I.s. machines control systems BDF - ADV 1000 BDF - ADV 8000
BDF - ADV 1000
System’s Features BDF-ADV1000 is a simplified integrated control system for the control of high adaptability glass container forming lines, with a new supervisor and a modern and friendly man-machine interface. A “PLUS” version is available with an upgrade on the section control panels.
Main Features • 4, 6, 8, 10, 12 sections I.S. Machines; SG, DG, TG • Tandem capability • Reduced set of PLC components • Certified devices to fit CE safety requirements • Ethernet communication and remote access for quick troubleshooting through Internet or modem
Gob Forming Controller For • Servo Plunger • Servo Parallel Shear • Mechanical Feeder (eventual) • Servo Tube Height Positioning • Servo Tube Rotation
System Architecture
Ethernet Field Bus
CPU Section 1-4
Servo Pusher 1
I/O Sec. 1
I/O Sec. 2
I/O Sec. 3
I/O Sec. 4
CPU Gob Forming
Servo Plunger
Servo Shear
(Feeder)
CPU Ware Handling
Conveyor
Transfer
Cross Conveyor
Servo Pusher 4
Tube Rotation
Tube Height Positioning
Servo Gob Distributor
Drive Controller
System Advantages
• Mechanical Feeder (if necessary) • Conveyor • Transfer • Cross Conveyor
• compact electric cabinet • Integrated control system “all-in-one” • Repeatability of the timing signals: +/- 0,5 milliseconds • Improvement of the system maintenance, with the possibility of an effective remote diagnostic • Simple and effective man-machine operator control panel • Improved connectivity based on industrial standard protocols and OPC servers • Improved supervisor with easier graphic interface • Built-in database for production data • Availability of upgrading “PLUS” kit for section control panels
Section Controller • 48 outputs • Events free assignable to outputs with attributes for blank or blow side • Integrated electric pusher with step motor • Individual Ware-Rejection with manual or automatic stop • Special cycles
SECTION “OPD” DRIVES (servo pusher)
AC/DC CONVERTER
GOB FORMING CONTROLLER: SERVO FEEDER SERVO GOB DISTRIBUTOR REVOLVING TUBE ROTATION/REVOLVING TUBE UP-DOWNSERVO GOB DISTRIBUTOR
SERVO MECHANISMS AND MOTORS “OPD” DRIVES
SECTION CONTROLLER: Nr 48 ON-OFF EVENTS CANBUS COMMUNICATION
WARE HANDLING CONTROLLER: CONVEYOR / TRANSFER / CROSS CONVEYOR
GLASS DISCARGE SYSTEM
BDF - ADV 8000
System’s Features BDF-ADV8000 is a powerful integrated and modular control system with distributed architecture via CANBus for the control of high adaptability glass container forming lines, with a modern and user-friendly man-machine interface.
Main Features • 6, 8, 10 or 12 section IS machines • Tandem capability • Individual section controller • Individual power supplying (one per section) • Ethernet communication and remote access for quick troubleshooting through Internet
System Architecture
CPU Section
I/O Valve Block
I/O Blank Side
I/O Blow Side
Servo Inverter
Servo Take Out
Servo Pusher
Stirrers
Section 1...12
Ethernet Field Bus
CPU Feeder/Gob Distributor
Servo Plunger
Servo Shear
(Feeder)
Tube Rotation
Tube Up/Down
CPU Ware Handling
Conveyor
Transfer
Cross Conveyor
Servo Stacker
Ware Detector
Servo Gob Distributor
Gob Forming Controller For
Ware Handling Controller
• Stirrers multi-heads • Servo Plunger • Servo Parallel Shear • Mechanical Feeder (eventual) • Servo Gob Distributor • Servo Tube Height Positioning • Servo Tube Rotation
• Conveyor • Transfer • Cross Conveyor • Servo stacker 2-axis • BDF-C.W.D. Conveyor Ware Detector
GOB FORMING CONTROLLER: STIRRERS / SERVO FEEDER / SERVO GOB DISTRIBUTOR / REVOLVING TUBE ROTATION / REVOLVING TUBE UP-DOWN
LINE INPUT VOLTAMMETERS INVIDUAL CIRCUIT BREAKERS
WARE HANDLING CONTROLLER: CONVEYOR / TRANSFER / CROSS CONVEYOR / SERVO STACKER / WARE DETECTOR
Cooling Fans (the cabinet is totally insulated from the external environment and it’s under positive pressure)
INDIVIDUAL SECTION CONTROLLER: NR 64 ON-OFF EVENTS / SERVO INVERT / SERVO TAKE OUT / SERVO PUSHER / Nr 8 PROPORTIONAL VALVES / CANBUS COMMUNICATION
Section Controller
System Advantages
• 64 outputs (expandable) with high repeatability and current supervision for N.C. and N.O. valves • Free assignable events to outputs with attributes for blank or blow side and delivery • Integrated Servo Invert • Integrated Servo Take-Out • Integrated “BDF-C.P.C” – Continuous Pressure Controller for proportional valves • Integrated Servo Pusher (electro-pneumatic or servo 2 axis) • Manual mode for servo axis and electrical overrides • Normal Stop with and without delivery dependency • Individual Ware-Rejection with manual or automatic stop • Special cycle for cold blanks or cold molds (can be activated and deactivated from BK or BW side, or automatically triggered by ManSwab) • Special cycles for Finish Measurement, Alternate Stop, Blow Head Adjust and Neckring Change, Blow side special cycle
• Repeatability of the timing signals, +/- 0,5 milliseconds • Open system, due to the field bus architecture • Improvement of the system maintenance, with the possibility of an effective remote diagnostic • Possibility to manage and create motion profiles for servo mechanisms • Improved connectivity based on industrial standard protocols and OPC servers • Improved Man-Machine Interface, multilingual • Built-in database for production data
SERVO MECHANISMS AND MOTORS “OPD” DRIVES
SECTION “OPD” DRIVES (servo invert / servo take out / servo pusher)
A.F.E. ACTIVE FRONT END Energy Recovery and Saving
INTEGRATED U.P.S
ELECTRONIC CONTROL A.F.E. Active Front End Our Energy Saving Philosophy 40% of energy saving with A.F.E. technology We consider a complete BDF system equipped with servo plunger, servo shears, servo gob, servo pusher, servo invert and servo take-out mechanisms. Considering the system from a mechanical point of view, there is a continuous energetic inertial changing due to the continuously mechanisms acceleration and deceleration.
As the servomechanisms movements are not in the same time, the excesed energy is recovered on the CC BUS. The system takes from the main line only the energy to compensate all the losses (passive energy) that are not compensate from the recovered energy. The system transfer from the main line to the BUS full power (without cutting) with cos=1.
The sinusoidal current is without low harmonic (is remaking signal), and the only harmonic signal present is very low and with high frequency, because depend from the modulation frequency We may say that for every movement (PWM signal). the energy needs for the acceleration Wind Power Power (kW) Regenerated Power The(kW) converter system on the BDF is balanced with the energy needs control cabinet is reversible and recover for the deceleration, more the energy the energy on the BUS line. to compensate the mechanical and Hydro Power electronic losses. These losses are functions ofAFE the Inverter machine speed.
• Sinusoidal line current with reduction of the harmonic current distorsion THDi • Compensation of line voltage variations • Energy saving • DC BUS Control also with power line voltage fluctuations • Regenerative capability thus to make power flow in both directions
Mains
OPDE
mini mini mini OPDE OPDE OPDE
Regenerated Power (kW)
Automation
OPDE
Active Front End
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www.bdf.it BDF INDUSTRIES S.p.A. - Head Office and Sales Department Via dell’Industria, 40 - 36100 Vicenza - Italy phone +39 0444.286.100 - fax +39 0444.286.299 - e-mail: bdf@bdf.it
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