FURNACES • REGENERATIVE • RECUPERATIVE • FURNACE CONTROL SYSTEMS
Meausuring, Control and SUPERVISING System
Control systems focused on keyperformance factors to grant: • Minimum Energy Consumption and Operation Cost • Glass Quality • Low Polluting Emission • Furnace Life-Time • Elaboration of Trend Process The System allows effective, reliable control and recording of real time or historical data during the whole furnace campaign
Continuous monitoring and control of parameters such as: • Pilot Temperatures • Combustion • Electric Energy
The application of a SCADA acquisition system creates a multi-terminal network for a fast access to required information and grants a constant overview of: • Process • Centralized Controls • Historical • Trend • Correlation between different areas of the plant process.
Flexible application • Full supply or integration with most best-known PLC brands. • Integration with glass plant Supervision via SCADA system (Supervisory and Data Acquisition): - Forehearths - Batch House - Forming Area - Cold-End - Whole Production Process
Access from different places and with hierarchies levels is available to ensure a proper flexibility and safety managing.
• SCADA SOFTWARE: - Historical - whole campaign memory capacity - Alarm Management (included; through mobile and e-mail) • PLC – DCS ARCHITECTURE: - MOST PREFERRED PLC OR DCS BRAND PLATFORM AVAILABLE - REDUNDANCY PLC AVAILABLE OUR COMPETENCE IN GLASS
MANAGEMENT LEVEL
MES
OPERATOR LEVEL
PLANT CONTROL LEVEL
ERP
CONTROL STATION
CONTROL STATION
UTILITIES CONTROL
DUST FILTER CONTROL
BATCH HOUSE CONTROL
MELTING CONTROL
WE FOREH. CONTROL
ENGINEER STATION
IS MACHINE CONTROL
ANNEAL. CONTROL
COLD END
WARE HOUSE
FURNACE
• REGENERATIVE • recuperativE
End-FireD
BDF Engineering Dept. develops furnace engineering paying the greatest attention to reach the following targets with the aid of the most advanced 3D-CAD design software: • Lowest furnace energy consumption • Highest furnace pull • Lowest NOx emissions • Best glass quality • Best furnace operation to assure minimum operating costs at fixed glass quality • Highest furnace lifetime in terms of metric tons/m2
Type / Tpd 20 END-FIRED REGENERATIVE CROSS-FIRED RECUPERATIVE
200
400
600
800
1000
Cross-Fired
Main Features Melting Pull • From 30 up to 650 tpd Melting Area • From 20 up to 150 m2 Application • Container, Tableware, Glass Fiber Design • End-fired, Cross-Fired, Recuperative, Oxy-Fuel Fuel • Natural Gas, Heavy-Oil, Diesel
Recuperative
Services • Glass-to-Glass Rebuilding • Construction • Cold Repair • Hot Repair • Endoscopy • Audit • Technical Support • Commissioning • Project Management • Feasibility Study • Training
Mathematical Modeling Whenever necessary the design is supported by the furnace mathematical modeling. Mathematical modeling is an important aid to design, for instance, the best electrodes or bubblers configuration and achieve the best furnace efficiency.
Manufactured by
BDF in the world
companies representative offices
MOSCOW
MÜNCHEN
SHANGHAI MEXICO CITY
foshan
BDF CZECH
BUENOS AIRES
MCR SYSTEMS
BDF
BDF SERVIS
TDE MACNO
studiobrand.it
GTECH
www.bdf.it BDF INDUSTRIES S.p.A. - Head Office and Sales Department Via dell’Industria, 40 - 36100 Vicenza - Italy phone +39 0444.286.100 - fax +39 0444.286.299 - e-mail: bdf@bdf.it Glass Technologies S.r.l. - Technical Department Via J. Massarenti, 9 - 29122 Piacenza - Italy phone +39 0523.623.058 - fax +39 0523.609.785 - e-mail: info@glasstechnologies.it
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