TYPE: Parallel Hub Drum, Zinc Plated

TYPE: 2/2.5T Hub Drum, Painted

TYPE: Drum, Natural

Hub Drum fitted with studs only

Description

Type of drum

Maximum axle capacity

Bearings can be fitted to hub drums to suit these machining profiles

Popular wheel drilling patterns

428209

10” x 2 1/4”

Hub drum

1000 kg

Ford

1450 kg

Ford

428213

10” x 2 1/4’

Hub drum

1200 kg

6 stud LCR/ Nissan

428220

10” x 2 1/4’

1600 kg

Parallel

6 stud LCR/ Nissan

428210

10” x 2 1/4”

Hub drum

1000 kg

Commodore

1450 kg

Commodore

428208

10” x 2 1/4”

Hub drum

1000 kg

1450 kg

1000 kg

1450 kg

1200 kg

5 stud LCR

1600 kg

Parallel

5 stud LCR

1200 kg

1600 kg

Parallel

428200 428212

10” x 2 1/4” 10” x 2 1/4”

428225

10” x 2 1/4”

428217

10” x 2 1/4”

428223

10” x 2 1/4”

428205

10” x 2 1/4”

Parallel Hub Drum

Hub drum Hub drum Parallel Hub Drum Hub drum Parallel Hub Drum Hub drum

428224

428230

10” x 2 1/4”

429001

12" x 2"

429002

12" x 2"

www.alko.com.au

Parallel Hub Drum 2 tonne Hub Drum 2 tonne Hub Drum

Range Rover/Land Rover Defender Range Rover/Land Rover Defender

1200 kg

Ford F100

1600 kg

Parallel

Ford F100

1500kg

Parallel

Ford

2500 kg

2 tonne

6 stud LCR/ Nissan

2500 kg

2 tonne

5 stud LCR

LITALKOAUS00001

Drum only, no studs

Description

Type of drum

Maximum axle capacity

Bearings can be fitted to hub drums to suit these machining profiles

Popular wheel drilling patterns

417105

12” x 2”

Drum

2500 kg

Can be fitted to 1.5t, 2t & 3t hubs

6 stud LCR/ Nissan

417110

12” x 2”

Drum

2500 kg

Can be fitted to 1.5t, 2t & 3t hubs

5 stud LCR Range Rover / Land

s417130

12” x 2”

Drum

2500 kg

Can be fitted to 1.5t, 2t & 3t hubs

417140

12” x 2”

Drum

2500 kg

Can be fitted to 1.5t, 2t & 3t hubs

Ford F100

417150

12” x 2”

Drum

2500 kg

Can be fitted to 1.5t, 2t & 3t hubs

Bedford

419100

12” x 2”

Drum

2500 kg

Can be fitted to 3t hubs

Defender

Blank (can be drilled to suit Bedford)

Hub drums are available in many formats from undrilled to complete kit with bearing kits. It is important to select the appropriate brake capacity and to seek advice from AL-KO on the appropriate axle machining profile and bearing configuration to carry and stop the required load given the wheel size that is to be fitted. The inside drum face where the studs are fitted on the electric hub drums is a machined surface on which the electromagnet runs. When replacing magnets it is recommended that the inside drum face be re-machined or the magnet performance will be affected.

Helpful Hint: Hint: Helpful On On aa new newmagnet magnetthe theface faceis is machined flat. When replacing machined flat. When replacing magnets magnetsititisisrecommended recommendedthat the drum drum face be thatinside the inside face be re-machined re-machined

CAUTION

Do not machine the magnet face to be any closer than 0.3mm from the head of the wheel studs.

Hydraulic Brake Hub Drum

DESCRIPTION: 9” X 1 3/4”

TYPE: Hub Drum, Natural

TYPE: Hub Drum, Plated

Hub drum fitted with studs only

Description

Type of drum

Maximum axle capacity

Bearings can be fitted to hub drums to suit these machining profiles

Popular wheel drilling patterns

422200

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

422206

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

Datsun

422207

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

Ford

422208

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

422210

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

Commodore

422219

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

Subaru

422205

9” x 1 3/4”

Hub drum

1200 kg

Ford F100

422212

9” x 1 3/4”

Hub drum

1200 kg

5 stud LCR

422213

9” x 1 3/4”

Hub drum

1200 kg

6 stud LCR

422216

9” x 1 3/4”

Hub drum

1200 kg

Range Rover / Land Rover Defender 5 x 6.5”

Brake drums are available in many formats, including undrilled, drilled, studded (with studs & nuts) and with full bearing kits. It is important to select the appropriate brake capacity and to seek advice from AL-KO on the appropriate axle machining profile and bearing configuration to carry and stop the required load given the wheel size that is to be fitted.

www.alko.com.au

LITALKOAUS00001

Hydraulic & Mechanical Disc Hubs & Rotors

Disc hubs or rotors are available in untreated plain finish (”as cast”). Some disc hubs are also available in hot dip galvanised or zinc plated finish. With the hot dip galvanised and zinc plated finish, wheel bearings and zinc plated wheel studs are fitted and all appropriate surfaces are coated. Disc hubs are cast to include the hub, which houses the wheel bearings, whilst rotors are fitted to a separate hub. AL-KO can provide disc hubs and rotors drilled to suit the majority of popular wheel drilling patterns ex stock and can manufacture to suit most other drilling patterns on request, depending on compatibility. The table below lists popular disc hubs and rotors. Disc hubs are available in many formats, including undrilled, drilled, studded (with studs & nuts) and with full bearing kits. It is important to select the appropriate brake capacity and to seek advice from AL-KO on the suitable axle machining profile and bearing configuration to carry and stop the required load given the wheel size that is to be fitted. Note: the braking capacity should be matched to the planned maximum trailer mass.

DESCRIPTION: Disc Hub

13” & 14”, Galvanised

16” , Zinc Plated

2T, Zinc Plated

Disc fitted with studs only

Finish

Type of disc

Maximum axle capacity

Bearings can be fitted to disc hub to suit these machining profiles

Popular wheel drilling patterns

432207

Plain

Disc hub

1450 kg

LM / SL

Ford

432290

Galvanised

Disc hub

1450 kg

Supplied with SL cups & cones

Ford

432295

Galvanised

Disc hub

1000 kg

Supplied with LM cups & cones

Ford

432210

Plain

Disc hub

1450 kg

LM / SL

Commodore

432208

Plain

Hub disc

1450 kg

LM / SL

432200

Plain

Disc hub

1450 kg

LM / SL

432280

Galvanised

Disc hub

1450 kg

Supplied with SL cups & cones

432285

Galvanised

Disc hub

1000 kg

Supplied with LM cups & cones

HT 600 x 9”

431200

Plain

Disc hub

1000 kg

432145

Plain

Disc hub

1200 kg

6 stud LCR

442462

Plain

Hub disc

1600 kg

Parallel

6 stud LCR

432105

Plain

Rotor only

2000 kg

To suit 1.5 & 2T hub

6 stud LCR

432127

Plain

Disc hub

2000 kg

6 stud LCR

432128

Plain

Disc hub

2000 kg

5 stud LCR

432119

Plain

Hub disc

2000 kg

Land Rover

5 x4.25 PCD

Disc Hubs & Rotors Boxed

Disc hubs are available as a complete box option. Disc hubs are hot dip galvanised with marine seals making them ideal for servicing your boat trailer with ease. As the kits also all contain bearings, dust cap and wheel nuts and seal.

441290

441293

441292

Description

Specifications

Boxed marine HT disc hub, complete with wheel nuts, LM bearings, marine seal and grease cap.

Boxed marine Ford disc hub, complete with wheel nuts, LM bearings, marine seal and grease cap.

Suits Wheel Size :

13” & 14”

Suits Wheel Size :

13” & 14”

Suits Wheel Size :

13” & 14”

Stud Pattern:

Ford

Stud Pattern:

Ford

Bearing:

Maximum Capacity:

1000 kg

Maximum Capacity:

1400 kg

Maximum Capacity:

1000 kg

Disc Finish:

Galvanised

Disc Finish:

Galvanised

Disc Finish:

Galvanised

Part No

PCD

Bearings supplied

Seal

Finish

LM, Jap

Marine

Zinc Plated

SL, China

Marine

Galvanised

Ford

LM, Jap

Marine

Zinc Plated

Ford

SL, Jap

Marine

Zinc Plated

LM, China

Marine

Galvanised

SL, China

Marine

Galvanised

Commodore

LM, China

Marine

Galvanised

Description

441290PL

Boxed disc hub plated HT with marine seal, LM bearings & cap. 12mm thick rotor Boxed disc hub galvanised HT with marine seal, SL bearings &

441291

cap. 12mm thick rotor

441292PL 441295PL

Boxed disc hub plated Ford with marine seal, LM bearings & cap. 12mm thick rotor Boxed disc hub plated ford with marine seal, SL bearings & cap. 12mm thick rotor Boxed disc hub galvanised hq with marine seal, LM bearings &

441296

cap. 12mm thick rotor Boxed disc hub galvanised HQ with marine seal, SL bearings &

441297

cap. 12mm thick rotor Boxed disc hub galvanised with LM bearings marine seal and

441298

cap. 12mm thick rotor

Disc hubs fitted with stud and cups & cones Part No

Description

Bearings supplied suit these machining profiles

Supplied drilling pattern

Finish

432280

Disc hub Marine. Suit 13” & 14” Wheels

Galvanised

432285

Disc hub Marine. Suit 13” & 14” Wheels

Galvanised

432290

Disc hub Marine. Suit 13” & 14” Wheels

Ford

Galvanised

432295

Disc hub Marine. Suit 13” & 14” Wheels

Ford

Galvanised

www.alko.com.au

LITALKOAUS00001

Mechanical Drum Brake Drums

Brake drums are selected or nominated by the drum diameter, the wheel drilling pattern and in the case of hub drums, the machining profile and appropriate bearings. AL-KO International can provide brake drums drilled to suit the majority of popular wheel drilling patterns ex stock and can manufacture to suit other drilling patterns on request. The table below lists popular mechanical brake drums

DESCRIPTION: 9” X 1 3/4”

TYPE: Hub Drum

TYPE: Hub Drum, Plated

Drum fitted with studs only

Description

Type of drum

Maximum axle capacity

Bearings can be fitted to hub drums to suit these machining profiles

Popular wheel drilling patterns

422200

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

422206

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

Datsun

422207

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

Ford

422208

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

422210

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

Commodore

422219

9” x 1 3/4”

Hub drum

1450 kg

LM/SL

Subaru

422205

9” x 1 3/4”

Hub drum

1200 kg

Ford F100

422212

9” x 1 3/4”

Hub drum

1200 kg

5 stud LCR

422213

9” x 1 3/4”

Hub drum

1200 kg

6 stud LCR

422216

9” x 1 3/4”

Hub drum

1200 kg

Range Rover / Land Rover Defender 5 x 6.5”

JOCKEY WHEELS

AL-KO PREMIUM JOCKEY WHEELS Award winning mobility For over 15 years, the AL-KO range of Premium Jockey Wheels have been fitted as standard equipment on Australia’s leading brands of caravan’s and trailers. AL-KO premium jockey wheels all come with moulded plastic handles to remove the ache associated with the operation of the device.

Quality in every piece. All AL-KO premium jockey wheels contain a thrust bearing assembly aimed at standing the test time as well as being backed up with a spare parts range.

Range of mounting brackets makes selecting the right jockey wheel easy with a range of options to suit your application

Intelligent engineering is how AL-KO came up with the 3BX swivel brackey allowing for ease of use with a superior design to reduce the dangers incurred with normal operation wear and tear.

A wide range of jockey wheels, from the 6” diameter solid wheel model, up to our heavy duty model 250mm diameter pneumatic tyre jockey wheel.

A helpful hint when selecting a jockey wheel size; For soft surfaces select a larger wheel size for easier movement.

PREMIUM JOCKEY WHEELS (JW) WITH AND WITHOUT CLAMPS The high class range of standard solid tyre jockey wheels are available with and without standard clamps. This style of general purpose jockey wheel is suitable for most trailer/caravan applications. For soft ground surfaces we suggest a large diameter jockey wheel.

626600

626100

628600

Description

Specifications

code: JW6X

code: JW6

Jockey Wheel,150mm (6”) no clamp, Zinc.

code: JW200X

Jockey Wheel,150mm (6”) with clamp, Zinc.

Jockey Wheel, 200mm (8”) no clamp, Zinc.

Wheel Size (D):

150mm dia.

Wheel Size (D):

150mm dia.

Wheel Size (D):

200mm dia.

Mounting:

Clamp

Mounting:

Clamp

Mounting:

Clamp

Static Capacity:

400 kg

Static Capacity:

400 kg

Static Capacity:

400 kg

Tube O.D.:

48mm

Tube O.D.:

48mm

Tube O.D.:

48mm

Closed H1:

507mm

Closed H1:

507mm

Closed H1:

567mm

Open H2:

772mm

Open H2:

772mm

Open H2:

832mm

Closed G1:

202mm

Closed G1:

202mm

Closed G1:

262mm

Open G2:

467mm

Open G2:

467mm

Open G2:

525mm

L1:

182mm

L1:

182mm

L1:

182mm

Weight:

4.5 kg

Weight:

5.5 kg

Weight:

6 kg

www.alko.com.au

LITALKOAUS00001

628100

628300

628450

Description

Specifications

code: JW200

code: JW200EH

Jockey Wheel,200mm (8”) with clamp, Zinc.

code:

Jockey Wheel, extra height 200mm (8”) no clamp, Zinc.

Jockey Wheel, side wind 200mm (8”) no clamp, Zinc.

Wheel Size (D):

150mm dia.

Wheel Size (D):

200mm dia.

Wheel Size:

200mm dia.

Mounting:

Clamp JW with Weld on

Mounting:

Clamp

Mounting: JW250 with ClampSL

Static Capacity:

400 kg

Static Capacity:

type bracket 400kg

Static Capacity:

Swivel Plate 400 kg

Tube O.D.:

48mm

Tube O.D.:

48mm

Closed length:

771mm

Closed H1:

567mm

Closed H1:

730mm

Open Length:

1073mm

Open H2:

832mm

Open H2:

995mm

Tube O.D.:

48mm

Closed G1:

262mm

Closed G1:

370mm

Weight:

7.5kg

Open G2:

522mm

Open G2:

635mm

L1:

182mm

L1:

132mm

Weight:

7 kg

Weight:

7 kg

628500

623650

code:

code: JW250

JW with SL type of bracket

JW with SLS type of bracket Description

Description

Specifications

Jockey Wheel, side wind 200mm (8”) with clamp, Zinc.

Jockey Wheel, 250mm (10”) with clamp, Zinc.

Wheel Size:

200mm dia.

Wheel Size:

250mm dia.

Mounting:

Clamp

Mounting:

Clamp

Static Capacity:

400kg

Static Capacity:

400kg

Closed length:

771mm

Closed length:

635mm

Open Length:

1073mm

Open Length:

885mm

Tube O.D.:

48mm

Tube O.D.:

48mm

Weight:

7.5kg

Weight:

9kg

PREMIUM JOCKEY WHEEL WITH LOCKING PIN SWIVEL BRACKET SL TYPE

Ease of use is the benefit when selecting an AL-KO Swivel Bracket Jockey Wheel. No need to remove it from the trailer - just pull the release handle and the jockey wheel rotates into a suitable travelling position. This unique design is covered by Registered Design in Australia and New Zealand. The swivel bracket can be either welded or bolted to the drawbar. A selection of mounting holes allows the use of u-bolts to attach the jockey wheel to the trailer drawbar. Ideal for marine use.

JW250 with SL type bracket

JW with Weld on Swivel Plate

626200

628200XP3

623660XP3

Description

Specifications

code: JW6SL

code: JW200SL

AL-KO Premium Jockey Wheel,150mm (6”) lock pin swivel large bracket, Zinc. Wheel Size (D):

150mm dia.SLS type JW with

code: JW250SL

AL-KO Premium Jockey Wheel,200mm (8”) 3 bolt lock pin swivel bracket, Zinc.

Jockey Wheel,250mm (10”) 3 bolt lock pin swivel bracket, Zinc.

Wheel Size (D):

200mm dia.

Wheel Size JW (D): with SL 200mm typedia.

of bracket Swivel

Mounting:

Swivelof bracket

Mounting:

Swivel

Mounting:

Static Capacity:

400 kg

Static Capacity:

400 kg

Static Capacity:

400 kg

Tube O.D.:

48mm

Tube O.D.:

48mm

Tube O.D.:

48mm

Closed H1:

510mm

Closed H1:

570mm

Closed H1:

630mm

Open H2:

760mm

Open H2:

820mm

Open H2:

880mm

Closed G1:

305mm

Closed G1:

305mm

Closed G1:

320mm

Open G2:

570mm

Open G2:

522mm

Open G2:

570mm

U1, U2, U3:

63, 113, 88mm

U1, U2, U3:

63, 113, 88mm

U1, U2, U3:

63, 113, 88mm

185mm

Weight:

7 kg

Weight:

8.5 kg

Weight:

11 kg

www.alko.com.au

LITALKOAUS00001

JW with Weld on Swivel Plate

PREMIUM JOCKEY WHEEL WITH LOCKING PIN SWIVEL BRACKET SLS TYPE

626204

628204

Description

Specifications

Specifications 75mm

code: JW6SLS

code: JW200SLS

AL-KO Premium Jockey Wheel,150mm (6â&#x20AC;?) lock pin swivel small bracket, Zinc.

150mm

JW with SLS type of bracket

Wheel Size (D):

150mm dia.

Mounting:

AL-KO Premium Jockey Wheel,200mm (8â&#x20AC;?) lock pin swivel small bracket, Zinc. Wheel Size (D):

200mm dia.

Swivel

Mounting:

Swivel

Static Capacity:

400 kg

Static Capacity:

400 kg

Tube O.D.:

48mm

Tube O.D.:

48mm

Closed H1:

510mm

Closed H1:

Open H2:

760mm

Open H2:

Closed G1:

305mm

Closed G1:

305mm

Open G2:

570mm

Open G2:

522mm

63mm

185mm

Weight:

7 kg

50mm 100mm Weight:

570mm

185mm 820mm

8.5 kg

PREMIUM JOCKEY WHEEL WITH VERTICAL LOCKING PIN SWIVEL BRACKET

The AL-KO Premium 8” Heavy Duty Jockey Wheel is ideal for industrial or commercial applications. Added safety comes from the pull pin locking into the swivel bracket limiting lateral forces. With a 500kg static capacity it is a great companion for large plant trailers.

ADD GREASE TO SLIDING SURFACE

113

JOCKEY WHEEL IN TRAVEL POSITION

373

H1 (closed) H2 (open)

TREATMENT:

FINISH:

8.7 kg

185 ±5

MASS:

JOCKEY WHEEL IN PARKED POSITION

J/WHEEL,H/DUTY,SWIVEL,200

F0057

F0062

F0060

629602

629625

ROLL PIN,Ø4x30,BLACK

NUT,HEX,NYLOC,M16,8,ZP

WASHER,ID 16.5,OD 32,1.5,ZP

JOCKEY WHEEL THRUST BEARING

JRH6P J/WHEEL HANDLE 6/8 PIN S

DETAIL C SCALE 2 : 5

BOLT,HEX,M16,95,4.8,ZP LABEL,75x50,STATIC LOAD,500kg

F0063 MP0034

11 12

11 kg

19/12/2017

Weight:

ECR0049

ECR0050/0052 23/01/2018

135mm

LOAD RATING LABEL ADDED; FORK & EXTENSION DIMS UPDATED

EXTENDED LENGTH UPDATED TO SUIT SCREW SHAFT LENGTH

55mm, 113mm

U1, U2

721mm

- -

Open G2:

MATERIAL:

458mm

SCALE: 1:5

Closed G1:

SHEET: 1 OF 1

921mm

627500 APPROVED

Open H2:

AL-KO International Pty Ltd 67-91 Nathan Road Dandenong South, VIC, 3175 Ph: +61 3 9767 3700 www.alko.com.au

658mm

DATE

Closed H1:

05/12/2017

48mm

Tube O.D.:

ECR

500 kg

DRAWING #:

DESCRIPTION

Static Capacity:

0 INITIAL ISSUE

Swivel

20 A

REV

Mounting:

50 STATUS:

DEBUR AND BREAK SHARP EDGES

200mm dia.

LITALKOAUS00001

www.alko.com.au

Wheel Size (D):

DRAWN: JK

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: ±1mm LINEAR: ±0.5° ANGULAR:

Specifications

DATE: 05/12/2017

PROPRIETARY DOCUMENT

This document remains the property of ALKO International and must not be reproduced in any way without permission

Jockey Wheel,200mm (8”) Vertical locking pin swivel bracket, Zinc

Description

135 A3

627500

H G F E D C B A

PREMIUM POWER MOVER JOCKEY WHEEL The AL-KO Power Mover is the easy and convenient way to move any caravan or trailer without back breaking effort. It lifts to a height of 840mm and is respected as a premium product in the market. The ratchet drive mechanism of the AL-KO Power Mover is strong enough to move the caravans, trailers, jet-skis or boats can be moved and positioned into a tight space with ease and even up small inclines. I

It has three functions - forward, reverse & stop/lock and lifts to a height of 840mm. For correct and 01

safe use please follow the operating instructions.

621250 02

code:

03 04 05 06 07 08

FEATURES

Description 09

AL-KO Premium 250mm dia Power Mover with clamp

Specifications ITEM NO. PART NUMBER

n Static capacity 350kg n Dynamic capacity 150kg

Static Capacity:

350 kg

n Weight: 14.5kg

Clamp

627500_1

Dynamic Capacity: 11

627500_3

629605

629888

Mounting:

627500_2

200mm dia.

n Raises to height of 840mm

Wheel Size (D):

n 10’’ SOLID RUBBER WHEEL

150 kg

510mm

Open H2:

840mm

L1:

185mm

Closed H1: DESCRIPTION

48mm

BRKT ASSY,MOUNTING,SWIVEL J/W

Weight:

14.5 kg 13 14

OUTER TUBE/BRKT ASSY,SWIVEL J/

FORK ASSY,J/WHEEL,440

6" JOCKEY WHEEL SCREW SHAFT

8" JOCKEY WHEEL WHEEL

Tube O.D.:

n Emergency stop feature

PREMIUM AUTO RETRACT JOCKEY WHEEL

622800

code: JWA800

Folding Handle

Folding handle minimises the intrusion on space that can be caused by static handles. Only avaliable on 622800.

Retracting Wheel

When the handle is actuated the wheel is retracted through the yoke mechanism eliminating the need to swivel.

622455

code: JWSA500

Description

Specifications

The AL-KO Premium 10â&#x20AC;? Auto Retract Jockey Wheels for heavier applications. Winding the handle automatically retracts the wheel and fork to a traveling position.

AL-KO Premium 8â&#x20AC;? Semi Auto Retract Jockey Wheel. Winding the handle automatically retracts the wheel and fork to a travelling position. Dynamic capacity is limited to 300kg.

Wheel Size (D):

260mm dia.

Wheel Size:

200mm dia.

Mounting:

Weld or Bolt

Mounting:

Bolt / U Bolt

Static Capacity:

800 kg

Static Capacity:

500kg

Mounting Detail:

50mm x 70mm

Closed length:

730mm

Tube O.D.:

73.5mm

Open Length:

975mm

Closed :

840mm

Tube O.D.:

60mm

Open :

975mm

Weight:

9kg

Weight:

15 kg

www.alko.com.au

LITALKOAUS00001

JW with SL type of bracket

JW with SLS type of bracket

JOCKEY WHEEL CLAMPS & SWIVELS

629900

Jockey wheel clamp. Suits all AL-KO 48mm O.D. tube clamp type jockey wheels JW with Weld on Mounting detail: Swivel Plate Spacings: 150mm Diameter: 13mm

629915

622200

Jockey wheel double clamp C - Clamp weld on, bolt on. suits all AL-KO 48mm O.D. tube suits all AL-KO 48mm O.D. tube 75mmclamp type jockey wheels. clamp type jockey wheels JW250 with SL type bracket Mounting detail: Mounting detail: Spacings: Spacings: 150mm x 50mm 105mm x 50mm 150mm x 100mm Diameter: 10mm Diameter: 13mm

629951

JRCH jockey wheel clamp handle&wash including washer with plastic grip

185mm

50mm 100mm

150mm

JW with SL type of bracket

JW with SLS type of bracket

629935

SBLPA - Adjustable swivel clamp. suits all AL-KO 48mm O.D. tube clamp type jockey wheels. Mounting detail: Spacings: 185mm x 50mm, 185mm x 75mm 185mx 100mm Diameter: 13mm

629923

3 Bolt swivel bracket large locking pin bracket only Mounting detail: Spacings: 185mm x 50mm, 185mm x 75mm 185mx 100mm Diameter: 13mm

629920

SBLP - Swivel bracket locking pin. suits all AL-KO 48mm O.D. tube jockey wheels. Mounting detail: Spacings: 185mm x 50mm, 185mm x 75mm 185mx 100mm Diameter: 13mm

629944

SBLPS - Small swivel bracket locking pin. suits all AL-KO 48mm O.D. tube jockey wheels. Mounting detail: Spacings: 185mm x 63mm Diameter: 13mm

75mm

185mm

50mm 100mm

JOCKEY WHEEL SERVICE PARTS 1 2

629625

629601

629602SP

629600

629888

629850

629455

629880

629607

629910

Jockey wheel handle, roll pin type. JRH6 - Jockey wheel handle grub screw style.

Jockey Wheel - 200mm solid tyre c/w steel wheel. Suits 628200, 622330

Axle bolt & nyloc nut suits 150mm wheel

www.alko.com.au

W250S - Wheel steel type solid 250mm. suits 621805

Jockey wheel thrust bearing kit, skin pack. Suits all AL-KO jockey wheels.

Jockey Wheel - 200mm solid tyre c/w steel wheel. Suits 622455

Spare wheel, 150mm solid tyre. Suits 626190, 622600

Jockey Wheel - 260mm solid tyre c/w steel wheel. Suits 622800

Jockey wheel grip handle for manouvering

LITALKOAUS00001

ADJUSTABLE STANDS

When rigid stability is required the AL-KO range of stands fits the bill. Available in varying heights and also in weld on swivel bracket versions. These steady stands are ideal for fixed location stabilizing of trailers and plant equipment.

622114

622120

622127

Description

Specifications

code: AS14

code:AS20

Adjustable stand 14” complete with clamp

code:AS27

Adjustable stand 20” complete with clamp

Adjustable stand 27” complete with clamp

Capacity :

400 kg

Capacity :

400 kg

Capacity :

400 kg

H1 (Closed length):

375mm

H1 (Closed length):

515mm

H1 (Closed length):

695mm

H2 (Open Length):

625mm

H2 (Open Length):

765mm

H2 (Open Length):

945mm

G1:

70mm

G1:

160mm

G1:

360mm

G2:

320mm

G2:

410mm

G2:

610mm

L1:

185mm

L1:

132mm

L1:

132mm

Tube O.D.:

48mm

Tube O.D.:

48mm

Tube O.D.:

48mm

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

Weight:

4.5 kg

Weight:

5 kg

Weight:

6 kg

LANDING LEGS

The range of AL-KO Landing Legs are Ideal for stabilising plant trailers, camper trailers, 5th wheeler caravans and agricultural equipment, the AL-KO Landing Leg is a necessary inclusion to the toolkit of the commercial contractor, farmer and camping enthusiast alike. All bases are covered with the AL-KO range of Landing Legs, with static loads ranging from 1,300 to 4,500kg. The standard plant trailer right up to a fully loaded water tank is easily stabilised into position with the side wind operation. Flexibility is a major feature of the AL-KO Landing Leg range. The customer can choose to include or exclude tube mounting kits.The AL-KO Landing Leg is your ideal choice when looking to safely and efficiently stabilise your trailer, camper, 5th wheeler caravan or agricultural machinery.

622057

622057L C

622070

C C

C B

C C

D B

B C C

C C C

B A

A A

D D

Description

622057

Round landing leg short, comes with swivel mount.

Specifications

Description 622057 622057L

A A

D 622057 D 622057L 622070

Round landing leg long, comes with swivel mount.

Specifications

Tube Profile:

57.5mm Round

Tube Profile:

57.5mm Round

Mount fitted:

Yes

Mount fitted:

Yes

Capacity :

1,300 kg

Capacity :

1,300 kg

Stroke length:

400 mm

Stroke length:

380 mm

Open Length:

900 mm

Open Length:

1440 mm

Closed Length:

550 mm

Closed Length:

1060 mm

Finish:

Zinc Plated

Finish:

Zinc Plated

Weight:

6.7 kg

Weight:

9.1 kg

400 mm

910 mm

150 mm

167 mm

118 mm

www.alko.com.au

B C

A A

D D 622070 622071 622071WTM

D 622057L Description 622070 622071

Square landing leg with drop leg, does not come with swivel mount.

D D 6220 622071W 622110

Specifications Tube Profile:

70mm Square (With drop down leg)

Mount fitted:

Capacity :

1,500 kg

Stroke length:

680 mm

Open Length:

1275 mm

Closed Length:

595 mm

Finish:

Zinc Plated

Weight:

11.8 kg

595 mm

167 mm

118mm

LITALKOAUS00001

622000

622111

622011

622071

622071WTM

622110

Chassis Mount & Tube Bracket Kit, Zinc Plated

C A

A A

622000

C A A

B B

mount.

Specifications

C A

D D D D D D D 622057 622057L 622070 622071 622071WTM 622110 D 622057L 622070 622071 622071WTM Description Description D 622110 D D mount. Square landing leg, does not come with swivel Square landing leg, comes with swivel 622070 622071 622071WTM 622110 D

22057L

C C

071 57 D WTM

B C

A A

Landing leg pin & chain

C B B B

C B CC

B B

Spare handle for 110mm Square landing leg. Suits 622110

Specifications

D D 622071WTM 622110 Description

D 622110

Heavy duty landing leg.

Specifications

Tube Profile:

70mm Square

Tube Profile:

70mm Square

Tube Profile:

110mm Square

Mount fitted:

Yes

Mount fitted:

Capacity :

2,000 kg

Capacity :

2,000 kg

Capacity :

4,500 kg

Stroke length:

360 mm

Stroke length:

360 mm

Stroke length:

585 mm

Open Length:

940 mm

Open Length:

940 mm

Open Length:

1275 mm

Closed Length:

550 mm

Closed Length:

580 mm

Closed Length:

690 mm

Finish:

Zinc Plated

Finish:

Zinc Plated

Finish:

Zinc Plated

Weight:

9.9 kg

Weight:

10.4 kg

Weight:

32.9 kg

360 mm

622000

360 mm

622000

610 mm

150 mm

622000B

167 mm

326 mm

118mm

118 mm

250mm

622000

80 mm

CORNER STEADIES

654859

654874

654884

Description

Specifications

Corner steady drop down 590mm, fitted with Big foot

Corner steady drop down 740mm, fitted with Big foot

Corner steady drop down 840mm, fitted with Big foot

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

Closed length:

410mm

Closed length:

510mm

Closed length:

610mm

Open Length:

590mm

Open Length:

740mm

Open Length:

840mm

654859B

654874B

654884B

Description

Specifications

Corner steady drop down 590mm, fitted with Big foot

Corner steady drop down 740mm, fitted with Big foot

Corner steady drop down 840mm, fitted with Big foot

Surface Finish:

E Coat, Black

Surface Finish:

E Coat, Black

Surface Finish:

E Coat, Black

Closed length:

410mm

Closed length:

510mm

Closed length:

610mm

Open Length:

590mm

Open Length:

740mm

Open Length:

840mm

654874AL

Description

Corner steady drop down 740mm, fitted with large ant free aluminium foot

Specifications

Surface Finish:

Zinc plated

Closed length:

510mm

Open Length:

740mm

www.alko.com.au

LITALKOAUS00001

654500

654500G

654530

Description

Specifications

Corner steady hex drive 500mm. No wheel.

Rear, corner steady hex drive 500mm. With wheel

Surface Finish:

Zinc plated

Surface Finish:

Galvanised

Surface Finish:

Zinc plated

Mounting Type:

Side bolt

Mounting Type:

Top bolt

Mounting Type:

Side bolt

Mounting Spacing:

250mm

Mounting Spacing:

750mm x 25

Mounting Spacing:

250mm

Slot Size:

14mm x 10mm

Hole Size:

6mm

Slot Size:

14mm x 10mm

654555GBF

654600

654630

Description

Specifications

Corner steady 500mm, fitted with Big foot. No wheel

Front, corner steady hex drive 600mm. No wheel

Rear, corner steady hex drive 600mm. With wheel

Surface Finish:

Galvanised

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

Mounting Type:

Side bolt

Mounting Type:

Side bolt

Mounting Type:

Side bolt

Mounting Spacing:

250mm

Mounting Spacing:

250mm

Mounting Spacing:

250mm

Slot Size:

14mm x 10mm

Slot Size:

14mm x 10mm

Slot Size:

14mm x 10mm

654701G

654701

655410

Description

Specifications

Corner steady hex drive 700mm.

Surface Finish:

Galvanised

Surface Finish:

Zinc plated

Mounting Type:

Top bolt

Mounting Type:

Side bolt

Mounting Spacing:

750mm x 25mm

Mounting Spacing:

250mm

Hole Size:

6mm

Slot Size:

14mm x 10mm

Corner steady AL-KO 1000 kg (Euro style)

5 2

654882

654880

654880AL

654881

654885

Drop down pull pin assembly

Corner steady drop down handle

Plug for handle

Corner steady drop down mounting bracket

655900

655901

655902

655903

654556

654845

654700

654702

Big foot boxed set of corner steady expansion feet Suits: Drop down corner steadies

Corner steady bracket side mount

Corner steady drop down handle Aluminium

www.alko.com.au

Big foot corner steady expansion - single foot Suits: Drop down corner steadies

Corner steady hex drive handle 450mm

Big foot hardware kit - single foot kit Suits: Big foot corner steady expansion

Corner steady hex drive handle 800mm

Big foot bolt nut and washer stainless steel

Corner steady hex drive off-road handle 1150mm

LITALKOAUS00001

COUPLINGS

The vital link.

As a dedicated quality supplier, AL-KO ensures that each and every trailer coupling in our extensive range conform to the relevant Australian regulations. This guarantees that every AL-KO coupling you use is safe and capable of performing to a high standard. Fixed couplings to suit Electric brakes up to 3500kg and over ride couplings for hydraulic actuation up to 2000 kg.

Mechanical park actuation or adaptation available for most AL-KO couplings

www.alko.com.au

AL-KO are serious about quality thatâ&#x20AC;&#x2122;s why our couplings are manufactured and compliant to AS4177.3 and Australian regulations.

Couplings available to suit 50mm towballs, 75mm Ring and pin. Multiple hitch solutions for specific application from the adventuress traveller to ring adventurous couplings suited to heavier industrial applications.

LITALKOAUS00001

FIXED COUPLINGS This style of coupling is suitable to be used where either there are no brakes fitted to the trailer or the braking system does not require activation from a sliding or overrun coupling. AL-KO couplings are simple to attach to the towball and provide safe secure attachment of the trailer to the tow vehicle. Typical applications for domestic trailers up to 750 kg ATM (total loaded mass), where no brakes are required. For independent brake systems such as electric or power operated like the IQ7 system for marine trailers over 2000 kg ATM (total loaded mass), a fixed coupling is the appropriate selection. Fixed couplings for 50mm towballs are suitable for up to 3500 kg ATM (total loaded trailer mass) as long as the appropriate braking system is fitted to the trailer.

616200

616260

614062

Description

AK7 Pressed metal (to suit 50mm drawbar) 750 kg capacity.

Specifications

AK7 Pressed metal (to suit 60mm drawbar) 750 kg capacity.

Coupling, snap on 2 hole with adjuster. Suits 50mm ball. Painted finish.

Specifications

2000 kg capacity.

Capacity :

750 kg

Capacity :

750 kg

Capacity :

2000 kg

Suits Ball Size:

50mm

Suits Ball Size:

50mm

Suits Ball Size:

50mm

Mounting Pattern:

50mm x 90mm

Mounting Pattern:

60mm x 90mm

Mounting Pattern:

50mm x 90mm

Hole Diameter:

12.2mm

Hole Diameter:

12.2mm

Hole Diameter:

12.2mm

Ball to First Hole:

110mm

Ball to First Hole:

110mm

Ball to First Hole:

110mm

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

Surface Finish:

Painted

614060PL

614070PL

Description

Coupling, snap on 2 hole, Lightweight with adjuster. Suits 50mm ball. Zinc finish.

Coupling, snap on 3 hole with adjuster. Suits 50mm ball. Zinc finish.

2000 kg capacity.

Specifications

Capacity :

2000 kg

Capacity :

2000 kg

Suits Ball Size:

50mm

Suits Ball Size:

50mm

Mounting Pattern:

102mm

Mounting Pattern:

111mm x 51mm

Hole Diameter:

13.5mm

Hole Diameter:

13.5mm

Ball to First Hole:

77mm

Ball to First Hole:

67mm

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

Helpful Hint: AL-KO recommend recommendthe the use of high tensile high tensile mounting bolts mounting bolts on on all all couplings. fixed couplings.

101

614010PL

614010PLWCA

614010PLM

Description

Specifications

Coupling, snap on 4 hole, 3500 kg Fixed, suits electric brakes and a 50mm ball. Plated finish.

Capacity :

3500 kg

Capacity :

3500 kg

Suits Ball Size:

50mm

Suits Ball Size:

50mm

Mounting Pattern:

182.5mm x 55mm

Mounting Pattern:

182.5mm x 55mm

Hole Diameter:

13.5mm

Hole Diameter:

13.5mm

Ball to First Hole:

128mm

Ball to First Hole:

128mm

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

614015

614015PBWCA

Description

Coupling, Premium, snap on 4 hole, 3500 kg Fixed, suits electric brakes and a 50mm ball. No park brake, Plated finish.

Specifications

102

Coupling, snap on 4 hole, 3500 kg Fixed, suits electric brakes and a 50mm ball. Fitted with cable adjuster, Plated finish.

Specifications Capacity :

3500 kg

Suits Ball Size:

50mm

Mounting Pattern:

182.5mm x 55mm

Hole Diameter:

13.5mm

Ball to First Hole:

128mm

Surface Finish:

Zinc plated

Coupling, Premium, snap on 4 hole 3500 kg Fixed, suits electric brakes and a 50mm ball. Premium park brake and cable adjuster, Plated finish.

Capacity :

3500 kg

Capacity :

3500 kg

Suits Ball Size:

50mm

Suits Ball Size:

50mm

Mounting Pattern:

182.5mm x 55mm

Mounting Pattern:

182.5mm x 55mm

Hole Diameter:

13.5mm

Hole Diameter:

13.5mm

Ball to First Hole:

128mm

Ball to First Hole:

128mm

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

www.alko.com.au

Coupling, Marine, snap on 4 hole, 3500 kg Fixed, suits electric brakes and a 50mm ball. Plated finish.

LITALKOAUS00001

OVERRIDE OR OVERRUN BRAKE COUPLINGS On trailers between 750 kg and 2000 kg ATM (total loaded mass), braking systems that use an override principal are acceptable, as long as they provide adequate braking for the trailer and tow vehicle combination. The principal of this type of coupling is a sliding shaft attached to the tow ball housing of the coupling, and as the tow vehicle slows down the force of deceleration is passed through the coupling shaft and pushed either on a mechanical linkage (for mechanical brakes) or acts on a linkage connected to a hydraulic cylinder providing hydraulic pressure to a braking system (hydraulic brakes) . This type of coupling is efficient if the ball load is not excessive and when load levelling devices are not used, as these devices impede the smooth operation of the coupling, hindering the brake performance.

614020PL

614027PL

614040PL

Description

Specifications

Override snap on 4 hole coupling with adjuster and 3/4” master cylinder. Suits hydraulic brakes.

Override snap on 4 hole coupling with adjuster and. Suits override brakes.

Override snap on 4 hole coupling with adjuster and 3/4” master cylinder. Suits hydraulic brakes.

Capacity :

1000 kg

Capacity :

1000 kg

Capacity :

2000 kg

Suits Ball Size:

50mm

Suits Ball Size:

50mm

Suits Ball Size:

50mm

Mounting Pattern:

184mm x 54mm

Mounting Pattern:

184mm x 54mm

Mounting Pattern:

184mm x 54mm

Hole Diameter:

13.5mm

Hole Diameter:

13.5mm

Hole Diameter:

13.5mm

Ball to First Hole:

137mm

Ball to First Hole:

137mm

Ball to First Hole:

137mm

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

614042PL

614050PL

614054PL

Description

Specifications

Override snap on 4 hole coupling with adjuster and 7/8” master cylinder. Suits hydraulic brakes.

Override snap on 4 hole coupling with adjuster and brake plate. Suits mechanical brakes.

Override snap on 4 hole coupling with adjuster and. Suits override brakes.

Capacity :

2000 kg

Capacity :

2000 kg

Capacity :

2000 kg

Suits Ball Size:

50mm

Suits Ball Size:

50mm

Suits Ball Size:

50mm

Mounting Pattern:

184mm x 54mm

Mounting Pattern:

184mm x 54mm

Mounting Pattern:

184mm x 54mm

Hole Diameter:

13.5mm

Hole Diameter:

13.5mm

Hole Diameter:

13.5mm

Ball to First Hole:

137mm

Ball to First Hole:

137mm

Ball to First Hole:

137mm

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

103

SWAY CONTROL COUPLINGS AL-KO has a specifc coupling designed to reduce trailer sway. This 50mm ball type fixed coupling is designed to be used on trailer up to 2500 kg ATM (total loaded mass) and with a maximum tow ball weight of 250 kg. This unique product incorporates a clamping system that grips the sides of a specially designed 50mm towball and resists movement of the trailer. This action slows down any tendency for the trailer to sway or veer from a straight condition. This is particularly beneficial when large trailers such as caravans are buffeted by side winds or by a passing truck and trailer combination. Note: This type of coupling must only be used with a 50mm ball which has an anti-rotation plate for attachment to the vehicle fitted.

618304

Description

AKS 3004 Stabilizer Kit â&#x20AC;&#x201C; (special anti-rotation AL-KO towball, towbar adapter included). Suits electric brakes

Specifications Capacity :

2500 kg

Suits Ball Size:

50mm

Mounting Pattern:

184mm x 54mm

Hole Diameter:

13.5mm

Ball to First Hole:

203mm

Surface Finish:

Zinc plated

618100

618200

618205

618904

618901

618925

618940

991220759

618926

619055

AKS Anti Rotation 50mm towball plate for lug type tow bar 75mm wide

AKS Anti Rotation 50mm towball plate for weight distributing hitch

AKS Anti Rotation 50mm high rise AKS Side Friction Pads for AKS towball Black 3004 head - Set of 2

Front spacer plate for Mechanical park brake mechanism. Suits 619150, Mounting detail: 2 hole Spacings: 55mm Diameter: 13mm

104

www.alko.com.au

AKS Anti Rotation 50mm towball plate for weight distributing hitch 76003 series

AKS Front & Back Friction Pads for AKS 3004 head - Set of 2

AKS Anti Rotation 50mm towball Black

AKS 1300 Pad Kit

Front spacer plate off road. Mounting detail: 2 hole Spacings: 55mm Diameter: 13mm

LITALKOAUS00001

COUPLINGS OFF-ROAD COUPLINGS rough off-road conditions, the standard degree of articulation (or angles of available movement) may OFF-ROAD COUPLINGS

When a coupling is used in rough off-road conditions, the standard degree of articulation (or angles of available movement) may tion problem was solved by the introduction of the original AL-KO Coupling. When Off-Road a couplingBall is used in rough off-road conditions, the standard degree of articulation (or angles of be insufficient. This articulation problem was solved by the introduction of the original AL-KO Off-Road Ball Coupling. be insufficient. This articulation track our Australian engineers have incorporated feedback from manufacturers, retailers andproblem caravanwas solved by the introduction of the original AL-KO Off-Road Now many years down the track our Australian engineers have incorporated feedback from manufacturers, retailers and caravan on of products that provides further improved ease of use and durability for serious off-road Now many years down the track use. our Australian engineers have incorporated feedback from manufactu owners into a new generation of products that provides further improved ease of use and durability for serious off-road use. owners into a new generation of products that provides further improved ease of use and durability for tralia specifically for extreme off-road adventure, the new AL-KO Off-Road Couplings incorporate Engineered by AL-KO in Australia specifically for extreme off-road adventure, the new AL-KO Off-Road Couplings incorporate ntal articulation as well as a quick & easy hitching. Engineered by AL-KO in Australia specifically for extreme off-road adventure, the new AL-KO Off-Road extreme vertical and horizontal articulation as well as a quick & easy hitching. extreme andconfidence horizontal you articulation ity materials designed to endure serious off road use and provide youvertical with the need to as well as a quick & easy hitching. All are made from high quality materials designed to endure serious off road use and provide you with the confidence you need to remote parts of Australia or New Zealand. All are made from high quality materials designed to endure serious off road use and provide you with take your rig in to the most remote parts of Australia or New Zealand. take your rig in to the most remote parts of Australia or New Zealand. When a coupling is used in rough off-road conditions, the standard degree of articulation (or angles of available movement) may

OFF-ROAD COUPLINGS

be insufficient. This articulation problem was solved by the introduction of the original AL-KO Off-Road Ball Coupling.

619200 619400 619350 619200 619400 Now many years down the track our Australian engineers have incorporated feedback from manufacturers, retailers and caravan 619350 619200 619400 owners into a new generation of products that provides further improved ease of use and durability for serious off-road use.

Engineered by AL-KO in Australia specifically for extreme off-road adventure, the new AL-KO Off-Road Couplings incorporate extreme vertical and horizontal articulation as well as a quick & easy hitching. All are made from high quality materials designed to endure serious off road use and provide you with the confidence you need to 50mm Ball

c Ball

m x 54mm

ated

take your rig in to the most remote parts of Australia or New Zealand. Description Description New model, Off Road coupling 50mm Ball Off Road Pin coupling fixed. Features ClickDescription Description Description Override. Lockmodel, system, tow pin.50mm Ball New model, Off Road coupling 50mm Ball New Offincludes Road coupling New model, Off Road coupling 50mm Ball Fixed. Override. Specifications Specifications Fixed. Specifications Specifications 619350 619200 Suits brake type: Electric Hydraulic/ Specifications Suits brake type: Suits brake type:

Mechanical Electric

Suits

50mm Ball

Capacity :

3500 kg 2000

Centre of ring to first hole

149.5mm

Mounting Pattern:

184mm x 54mm

Hole Diameter: Description

13.5mm

New model, Off Road coupling 50mm Ball Surface Finish: Zinc plated Fixed.

Specifications

Suits Suitsbrake Suits brake type: type:

Hydraulic/ XPC-1 Tow pin Electric Mechanical

Capacity : Suits

3500 kg 50mm Ball

Centre of :pin first Capacity hole Centre of ring to Mounting first hole Pattern: Hole Diameter: Mounting Pattern:

2000 kg 3500 138mm 149.5mm 184mm x 54mm

13.5mmx 54mm 184mm Description Surface Finish: Zinc plated Hole Diameter: 13.5mm New model, Off Road coupling 50mm Ball Override. Surface Finish: Zinc plated

Specifications

Description Description Off Road Pin coupling fixed. Features Click-

Description

Specifications

New Offincludes Road coupling Lockmodel, system, tow pin.50mm Ball Override. Specifications 619400 Suits brake type:

Suits Suitsbrake type:

Electric Hydraulic/ XPC-1 Tow pin Mechanical

Capacity : Suits

3500 kg 50mm Ball

Centre of pin Capacity : first hole Centre of ring to Mounting first hole Pattern:

3500 kg 138mm 149.5mm 184mm x 54mm

Hole Diameter: Mounting Pattern: Description

13.5mmx 54mm 184mm Off Road Pin coupling fixed. Surface Finish: Zinc Features plated ClickHole Diameter: 13.5mm Lock system, includes tow pin. Specifications Surface Finish: Zinc plated

Off Road Pin cou Lock system, inc

Suits brake typ Suits Capacity :

Centre of pin fi hole

Mounting Patte

Hole Diameter:

Surface Finish:

Learn more at alko.com.au Learn more at alko.com.au Learn more at alko.com.au Suits brake type:

Electric

Suits

50mm Ball

Capacity :

2000 kg

Centre of ring to first hole

149.5mm

Mounting Pattern:

184mm x 54mm

Hole Diameter:

13.5mm

Surface Finish:

Zinc plated

Suits brake type:

Hydraulic/ Mechanical

Suits

50mm Ball

Capacity :

3500 kg

Centre of ring to first hole

149.5mm

Mounting Pattern:

184mm x 54mm

619410 Hole Diameter:

13.5mm Tow pin for pin coupling 619400 Surface Finish: Zinc plated

Suits brake type:

Electric

Suits

XPC-1 Tow pin

Capacity :

3500 kg

Centre of pin first hole

138mm

Mounting Pattern:

184mm x 54mm

Hole Diameter:

13.5mm

619411

Surface Finish:for tow pin Zinc plated Tow pin cover 619410

Learn more at alko.com.au 105

105

RING TYPE COUPLINGS 75mm When used in a commercial or defence department application, often a 75mm ring type towing eye is requested. This style of coupling is similar in function to ball type couplings (fixed and override) but instead of the connection to the tow vehicle being a standard 50mm ball, the connection is a 75mm inside diameter ring and this attaches to a pintle hook fitted to the tow vehicle. These types of couplings are typically used in applications where the tow vehicle is a heavy commercial truck. As the Australian Standard AS4177 states the 50mm towball to have a maximum capacity of 3500 kg ATM (total loaded mass), ring couplings are used when higher loads are involved.

614090

614092

614095

Description

Specifications

75mm Ring Coupling 2000 kg. Hydraulic Override with 3/4â&#x20AC;? master cylinder conversion. Painted finish.

75mm Ring Coupling 3000 kg. Override no brake plate. Zinc plated body.

Capacity :

2000 kg

Capacity :

2000 kg

Capacity :

3000 kg

Mounting Pattern:

184mm x 54mm

Mounting Pattern:

184mm x 54mm

Mounting Pattern:

184mm x 54mm

Hole Diameter:

13.5mm

Hole Diameter:

13.5mm

Hole Diameter:

13.5mm

Ring centre to First Hole:

138mm

Ring centre to First Hole:

138mm

Ring centre to First Hole:

138mm

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

614309

614304

Description

Specifications

Fixed ring coupling, 4 hole, Plated finish

106

75mm Ring Coupling 2000 kg. Hydraulic Override with 7/8â&#x20AC;? master cylinder conversion. Painted finish.

Fixed ring coupling, 3 hole, Plated finish

Suits brake type:

Electric/Air

Suits brake type:

Electric/Air

Suits

Pintel Hook

Suits

Pintel Hook

Capacity :

6000 kg

Capacity :

3,500 kg

Centre of ring to first hole

116mm

Centre of ring to first hole

86mm

Mounting Pattern:

182mm x 52mm

Mounting Pattern:

103mm x 56mm

Hole Diameter:

16.8mm

Hole Diameter:

16.8mm

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

www.alko.com.au

LITALKOAUS00001

ING PARK 614096

614098

614128

Description

brake plate. Painted finish.

75mm Ring Coupling 2000 kg Mechanical Override with brake plate. Painted finish.

Specifications

ride ) connection 75mm Ring type ow vehicle. Description is a heavy commercial truck. 75mm Ring Coupling 2000 kg. Override no capacity of 3500 kg ATM (total loaded mass),

E (LXW) TER

mm x

Capacity :

2000 kg

Capacity :

2000 kg

Capacity :

3000 kg

Mounting Pattern:

184mm x 54mm

Mounting Pattern:

184mm x 54mm

13.5mm

Hole Diameter:

13.5mm

Hole Diameter:

13.5mm

Ring centre to First Hole:

138mm

Ring centre to First Hole:

138mm

Ring centre to First Hole:

138mm

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

Surface Finish:

Zinc plated

TO MountingCENTRE Pattern:OF RING 184mm x 54mm SURFACE FIRST CENTRE HOLE FINISH (NOMINAL)

Hole Diameter:

Painted

138mm

Painted

138mm

Painted

138mm

Zinc Plated Body

138mm

Painted

138mm

Painted

138mm

mm x

Zinc Plated Body

138mm

mm x

Zinc Plated Body

138mm

Painted

138mm

mm x

75mm Ring Coupling 3000 kg Mechanical Override with brake plate. Zinc plated finish.

rotation of the ring to prevent sonnel).

66 13/08/2015 2:46 pm

107

Pintle Hooks When used in a commercial or defence department application, often a 75mm ring type towing eye is requested for the offroad coupling. This style of coupling is similar in function to ball type couplings (fixed and override) but instead of the connection to the tow vehicle being a standard 50mm ball, the connection is a 75mm inside diameter ring and this attaches to a pintle hook fitted to the tow vehicle. These types of couplings are typically used in applications where the tow vehicle is a heavy commercial truck. 50mm towballs typicaly have a maximum capacity of 3500 kg ATM (total loaded mass), ring couplings are used when higher loads are involved.

614310

614312

614311

Description

Specifications

Pintle Hook & Ball combination.

Pintle hook 10 tonne.

6 tonne Pintle Hook receiver

Hook Capacity:

6000 kg

Hook Capacity:

6000 kg

Capacity:

6000 kg

Ball Capacity:

3500 kg

Ball Capacity:

N/A

Mounting Pattern:

45mm x 85mm

Mounting Pattern:

45mm x 85mm

Mounting Pattern:

45mm x 85mm

Hole Diameter:

12.5mm

Pintle Hooks

When used in a commercial application, often a 75mm ring type towing eyeFinish: is requestedPainted for the offroad Hole Diameter: 12.5mmor defence department Hole Diameter: 12.5mm Surface coupling. Surface Finish:

Painted

Surface Finish:

Painted

This style of coupling is similar in function to ball type couplings (fixed and override) but instead of the connection to the tow vehicle being a standard 50mm ball, the connection is a 75mm inside diameter ring and this attaches to a pintle hook fitted to the tow vehicle. These types of couplings are typically used in applications where the tow vehicle is a heavy commercial truck. 50mm towballs typicaly have a maximum capacity of 3500 kg ATM (total loaded mass), ring couplings are used when higher loads are involved.

Pintle Hook Spares 614312

614310

614313

614314

50mm Replacement ball for combination Description

Safety clip & chain. Description

Description

Specifications 3500 kg capacity.

Specifications Suits: 614310, 614312,

Specifications

pintel hook. Pintle Hook & Ball combination.

108

614311

Pintle hook 10 tonne. SAPHPIN

6 tonne Pintle Hook receiver

Suits: Hook 614310 Capacity:

6000 kg

Hook Capacity:

6000 kg

Capacity:

6000 kg

Ball Capacity:

3500 kg

Ball Capacity:

N/A

Mounting Pattern:

45mm x 85mm

Mountingwww.alko.com.au Pattern: 45mm x 85mm

Mounting Pattern:

45mm x 85mm

Hole Diameter:

LITALKOAUS00001 12.5mm

Hole Diameter:

12.5mm

Surface Finish:

Painted

12.5mm

6 44

55 33

10 99 10

See, Hydraulic Brake Actuation Equipment section See, Hydraulic Brake Actuation Equipment for master cylinder spares on page 65 section for master cylinder spares on page 66. 109

Coupling Service Parts 1 2

610911

610925

Coupling ball adjuster screw.

Coupling handle trigger.

Coupling trigger Spring.

2,3,4,5

610929

610926

610928

Coupling handle, trigger & tongue sub assembley.

Roll pin coupling trigger 1/4 in x 7/8 in Zinc Plated

610933

Coupling Override Body Grease Nipple Screw In

610934

Coupling Reverse Stop

Coupling tongue spring.

610943

Coupling Hydraulic Conversion With 3/4in Master Cylinder

610944

610945

610947

Coupling Hydraulic Conversion With 7/8in Master Cylinder

110

610924

www.alko.com.au

Washer spring 5/16 Zinc coupling reverse stop.

Coupling reversing latch bolt 3/8 UNF x 2 1/4â&#x20AC;?

LITALKOAUS00001

2,3,4 2,3,4

ersion body without

610909 610909

cable adjuster, suits cable

ring and roll

323030 323030

323025 323025

Couplingplunger plunger type trigger, spring and rollBrake Brake (10 metre & adjuster, 2 cable Brake kit cable (8 metre cable &2 adjuster, 2 Coupling type trigger, spring and roll cablecable kit (10kitmetre cable &cable adjuster, 2 Brake kitcable (8 metre & adjuster, pinskin skinpack. pack. & 2 pulleys) & 2 pulleys) pin clipsclips & 2 pulleys) clips & 2clips pulleys)

323022

Brake cable clips, suits 4mm cable

323030

Brake cable kit (10 metre cable & adjuster, 2 clips & 2 pulleys)

323023

Brake cable pulleys, suits 4mm cable

323025

Brake cable kit (8 metre cable & adjuster, 2

clips & 2 pulleys) 614053 614055 614053 614055 Coupling brake plate low profile Offroad coupling park lever brake 323020323020 323030 323021323021 323022323022

Offroad lever brake lever plated. suitssuits Pincoupling and Ball park Couplings. Brake cable 4mm 7 x 7 wire Brake cable plate adjuster, Brake cable clips, suits cable 4mm x Brake 7 wire4 cable cable cable adjuster, Brake cable clips, suits kitBrake (10 metre & suits spacer plate Mechanical cable kitBrake ( 8 metre cable &7detail: Mounting Mounting detail: 4for hole plate suits Pin and Ball Couplings. lever plated. cable (1000 meterhole reel) 4mm cable Front 4mm cable cable meter reel) 4mm 4mm adjuster, 2 clips & 2cable pulleys) park brake 184mm mechanism. er, 2 clips & 2(1000 pulleys) Spacings: 184mm x454mm Spacings: xcable 54mm Mounting detail: 4 Suits hole Mounting detail: hole 619150, Diameter: Diameter: 13.5mm Spacings: 184mm x 54mm Spacings:13.5mm 184mm x 54mm Mounting detail: 2 hole Diameter: 13.5mm Diameter: 13.5mm Spacings: 55mm Diameter: 13mm

614055

619100

619100 Mechanical park brake mechanism 400mm 323023 323023 Mechanical park brakesuits mechanism 400mm Mounting detail: 2 hole Brake cable pulleys, 4mm cable Brake cable pulleys, suits24mm Spacings: 60mm Mounting detail: holecable Diameter: 13mm 60mm Spacings: Diameter: 13mm

619100

Offroad coupling park lever brake Mechanical park brake mechanism 400mm 323024 323035 619420 suits Pin614055 and Ball Couplings. Mounting detail: 2 hole323030 323030 53 323024plate 619150 618926 619931 323035 Brake cable 4mm 7 x 7 wire Brake cable Spacings: kit ( 8 metre cable & Brake cable kit (10 metre cable & Front spacer plate for Mechanical Mounting detail: 4 hole 60mm Brake cable kitbrake (10 metre cable & Coupling Offroad coupling park lever coupling park lever Front spacer platelock for ring Mechanical Brake cable 4mm 7 x Offroad 7park wirebrake Mechanical mechanism, 280mm Front spacer for Mechanical Off-road spare part Brake cable kitbrake ( 8 metre cable & plate adjuster, 2 clips & 2 pulleys) park brake mechanism. Suits cable (100 meter xlength) adjuster, 2 clips & 2 pulleys) Spacings: 184mm 54mm Diameter: 2Suits clips & 2 pulleys) plate suits13mm Pinadjuster, Coupling. lated. cable (100 plate attached. suits Balladjuster, Couplings. park brake mechanism. Suits meter length) with cable pulley Suits standard park618926 brake mechanism. 2 clips & 2 pulleys) 619150 619931 619150, 13.5mm detail: 4plate hole for Mechanical ing detail: 4 holeDiameter: Mounting 4 hole 619150,Coupling Off-road lock ring spare part coupling rear fixing holedetail: centres. 619150, Mechanical park brake mechanism, 280mmMounting Front spacer Mounting detail: 2 hole Mounting detail: 2 hole May to level coupling. detail:mechanism. 2 hole withrequire cable 618926 pulley attached. Suits standard Mounting park brake Suits Spacings: 55mm Diameter: 13.5mm ter: 13.5mm Diameter: Spacings: 55mm Mounting detail: 2 hole13.5mm Spacings: 55mm 619150, Diameter: 13mm Diameter: 13mm Spacings: 55mm Diameter: 13mm Mounting detail: 2 hole May require 618926 to level coupling. Diameter: Spacings: 55mm Mounting13mm detail: 2 hole

Spacings: 55mm Diameter: 13mm

Diameter: 13mm

619055 619420619420 614053614053 619931 614055614055 150 619055618926 sm, 280mm Front Coupling Off-road lock ring sparecoupling part Offroad park lever brake Offroad coupling park lever brake Frontspacer spacerplate plateforoffMechanical road.

Front spacer plate off road. standard park brake mechanism. lever plated. Mounting detail: 2 holeSuits lever plated. able pulley attached. Suits standard Mounting detail: 2 hole 619150, Mounting detail: 4 hole Spacings: 55mm Mounting detail: 4 hole Spacings: 55mm pling. Mounting Diameter:detail: 13mm2 hole Diameter: 13mm Spacings: 55mm Diameter: 13.5mm Diameter: 13.5mm ing detail: 2 hole Diameter: 13mm ngs: 55mm ter: 13mm

Offroad coupling park lever brake Offroad coupling park lever brake plate suits Pin Coupling. plate suits Ball Couplings. plate suits Pin Coupling. plate suits Ball Couplings. Mounting detail: 4 hole Mounting detail: 4 hole Mounting detail: 4 hole Mounting detail: 4 hole Diameter: 13.5mm Diameter: 13.5mm

Diameter: 13.5mm Diameter: 13.5mm

111

WINCHES

PREMIUM MARINE WINCHES AL-KO Premium Marine Winches come in 5 capacities – 250 kg, 500 kg, 700 kg, 1000 kg and 1200 kg, and are available with cable or webbing.

Winch mounting detail

Perfectly suited for quick boat retrieval onto a multi-roller trailer all 500 kg and above AL-KO Premium Marine Winches are multi speed with 2 or 3 speeds. The 1:1 ratio enables the initial retrieval of the boat onto the rollers and the second (or third) ratios allow for the full weight of your boat to be pulled onto the trailer, with ease. These winches are of the highest quality to ensure long trouble free operation. They feature ultra high strength shaft bushes, a stainless steel drive shaft, drive pawl and spring system for maximum corrosion resistance. A unique feature of the Premium range is the galvanised rectangular frame that provides the high resistance to torsional distortion. The clever handle design allows quick release and re-attachment to the desired gear shaft without the operator having to jump from one side of the trailer to the other. The bolt hole patterns suit most existing boat trailers. The AL-KO winches are covered by registered design.

635003

635003W

635005

Specifications

WPM500W

WPM500

112

WPM700

Rated Line Pull:

500 kg

Rated Line Pull:

500 kg

Rated Line Pull:

700 kg

Gear Ratio:

3:1 1:1

Gear Ratio:

3:1 1:1

Gear Ratio:

5:11:1

Hook Type :

“S” Hook

Hook Type :

“S” Hook

Hook Type :

Snap Hook

Cable Length:

4mm x 6 mt

Cable Length:

N/A

Cable Length:

5mm x 6 mt

Webbing Length:

N/A

Webbing Length:

50mm x 4 mt

Webbing Length:

N/A

Handle Length:

190 mm

Handle Length:

190 mm

Handle Length:

190 mm

Weight:

4.1 kg

Weight:

3.9 kg

Weight:

6.9 kg

www.alko.com.au

LITALKOAUS00001

635005W

635010

635010W

Specifications

WPM700W

WPM1000

WPM1000W

Rated Line Pull:

700 kg

Rated Line Pull:

1000 kg

Rated Line Pull:

1000 kg

Gear Ratio:

5:11:1

Gear Ratio:

10:1 5:1 1:1

Gear Ratio:

10:1 5:1 1:1

Hook Type :

Snap hook

Hook Type :

Snap hook

Hook Type :

Snap hook

Cable Length:

N/A

Cable Length:

6mm x 7.5 mt

Cable Length:

N/A

Webbing Length:

50mm x 6 mt

Webbing Length:

N/A

Webbing Length:

50mm x 7.5 mt

Handle Length:

190 mm

Handle Length:

190 mm

Handle Length:

190 mm

Weight:

6.8 kg

Weight:

8.6 kg

Weight:

8.1 kg

635015

635015W

Specifications

WPM1200

WPM1200W

Rated Line Pull:

1200 kg

Rated Line Pull:

1200 kg

Gear Ratio:

15:1 5:1 1:1

Gear Ratio:

15:1 5:1 1:1

Hook Type :

Snap hook

Hook Type :

Snap Hook

Cable Length:

6mm x 7.5 mt

Cable Length:

N/A

Webbing Length:

N/A

Webbing Length:

50mm x 7.5m

Handle Length:

190 mm

Handle Length:

190 mm

Weight:

8.7 kg

Weight:

113

AL-KO SAFETY WINCHES (LESS CABLE) The AL-KO range of safety winches provide the muscle that ensures problems in lifting, lowering, manoeuvring or positioning heavy loads are a thing of the past. Whether itâ&#x20AC;&#x2122;s caravans on boggy ground, boat trailers up ramps, irrigation pumps up riverbanks, rubble sliding up scaffolding, erecting lighting towers on highways, etc - whatever the task there is an AL-KO winch to match the job.

Made to the strictest safety and quality control ensures you get the best safety winch

LOAD PRESSURE BRAKE Automatic

SURFACE TREATMENT High-quality zinc-nickel coating approx. 400 hours salt spray test

YOUR ADVANTAGE

114

n Modern design

n High-quality corrosion protection

n Automatic weight brake

n Cable drum with plain bearing

n Plastic gear cover

n Range: 350 / 500 / 900 kg

www.alko.com.au

LITALKOAUS00001

631235

119

991225998

AL-KO Safety winch, No cable 27

Specifications

350 kg

Gear Ratio:

2.50:1

Manual Force

200 N

4mm Cable capacity:

15mt

Webbing capacity:

4mt

Weight without cable:

47 29

10,5 .

164

10,.5 40

145

Capacity:

173

2.0 kg

230

631250

117

991730003

AL-KO Safety winch, No cable 18 15

125

7mt

Weight without cable:

5.0 kg

117 50

20mt

Webbing capacity:

8.,5

105

. Ø 8,5

18,5 .

58 . 5mm Cable18,5 capacity:

117

200 N

Manual Force

105

3.75:1

. Ø 8,5

164

500 kg 8.,5

Capacity: Gear Ratio:

117

164

Specifications

200

58 125

200

631290

119

991730010

AL-KO Safety winch, No cable

Webbing capacity:

10mt

Weight without cable:

8.0 kg

164

. 10,5

193

10.,5

230 50

20mt

173

190 N

7mm Cable capacity:

114

Manual Force

8.75:1

14863

10,5 .

10,.5 40

900 kg

Gear Ratio:

Capacity:

145

Specifications

75 197

300

115

Premium Winch Service & Spare Parts

6 8

4 2 3

632950

632960

632970

632980

Winch cable, 4mm x 6m with “S” hook. suits 1:1 and 3:1

632923

Winch cable, 5mm x 7.5m with snap hook. suits 5:1.

Winch webbing, 50mm x 4m with “S” hook. suits 1:1 and 3:1

116

www.alko.com.au

632920

Winch cable, 5mm x 6m with snap Winch cable, 6mm x 7.6m with hook. snap hook. suits 5:1. suits 10:1 and 15:1

Winch webbing, 50mm x 6m with snap hook suits 5:1

632922

Winch webbing, 50mm x 7.5m with snap hook. suits 10:1 and 15:1

LITALKOAUS00001

632501

632502

632504

632505

Winch shaft, stainless steel 16 x149mm suits 10:1

Winch shaft, stainless steel 20 x149mm suits 10:1

632511

632513

632521

632523

632524

632532

632531

635905

632551

632553

632541

632542

Winch shaft, stainless steel 16 x139mm suits 1:1 3:1 5:1

Winch pawl stainless steel suits 1:1 3:1 5:1

Winch pawl spring stainless steel suits 15:1

Winch drum & gear * suits 1:1 3:1

Winch pawl stainless steel suits 15:1

Winch bush 20mm suits 10:1 15:1

Winch drum & gear * suits 10:1 15:1

Winch pawl spring stainless steel suits 1:1 3:1

Winch bush 16mm suits 1:1 3:1 5:1

Pinion Gear 16mm bore suits 1:1 3:1 5:1 10:1 15:1

Winch shaft, stainless steel 20 x187mm suits 15:1

Winch pawl spring stainless steel suits 10:1 5:1 1:1

Winch Handle, 190mm suits All premium winches

Idler gear suits * suits 10:1

632543

Idler gear suits suits 15:1

*NB Special order / may not be stocked

117

SPRINGS

AL-KO SPRINGS AND SPRING SETS AL-KO provides a large range of leaf springs for use on trailers and caravans under all types of conditions and loads.

AL-KO staff will assist you with the appropriate selection of the spring system best suited to your needs and the load you expect to carry. To make selection of your spring set easy and to ensure you receive exactly what you need, the selection of the combination of parts to provide you with a complete spring set is made up of three parts. 1.

Select the spring type and size best suited for your application. Note the spring capacities shown are for two springs.

Select the “hanger kit” that suits the springs, where these are not included.

Select the “u-bolt kit” that matches the spring and axle configuration.

These three part numbers will ensure you are provided with the most appropriate combination to suit your needs. AL-KO staff will assist, when requested, with any selection criteria. Note:

Most AL-KO springs are given a load rating at a deflection of 50mm.

119

EYE & SLIPPER SPRINGS 45mm LEAF

This term describes a leaf spring style where one end of the spring has the “traditional” eye and the other end comprises the open leaf or leaves of the spring forming a “tail” which slides in a “keeper” or “hanger” which is welded to the chassis of the trailer. This style of spring is very simple and long wearing, and is available in both black paint and Dacromet Coated finish. Slipper springs can be joined on a multi axle trailer with the tail of the front spring sliding over the eye of the rear spring. Alternatively these springs can be attached to the trailer as individual sets. This style of spring arrangement is a simple and low cost solution to multi-axle trailer suspension.

A D C

B E

Slipper Springs 45mm x 6mm, 1/2” I.D. Eye, Black Part No.

Description

Spring Bush Dimensions

Capacity for two springs

584563

3 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

600 kg

584564

4 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

900 kg

584565

5 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

1000 kg

584566

6 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

1200 kg

584567

7 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

1350 kg

584569

9 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

1600 kg

Slipper Springs 45mm x 6mm, 1/2” I.D. Eye, DACROMET™

120

Part No.

Description

Spring Bush Dimensions

Capacity for two springs

584563DT

3 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

600 kg

584564DT

4 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

900 kg

584565DT

5 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

1000 kg

584566DT

6 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

1200 kg

584567DT

7 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

1350 kg

584569DT

9 leaf Eye slipper spring

1/2” X 7/8” X 45mm

765mm

155mm

330mm

700mm

725mm

1600 kg

www.alko.com.au

LITALKOAUS00001

EYE & SLIPPER SPRINGS 45mm Parabolic

Using automotive design technology, the parabolic spring is a slipper type which has only one leaf. This single leaf tapers at the ends and is thicker in the middle of the spring. The performance of these springs is similar to that of multi leaf slipper springs, but without multiple leaves lends itself to Dacromet™ coating for the marine trailer industry due to it’s ability to resist the rusting that naturally occurs in a salt water environment. A D C B

Parabolic Springs 45mm, 1/2” I.D. Eye, DACROMET™ A

Capacity for two springs

1/2” X 7/8” X 45mm

755mm

150mm

350mm

690mm

860mm

600 kg

4 leaf Eye slipper spring

1/2” X 7/8” X 45mm

755mm

150mm

350mm

690mm

860mm

1000 kg

5 leaf Eye slipper spring

1/2” X 7/8” X 45mm

755mm

150mm

350mm

690mm

860mm

1400 kg

Part No.

Description

584523D

3 leaf Eye slipper spring

584525D 584527D

Spring Bush Dimensions

121

EYE & SLIPPER SPRINGS SUPPORT Eye Slipper Spring 45mm Service & Kit parts

7 1

590001

Spring nylon bush 1/2” ID 1/2″ OD 7/8″ L 45mm

590119

590442

Shackle Bolt Non-Greasable 1/2” Shackle Bolt Nyloc Nut 1/2” BSW

Rear Slipper Hanger 45mm spring

5 590443

Deep Front Slipper Hanger 45mm spring 1/2″ bolt

122

590113

www.alko.com.au

590445

Rear Slipper Hanger 45mm spring

LITALKOAUS00001

EYE & SLIPPER SPRINGS 60mm Leaf

This term describes a leaf spring style where one end of the spring has the “traditional” eye and the other end comprises the open leaf or leaves of the spring forming a “tail” which slides in a “keeper” or “hanger” which is welded to the chassis of the trailer. This style of spring is very simple and long wearing. Slipper springs can be joined on a multi axle trailer with the tail of the front spring sliding over the eye of the rear spring. Alternatively these springs can be attached to the trailer as individual sets. This style of spring arrangement is a simple and low cost solution to multi-axle trailer suspension.

A D C

B E

Slipper Springs 60mm x 6mm, 5/8” I.D. Eye, Black Part No.

Description

Spring Bush Dimensions

Capacity for two springs

586006

6 leaf Eye slipper spring

5/8” X 7/8” X 60mm

765mm

150mm

330mm

700mm

860mm

1300 kg

586007

7 leaf Eye slipper spring

5/8” X 7/8” X 60mm

765mm

150mm

330mm

700mm

860mm

1400 kg

586009

9 leaf Eye slipper spring

5/8” X 7/8” X 60mm

765mm

150mm

330mm

700mm

860mm

1700 kg

586011

10 leaf Eye slipper spring

5/8” X 7/8” X 60mm

765mm

150mm

330mm

700mm

860mm

2000 kg

123

EYE & SLIPPER SPRINGS SUPPORT Eye Slipper Spring 60mm Service & Kit parts

7 1

590125

590003

Spring nylon bush ID 5/8″ OD 7/8″

L 60mm

Shackle pin non-greasable D 5/8” L 4”

590614

590451

Shackle pin nyloc nut 5/8” UNF

Spring hanger front assy 60mm slipper & plate 50x100x5mm

5 590450

Rear Slipper Hanger on strap 60mm spring W 60mm

124

www.alko.com.au

LITALKOAUS00001

EYE TO EYE (SHACKLE) SPRINGS 45mm Leaf

This style of spring is the “traditional” automotive leaf spring.

Helpful Hint:

Both ends of the spring are coiled into an eye into which a bush is placed. The front of the spring is captive in a spring “hanger” and the rear of the spring is allowed to swing on shackle bolts and shackle plates around a rear “hanger” or “dumb jack” and pin.

To order a single or tandem assemly for 45mm springs, please match your required spring to the appropriate hanger kit on page 139

This spring system gives smooth operation, with the parts which naturally wear over time, being able to be replaced. Eye to eye springs are the most commonly used spring when a multi axle configuration is being considered. By linking the springs through a “rocker” assembly, a transfer of load is achieved when one axle is carrying a large percentage of the weight (crossing kerbs etc.) so that the loads are more evenly spread throughout the system. D

A B

Eye To Eye 45MM X 8MM Centre Bolt Central 9/16” I.D. Eye F

Capacity for two springs

355mm 735mm 830mm

825mm

960mm

700 kg

120mm

355mm 735mm 830mm

825mm

960mm

850 kg

711mm

120mm

355mm 735mm 830mm

825mm

960mm

1100 kg

Black

711mm

120mm

355mm 735mm 830mm

825mm

960mm

1300 kg

6 Leaf Eye to Eye Spring

Black

711mm

120mm

355mm 735mm 830mm

825mm

960mm

1500 kg

8 Leaf Eye to Eye Spring

Black

711mm

120mm

355mm 735mm 830mm

825mm

960mm

1900 kg

Part No.

Description

Finish

574582

2 Leaf Eye to Eye Spring

Black

711mm

120mm

574583

3 Leaf Eye to Eye Spring

Black

711mm

574584

4 Leaf Eye to Eye Spring

Black

574585

5 Leaf Eye to Eye Spring

574586 574588

125

EYE & EYE SPRINGS SUPPORT 45mm Leaf

4 2

5 1 4

2 2

590600

590608

Front Hanger 45mm spring 9/16″ bolt W 45mm D 9/16″

Shackle pin 9/16” x 3 1/2” solid with 9/16” nyloc nut D 9/16” L 3 1/2”

590601

590616

Centre hanger suit 45mm tandem Rocker assembly suit 45mm shackle springs - 9/16”

Suits: 590616

590604

590606

Rear Hanger DumbJack 45mm spring W 45mm D 5/8″

590614

Shackle pin non-greasable D 5/8” L 3 1/2”

590615

590002

590004

www.alko.com.au

D 9/16”

590611

L 45mm

L 75mm

Spring nylon bush ID 9/16″ OD 7/8″

9/16” Shackle plate, 75mm centres

Shackle pin nyloc nut 9/16” UNF

126

shackle spring suit 5/8” pin

Spring nylon bush ID 9/16″ OD 3/4″

Shackle pin nyloc nut 5/8” UNF

L 45mm LITALKOAUS00001

AA BB

60MM 60MM XX 6MM 6MM TANDEM TANDEM ROCKER ROCKER (16mm (16mm Eye) Eye) Capacity Capacity for fortwo two springs springs

Part PartNo. No. For For11Side Side

Description Description

Finish Finish

546205 546205

55Leaf LeafTandem TandemAssembley Assembley(1(1Side) Side)

Black Black

700mm 700mm 120mm 120mm 386mm 386mm 825mm 825mm 893mm 893mm

700 700kgkg

546206 546206

66Leaf LeafTandem TandemAssembley Assembley(1(1Side) Side)

Black Black

700mm 700mm 120mm 120mm 386mm 386mm 825mm 825mm 893mm 893mm

850 850kgkg

546207 546207

77Leaf LeafTandem TandemAssembley Assembley(1(1Side) Side)

Black Black

700mm 700mm 120mm 120mm 386mm 386mm 825mm 825mm 893mm 893mm

1100 1100kgkg

60mm 60mm Eye Eye to to Eye Eye Spring Spring Service Service && Kit Kit parts parts 11

44 22 33

99 77 88

590701 590701

590707 590707

590708 590708

590703 590703

590003 590003

590713 590713

590711 590711

590712 590712

Front/Rear Front/RearHanger Hanger

Spring Springnylon nylonbush bush16mm 16mm

Shackle ShacklePin Pin16mm 16mm

Shackle ShacklePlate Plate16mm, 16mm,64mm 64mm centres centres

Nyloc NylocNut Nut16mm 16mm

Centre CentreRocker RockerPin PinGreasable Greasable 18mm 18mm

Center CenterHanger Hanger

Nyloc NylocNut Nut18mm 18mm

99 590705 590705

Rocker RockerArm Arm

127 127

D C

OUTBACK SINGLE AXLE TRAILER KITS INC. U-BOLTS Part No. For 1 Kit

Description Of Spring In Kit

Finish

Single Axle Set up dimension “A” (No load)

Axle Size (For U-Bolts)

536075

5 Leaf Eye to Eye Spring

Black

865mm / 875mm

45mm Square

536076

6 Leaf Eye to Eye Spring

Black

865mm / 875mm

45mm Square

536077

7 Leaf Eye to Eye Spring

Black

865mm / 875mm

50mm Square

536078

8 Leaf Eye to Eye Spring

Black

865mm / 875mm

50mm Square

536079

9 Leaf Eye to Eye Spring

Black

865mm / 875mm

50mm Square

536080

10 Leaf Eye to Eye Spring

Black

865mm / 875mm

50mm Square

60MM X 7MM OUTBACK (16mm Eye) Part No. For 1 Side

Description

Finish

Capacity for two springs

576075

5 Leaf Eye to Eye Spring

Black

841mm

158mm

420mm

1150 kg

576076

6 Leaf Eye to Eye Spring

Black

841mm

158mm

420mm

1350 kg

576077

7 Leaf Eye to Eye Spring

Black

841mm

158mm

420mm

1550 kg

576078

8 Leaf Eye to Eye Spring

Black

841mm

158mm

420mm

1750 kg

576079

9 Leaf Eye to Eye Spring

Black

841mm

158mm

420mm

2000kg

576080

10 Leaf Eye to Eye Spring

Black

841mm

158mm

420mm

2500kg

6 7

590630

590707

590632

590708

590633

590003

Front Hanger 60mm Outback

590631

Rear Hanger 60mm Outback

128

www.alko.com.au

Shackle Pin 16mm.

590713

Shackle Plate 16mm, 64mm centres

Shackle Pin Greasable 16mm

Spring & Dumb jack steel bush 16mm

Shackle Pin nyloc nut 16mm

Spring nylon bush 16mm

LITALKOAUS00001

ROCKER ROLLER SPRINGS

For installation instructions for Rocker Roller spring sets, please refer to the technical bulletin section at www.alko.com.au

D B

Rocker Roller Assemblies 60mm x 6mm 16mm Eye, Black Part No. 576450 576451 576460 576461 576470 576471 576650 576651 576660 576661 576670 576671 576680 576681

Description LH 60mm x 5 leaf suit 14” wheels RH 60mm x 5 leaf suit 14” wheels LH 60mm x 6 leaf suit 14” wheels RH 60mm x 6 leaf suit 14” wheels LH 60mm x 7 leaf suit 14” wheels RH 60mm x 7 leaf suit 14” wheels LH 60mm x 5 leaf suit 16” wheels RH 60mm x 5 leaf suit 16” wheels LH 60mm x 6 leaf suit 16” wheels RH 60mm x 6 leaf suit 16” wheels LH 60mm x 7 leaf suit 16” wheels RH 60mm x 7 leaf suit 16” wheels LH 60mm x 8 leaf suit 16” wheels RH 60mm x 8 leaf suit 16” wheels

Finish

Capacity for two springs

Black

687mm

117mm

396mm

291mm

787mm

785mm

950 kg to 1100 kg

Black

687mm

117mm

396mm

291mm

787mm

785mm

950 kg to 1100 kg

Black

687mm

117mm

396mm

291mm

787mm

785mm

1105 kg to 1250 kg

Black

687mm

117mm

396mm

291mm

787mm

785mm

1105 kg to 1250 kg

Black

687mm

117mm

396mm

291mm

787mm

785mm

1300 kg to 1500 kg

Black

687mm

117mm

396mm

291mm

787mm

785mm

1300 kg to 1500 kg

Black

687mm

117mm

343mm

787mm

888mm

1300 kg to 1450 kg

Black

687mm

117mm

343mm

787mm

888mm

1300 kg to 1450 kg

Black

687mm

117mm

343mm

787mm

888mm

1450 kg to 1600 kg

Black

687mm

117mm

343mm

787mm

888mm

1450 kg to 1600 kg

Black

687mm

117mm

343mm

787mm

888mm

1625 kg to 2100 kg

Black

687mm

117mm

343mm

787mm

888mm

1625 kg to 2100 kg

Black

687mm

117mm

343mm

787mm

888mm

1900 kg to 2245 kg

Black

687mm

117mm

343mm

787mm

888mm

1900 kg to 2245 kg

129

Rocker Roller Assemblies 60mm x 6mm 16mm Eye, DACROMET™ Part No. 576460D 576461D 576470D 576471D 576670D 576671D 576680D 576681D

130

Description LH 60mm x 6 leaf suit 14” wheels RH 60mm x 6 leaf suit 14” wheels LH 60mm x 7 leaf suit 14” wheels RH 60mm x 7 leaf suit 14” wheels LH 60mm x 7 leaf suit 16” wheels RH 60mm x 7 leaf suit 16” wheels LH 60mm x 8 leaf suit 16” wheels RH 60mm x 8 leaf suit 16” wheels

www.alko.com.au

Finish

Capacity for two springs

DACROMET

687mm

117mm

396mm

291mm

787mm

785mm

1105 kg to 1250 kg

DACROMET

687mm

117mm

396mm

291mm

787mm

785mm

1105 kg to 1250 kg

DACROMET

687mm

117mm

396mm

291mm

787mm

785mm

1300 kg to 1500 kg

DACROMET

687mm

117mm

396mm

291mm

787mm

785mm

1300 kg to 1500 kg

DACROMET

687mm

117mm

343mm

787mm

888mm

1625 kg to 2100 kg

DACROMET

687mm

117mm

343mm

787mm

888mm

1625 kg to 2100 kg

DACROMET

687mm

117mm

343mm

787mm

888mm

1900 kg to 2245 kg

DACROMET

687mm

117mm

343mm

787mm

888mm

1900 kg to 2245 kg

LITALKOAUS00001

8 2

3 6

10 11

Eye to Eye Spring Shackle Pins & Nuts 1 2 3 4 576302

590707

590708

576301

576301ZN

576305

576304

590708

590608

590609

590610

Spring nylon bush 16mm

576303

576303D

576306

590712 590611

590632ZN 590125

590632

590711

590119

590614

Front/Rear hanger 60mm

Steel roller bush Zinc plated.

590113

Shackle bolt non-greasable D 1/2” L 3 1/2”

590003

Shackle pin 16mm

Centre rocker hanger

Shackle pin 9/16” x 3 1/2” solid with 9/16” nyloc nut D 9/16” L 3 1/2” Centre rocker arm

Centre rocker pin nyloc nut 18mm Shackle 16mm Shackle pin non-greasable Shackle pin boltgreasable non-greasable Zinc plated.L 4” D 5/8” L 3 1/2” D 5/8”

Centre rocker pin M18 x 100mm greasable suit tandem 60mm rocker springs D 18mm L 100mm

Shackle bolt nyloc nut 1/2” BSW

Shackle pin nyloc nut 16mm

Shackle pin greasable 16mm

Shackle pin greasable No grease nipple D 9/16” L 3 1/2” Centre rocker arm. Dacromet

Shackle Pin Greasable M16 16mm pin “Outback” x 100mm with grease nipple D 16mm L 100mm

Shackle pin nyloc nut 5/8” UNF

Steel roller bush

Shackle pin nyloc nut 16mm

Shackle pin greasable No grease nipple D 5/8” L 3 1/4” Centre rocker pin greasable 18mm

2 590707ZN 590707 Shackle pin 16mm

Shackle pin M16 x 100mm Zinc plated. non-greasable suit tandem 60mm rocker springs D 16mm L 100mm

590615

Shackle pin nyloc nut 9/16” UNF

131

TRAILER SHOCK ABSORBER KIT

HANGER KITS

When a traditional sprung axle requires an improved smoother ride, shock absorbers are an economical and simple enhancement. Rough roads and corrugations can cause vibration that can cause premature failure of trailer components, shock absorbers are a possible solution the spring ratetoinidentify relationa to bumps in thekit. road and reduce the amount of vibration. In selecting a settoofimprove springs you will need spring hanger Please adding the shock absorbers dopins, not increase the for carrying capacity of the set suspension. This kitnote comprises spring hangers, rockers etc attaching the spring to the chassis of the trailer or caravan. It does not include the axle fitting components. (See U Bolt Kits) The hanger kits for single axles contain the parts for one axle fitment. The hanger kits for tandem axles contain the parts for fitting two axles. To select the appropriate hanger kit:

n Identify the type of spring, i.e. slipper, parabolic, shackle etc. n Identify the axle kit type, i.e. single or tandem n Identify the shackle pin size, (see the spring chart) i.e. 1/2”, 9/16” etc. n For shackle springs check the eye to eye length as there are two kit options. i.e. 700/711mm and 835mm (different centre hangers and rockers are used.) Select the part number you need for your combination.

n Identify the type of spring, i.e. slipper, parabolic, shackle etc.

658001

658006

TRAILER SHOCK ABSORBER 658003 KIT

658005

Bottom bracket (Single) left hand (suit 60mm springs)

Top bracket (single)

Shock absorber, single for beam axles PART NO (Black) Note: Number stamped on shock absorber is 283722 refer to part number 658001658003.

658007

Bottom bracket (single) right hand (suit 60mm springs)

Shock absorber kit. Suits single beam axle DESCRIPTION set (Suit 60mm springs) Top Bracket (single)

658006

Bottom Bracket (Single) Left Hand (Suit 60mm springs)

658007

Bottom Bracket (Single) Right Hand (Suit 60mm springs)

132658003 658005

www.alko.com.au

Shock Absorber – Single for beam axles (Black) Shock Absorber Kit – Single beam axle set (Suit 60mm springs)

127 LITALKOAUS00001

HANGER KITS HANGER KITS SLIPPER SPRING HANGER KITS HANGER KITS

In selecting aa set of springs you will need to identify aa spring hanger kit. In selecting of springs you will need to identify hanger kit. In selecting aa set set of springs you will need to identify aa spring spring hanger kit. In selecting set of springs you will need to identify spring hanger kit. In selecting a set of springs you will need to identify a spring hanger In selecting a set of springs you will need to identify a spring hanger kit. kit. This kit comprises the spring hangers, pins, rockers etc for attaching the spring set to the chassis of the trailer or caravan. ItIt does This kit comprises the spring hangers, pins, rockers etc for attaching the spring set to the chassis of the trailer or caravan. In selecting a set of springs you will need to identify a spring hanger kit. This kit comprises the spring hangers, pins, rockers etc for attaching the spring set to the chassis of the trailer or caravan. ItIt does does This kit comprises the spring hangers, pins, rockers etc for attaching the spring set to the chassis of the trailer or caravan. does This kit comprises the spring hangers, pins, rockers etc for attaching the spring set to the chassis of the trailer or caravan. ItIt does not include the axle fitting components. (See U Bolt Kits) This kit comprises the spring hangers, pins, rockers etc for attaching the spring set to the chassis of the trailer or caravan. does not include the axle fitting components. (See U Bolt Kits) not include the axle fitting components. (See U Bolt Kits) not include the axle fitting components. (See U Bolt Kits) not include the axle fitting components. (See U Bolt Kits) This kit comprises the spring hangers, pins, rockers etc for attaching the spring set to the chassis of the trailer or caravan. It does not include the axle fitting components. (See U Bolt Kits) The hanger kits for single axles contain the parts for one axle fitment. The hanger kits for tandem axles contain the parts for fitting The hanger kits for single axles contain the parts for one axle fitment. The hanger kits for tandem axles contain the parts for fitting not include the axle fitting axles components. (Seeparts U Bolt Kits) The hanger kits for single contain the for one axle fitment. The hanger kits for tandem axles contain the parts for fitting The hanger kits for single axles contain the parts for one axle fitment. The hanger kits for tandem axles contain the parts for fitting The hanger kits for single axles contain the parts for one axle fitment. The hanger kits for tandem axles contain the parts for fitting two axles. The hanger kits for single axles contain the parts for one axle fitment. The hanger kits for tandem axles contain the parts for fitting two axles. two axles. axles. two two axles. The hanger kits for single axles contain the parts for one axle fitment. The hanger kits for tandem axles contain the parts for fitting two axles. To select the appropriate hanger kit: To select the appropriate hanger kit: two axles.the To select To select the appropriate appropriate hanger hanger kit: kit: To To select select the the appropriate appropriate hanger hanger kit: kit: n Identify the type of spring, i.e. slipper, parabolic, shackle etc. To select thethe appropriate hanger kit: n Identify type of spring, i.e. slipper, parabolic, shackle etc. n Identify the type of spring, i.e. slipper, parabolic, shackle etc. n Identify the type of spring, i.e. slipper, parabolic, shackle etc. n Identify the type of spring, i.e. slipper, parabolic, shackle n Identify the type of spring, i.e. slipper, parabolic, shackle etc. etc. 595010 595005 45mm Single axle kit for 45mm wide slipper n Identify the axle kit type, i.e. single or tandem Identify the type of spring, i.e. slipper, parabolic, shackle etc. Single axle kit for 45mm wide slipper springs n Identify the the axle axle kit kit type, type, i.e. i.e. single single or or tandem tandem n Identify n Identify the axle kit type, single or tandem springs with 1/2″ shackle bolts i.e. with 9/16″ shackle bolts n Identify the axle kit type, i.e. single or tandem n Identify the axle kit type, i.e. single or tandem Kit includes Kit includes n Identify the shackle pin size, (see the i.e. 1/2”, 9/16” etc. axle kitFront type, i.e. single or spring tandemchart) n Identify the shackle pin size, (see the spring chart) i.e. 1/2”, 9/16” etc. 2nx 590442 45mm hanger 2 x 590600 45mm Front hanger n Identify the shackle pin size, (see the spring chart) i.e. 1/2”, 9/16” etc. Identify the shackle pin size, (see the spring chart) i.e. 1/2”, 9/16” etc. n Identify the shackle pin size, (see the spring chart) i.e. 1/2”, 9/16” etc. n Identify the shackle pin size, (see the spring chart) i.e. 1/2”, 9/16” etc. 2 x 590445 45mm Rear hanger 2 x 590445 45mm Rear hanger n For shackle springs the(see eyethe to eye length as i.e. there are9/16” two options. i.e. 700/711mm 835mm 2nx 590113 Bolt check 2 x kit 590608 9/16” Bolt & nut and Identify the 1/2” shackle pin size, spring chart) 1/2”, etc. For and n For shackle shackle springs springs check check the the eye eye to to eye eye length length as as there there are are two two kit kit options. options. i.e. i.e. 700/711mm 700/711mm and 835mm 835mm n For shackle springs check the eye to eye length as there are two kit options. i.e. 700/711mm and 835mm 595005 2nx 590119 1/2” Nut n For shackle springs check the eye to eye length as there are two kit options. i.e. 700/711mm and 595005 (different centre hangers are used.) For shackle springs checkand therockers eye to eye length as there are two kit options. i.e. 700/711mm and 835mm 835mm 595010 (different centre hangers and rockers are used.) (different centre hangers and rockers are used.) 45mm Single axle kit for 45mm wide slipper (different centre hangers and rockers are used.) 45mm Single axle kit for 45mm wide slipper axle kit for 45mm wide slipper sp centre hangers are used.) n (different For shackle springs checkand therockers eye to eye and 835mm Single (different centre hangers and rockers are length used.) as there are two kit options. i.e. 700/711mm springs with 1/2″ shackle springs with 1/2″ shackle bolts withbolts 9/16″ shackle bolts Select the part number you need for your combination. Select the partcentre number you need your combination. (different hangers and for rockers used.) Select the you for your combination. Kit includes Kit includes Kit includes Select the part part number number you need need for your are combination. Select Select the the part part number number you you need need for for your your combination. combination. 2 x 590442 45mm2Front hanger 45mm Front hanger 2 x 590442 45mm Front hanger x 590600 n Identify the type i.e. slipper, parabolic, shackle etc. Select the part you need your combination. 2 x 590445 45mm2Rear hanger 45mm Rear hanger n Identify the number type of of spring, spring, i.e.for slipper, parabolic, shackle45mm etc. Rear hanger 2 x 590445 x 590445 n Identify the type of spring, i.e. slipper, parabolic, shackle etc. n the type of spring, i.e. slipper, parabolic, shackle etc. n Identify shackle etc. 2 x 590113 1/2” Bolt 2 x 590113 2 x 590608 9/16” Bolt & nut n Identify Identify the the type type of of spring, spring, i.e. i.e. slipper, slipper, parabolic, parabolic, shackle1/2” etc.Bolt 2 x 590119 1/2” Nut 2 x 590119 1/2” Nut n Identify the type of spring, i.e. slipper, parabolic, shackle etc.

SLIPPER SPRING SLIPPER HANGER SPRING KITS HAN

ANGERSLIPPER KITS SPRING LIPPER SPRING HANGERHANGER KITS KITS 595015

Single axle kit for 45mm wide slipper springs with 5/8″ shackle bolts Kit includes 2 x 590451 60mm Front hanger 2 x 590450 60mm Rear hanger 595010 2 x 590125 5/8” Bolt Single axle kit for5/8” 45mm 05 595005 2 x 590614 Nutwide slipper springs 9/16″ shackle bolts Single axle kit forwith 45mm 45mm Single wide slipper axle kit for 45mm wide slipper Kit includes s with 1/2″ shackle springs bolts with 1/2″ shackle bolts 2Kitx 590600 45mm Front hanger ludes includes x 590445 0442 45mm 2Front 590442 hanger 45mm Rear Fronthanger hanger x 590608 9/16” nut 0445 45mm 2Rear 590445 hanger 45mmBolt Rear& hanger 0113 1/2” Bolt 2 x 590113 1/2” Bolt 0119 1/2” Nut 2 x 590119 1/2” Nut

595020

Tandem axle kit for 45mm wide slipper springs with 1/2″ shackle bolts Kit includes 4 x 590443 45mm Deep front hanger 2 x 590445 45mm Rear hanger 4 x 590113 1/2” Bolt 595010 595010 595015 4 x 590119 1/2” Nut 595015 595020 Single wide axle kitsprings for 45mm wide slipper Single axle springs kit for 45mm wide slipper Single axle axle kit kit for for 45mm 45mmSingle wide slipper slipper springs Tandem axle kitsprings for 45mm wide slipper with shacklebolts boltswith 9/16″ shackle bolts with 5/8″ shackle bolts with 9/16″ 5/8″ shackle springs with 1/2″ shackle bolts Kit Kit includes Kit includes Kit includes includes Kit includes 22 xx 590600 45mm x 590600 hanger 2 x hanger 590451 60mm4Front hanger 45mm Deep front hang 590451 60mm 2Front Front hanger 45mm Front x 590443 22 xx 590445 45mm x 590445 hanger 45mm Rear 2 xhanger 590450 60mm2Rear hanger 590450 60mm 2Rear Rear hanger x 590445 45mm Rear hanger 22 xx 590608 9/16” Bolt 2 x 590608 & nut 9/16” Bolt2&x nut 590125 5/8” Bolt 590125 5/8” Bolt 4 x 590113 1/2” Bolt 2 x 590614 5/8” Nut 2 x 590614 5/8” Nut 4 x 590119 1/2” Nut

595025

Tandem axle kit for 45mm wide slipper springs with 9/16″ shackle bolts Kit includes 4 x 590600 45mm Front hanger 4 x 590445 45mm Rear hanger 4 x 590608 Shackle pin 9/16 & nut

595020 595015axle kit for 45mm wide slipper Tandem

axle kit for 45mmsprings Single wide slipper axle springs for shackle 45mm wide withkit1/2″ boltsslipper springs /8″ shackle bolts Kit withincludes 5/8″ shackle bolts ludes132 includes 4Kitx 590443 45mm Deep front hanger www.alko.com.au www.alko.com.au www.alko.com.au 132 0451 132 60mm 2 Front x 590451 hanger 60mm Rear Fronthanger hanger 2 x 590445 45mm www.alko.com.au 132 www.alko.com.au 132 www.alko.com.au 0450 13260mm 42Rear 590450 hanger 60mm Rear hanger xx 590113 1/2” Bolt 0125 1325/8” Bolt 590125www.alko.com.au 5/8” Nut Bolt 42 xx 590119 1/2” 0614 5/8” Nut 2 x 590614 5/8” Nut

595025 Tandem axle kit for 45mm wide slipper 595020 595020

595025

Tandem axle kit for 45mm wide slipper with 9/16″ shackle bolts springs with boltsslipper Tandem axle 9/16″ kit forshackle 45mm Tandem wide axle kit for 45mmsprings wide slipper Kit includes Kit includes springs with 1/2″ shackle springs bolts with 1/2″ shackle bolts 4 x 590600 45mm Front hanger 4 x includes 590600 45mm Kit Front hanger Kit includes LITALKOAUS00001 LITALKOAUS00001 LITALKOAUS00001 4 x 590445 45mm Rear hanger LITALKOAUS00001 4 x 590443 590445 45mm 4Deep Rear hanger x 590443 front hanger 45mm Deep front hanger LITALKOAUS00001 LITALKOAUS00001 4 xhanger 590608 Shackle pin 9/16 & nut 590608 Shackle2Rear pin 9/16 & nut 45mm Rear 24 x 590445 45mm x 590445 hanger LITALKOAUS00001 4 x 590113 1/2” Bolt 4 x 590113 1/2” Bolt 4 x 590119 1/2” Nut 4 x 590119 1/2” Nut

133

EYE TO EYE SPRING HANGER KITS

595050

Single axle kit for 45mm shackle springs with 9/16″ shackle bolts Kit includes 2 x 590600 6 x 590608 2 x 590604 4 x 590606 2 x 590002

Spring hanger Shackle pin 9/16” with nuts 9/16” Spring dumb jack 9/16” Shackle plate 9/16” Spring bush

595060

Tandem axle kit for 45mm shackle springs with 9/16″ shackle bolts & 700mm/711mm spring lengths Kit includes 2 x 590600 Spring hanger 12x590608 Shackle pin 9/16” & nut 2 x 590611 Shackle pin 5/8” 2 x 590614 Nut 5/8” 2 x 590604 Spring dumb jack 8 x 590606 Shackle plate 4 x 590002 Spring bush 9/16” 2 x 590601 Centre rocker hanger 2 x 590616 Rocker arm 2 x 590005 Spring bush 5/8”

OUTBACK SPRING HANGER KIT

595055

Single axle kit for long Outback spring with 16mm shackle bolts Kit includes 2 x 590630 6 x 590632 6 x 590708 2 x 590631 4 x 590713

134

Spring hanger front Shackle pin greasable Nyloc nut 16mm Spring dumb jack Shackle plate

www.alko.com.au

LITALKOAUS00001

SPRING HANGERS & SHACKLE PLATES

Font Hanger

Dumb Jack

590444

590443

590442

590445

590450

590451

590600

590630

590631

590604

Rear parabolic hanger 45mm spring W 45mm

Rear Slipper Hanger on strap 60mm spring W 60mm

Rear Hanger DumbJack “outback” 60mm spring W 60mm D M16

Deep front slipper hanger 45mm spring 1/2″ bolt W 45mm D 1/2″

Front Slipper Hanger on strap 60mm spring 5/8″ bolt 60 W 5/8″

Shallow front slipper hanger 45mm spring 1/2″ bolt W 45m D 1/2″

Front Hanger 45mm spring 9/16″ bolt W 45mm D 9/16″

Rear slipper hanger 45mm spring W 45mm

Front Hanger 60mm “outback” W 60mm D M16

Rear Hanger DumbJack 45mm spring W 45mm D 5/8″

135

Eye to Eye Shackle Plates Single & Tandem D L

590607

590606

L 50mm

L 75mm

D 9/16”

9/16” Shackle plate, 50mm centres

9/16” Shackle plate, 75mm centres

590713

16mm Shackle plate, 64mm centres L 64mm D 16mm

Spring Pad / Axle Pad W

590510

590516

590513

590515

Spring pad to suit round and square, Black L 47mm W 40mm T 8mm

Spring pad to suit 65mm round axle, Black L 60mm W 65mm T 10mm

136

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Spring pad to suit round and square, Black L 47mm W 40mm T 10mm

590510G

Spring pad to suit round and square, Galvanised L 47mm W 40mm T 8mm

Spring pad for 60mm tube axle, Zinc L 100mm W 35mm

LITALKOAUS00001

Tandem Hangers

590601

590703

576305

Suits: 590616

Suits: 590705

Suits: 576303

Centre Hanger suit 60mm tandem rocker springs - 18mm pin

Centre hanger suit 45mm tandem shackle springs - 9/16”

Centre Hanger suit 60mm tandem rocker roller springs - 18mm pin

AL-KO

576302

Front or Rear Hanger Rocker Roller Springs 16mm Pin

590701

Front or Rear Hanger Tandem Rocker Springs - 16mm Pin

AL-KO

Tandem Rocker Arms A B

D F

590616

590705

Rocker assembly suit 45mm shackle spring suit 5/8” pin A: 48mm B: 122mm C: 125mm D: 50mm E: Suits 9/16” bolt F: Suits 5/8” bolt G: Suits 9/16” bolt

Rocker assembly suit 60mm shackle spring. A: 202mm B: 60mm C: Suits 16mm bolt D: Suits 18mm bolt E: Suits 16mm bolt

576303

Rocker assembly suit 60mm Rocker Roller springs. Painted A: 203mm B: 62mm C: 16mm D:18mm diameter

AL-KO

576303D

Rocker assembly suit Rocker Roller springs. Dacromet A: 203mm B: 62mm C: 16mm D:18mm diameter

137

n SPRINGS - SHACKLE PINS, NUTS & NIPPLES. . . . . . . . . 138

Eyeto toEye Eye Spring Shackle Pins& &Nuts Nuts Eye Spring Eye toShackle Eye Eye Spring Pins Shackle & Spring Nuts Pins Shackle & NutsPins Eye to Eye Spring Shackle Pins & Nuts Eye to Eye Spring Shackle Pins & Nuts

590113 590113 590608 590609

590113 590608

590608 590608 590609 590610

590609 590609 590610

Shackle bolt9/16” non-greasable Shackle pin greasable 9/16” x 3solid 1/2” solidShackle Shackle pin greasable greasable Shackle bolt pin 9/16” non-greasable x 3 1/2” solidShackle Shackle bolt non-greasable pin greasable x 3 1/2” solidShackle Shackle pin 9/16” pin x 3 1/2” Shackle pin greasable pin D 1/2” L 3 1/2” withgrease 9/16” nyloc No grease grease nipple D with 1/2”9/16” Lnyloc 3 1/2” nut D 1/2”with No grease 9/16” L 3 1/2” nyloc nipple nut with 9/16” No nylocnipple nut nut No grease No nipplenipple 9/16” 1/2” 9/16” 1/2” D 9/16” L 3 1/2” D 9/16” L 3 1/2” D 9/16” DD 9/16” 5/8” L 3 1/2” LL 33 1/2” 1/4” D 9/16” DD 5/8” L 3 1/2” LL 33 1/4”

reasable

590113

Shackle bolt non-greasable D 1/2” L 3 1/2”

590113

590608

Shackle bolt non-greasable D 1/2” L 3 1/2”

Shackle pin 9/16” x 3 1/2” solid with 9/16” nyloc nut D 9/16” L 3 1/2”

590608

No grease nipple D 9/16” L 3 1/2”

590632 590611 590611 590125

590611 590125

590609

Shackle pin 9/16” x 3 1/2” solid Shackle pin greasable with 9/16” nyloc nut No grease nipple 590609 590610 D 9/16” L 3 1/2” L 3 1/2” Shackle pin greasable Shackle D pin9/16” greasable

590610

No grease nipple D 5/8” L 3 1/4”

590632 590632 590707

590632 590125 590125 590707

D 16mm L 100mm

590711

590119

590614

Shackle pin gre Shackle pin greasabl No grease No grease nipplenipp L31 D 5/8”D 5/8” L 3 1/4”

Shackle pin greasable No grease nipple D 5/8” L 3 1/4”

Shackle pin M16 “Outback” Shackle pin M16 x Shackle Shackle pin M16 x Shackle pin “Outback” M16 xM16 x Shackle pin “Outback” non-greasable Shackle bolt“Outback” non-greasable Shackle pin boltnon-greasable non-greasable Shackle Shackle pin non-greasable bolt non-greasable Shackle bolt non-greasable pin M16 x 100mm Shackle pin x 100mm 590632 590611 590125 590707 100mm with grease nipple 590632 100mm with grease nipple 100mm with grease nipple 100mm with grease nipple 590125 5/8” 3bolt 1/2”non-greasable D590707 DShackle 5/8” 4”suit tandem M16 x D 5/8” L 34” 1/2” pin non-greasable D 5/8”DD 5/8” L Shackle 3 1/2” LL 4” 5/8”non-greasable L 4”pin L“Outback” non-greasable suit tandem Shackle Shackle pin M16 x 100mm Shackle pin “Outback” M16 x Shackle pin non-greasable ShackleD100mm pin M16 xwith 100mm D 16mm 100mm nipple D 16mm L 100mm 16mm L grease 100mm Dnon-greasable 16mm L 100mm DShackle 5/8” boltLnon-greasable 3 1/2” D 5/8” L 4” nipple suitLtandem 60mm rocker springs 60mm rocker springs 100mm with grease D 5/8” L 3 1/2” D 5/8” L 4” non-greasable suit tandem D 16mm L 100mm 60mmDrocker 16mm 16mmsprings L 100mm D 16mm L 100mm 60mm D rocker springsL 100mm

reasable ” 590611

590610 590610

590615

590707 590707

Shackle pinxM1 Shackle pin M16 1 non-greasable non-greasable suit ta 60mm60mm rockerrocker springs D 16mm L 10 D 16mm L 100mm

590119 590615 Centre rocker pin M18 x 100mm 590711 Shackle bolt nyloc nut 1/2” BSW Shackle pin nyloc nut 5/8” UNF Shackle 590614 pin nyloc nut 9/16” UNF Centre rocker pin M18 x 100mm Shackle bolt nyloc nut 1/2” BSW Shackle pin nyloc nut 5/8” UNF Shackle pin nyloc nut 9/16” UNF greasable suit tandem 60mm Centre pinxM18 x 100mm Shackle boltnyloc nyloc nut5/8” 1/2”UNF BSW Shackle pin nyloc nyloc nutUNF 5/8” UNF Shackle pin nyl M18 rocker x 100mm Centre Shacklerocker bolt greasable nyloc pin M18 nutsuit x1/2” 100mm BSW Centre Shackle rockerrocker bolt pin M18 nyloc nyloc nut 100mm nut5/8” 1/2” UNF BSW Shackle Shackle bolt nyloc pin nut 1/2” nut BSW 9/16” UNF Shackle Shackle pin nyloc pin nut 5/8” nut 9/16” UNF Shackle pin nyloc nut tandem 60mm springs springs 18mm L 100mm greasable suit tandem emD60mm greasable suitrocker tandem 60mm greasable suit tandem 60mm60mm

590711 590119

590711 590711 590119 590614

590119 590119 590614 590615

590614 590614 590615

590615 590615

D 18mm L 100mm rockerrocker springs rocker springs springs D 18mm L 100mm D 18mm L 100mm D 18mm L 100mm

590708

Shackle pin nyloc nut M16

590712

Centre rocker pin nyloc nut M18

590708

Shackle pin nyloc nut M16

ko.com.au 138

Grease nipple 1/8” BSP

590712

576307

Shackle Pin M16 with 45 degree nipple suit roller end on Rocker 590620 Roller spring

Centre rocker pin nyloc nut M18

590708 590708 590712 590620

590708 590712

www.alko.com.au

nut M16

590620

Grease nipple 1/8” BSP

LITALKOAUS00001 590712 590712 590620 576307

576307

Shackle Pin M16 with 45 degree nipple suit roller end on Rocker Roller spring

590620 590620 576307

576307 576307

Shackle pin nyloc nut Centre pinwith nyloc M18 Grease 1/8” BSP Shackle Pinwith M1 Shackle Centre rocker pin nyloc pin nyloc nut M16 nut M18Shackle Centre Grease pin nyloc rocker nipple nut pin 1/8” M16 nyloc BSPM16 nut M18CentreGrease Shackle rockerrocker nipple pin Pin nyloc M16 1/8” nut BSPM18 45nut degree Grease Shackle nipplenipple Pin 1/8”M16 BSP with 45 degreeShackle Pin M16 suit end rolle nipple suit roller end on Rocker nipple suitLITALKOAUS00001 roller end on Rockernipplenipple suit roller www.alko.com.au 138 Roller spring Roller spring Roller Roller springspring

www.alko.com.au 138 138

www.alko.com.au www.alko.com.au

LITALKOAUS00001

LITAL

SPRING BUSHES

590002

590001

Spring nylon bush ID 1/2″ OD 7/8″

L 45mm

590004

Spring nylon bush ID 9/16″ OD 3/4″

576301

Spring nylon bush ID 9/16″ OD 7/8″

590003 L 45mm

Spring nylon bush ID 5/8″ OD 7/8″

L 60mm

590005 L 45mm

Rocker Roller Spring steel bush 60mm wide, suits16mm Pin

Spring nylon bush ID 5/8″ OD 7/8″

L 45mm

576301ZN

Steel roller bush Zinc plated.

139

S O19

Fish Plates (Punched Hole) Part No.

Description

Surface Finish

590401

Fish plate

Black

45mm

8mm

14mm

590410

Fish plate

Black

40mm

60mm

8mm

14mm

590413

Fish plate

Black

40mm

45mm

8mm

14mm

590414

Fish plate

Zinc Plated

45mm

60mm

10mm

14mm

590417

Fish plate

Black

50mm

60mm

8mm

14mm

590418D

Fish plate

DACROMETâ&#x201E;˘

51mm

10mm

14mm

590465

Fish plate

Black

60mm

65mm

10m

17mm

S D

Fish Plates (Slotted)

140

Part No.

Description

Surface Finish

590415

Fish plate slotted

Black

39mm

45mm

10mm

14mm

7mm

19mm

14mm

590415G

Fish plate slotted

Galvanised

39mm

45mm

10mm

14mm

7mm

19mm

14mm

590420

Fish plate slotted

Black

60mm

45mm

10mm

2.5mm

8.5mm

19mm

17mm

590420G

Fish plate slotted

Galvanised

60mm

45mm

10mm

2.5mm

8.5mm

19mm

17mm

590456

Fish plate slotted

Black

60mm

55mm

10mm

2.5mm

8.5mm

19mm

17mm

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LITALKOAUS00001

U-BOLTS & KITS

To complete the total spring kit selection, you need to identify the U bolt kit that is appropriate. U bolt kits contain the U bolts, nuts & washers, axle pads and fish plates. Each U BOLT KIT contains components for ONE axle only. When ordering for a multi-axle application, order the number of kits to correspond with the number of axles. To select your U bolt kit: 1. Identify what width of spring you are using: 45mm or 60mm 2. Identify the number of spring leaves, i.e. 2,3,7,etc. 3. Identify the section of the axle, i.e. 39mm round, 50mm square etc. Simply read across the tables to find the appropriate part number for the U bolt kit you require.

U-BOLT KIT QUICK SELECT AXLE SIZE 40mm SQ

AXLE SIZE 45mm RND

AXLE SIZE 45mm SQ

AXLE SIZE 60mm RND

597005

597010

45mm 4 LEAF

597005

597010

45mm 5 LEAF

597005

597015

597020

597030

597015

597020

597030

597035

45mm 7 LEAF

597025

597030

597040

45mm 8 LEAF

597025

597030

597040

SPRING LEAF(S)

AXLE SIZE 39mm RND

45mm 1 LEAF

597000

45mm 2 LEAF

597000

45mm 3 LEAF

597000

45mm 6 LEAF

45mm 9 LEAF 60mm 4 LEAF X 6mm 60mm 5 LEAF X 6mm

AXLE SIZE 50mm SQ

AXLE SIZE 50mm RND

AXLE SIZE 56mm RND

AXLE SIZE 65mm RND

597027

597040 597065

597070

597080

597075

597095

60mm 6 LEAF X 6mm

597095

597105

597135

60mm 7 LEAF X 6mm

597095

597105

597135

60mm 8 LEAF X 6mm “Outback” 5 leaf

AXLE SIZE 63mm SQ

597105 597116

597115

597126

597137

“Outback” 6 leaf

597126

597137

“Outback” 7 leaf

597120

“Outback” 8 leaf

597120

“Outback” 9 leaf

597127

597106

“Outback” 10 leaf

597127

597106

Rocker Roller 5 Leaf

597124

Rocker Roller 6 Leaf

597124

Rocker Roller 7 Leaf

597140

597125

Rocker Roller 8 Leaf

597140

597125

597130

597165 597165

141

U-BOLTS

Part No.

Axle Section “B”

U Bolt Length “L”

Nominal Thread Length “A”

Thread Type “T”

Finish

591145

39mm Round

115mm / 4 1/2”

50mm

1/2” BSW

Black

591150

39mm Round

127mm / 5”

50mm

1/2” BSW

Black

591345

45mm Round

115mm / 4 1/2”

50mm

1/2” BSW

Black

591350

45mm Round

127mm / 5”

50mm

1/2” BSW

Black

591355

45mm Round

140mm / 5 1/2”

50mm

1/2” BSW

Black

591555

50mm Round

140mm / 5 1/2”

50mm

1/2” BSW

Black

592515

50mm Round

145mm / 5"

50mm

5/8" BSW

Black

591245

40mm Square

115mm / 4 1/2”

50mm

1/2” BSW

Black

591250

40mm Square

127mm / 5”

50mm

1/2” BSW

Black

591255

40mm Square

140mm / 5 1/2”

50mm

1/2” BSW

Black

591450

45mm Square

127mm / 5”

50mm

1/2” BSW

Black

591455

45mm Square

140mm / 5 1/2”

50mm

1/2” BSW

Black

591455G

45mm Square

145mm/ 5 3/4"

50mm

1/2” BSW

Galv

591465

45mm Square

165mm / 6 1/2”

50mm

1/2” BSW

Black

592455

45mm Square

160mm / 6 1/4”

50mm

5/8” BSW

Black

592455G

45mm Square

160mm / 6 1/4”

50mm

5/8” BSW

Galv

591655

50mm Square

140mm / 5 1/2”

50mm

1/2” BSW

Black

592505

50mm Square

150mm / 6"

50mm

5/8" BSW

Black

591660

50mm Square

153mm / 6”

50mm

1/2” BSW

Black

591660G

50mm Square

153mm / 6”

50mm

1/2” BSW

Galv

591665

50mm Square

165mm / 6 1/2”

50mm

1/2” BSW

Black

591665G

50mm Square

165mm / 6 1/2”

50mm

1/2” BSW

Galv

592506

50mm Square

165mm / 6 1/2”

50mm

5/8” BSW

Black

592506G

50mm Square

165mm / 6 1/2”

50mm

5/8” BSW

Galv

592566

56mm Round

165mm / 6 1/2”

50mm

5/8” BSW

Black

592666

60mm Round

165mm / 6 1/2”

50mm

5/8” BSW

Black

590108

60.3mm Round Tube

153mm / 6”

50mm

1/2” BSW

Black

592630

63mm Square

180mm / 7"

63mm

5/8” BSW

Black

U-BOLT NUT & WASHERS SPARES 590119

590123

190053

590120

590117

190057

590122

590124

Nut 1/2” BSW Nyloc Washer 5/8” spring x 1/8 sq

142

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1/2” Flat washer 5/8” Flat washer

M12 GALV FLAT WASHER NUT HEX 5/8 BSW GALVANISED

Nut 5/8” BSW Nyloc Washer M16 Galvanised

LITALKOAUS00001

RIMS & TYRES

Rims Part No.

Description

PCD

Offset

Capacity per wheel

Contour

641513

Trailer Rim 13” x 4.5” Painted

Ford

Zero

750kg

641513G

Trailer Rim 13” x 4.5” Galvanised

Ford

Zero

750kg

641614

Trailer Rim 14” x 6” Painted

Ford

+15mm Offset

850kg

641614G

Trailer Rim 14” x 6” Galvanised

Ford

+15mm Offset

850kg

641715

Trailer Rim 15” x 7” Painted

6 stud LCR

-7mm

850kg

641816

Trailer Rim 16” x 6” Painted

6 stud LCR

+8mm

1450kg

Tyres Part No.

Description

Capacity per wheel

644165

Trailer tyre 165/R13LT

670kg

644185

Trailer tyre 185/R14LT

850kg

644225

Trailer tyre 225/70R15C

1120kg

644195

Trailer tyre 195/75R16C

1060kg

644205

Trailer tyre 205/75R16C

1060kg

Rim & Tyre Part No.

Description

Rim

Tyre

645013

Wheel & tyre assembly 13” X 5” Galvanised Ford with 165/R13C tyre.

641513G

644165

645014

Wheel & tyre assembly 14” X 6” Galvanised Ford with 185/R14LT tyre

641614G

644185

645113

Wheel & tyre assembly 13” X 4.5” Galvanised 6 stud LCR with 165/R13C tyre.

641513

644165

645114

Wheel & tyre assembly 14” X 6” Painted Ford with 185/R14LT tyre.

641614

644185

645115

Wheel & tyre assembly 15” X 7” White LCR with 225/70R15C tyre.

641715

644225

645116

Wheel & tyre assembly 16” X 6” Painted LCR with 195/R16C tyre.

641816

644195

Wheel & tyre assembly 16” X 6” Painted Ford with 205/75R16C tyre.

641816

644205

645116205

143

REMIS PRODUCTS Room Dividers

Privacy & Sun Protection

Large windscreens and side windows offer beautiful views from your motorhome, but they also let prying eyes inside. And when the sun is shining through those large windows, the interior quickly heats up. The easy-to-install solution: REMIfront, consisting of a front roller blind and side panels, blocks out the drivers cab almost 610 2years - 600 2 sra-ey2016 noitccooling. urtsnoc morf retfarC WV :lacitnedi yllarutcurtS Structurally VW Crafter from construction 2006 completely. Andidentical: as an additional bonus, it considerably reduces heating and It offers an almost complete blockout and shields you from view, significantly expanding the usable living space in your sediS Sides )evird Front dnah-(left-hand tfel( tnorF drive) motorhome and preserving your privacy. fo raeY Year of

tnithe rpS Mercedes zneB sedecBenz reM Sprinter eht rof III tnorfIMER REMIfront IIIrefor /gnipeeMirror k enaL base plate keeping/ noitcurtsnoc etalp esab Lane rorriM construction tfeL Left rosnes niar hWith tiW rain sensor egakcap maeb lluf full beam package roller blind gn rtLA1/JP4/JP2) S Straight )2PJ/4PJ/1A L sedoc sedecreM( Angled retnirpS zneB sedecreMdeelh tAro(Mercedes f III tntohcodes rgfiIaThe M Ewindscreen R

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42012001

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675035

REMIS Front 3, Left side window Mercedes Sprinter. REMIS# 10021023

uses a two-piece sliding 2 morF element with60a0magnetic fo raeY catch. This fastens in the urtsnoc 22no0it1c2 700210021023 morF - 001 middle of the windscreen, 6002 m orF with the rear view mirror 3102 morF 10058221 7002 m orF neatly integrated into the blind to keep it out 310blackout 2 morF of the way.

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22012001

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22012001

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675038

REMIS Front 3, Front window Mercedes Sprinter 2007 on. REMIS# 10023924

10021024

675036

REMIS Front 3, Right side window Mercedes Sprinter. REMIS# 10021024

675038RD

REMIS Front 3, With rain sensor Mercedes Sprinter 2007 on. REMIS# 10059902

675045

REMIS Front 3, Left side window Fiat Ducato REMIS# 10043742

144

Right

www.alko.com.au

675046

REMIS Front 3, Front window Fiat Ducato REMIS# 10043741

675044

REMIS Front 3, Right side window Fiat Ducato. REMIS# 10043743

LITALKOAUS00001

SKYLIGHTS

Space dividers

SKYLIGHTS

Space divid

Space dividers

SKYLIGHTS

n Features Vario 2 Main Features Vario 2 Main Features Vario 2 Main Features

n Tinted hood lid n Tinted hood lid n Tinted hood lid o o ) High opening angle (up to 60o) angle (up to 60on ) High opening angle (up to 60 )n High opening angle (up to 60 n n For a range of roof thicknessesn For a range of roof thicknesses n For a range of roof thicknesses f roof thicknesses n Three locking positions: n Three locking positions: n Three locking positions: positions:

closed position ning

1. Completely closed 1. Completely closed 1. Completely closed 2. Ventilation position 2. Ventilation position 2. Ventilation position 675028 675028 675011 675028 675011 3. 85mm 675011 3. 85mm 3. 85mm opening opening opening

675028

675011

2 SIZE x REMISTOP 700mm VISTAVARIO 2 SIZE xREMISTOP 700mm VISTAVARIO Sky light 2 SIZE 400 500 x 400mm xREMISTOP 700mm VISTA Sky li IZE 500 x 700mm VARIO 2 SIZE 500 xREMISTOP 700mm VISTAVARIO Sky light 400500 x 400mm Sky light 400500 x 400mm n InsectSuits: protection with n Insect protection with n Insect protection with ion- 55mm available Suits: 55mmSuits thick roof Suits: 55mm Suits thick thickness roof 28mm Suits:-46mm 33mm- 55mm Suits thickthickness roof 28mm mm thickwith roof 46mm -available 55mm Suits thick thickness roof 28mm -46mm 33mm- available thickness 28mm -46mm 33mm-available REMIS# 10036393 REMIS# 10036393 REMIS# 10036393 REMIS# 10061927 normal or midge gauzeREMIS# 10061927 normal or midge gauzeREMIS# 10061927 normal or midge gauzeREMIS# 10061927 0036393 REMIS# 10036393 dge gauze

675029

REMIform I

675029

REMIform I

675029

REMIform I

VARIO 2 SIZE 500 x 700mm REMIform VARIO 2I SIZE 500 x 700mm REMIform VARIO 2ISIZE 500 x 700mm REMIform IZE 500 x 700mm VARIO 2 SIZE 500 x 700mm Suits: 25mm 35mm thick roof Suits: 25mm 35mm thick roof Suits: 25mm - 35mm thick roof mm - 35mm thick roof Suits: 25mm - 35mm thick roof Flexible roomREMIS# divider Flexible roomREMIS# divider Flexible roomREMIS# divider der Flexible roomREMIS# divider 10038061 10038061 10038061 0038061 10038061 Dimensions ItemDescription* no. (W x H in mm)

Dimensions Description*

(W x H in mm)

Dimensions Description* Item no. (W x H in mm)

Dimensions Item Description* no.

Item Description* no.

(W x H in mm)

VIDERS ROOM DIVIDERS ROOM DIVIDERS ROOM DIVIDERS

blind, grip and guide rail • Pleated blind, 800 grip xrail and guide rail• Pleated blind, grip rail and guide rail 1 1 d blind, grip and guide rail • Pleated blind, 800 grip xrail and guide rail• Pleated 1 1 1900 800 rail x 1900 1900 10002770 10002770 800rail x 1900 10002770 10002770 in cream white (RAL 9001) in cream white (RAL 9001) in cream white (RAL 9001) cream white (RAL 9001) in cream white (RAL 9001)

Flexible and&indvidual usage, Flexible High-quality and pleated usage, Flexible material High-quality and &indvidual Comfortable pleated usage, material living High-quality style & Comfortable pleated materi living uality indvidual pleated usage, material High-quality Comfortable pleated material living style &indvidual Comfortable living style

x 1900 of the pleated 1500 x blind 1900 package • Fixing10002842 of the 1500 pleated x 1900 blind package • Fixing10002842 of the pleated blind package g of the pleated 1500 x blind 1900 package • Fixing 10002842 of the 1500 pleated blind package • Fixing10002842 with a retaining strap with a retaining strap with a retaining strap with a retaining strap with a retaining strap Itcomfortable isensure the small elements that It comfortable isensure the small thatcrucial weour feelhome elements completely that Itcomfortable isensure the small thatcrucial inwe our feel home elements completely onxwheels. thatcomfortable ensure that in weour feelhome completely on wheels. comfortable ucial e feelelements completely that thatcrucial inwe ourfeel home completely onxwheels. in onxwheels. 1900 1900 1900 10002845 x 1900 10002845 • Width grip rail /2100 pleated blind: 48 mm • Width 10002845 grip rail 2100 / pleated blind: 48 mm • Width grip rail / pleated blind: 48 mm grip rail /2100 pleated blind: 48 mm • Width10002845 grip rail2100 / pleated blind: 48 mm

With REMIform divider, caravans With REMIform andrailmotorhomes divider, become caravans even With more REMIform and homely. room The divider, natural become caravans partitioning even more and of Thespace natural become even more of2 homes oom divider, become caravans even more and motorhomes The natural become partitioning even more homely. the open The space natural partitioning open space •of Pleated blind, grip and guide railmotorhomes •ofPleated blind, grip xrail and guide railmotorhomes •homely. Pleated blind, grip rail partitioning and guide rail ho 2the 2the open d blind, grip and guide rail homely. • Pleated blind, grip xrail and guide 2 room 2 room 800 1900 800 rail x 1900 800 1900 10002856 10002856 800rail x 1900 10002856 10002856 in grey (RAL 7036) in grey (RAL 7036)and in grey 7036)and in greyatmosphere. (RAL 7036) in grey (RAL 7036) creates a most cosy, noticeable intimate atmosphere. creates amost cosy,noticeable intimate atmosphere. properties: creates aThe compact amost cosy, noticeable intimate design, low atmosphere. properties: weight aThe particularly compact most noticeable design, quiet low to(RAL properties: weight a compac particu ntimate ticeable properties: aThe compact design, low properties: weight andThe a particularly compact design, quiet to low weight and particularly quiet to x 1900 1500 x blind 1900 x 1900 of the pleated package • Fixing10002899 of the 1500 pleated blind package • Fixing10002899 of the pleated blind package 1500 x blind 1900 10002899 g of the pleated package • Fixing of the 1500 pleated blind package • Fixing10002899 operate. operate. operate.

with a retaining strap with a retaining strap with a retaining strap with a retaining strap Colours Laufsch Colours Laufschiene Colours Laufschiene 2100 x 1900 2100 x 1900 10011290 2100 x 1900 10011290 2100 x 1900 10011290 10011290 • Width grip rail / pleated blind: 48 mm • Width grip rail / pleated blind: 48 mm • Width grip rail / pleated blind: 48 mm grip rail / pleated blind: 48 mm • Width grip rail / pleated blind: 48 mm with a retaining strap

ally. *Width can be shortened individually.*Width can be shortened individually. *Width can be shortened individually.*Width can be shortened individually.

REMIform II G2 REMIform II G2 REMIform II G2

REMIform II

derFlexible room dividerFlexible roomB1dividerFlexible roomB1dividerFlexible roomB1divider New! Dimensions ItemDescription* no. (W x H in mm)

New! Dimensions Description*

(W x H in mm)

New!

Dimensions Dimensions sample Beige pleat material sample sample B Beige pleat material B Beige pleat material Description* Item Description* no. Item Description* no. Item no.

Grey pleat material sample

(W x H in mm)

Beige pl

Convenient cl Convenient clasp Grey pleat material sample Grey ple

Convenient clasp

Grey pleat material sample

blind, grip and guide rail • Pleated blind, 800 grip xrail and guide rail• Pleated blind, grip rail and guide rail 1 1 d blind, grip and guide rail • Pleated blind, 800 grip xrail and guide rail• Pleated 1 1 1900 800 rail x 1900 1900 10067149 10067149 800rail x 1900 10067149 10067149 in cream white (RAL 9001) in cream white (RAL 9001) in cream white (RAL 9001) cream white (RAL 9001) in cream white (RAL 9001)

Fixing of the pleated blind package with • Fixing of the pleated blind package with • Fixing of the pleated blind package with f the pleated blind package with • Fixing of the pleated package •with 1500 xblind 1900 1500 x 1900 10067150 1500 x 1900 10067150 1500 x 1900 10067150 10067150 clasp; simple one-handed operaconvenient clasp; simple one-handed convenient operaclasp; simple one-handed operaclasp; simple one-handed operaconvenient clasp; simple one-handedconvenient operation with no additional supports tion with no additional supports tion with no additional supports with no additional supports tion with no additional supports 2100 x 1900 2100 45.5 x 1900 2100 x45.5 1900 2100 45.5 x 1900 10067151 •10067151 Total width: mm •10067151 Total width: mm •10067151 Total width: 45.5 mm • Total width: mm • Total width: 45.5 mm

ally. *Width can be shortened individually.*Width can be shortened individually. *Width can be shortened individually.*Width can be shortened individually.

rved Track

Straight Track

Curved Track

Straight Track Curved Track Convenient Clasp

StraightClasp Track Curved Track Convenient

Convenient Clasp

Curved Track

Convenient Clasp

With the room divider, With the a cosy, REMIform intimate room atmosphere. divider, With the The a REMIform cosy, divi-cut intimate dividers room atmosphere. can divider, be individually The a cosy, divi-cut intim div to om divider, With thea cosy, REMIform intimate room atmosphere. divider, The aREMIform cosy, divi- intimate dividers atmosphere. can be individually The divi-cut to dividers size can be individually to size caravans and mobile homes caravans be- and ders and feature mobile a compact homes caravans design beand ders and are feature mobile and a installed compact homes easily design beand and ders flexibly. are feature and homes caravans be- 675101 ders and feature mobile a compact homes design be- 675131 and ders are feature and a installed compact easily design and flexibly. are and installed easily and flexibly. 675101 675131 675101 675101 675131 675101 675131 675102 675132 675102 675102 675132 675132 675132 come even more homely. The come even lightweight, more homely. as well The as being come natural particularly even lightweight, more homely. as well The asnatural being particularly lightweight, The natural come even lightweight, more homely. as well The as being natural particularly lightweight, as well asnatural being particularly REMIS Room divider beige Remis REMIS room Room divider divider grey beige REMIS Remis room Roomdiv da REMIS Room divider beige Remis REMIS room Room divider divider grey beige Remis room divider Remis beige Remis room divider beige Remis room divider beige grey Remis room divider grey rgrey beige Remisroom roomdivider divider grey partitioning of the open space creates partitioning quiet of the to operate. open space The creates partitioning REMIform quiet room of the to operate. open space The creates REMIform quiet room to ope pace creates partitioning quiet of to the operate. open space The REMIform creates quiet room to operate. The REMIform room 800 x 1900mm 800 800 x x 1900mm 1900mm 800 x 1900mm 800 x x1900mm 800 800xxx1900mm 800 xx1900mm 1500 1500 1500 x1900mm 1900mm 1900mm 1500 1900mm 1500 x 1900mm 1500 x1900mm 1900mm REMIS# REMIS# REMIS# 10002856 10053812 (10002770) REMIS# 10053 10002 REMIS# REMIS# REMIS#10002856 10053812 (10002770) REMIS#10053812 10002856(10002770) 10002842 10002899 10002842 REMIS# 10002842 10002899 REMIS# 10002899 REMIS#10053812 10002899(10002770)

145

SECURITY ACCESSORIES AL-KO ATS The AL-KO Anti-Theft System (ATS) provides the most effective way of protecting your investment from theft. The AL-KO ATS utilises state of the art GPS tracking to provide high level protection with real time tracking. AL-KO ATS is small to hide, simple to use, security solution in existence. Charge up or hard wire the GPS tracker, press one button and you’re away. Bundled with a minimum of 12 months global connectivity, AL-KO ATS includes the tiny Black Knight Z3 GPS tracking device + accessories, the free Black Knight real time tracking app (for realtime multi-platform tracking on the go). The AL-KO ATS System Includes: Black Knight Z3 HIGH-PERFORMANCE TRACKING DEVICE INTELLIGENT ALERTS HIGH ACCURACY TRACK ON THE GO

698000Z3

ADVANCED SIMPLICITY

AL-KO ATS anti theft system kit includes component and 12 month connectivity Z3 model

INSTANT CONNECTIVITY INTERNATIONAL ROAMING

Learn more at www.alkoats.com.au

650300

AL-KO Easy Clamp. Anti-Theft wheel clamp adjustable to suit 13 to 15” Wheels. Key operated Lock

616900

Coupling lock & key AK7-AK10/2

146

www.alko.com.au

991310891

616950

Secure “Universal” coupling lock. Suits most Australian 50mm ball couplings.

European caravan spare part AKS3004 security device.

991310892

European caravan spare part AKS3004 safety anti theft unit, safety plus

LITALKOAUS00001

NOTES .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. .............................................................................................................. ..............................................................................................................

Victoria AL-KO International Pty Ltd Head Office 67-91 Nathan Road, Dandenong South, VIC, 3175 Australia Ph: (+61) 3 9767 3700 Fax: (+61) 3 9792 0877 Trading hours: 8:30am to 5pm (Mon to Thurs) 8:30am to 4.30pm (Fri)

New South Wales AL-KO International Pty Ltd

Queensland AL-KO International Pty Ltd

26 Hallstrom Place Wetherill Park NSW, 2164 Australia

13 Union Circuit Yatala, QLD, 4207 Australia

Ph: (+ 61) 2 8784 9400 Fax: (+ 61) 2 9725 4557

Ph: (+61) 7 3386 6300 Fax: (+61) 7 3386 6399

Trading hours: 8:30am to 5pm (Mon to Thurs) 8:30am to 4.30pm (Fri)

For further information visit www.alko.com.au Visit AL-KO at https://www.facebook.com/ALKOAustralia/

Subject to modifications in response to technical developments No liability accepted for mistakes and printing errors.