WE ARE ENVIRONMENTALLY-FRIENDLY
We are increasingly concerned about using recyclable and environmentally-friendly raw materials. The recyclable materials used in our manufacturing processes come from plastic, cotton, artificial wood and glass fiber reinforced materials. The recyclable materials of our products consist of wood from self-sustainable forests, fabric, ceramics and chipboards. Our painting method uses ecological paints with environmentally harmless dyes and components with no active solvents. Recycling offers an indeterminate number of advantages. It prevents soil and
Off - Sound Insulation Damping System
Recycling is the process of converting waste materials into new materials and objects.
water contamination, reduces the volume of waste that goes to the sanitary landfills, generates jobs for many people and saves natural resources. In the course of the years, Bash Sound Acoustics has become aware of the need to reduce waste that pollute the planet. This is an issue that concerns us all, especially in the industrial world. https://bashsoundinc.com
SOUND INSULATION DAMPING SYSTEM
info@bashsoundinc.com
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201901
www.bashsoundinc.com
Table of Contents
Industrial
Commercial
Sound Insulation Knowledge
3
Sound Insulation Board
4
Mass Loaded Vinyl
11
Damping Pads
15
Damping Paint
17
Sound Insulation Paint
22
Vibration Control Isolators
24
Wadding
28
Sound Insulation Filler
31
Instructions on Increasing Wall Sound Insulation
33
Construction Method for Interwall of Sound Insulation Board
34
Application Reference for Yachts and Ships
38
Application Reference for Railway Trains
40
Application Reference for Armored Vehicles
42
Application Reference for Industrial Pipings
44
Application Reference for Industrial Machine Rooms
46
Application Reference for Recording Studios
48
Application Reference for Hotel Guest Rooms
50
Application Reference for Residence
52
Application Reference for Bars and Nightclubs
54
Application Reference for KTV
56
Noise Index Parameters
57
Residence
3
4
Sound Insulation Knowledge
Sound Absorption
Sound Insulation
Sound Insulation Boards
Sound Insulation
Vibration"Space" Insulation
Sound Insulation Boards
Sound insulation and sound absorption are two totally different
Sound propagation is divided into airborne sound propagation
Sound travels at different speeds depending on what it is traveling through. Of the three mediums (gas, liquid, and solid) sound waves travel
concepts. The sound insulating materials are dense and heavy
and structure-borne sound propagation. Sound insulation is a
the slowest through gases, faster through liquids, and fastest through solids. Temperature also affects the speed of sound. Sound travels
in weight. While the sound absorbing materials are porous and
way to cut off the airborne sound propagation. Vibration
fastest through solids. This is because molecules in a solid medium are much closer together than those in a liquid or gas, allowing sound
light in weight. The properties of sound insulation materials are
insulation is the control of structure-borne sound propagation
waves to travel more quickly through it. In fact, sound waves travel over 17 times faster through steel than through air. The exact speed of
low in absorption but high in isolation. Whereas, sound
caused by vibration through the media. As a result, sound
sound in steel is 5,960 meters per second in comparison to 343 m/s through air.
absorption materials have a high absorption rate but a low
insulation and vibration insulation should be treated separately.
Sound Insulation Boards are used to block sound due to their structure and components.
isolation rating.
Sound Insulation Boards are classified into air-borne sound insulation and vibrator y sound insulation. Air-borne sound insulation boards are used for insulating sound propagated in air. Vibrator y Sound Insulation boards are used for insulating sound propagation in rigid components such as monolithic reinforced concrete buildings.
Noise
There are two sound insulation types classified according to the categor y of civil engineering: building sound insulation and structure sound
There are three factors to generate and transmit noise: noise source, propagation path and receiver. Most adults can hear noise within the
insulation.
frequency range of 100 Hz to 5000 Hz. The frequency of conversation and common noises in buildings is basically 125 Hz to 4000 Hz. The wall's Sound Reduction Index, or SRI, refers to the level of sound insulation provided by a structure, partition or wall within the range of
1. The building sound insulation project can be classified according to the sound insulation positions and methods.
125 Hz to 4000 Hz.
The building sound insulation can be approximately classified into indoor sound insulation and outdoor sound insulation according to the
Decibel The decibel (dB) is the unit used to measure the intensity of a sound. Since dB is measured on a logarithmic scale and not a linear scale, the smallest audible sound (near total silence) is 0 dB. A sound 10 times more powerful is 10 dB. A sound 100 times more powerful than near total silence is 20 dB. A sound 1,000 times more powerful than near total silence is 30 dB.
Sound Reduction Index (SRI) VS Sound Transmission Class (STC) The sound reduction index (SRI) is a measure of the reduction in the intensity of sound when it passes through part of a building; in other
sound insulation positions. For example, the indoor insulation includes sound insulation of walls, structure surfaces, ceilings and other characteristic building structures requiring sound insulation and sound insulation of underground buildings; the outdoor sound insulation mainly includes sound insulation of open-air walls and other outdoor sound insulation items.The building sound insulation can be classified into compound sound insulation and structure sound self-insulation according to the sound insulation methods. Compound sound insulation is a novel sound insulation method that all kinds of sound insulation materials are used for sound insulation. The sound insulation materials with different properties are used for sound insulation in a compound way by dint of respective properties to make full use of advantages of respective sound insulation materials to improve the overall performance of sound insulation and realize the effects of rigidflexible joint, multiple sound insulation layers and comprehensive protection.
words, the level of sound insulation provided. It is the difference between the sound intensity that hits one side of an object (such as a wall, door, window, partition and so on) and the sound intensity measured on the other side, expressed in decibels (dB). When sound hits the surface of a material, some will be reflected, some will be absorbed by the material and some will be transmitted through it. By determining the SRI, the effectiveness of the element as an insulator (the amount of sound that it has prevented from passing from one side to another) can be assessed. SRI is defined in the series of international standards ISO 16283 (parts 1-3). Standard testing methods, both in laborator y and field environments, have been established for measuring SRI. In the USA , the sound transmission class rating is typically used instead.
2. Structure sound insulation is a sound insulation method for structure sound self-insulation or blocking up sound propagation by adopting a certain form or method. For example, the sound absorbing cotton, the sound absorbing board and other materials are used to weaken the sound propagation path and change the range of sound propagation. (Such as highway noise barriers).
5
6
Sound Insulation Boards
Sound Insulation Boards
BUTTERBROT (G18) composite damping and sound insulation board: Made of inorganic materials with different densities on both sides, is sandwiched with high polymer damping adhesive, and adopts the OFF compound sound insulation boards are made of more than three
sandwich structure to perform high-pressure composite molding to form the constrained damping structure, change the resonant frequency
layers of materials with different densities and properties. Sandwiched
of the original materials and improve the airborne sound reduction index and structure-borne sound reduction index of the original materials
with high polymer damping materials to change the sound and vibration Impact or noise propagated through air
frequencies of the original material, and adopts the sandwich structure to
for multiple times. Properties: inorganic, fire-resisting and environmental-friendly material; high-intensity board surface, superior sound transmission loss
perform high-pressure composite molding to form the constrained
property; high cost performance, and suitability of large-area construction and use.
damping structure. The acoustic wave energy penetrating through the wall
Suitable for promoting and transforming the sound reduction indexes of walls, original walls and ceilings in machine rooms, offices, nightclubs,
system can be reduced by over 95%. When the sound insulation board starts vibrating under impact of sound waves, the high polymer material in the middle of the board continuously Shearing stress The sound wave mechanical energy is dissipated in the form of heat.
bears the extrusion and shearing stress to effectively convert mechanical energy into heat energy to be dissipated, thereby obviously improving the sound insulation effect of the sound insulation board, as shown in the
BUTTERBROT VADA PAV (G19) composite damping and sound insulation board: Made of inorganic materials with different densities on both sides, is sandwiched with the steady IIR molecules, and adopts the sandwich
Principle of OFF sound insulation board: effectively converting
structure to perform high-pressure composite molding to form the constrained damping structure, change the resonant frequency of the
the mechanical energy into heat energy
original materials and improve the airborne sound reduction index and structure-borne sound reduction index of the original materials for
figure on the right.
multiple times. Properties: inorganic, fire-resisting and environmental-friendly material; high-intensity board surface, superior sound transmission loss property; high cost performance, and suitability of large-area construction and use. Suitable for promoting and transforming the sound reduction indexes of walls, original walls and ceilings in residences, hotel guest rooms,
OFF composite metal damping and sound insulation board has the unique advantages of high acoustic reduction coefficients, convenient wall reconstruction, 100% environmentally-friendly containing no harmful substances,no radioactivity, conformance of national standard GB65662001, sound insulation, energy saving, earth saving, reutilization, thermal insulation and heat insulation, which makes it applicable for hotels,
JIBARITO (G20J) metal damping and sound insulation board:
clubs, bars, KTV, machine rooms and other building active sound insulation structures.
the front and rear surfaces are made of inorganic materials with different densities and different thicknesses, the soft aluminum sheets are arranged in the core layer, and two layers of high polymer damping material are molded compositely under high pressure without adhesive. The soft aluminum sheets in the core layer have obvious insulation property for medium-high frequency and ultrahigh frequency sounds, and the high density boards on the front and rear surfaces have good medium-high frequency sound insulation effect. The double-layer constrained damping structure generates high-efficiency low frequency and ultralow frequency transmission shearing stress. Properties: inorganic and metal flame-retardant environmental-friendly material; straight full frequency and high sound pressure insulation property; the airborne sound reduction index and the structure-borne sound reduction index are three times that of the sound insulation boards of the same kind. Suitable for constructing the bars, nightclubs, high noise machine rooms, active sound insulation structures and sound insulation doors with high sound pressure level.
1 OFF sound insulation board = 8 ordinary gypsum boards
Entertainment and singing> 110dB
OFF series sound insulation board partition wall
Quiet environment ďźœ35 dB
KOKORETSI (G22) composite vibration damping adhesive and sound insulation board: The central damping layer is made of high-elasticity aging resistant and flame retardant SBR high density material, the front and rear surface boards are made of inorganic materials with different densities and different thicknesses to form the structure properties of sound insulation and vibration damping material and effectively insulate the vibration of medium-low frequency and sub-low frequency sound transmission. Properties: The soft sandwich cavity ensures that the airborne sound reduction index and the sound transmission effect of the shearing stress are effectively promoted, and the cavity dimension and the complex vibration damping structure can be reduced after the construction of sound insulation layer. Suitable for KTV, nightclubs, show bars, private theaters, HIFI listening rooms, piano rooms, recording studios and other active sound insulation structures.
7
8
Sound Insulation Boards
Sound Insulation Boards
5.0
100 125 160
2.5K 3.15K 4K 5K
1.25K 1.6k 2K
800 1K
400 500 630
200 250 315
0.0
10.0 5.0 0.0
Frequency
2.5K 3.15K 4K 5K
10.0
2.5K 3.15K 4K 5K
15.0
1.25K 1.6k 2K
20.0
1.25K 1.6k 2K
25.0
800 1K
30.0
400 500 630
35.0
45.0 40.0 35.0 30.0 25.0 20.0 15.0
200 250 315
Airborne Sound Reduction Index
40.0
100 125 160
Airborne Sound Reduction Index
50.0 45.0
Frequency
G20J
30.0 25.0 20.0 15.0 10.0 5.0
100 125 160
2.5K 3.15K 4K 5K
1.25K 1.6k 2K
800 1K
400 500 630
200 250 315
0.0
10.0 5.0 0.0
Frequency
800 1K
35.0
45.0 40.0 35.0 30.0 25.0 20.0 15.0
400 500 630
40.0
200 250 315
Airborne Sound Reduction Index
45.0
100 125 160
Airborne Sound Reduction Index
G18
Frequency
G19
G22
Product Parameters
Product Parameters
Name of Product
Model
Composite Damping and Sound Insulation Board
BUTTERBROT (G18)
1220x1220x16
Envirnmental Damping and Sound Insulation Board
VADA PAV (G19)
1220x1220x16
Specification(mm)
2
Area of Single Piece(m )
2
Surface Density(kg/m )
Weight of Single Piece (kg)
Weight of Single Pallet/50 Piece
1.4884
20.66
30.75
1537.50
Metal Damping and Sound Insulation Board
1.4884
21.80
32.45
1622.50
Composite vibration damping and sound insulation board
Name of Product
Model
Specification(mm)
2
2
Area of Single Piece(m )
Surface Density(kg/m )
Weight of Single Piece (kg)
Weight of Single Pallet/50 Piece
JIBARITO (G20J)
1220x1220x18
1.4884
26.71
39.75
1590.00
KOKORETSI (G22)
1220x1220x20
1.4884
25.30
37.66
1506.40
9
10
Sound Insulation Boards
Sound Insulation Boards
Certifications
Processing methods
Cutting
Finishing
Cut with a circular saw and
After cutting and drilling,
sand down the edges to
clean up the edges and
ensure a straight edge for
holes from debris.
Fire Retardant
International Standard SGS Test Report
seamless joining during install.
1
0.080
3
mg/m
2
Negligible Emission of Formaldehyde
2
Drilling
Damping
Drill the correct size holes
For extra vibration control
carefully not to make the
and sound insulation, fill the
holes too large. The larger
boards with damping
the holes, the more sound
adhesive before fixing with
can leak.
4
self-tapping flat head
Test items Formaldehyde emission (in air)
Unit
MDL
mg/mÂł 0.080
001 ND
Note: (1) mg/m3 = milligram per cubic meter (2) Reference Limit: EN13986:2004 (E) Formaldehyde grade E1: <0.124 mg/m3 air Formaldehyde grade E2: > 0.124 mg per cubic meter of air
screws. Notes on storage and handling
Product details
Europe E0 standard, can be used even for infant places. MGP never burning character ensures safety in use.
Easy Installation Just a few simple steps Framing + Acoustic Insulation + Sound Insulation Board
Self-developed ECO-friendly MGP base board, sandwiched with high density sound insulation and vibration damping felt.
Acoustic Insulation Framing
Always handle with care. Keep the boards level and avoid handling by a single person. Each board should be handled by two people while holding the board horizontally or upright.
Sound Insulation Board
11
12
Mass Loaded Vinyl
Mass Loaded Vinyl
Mass Loaded Vinyl
Mass Loaded Vinyl
Mass Loaded Vinyl is classified into two types. One MLV is compounded with the high polymer materials and a variety of assistants and is limited to be used in the high-end market because of high raw material cost and technical difficulty. Another MLV is sheet rubber shaped vinyl formed
High Polymer Mass Loaded Vinyl is a high performance and high quality
by mould pressing of EPDM under the action of wetting, heating and squeezing, has relatively low price and is generally applied to projects with
polymer metal Vinyl with excellent transmission loss. It is made of eco-friendly
low sound insulation. Mass Loaded Vinyl material is light, ultrathin, soft and high in tensile strength and has black overcoat and good sound
materials and renewable polymers containing no halogen, thereby being
insulation property.
green and environmental-friendly; it does not contain formaldehyde,
Under high and low temperature, the sound insulation felt is not easy to break off and soften, and always maintains the same sound insulation
benzene, asbestos, radioactive substances and other constituents harmful to
property.
the human body and does not contain substances depleting ozone, thereby
Compared with traditional sound insulation material, Mass Loaded Vinyl monomer has versatility in uses. In particular, aiming at noises with
fully meeting the international volatile organic compound emission standards.
different frequencies, Mass Loaded Vinyl has outstanding sound insulation property.
High Polymer MLV has good fire resistance, heat resistance, elasticity, flexibility
Properties
and tensile strength. It can be cut with a wallpaper cutter or scissors, fixed with
Impact Sound Insulation: this product weakens sound transmission energy by its material acoustic property, and can effectively prevent and insulate noises generated by object collision, mechanical equipment vibration, sanitar y equipment and pipings to the maximum limit. Airborne Sound Insulation: The product changes the sound propagation frequency, weakens the sound energy, reduces the reflection frequency and greatly changes the resonance propagation of low frequency sound in the building system to achieve the purpose of sound insulation. Construction Method: The product is easy to install and cut and can be cut into all sizes as required; no special tools are required when it is installed. It can be cut smoothly with the cutter and can be adhered to the surfaces of steel sheet, gypsum board and other materials. Physical Properties: This product is damp-proof, waterproof and mould proof and is suitable for all moist environments.
nails, staples or adhesive. OFF Mass Loaded Vinyl is easy to handle and is not limited by shape, structure or space. It has no material resonant frequency. The thin and high quality material is applied to mechanical equipment and engine room guard and can provide
F10/F20/F30
extremely high noise and vibration control. The development of OFF MLV meets the active sound insulation for power cabins of industrial equipment and traffic equipment and passive sound insulation requirements for carriage air noise and vibration.
Construction Measures
Our Mass Loaded Vinyl can effectively absorb and obstruct noise transmitted
Applicability
through walls, ceilings and flooring.With the strong damping property and
Mass Loaded Vinyl is mainly applied to places requiring sound insulation and noise reduction, such as construction industr y, bedrooms, audio
surface density, the sound reduction index of the raw material is greatly
production studios, plants, machine rooms, meeting rooms, KTVs, pipings, locomotives, shipping industr y, etc.
improved. OFF MLV is compounded on the surfaces of the gypsum board, the
Piping
wooden board, etc. to improve the sound reduction index of the raw material Composite Panels
by 10-29 dB.
Shear (Remove the slash part)
Product Parameters
Name of Product
Model
Specification(mm)
Area of Single Volume(m 2 )
Surface Density(kg/m 2 )
Weight of Single Volume(kg)
Mass Loaded Vinyl 1 mm
F10
610x12000x1.0
7.32
2.4
18
Mass Loaded Vinyl 2 mm
F20
610x6000x2.0
3.66
4.8
18
Mass Loaded Vinyl 3 mm
F30
610x4000x3.0
2.44
7.2
18
13
14
Mass Loaded Vinyl
Mass Loaded Vinyl
Applicability
Comparision with Similar Products
Ÿ Ship engine room and compartment. Reducing power, water impact and wind drag noise emission and propagation. Ÿ Metal carriage floor and carriage body mat of railway train. Effectively insulating the transmission of noises generated when the brake rubs the rails Ordinary Sound Insulation Felt
Product
and the transmission of metal carriage body vibration sound.
OFF High Polymer Mass Loaded Vinyl
Ÿ Cockpit of aircraft. Obviously controlling the wind drag noise not to invade in the cockpit. Ÿ Chariot, vehicle engine and driving cab. Reducing the engine noise Ÿ emission and the road noise structure transmission. Ÿ Ideal choice for enhancing the structure-borne sound reduction index of residence, hotel, club, meeting room, office partition, and cavity type light
interwall, ceiling and floor in confidential area Composite active sound insulation of bar, show bar, nightclub, KTV, recording studio, etc., and choice
Material
of high performance composite structure sound insulation materials The composite sound insulation door adopts the overlapped light structure to
The wasted rubber is used as the raw material for production,
The fully new environmental-friendly and silicone materials are
the material has extremely low environmental protection and
adopted, thechemical agglutinants harmful to the health are not
strength, and the smell of chemical agglutinant is emitted
contained, and is physically pressed and
seriously to pollute the indoor air. The surface density and
molded. With the surface density up to 2.4Kg, the activity with the
the sound insulation index of the material are low so that the
frequency of 125-20KHz is effectively obstructed, and the low
sound insulation effect is difficult to meet the standards.
frequency wave sound reduction index is immediately promoted
control the hinge material resonant frequency, the thickness and mass of the hinge are not obviously increased, and the transmission loss can be
by matching with the rear cavity structure.
effectively increased. Ÿ The water supply and discharge pipes are packed with this product to improve the sound insulation and noise reduction performances of PVC pipe
wall. Ÿ The soft composite sound insulation barrier base layer effectively intercepts the cavity sound transmission not eliminated in the barrier.
Construction Method
With the impact of material and production process, the
The material can be folded, bent and cut arbitrarily and can
phenomena such as fractures and cracks are easy to occur.
be installed and fixed by gluing and nailing and other ways.
Product Characteristics Ÿ No ozone depleting substances--to reduce emission in the generation process.
Poor. The sound insulation property is improved by increasing
Excellent. The proportion of high polymer is over 90%; the surface
Ÿ Not containing lead and oil stains generating smell.
the material thickness or matching with other materials.
density is maximum in the similar products; the sheet thickness is only 1.0 mm, but the sound reduction index is up to 20dB; the sheet
Sound Insulation Property
Ÿ Easy to cut, glue, tailor, nail or mechanically compound.
thickness is only 2.0 mm, but the sound reduction index is up to 25dB.
Ÿ Safe burning, self-extinguishing after flame removal, no dripping. Ÿ Water resistance, oil stain resistance and adverse weather condition prevention Ÿ Adaptability, high tensile strength and high tearing strength.
Not having flame retardant properties.
fields.
Ÿ Compounding to different laminated materials such as sheet metal, metal, fiber or ter ylene.
Sound Reduction Index Data Curve Graph
60
60
Rw
10
0 63
125
250
Low
400 500 630 800 1000 1250
9.0 7.4 11.0 9.8 14.9 13.6 13.2 15.7 17.7 18.0 19.7 22.4
1600 2000 2500
23.8 25.1 27.2
3150 4000 5000
29.6 31.5 /
dB
500 1000 2000 4000 Frequency
Evaluation index value according to GB/T50121-2005: (C is A weighted pink noise correction; Ctr is A weighted traffic noise correction) Weighted sound induction index: Rw (C;Ctr)=21(-1.3;-3.8) dB Average sound induction index: Ra =17 dB
50 63 80 100 125 160 200 250 315
50
Sound reduction index Rw,dB
Sound reduction index Rw,dB
20
Sound Insulation Indicator
frequency (1/3 times) Hz
40
30
20
10
0 63
125
250
/ / / 10.8 12.7 12.7
400 500 630 800 1000 1250
13.3 18.0 17.2 17.8 20.7 20.5 22.3 23.6 25.2
1600 2000 2500
27.3 28.2 30.4
3150 4000 5000
32.8 34.3 /
Frequency range of average per value calculated for GB/T 50121 Reference curve for calculating a single valued average by GB/T 50121
30
dB / / /
Frequency range of average per value calculated for GB/T 50121 Reference curve for calculating a single valued average by GB/T 50121
50 63 80 100 125 160 200 250 315
40
and the environment.
Rw
frequency (1/3 times) Hz
50
It may cause toxic pollution to the human body
Environmental Protection and Safety
F20 Sound Reduction Index Data Curve Graph
F10 Sound Reduction Index Data Curve Graph
Flame retardant. It is not impacted by the service environment, is moist-proof and thermally insulated and can be applied in all
Fireproof Performance
Ÿ Fusing property of compounding to irregular shape.
500 1000 2000 4000 Frequency
Evaluation index value according to GB/T50121-2005: (C is A weighted pink noise correction; Ctr is A weighted traffic noise correction) Weighted sound induction index: Rw (C;Ctr)=25(-1.4;-3.9) dB Average sound induction index: Ra =21 dB
Schematic Diagram for Mass Loaded Vinyl
Safe and nontoxic.
High
15
16
Damping Pads
Damping Pads
F100 - Vibration Control and Sound Insulation Pads (Peel & Stick Adhesive on Both Sides)
F100B - Vibration Control and Sound Insulation Pads (Peel & Stick Adhesive on One Side)
The F100 Damping Pad is refined by taking the steady Asphalt molecules as the base materials and adding the heavy mineral powder and other sound absorbing particles. The obvious damping property can immediately change the resonance effect of the base materials to generate excellent wideband damping and sound insulation properties. Resonance depends on the rigidity and thickness of the material and occurs on the point where the sound transmitted through the structure is matched with the natural frequency of sheet. The rigid light board type structures (such as gypsum boards, veneer boards, dr ywalls and hollow walls) generally generate the passive resonance, and the noise is propagated by the material properties and structures. The F100 Damping Pad is suitable for the composite use of the sound insulation transformation boards in residences, hotels, clubs, KTV, nightclubs, recording studios, telecast halls and other sites and the damping, sound insulation and noise reduction of the industrial traffic equipment. It is generally regarded as the DIY multi-purpose sound insulation and damping composite material with highest cost performance.
F100
plywood structures to promote a higher level of sound reduction and vibration control. Ÿ The F100 Damping Pad is applied to composite ceilings to improve the Sound insulation effect between floors. Ÿ The F100 Damping Pad is applied to composite sound insulation doors to change the vibration frequency of the hinge to obviously improve the hinge sound reduction index.
F100B
Resonance depends on the rigidity and thickness of the material and occurs on the point where the sound transmitted through the structure is matched with the natural frequency of sheet. The rigid light board type structures (such as gypsum boards, veneer boards, dr ywalls and hollow walls) generally generate the passive resonance, and the noise is propagated by the material properties and structures.
Basement membrane
Thickness of Aluminum Foil:100μm
The F100B Damping Pad is suitable for the composite use of the sound insulation transformation boards in residences, hotels, clubs, KTV, nightclubs, recording studios, telecast halls and other sites and the damping, sound insulation and noise reduction of the industrial traffic equipment. It is generally regarded as the DIY multi-purpose sound insulation and damping composite material with highest cost performance.
The damping layer The diaphragm
Paste the interface Construction Measures
Applicability Ÿ The F100 Damping Pad is applied to composite light gypsum boards and/or
The F100B Damping Pad is refined by taking the steady Asphalt molecules as the base materials and adding the heavy mineral powder and other sound absorbing particles. The obvious damping property can immediately change the resonance effect of the base materials to generate excellent wideband damping and sound insulation properties.
. . .
The damping layer:2mm Adhesive Backing
Construction Measures
Applicability
45 40 35 30 25 20 Plaster board F100 Plaster board
15 10 5
Two-in-one composite structure test
0
The F100B Damping Pad is applied to floors to effectively increase slab impact control. The ultra-strong self-adhesive is arranged to be fully fused into the surfaces of the base material.
The F100B Damping Pad is applied to piping to improve sound insulation from solid, liquid and/or air movement within the pipes. The F100B Damping Pad is also applied between metal components to decouple resonance and vibrations such as in machiner y, vehicle carriages, ship compartments and engine rooms.
100 125 160 200 250 315 400 500 630 800 1000 1250 1600 200 2500 3150 4000 5000
Product Properties
Product Properties
The product is convenient and easy to construct and can be cut with the wallpaper cutter, the scissors and other tools. The building sound insulation material is locked with the rear cover faceplate adhered to the base material, and the mechanical equipment can be permanently fixed with the clamping nails by matching with the sheet metal structure.
Ÿ The composite damping sound reduction index is improved by more than 250%, and the material has excellent medium-low frequency deadening.
Surfacing with 100μm soft aluminum , this product is only with thickness of 2mm, but density is up to 4.2kg/m2. Sound insulation of composite materials with different property meets the mass law.
The product performs well in flame resistance, temperature resistance, elasticity and tensile strength.
The product is ultra flexible integrated material adapting to any solid base material and not limited by shape, structure and space.
The sound induction index is improved by more than 270% when it is composited with damping layer, changing vibration frequency to consume sound energy that caused.
The product has no manufacturing emission, no waste pollution. Moreover, it can be recycled for many time.
2
Ÿ The thickness of the product is only 2mm, but the surface density is up to 3.9kg/m . Ÿ The sound insulation of single-layer homogeneous material meets the mass law.
Ÿ The ultra-strong self-adhesive is arranged on both surfaces to be fully fused into the surfaces of the base material. Ÿ The product is convenient and easy to construct and can be cut with the wallpaper cutter, the scissors and other tools.
The product is ultra flexible integrated material adapting to any solid base material and not limited by shape, structure and space.
Ÿ The building sound insulation material is locked with the rear cover faceplate adhered to the base material, and the mechanical equipment can be
Product Parameters
permanently fixed with the clamping nails by matching with the sheet metal structure. Ÿ The product has good flame resistance, temperature resistance, elasticity and tensile strength.
Name of Product
Model
Specification (mm)
Area of Single Piece (m2)
Surface Density (kg/m2)
Number of packages
Weight of Single Carton (kg)
F100B Damping Pad (Self Adhesive One Side)
F100B
610X610X2.0
0.3721
4.2
7.442m 2 /20pcs
31.0
Ÿ The product has no manufacturing emission and waste pollution and can be recycled for many time. Product Parameters Name of Product
Model
Specification (mm)
Area of Single Piece 2 (m )
Surface Density 2 (kg/m )
Number of packages
Weight of Single Carton (kg)
F100 Damping Pad (Self Adhesive Both Sides)
F100
610X610X2.0
0.3721
3.90
7.442 m 2 /20pcs
29.0
17
18
Damping Paint
Damping Paint
Product advantages
Vibration Damping and Sound Insulation Paint
Ÿ The product has excellent fire resistance and meets the international yacht fire control standard. Ÿ
Ÿ The product is water based and easy to use and clear.
The F1000 Damping Paint ishigh solid water-based adhesive elastic
Ÿ The product is a lightest weight and best performance vibration damping product.
vibration damping paint. Different from the conventional damping
Ÿ The product is suitable for the adverse outdoor places.
material, The F1000 is a kind of low density product, which has high
Ÿ The product increases the transmission loss and obviously eliminates the resonant sound.
damping performance on the premise of low dry film weight. With the
Ÿ The product is suitable for the application environments with high weight requirements.
vibration absorption, viscosity (energy dissipation) and spring (energy storage) characteristics, the vibration energy is absorbed in to the
Applicability
material and converted into the heat.
Ÿ Ceilings of steel structures such as airports, stations, whar ves, stadiums, etc.
Ÿ The product has unique optimized formula, and all parameters are
Ÿ Laying of steel structure stairs and metal bottom plates.
superior to the similar products. The special vibration damping property
Ÿ Engine compartments, ship compartments,decks and ship compartment walls.
increases quick drying performance, usability, environment-protection
Ÿ Active vibration reduction and passive noise reduction of airplanes, trains and vehicle carriages.
performance and fire resistance.
Ÿ Chariot, truck chassis and outer cover of excavating machiner y. Ÿ Outer casing of mechanical equipment causing sound pollution.
Ÿ The product effectively reduces the resonance, ensures that the
resonance effect is reduced and the transmission loss is increased,
F1000
Surface treatment
obviously controls the resonant frequency of the raw base material and improves the sound reduction index. Ÿ The product follows IMO A653 standard and CE certification (MED B)
and reaches the zero grade quality requirements of BS476.6 and BS476.7. Ÿ The product is a key choice for the environment with strict additional
weight requirements, such as steel structure building roofs, airplanes, yachts, vehicles and trains, etc.
Ÿ
Product properties
The F1000 is a highly adhesive product specially customized for the base materials which are difficult to adhere such as plain lead, so as to provide sufficient basic surface treatment.
Ÿ No effluent (thixotropy)
Ÿ Clear all dust, dirts, oil, grease, rust, release agent, etc. on the surface.
Ÿ Excellent adhesive ability to aluminum and other metals
Ÿ Clean the surface with the wire brush. It is suggested to use grinding sand and abrasive paper to polish the surface.
Ÿ Solidified rigid brittle-resistant surface
Ÿ The proper degreasing scheme is adopted to degrease the surface.
Ÿ Flame retardant, nontoxic and environmental-friendly
Ÿ It is suggested to spray primer on the surface of the iron base plate to prevent thin rust.
Ÿ Wide range of operating temperature and frequency Air gun
spraying,air-free spraying, spraying and rolling construction Ÿ High performance, light weight,special formulation of
composite water-based damping material, easy application and maximum performance utilization
Use methods Ÿ Before use, the product must be completely mixed up. If agitator are used, the product must be mixed until it is smooth, pure white and
consistent. Ÿ If necessar y, the product can be added with 0.3% water to change viscosity. Ÿ The construction temperature is over 15℃ , and the metal temperature is more than 10℃ . Ÿ Under cold conditioning, the base plate can keep dr y and warm. Ÿ Forced ventilation is conducive to coating dr ying, and air should move in or out in the dr ying process.
Construction methods Ÿ Application of spraying: air-free and air spraying system (see the back page). Ÿ Application of brush: we suggest that the product be added with 0.3% water per kilogram. It will help to use easily and be smooth in the
application. The nylon brush with the thickness of 100 mm is used to load the sound insulation paint and brush shortly. The application layer thickness is about 2-3mm to avoid coating back and forth to get thinning. Ÿ Application of roller : we suggest that product be added with 0.3% water per kilogram. It will help to use easily and be smooth in the
application. Ÿ Application of short rag rolling wheel: the ways of rolling, short brushing and transverse rolling on the wall surface are adopted to cause
19
20
Damping Paint
Damping Paint
Spray Application
Application rate and coverage
Unventilated and ventilated spray systems are used for the F1000
Maximum wet film structure of sound insulation paint: 3mm per layer. Coverage ratio of wet layer: 1 mm per 1.8 kg/m2.
Spray System
Unventilated Spray
Bottom Inlet Pressure Tank
Coverage ratio of dry layer: 1 mm per 1.5 kg/m2. Aluminum thickness of wet layer : more than 0.7 X base thickness.
Unventilated spray system
Unventilated
Iron thickness of wet layer: more than 1.4 X base thickness.
Ventilated
Construction cleaning and safety Gun type
GNG/T3005 Texture Gun, Bottom Inlet
Graco FTX or XTR
The equipment is easy to clean with water Pipeline pressure
Length of hose from pump to gun
150 - 206 bar (2175 - 3000 PSI)
6 bar (85 PSI)
Keep ventilated in the limit area. The personal protection equipment include eye protection devices, gloves and protective clothings.
5 - 20 m
15 - 25 m
Choice Of Products Diameter of hose
Diameter of nozzle
Pump type
10mm ID (3/8” ID)
19mm ID (3/4” ID)
There are three colors for reference: creamy-white, gray and dark gray. 0.635 – 1mm (0.025”- 0.39”) Ratio: 20-1 or greater Flow: 3 L/min
There are two capacity standards: 20kg/tank and 300kg/tank, and the product is supplied as required.
4mm (0.157”)
Sound Insulation Properties 20 litre bottom entry pressure pot Vibration damping paint 6mm
Vibration damping paint 3mm Frequency (Hz)
Air pressure
7 - 8 bar (100 - 120 PSI)
Pressure in gun: 3 bar (40 PSI) Pressure in pot: 6 bar (85 PSI)
100
95
90
Important tips: the above data is only used for reference. It is necessary to carry out the full test prior to practical application on site.
85
80
6mm Alum
75
X
6mm Alum / 6mm SP150
70
65
125
160
200
250
315
400
500
630
800
1000 1250 1600
200
6mm Alum
Frequency (Hz)
6mm Alum/ 6mm SP150
125
75
73
160
77
77
200
86
86
250
96
91
315
88
84
100
95
90
6mm 6mm Alum/ Alum 6mm SP150
125
73
73
160
80
78
200
86
87
250
93
93
315
88
85 90
400
94
91
400
92
500
93
89
500
88
630
92
89
630
91
87
800
92
88
800
90
86
1000
94
89
1000
90
85
1250
96
90
1250
93
84
1600
98
90
2000
99
89
2500
98
89
3150
95
87
4000
94
83
2500 3150 4000
85
80
3mm Alum
75
X 70
65
125
160
200
250
315
400
500
630
800
1000 1250 1600
3mm Alum / 3mm SP150
200
87
1600
93
83
2000
94
82
2500
95
83
3150
94
84
4000
93
84
2500 3150 4000
Frequency (Hz)
Frequency (Hz)
Vibration Damping Properties Substrate/F100 Coating Ratio
Graco XTR unventilated gun
Graco series piston pump
GNG/T3005 Texture gunBottom inlet
Bottom inlet pressure tank
System Loss Factor @ 20°c
Estimated Noise Reduction
steel
1:1
0.1
20dB
steel
1:2
0.2
23dB
aluminum
1:1
0.2
23dB
aluminum
1:2
0.4
26dB
FRP
1:1
0.3
25dB
FRP
1:2
0.6
28dB
Loss Factor
1.78
Young's Modulus (Pa)
1.23X106
21
22
Damping Paint
Sound Insulation Paint
Fire resistance
Sound Insulation Paint Damping
Test method
Index
CFE = critical flux at extinguishment,
<0.1
Qsb = heat of sustained burning,
0.45
IMO Resolution A653 -16 Annex 1 Part 5
Description
Results
For surface flammability of, bulkhead. Ceiling and deck finish materials as amended by resolution msc 61 (67) an-
Qt = total heat release,
0.04
Qp=The peak heat release rate
0.27
-
WHEEL MARK
DNV EC type Examination Certificate ModuleB (MED B)
F2000 damping is a kind of high viscoelastic damping materials. Under a certain stress state, it has the characteristic of energy consumption as viscous fluid and energy storage as elastic solid material at the same time. It performs excellently in vibration insulation as it is non-toxic, non-flammable, safe and reliable because it does not contain soluble agent and has the property of heat insulation.
-
Product Properties Ul94
-
FMVSS-302
-
Bs476 part 6
Firepropergationlndex,Sublndexi1 Sublndexi2 Sublndexi3
3.0 0.2 2.6 0.2
Non combustibility test
Bs476 part 7
Class 1 Class 2 Class 3
Class 0 Class 1
Lateral spread of flame test vibration damping paint F1000 meets requirements of Class 0.
Bs6853 AnnexD84
Ao(ON)Ao(OFF)
6.16,StdDev=1.66 7.23,StdDev=1.79
-
0.14
Fume measurement test
Bs6853AnnexB2
Horizontal burn test for foam materials.
v1*
Automotive burn rate test.
Self extinguishing
Rvalue
*5mm thickness tested CSIRO REPORT NO: FNO107. meets all low flame spread requirements for bulkhead, wall, ceiling and floor coverings
Coating thickness (wet film) substrateimpact
impact excitation
Material properties
Chemical resistance steady vibration
aluminum
≥ 0.5 x t
≥ 0.7 x t
steel
≥ 0.7 x t
≥1.4 x t
plastic
≥ 0.3 x t
≥ 0.5 x t
UV
H20
excellent excellent
PETROL DIESEL good
specific gravity
service temperature range (max short term)
good 1.8 – 2.0
-40°c to +110°c
Note:1、 T=basic thickness
Most water-based damping paint is just used on metal materials. While the developed F2000 can be spaying on nonmetal material without delaminating, cracking, coming off or flowing when it is wet by 3mm as it has been more flexible and adhesive through formula improvement.
F2000
Damping Features
Calculate the amount of damping paint F2000
When damping materials contact with vibrating objects, it will absorb vibrational energy in a certain degree. In this way, it makes the vibration into heat energy which results in making impact on vibration. Impact from damping depends on time delayed by deformation from force of vibration. And because of this hysteresis, the recycle of tensile reaction produce internal consumption due to the need of overcoming internal friction.
F2000 is usually 1.5 to 2 times as thick as the substrate, related to amount, size and thickness of their materials used .The F2000 weight needed w(Unit: kg) is calculated as
Under the effect of sound wave, the F2000 will also play its damping performance causing the loss of sound energy, namely sound absorbing effect. When sheet materials like plywood, hard board, gypsum board, asbestos cement are fixed onto a frame, together with closed air layer behind, they will be formed into resonating system. If there’s any motivated source, resonating phenomenon is bound to happen. In this system, resonance frequency is effected by proportion and tension of unit plank, and the air layer behind them. But in engineering practice, it’s really difficult to control the tension because it will be reduced as time goes by. Especially for nonmetal materials which are much less ductile than that of metal ones, they will be damaged permanently, shortening their life of usage. In this case, F2000 can
W = density x coating area x (substrate thickness x substrate thickness factor -1) In the formula, density units g / cm ³, F2000 density 1.2g/cm ³, coating area unit m², substrate thickness of units of mm, the final calculated in kg.
Test Results:
Model
F2000
System Loss Factor(1:1) (no units)
System Loss Factor(1:1) (no units)
Estimated noise reduction on large flat panel (dB)
Steel 0.033
Gypsum board
Gypsum board
-20
0.067
15.0
-10
0.056
0.112
17.5
0
0.107
0.214
22.0
Temperature( ℃ )
10
0.118
0.237
24.5
20
0.066
0.133
18.0
30
0.048
0.095
17.0
40
0.032
0.063
15.0
2、Ever y layer wet film thickness max 3mm, after dr y then next brush 3、Below 20℃,3mm thickness layer dr y time is 24 hours Product Parameters
Store: Storing in the temperature 10℃ Warranty: 12 months, in original unopened
Name of Product
Sound Insulation Paint Damping
Model
F2000
Surface Density(kg/m 2 )
1.6
Weight of Single Piece(kg)
20
Specification(mm)
Barrel
Area of Single Piece(m 2 )
(Advice)≥ 3kg/m2
23
24
Sound Insulation Paint
Vibration Control Isolators
Wall and Ceiling Absorbers
Sound Insulation Paint Damping
OFF vibration absorbing component is composed of the ceiling vibration absorber, the wall body vibration absorber, the floor vibration project
Technical index
absorber, the high polymer vibration absorbing brick and the sound insulation and vibration damping adhesive.
Appearance of coating
No crust and hard lump
The ceiling vibration absorber is an effective way to cut off the structure-borne sound transmission of the suspended ceiling and the original
Consistency, cm ≤
1
Drying time, h ≤
40
Flexibility, mm ≤ mm
50
Impact resistance, cm (≥ cm)
50
Adhesion (grid method), grade (≤ grade)
1
Oil resistance, 15d
No excessive softening, no blistering, no peeling
Salt-tolerant NaC13% solution, 15d
No blistering, no peeling
base building ceiling. The wall vibration absorber is suitable for installing and fixing the wall reinforced sound insulation structure layer to form the sound insulation layer between the sound wave irradiation surface and the original base wall. Using both the Ceiling (G50T) and Wall (G50Q) Vibration Absorbers we can ensure a decoupled structure from the main slab when constructing
Heat resistance (100±2℃), 4H
No hanging, no blistering, no wrinkling, no cracking
Low temperature impact resistance (-40 ±2℃), 4H
No delamination, no cracking
the final finishing claddings.
Hand scraping construction Alternating experiment of heat and cold resistance (5 cycles)
No foaming, no cracking, no shedding
45 degree angular combustion test, stage
Refractory
flash point≥
33
Ceiling Vibration Absorber
Construction performance
Scrapable or airless spraying, 3 mm wet film without hanging
Compound loss factor, ≥ -10 ℃
0.106
0℃
0.141
10 ℃
0.183
20 ℃
0.179
30 ℃
0.118
40 ℃
0.078
50 C
0.060
Spray construction
8-10mm Fixed component installation hole
Load (kg)
Inherent frequency fo(Hz)
High polymer vibration damping adhesive 960
8.0
Load bearing ≥1T metal frame
840
7.0
Triple vibration damping medium structure
720
6.0
Special-purpose short stroke damping spring
600
5.0
Three pieces ≥1T locking and fastening bowl ring
Construction Diagram
High polymer vibration damping adhesive
480
4.0
Production, confidence guarantee
360
3.0
Energy absorption module
240
2.0
Keel mounting screw stem
120
1.0 0
10
20
30
40
50
G50T
Wall Vibration Absorber
frequency Load (kg) Inherent fo(Hz)
8mm Keel mounting screw stem 600
Component fastening flat ring Energy absorption module ①
Framing
②
First Layer of Board
③
Sound Insulation Paint Damping
④
High polymer vibration damping adhesive Production, confidence guarantee
Second Layer of Board
9.0
450
8.0
400
7.0
350
6.0
300
5.0
250
≥1T locking and fastening bowl ring
200
Load bearing ≥1T metal frame
150
8-10mm Fixed component installation hole
11 10
500
4.0 3.0 2.0
100
1.0
50 0
G50Q
5
10
15 20 25 30mm
25
26
Vibration Control Isolators
Vibration Control Isolators
Vibration Damping and Sound Insulation Underlayment
Ground Shock Absorber
Off's Vibration Damping and Sound Insulation Underlayment is the new
OFF ground vibration absorber adopts the short travel ultra-strong memory metal damping spring,
generation acoustic product molded with environmental-friendly SBR/PU GLUE
and the high polymer vibration damping rubber block is adhered to the bottom plate of the
base materials by SBR foaming molding. The micro cavity blind hole flexible
vibration absorber to form the dual-material wideband vibration absorbing structure. The
material has advantageous physical properties of high elastic resilience, damping
application of ground vibration absorber for constructing the floating floor can effectively
property and adhesion and generates good acoustic characteristic of sound
cut off the impact of vibration radiation layer on the original base layer, thereby improving
energy and vibration wave transmission loss.
the low frequency vibration and impact sound insulation properties.
Off's Vibration Damping and Sound Insulation Underlayment adopts the full laying
It applicable for the large energy low frequency and ultralow frequency vibration indoor damping
type application design to ensure that it generates the even and huge surface
structures, such as Disco bar, equipment room floating floor construction, ultralow frequency G90D
loudspeaker, equipment host unit and other vibration source suspended support structures.
supporting force, not only effectively promoting the anti-vibration frequency width, but also forming an airborne sound insulation layer of 20 dB on the
It inflammable, environmental-friendly and nontoxic, is convenient to install and has wide frequency
structure surface, fully exerting the material properties and really achieving the
vibration wave attenuation property.
G3P/G6P/G12P
structure free vibration absorption and sound insulation effects.
Off's Vibration Damping and Sound Insulation Underlayment has the properties of blind hole to ensure that it does not absorb water to reduce the possibility of corrosion, thereby being particularly suitable for the wet area and the area with multiple wet sites. Off's Vibration Damping High Polymer Vibration Absorbing Brick
and Sound Insulation Underlayment cannot be degraded, has long ser vice life, resists moulds and inhabits the bacterium from growing. Off's Vibration Damping and Sound Insulation Underlayment has no harmful gas emitted, thereby being green and environmental-friendly.
OFF high polymer vibration absorbing brick is molded with Cork high polymer base materials by 120T for 12 hours. Cork has the material properties such as strong memory, aging resistance, fire resistance, recycling, moist prevention and mould prevention.
Off's Vibration Damping and Sound Insulation Underlayment is applied to hotel carpet linings or residence wooden flooring, thereby
The effective wide frequency loading capacity meets the loading difference of different unit areas, the negative pressure absorbing meshes of the brick body ensure the structure balance and vibration insulation index after loading. The vibration wave energy after loading many tons can be absorbed and cut off.
effectively increasing the sound insulation index of the floors and absorbing the footsteps transmitted downwards and the noise caused by impact. Off's Vibration Damping and Sound Insulation Underlayment is applied right before tiling residences, hotel guest rooms, private theaters, HIFI music listening rooms, piano rooms, recording studios, KTV nightclub to form an intercepting layer between the floating ground and the base
Adopts the point distribution type floating floor structure, the micro travel advantageous elasticity effectively absorbs and rebounds the vibration wave from the radiated surface to achieve the purpose of low frequency vibration and impact sound insulation. The impact sound improvement index is 15dB, meeting the national primary standards.
structure layer and cut off the transmission path of sound energy and vibration wave to the base structure. Off's Vibration Damping and Sound Insulation Underlayment is agglutinated between two gypsum boards as the light inter wall or room-inroom structure board to obviously improve the structure-borne sound reduction index and vibration loss.
Effectively cuts off the propagation of sound bridge due to its damping property, is the ideal floating base material for the contact point between the vibration radiation wall body and the base floor, insulates the sound transmission effect of the solid structure, and enhances the acoustic resistance.
Off's Vibration Damping and Sound Insulation Underlayment is easy and convenient . With the application of excellent support and damping, Off's Vibration Damping and Sound Insulation Underlayment meets the requirements of sound insulation and noise reduction for multi-stor y G50D
buildings.
Is applicable for the construction of Disco bar, nightclub, equipment room floating partition wall and floating floor. Product Parameters
Product Parameters Name of Product High Polymer Vibration Absorbing Brick (95 mm) High Polymer Vibration Absorbing Brick (50 mm) High Polymer Vibration Absorbing Brick (25 mm)
Name of Product
Model
Specification(mm)
Area of Single Volume (m 2 )
Surface Density(kg/m 2 )
Weight of Single Volume (kg)
Model
Monomer specification (mm)
Weight(Kg / Block)
Optimum loading capacity (Kg / Block)
Off's Vibration Damping and Sound Insulation Underlayment (3 mm)
G3P
610x16000x3mm
9.76
2.1
20.0
G90D
100x100x95
0.8
200
Off's Vibration Damping and Sound Insulation Underlayment (6 mm)
G6P
610x8000x6mm
4.88
4.2
20.0
G50D
150x150x50
0.6
500
Off's Vibration Damping and Sound Insulation Underlayment (12 mm)
G12P
610x4000x12mm
2.44
8.4
20.0
120x120x25
0.2
300
G25D
Notes: In order to ensure the advantage of product sound reduction index, it is suggested that the splicing opening is agglutinated with WAVELENGTHBUSTER_SEALANT (G600) sealing adhesive to avoid the sound leakage of the joint.
27
28
Vibration Control Isolators
Wadding
Acoustic Damping and Sealing Adhesive
Filling Reference of Structure-Borne Sound Insulation Air Layers
Product Description
The sound transmission coefficient (STC) of the sound insulation system can
The formula characteristics are effectively used for sealing the joints of the
be effectively improved by adding the insulating material into the sound
inorganic material boards and fixing the metal, rubber and other materials with
insulation structure.In most systems, the sound insulation treatment is only performed on the outer surface. The partition wall is purely composed of
the vibration damping adhesive. There is no corrosion to the organic and
the wooden frame and the board, so the transmission coefficient of the
inorganic materials, metal and rubber. The aging resistance is excellent, the
system is low. STC is a coefficient describing the acoustic performance of
adhesive property is good for multiple base materials, the moisture resistance
the wall, the floor and the ceiling. The higher STC is, the better the sound
and the high-low temperature adaptability are strong (use in the temperature
insulation performance of the object is. So far, the simplest and most economical method to improve STC of the sound insulation system is that G600/G600Q
Main Purpose
the heat insulation and sound absorbing material is filled in the cavity of the wall.
The installation joints of the sound insulation board are filled hermetically, and
When the sound wave or resonance wave penetrating the surface material
the wire conduit hole of the sound insulation structure layer and the ventilation pipe outlet of the air conditioner are sealed to prevent airborne sound leakage;
enters the rear equilateral cavity without sound absorption, the sound wave Sound Insulation
Shock buffering
Flame retardant
Moisture proof
Environmental-friendly
Aging resistant
or resonance wave is repeatedly reflected in the cavity to cause the cavity
the damping effect of the contact surface is increased to effectively eliminate the structure resonance when the metal keel and the sound insulation board are installed; the position is fixed when the ground vibration absorbing adhesive
resonance effect, resonance secondarily drives the diaphragm effect of the Effective application amount Weight
Width of 3 mm
605g (600ml)package
77m
Width of 6 mm
Width of 9 mm
19m
8.7m
cavity wall or directly penetrates the wall layer to seriously impact the sound insulation performance of the structure. The cavity is filled with wadding. When the sound waves enter the cavity, and is reflected to the wadding, the sound waves can enter the inside of the
Construction Summary
material along the aperture gap to cause the vibration of air molecules in
The surface of the base material to be bonded and sealed must keep clean, dry, dust-free, oil stain free and water free. The stains on the surface of
the gap. Due to the air viscous resistance and the friction between the air
the base material can be removed with the clean white cotton cloth on which the naps do not drop, then the surface is cleaned and dried with
molecule and the gap wall, the sound energy is converted into the heat
methylbenzene or acetone solvent and the adhesive is applied within one hour. Ensure that the filled adhesive is filled up the joints without gaps and
energy for loss. The wadding has better sound absorption performance to
decorate the joints before the adhesive cement is solidified. The undried adhesive cement should not be fully isolated from air. The surface of the
the medium-high frequency sounds. The main factors influencing the
base material should not be constructed below 4 â&#x201E;&#x192; or over 40 â&#x201E;&#x192;.
sound absorption performance of the glass wool are thickness, density, air
Sound Insulation Structure Diagram
flow resistance, etc. Density is the weight of the material per cubic meter.
Precautions
Air flow resistance is the ratio of the air pressure and the air flow rate on
Notes: If skin or eyes directly contacts the uncured adhesive cement, it may cause a reaction. Excessive exposure to the volatile steam may cause
two sides of the material at unit thickness. The air flow resistance is the
irritability of eyes, nose and throat. During construction, avoid making skin contact adhesive cement, wear protective gloves and use the adhesive
most important factor affecting the sound absorption performance of the
cement in well ventilated areas.
wadding. The sparser the material is, the lower the flow resistance will be, air vibration is easier to penetrate, and the sound absorption performance
Transport & Storage
is reduced. The denser the material is, the higher the flow resistance is, air
This product is nonflammable and non-explosive material and can be transported as a general non-dangerous article. The product should be stored
vibration is difficult to transmit, and the sound absorption performance is
in the dry, ventilated, shady and cool place for 8 months at 26 â&#x201E;&#x192;.
reduced. There are material and property requirements to the wadding in the
Keel damping
Joint filling of board
Pipe hole sealing n tio t ula lan Ins Sea nd g ou pin F S am OFnd D a
OF an dF So u Da n d In m p su in g la ti Se a o n la n t
OF a n d F So Da u n d m p In su in g la ti Se a o n la n t
keel Injection of OFF Sound Insulation and Damping Sealant
ion sulat nt d In ala Soun ng Se OFF Dampi and
Extrude OFF sound insulation and damp sealant for seam filling
O a n dF F So Da u n d m p In su in g la Se a ti o n la n t
application of the sound insulation structure cavity. At present, the
Fixing of vibration absorbing adhesive
centrifugal glass fiber wool or rock wool is generally adopted, which Location reinforcement of ground shock absorber O FF a n d So u Da n d m p In su in g la ti Se a o n la n t
belongs to fire resistant materials and has even density and good acoustic application property. The ideal density reference value is 64-96kg/m3 for the centrifugal glass fiber wool and 80-120 kg/m3 for the rock wool.
Filler cotton
29
30
Wadding
Wadding
Yellow Acoustic Wool
Rock Wool
The glass wool belongs to the glass fibers, which is a kind of man-made inorganic fiber.
Rock Wool mainly made of natural basalt. After high temperature
The natural minerals such as quartz sand, limestone, dolomite, etc. are used as the main
melting, the natural basalt is made into the artificial inorganic fibers
raw materials and are matched with the soda, the borax and other chemical raw materials
by the high speed centrifugal equipment. In the meanwhile, the
to be melted into the glass. In the melting state, the glass is swung into the cotton-shaped
special binder and dustproof oil are added into the artificial inorganic
fine fibers in the blowing mode by dint of the outside force, the fibers are vertically crossed and mutually intertwined together to present many small gaps. These gaps can be
Product Characteristics
regarded as pores. Thus, the glass wool can be regarded as porous material and has good
Sound absorption and insulation: the open structure of the rock wool provides extremely good sound absorption and insulation performances.
sound insulation and absorption performances.
Fire resistance: this product is tested to be the nonflammable product according to ASTM E-136 standard.
Inner structure of glass wool
Compression strength: this product is processed with the contour plates,
The internal fibers are fluey and crossed and have a large number of tiny pores, belong to
and the fibers are vertical in the assembly line process, so it can bear high
the typical porous sound absorbing materials and have good sound absorption property.
load.
The glass wool can be made into the wall board, the ceiling, the space sound absorber,
5%: compression resistance>25Kpa; 10%: compression resistance>40Kpa
etc., largely absorb the sound energy in the room, reduce the reverberation time, and
Moisture resistance: the rock wool is waterproof and has good steam
reduce the indoor noise.
pressure release capability to the roof structure.
Properties of Glass Wool
Physical Properties
The sound absorbing properties of the glass wool is not only related to the thickness and the bulk density, but also related to the cover material, the
Chemical characteristics and biological characteristics: the rock wool
structure and other factors. In the application of building, construction cost, artistic appearance, fire control, moisture resistance, dust, aging
has PH value of 7 or is alkalescent, and meets the requirements of
resistance and other problems should be considered. The glass wool board belongs to the porous sound absorbing materials, having good sound
standards ASTM-C-795 and JIS-A-9504, thereby not normally meeting
absorption performance. The glass wool can absorb the sounds, not because of rough surface, but because of a large number of tiny pores and holes
the growth requirements of moulds, fungi and bacteria.
communicated internally and externally. 1. With the increase of thickness, the medium-low frequency sound absorption coefficient is obviously increased, but the high frequency sound
Product Purpose
absorption coefficient is not obviously changed (the high frequency sound absorption coefficient is always large).
The rock wool is suitable for sound and heat insulation in the fields of
2. The thickness is not changed, the bulk density is increased, and the medium-low frequency sound absorption coefficient is also increased; however,
building, industrial equipment, ship, etc.
when the bulk density is increased to a certain degree, the material becomes dense, the flow resistance is larger than the optimal flow resistance, and the sound absorption coefficient is reduced. The sound absorption performance of the glass wool also has a close relationship with the installation condition. When there is an air layer at the back of the glass wool board, the sound absorption effect of the glass wool board with the air layer is
Product Parameters
similar with that of the glass wool board with the same thickness and without the air layer. Especially, the medium-low frequency sound absorption performance will be improved greatly than that of the material adhered to the hard bottom surface, and the sound absorption coefficient will be increased with the thickness increase of air layer, but the effect is not obvious when the sound absorption coefficient is increased to a certain value. The glass wools with different bulk densities are overlapped together to gradually increase the bulk density to obtain greater sound absorption effects.
Product Parameters Name of Product
Yellow Acoustic Wool
Model
MG48-50T
3 Specification(mm) Density(kg/m )
1200x600x50
48
Area of Single Piece (m 2 )
Packages Volume
Gross Weight
Carton Dimension
0.72
20pcs
45kg
1220x630x1040mm
Name of Product
Model
Specification(mm)
Density(kg/m 3 )
Area of Single Piece (m 2 )
Packages Volume
Gross Weight
Carton Dimension
Rock Wool
MR80-50
1200x600x50
80
0.72
6pcs
15kg
1200x600x310mm
31
32
Sound Insulation Filler
Sound Insulation Filler
Polymer Sound Insulation Filling Agent
Polymer Sound Insulation Filling Agent
Before construction, should remove oil and dust on the surface of the construction, and in the construction surface spray a small amount of water. Before using, will F500 shake at least 30 seconds, to ensure that the tank material evenly. If the gun type filling, when using the container upside down and spray gun threaded connections, open the discharge valve, rotating flow adjustment after the injection. If using tubular filling, plastic nozzle tighten the valve threads, aim the plastic pipe aperture, press nozzle jet. When injection speed, usually injection amount to half of the filling volume can be required. Filled with vertical slits should by next upgrade; Fill the gaps, such as the ceiling because of gravity, not cured foam may drop, suggest an appropriate support, after just fill with foam.
F500 sound insulation filler is a kind of polymer has many tiny closed bubble pore structure of polymer composite materials. It is mainly composed of polyols (polyol) and isocyanate (MDI) of two components of liquid raw materials, using specialized equipment, fluid in under a certain condition, produce obturator rate of not less than 95% of the rigid body compound products. Cured foam with caulking, bonding, sealing, heat insulation, sound-absorbing effect, is a kind of environmental protection and energy saving, easy to use building materials, is suitable for sealing leak, fills up the seams, fixed bonding, heat preservation sound insulation, one material is multi-purpose.
The Internal Structure Through aerosol cans when OFF500, foam polyurethane material can rapidly expanding and with moisture in the air or come into contact with the substrate curing reaction to form bubbles, forming a layer is composed of numerous small "bubble" of the overall structure, in addition to F500 itself of the damping material sound-absorbing effect, by the "bubble" built in small cavity body also have sound-absorbing ability, and strong reflection ability of high frequency (more than 8 KHz). This makes F500 as a distinct advantage when sound insulation filler, the sound absorption coefficient can reach 0.75 ~ 0.85.
Light weight partition wall construction
Double wall construction
The ground construction
Smallpox construction
Features F500 table dry in about 10 minutes (room temperature 20
environment), all dry time is different according to the environmental temperature and
humidity, under normal circumstances, the dry summer time about 4 to 6 hours, winter zero requires 24 hours or longer to dry. Under normal conditions of use (and in the case of its appearance has cover), estimates that its service life not less than 10 years, in - 10
~ 80
temperature
range of the solidified foam are good elasticity and cohesive force. F500 filler flame retardant can achieve B level.
Product Parameters
Name of Product
Model
Polymer sound insulation filling agent
F500
Density(kg/m 3 )
Weight of Single Piece(kg)
Specification(mm)
Area of Single Piece(kg/m 2 )
33
34
Instructions on Increasing Wall Sound Insulation
Construction Method for Interwall of Sound Insulation Board
Construction of Light Steel Keel Frame
Structure Instruction and Sound Reduction Index Reference Value
Combination Schematic Diagram
First Layer Keel Filler
First Layer Sound Insulation Material
Added Layer Keel Filler
Added Layer Sound Insulation Material
Weighted Sound Insulation Value
This article takes the construction of sound insulation wall between room A and room B as an example (Figure 1). Explain the steps for Floor
installing the sound insulation wall in the white area in the figure step
Build a sound insulation wall in the white area of the picture
by step. The structure of the sound insulation wall selected in this 118
100
100mm partition wall keel (64k glass wool)
article is the light steel keel. OFF sound insulation board is used on one JIBARITO (G20J)
/
/
53
side of the keel, the gypsum board is used on the other side of the keel,
Room B Wall Armour room
the glass wool is filled in the keel, and the sound reduction index of the
18
wall structure can reach 51.5 dB. Figure 1
133
100
100mm partition wall keel (64k glass wool)
JIBARITO (G20J) 15mm gypsum board
/
/
59
Acoustic Damping and Sealing Adhesive(G600) is coated on the
18 15
ceiling and floor keels with the caulking gun to form two damping and sound insulation sealing layers (as shown in Figure 2), and the
keel
width of each layer of damping sealing adhesive is about 10 mm. The
134
100
100mm partition wall keel (64k glass wool)
damping sealing adhesive can reduce the rigid connection between
JIBARITO (G20J) Sound Insulation Felt (F10)
/
/
62
15mm gypsum board
Figure 2
Construct the light steel keel frame. It would be best to coat two
100
100mm partition wall keel (64k glass wool)
JIBARITO (G20J)
50mm buckling keel (64k glass wool)
layers of Acoustic Damping and Sealing Adhesive (G600) on the VADA PAV (G18)
64
vertical keels against the wall which are in direct contact with the wall. The distance between the vertical keels should be 600 mm.
16
The keel used in this example is C type 100mm light steel keel
e
50
ion siv lat ad he d iso un clo sed F so OF mp ing da
18
the ceiling and floor keels and the upper and lower floors and prevent joint sound leakage and keel resonance.
18 1 15
184
n tio t la lan su a In Se d ng n u pi So m FF Da O nd a
Extrude OFF sound insulation and damping sealant
Room B
with the thickness of 0.6mm (as shown in Figure 3).
An OFF sound insulation and damping sealant is coated on the built skeleton, the upper and lower floors, and the contact area between the skeleton and the surrounding wall, so as to seal the cracks.
Room A
Figure 3 100 VADA PAV (G18) 200
18 50
JIBARITO (G20J)
50mm buckling keel (64k glass wool)
Sound Insulation Felt (F10)
15mm gypsum board
66
If the construction time and the budget permit, one layer of Acoustic Damping and Sealing Adhesive (G600) will be coated on the contact points between the ceiling and floor keels and the upper and lower n at io os ed is olng cl O FFm pi da
16 1 15
100mm partition wall keel (64k glass wool)
floors and between the vertical keels against the wall and the t o la F is OF sed c lo io n
peripheral wall again to further ensure the sealing of gap (as shown
da mp in g
in Figure 4).
Figure 4
35
36
Construction Method for Inter wall of Sound Insulation Board
Construction Method for Interwall of Sound Insulation Board
Installation of OFF sound insulation board Mass Loaded Vinyl is directly agglutinated on the The vibration damping wadding is installed in the cavity of the
F10 MLV
mounted sound insulation board with all-purpose
Deduction filled cotton
keel. The wadding in the keel can improve the wall sound
adhesive. Pay attention to fixation and sealing. Sealing
reduction index by 2 to 3 dB. The thickness of wadding is usually
points: it is required to lap for 3 to 5 cm on the same
about 90% of that of the keel cavity. For example, fill the
plane; it is required to lap for 10 to 15 cm on different
vibration damping wadding of 90 mm in the keel of 100 mm (as
planes (as shown in Figure 11 and Figure 12).
room A
room A
room A
shown in Figure 5).
Figure 11
Figure 12
Figure 5
keel Sound insulation board The bottom of the flat head tapping screw is even with the surface of the sound insulation board.
sealing (as shown in Figure 13 and Figure 14). O
FF 隔
声
阻
尼
number of screws should be reduced as far as possible); after the screws are
if needed. Pay attention to agglutination and 胶
screws is about 30 mm (the screws will form the sound bridges, so the
Repeat the above steps for even more isolation
闭
insulation board is installed; the distance between the flat head self tapping
G20JMetal sound insulation board
密
The flat head self tapping screws should be used when OFF sound
driven in the sound insulation board, the bottom of the screw should be
room A
room A
room A
flush with the surface of the sound insulation board (as shown in Figure 6). Figure 6
resonance at the joint between two wall boards, one
It is extremely important to treat the gaps between the wall
layer of OFF sound insulation and damping sealing
boards, between the wall board and the surrounding wall
O an FF d So Da un m d pin In g sula Se tio ala n nt
adhesive with the width of 10mm is coated on the edge
Figure 14
Wall Gap Treatment
Side Edge Coating OFF Sound Insulation and Damping Sealant
In order to ensure that there is no sound leakage and
Figure 13
of the last sound insulation board before the next OFF
and between the wall boards and the upper and lower
2
3
4
5
6
floors. The specific steps are as follows:
sound insulation board is installed (as shown in Figure 7 and Figure 8).
1
room A
room A
1. Wipe up the powder and dust in the joint with the semiFigure 7
Figure 8
wet cloth. 2. Fill Acoustic Damping and Sealing Adhesive (G600) and bore to be level.
Contruction Method using Mass Loaded Vinyl
3. If it is the surface board, the putty will be coated after the sealing adhesive is dr y.
Mass Loaded Vinyl can increase the damping coefficient of
4. Stick the joint area along the gap.
the overall system and has effective low frequency vibration Sound Insulation Board
Mass Loaded Vinyl
damping effect (as shown in Figure 9). After the Mass
5. Coat and smooth over the putty on the joint area. 6. After full dr ying, grind with sand paper and then finish
Loaded Vinyl is installed, another layer of Sound insulation
with wallpaper or paint.
board can be added to add more mass or can be finished with the final cladding of a lightweight Gypsum Partition. room A
Figure 9
room A
Figure 10
38
Application Reference for Yachts and Ships
At present, the attention to the speed is not paid any more for good yacht, but there are more requirements to high comfort and low noise. The ship noise not only affects the work, lift and physical health of crew themselves, but also affects the life of residents along the coast. The vibration source generating noise is one of roots causing the fatigue damage of the ship structure to impact the ser vice life and safety of the ship. Ship noise is irregularly formed by different frequency and different intensity sounds made when the equipment runs and made by the outside stormy waves clapping the hull, and includes airborne noise existing at the compartment part, structure-borne noise existing in the hull structure (namely, vibration) and water noise existing in the water medium around the hull. The progress of science and technology requires us to develop the study in noise and noise control theor y and method to improve human life and working conditions and create the comfortable acoustic environment. The vibration damping and noise reduction technology is one of methods for effectively controlling structural vibration and noise, namely, the vibrator y mechanical energy is converted into the heat energy to be dissipated by utilizing the viscoelasticity of material, thereby achieving the purposes of vibration damping and noise reduction. The damping and noise reduction material plays an indispensable important role in ship vibration damping and noise reduction engineering application, particularly in compartment noise reduction, the satisfactor y effect can be achieved by laying the damping and noise reduction material and combining other noise reduction measures. The vibration damping and noise reduction technology is that a structure layer including the damping material is directly adhered to the surface of the structural component to increase the damping performance of the structural component and improve the structural damping loss factor, the structural vibration energy is dissipated by the cyclic tensile strain or shearing stress of the viscous-elastic material to exert the damping capability in vibration damping and noise elimination to improve the vibration resistance of the mechanical structure, reduce the noise of the mechanical equipment and enhance the dynamic stability of the structural and mechanical systems. The Damping treatment technology is particularly suitable for the vibration damping and noise reduction of ribs, boards, casings and other components. Noise control is to control the generation, transmission and receipt of noise source by taking the corresponding technical measures to obtain the acoustic environment required by people. In the ship, the engine room, the deck and the passenger compartment should be treated in noise control. In the yacht, vibration and noise are the two sides of one entity. Besides the airborne sound radiated by the sound source, the structural vibration caused by the sound source will be propagated outside through the hull structures (such as deck, engine base, hull longitudinal material, partition plate, etc.), and the many mechanism noises are caused between the cabins, so that it is necessar y to reduce the noise from the noise source and reduce the vibration of hull structure to reduce the noise of cabin.
40
Application Reference for Railway Trains
Research shows that the vibration noise frequency for most of the high-speed train bodies is 513 Hz to 1615 Hz, the vibration noise caused by the skeleton structure of the train body is within the low frequency range of 5 Hz to 30 Hz, and the vibration noise mostly caused by the wallboards is within the low frequency range of 30 Hz to 300 Hz. The noise in the carriage is from the airborne noise generated when the train runs at high speed, the friction and impact sounds of the rails, the noise of each component in the carriage, etc.. Control the vibration and noise radiated by the train body, avoid the interior resonance, prevent or eliminate the interior resonance, adjust and design the inherent frequency of the train body, effectively utilize the sound absorbing material or control the track excitement vibration transmission system, and adjust the vibration property on the noise reflection system to improve the cavity resonance in the train. In the components of the train body, the vibration of plates mostly impacts the noise of train body, because the sound radiation efficiency of the plates is higher. To reduce the vibration of the plates, the reinforced ribs can be arranged for the plates to improve the rigidity, and the damping material can be additionally installed or the vibration damping material can be stuck to increase the vibration attenuation. In addition, the water based damping material can be sprayed on the plates to reduce the sound radiation efficiency and effectively reduce the noise. The experimental conclusion is that the sound insulation effect is best when the damping coating coverage is 3 kg/m². More noise reduction and sound insulation measures should be taken on the structure and material in order to effectively improve the acoustic environment of the carriage, including improving the air duct structure to reduce the noise of the air conditioner, adopting the double-layer surface structure with high sound attenuation rate on the aluminum alloy train body, filling the vibration damping foamed resin in the truss between two surface layers for the room and the side wall, additionally mounting the vibration damping material on the carriage floor or installing the sound insulation steel plate on the floor, filling 50% foamed vibration damping material at the truss widening part on the bottom edge of the carriage side, etc. In order to prevent the secondar y solid sound transmission of vibration and noise source from the bogie, the traction motor, the gear box, the diesel generator and the air conditioning unit to the carriage, the sound insulation material should be added on the nearby train body key structure to increase the sound insulation property of the train body structure, and the noise propagation path can be insulated by the vibration insulation, sound insulation and sealing measures. The vibration transmission between the vibration source and the train body can be obstructed by the elastic material and the damping material. The sound insulation performance of the interior ornaments can be improved by adding the vibration damping cushion and the damping adhesive. Those measures can weaken the noise transmitted into the train during the running process of the rolling stock. For the metro rolling stock running in the tunnel, the double-layer vacuum glass windows should be adopted in order to prevent the noise from being transmitted to the carriage through the window glass on two sides of the rolling stock.
Solid state sound
The mechanism of bus interior noise
Indoor noise
Panel vibration
Carbody
Vibration source
Indoor reverberation
Air gap transmission
sound source
Air sound
42
Application Reference for Armored Vehicles
The armored vehicle is the main militar y equipment for the future armored mechanized troops and will take the ver y important operational missions in the future war. In order to give full play to the operational effectiveness of the militar y hardware for the armored vehicle, the passengers of the armored vehicle must keep energetic and sensitive in a longer combat period, and it is necessar y to create a more comfortable living and operating space for the passengers of the armored vehicle. Currently, the noise pollution is generally serious inside the armored vehicle. The measurement results show that the maximum noise level in the Chinese track-laying vehicle can reach 120dB, and the noise level increases with the increase of vehicle driving speed. The solution of interior noise reduction for the armored vehicle has great significance to protect the fighters, improve the fighting capacity and give full play to the operational effectiveness. On the basis of modal analysis technology and related technology, the theoretical modal analysis result based on ANSYS modal analysis software and the experimental modal analysis result based on DASP (Data Acquirement and Signal Processing) software for certain armored car are compared, and the obtained modal parameter error analysis and the influence factor analysis showed the consistency of the two analysis results. Secondly, the internal sound field of the armored car is analyzed and researched by using the sound and vibration analysis software SYSNOISE. The result shows that the engine vibration is the main noise source for the passenger cabin of the armored car. The characteristic frequency for the vibration insulation and noise reduction properties in the armored car is obtained by analyzing the vibration and noise signals in the car by the frequency analysis method and the coherence analysis method; by the design of relative improvement measures such as the design of muffler and sound absorbing structure, in theor y, the internal noise in the armored car body is reduced, and the man-machine environment in the armored car is improved. Continuous noise when the tank runs and impulse noise when shelling: the noise when the tank operates is classified into continuous noise (also called steady-state noise when the fluctuation is low) in running and impulse noise when the cannon fires. The noise magnitude is associated with the road condition, the running speed, etc., and the shot noise is related to the cannon type, the bomb type and so on. When the tank is started in situ, the total sound level is 100-109 dB, A sound level is 93-99 dB, and the noise intensity is increased with the increase of engine speed. See Table 1 and Table 2 for the intensity, distribution and duration of the operation noise and the shelling noise.The continuous noise is 107-112 dB (A) when the tank runs; the impulse noise in the tank is 167-172 dB (P) when the tank shells. The frequency of the operation noise is mainly the low frequency. See Figure 1 for the spectrum analysis results. The duration of impulse noise B is wider in the tank and is narrower outside the tank when the tank shoots, as shown in Table 2 and Figure 2. After the tank runs or shells, the driver and the conductor have the temporar y threshold shift of hearing (Table 3) and recover after 24 hours. The noises are extremely harmful to the hearing, health, calling and operation of the passenger.
Table 1 Tucker operation is continuous noise
Table 2
intensity at all sites(dB,x±s) position
Table 3
Intensity and duration of impulse noise
Hearing Valve Shift (dB) of Passengers at Different Sound Intensities after Operation
at different positions during shelling
Hearing Valve Shift (dB) at Different Sound Intensities Total voice level
Continuous level A sound level
Position
Lpeak(dB)
B-Duration(ms)
Opportunity
Ear number
driver
119.2±1.8
111.5±2.1
500Hz
1 kHz
2 kHz
3 kHz
4 kHz
6 kHz
8 kHz
Captain!
120.2±1.3
108.9±0.4
Driver
166.5~170.7
310~430
After operation
38
10.6
11.5
10.9
13.9
13.9
12.2
8.6
7.4
10.8
Gunner.
118.7±2.0
107.3±1.0
Conductor
171.5~171.8
300~400
After shelling
16
8.1
6.3
5.3
5.3
7.5
7.5
6.6
5.3
6.9
Second Gunner
119.6±1.3
107.9±1.6
Outside the vehicle
172.5~182.8
70~80
Contrast
40
0.3
0.9
-0.6
-1.6
-2.2
2.0
1.9
0.0
0.3
amplitude
250Hz
amplitude
125Hz
Figure 1
frequency(kHz) Fig. 2
Time Domain Analysis of Noise in Tank Artiller y Firing Vehicle
44
Application Reference for Industrial Pipings
In the life, the pipes are used for transporting all kinds of liquid and gas. Both the indoor noise and the outdoor noise radiated by the pipe have greater influence on people's life and work and damage people's hearing. The piping noises are mainly from the fluid machine noises and are related to the fluid pressure, the fluid speed and the power source for transmitting the fluid, and the intensity of the pipeline radiated noise is related to the piping structure, the material rigidity and density and the piping wall thickness. The noise generated by the drainage pipeline generating the maximum noise reaches above 70 dB, and the noise from the industrial piping even reaches above 100 dB, so the sound insulation treatment of the pipes is of great urgency. If the piping is coated with F100B - Vibration Control and Sound Insulation Pads (Peel & Stick Adhesive on One Side), the piping noise radiation will be effectively reduced. The ordinar y household drainage pipeline can be directly coated with F100B to meet the sound insulation requirement; before the use of F100B, the piping can be cladded with superfine glass wool and the mineral wool for industrial noise control, and finally the galvanized sheet is used as the shell protection faceplate, so that the high frequency and low frequency noise absorption can be increased to make its comprehensive sound insulation effect better.
Incision
Buckle
Elbow Section Fix the pipe with the adhesive tape to
Ensure that the long end of the elbow
Temporarily fix the middle of the elbow
ensure that the two ends of the straight
part is overlapped on the inner cur ved
part with the plastic buckle.
pipe part are butted, and then fix with
side to align with the center of the elbow
the plastic buckle.
part and the bending center.
Ensure that the cut part is aligned and
Strain the plastic buckle of the fixed part
overlapped with the cur ved surface,
after deformation correction and
and then temporarily fix with the plastic
adjustment.
buckle.
The construction is finished.
46
Application Reference for Industrial Machine Rooms
Ceiling structural illustration
Concrete ceiling base layer
Keel Metal through hole sound absorbing board
Wadding in keel cavity
Strong sound absorbing wool bag (50 mm) JIBARITO (G20J) metal sound insulation board (18mm)
Ceiling Vibration Absorber (G50T) International standard reinforced light steel keel
Wall structural illustration
Original foundation wall Wadding in keel cavity International standard reinforced light steel keel JIBARITO (G20J) metal sound insulation board (18mm) Wall Vibration Absorber (G50Q) Strong sound absorbing wool bag (50 mm) Metal through hole sound absorbing board
Keel
Floor structural illustration
Concrete ground base layer High Polymer Vibration Absorbing Brick (G50D)
Concrete ground layer (50 mm) Calcium silicate board (25 mm) Inorganic filler
48
Application Reference for Recording Studios
Ceiling structural illustration
Plywood 15mm
Key keel Rider keel
Mass Loaded Vinyl
Wadding in keel cavity
Calcium silicate board (15 mm)
Original concrete ceiling base layer
Ceiling Vibration Absorber (G50T)
Wall structural illustration
Original foundation wall Key keel Rider keel Wadding in keel cavity Wall Vibration Absorber (G50Q) Calcium silicate board (15 mm) Mass Loaded Vinyl Plywood (15 mm)
Floor structural illustration
Original concrete ground base layer
Carpet Underlayment (G12P)
Wadding in keel cavity Calcium silicate board (20 mm) High Polymer Vibration Absorbing Brick (G25D)
50
Application Reference for Hotel Guest Rooms
Ceiling structural illustration
VADA PAV (G18) composite damping and sound insulation board (16 mm)
Concrete ceiling base layer
Mass Loaded Vinyl High-strength gypsum board (12 mm)
Wadding in keel cavity International standard reinforced light steel keel
Wall structural illustration
Original foundation wall International standard reinforced light steel keel Wadding in keel cavity Underlayment (G6P)
Mass Loaded Vinyl High-strength gypsum board (12 mm)
Floor structural illustration
Carpet WAVELENGTHBUSTER_PAD (G6P) vibration damping and sound insulation mat Concrete ground base layer
52
Application Reference for Residence
Ceiling structural illustration
Gypsum board with thickness (12 mm) Concrete ceiling base layer
Mass Loaded Vinyl
Wooden keel (wadding in keel cavity) Gypsum board with thickness (12 mm)
Wall structural illustration
Original foundation wall Gypsum board with thickness (12 mm) Mass Loaded Vinyl Gypsum board with thickness (12 mm) Wooden keel (wadding in keel cavity)
Floor structural illustration
Concrete ground base layer Wood floor Underlayment (G3P)
54
Application Reference for Bars and Nightclubs
Ceiling structural illustration
Ceiling Vibration Absorber (G50T)
Wadding in keel cavity
Concrete ceiling base layer
VADA PAV (G18) damping and sound insulation board (16mm)
Wadding in keel cavity International standard reinforced light steel keel
Mass Loaded Vinyl High-strength gypsum board (15 mm)
JIBARITO (G20J) metal sound insulation board (18 mm)
Wall structural illustration
Wall Vibration Absorber (G50Q) Wadding in keel cavity Original foundation wall International standard reinforced light steel keel JIBARITO (G20J) metal sound insulation board (18mm) International standard reinforced light steel keel VADA PAV (G18) damping and sound insulation board (16 mm) Mass Loaded Vinyl High-strength gypsum board (15 mm)
Floor structural illustration
Concrete ground base layer VADA PAV (G18) damping and sound insulation board (16 mm) Wadding in keel cavity High Polymer Vibration Absorbing Brick (G90D) High Polymer Vibration Absorbing Brick (G50D)
Concrete ground layer Mass Loaded Vinyl JIBARITO (G20J) metal sound insulation board (18 mm) Cavity vibrationless frequency filling material (100 mm)
56
Application Reference for KTV
Ceiling structural illustration
Calcium silicate board
Key keel Rider keel
Mass Loaded Vinyl VADA PAV (G18) composite damping and sound insulation board Ceiling Vibration Absorber (G50T)
Wadding in keel cavity Original concrete ceiling base layer
Wall structural illustration
Original foundation wall Wadding in keel cavity Key keel Rider keel Wall Vibration Absorber (G50Q) VADA PAV (G18) composite damping and sound insulation board Mass Loaded Vinyl Calcium silicate board
Floor structural illustration
Original concrete ground base layer
Concrete Steel wire gauze
Wadding in keel cavity Calcium silicate board (25 mm) High Polymer Vibration Absorbing Brick (G50D)
57
58
Noise Index Parameters
Modern Life Environemental Noise Control Requirements
Residence The current houses cannot only meet the living requirements. People have higher and higher requirements to the comfort and functionality of
Noise Index Parameters
Environmental Standards for Urban Noises GB3096-93
Suitable Noise Indexes for Urban Areas Type
Daytime (dB)
Nighttime (dB)
Type 0
50
40
Type 1
55
45
Type 2
60
50
Type 3
65
55
Type 4
70
55
the houses. The comfort is mainly expressed in the degree of quietness, and the functionality is mainly expressed in home theater, piano room, mahjong room and other function rooms. In order not to impact other residents and achieve better acoustic effect, it is necessar y to consider sound insulation treatment which cannot be ignored in the house construction preparation and using process.
Hotel Guest Rooms The customer satisfaction is the priority among priorities in the hotel management, and whether the customers can fall asleep in the quiet environment is the most important assessment criterion in the guest satisfaction sur vey. The sound insulation problem of the hotel guest rooms is one of the top three in the hotel preparation consideration factors and is the key indicator for assessing the hotel stars. The main considerations in sound insulation are the impact of entertainment function area on the guest rooms and the mutual impact between the guest rooms. According to the national standards, the sound in the acoustic environment of the hotel guest room must be lower than 40 dB, so it is
Standard Application Areas
particularly important to select a scientific and effective sound insulation scheme when the hotel is planned to be built and decorated. (1) Type 0 standard is applicable for the areas with high quiet requirements such as sanitarial district, senior villa district, senior hotel district and
KTV Due to the pertinence of consumer groups, the locations of KTVs are mostly located downtown. The contradiction between the noise generated from KTV and the people's requirement for quiet environments is increasingly prominent.
Bars and Nightclubs In order not to influence the normal work and rest of the surrounding residents in the operating time, it is necessar y to perform the thorough sound insulation treatment to the bars and the nightclubs in the construction process. The high-volume sounds of the bars and the nightclubs can reach 110dB (A) (the energy is mainly concentrated at low frequency) when the bars and the nightclubs are in operation, the large amplitude sound pressure forces the floors, the walls, the suspended structures, the elevator shafts, the shearing walls and other components to vibrate and transmit the vibration to the components connected with them to further transmit to the whole building. The government mandatorily requires that the transmitted noise of the bars and the nightclubs shall not be higher than 40 dB in the normal operation (the indoor noise volume shall be lower than 110 dB). The related operating formalities shall be handled when the bars and the nightclubs reach the national environmental evaluation standards.
so on. The noise of the suburb and rural areas should be 5 dB according to the standard stricter than the type 0 standard. (2) Type 1 standard is applicable for the living, culture and education areas. (3) Type 2 standard is applicable for the living, commercial and industrial mixed area. (4) Type 3 standard is applicable for the industrial area. (5) Type 4 standard is applicable for the areas on two sides of the arterial roads in the cities and the areas on two sides of the inland navigation channel across the urban area. The background noise (referring to the noise level when the train does not pass through) limit of the areas on two sides of the railway trunk and secondar y lines across the urban area should meet the type 4 standard. Note: Type 1 to type 4 standards are also applicable for the factories and the boundaries of the enterprises and institutions which may cause the noise pollution.
59
60
Noise Index Parameters
Noise Index Parameters
I. Noise Standards for all Industrial Factory Sites
IV. Design Specifications for Sound Insulation of Buildings
Site type
Noise limit value (dB)
Weighed sound reduction index for airborne sound insulation standard (db)
Space enclosing structure part
Weighed standard impact sound pressure level for impact sound insulation standard (db)
Special grade First grade Second grade Third grade Special grade First grade Second grade Third grade
Production workshop and working site
90
When there is no telephone communication requirement in duty room, observation room and rest room arranged in high noise workshop
75
When there is a telephone communication requirement in duty room, observation room and rest room arranged in high noise workshop
70
Residence
Household interlayer floor slab
School
Partition wall and floor slab between rooms with special quiet requirements and general classrooms Partition wall and floor slab between general classrooms and activity rooms generating all kinds of noises Partition wall and floor slab between general classrooms and classrooms Between the wards Between the ward and the room generating noise
Working sites of precise assembly line and precise processing workshop, computer room
Between the operation room and the ward
70 Hospital
Offices, laboratories and design rooms affiliated with workshop
Between the operation room and the room generating noise Space enclosing structure for hearing anechoic room
70
Upper floor slab for hearing anechoic room
Main control room, centralized control room, communication room, telephone switchboard room, fire control duty room
Partition wall (including door) between the guest room and the corridor
70
Guest room with corridor partition wall(include door)
Offices, laboratories and design rooms affiliated with factory
60
Hotel
External wall of guest room (including window) Floor slab between floors of guest rooms Floor slab between guest room and room generating vibration
II. Environmental Standards for Airports Applicable for the areas which are impacted by the noises generated by the airport
V. Combustion Performance Class for Finishings Type
Maximum allowable standard value
Area description Combustion performance class of decoration materials
90
Type 1
Special residential area, civilized residential area Living areas except type 1 areas
Air terminal, bus station, railway station, dining room for waiting (ship) room of ship passenger station, shopping mall, etc.
III. Noise Limit Standards for Urban Railway Trains GB 14892 2006
Vehicle type
Operating line Underground Underground
Site In the cab In the guest room
Noise limit(dB) 90
Cinema, assembly hall, hall, theater, music hall
In the cab
High-rise and underground buildings with floor area more than 10000 m2 Floor area less than or equal to 10000 m 2 Building with more than 800 seats or high-rise and underground buildings ≤800 seats
Public sports venues
Building with more than 3000 seats or high-rise and underground buildings ≤3000seats
75
Ballroom, restaurant, entertainment building, labor-intensive production workshop
Railway train Ground
Construction scale and location Ceiling
75
Type 2
Building and site
70
High-rise and underground buildings with floor area more than 100 m 2 Business area ≤100 m 2
Hospital ward building, convalescent hospital State level, provincial level Memorial hall, exhibition hall, museum and library
Ground
In the guest room
70
Below provincial level
Wall
Ground Partition
Decorative fabric others Fixed decoration furniture Curtain Heavy curtain materia
61
62
Noise Index Parameters
Noise Index Parameters
VII. Sound Transmission Loss (TL Freq) for General Partition Walls
VI. Sound Pressure Levels
Sound Pressure Levels (dB)
Occasion
20
Very quite site
30
Quiet library, quiet theatre
40
Quiet residential area and park
50
Quiet office and raining sound
60
Conference room in the meeting
70
Noisy street, telephone ring tone (Starting to damage the hearing nerve)
80
Noisy street, clock bell (Harmful to health)
90
Noisy factory ,excavating machine (Hurting the hearing after a long time)
100
Noise when the train passes through (Hurting the hearing after a long time)
110
Rock music, vehicle horn sound (Causing deafness)
Partition Wall Component
TL125
TL250
TL500
TL1000
TL2000
TL4000
STC
Hollow wooden door
14
19
23
18
17
21
19
Solid wooden door
29
31
31
31
39
43
34
Hollow metal door
24
23
29
31
24
40
28
Solid metal door
26
34
40
48
44
52
43
Wooden beam floor slab/ Ceiling
23
32
36
45
49
56
37
Concrete ground
32
38
47
52
57
63
50
Floating floor slab
38
44
52
55
60
65
55
Plank sheathing shingle roofing
29
33
37
44
55
63
43
Single layer (3 mm (1/8") glass
18
21
23
31
33
22
26
Single layer (12 mm (1/2") laminated glass
31
34
38
40
37
46
40
(12 mm (1/2") dry wallboard nailed on wooden keel
17
31
33
40
38
36
33
(12 mm (1/2") dry wallboard nailed on wooden keel, filled with sound absorption material with thickness of 50 mm (2")
15
30
34
44
46
41
37
25
34
41
51
48
50
41
(12 mm (1/2") dry wallboard nailed on steel keel
22
27
43
47
37
46
39
(12 mm (1/2") dry wallboard nailed on steel keel, filled with sound absorption material with thickness of 50 mm (2")
26
41
52
54
45
51
45
90 mm thick concrete block
34
40
44
49
59
64
49
Open type office partition with height of 150 mm
10
12
12
12
12
11
12
32
34
40
47
55
61
45
(12 mm (1/2")) dry wallboard nailed on wooden keel, coated with mortar on two sides (25 mm(1")
21
33
41
46
47
51
42
Double-layer glass (3 mm (1/8") Hollow air layer (50 mm (2")
13
25
35
44
49
43
37
35
42
49
62
67
79
53
17
22
26
30
35
41
30
Double layer (12 mm (1/2") dry wallboards nailed on wooden keel
Brick wall (not coated with mortar on two sides) with thickness of 120 mm)
120
Painful noise (Causing deafness)
130
Noise when the plane and the jet are started (Causing eardrum rupture, deafness)
180
Noise when the satellite is launched (Causing death)
Notes: Decibel is a unit of sound pressure level (dB). If the sound pressure is increased by one time, the sound pressure level will be increased by 6dB.
Plank sheathing shingle roofing: suspend one layer of gypsum board (12 mm (1/2"), be filled with sound insulation material with thickness of 100 mm Corrugated iron roofing: be filled with glass wool of 25 mm
Note: TL freq is the transmission loss at the specific frequency (for example, TL 125 is the transmission loss at 125 Hz).