COMPLIANCE MADE EASY
EXPERIENCE THE DANGEROUS GOODS DIFFERENCE TIME TESTED. Dangerous Goods, a division of Berlin Packaging, has been helping companies like yours safely and economically ship hazardous and temperature-sensitive materials for over 30 years. Our proven approach finds creative ways to minimize your risk and enhance your bottom line through smart packaging choices.
BREADTH & DEPTH. Dangerous Goods has over 1,800 products available. We will also engineer and provide custom packaging solutions to meet your specific needs. We sell millions of products each year in a wide array of sectors: � Reagents & Solvents
� Paints & Coating
� University & Government
� Aerospace & Automotive
� Pharmaceuticals
� Agrochemical
� Chemical Distributors
� Biotech & Life Sciences
� Petroleum & Fuels
� Flavor & Fragrance
� Research & Testing Labs
� and More!
PROVEN CUSTOMER THRILL. Dangerous Goods has earned a Net Promoter Score (NPS) of 64% from its customers – putting us in the same league as other world-class companies. Learn more about NPS in our Winning with Customers white paper at CustomerThrill.com. Here are a few of the ways we thrill our customers: � Promise swift and knowledgeable service
� Improve your inventory strategy
� Offer an extensive selection of products
� Maximize your purchasing power
� Have comprehensive market understanding
� Design custom packaging
� Provide measurable value
� Focus on cost-reduction strategies
COMPLIANCE EXPERTS. We have a deep knowledge of regulations as they pertain to the packaging of hazardous materials and are involved in educating customers about the regulatory community and requirements. We are actively engaged with leading industry associations dedicated to promoting regulatory compliance and safety, including:
PEACE OF MIND. We have almost 100 years of combined experience to make your job easy. We are ISO 9001:2008 certified and have been since 2004.
ICON REFERENCE GUIDE or PSI
Packing Groups
2
New Items
Meets 95kPa Pressure Test
ü Pre-Qualified
Eco-Friendly
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
Suitable for Ground Shipment
Suitable for Air Shipment
COMPLIANCE MADE EASY
BERLIN PACKAGING IS THE ® HYBRID PACKAGING SUPPLIER THIS MEANS WE ARE A UNIQUE, END-TO-END SOLUTION STREAMLINE YOUR SUPPLY CHAIN AND ADD INCOME TO YOUR BOTTOM LINE. At Berlin Packaging and Berlin Dangerous Goods, we’re equally at home designing superior packaging for hazardous and temperature-sensitive materials, sourcing high-quality components from the U.S. and overseas, running inventory and stocking programs, delivering to our customers with amazing timeliness, advising our customers on the latest regulatory changes, and much more. ®
TABLE OF CONTENTS DOT-SP 9168
4-5
Single Bottle Packaging
6-9
Multiple Bottle Packaging
10-14
Custom vs. Stock Packaging
15-16
Variation Packaging
17-18
Metal Combination Packaging
19-20
Metal Titeheads
21
Complimentary Packaging Wellness Check
21
Single Packaging
22-25
Metal Inner Containers
26
Corrugated
27
Precleaned Technical Information
28
Glass Bottles
29-31
Resin Symbols Guide
32
Resin Comparison Guide
33
Plastic Bottles
34-35 36
Closure Technical Information
DO YOU KNOW BERLIN PACKAGING? � Is a $1.4 billion company
Closures
� Sources from 700+ packaging suppliers worldwide
Category A Infectious Substance
39
� Employs 300+ packaging sales, service & logistics experts
Biological Substance Category B
40-41
� Has 200+ experts dedicated to procurement & operations
37-38
Excepted Quantity Packaging
42
� Makes 150,000+ annual shipments
Insulated Materials Technical Information
43
� Delivers 99+% on-time to our customers every month for 10+ years
Refrigerants Technical Information
44
� Is ISO 9001:2008 certified
Temperature Controlled Packaging
45-47
Accessories
48-49
Labels & Placards
50-53
� Maintains 90+ domestic sales & warehouse & assembly locations
� Added more than $200 million in profit to our customers’ bottom lines over the last 3 years
DO YOU KNOW BERLIN DANGEROUS GOODS? � Utilizes nearly 200 packaging suppliers world-wide
SturdeeSeal® Torque System
54
� Has over 1,800 packaging systems
Training Requirements
55
Value-Added Services
56-57
UN Markings Guide
58-59
� Maintains 4 domestic warehouse & assembly locations � Has access to an additional 80+ warehouse & assembly locations � Employs 40+ packaging sales, service, logistics & quality experts
CONTACT US TODAY TO GET STARTED
� Has nearly 100 years of regulatory & packaging experience � Is ISO 9001:2008 certified
DISCLAIMER
While it is our commitment to assist customers with proper container selection, it is the ultimate responsibility of the person offering hazardous materials for transportation to ensure that their packaging unit complies with the appropriate regulations. Failure to comply could result in a serious incident and possible fine.
800.413.8867
DGINFO@BERLINDANGEROUSGOODS.COM BERLINDANGEROUSGOODS.COM
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3
DOT-SP 9168 PACKING GROUP IDENTIFICATION GUIDE
� Tested for Packing Groups � Ship approved quantities of solids and liquids
Packing Group I - Great Danger Packing Group II - Medium Danger Packing Group III - Minor Danger
� No hazard labels or placards required � 4GV rated – use your own inner containers or ours � Packaging supplied “ready for bottles” were tested with glass bottles and phenolic caps � Ship domestically and abroad � Packages acceptable for ground and air shipments
16 OZ OR LESS � Ships inner containers of 16 oz (500 ml) or less � Secondary inner packaging: slip cover can Primary Volume
A
Primary Container
UN Rating
Closure Size
Closure/Liner
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
Kits with Bottles 22-400
Phenolic - F217 / PTFE
A HMS-66540 (12)
HMS-6654M (4)
4 GV / X 1.2 / S
38-400
Phenolic - F217 / PTFE
HMS-66530 (12)
HMS-6653M (4)
8 oz
Amber Plastic Coated Glass 4 GV / X 1.2 / S
24-400
Phenolic - F217 / PTFE
HMS-66560 (12)
HMS-6656M (4)
250 ml
Amber Plastic Coated Glass 4 GV / X 1.2 / S
45-400
Phenolic - F217 / PTFE
HMS-66510 (12)
HMS-6651M (4)
4 GV / X 1.2 / S
43 mm
Polypropylene - Valve Seal
HMS-66570 (12)
HMS-6657M (4) HMS-6650M (4)
4 oz
Amber Plastic Coated Glass 4 GV / X 1.2 / S
120 ml
Amber Glass
8 oz Ready for Bottles
B
≤ 8 oz
Glass or Better
4GV / X 1.2 / S ≤ 58-400
Phenolic or Better
HMS-66500 (12)
≤ 8 oz
Glass or Better
4GV / X 1.2 / S ≤ 58-400
Phenolic or Better
HMS-66520* (12)
≤ 16 oz
Glass or Better
4GV / X 1.9 / S ≤ 53-400
Phenolic or Better
B HMS-66704** (100)
HMS-6652M* (4) HMS-66704M** (12)
* Absorbent sold separately; see page 48 ** Absorbent and cushioning included
WHAT CAN YOU SHIP IN A DOT-SP 9168 KIT? �A ny of the materials, exceptions noted, in quantities of up to one liter for liquids and 2.85 kilograms for solids, without hazard labels or placards. Confused by special permits and the various regulations for hazardous materials? We make compliance easy. Call our trained and experienced packaging consultants for assistance.
Proper Shipping Name
Hazard Class/Division
Packing Group
Flammable liquids
3
I, II, or III
Flammable solids*
4.1
I or III
Pyrophoric materials*
4.2
I
Self heating materials*
4.2
II or III
Dangerous When Wet materials
4.3
I, II, or III
Oxidizers*
5.1
I, II, or III
Organic peroxides*
5.2
II
Toxic materials*
6.1
I, II, or III
Corrosive materials
8
I, II, or III
Miscellaneous hazardous materials
9
II or III
* See further restrictions in our DOT Special Permit letter of authorization: BerlinDangerousGoods.com/SP
4
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DOT-SP 9168 32 OZ OR LESS SLIP COVER CAN � Ships inner containers of 32 oz (1 Liter) or less � Secondary inner packaging: slip cover can � UN Rating: 4GV / X 4 / S � Ideal for ground shipments Primary Volume
Primary Container
Closure Size
Closure/Liner
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
16 oz
Flint Plastic Coated Glass
28-400
Phenolic - F217 / PTFE
HMS-66470 (30)
HMS-6647M (4)
16 oz
Amber Plastic Coated Glass
28-400
Phenolic - F217 / PTFE
HMS-66450 (30)
HMS-6645M (4)
16 oz
Amber Plastic Coated Glass
53-400
Phenolic - F217 / PTFE
HMS-66440 (30)
HMS-6644M (4)
32 oz
Flint Plastic Coated Glass
33-400
Phenolic - F217 / PTFE
HMS-66350 (30)
HMS-6635M (4)
32 oz
Amber Plastic Coated Glass
33-400
Phenolic - F217 / PTFE
HMS-66420 (30)
HMS-6642M (4)
32 oz
Amber Plastic Coated Glass
53-400
Phenolic - F217 / PTFE
HMS-66430 (30)
HMS-6643M (4)
32 oz
Flint Plastic Coated Glass
70-400
Phenolic - F217 / PTFE
HMS-66490 (30)
HMS-6649M (4)
Kits with Bottles
Ready for Bottles ≤ 32 oz
Glass or Better
≤ 70-400
Phenolic or Better
HMS-66400 (30)
HMS-6640M (4)
≤ 32 oz
Glass or Better
≤ 70-400
Phenolic or Better
HMS-66410* (30)
HMS-6641M* (4)
*Absorbent sold separately; see page 48
WHICH 32 OZ OPTION IS BEST?
USE YOUR OWN BOTTLES OR USE OURS. SEE PAGES 29-35.
SLIP COVER CAN
TALL PAINT CAN
� Suitable for ground shipments
� Recommended for air shipments
� Ideal for solids
� Required for Toxic by Inhalation substances
32 OZ OR LESS TALL PAINT CAN � Ships inner containers of 32 oz (1 Liter) or less � Secondary inner packaging: pressure tested tall paint can � Recommended for air shipments � Required for shipping Toxic by Inhalation or pyrophoric substances
A
� UN Rating 4GV / X 4 / S Primary Volume
Primary Container
Closure Size
Closure/Liner
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
16 oz
Amber Plastic Coated Glass
53-400
Phenolic - F217 / PTFE
HMS-66441 (30)
HMS-66441M (4)
32 oz
Amber Plastic Coated Glass
33-400
Phenolic - F217 / PTFE
HMS-66421 (30)
HMS-66421M (4)
32 oz
Amber Plastic Coated Glass
53-400
Phenolic - F217 / PTFE
HMS-66431 (30)
A HMS-66431M (4)
32 oz
Flint Glass
70-400
Phenolic - F217 / PTFE
HMS-66432 (30)
B HMS-66432M (4)
32 oz
Glass or Better
≤ 70-400
Phenolic or Better
HMS-66340 (30)
HMS-6634M (4)
32 oz
Glass or Better
≤ 70-400
Phenolic or Better
HMS-66390* (30)
HMS-6639AM* (4)
Kits with Bottles
Ready for Bottles
B
*Absorbent sold separately; see page 48
CALL 800.413.8867 TO ORDER |
5
SINGLE BOTTLE PACKAGING SINGLE BOTTLE PRESSURE BAG PACKAGE � Tested for Packing Groups � Packages acceptable for ground and air shipments Primary Volume
Primary Material
UN Rating
Closure Size
Closure/Liner
Item Number (Sale Quantity)
Amber Glass
Ltd. Qty.
33-400
Phenolic F217 / PTFE
A HMS-61942 (12)
Glass or Better
4G / Y 0.5 / S
≤ 45 mm
Phenolic or Better
B HMS-61930 (10)
Kits with Bottles 32 oz Ready for Bottles ≤ 8 oz
A
≤1L
HMS-61943 (12)
Ltd. Qty.
� Ideal for small sample shipments of aromatic products such as flavors, fragrances, and fuels. � Provides a tamper evident, pressure tested shipping option.
B
SEE PAGES 29-35 FOR PRESSURE-TESTED BOTTLE OPTIONS, MARKED WITH THIS SYMBOL:
PSI
SINGLE BOTTLE ALL-CORRUGATE PACKAGE � Tested for Packing Groups � Pressure tested bottle or bag may be required for shipments by air* Primary Volume
Primary Material
UN Rating
Closure Size
Closure/Liner
Item Number (Sale Quantity)
Assembled - Ready for Bottles 1L
Amber Glass
4G / Y 3.0 / S
≤ 38 mm
Phenolic F217 / PTFE
HMS-63050 (105)
2.5 L
Amber Glass
4G / Y 7.1 / S
≤ 70 mm
Phenolic F217 / PTFE
HMS-63060 (30)
2.5 L
Amber Glass
4G / Y 7.1 / S
≤ 38 mm
Phenolic F217 / PTFE
HMS-63070 (30)
4L
Amber Glass
4G / Y 9.4 / S
≤ 38 mm
Phenolic F217 / PTFE
HMS-63080 (25)
4L
HDPE
4G / Y 6.8 / S
38-439
Polypropylene / PTFE
HMS-65850** (168)
4G / Y 6.8 / S
38-439
Polypropylene / PTFE
HMS-65851 (Ea.)
Unassembled, Kits with Bottles 4L
HDPE
Unassembled - Ready for Bottles 1L
Glass or Better
4G / Y 3.0 / S
≤ 38 mm
Phenolic or Better
HMS-63010 (Ea.)
.5 Gal
HDPE
4G / Y 3.3 / S
≤ 38 mm
Polypropylene
HMS-68790 (Ea.)
2.5 L
Glass or Better
4G / Y 7.1 / S
≤ 70 mm
Phenolic or Better
HMS-63030 (Ea.)
4L
Glass or Better
4G / Y 9.4 / S
≤ 38 mm
Phenolic or Better
HMS-63040 (Ea.)
* See pages 29-35 and 48-49 for bottle and bag options ** Fluorinated; accommodates our HMS-36110D tamper-evident closure on page 37
PACKAGING SYSTEMS WITH THIS SYMBOL ARE ENVIRONMENTALLY FRIENDLY.
6
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SINGLE BOTTLE PACKAGING SINGLE BOTTLE POUCH PACKAGE � See additional bottle options on pages 29-35 � Pressure tested bottle or bag may be required for shipments by air Primary Volume
Closure Size
Closure/Liner
4G / X 1.0 / S
24 mm
Polypropylene Valve Seal
4G / X 1.0 / S
24-400
Phenolic F217 / PTFE
Amber Plastic Coated Glass 4G / X 1.0 / S
24-400
Phenolic F217 / PTFE
4G / X 1.0 / S
58-400
Phenolic F217 / PTFE
HMS-65113 (12)
4GV / X 1.4 / S
43 mm
Polypropylene Valve Seal
HMS-69003 (12)
Phenolic F217 / PTFE
HMS-69009 (12)
Primary Material
UN Rating
Item Number (Sale Quantity)
Kits with Bottles 4 oz 8 oz 8 oz
Amber Glass
8 oz
Flint Glass
8 oz
HMS-65115 (12) HMS-65112 (12) A
HMS-65114 (12)
16 oz
Flint Plastic Coated Glass
4GV / X 1.4 / S
28-400
16 oz
Flint Plastic Coated Glass
4G / Y 2.8 / S
70-400
4G / Y 2.8 / S
53 mm
4G / Y 2.8 / S
70-400
32 oz
4G / Y 2.8 / S
63 mm
4L
Amber Glass
4G / X 10.0 / S 4G / Y 13.0 / S 4G / Z 17.3 / S
38-430
Phenolic F217 / PTFE
HMS-65161 (28)
≤ 4 oz
HDPE
4G / X 0.4 / S
≤ 24 mm
Polypropylene or Better
HMS-65040 (500)
≤ 8 oz
Glass or Better
4G / X 1.0 / S
≤ 58 mm
Phenolic or Better
HMS-65110 (150)
≤ 8 oz
Glass or Better
4G / X 1.0 / S
≤ 58 mm
Phenolic or Better
HMS-65111 (12)
≤ 16 oz
Glass or Better
4GV / X 1.4 / S
≤ 70 mm
Phenolic or Better
≤ 32 oz
Glass or Better
4G / Y 2.8 / S
≤ 70 mm
Phenolic or Better
≤1L
Glass or Better
4GV / X 2.9 / S
≤ 38 mm
Phenolic or Better
HMS-65164 (60)
≤1L
Glass or Better
4GV / X 2.9 / S
≤ 38 mm
Phenolic or Better
HMS-65164M (4)
≤4L
Glass or Better
4G / X 10.0 / S 4G / Y 13.0 / S ≤ 38 mm 4G / Z 17.3 / S
Phenolic or Better
HMS-65162 (28)
≤4L
Glass or Better
4GV / X 8.9 / S ≤ 38 mm
Phenolic or Better
HMS-65163 (28)
16 oz 32 oz
Flint Plastic Coated Glass
HMS-65120 (12)
Polypropylene Valve Seal
HMS-65121 (12)
Phenolic F217 / PTFE Phenolic F217 / PTFE
B
Polypropylene Valve Seal
A
HMS-65090 (12) HMS-65093 (12)
Ready for Bottles
B
HMS-69001 (12)
HMS-65091 (12)
PACKING GROUP IDENTIFICATION GUIDE Packing Group I - Great Danger Packing Group II - Medium Danger Packing Group III - Minor Danger
SINGLE BOTTLE TALL PAINT CAN PACKAGE � Tested for Packing Groups � Paint can meets 95 kPa pressure requirements � Required for pyrophorics, inhalation hazards, and other materials requiring metal secondary packaging � Packages acceptable for ground and air shipments Primary Volume
Primary Material
UN Rating
Closure Size
Closure/Liner
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
Kits with Bottles 4 oz
Amber Plastic Coated Glass 4GV / X 3.0 / S
22-400
Phenolic F217 / PTFE
HMS-6755AM (4)
8 oz
Amber Plastic Coated Glass 4GV / X 3.0 / S
24-400
Phenolic F217 / PTFE
HMS-6756AM (4)
16 oz
Amber Plastic Coated Glass 4GV / X 3.0 / S
28-400
Phenolic F217 / PTFE
HMS-6757AM (4)
1L
Amber Plastic Coated Glass 4GV / X 3.0 / S
33-430
Phenolic F217 / PTFE
HMS-6753AM (4)
Ready for Bottles ≤1L
Glass or Better
4GV / X 3.0 / S ≤ 70 mm
Phenolic or Better
HMS-6750A (52)
HMS-6750AM (4)
≤1L
Glass or Better
4GV / X 3.0 / S ≤ 70 mm
Phenolic or Better
HMS-67500* (52)
HMS-6750M* (4)
* Absorbent sold separately; see page 48
CALL 800.413.8867 TO ORDER |
7
SINGLE BOTTLE PACKAGING SINGLE BOTTLE SLIP COVER CAN PACKAGE � Tested for Packing Groups � Tested with vermiculite and polypropylene absorbent � Pressure tested bottle or bag is required for shipments by air Primary Volume
Primary Material
UN Rating
Closure Size
Closure/Liner
Flint Square Glass
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
Kits with Bottles 4GV / X 2.5 / S
48-400
Phenolic F217 / PTFE
A HMS-65104 (12)
16 oz
Amber Plastic Coated Glass 4GV / X 2.5 / S
53-400
Phenolic F217 / PTFE
B HMS-66060 (12)
32 oz
4GV / X 2.5 / S
38 mm
Polypropylene Valve Seal
HMS-65103 (12)
4GV / X 2.5 / S
70-400
Phenolic F217 / PTFE
HMS-65100 (110)
HMS-66020 (12) HMS-66010 (12)
16 oz
A
32 oz
Flint Plastic Coated Glass
Ready for Bottles
B
≤ 32 oz
Glass or Better
4GV / X 2.5 / S ≤ 70 mm
Phenolic or Better
HMS-66030 (90)
≤ 32 oz
Glass or Better
4GV / X 2.5 / S ≤ 70 mm
Phenolic or Better
HMS-6600M* (12)
* Absorbent sold separately; see page 48
SEE OUR PRESSURE-TESTED BOTTLE OPTIONS ON PAGES 29-35 AND OUR PRESSURE BAGS ON PAGE 48. PSI
6 1/2 GALLON COMBINATION PACKAGE � Tested for Packing Groups � HDPE pail package is acceptable for Toxic by Inhalation materials � Includes polypropylene absorbent pouch � Pressure tested bottle is required for shipments by air Primary Volume
Secondary Style
UN Rating
Closure Size
Closure/Liner
Item Number (Sale Quantity)
Steel Lever Lock Ring
4G / X 12.3 / S
38-439
Phenolic F217 / PTFE
HMS-68134 (Ea.)
≤4L
Steel Lever Lock Ring
4G / X 12.3 / S
≤ 38 mm
Phenolic or Better
HMS-68131 (Ea.)
≤4L
HDPE Screw Top Pail
4G / X 12.2 / S
≤ 38 mm
Phenolic or Better
HMS-66640 (Ea.)
Closure/Liner
Item Number (Sale Quantity)
Kits with Bottles 4 L Amber Plastic Coated Jug Ready for Bottles
SINGLE BOTTLE EPS FOAM PACKAGE � Absorbent sold separately; see page 48 � Bag included with every kit � Pressure tested bottle is required for shipments by air Primary Volume
Primary Material
UN Rating
Closure Size
Convenience Pack (Sale Quantity)
Kits with Bottles
HMS-65260 (90)
Polypropylene Valve Seal
HMS-67860 (90)
Phenolic F217 / PTFE
HMS-65510 (30)
HMS-6551M (4)
38-439
Phenolic F217 / PTFE
HMS-65570 (30)
HMS-6557M (4)
HMS-6555M (4)
32 oz
Amber Plastic Coated Glass 4G / Y 2.0 / S
33-400
32 oz
4G / Y 2.0 / S
38 mm
4G / Y 9.1 / S
38-439
Amber Plastic Coated Glass 4G / Y 9.1 / S
4L 4L
Amber Glass
Phenolic F217 / PTFE
Heavy Wall HDPE Jug
4G / X 8.5 / S
38-439
Polypropylene F422
HMS-65550 (30)
≤ 32 oz
Glass or Plastic
4G / Y 2.0 / S
≤ 33 mm
Phenolic or Better
HMS-65360 (90)
≤4L
Glass
4G / Y 9.1 / S
≤ 38 mm
Phenolic or Better
HMS-65500 (30)
HMS-6550M (4)
≤4L
Heavy Wall HDPE Jug
4G / X 8.5 / S
≤ 38 mm
Polypropylene or Better
HMS-65530 (30)
HMS-6553M (4)
4L Ready for Bottles
8
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SINGLE BOTTLE PACKAGING MOLDED PULP � Tested for Packing Groups � Is biodegradable; made from a recycled blend of newspaper and corrugate � Fully nestable components help save on storage space and shipping costs � Performs better than EPS foam during drop tests
BOTTLE PRE-CLEANING IS AVAILABLE ON PAGE 28.
� Cost-competitive with EPS foam � Pressure tested bottle or bag may be required for shipments by air
SMALL SINGLE BOTTLE SHIPPERS - 1 L OR LESS Primary Volume
Primary Material
UN Rating
Closure Size
Closure/Liner
Item Number (Sale Quantity)
38-439
Phenolic F217 / PTFE
HMS-65401 (238)
33-430
Phenolic F217 / PTFE
HMS-65411 (144)
≤ 38-439
Phenolic or Better
HMS-65405 (238)
≤ 38-439
Phenolic or Better
HMS-65415* (144)
≤ 38-439
Phenolic or Better
HMS-65403 (174)
≤ 38-439
Phenolic or Better
HMS-65413 (96)
≤ 38-439
Phenolic or Better
HMS-65445 (144)
Convenience Pack (Sale Quantity)
Kits with Bottles 500 ml
Amber Glass
1L
Amber Glass
4G / X 1.4 / S 4G / Y 1.9 / S 4G / X 2.1 / S 4G / Y 2.7 / S
Ready for Bottles 500 ml
Glass or Better
1L
Glass or Better
4G / X 1.4 / S 4G / Y 1.9 / S 4G / X 2.1 / S 4G / Y 2.7 / S
HMS-65405M (6)
Ready for Bottles - Unassembled 500 ml
Glass or Better
1L
Glass or Better
4G / X 1.4 / S 4G / Y 1.9 / S 4G / X 2.1 / S 4G / Y 2.7 / S
HMS-65413M (20)
Ready for Bottles - Assembled 1L
Glass or Better
4G / X 2.1 / S 4G / Y 2.7 / S
* Absorbent and bag included
LARGE SINGLE BOTTLE SHIPPERS - 2.5 L AND 4 L Primary Volume
Primary Material
UN Rating
Flint Glass Jug Amber Glass Jug Amber Glass Jug Amber Glass Jug
4G / X 5.2 / S 4G / Y 6.8 / S 4G / X 5.3 / S 4G / Y 7.0 / S 4G / X 5.3 / S 4G / Y 7.0 / S 4G / X 7.5 / S 4G / Y 10.0 / S
Closure Size
Closure/Liner
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
38-439
Phenolic or Better
HMS-65420 (45)
38-430
Phenolic F217 / PTFE
HMS-65421 (45)
38-439
Phenolic PTFE Disc
HMS-65422 (45)
38-439
Phenolic F217 / PTFE
HMS-65431 (35)
Phenolic or Better
HMS-65425 (45)
Phenolic or Better
HMS-61421* (45)
Phenolic or Better
HMS-65435 (35)
Phenolic or Better
HMS-65423 (162)
HMS-65423M (10)
Phenolic or Better
HMS-65433 (126)
HMS-65433M (8)
Kits with Bottles 2.5 L 2.5 L 2.5 L 4L Ready for Bottles 2.5 L
Glass
2.5 L
Glass
4L
Glass or Better
4G / X 6.3 / S ≤ 38-430 4G / Y 8.5 / S 4G / X 5.3 / S ≤ 38-439 4G / Y 7.0 / S 4G / X 7.5 / S ≤ 38-439 4G / Y 10.0 / S
Ready for Bottles - Unassembled 2.5 L
Glass
4L
Glass or Better
4G / X 5.3 / S ≤ 38-439 4G / Y 7.0 / S 4G / X 7.5 / S ≤ 38-439 4G / Y 10.0 / S
* Absorbent and bag included
CALL 800.413.8867 TO ORDER |
9
MULTIPLE BOTTLE PACKAGING 2-PACK MULTIPLE BOTTLE SHIPPERS � Tested for Packing Groups � Made of molded pulp Primary Volume
Primary Material
UN Rating
Closure Size
Closure/Liner
Item Number (Sale Quantity)
Glass or Better
4G / Y 4.7 / S 4G / Y 6.0 / S
45 mm
Phenolic F217 / PTFE
HMS-61684* (70)
Closure Size
Closure/Liner
Item Number (Sale Quantity)
38-439
Polypropylene
HMS-64816N (45)
38-439
Phenolic F217 / PTFE
HMS-61826 (45)
38-439
Phenolic F217 / PTFE
HMS-65451* (45)
45-400
Polypropylene / PTFE
HMS-68427 (27)
≤ 38-439
Phenolic or Better
Ready for Bottles 1L *Absorbent included
4-PACK MULTIPLE BOTTLE SHIPPERS � Tested for Packing Groups � Made of molded pulp Primary Volume
Primary Material
UN Rating
Kits with Bottles 4L
Amber Glass Jug Amber Glass Jug Vacuumed and Ionized Amber Glass Jug Vacuumed and Ionized
4L 4L
4G / Y 27.8 / S 4G / Z 37.8 / S 4G / Y 27.8 / S 4G / Z 37.8 / S 4G / Y 27.8 / S 4G / Z 37.8 / S
Ready for Bottles 2.5 L
Amber Glass Bottle
4L
Glass or Better
4G / X 22.1 / S 4G / Y 30.0 / S 4G / Y 27.8 / S 4G / Z 37.8 / S
233616 (45)
*Absorbent included
MULTIPLE BOTTLE SHIPPERS - 1 L OR LESS � Tested for Packing Groups � Made of molded pulp Primary Volume
Primary Material
Number of Bottles
UN Rating
Closure Size
Closure/ Liner
Item Number Convenience Pack (Sale Quantity) (Sale Quantity)
Kits with Bottles
A
500 ml
Flint Glass
6
500 ml
Amber Glass
6
1L
Amber Glass
6
1L
Amber Glass
6
1L
Amber Rinsed Glass
6
4G / X 7.3 / S 4G / Y 9.4 / S 4G / X 7.3 / S 4G / Y 9.4 / S 4G / X 11.9 / S 4G / Y 15.7 / S 4G / X 11.9 / S 4G / Y 15.7 / S 4G / X 11.9 / S 4G / Y 15.7 / S
38-439 38-439 38-439 33-430 38-439
Phenolic F217 / PTFE Phenolic F217 / PTFE Phenolic or Better Phenolic or Better Phenolic or Better
HMS-65406 (64) HMS-65407 (64) A HMS-65416 (42) HMS-65419 (42) HMS-65449 (42)
Ready for Bottles 500 ml
Glass or Better
6
1L
Glass or Better
6
1L
Glass or Better
6
4G / X 7.3 / S 4G / Y 9.4 / S 4G / X 11.9 / S 4G / Y 15.7 / S 4G / X 11.9 / S 4G / Y 15.7 / S
≤ 38-439 ≤ 38-439 ≤ 38-439
Phenolic or Better Phenolic or Better Phenolic or Better
HMS-65408 (64) HMS-65417 (42) HMS-65447* (42)
Ready for Bottles - Unassembled
B
10
500 ml
Glass or Better
6
1L
Glass or Better
6
1L
Glass or Better
12
4G / X 7.3 / S 4G / Y 9.4 / S 4G / X 11.9 / S 4G / Y 15.7 / S 4G / Y 27.4 / S
≤ 38-439 ≤ 38-439 38mm 28mm
Phenolic or Better Phenolic or Better Phenolic Polypropylene
* Absorbent and bag included
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
HMS-65409 (300)
HMS-65409M (15)
HMS-65418 (200)
HMS-65418M (6)
B HMS-64873 (Ea.)
MULTIPLE BOTTLE PACKAGING HONEYCOMB � Is biodegradable � Available unassembled to reduce freight costs � Pressure tested bottle or bag may be required for shipments by air Primary Volume
Number of Bottles
Primary Material
UN Rating
Closure Size
Closure/Liner
1 Gal
4
Amber Glass Jug
4L
4
Amber Glass
Item Number (Sale Quantity)
4G / Y 32.2 / S
38-400
Phenolic Cap with Polycone Liner
HMS-61854 (Ea.)
4G / X 25.8 / S
38-439
Tamper-Evident Polypropylene
HMS-65427 (15)
Kits with Bottles - Assembled
Ready for Bottles 4
500 ml
Amber Glass HDPE
4G / X 4.3 / S
Amber Glass 1250 ml
A 4
Glass or Better
1000 ml
4
HDPE or Better
60 ml
64
1250 ml 2500 ml 1000 ml 250 ml
53 mm
Phenolic
53 mm
Polypropylene
38 mm
Phenolic
≤ 70 mm
Phenolic or Better
≤ 63 mm
Polypropylene or Better
HDPE or Better
≤ 28 mm
Polypropylene or Better
4
Glass or Better
≤ 70 mm
Phenolic or Better
4
Glass or Better
≤ 70 mm
Phenolic or Better
4
HDPE or Better
≤ 63 mm
Polypropylene or Better
B 32
4G / X 10.0 / S
4G / X 9.9 / S
HDPE or Better
≤ 53 mm
Polypropylene or Better
2500 ml
4
Glass or Better
4G / X 19.9 / S
≤ 70 mm
Phenolic or Better
4L
4
Glass or Better
4G / Y 28.1 / S
≤ 38-430
Phenolic or Better
500 ml
32
HDPE or Better
≤ 53 mm
Polypropylene or Better
4L
4
HDPE or Better
4L
C 4
4G / X 28.8 / S
HMS-65470 (90)
HMS-65471 (42)
HMS-65472 (27)
HMS-65473 (15)
≤ 38-430
Polypropylene or Better
Amber Glass
4G / Y 27.5 / S 4G / Z 37.6 / S
38-439
Phenolic F217 / PTFE
HMS-61812 (45)
Amber Glass Jug
4G / Y 32.2 / S
38-400
Phenolic Cap with Polycone Liner
HMS-61852 (Ea.)
Ready for Bottles - Unassembled 1 Gal
A
4
B
C
SHIPPING HAZARDOUS MATERIALS A HOW-TO GUIDE TO COMPLIANCE
Hazardous materials are essential to our economy. These materials include everything from paints and batteries to explosives and caustic chemicals to infectious substances. Even some of the cosmetics and perfumes sitting on your counter at home can be classified as dangerous goods. No matter the use, hazardous materials must be handled with care. There are special regulations and procedures with which to comply when these goods are shipped by air, ground, rail, and sea. In this paper, we highlight the principal regulations as well as provide a step-by-step guide to shipping hazardous materials in a manner that’s safe and compliant with all regulations. Visit BerlinDangerousGoods.com/ShipHazmat. CALL 800.413.8867 TO ORDER |
11
MULTIPLE BOTTLE PACKAGING 4-BOTTLE EPS PACKAGE - 16-32 OUNCES � Absorbent and bag included with each package � Convenience packs of 4 available; just ask. � Packages acceptable for ground and air shipments Maximize the number of bottles you ship with multiple bottle packaging. Don’t forget to check the regulations to make sure packages are within the volume limits allowable.
Primary Volume
Primary Material
UN Rating
Closure Size
Amber Glass
Item Number (Sale Quantity)
Closure/Liner
Kits with Bottles 4G / Y 5.9 / S
28-400
Phenolic - F217 / PTFE
A
16 oz
4G / Y 5.9 / S
28 mm
Polypropylene - Valve Seal
B
16 oz
4G / Y 5.9 / S
53 mm
Polypropylene - Valve Seal
16 oz
HMS-64451 (48) HMS-67640 (48) HMS-67650 (48)
16 oz
Amber Glass
4G / Y 5.9 / S
53-400
Phenolic - F217 / PTFE
C
HMS-64453 (48)
16 oz
Flint Pastic Coated Glass
4G / Y 5.9 / S
70-400
Phenolic - F217 / PTFE
D
HMS-64580 (48) HMS-6444M (4)
16 oz
Amber Plastic Coated Glass
4G / Y 5.9 / S
53-400
Phenolic - F217 / PTFE
16 oz
Flint Pastic Coated Glass
4G / Y 5.9 / S
28-400
Phenolic - F217 / PTFE
16 oz
Amber Plastic Coated Glass
4G / Y 5.9 / S
28-400
Phenolic - F217 / PTFE
HMS-64450 (48) HMS-64421 (48)
E
HMS-64410 (48)
32 oz
Amber Glass
4G / Y 11.1 / S
33-400
Phenolic - F217 / PTFE
32 oz
Amber Plastic Coated Glass
4G / Y 11.1 / S
33-400
Phenolic - F217 / PTFE
HMS-64420 (48)
32 oz
Flint Plastic Coated Glass
4G / Y 11.1 / S
33-400
Phenolic - F217 / PTFE
HMS-64570 (48)
4G / Y 11.1 / S
38 mm
Polypropylene - Valve Seal
HMS-67660 (48)
950 ml
Amber Plastic Coated Glass
4G / Y 11.1 / S
53-400
Phenolic - F217 / PTFE
HMS-64430 (48)
950 ml
Flint Plastic Coated Glass
4G / Y 11.1 / S
70-400
Phenolic - F217 / PTFE
HMS-64460 (48)
4G / Y 11.1 / S
63 mm
Polypropylene - Valve Seal
HMS-67670 (48)
≤ 70-400
Phenolic or Better
HMS-64640 (48)
Phenolic or Better
HMS-64660 (48)
32 oz
950 ml Ready for Bottles
A
≤ 16 oz ≤ 32 oz
Glass or Better Glass HDPE
4G / Y 5.9 / S 4G / Y 11.1 / S
≤ 33-430 ≤ 38 mm
≤ 32 oz
Glass or Better
4G / Y 11.1 / S
≤ 70-400
Phenolic or Better
HMS-64670 (48)
≤ 32 oz
Glass or Better
4G / Y 11.6 / S
≤ 58-400
Phenolic or Better
HMS-64671 (48)
4L
Amber Plastic Coated Glass
4G / X 33.4 / S
38-439
Polypropylene - F422
HMS-64828C (48)
B D
C
E
WANT MORE ENVIRONMENTALLY-FRIENDLY OPTIONS? SEE OUR MOLDED PULP SHIPPERS (PAGES 9-10), HONEYCOMB SHIPPERS (PAGE 11), AND ALL-CORRUGATED SHIPPERS (PAGES 13-14 AND 19-20).
12
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
MULTIPLE BOTTLE PACKAGING 4-BOTTLE EPS PACKAGE: 4 OUNCES Primary Volume
Primary Material
UN Rating
Closure Size
Item Number (Sale Quantity)
Amber Plastic Coated Glass
4G / X 1.9 / S
22-400
Phenolic - F217 / PTFE
4G / X 1.9 / S
24 mm
Polypropylene - Valve Seal
4G / X 1.9 / S
38 mm
Polypropylene - Valve Seal
4G / X 1.9 / S
38-400
Phenolic - F217 / PTFE
4G / X 1.9 / S
≤ 22-400 ≤ 38 mm
Phenolic or Better
Closure/Liner
Kits with Bottles 4 oz 4 oz 120 ml 120 ml
Amber Plastic Coated Glass
HMS-64540 (50) A
HMS-67600 (50) HMS-67610 (50)
B
HMS-64530 (50)
A
Ready for Bottles ≤ 4 oz
Glass or Better
HMS-64600 (50)
B
4-BOTTLE EPS PACKAGE: 8 OUNCES Primary Volume
Primary Material
UN Rating
Closure Size
Closure/Liner
Item Number (Sale Quantity)
4G / Y 3.0 / S
24 mm
Polypropylene - Valve Seal
HMS-67620 (50)
4G / Y 3.0 / S
24-400
Phenolic - F217 / PTFE
HMS-64560 (50)
4G / Y 3.0 / S
43 mm
Polypropylene - Valve Seal
HMS-6763M (4)
4G / Y 3.0 / S
48-400
Phenolic - F217 / PTFE
HMS-64510 (50)
Kits with Bottles 8 oz 8 oz
Amber Plastic Coated Glass
250 ml 250 ml
Amber Plastic Coated Glass
Ready for Bottles ≤ 8 oz
Glass or Better
4G / Y 3.0 / S
≤ 24-400
Polypropylene or Better
HMS-64620 (50)
≤ 8 oz
Glass or Better
4G / Y 3.0 / S
≤ 45-400
Phenolic or Better
HMS-64630 (50)
C
ALL CORRUGATED PACKAGE � Tested for Packing Groups � Pressure tested bottle or bag is required for shipments by air Primary Volume
Primary Material
UN Rating
Closure Size
Closure/Liner
Number of Bottles
D
Item Number (Sale Quantity)
Kits with Bottles 16 oz.
HDPE
4G / Y 16.0 / S
28-410
PE Foam Lined Polypropylene
24
4L
162g HDPE
4G / Y 27.6 / S
38-439
PTFE Lined, Tamper Evident
4
4L
180g HDPE
4G / Y 31.3 / S
38-439
Polypropylene or Better
4
D HMS-61830 (36)
4G / Y 7.0 / S
63 mm
Polypropylene or Better
4
E HMS-6759C** (100)
C HMS-61005 (100) HMS-64825* (36)
Ready for Bottles ≤ 32 oz
Plastic or better
* Fluorinated; accommodates our HMS-36110D tamper-evident closure on page 37 ** Includes bag and absorbent
E CALL 800.413.8867 TO ORDER |
13
MULTIPLE BOTTLE PACKAGING 4-BOTTLE EPS PACKAGE: HANDLED JUG
6-BOTTLE EPS PACKAGE
� Tested for Packing Groups
� Shipped with acid fitments and dust covers (see page 38)
� Shipped with acid fitments and dust covers (see page 38)
� Pressure tested bottle or bag may be required for shipments by air
� Tested with phenolic F217 / PTFE lined and polypropylene F422 lined closures � Pressure tested bottle or bag may be required for shipments by air Primary Volume
Primary Material
UN Rating
Closure Closure/Liner Size
Item Number (Sale Quantity)
Kits with Bottles 2.5 L
Flint Glass
4G / X 25.4 / S
38-439
Phenolic or Better A HMS-64840 (15)
2.5 L
Flint Plastic Coated Glass
4G / X 25.4 / S
38-439
Phenolic or Better
2.5 L
Amber Glass
4G / X 25.4 / S
38-439
Phenolic or Better B HMS-64844 (15)
2.5 L
Amber Plastic Coated Glass
4G / X 25.4 / S
38-439
4L
Amber Glass
4L
HDPE
4L 4L 4L
Amber Plastic Coated Glass Amber PreCleaned Glass Amber PreCleaned Glass
4G / X 27 / S 4G / Y 37.2 / S 4G / X 27 / S 4G / Y 37.2 / S 4G / X 27 / S 4G / Y 37.2 / S 4G / X 27 / S 4G / Y 37.2 / S 4G / X 27 / S 4G / Y 37.2 / S
Phenolic F217 / PTFE
HMS-64845 (15)
HMS-64847 (15)
Glass
≤4L
Glass
≤4L
HDPE
Primary Material
UN Rating
Closure Size
Closure/Liner
Item Number (Sale Quantity)
Kits with Bottles 500 ml
Flint Glass
4G / X 8.4 / S
38-439
Polypropylene F422
HMS-62000 (56)
500 ml
Flint Glass
4G / X 8.4 / S
38-439
Acid Cap
HMS-62002 (56)
Flint Rinsed Glass 4G / X 8.4 / S
38-439
Polypropylene F422
HMS-62001 (56)
500 ml 500 ml
Flint Plastic Coated Glass
4G / X 8.4 / S
38-439
Polypropylene F422
HMS-62060 (56)
500 ml
Amber Glass
4G / X 8.4 / S
38-439
Polypropylene F422
HMS-62070 (56)
500 ml
Amber Glass
4G / X 8.4 / S
38-439
Polypropylene F422
HMS-62072 (56)
1L
Amber Glass
4G / Y 14.6 / S
33-430
Phenolic F217 / PTFE
HMS-64702* (27)
1L
Amber Glass
4G / Y 14.6 / S
33-430
Polypropylene - PTFE C
HMS-64708* (27)
1L
Amber Glass
4G / Y 14.6 / S
38-439
Polypropylene
38-439
Polypropylene
HMS-64709* (27)
Phenolic or Better
HMS-64827 (15)
38-439 Polypropylene F422
HMS-64806 (15)
38-439
Phenolic or Better
HMS-64808 (15)
120 ml
Glass or Better
4G / X 3.0 / S
38 mm
Phenolic
HMS-68140 (72)
38-439 Polypropylene F422
HMS-64832 (20)
120 ml
Glass or Better
4G / X 3.0 / S
38 mm
Phenolic
HMS-68142* (72)
HMS-64837 (20)
≤ 500 ml
Glass or Better
4G / X 8.4 / S ≤ 38-439 Polypropylene F422
HMS-62030 (56)
≤1L
Glass or Better
4G / Y 14.1 / S ≤ 70-400
Phenolic or Better
HMS-64700* (27)
≤ 1,250 ml
Glass or Better
4G / Y 13.2 / S ≤ 70-400
Phenolic or Better
HMS-64715* (27)
Polypropylene
HMS-64850 (35)
38-439
38-439
Phenolic F217 / PTFE
Ready for Bottles ≤ 2.5 L
Primary Volume
4G / X 25.4 / S ≤ 38-439 Phenolic or Better 4G / X 27 / S ≤ 38-439 Phenolic or Better 4G / Y 37.2 / S 4G / X 27 / S ≤ 38-439 Phenolic or Better 4G / Y 37.2 / S
HMS-64810 (15) HMS-64828 (15) HMS-64838 (15)
2.5 L
Flint Glass
4G / X 28.3 / S 4G/ Y 37.5 / S
D
HMS-64851 (35)
Ready for Bottles
≤ 2.5 L
Flint Glass
4G / X 28.3 / S
≤ 38 mm
4G/ Y 37.5 / S
* Absorbent and bag included
24-BOTTLE CORRUGATE PACKAGE Primary Volume
Primary Material
UN Rating
Closure Size
Closure/Liner
550 ml
Amber Glass
4G / Y 21.8 / S
28 mm
Polypropylene F217
A
C
B
14
D | PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
Item Number (Sale Quantity) HMS-620282 (32)
CUSTOM VS. STOCK PACKAGING � As a Hybrid Packaging Supplier, we’re not tied to a specific manufacturing platform. Instead, our packaging engineers are well-versed in the strengths and trade-offs of a number of components, including those shown below.
We use our buying power to pass along significant savings to our customers.
MOLDED PULP Made from 100% recycled fibers, this material can be formed into many versatile shapes.
HONEYCOMB
CORRUGATE
Compressed kraft paper composed of a series of continuous hexagonal cells.
Also called fiberboard; made from a fluted sheet of paper and one or two liners of corrugate.
We provide turnkey design, testing, certification, manufacturing, and warehousing services.
EPS FOAM A closed-cell, lightweight, rigid foam plastic, typically molded.
MOLDED PULP
HONEYCOMB
CORRUGATE
Recyclable, dampens vibration better than EPS and corrugate, lower tooling costs than EPS, closely contours to product
Recyclable; can be shipped nested, saving space; highest compression strength
Recyclable, can be shipped/ stored flat, saving space; different board grades available for protection needs
Lightweight, inexpensive, offers thermal protection, resistant to humidity
May not be as readily available as corrugate or EPS
May not be as readily available as corrugate or EPS
Thinner corrugate doesn’t provide ideal cushioning for heavier inner packaging
Bulky, requiring more storage space; expensive tooling; banned in some areas; not biodegradeable
CALL 800.413.8867 TO ORDER |
EPS FOAM
15
CUSTOM VS. STOCK PACKAGING HOW DO CUSTOM AND STOCK PACKAGING STACK UP? � B oth custom and stock (off-the-shelf) packaging have their benefits and their trade-offs. The protective capabilities, costs, and production timing all are important to consider when evaluating which type of packaging to use for your UN rated or temperature controlled packaging needs.
CUSTOM
STOCK
SPEED TO MARKET
� Will take time to design, manufacture and test.
� Proven, reliable performance ready for use.
PRODUCT PROTECTION
� B etter protect your product with packaging that fits your inner containers.
� V aries depending upon how closely it accommodates the product or material.
OPERATIONS
� R educe pack-out errors with streamlined components and kits. �A chieve a better fit with existing fill operations, assembly lines, and lab robotics. � I f package handling due to size or weight is an issue, custom design can help eliminate or reduce and injuries.
� V aries depending upon suitability to existing manual or automated pick, pack, and fill.
COST
� May incur design, testing, and tooling charges but may reduce component, inventory, and freight costs.
� Varies depending upon materials. �N o cost for package design and testing, helping irregular or non-volume shippers or those on a tight budget.
SUCCESS STORIES OUR MISSION IS TO INCREASE YOUR BOTTOM LINE THROUGH PACKAGING PRODUCTS AND SERVICES. THIS IS NOT A HOLLOW PROMISE; WE UNLOCK REAL VALUE.
OPPORTUNITY
OUTCOME
A MULTINATIONAL BIOCHEMICAL AND REAGENT MANUFACTURER WAS SHIPPING THOUSANDS OF VERMICULITE-BASED PACKAGES INTERNATIONALLY.
WE REDUCED THEIR COSTS BY OVER $5 MILLION PER YEAR BY:
CHALLENGES: � Long, costly pack-out times for existing packaging � Heavy packaging components increased freight cost � Customer dissatisfaction with product packed in existing packages
16
� Creating a custom package that all but eliminated pack-out errors and reduced pack-out time by 85% � Changing packaging components to cleaner and lighter materials, pleasing their customers and saving on freight costs, while maintaining package integrity and conformance
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
VARIATION PACKAGING
VARIATION PACKAGING � 4 GV flexibility is the key to creating the packaging system that best meets your needs. Questions about selecting which components to use? No worries – we help make compliance easy. Our knowledgeable, experienced packaging consultants are ready to assist.
INNER PACKAGING FLEXIBILITY
ABSORBENT FLEXIBILITY
4G
4GV
178.601(g)(1)
178.601(g)(2)
Inner containers can vary from what was tested, given:
Allows shippers to assemble packaging using inner containers that are different than those that were tested when certain conditions are met:
� Same or smaller size � Similar design � Equal or greater resistance to impact and stacking � Same or smaller openings � Closures of similar design � Additional cushioning to fill void spaces � Same orientation � Same or less gross mass
� Tested with fragile (e.g. glass) with liquids at PG I drop height � Drop tested at 2x gross mass of inner packagings � S ame or greater thickness of cushioning material between bottles and between bottles and the outer packaging � Stack tested, empty, at gross mass of drop test � Enough absorbent for the entire volume of liquid contents � L eakproof/siftproof liner, plastic bag or other means of containment may be required � Absorbent placed inside means of containment � Marked with correct gross mass calculation and “V”
� 4 9 CFR 178.601(g) allows shippers to assemble packaging using inner containers that are different than those that were tested when certain conditions are met. This includes the type and amount of materials, amount and type of absorbent and cushioning, and more. When using variation packaging, the shipper must follow the manufacturer’s packing and closure instructions exactly. Failure to do so can result in fines and/or injury to property or persons. CALL 800.413.8867 TO ORDER |
17
VARIATION PACKAGING PACKAGING FLEXIBILITY
VARIATION PACKAGING, READY FOR BOTTLES � Tested for Packing Groups
� Single bottle packaging Primary Volume
Secondary Packaging
Primary Material
UN Rating
Closure Size
Closure/Liner
Item Number (Sale Quantity)
≤ 16 oz.
Pouch Package
Glass or Better
4GV / X 1.4 / S
≤ 70 mm
Phenolic or Better
HMS-69001 (12)
≤4L
Pouch Package
Glass or Better
4GV / X 8.9 / S
≤ 38 mm
Phenolic or Better
HMS-65163 (28)
≤1L
Pouch Package
Glass or Better
4GV / X 2.9 / S
≤ 38 mm
Phenolic or Better
HMS-65164 (60)
HMS-65164M (4)
≤ 32 oz.
Slip Cover Can Package
Glass or Better
4GV / X 2.5 / S
≤ 70 mm
Phenolic or Better
HMS-66030 (90)
HMS-66010 (12)
≤ 32 oz.
Tall Paint Can Package
Glass or Better
4GV / X 2.5 / S
≤ 70 mm
Phenolic or Better
HMS-6600M* (12)
≤1L
Tall Paint Can Package
Glass or Better
4GV / X 3.0 / S
≤ 70 mm
Phenolic or Better
HMS-6750A (52)
HMS-6750AM (12)
≤ 32 oz.
Tall Paint Can Package
Glass or Better
4GV / X 3.0 / S
≤ 70 mm
Phenolic or Better
HMS-67500* (52)
HMS-6750M* (12)
≤ 32 oz.
3.5 Gal Screw-Top Plastic Pail
Glass or Better
4GV / X 6.0 / S
≤ 70 mm
Phenolic or Better
HMS-60446* † (Ea.)
* Absorbent sold separately † Accommodates 2 bottles
LAB PACKS � Tested for Packing Groups
� Create your own lab packs (or other custom use) with our 4GV vermiculite packaging � See vermiculite on page 48 UN Rating
Inner Dimensions
Item Number (Sales Quantity)
4GV / X 14.2 / S
14 11/16" x 14 11/16" x 17 3/4"
A HMS-65168* (Ea.)
4GV / X 14.2 / S
14 11/16" x 14 11/16" x 17 3/4"
A HMS-651681*† (30)
4GV / X 20.2 / S
15” x 15” x 15”
B HMS-65170 (Ea.)
4GV / X 37.5 / S
23 ½” x 15” x 23 ½”
B HMS-65169 (Ea.)
A
* Ensures a consistent amount of absorbent between inner containers and outer carton † Assembled
LOOKING FOR SPECIAL PERMIT PACKAGING? � This type of packaging system is required by UPS and FedEx for shipments of certain hazardous materials. See pages 4 and 5 for more details.
18
Convenience Pack (Sale Quantity)
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
B
METAL COMBINATION PACKAGING
TESTED FOR PACKING GROUPS � Pressure rings ensure cans meet 95 kPa requirements � Available in 1-, 2-, and 4-can configurations � Packages acceptable for ground and air shipments
EPS PAINT CAN SHIPPING PACKAGE Primary Volume
Paint Can Material
UN Rating
Number of Cans
Item Number
Convenience Pack (Sale Quantity)
Kits with Cans 1 Gallon
Unlined Steel
4G / Y 7.8 / S
1
HMS-67010 (76)
HMS-6768M (4)
1 Gallon
Epoxy Lined Steel
4G / Y 7.8 / S
1
HMS-67690 (76)
HMS-6769M (4)
1 Gallon
Unlined Steel
4G / Y 16.8 / S
2
HMS-67020 (40)
Epoxy Lined Steel 4G / Y 16.8 / S
1 Gallon 1 Gallon 1 Gallon
2
HMS-67710 (40)
4G / Y 35.3 / S
4
HMS-67030 (40)
Epoxy Lined Steel 4G / Y 35.3 / S
4
HMS-67031 (40)
Unlined Steel
PLASTIC OVERCAP RINGS � Sturdier than speed clips
Ready for Cans 1 Gallon
Unlined Steel
4G / Y 7.8 / S
1
HMS-67070 (76)
1 Gallon
Unlined Steel
4G / Y 16.8 / S
2
HMS-67080 (40)
1 Gallon
Unlined Steel
4G / Y 35.3 / S
4
HMS-67090 (40)
� Ensure paint cans meet the 95 kPa pressure requirement for air shipments
Ready for Cans - Unassembled
Description
Item Number (Sale Quantity) HMS-1082U (Ea.)
1 Gallon
Unlined Steel
4G / Y 7.8 / S
1
HMS-67040 (Ea.)
Pint Armlock
1 Gallon
Unlined Steel
4G / Y 16.8 / S
2
HMS-67050 (Ea.)
Quart Armlock
HMS-1082T (Ea.)
1 Gallon
Unlined Steel
4G / Y 35.3 / S
4
HMS-67060 (Ea.)
Gallon Armlock
HMS-1082A (Ea.)
ALL-CORRUGATE METAL PACKAGING � Cost-effective packaging to meet DOT regulations related to Consumer Commodities
� Tested for packing groups � Environmentally-friendly; replaces EPS foam � Available assembled with inner containers, assembled without inner containers, or unassembled to reduce storage space � Ideal for paints, coatings, and petroleum products
� Comes with bag, overcap rings and ties. Absorbent sold separately; see page 48 � See page 26 for inner containers � Packages acceptable for ground and air shipments
SINGLE PAINT CAN SHIPPING PACKAGE � Includes bags, ties, and overcap rings Primary Volume
Paint Can Type
UN Rating
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
Kits with Cans 1 Quart
Unlined Steel
4G / Y 2.3 / S
HMS-66980 (55)
1 Gallon
Unlined Steel
4G / Y 6.4 / S
HMS-67120 (105)
HMS-6712M (4)
1 Gallon
Epoxy Lined Steel
4G / Y 7.8 / S
HMS-67121 (105)
HMS-67121M (4)
Ready for Cans - Assembled 1 Pint / 1 Quart
Lined or Unlined
4G / Y 2.3 / S
HMS-68830 (56)
1 Quart
Lined or Unlined
4G / Y 2.3 / S
HMS-6722A (55)
1 Gallon
Lined or Unlined
4G / Y 6.4 / S
HMS-67122 (Ea.)
Ready for Cans - Unassembled 1 Quart
Lined or Unlined
4G / Y 4.1 / S
HMS-68590* (Ea.)
1 Gallon
Lined or Unlined
4G / Y 6.4 / S
HMS-67123 (Ea.)
* Available with a one- or two-can insert; sized for air shipments
CALL 800.413.8867 TO ORDER |
19
METAL COMBINATION PACKAGING 2-PAINT CAN SHIPPING PACKAGE � Includes bags, ties, and overcap rings Primary Volume
Paint Can Type
UN Rating
Item Number (Sale Quantity)
1 Gallon
Unlined Steel
4G / Y 13.8 / S
A HMS-67124 (45)
1 Gallon
Epoxy Lined Steel
4G / Y 13.8 / S
HMS-67125 (45)
Lined or Unlined
4G / Y 13.8 / S
HMS-67126 (45)
Kits with Cans
A
Ready for Cans - Assembled 1 Gallon Ready for Cans - Unassembled 1 Quart
Lined or Unlined
4G / Y 4.1 / S
HMS-65891* (Ea.)
1 Gallon
Lined or Unlined
4G / Y 13.8 / S
HMS-67127 (Ea.)
UN Rating
Item Number (Sale Quantity)
* Available with a one- or two-can insert; sized for air shipments
4-PAINT CAN SHIPPING PACKAGE B
� Includes bags, ties, and overcap rings Primary Volume
Paint Can Type
Kits with Cans 1 Quart
Unlined Steel
4G / Y 9.8 / S
B HMS-67132 (88)
1 Gallon
Unlined Steel
4G / Y 25.4 / S
HMS-67128 (21)
1 Gallon
Epoxy Lined Steel
4G / Y 25.4 / S
HMS-67129 (21)
Ready for Cans - Assembled
C
1 Quart
Lined or Unlined
4G / Y 9.8 / S
HMS-67133 (88)
1 Gallon
Lined or Unlined
4G / Y 25.4 / S
HMS-67135 (21)
Ready for Cans - Unassembled 1 Quart
Lined or Unlined
4G / Y 9.8 / S
HMS-67111 (Ea.)
1 Gallon
Lined or Unlined
4G / Y 25.4 / S
HMS-67131 (Ea.)
6, 12, AND 20 CAN SHIPPING PACKAGES � Includes bags, ties, and overcap rings Primary Volume
Paint Can Type
UN Rating
Number of Cans
Item Number (Sale Quantity)
Ready for Cans - Unassembled
D
1 Quart
Lined or Unlined
4G / Y 9.8 / S
6
C HMS-67134 (Ea.)
1 Quart
Lined or Unlined
4G/ Y 30.1 / S
12
D HMS-67113* (Ea.)
1 Pint
Lined or Unlined
4G / Y 24.3 / S
20
HMS-67114* (Ea.)
* These use the same outer carton with different dividers. Dividers can be bought separately. Call for details.
F-STYLE CAN SHIPPING PACKAGE � Tested with screw thread and crimp-style cans Primary Volume
Paint Can Type
UN Rating
Number of Cans
Item Number (Sale Quantity)
Lined or Unlined
4G / Y 2.2 / S
1
HMS-61941A (25) HMS-67104 (Ea.)
Ready for Cans - Assembled 1 Quart
Ready for Cans - Unassembled
E
20
1 Gallon
Lined or Unlined
4G / Y 6.2 / S
1
1 Gallon
Lined or Unlined
4G / Y 12.2 / S
2
HMS-67105 (Ea.)
1 Gallon
Lined or Unlined
4G / Y 24.5 / S
4
E HMS-67106 (Ea.)
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METAL TITEHEADS TESTED FOR PACKING GROUPS
LOOKING FOR AN ALTERNATIVE TO METAL TITEHEADS? SEE OUR BARITAINER® JERRY CANS ON PAGE 23.
� All metal titehead cans are made of 24-gauge steel � Acceptable for ground and air shipments
METAL TITEHEAD SINGLE PACKAGE Primary Volume
Liner Material
1 Gallon
Epoxy / Phenolic
1 Gallon
Epoxy / Phenolic
1 Gallon
Unlined
UN Rating
Color/Style
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
1A1 / X 1.5 / 250 3/4” Opening, Handle
Gray / Bung
A HMS-60390 (35)
HMS-6039M (12)
1A1 / X 1.5 / 250
2” Opening
Gray / Rieke
B HMS-60400 (35)
HMS-6040M (12)
1A1 / X 1.5 / 250
2” Opening
Black / Rieke
C HMS-60410 (35)
HMS-6041M (12)
Fitments
A
B
C
TITEHEAD COMBINATION PACKAGE � Unless otherwise noted, includes bag and corrugated outer carton Primary Volume
Liner Material
UN Rating
Color/Style
Fitments
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
Kits With Drums - Assembled 1 Gallon
Epoxy / Phenolic
4G / X 8.3 / S
Gray / Bung
3/4” Opening
HMS-67391 (Ea.)
1 Gallon
Epoxy / Phenolic
4G / X 9.7 / S
Gray / Bung
3/4" Opening
HMS-67440* (30)
1 Gallon
Epoxy / Phenolic
4G / X 9.7 / S
Gray / Rieke
2" Opening
HMS-67400* (30)
HMS-6740M* (4)
1 Gallon
Unlined
4G / X 9.7 / S
Black / Rieke
2” Opening
HMS-67410* (30)
HMS-6741M* (4)
5 Gallons
Epoxy / Phenolic
4G / X 36.2 / S 4G / Y 51.7 / S
Gray / Rieke
2” Opening
HMS-60442 (Ea.)
4G / X 8.3 / S
Gray / Bung
3/4” Opening
HMS-67390 (Ea.)
4G / X 9.7 / S
Package A, B, or C
≤ 2”
HMS-67420* (30)
4G / X 8.3 / S
Gray / Bung
3/4” Opening
HMS-67392 (Ea.)
4G / X 9.7 / S
Package A, B, or C
≤ 2”
HMS-67421* (Ea.)
Kits With Drums - Unassembled 1 Gallon
Epoxy / Phenolic
Ready for Drums - Assembled 1 Gallon Ready for Drums - Unassembled 1 Gallon 1 Gallon
Unlined
* Heavy-weight combination package; includes bag, corrugated insert, and corrugated outer carton
COMPLIMENTARY PACKAGING WELLNESS CHECK Every company is under pressure to do more with less; however, with packaging for hazardous materials and temperature controlled materials, cutting back in the wrong areas could lead to product loss, serious incidents, fines, and/or lost market share. TAILORED ANALYSIS. STRATEGIC SOLUTIONS. Our packaging wellness check can help identify savings and process improvements in areas including: � Packaging design and cost
� Shipping and storage costs
� Waste reduction
� Packaging assembly and closure
� Quality control and checks
� Document management
Request a Packaging Wellness Check today. Call 800.413.8867 or visit www.BerlinDangerousGoods.com/pwc. CALL 800.413.8867 TO ORDER |
21
SINGLE PACKAGING HIGH-PERFORMANCE HDPE PACKAGING � UN rated for solids and pastes as single packagings for Packing Groups
Ideal solutions for:
� Include tamper-evident features
� APIs & other pharmaceuticals
� Reusable
� Fine chemicals
� Lightweight yet durable
� Hazardous wastes
� Additional sizes available, please ask
HDPE WIDE NECK DRUMS WITH RED PP LIDS � Stable stacking � Water-tight closure Volume
Opening Size
UN Rating
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
3.6 L
137 mm
1H2 / X 12 /S
241415 (360)
248723 (10)
6L
136 mm
1H2 / X 20 /S
242919 (240)
248725 (15)
10 L
203 mm
1H2 / X 22 / S
242920 (128)
248729 (8)
15 L
203 mm
1H2 / X 22 / S
242922 (96)
248732 (8)
20 L
203 mm
1H2/ X 27 / S
242923 (80)
248733 (4)
26 L
203 mm
1H2 / X 33 / S
242924 (55)
248734 (3) 242944 (Ea.)
Additional Tamper Evident Zip Sealing Strips
WHITE PACKO CONTAINERS
Also available - please ask: � Total opening drums
� Duo packs
� Conductive drums
� Click packs
� UV safe/MILSPEC drums
� Smooth inside � Water-tight closure � Also available with a two-component lid and a UV barrier � Additional sizes available, please ask � Overpacks and additional labeling may be required for certain units; please ask UN Rating
Opening Size
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
Polypropylene
H2/ X 0.4 / S
96.8 mm
242933 (3,675)
248735 (90)
Polypropylene
H2 / X 0.7 / S
96.8 mm
242934 (2,415)
248736 (90)
650 ml
Polypropylene
1H2 / X 0.9 / S
96.8 mm
243037 (1,980)
248737 (90)
1000 ml
Polypropylene
1H2 / X 1.3 / S
96.8 mm
242935 (1,260)
248738 (90)
1300 ml
Polypropylene
1H2 / X 1.8 / S
96.8 mm
243040 (945)
248740 (60)
1500 ml
HDPE
1H2 / X 2.0 / S
116 mm
242939 (840)
248742 (60)
2000 ml
HDPE
1H2 / X 2.6 / S
116 mm
243045 (630)
248743 (30)
2500 ml
HDPE
1H2 / X 3.3 / S
116 mm
243043 (490)
248745 (30)
Volume
Material
300 ml 500 ml
* Lids and inner seals sold separately, see below
LIDS & INNERSEALS FOR PACKO Fits Packo Capacity (ml)
Material
Color
Item Number (Sale Quantity)
Innnerseal
300 – 1300
PE
Translucent
242936 (840)
248746 (30)
Innnerseal
1500 - 2500
PE
Translucent
242941 (490)
248747 (30)
Lid
300 – 1300
PP
Red
242937 (210)
248748 (30)
Lid
1500 – 2500
PP
Red
242943 (140)
248749 (30)
Lid with Gasket
300 - 1300
PP
Red
242938 (210)
248750 (30)
Style
22
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Convenience Pack (Sale Quantity)
SINGLE PACKAGING CUBITAINERS® � Tested for Packing Groups
1 gallon and 5 gallon
� All cubitainers are LDPE and include 38-400 lined caps
C
� Acceptable for ground shipments Volume
UN Rating
Item Number (Sale Quantity) A PLC-03457* (144)
1 Quart
N/A
1 Gallon
4G / Y 6 / S
10 L
4G / Y 20.6 / S
5 Gallon
4G / Y 32 / S
20 L
4G / Y 35.4 / S
B
B PLA-03241 (10) HMS-63252** (36) C PLA-03243 (48) HMS-63253** (18) D PLA-03193 (Ea.)
HDPE Quick Serve Tap for Cubitainers
E HMS-64823D (Ea.)
Plastic Dust Cap for 10L Cubitainer * Carton not Included ** Items with an HMS number are in white cartons
A
D
E
THE BERLIN DANGEROUS GOODS DIFFERENCE: � We assemble in-house and can offer a stocking program for JIT delivery � Low minimum order quantities
� Custom-printed cartons available
BARITAINER® JERRY CANS � Treated with QUORAL®
� Recyclable
� Replaces steel-lined cans
� Stackable & lightweight
� Replaces fluorinated
� White, natural, custom colors available
� Safely transport solvent-based products
� Pull-out spouts available
� Shipped with a dust cover to minimize outside contaminants
� FDA-compliant
Volume Primary Liters Material
UN Rating
Closure Size
Closure/Liner
Item Number (Sales Quantity)
4
HDPE
3H1 / X 1.2 / 250
DIN 50 (50 mm)
Tamper-Evident HDPE with Alveolit® Gasket
HMS-37000 (390)
5
HDPE
3H1 / X 1.2 / 250
DIN 50 (50 mm)
Tamper-Evident HDPE with Alveolit® Gasket
HMS-37001 (330)
10
HDPE
3H1 / X 1.2 / 250
DIN 50 (50 mm)
Tamper-Evident HDPE with Alveolit® Gasket
HMS-37002 (200)
13
HDPE
3H1 / Y 1.8 / 100
70 mm
Tamper-Evident w/ NPT Center Reducer, EDPM Gasket
HMS-37003 (144)
5 Gal.
HDPE
3H1 / Y 1.8 / 100
70 mm
Tamper-Evident w/ NPT Center Reducer, EDPM Gasket
HMS-37004 (112)
20
HDPE
3H1 / Y 1.8 / 100
70 mm
Tamper-Evident w/ NPT Center Reducer, EDPM Gasket
HMS-37005 (96)
50 mm Closure
HMS-37001 (400)
BARITAINER® INTERMEDIATE BULK CONTAINER � Cost-effective
� Replaces fluorinated
� Replaces coex multilayer
� Pallet and cage are welded/bonded for superior stability
Volume Primary Liters Material 280
HDPE
UN Rating
Closure Size
Closure/Liner
31 / HA1
6" lid / 5.625" Opening
HDPE/Santoprene® Gasket
Item Number (Sales Quantity) HMS-37006 (60)
CALL 800.413.8867 TO ORDER |
23
SINGLE PACKAGING WHITE HDPE SCREW TOP PAILS � Tested for Packing Groups
WHITE OPEN HEAD HDPE PAILS AND LIDS
� Screw top provides moisture-resistant, vacuum-tight seal
� Tested for Packing Groups
Volume Gallon
� Sold in less-than-pallet quantities
� Custom colors and in-mold labeling available
� Acceptable for ground and air shipments for solids
� Acceptable for ground and air shipments for solids
UN Rating
Lid Item Number
2
1H2 / Y 9 / S
PLA-03294
3.5
1H2 / Y 43 / S 1H2 / Y 43 / S 1H2 / Y 1.5 / 30
240135 240133 240134
Plain Tear Tab Lid with Rubber Gasket Lid with Rubber Gasket / Sr. Rieke
1H2 / Y 43 / S 1H2 / Y 43 / S 1H2 / Y 1.5 / 30 1H2 / Y 27 / S 1H2 / Y 30 / S
240135 240133 240134 240135 240134
Plain Tear Tab Lid with Rubber Gasket Lid with Rubber Gasket / Sr. Rieke Plain Tear Tab Lid with Rubber Gasket / Sr. Rieke
5 6
Lid Type Plain Tear Tab
Item Number (Sale Quantity)
Volume Gallon
PLA-03234 (60)
1.25
1H2 / Y 6 / S
Included
234721 (400)
3.5
1H2 / Y 19 / S
Included
234723 (144)
5
1H2 / Y 30 / S
Included
236854 (12)
6.5
1H2 / Y 30 / S
PLA-13804
PLA-13803 (84)
240130 (18)
UN Rating
Lid Part Number
Item Number (Sale Quantity)
240131 (10) 240132 (10)
LID-OFF PLASTIC PAIL OPENER MET-08918
CLOSED HEAD HDPE SINGLE PACKAGING � Tested for Packing Groups � All caps included are polypropylene
A Volume Gallon 2.5
� Other colors available - just ask!
C
B
� Acceptable for ground and air shipments UN Rating
Style
Closure Size
3H1 / Y 1.5 / 100
Square
51-400
A PLA-05975 (104)
51-400
CAP-05976 (Ea.)
Cap for PLA-05975
Item Number (Pallet Quantity)
5
4G / Y 36 / S
Hedpak
70-400
PLA-06688 (96)
5
1H1 / Y 1.8 / 100
Winpak
70-400
B PLA-03327 (84)
5
3H1 / Y 1.8 / 150
Carboy
70-400
C 254054 (42)
PLA-03327 with Corrugated Overpack Carton
HMS-67470 (70)
OPEN HEAD METAL PAILS � 5 gallon pails have plain lug lid, no fittings � 6 1/2 gallon pails have bolt-locking ring � Corrugated overpack available, see page 27 � Acceptable for ground and air shipments Volume Gallon
UN Rating
5
1A2 / Y 1.8 / 100
Phenolic
Gray
5
1A2 / Y 36 / S
Rust Inhibitor
Black
Unlined
Black
6.5
24
1A2 / X 15 / S
Liner Material
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
Item Number (Sale Quantity)
Color
237538 (84) 237542 (84)
HMS-60441 (60)
SINGLE PACKAGING 5 GALLON CLOSED HEAD METAL DRUMS � Additional colors and options available - call for details! � Corrugated overpack available, see page 27 � Acceptable for ground and air shipments UN Rating
Liner Material
Fitments
Color
Item Number (Sale Quantity)
1A1 / X 1.8 / 350
Phenolic
2" Bung Opening with Rieke Plug
Black
MET-03035 (36)
1A1 / Y 1.8 / 150
Unlined
2 1/8" Screw neck with 3" Metal Pull-Out Tube Spout
Gray
237536 (36)
COMBINATION PACKAGING FOR THIS PRODUCT IS AVAILABLE; SEE PAGE 21. LARGE OPEN AND CLOSED HEAD DRUMS � Ship by ground or air � Sold by the each � Contact your Dangerous Goods packaging consultant about options for interior coatings, different features, sizes, styles, and steel thicknesses. Capacity
Description
UN Rating
5 - 100 Gallons
Salvage Drums
Solids, Liquids, Dual, and T-Rated
5 - 100 Gallons
Carbon Steel Drums (Open or Closed Head)
Solids, Liquids, and Dual
5 - 100 Gallons
Stainless Steel Drums
Solids, Liquids, and Dual
5 - 100 Gallons
Type A - 7A Nuclear Qualified Steel Drums
Solids, Liquids, and Dual
20 - 85 Gallons
Pih Steel Overpack Drums
1 A2 / X + 15 PSI
CARBON STEEL DRUMS
STAINLESS STEEL DRUMS
� Applications include chemicals, pharmaceuticals, hazardous waste, and radioactive waste disposal. � Call for more detailed information.
SALVAGE DRUMS
COLIWASA DRUM SAMPLERS � Easy-to-use sample tube for viscous liquids and semi-liquids � Equipped with locking handle � Engineered with sealing mechanism to prevent spillage � Made of durable translucent HDPE to prevent rusting Capacity
Tube Length
Tube Diameter (in.)
Item Number
4 oz
42 in
.75
HMS-68763
32 oz
40 in
1.5
HMS-68760
CALL 800.413.8867 TO ORDER |
25
METAL INNER CONTAINERS
B SEE OUR ALL-CORRUGATE METAL PACKAGING ON PAGES 19-20. A B SLIP COVER CANS
A METAL F-STYLE CANS Primary Volume
Closure Size
Closure Lining
Item Number (Sale Quantity)
Description
Dimensions
Item Number (Sale Quantity)
1 Pint
1.25"
Solvseal and Inner Seal
MET-03040 (24)
Tin Plated Steel Can and Cover
3 5/8" x 6"
HMS-10810 (144)
1 Quart
1.25"
Solvseal and Inner Seal
MET-03043 (24)
Tin Plated Steel Can and Cover
4 1/4" x 8 5/16"
HMS-10670 (84)
1 Gallon
1.75"
Solvseal and Inner Seal
MET-03048 (6)
Tin Plated Steel Can
6 5/8" x 4 1/4"
HMS-10801 (378)
Tin Plated Steel Cover
6" x 10"
HMS-1080L (200)
D
C
E
TO MEET 95 KPA REQUIREMENTS, ADD AN OVERCAP RING; SEE PAGE 19. C TALL PAINT CAN
PAINT CANS WITH LIDS
Description
Dimensions
Item Number (Sale Quantity)
Tin Plated Steel Can
6.625” x 10.75”
HMS-10850 (378)
Tin Plated Steel Cover
6 x 10”
HMS-1085L (360)
� The dual can lid sealer works with quart, gallon, and tall gallon paint cans. The lever system gives users a very easy way to ensure the cans are closed completely without any denting. It can also be used to apply plastic overcap pressure rings, sold on page 19.
Capacity (oz)
Item Number (Sale Quantity)
1/4 Pint
4
MET-03084 (700)
1/2 Pint
8
MET-03087 (340)
1 Pint
16
MET-03089 (52)
1 Quart
32
HMS-10610 (56)
1 Gallon
128
MET-03098 (46)
Capacity D Unlined Paint Cans with Lids
E Epoxy Lined Paint Cans with Lids 1 Pint
16
MET-03091 (52)
1 Quart
32
MET-03095 (56)
1 Gallon
128
MET-03100 (46)
DUAL CAN LID SEALER Item Number HMS-1014A
26
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
CORRUGATED KRAFT BLANK CARTONS Carton Strength
Inner Dimensions
Item Number (Sale Quantity)
150 # Single Wall
11" x 5.5" x 9.1875"
COR-JE1968972 (125)
200 # Single Wall
13.3125" x 13.3125" x 10.1875"
COR-J219X51B2 (250)
32 ECT
15" x 15" x 28"
COR-JF1968130 (125)
150 # Single Wall
17.5" x 10.375" x 11.875"
COR-JE1969202 (125)
200 # Single Wall
17.75" x 14.75" x 26"
COR-J21968752 (125)
150 # Single Wall
19.125" x 12.75" x 20.5"
COR-JE1969072 (125)
200 # Single Wall
19.25" x 11.5" x 14.25"
COR-J21968742 (250)
200 # Single Wall
19.5" x 9.875" x 20"
COR-J219X65B2 (125)
200 # Single Wall
20" x 13.125" x 20.25"
COR-J219606A2 (150)
150 # Single Wall
20.125" x 19.625" x 10.875"
COR-JE1964642 (125)
150 # Single Wall
22" x 11" x 25"
COR-J219X63R2 (125)
200 # Single Wall
22" x 14.75" x 20.5"
200 # Single Wall
22" x 22" x 18.75"
COR-J219X64R2 (125)
200 # Single Wall
22.0625" x 14.75" x 24"
COR-J21961402 (125)
125 # Single Wall
23.625" x 11.875" x 32"
COR-J21960042 (125)
200 # Single Wall
24.25" x 12.125" x 28.5"
COR-J219X75R2 (125)
125 # Single Wall
25" x 18.625" x 10.875"
COR-JC1969001 (125)
200 # Single Wall
35.375" x 17.625" x 20.5"
COR-J219X9052 (120)
880208C (200)
OVERPACK CARTONS Style
Used With
1 Gallon Titehead Containers (See Page 21)
HMS-60390 HMS-60400 HMS-60410 880212C
COR-H51967382 (Ea.)
PLA-05975
COR-J21963801 (Ea.)
2.5 Gallon HDPE Square (See Page 24) 5 Gallon Open Head Metal Pail (See Page 24)
237538 237542 PLA-03327 MET-03035 237536
5 Gallon Winpak and Closed Head Metals (See Page 24-25) 6.5 Gallon Open Head Metal Pail (See Page 24 ) 11 5/8” x 6 3/8” x 11 3/16”
Item Number (Sale Quantity)
COR-J51963802 (Ea.) COR-J51967471 (Ea.)
HMS-60441
COR-J51968132 (Ea.)
General Overpack
COR-JF1654159 (Ea.)
VISIT OUR ONLINE RESOURCE CENTER FOR EVERYTHING UN � Ask an expert
� News
� DG Dialogue blog
� Overview of the regulations
� Glossary of terms
� White papers
CALL 800.413.8867 TO ORDER |
27
PRECLEANED TECHNICAL INFORMATION CLEANED CONTAINERS
WHY PRECLEAN? � Ensure your sample test results aren’t skewed by a contaminant originating from the container � Ensure contaminants from the bottle don’t react with your product � Highly suitable for QC sampling as well as pharmaceutical, environmental, and oil analysis applications
All precleaned containers are supplied with caps attached. We offer a wide variety of bottle and closure combinations. Please contact us at 800.413.8867 for more information on the bottle/closure/cleaning service combination best suited to your application and for part numbers, pricing, and lead times.
CLEANING PROCEDURES VACUUM & IONIZATION (V & I) Contaminants such as loose dirt, carton lint, aerosols, and fine glass particles are removed by the Vacuum and Ionization process. V & I CLEANING PROCESS 1. C ompressed air passes through a condensate separator and coalescing filter to remove aerosols and fine dust particles. 2. Next, the air passes through an absorbent filter to remove gases. 3. A vacuum draws the particulate-laden atmosphere out of the container. 4. Individually-cleaned closures are immediately placed on the container. BENEFITS OF V & I � Extremely cost-effective. � S aves time! No need to waste valuable time rewashing bottles. � Provides a clean final appearance. You will not find any dust particles floating in your samples. � S eals cleanliness into each individual bottle. Since each container is individually cleaned, they will not collect dust, flies, and other debris while stored. � Odor-free and tasteless. The air inside the bottle will not interfere with your product in any way. DE-IONIZED RINSE (DI)* This process removes the same contaminants as V & I plus any particles that are stuck and cannot be blown out with air. CLEANED FOR TOC* Containers are cleaned for Total Organic Carbons to less than <20 ppb or <10 ppb depending on customer requirements. EPA PROTOCOLS A, B, AND C* Containers are cleaned based on OSWER directive from the EPA. SUPER CLEAN* Containers are typically used by companies that operate large machinery, which require the oil to undergo various analyses for environmental compliance and/or for routine maintenance of the machinery. Super Clean Bottles are cleaned according to Berlin Packaging’s QC procedures and meet or exceed the following specification: Less than 10 particles in the greater than 14 micron size per ml. ULTRA CLEAN Ultra Cleaned Containers are cleaned using a three step process in an ISO Certified Class 5 Cleanroom. Our rigid Quality Control test results demonstrate that the interior surfaces of the containers have been cleaned to a Process Level of no more than one particle of 5 microns or larger per ml of sampling fluid when sampled with 100ml of de-ionized water.
* Available cleaned & certified or just cleaned.
FOR MORE INFORMATION ON OUR VALUE-ADDED SERVICES, SEE PAGES 56-57.
28
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GLASS BOTTLES
FLINT BOSTON ROUNDS
AMBER BOSTON ROUNDS
� Offer maximum visibility and sample integrity
� Protect contents from UV rays
Capacity oz (ml)
Neck Finish
1 (30)
20-400
2 (60)
20-400
4 (120)
22-400
8 (240)
24-400
16 (480)
28-400
32 (960)
33-400
Item Number (Sale Quantity) GLA-00805 (432) PSI
PSI
PSI
PSI
PSI
22-400
8 (240)
24-400
16 (480)
28-400
32 (960)
33-400
PSI
PSI
PSI
PSI
Neck Finish
1/2 (15)
18-400
GLA-00807 (288)
1 (30)
20-400
GLA-00810 (160) GLA-00812 (108)
2 (60)
20-400
4 (120)
22-400
GLA-00816 (60) GLA-00819 (12)
8 (240)
24-400
16 (480)
28-400
32 (960)
33-400
Safety Coated 4 (120)
Capacity oz (ml)
GLA-04900 (160) GLA-00935 (108) GLA-00937 (60) GLA-00939 (30)
Item Number (Sale Quantity) GLA-00884 (720) GLA-00885 (432)
PSI
GLA-00886 (288) GLA-00888 (160)
PSI
PSI
GLA-00893 (108) GLA-00896 (60)
PSI
PSI
GLA-00900 (30)
PSI
Safety Coated 2 (60)
20-400
4 (120)
22-400
8 (240)
24-400
16 (480)
28-400
32 (960)
33-400
GLA-08639 (288) GLA-00951 (160)
PSI
PSI
GLA-00952 (108) GLA-00954 (60)
PSI
PSI
GLA-00956 (30)
PSI
WHY USE SAFETY COATED GLASS? � Slip- and impact-resistant � Prevents splattering and major spillage of contents when dropped � P rotects people and equipment from coming into contact with bottle contents � F lint and amber glass bottles of all sizes, shapes and neck finishes, from 2 oz. up to 10 L can be coated � C oating can be applied after screen printing of glass bottles with logos, FDA information, barcodes, advertisements, and other information DON’T LIKE PVC COATING? WE CAN ALSO APPLY PE. JUST ASK. HERE ARE SOME OF THE BENEFITS/FEATURES OF EACH: PE
PVC
� Hard powder coating; not removable once applied
� Clear, soft, removable coating
�H igher wear/abrasion resistance � Will not tear
� F DA compliant material available
FLINT FRENCH SQUARES � Provide maximum content visibility � Design saves on shelf and storage space � Wide mouth ideal for mixing, storing and sampling Capacity oz (ml)
Neck Finish
.50 (15)
20-400
1 (30)
24-400
�M eets most military specifications
2 (60)
28-400
4 (120)
33-400
� Less expensive than PE
8 (240)
43-400
16 (480)
48-400
� Shorter lead times
32 (960)
58-400
CALL 800.413.8867 TO ORDER |
Item Number (Sale Quantity) PSI
PSI
PSI
PSI
PSI
PSI
GLA-00821 (576) GLA-00823 (280) GLA-00826 (240) GLA-00829 (120) GLA-00831 (84) GLA-00833 (40) GLA-00835 (24)
29
GLASS BOTTLES FLINT STANDARD WIDE MOUTH Capacity oz (ml)
Neck Finish
4 (120)
48-400
8 (240)
58-400
16 (480)
63-400
32 (960)
70-400
64 (1,920)
83-400
128 (3,785)
89-400
Item Number (Sale Quantity) GLA-00869 (24) GLA-00871 (24)
PSI
GLA-00875 (12)
PSI
GLA-00880 (12)
PSI
GLA-00882 (6)
PSI
GLA-00883 (4)
Safety Coated
FLINT GRADUATED MEDIUM ROUND
8 (240)
70-400
16 (480)
70-400
32 (960)
70-400
64 (1,920)
83-400
128 (3,785)
89-400
GLA-00946 (24)
PSI
GLA-00944 (48)
PSI
GLA-00947 (12)
PSI
GLA-00949 (6)
PSI
GLA-00950 (4)
THREADED VIALS
Capacity oz (ml)
Neck Finish
Item Number (Sale Quantity)
1 (30)
33-400
GLA-00840 (432)
Amber Glass
2 (60)
38-400
GLA-00842 (288)
4 (120)
48-400
GLA-00844 (144)
8 (240)
58-400
16 (480)
70-400
PSI
PSI
GLA-00846 (96) GLA-00848 (48)
Capacity dram (ml)
Capacity oz
Size mm
Neck Finish
Item Number (Sale Quantity)
.50 (1.85)
1/16
12 x 35
8-425
GLA-05670 (144)
1 (4)
1/8
15 x 45
13-425
GLA-05558 (144)
2 (7.5)
1/4
17 x 60
15-425
GLA-00799 (144)
4 (15)
1/2
21 x 70
18-400
GLA-04874 (144)
5 (20)
2/3
27.75 x 57
24-400
GLA-00801 (144)
10 (40)
1 1/3
27.25 x 95
24-400
GLA-00802 (72)
.50 (1.85)
1/16
12 x 35
8-425
1 (4)
1/8
15 x 45
13-425
2 (7.5)
1/4
17 x 60
15-425
GLA-00787 (144) GLA-00788 (144)
3 (12)
3/8
19 x 65
15-425
GLA-00789 (144)
4 (15)
1/2
21 x 70
18-400
GLA-00790 (144)
4 (15)
1/2
27.75 x 57
24-400
GLA-00791 (72)
6 (23)
3/4
23 x 85
20-400
GLA-00792 (144)
6 (23)
3/4
27.25 x 70
24-400
8 (30)
1
25 x 95
22-400
11 (40)
1 1/3
27.75 x 95
24-414
11 (40)
1 1/3
29.28 x 81
24-400
Clear Glass
FLINT STRAIGHT SIDED ROUND
30
Capacity oz (ml)
Neck Finish
Item Number (Sale Quantity)
1 (30)
43-400
GLA-00850 (384)
2 (60)
53-400
GLA-00853 (144)
4 (120)
58-400
GLA-00857 (24)
6 (180)
63-400
GLA-00859 (24)
8 (240)
70-400
GLA-00861 (24)
16 (480)
89-400
GLA-00864 (12)
32 (960)
89-400
GLA-00867 (12)
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
GLA-00786 (144) PSI
GLA-00793 (72) PSI
PSI
PSI
GLA-00794 (144) GLA-00797 (72) GLA-00798 (72)
GLASS BOTTLES
POUR-OUT FINISH BOTTLES � The pour-out finish is designed to facilitate pouring without dripping. Style
Neck Finish
500 ml
Flint
38-439
500 ml
Amber
38-439
500 ml
Amber
38-439
1L
Amber
33-430
1L
Treated Amber
38-430
1L
Treated Amber
38-439
1L
Amber
45 Din
1L
Treated Amber
45 Din
1L
Treated Amber Square
45 Din
2.5 L
Treated Amber
45 Din
Capacity
Capacity oz (ml)
Neck Finish
GLA-05433 (Ea.)
.20 (6)
20-400
GLA-00909 (720)
GLA-07052 (24) HMS-35207 (24)
.25 (8)
20-400
GLA-00910 (912)
.33 (10)
20-400
GLA-07114 (720)
GLA-07005 (30)
.50 (15)
28-400
HMS-35416 (30)
1 (30)
28-400
HMS-35417 (12)
2 (60)
33-400
HMS-34705 (20)
4 (120)
38-400
HMS-34705T (20)
5 (150)
45-400
HMS-34706 (Ea.)
8.5 (250)
45-400
HMS-34811T (Ea.)
10 (300)
53-400
16 (500)
53-400
GLA-13711 (24)
32 (950)
53-400
GLA-00958 (30)
42 (1,250)
70-400
GLA-TA072MH3 (30)
84 (2,500)
70-400
Item Number (Sale Quantity) PSI
PSI
PSI
PSI
PSI
PSI
PSI
PSI
PSI
PSI
Safety Coated 500 ml
Amber
38-439
1L
Amber
33-430
33 (1000)
Amber
38-439
PSI
PSI
PSI
AMBER WIDE MOUTH PACKERS Item Number (Sale Quantity)
GLA-00911 (624) PSI
PSI
PSI
GLA-00912 (432) GLA-00914 (216) GLA-00930 (180) GLA-04928 (108)
PSI
GLA-00919 (84) GLA-00922 (96)
PSI
PSI
PSI
PSI
GLA-00923 (60) GLA-00926 (36) GLA-06579 (24) GLA-05149 (12)
Safety Coated 8.5 (250)
45-400
16 (500)
53-400
32 (950)
53-400
84 (2,500)
70-400
PSI
PSI
PSI
PSI
GLA-00964 (24) GLA-00966 (12) GLA-00968 (12) GLA-07053 (12)
GLASS JUGS Capacity Liter
Style
Neck Finish
2.5
Flint
38-439
2.5
Amber
38-430
2.5
Amber
38-439
4
Amber
38-439
2.5
Flint
38-439
2.5
Amber
38-430
2.5
Amber
38-439
4
Amber
38-439
Item Number (Sale Quantity) PSI
PSI
PSI
PSI
GLA-06017 (6) GLA-00907 (6) GLA-08344 (6) GLA-05361 (6)
Safety Coated PSI
PSI
PSI
PSI
GLA-00943 (6) GLA-08954 (6) 243863 (6)
� We carry an extensive line of pressure-tested bottles for air shipments. Bottles with this symbol meet 95 kPa pressure requirements. Contact a Dangerous Goods representative if you are unsure your inner container meets air requirements. � We can also perform pressure tests - just ask.
PSI
GLA-09010 (6)
CALL 800.413.8867 TO ORDER |
31
RESIN SYMBOL GUIDE
PLASTIC RESIN SYMBOL GUIDE
� Selecting the correct material for your package is important to ensure product compatibility. Below are characteristics for the most common resins.
PET - POLYETHYLENE TEREPHTHALATE is a durable material with excellent gloss, clarity, and impact resistance desired for clear bottles. PET containers are ideal for personal care, food, beverage, and pharmaceutical products. When you want the appeal of glass, but want the safety, lightweight, and convenience of plastic, choose PET.
H DPE - HIGH DENSITY POLYETHYLENE is the most widely used resin for extrusion blown plastic bottles.
HDPE is economical, impact resistant, and provides a good moisture barrier. It is compatible with a wide range of products including acid concentrates and some caustics, but is not compatible with solvents. HDPE is naturally translucent and flexible. The addition of color will make HDPE opaque rather than glossy. HDPE offers good protection at below freezing temperatures, but must not be used with products filled at over 180°F or products requiring a hermetic seal.
P VC - POLYVINYL CHLORIDE is naturally clear (can be hazy in thicker forms), has extremely good resistance to oils,
and has very low oxygen transmission. It provides an excellent barrier to most gases and its drop impact resistance is also very good. This semi-rigid material is also very chemically resistant, but it is vulnerable to solvents. Most PVC containers will distort at 160°F, making it incompatible with hot filled products. Since it provides a good oxygen barrier, PVC is an excellent choice for salad oil, mineral oil, and vinegar. It is also commonly used for shampoos and cosmetic products.
LDPE - LOW DENSITY POLYETHYLENE is very similar to HDPE in composition, but it is less rigid and is generally
less chemically resistant. LDPE, however, is more translucent and flexible than HDPE. LDPE is ideal for use with products requiring flexible and squeezable packaging such as shampoo, conditioners, adhesives, and many others. LDPE bottles usually have a much glossier finish than comparable HDPE bottles.
P P - POLYPROPYLENE is a naturally translucent material that provides an excellent moisture barrier. Polypropylene is
very stable at high temperatures (up to 200°F), which allows it to be used in hot fill applications such as pancake syrup. In addition, it works very well to preserve the freshness and flavor of dried foods, which makes it ideal for storing spices, dried fruit, or flour. Polypropylene is also autoclavable (can withstand a strong, pressurized, steam-heated vessel for the purpose of sterilization) and offers the potential for steam sterilization. PP has excellent chemical resistance, but provides poor impact resistance in cold temperatures.
PS - POLYSTYRENE provides the crystal appearance and stiffness of glass. It also works well as an oxygen barrier to preserve freshness. Polystyrene, however, provides poor to moderate resistance to impact, temperature, and UV exposure.
� The information provided above is intended to provide a relative comparison of plastic resins and should only be used as a guide during the selection process. It is not possible to determine if the containers we sell are suitable for your application based solely on the information above. Compatibility testing is, and will always be, the final determining factor in the container selection process. It is the buyer’s responsibility to make the final determination as to whether a given container, closure, and accessory is suitable for use in their application.
32
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RESIN COMPARISON GUIDE � Selecting the correct resin for your package is important to ensure product compatibility. This chart will help you better understand the properties of various resins available. Need additional assistance? Contact Berlin Dangerous Goods at 1.800.413.8867 for assistance in selecting the perfect package.
RESIGN COMPARISON GUIDE PROPERTIES Polyethylene Terephthalate
High Density Polyethylene
Polyvinyl Chloride
Low Density Polyethylene
Polypropylene
Polystyrene
Clear
Translucent
Clear
Translucent
Translucent
Clear
Fair to Good
Good to Excellent
Fair
Good
Good to Excellent
Poor to Fair
OXYGEN BARRIER
Good
Poor
Good
Poor
Poor
Fair
DISTORTION TEMPERATURE
145ºF
160ºF
150ºF
160ºF
212ºF
150ºF
RIGIDITY
High
Moderate
High
Low
Moderate
High
Excellent
Excellent
Good
Excellent
Fair
Poor
RESISTANCE TO COLD
Good
Excellent
Fair
Excellent
Poor to Fair
Poor
RESISTANCE TO SUNLIGHT
Good
Fair
Poor to Good
Fair
Fair
Poor to Fair
RESISTANCE TO ACIDS
Fair
Good
Good
Medium
Good
Medium
RESISTANCE TO ALCOHOL
Good
Good
Very Good
Good
Good
Fair
RESISTANCE TO ALKALIS
Poor
Very Good
Good
Very Good
Very Good
Good
RESISTANCE TO SOLVENTS
Good
Poor
Good
Poor
Poor
Poor
CLARITY MOISTURE BARRIER
RESISTANCE TO IMPACT
Other Plastics
Plastic ID Code “7” is for Other Plastics
� The information provided above is intended to provide a relative comparison of plastic resins and should only be used as a guide during the selection process. It is not possible to determine if the containers we sell are suitable for your application based solely on the information above. Compatibility testing is, and will always be, the final determining factor in the container selection process. It is the buyer’s responsibility to make the final determination as to whether a given container, closure, and accessory is suitable for use in their application.
FLUORINATION PROTECTS YOUR PRODUCT AND HELPS BOTTLES RETAIN THEIR SHAPE
THE PLASTIC THAT PERFORMS LIKE GLASS � Plastic bottle paneling is prevented by a process called fluorination, in which the surface of the container is treated by fluorine gas. � Fluorination is FDA safe; it helps ensure product doesn’t escape and prevents air from contaminating your product. � C ontact Berlin Dangerous Goods for details.
HDPE
JUST A FEW OF THE CHEMICALS THAT DO WELL IN FLUORINATED BOTTLES: � Acetone
� Paints & Coatings
� Agrochemicals
� Petroleum & Fuels
� Cleaners & Degreasers
� Solvents
� Electronics chemicals
� Surfactants
� Flavors & Fragrances
Barrier Plastic
CALL 800.413.8867 TO ORDER |
33
PLASTIC BOTTLES PET NATURAL WIDE MOUTH � Amber PET Bottles available Capacity oz (ml)
Neck Finish
Item Number (Sale Quantity)
2 (60)
33-400
PLA-06565 (1150)
4 (120)
38-400
PLA-06572 (450)
4 (120)
38-400
PLA-06792* (450)
6.75 (200)
38-400
PLA-06883 (335)
8.5 (250)
45-400
PLA-06568 (270)
16 (500)
45-400
PLA-06570 (140)
* Heavy weight bottle
NATURAL HDPE WIDE MOUTH ROUNDS Capacity oz (ml)
Neck Finish
Item Number (Sale Quantity)
1 (30)
28-400
2 (60)
33-400
PLA-03315 (950)
4 (120)
38-400
PLA-03325 (500)
8.5 (250)
53-400
PLA-03317 (364)
13.5 (400)
53-400
PLA-03318 (150)
16 (500)
53-400
PLA-07247 (180)
32 (950)
53-400
PLA-03321 (72)
32 (950)
63-400
PLA-03309 (72)
32 (960)
70-400
PLA-03310 (106)
64 (1,920)
100-400
PLA-03311 (50)
68 (2,000)
89-400
PLA-03322 (50)
100 (3,000)
89-400
PLA-03324 (33)
128 (3,840)
89-400
PLA-06145 (60)
PSI
PLA-03313 (1650)
HDPE BOTTLES WITH POLYPROPYLENE CAPS AND VALVE SEAL LINERS Capacity oz (ml)
Neck Finish
Item Number (Sale Quantity)
1 (30)
20-415
PLA-03148 (1000)
2 (60)
20-415
4 (120)
24-415
8 (240)
24-415
16 (480)
28-415
32 (960)
38-415
A Narrow Mouth Bottles PLA-03150 (1000) PSI
PSI
PSI
PSI
PLA-03152 (500) PLA-03154 (250) PLA-03156 (125) PLA-03158 (50)
B Wide Mouth Bottles
A
34
B
1 (30)
28-415
2 (60)
28-415
4 (120)
38-415
8 (240)
43-415
16 (480)
53-415
32 (960)
63-415
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
PLA-03167 (1000) PLA-03169 (1000) PSI
PSI
PSI
PSI
PLA-03171 (500) PLA-03173 (250) PLA-03175 (125) PLA-03177 (50)
PLASTIC BOTTLES
Natural HDPE Round Handled Jugs
WHITE HDPE F-STYLE
Heavy Weight Natural HDPE Round Handled Jugs
HDPE JUGS
Capacity oz (ml)
Neck Finish
Item Number (Sale Quantity)
Capacity oz (ml)
Neck Finish
Item Number (Sale Quantity)
16 (480)
33-400
32 (960)
33-400
PLA-03248 (240)
64 (1,920)
38-400
PLA-03273 (40)
PLA-03249 (120)
128 (3,785)
38-400
64 (1,920)
38-400
PLA-03250 (60)
133 (4,000)
38-439
128 (3,785)
38-400
PLA-03244 (30)
133 (4,000)
38-439
PLA-03276 (60) PSI
PSI
PLA-03140* (55) HMS-364825† (55)
* Heavy weight bottle (180 g) † Fluorinated
HDPE SQUARE BOTTLES � Suggested for chemical, pharmaceutical, and cosmetic applications � Space-saving design
BLUE PP TAMPER EVIDENT CAPS FOR HPDE SQUARE BOTTLES
� Wide neck for easy filling
� Integrated tamper evidence ring
� HDPE construction offers excellent chemical compatibility
� Built-in seal
Primary Dimensions Volume OD x HGT mm
Neck Finish
Item Number Item Number (Sale Quantity) Natural (Sale Quantity) White
Neck Finish
Item Number (Sale Quantity)
100 ml
41.8” x 101”
DIN 32
241563 (595)
248879 (595)
DIN 32
241721 (1,800)
250 ml
56.8” x 129”
DIN 45
241565 (280)
248880 (280)
DIN 45
241724 (800)
500 ml
66.8” x 163”
DIN 54
241566 (150)
248881 (150)
DIN 54
241723 (550)
1000 ml
66.8” x 211”
DIN 54
241567 (80)
248882 (80)
DIN 80
241720 (210)
2500 ml
93.2” x 262.5”
DIN 80
241568 (36)
248883 (36)
5000 ml
93.2” x 323”
DIN 80
241569 (15)
248884 (15)
ADDITIONAL BENEFITS: � Cost savings over UN rated bottles � Ideal for solids � Contact your Dangerous Goods consultant for UN rated configurations CALL 800.413.8867 TO ORDER |
35
CLOSURE TECHNICAL INFORMATION
CLOSURE TECHNICAL INFORMATION � F217 & PTFE LINED CAPS – These caps feature liners that resist attack from virtually all chemicals at room temperature. The F217 features a low density foam core between two LDPE discs and are applied to the back of a PTFE liner. This provides a tight seal with a low moisture transmission rate. Uses include: analytical lab samples, high purity chemicals, strong acids, solvents, environmental samples, pharmaceuticals, and diagnostic reagents. � PULP/VINYL LINED CAPS – Phenolic caps with pulp and vinyl liners are perfect for general use. The liner is made of a vinyl coating applied to high density polyethylene coated paper which is laminated to pulpboard. This general purpose liner is commonly used for beverage, medical and chemical applications packed at less than 120° F including mild acids, alkalis, solvents, alcohols, oils, and aqueous products. This closure is not recommended for active hydrocarbons or bleaches. � POLYCONE LINED CAPS – These caps form an exceptionally tight seal and offer a good chemical barrier. This liner molds itself around the sealing areas of the finish as the cap is screwed on, virtually eliminating leakage, evaporation, contamination, binding and backing off. Great for everything from liquids, to soaps, to macro-invertebrates. �R UBBER LINED CAPS – Black phenolic caps with rubber liners are autoclavable. This liner is FDA approved for food and pharmaceutical applications. Excellent properties of resilience, resistance to moisture vapor and relatively low gas transmission. Also widely used for packaging injectables. Great for culture work. They also provide the most consistent adherence to close dimensional tolerances. �R UBBER BACKED/PTFE FACED CAPS – Designed for the ultimate in product safety. Autoclavable PTFE provides a totally inert inner seal and surface facing the sample or product. � . 030” THICK SOLID POLYETHYLENE LINED CAPS – Caps with solid PE liners offer good chemical resistance and a low moisture vapor transmission rate and are great for higher concentration acids and alkalis. Good for non-oil products filled at room temperature. Because this lining system is paperless, your samples will not be contaminated with fiber or paper particles from the closure. �A LUMINUM FOIL LINED CAPS – These caps are typically used for applications that benefit from blocking odor or taste problems. Also can be used for non-acid, non-alkaline products. Great for organic solvents, chrome cleaners, brake fluids, and mineral oils. � TIN FOIL LINED CAPS – These caps offer good chemical resistance and are typically used with solids and powders. They offer good resistance to hydrocarbons, alcohols, ketones, and oils. Not recommended for acids or alkalis. �S TURDEESEAL® PE FOAM LINED CAPS – These polypropylene caps have excellent sealing characteristics and offer good chemical resistance including acids, alcohols, alkalis, aqueous products, cosmetics, household oils, and solvents. � F422 HDPE FOAM LINED CAPS – Also called acid caps, these polypropylene caps are acid resistant. This F422 liner is comprised of .38” LDPE core sandwiched between identical layers of .002”-.003” virgin HDPE. � UNLINED CAPS – Unlined polypropylene closures are available in white or black. These caps are autoclavable and are suitable for many dry products. �P ULP/POLYETHYLENE CAPS – These metal caps are a great general purpose closure. They are ideal for powders and non-acidic food products and consumer products. �S OLID PTFE – These caps have exceptional resistance to high temperatures, chemical reaction, corrosion, and stress-cracking. Best suited for many processing and cleaning fluids that are typically used in the pharmaceutical industry, including acids, bases, and solvents.
36
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
CLOSURES A
B
E
C
F
D
G
H
THERMOSET CLOSURES � Thermoset closures are known for providing the widest range of chemical compatibility as well as being temperature resistant. They also provide the most consistent adherence to close dimensional tolerances. Size (mm)
A Pulp/Polyvinyl
B Solid Polyethylene
C Polyseal Cone
D White Rubber
E Pulp/Tin Foil
F Pulp/Aluminum Foil
G Green Phenolic® F217 / PTFE
H Black Phenolic F217 / PTFE
8-425
CAP-00101
13-425
CAP-00109
CAP-00107
CAP-00468
CAP-00108
CAP-00106
CAP-00545
15-425
CAP-00123
CAP-00121
CAP-00470
CAP-00122
CAP-00120
CAP-00547
18-400
CAP-00134
CAP-00132
CAP-00472
CAP-00133
20-400
CAP-00147
CAP-00143
CAP-00474
CAP-00146
CAP-00551
CAP-00145
22-400
CAP-00159
CAP-00154
CAP-00476
CAP-00158
CAP-00156
CAP-00553
CAP-00155
24-400
CAP-00175
CAP-00170
CAP-00480
CAP-00174
CAP-00172
CAP-00555
CAP-00171
24-410
CAP-00186
CAP-00185
CAP-00483
28-400
CAP-00194
CAP-00190
CAP-00486
CAP-00193
CAP-00557
CAP-00191
33-400
CAP-00209
CAP-00207
CAP-00204
CAP-00488
CAP-00208
CAP-00206
CAP-00559
CAP-00205
CAP-00230
CAP-00228
CAP-00224
CAP-00490
CAP-00229
CAP-00227
CAP-00561
CAP-00244
CAP-00242
CAP-00065
CAP-00543
CAP-00549
33-430 38-400
CAP-00222
38-430
CAP-00226
CAP-00241
253295
43-400
CAP-00245
45-400
CAP-00255
48-400
CAP-00263
CAP-00260
CAP-00261
CAP-00259
CAP-00069
53-400
CAP-00277
CAP-00274
CAP-00275
CAP-00273
CAP-00072
58-400
CAP-00289
CAP-00286
CAP-00287
CAP-00285
CAP-00074
63-400
CAP-00300
CAP-00298
CAP-00299
CAP-00297
CAP-00076
70-400
CAP-00311
CAP-00308
CAP-00309
CAP-00307
CAP-00078
83-400
CAP-00082
CAP-00081
89-400
CAP-00089
CAP-00087
CAP-00243
CAP-00492
CAP-00067 CAP-00276
CAP-00310
CAP-00060 CAP-00088
CAP-00086
CAP-00062
BERLIN EXCLUSIVE � Deeper neck skirt provides more protection against back-off
� Tamper-evident band
� Durable polypropylene design
� Includes a chemically resistant PTFE liner
� Multiple colors available
� Works with a 38-439 neck finish � Low minimum order quantities HMS-36110D
CALL 800.413.8867 TO ORDER |
37
CLOSURES
A
B
D
C
E
F
POLYPROPYLENE CLOSURES � Polypropylene closures are known for good impact strength, cost effectiveness, and pliability Size (mm)
A White PP Linerless
B Black PP Linerless
C .015 PTFE Disc
D White PP with F217
22-400
CAP-00332
CAP-00508
24-400
CAP-00334
CAP-00511
CAP-00346
CAP-00517
CAP-00357
CAP-00521
CAP-00362
CAP-00519
CAP-00367
CAP-00525
CAP-00378
CAP-00523
CAP-00381
CAP-00527
CAP-00382
20-410
CAP-00379
CAP-06889
256149
CAP-11207 CAP-00347
28-410
CAP-00353 CAP-00356
33-430 CAP-00366
38-430
CAP-00359 CAP-00369
38-439 43-400
G Black PP with .030 PTFE
CAP-00340
28-400
38-400
F Black PP with F422
CAP-05785
24-410
33-400
E White PP with F422
CAP-00380
45-400
CAP-00384
CAP-00529
CAP-05019
48-400
CAP-00387
CAP-00388
CAP-00531
CAP-00389
53-400
CAP-00393
CAP-00394
CAP-00533
CAP-00395
58-400
CAP-00398
CAP-00399
CAP-00535
CAP-00400
63-400
CAP-00403
CAP-00404
CAP-00538
CAP-00405
70-400
CAP-05088
CAP-00410
CAP-00541
CAP-00411
CAP-00319
CAP-00506
CAP-00323
CAP-00576
83-400 89-400
CAP-00322
120-400
CAP-00326
CAP-00324 CAP-00327
BOTTLE FITMENTS � Shield materials from dirt, dust, moisture, insects and other contaminants during and in-between production � We can apply dust covers and snap caps upon request Description
Dust Cover
38
Acid Cap Fitments
Snap Cap
Style
Item Number
Paper Dust Cover
38 mm
HMS-96200
LDPE Acid Cap Fitments
38-439
HMS-93200
LDPE Snap Cap
38-439
CAP-05851
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CATEGORY A INFECTIOUS SUBSTANCE � All packages include absorbent � See page 29-35 for primary containers � Packages acceptable for ground and air shipments
AMBIENT INFECTIOUS SUBSTANCE SHIPPERS � UN Rated: 4GU / Class 6.2 Secondary Style
Item Number (Sale Quantity)
Paint Can
HMS-69010 (12)
HDPE Jar
B HMS-69070 (12)
95 kPa Pressure Bag
A HMS-69302 (12)
B A
C
E
TEMPERATURE CONTROLLED SHIPPERS
D
� Suitable for gel packs or dry ice UN Rating
Secondary Style
4GU / Class 6.2
HDPE Jar
4G / Class 6.2
Tall Paint Can
4GU / Class 6.2
Paint Can
4GU / Class 6.2
Slip Cover Can
Item Number (Sale Quantity)
ü ü ü ü
Convenience Pack (Sale Quantity)
C HMS-69110 (4) D HMS-66091 (2) HMS-6905M (2)
E HMS-69050 (8) G HMS-69160* (15)
* Slip cover can not pressure tested
TRIPLE PACKAGING � T he DOT requires triple packaging for all Category A and B substances. All of our kits come complete with all of the components and labels you need to be in compliance, with the exception of your primary receptacle. Our secondary receptacles meet the 95 kPa requirement and our outer fiberboard boxes meet the requirements for outer packaging.
2
"
"1 "3
1. A leakproof, 95 kPa primary receptacle 2. A leakproof secondary receptacle 3. A strong outer container that has a minimum of one rigid side and 4” in width � S ufficient absorbent material must be placed between the primary and secondary receptacles.
CALL 800.413.8867 TO ORDER |
39
BIOLOGICAL SUBSTANCE CATEGORY B
� UN Rating: Complies to IATA Packing Instruction 650
B
� See page 30 for primary containers � Packages acceptable for ground and air shipments
A
AMBIENT MAILERS Secondary Style
Item Number (Sale Quantity)
HDPE Jar
A HMS-69201 (12)
95 kPa Pressure Bag
B HMS-69400 (12)
HDPE Jar
C HMS-69205 (100)
C
HDPE SECONDARY SPECIMEN JAR Dimensions (D x H)
Neck Finish
Item Number (Sale Quantity)
3.22” x 5.08”
89-400
HMS-36907 (69)
N/A
89-400
CAP-05843 (Ea.)
95 KPA PRESSURE BAGS WITH BIOHAZARD MARK
40
Usable Area
Total Area
Item Number (Sale Pack)
4.25” x 6.125”
8.25” x 5.25”
HMS-81821 (500)
6” x 9.125”
7” x 11.5”
HMS-81824 (700)
10.25” x 14”
11.5” x 16.5”
HMS-81825 (250)
13.25” x 17.875”
14.25” x 21.5”
HMS-81827 (100)
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BIOLOGICAL SUBSTANCE CATEGORY B
EXEMPT HUMAN SPECIMEN MAILER
F
� Follows IATA guidelines for exempt human/animal specimens � Includes leak-proof pressure tested secondary packaging Secondary Style
Item Number (Sale Quantity)
95 kPa Pressure Bag
F HMS-69500 (12)
Ambient
G
Temperature Controlled G HMS-69501 (48)
95 kPa Pressure Bag
SEE PRE-QUALIFIED VACUUM INSULATED PANEL SHIPPERS IN MULTIPLE TEMPERATURE RANGES ON PAGES 46-47.
H TEMPERATURE CONTROLLED MAILERS � Suitable for gel packs or dry ice Secondary Style
Item Number (Sale Quantity) H HMS-68241 (42)
95 kPa Pressure Bag 95 kPa Pressure Bag
Convenience Pack (Sale Quantity)
ü
I HMS-69250 (20)
HMS-6824M (4)
ü
HMS-6925M (2)
I
ISTA 7D SUMMER PROFILE FOR HMS-69250 � R efrigerant: 9.1 kg (20 lbs) dry ice pellets �D uration: 62 hours (min. -3° C, max. 18° C)
Temperature
NEED VALIDATION? JUST ASK.
Hours Sample Mean ISTA 7D 72hr Summer Profile
CALL 800.413.8867 TO ORDER |
41
EXCEPTED QUANTITY PACKAGING ABOUT EXCEPTED QUANTITIES Certain hazardous materials, when shipped in very small quantities, may be exempt from most marking, labeling, and packaging requirements for the material’s hazard class. However, the DOT and IATA require triple packaging (see page 39) for excepted quantity shipments: an inner (primary) container, secondary intermediate container, and a strong, rigid outer packaging. Ref: 49 CFR 173.4(a).
� Tested for inner containers 30 ml (1 oz) or less � Pressure tested bottle or bag required for air transport � Packages include absorbent material
A
� All packages ship “ready for inner container” unless noted � See page 30 for inner containers � All packages are marked to ship via ground transportation per 49 CFR 173.4 � Pressure tested primary/secondary container and excepted quantity marking required for air transport
B Primary Volume
SEE OUR VIALS ON PAGE 30. Primary Material
Style
Closure Size
3 ml
Threaded Glass Vial
30-Hole
13 mm
Septa
7 ml
Threaded Glass Vial
25-Hole
15 mm
Phenolic - F217 / PTFE
HMS-61700 (250)
HMS-6170M (60)
28.5 ml
Zero Glass
30-Hole
24 mm
Phenolic - F217 / PTFE
B HMS-61710 (380)
HMS-6171M (16)
8-Hole
22 mm
Phenolic - F217 / PTFE
Closure/Liner
Item Number (Sale Quantity)
Convenience Pack (Sale Quantity)
Charcoal Foam Package A HMS-61703 (190)
HMS-61703M (25)
Charcoal Foam with Slip Cover Can Package 30 ml
Threaded Glass Vial
* Includes vial and cap
SHIPPING TEMPERATURE-SENSITIVE MATERIALS CONSIDERATIONS IN PACKAGING SELECTION
Lives depend on the safe and secure transport of vaccines and pharmaceuticals as well as biological substances such as plasma, blood, organs, and tissue. The market for these types of products is enormous. The biopharmaceutical sector alone contributes more than $917 billion to the U.S. economy annually. Many of these critical products are sensitive to temperature and need to be shipped in a controlled, “cold chain” supply system. All of this adds complexity and, combined with the value and importance of the products, risk mitigation, particularly risk of product adulteration from temperature excursions, is essential. In this paper, we focus on understanding the cold chain and temperature-controlled packaging. Visit BerlinDangerousGoods.com/TCP.
42
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HMS-66111 (12)
INSULATED MATERIALS TECHNICAL INFORMATION
INSULATING MATERIALS � The three most common types of insulated packaging for non-bulk shipments of temperature-sensitive materials are expanded polystyrene (EPS) foam, polyurethane (PUR) foam, and vacuum insulated panels (VIP). The relative merits of each type are detailed in the table below.
EXPANDED POLYSTYRENE (EPS) FOAM
VACUUM INSULATED PANELS (VIPS)
POLYURETHANE (PUR) FOAM
DEFINITION
A closed-cell, lightweight, rigid-foam plastic typically molded (rather than formed) into panels.
A rigid piece of polyurethane foam molded into shape or used as an insulating panel.
A special insulating material (e.g., carbon) formed into a solid core and then vacuum-sealed.
BENEFITS
� Lightweight � Inexpensive � Recyclable � Re-usable � Superior dry ice sublimation
� S turdy protection from rough distribution environments � Re-usable many times
� L ower dimensional weight reduces shipping costs � Requires less refrigerant � Recyclable � Re-usable many times
TRADE-OFFS
�D oesn’t withstand multiple re-use as well as PUR or VIP � B ulkier design requires lots of storage space
� More expensive than EPS � Cannot be recycled
� More expensive than EPS or PUR � Can lose their vacuum seal, decreasing efficiency
R-VALUE
� Lowest
� Medium
� Highest
BEST SUITED FOR
� R efrigerated or frozen materials shipped within a short transit duration
� Larger payloads � E xtended domestic shipping windows
� Highly temperaturesensitive shipments � High-value shipments � Extended shipping windows � International shipments
� I n addition to the insulating materials detailed above, the cold chain marketplace offers a myriad of other options to explore, including insulated pallet shippers, insulating (soft-sided) pouches, hard-cased thermal chests and boxes, cryogenic units, and active thermal systems.
CUSTOM PACKAGING FOR MEDICAL DEVICES AND DIAGNOSTIC KITS �N eed packaging for used medical devices or medical device return kits? Just ask! �N eed branded packaging with full-color die-cut inserts? Our award-winning Studio One Eleven provides world-class structural and industrial design, graphic design, brand strategy, and market insights. �W e can be your one-stop source for diagnostic and medical device kits.
CALL 800.413.8867 TO ORDER |
43
REFRIGERANTS TECHNICAL INFORMATION
REFRIGERANTS � F our of the more common refrigerants are listed below along with some of the relative merits of each type. Keep in mind that refrigerants and insulating packaging must be considered as a complete system.
DEFINITION
DRY ICE
GEL PACKS & FOAM BRICKS
PHASE CHANGE MATERIAL (PCM)
The solid form (typically in pellets or blocks) of carbon dioxide.
A rigid plastic container (gel pack) or soft-sided pouch (foam brick) containing a liquid (e.g., water or refrigerant gel) available in a variety of shapes, sizes, and thicknesses.
A material that changes phases (from solid to liquid or liquid to gas) at a given temperature.
BENEFITS
� Inexpensive � Readily available � Does not require pre-conditioning
� C an be re-washed, reconditioned, and then re-used � S implifies pack-outs; no need to weigh it as the packaging system specifies the number to use � R ugged; suitable for rough environments
� Can be re-washed, reconditioned, and then re-used � Protects against temperature excursions for extended time windows � Provides the tightest temperature control � E nables temperature control outside of frozen or refrigerated ranges (i.e., controlled room temperature)
TRADE-OFFS
� S pecial handling and training is required for use (See the 49 CFR) � R egulated as a hazardous material in air transport �M ust weigh the dry ice to ensure the required amount is used �N ot for use if product is adulterated by extreme cold �A s it sublimates (turns to vapor), void spaces will open and the product may shift in transit
�N on-rigid gel packs may not maintain shape as they freeze � May contain hazardous materials � If received at room temperature, may take a few days to re-condition them to the correct temperature
� May contain hazardous materials � May not be recyclable
� Other refrigerants used in the cold chain include gel mats, wet ice, thermal blankets, and liquid nitrogen.
REFRIGERANT PACKS � Other sizes available; please ask Style
44
Dimensions
Item Number (Sale Quantity)
8 oz Gel Pack
5.75" x 4.5" x 1"
HMS-86112 (72)
16 oz Foam Brick
4.5" x 4" x 1.5"
HMS-86113 (24)
24 oz Gel Pack
8" x 5.5" x 1.5"
HMS-86917 (24)
24 oz Rigid Gel Pack
7.5" x 8.5" x .875"
HMS-86912 (24)
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
TEMPERATURE CONTROLLED PACKAGING TEMPERATURE CONTROLLED UN-RATED PACKAGES � Suitable for gel packs or dry ice � Packages acceptable for ground and air shipments Primary Volume
Primary Material
UN Rating
Closure Size
Closure/Liner
≤1L
Glass or Better
4GV / X 16.2 / S
≤ 53-400
Phenolic or Better
≤4L
Glass or Better
4G / Z 26.2 / S
≤ 38-439
Phenolic or Better
Item Number (Sale Quantity)
ü
A HMS-66090 (8) B HMS-66285 (Ea.)
A
EPS FOAM INSULATED OVERPACKS � All insulated overpacks come with outer corrugated carton Style
Inner Dimensions
Wall Thickness
Item Number C HMS-66232 (56)
X-Small Insulated Overpack
7.75" x 5.875" x 4"
1.5"
Two Cooler Insulated Overpack
7.75" x 5.875" x 6"
1.5"
HMS-66242* (42)
Small Insulated Overpack
7.75" x 5.875" x 10.5"
1.5"
HMS-66240 (42)
Medium Insulated Overpack
7.75” x 5.875” x 8.5”
1.5"
HMS-66244* (51)
Medium Insulated Overpack
13.25" x 10.5" x 9.25"
1.5"
HMS-66250 (20)
X-Large Insulated Overpack
19.5" x 12.5" x 12.5"
2"
HMS-86691** (7)
X-Large Insulated Overpack
19.5" x 15.5" x 10.75"
2"
HMS-86692 (6)
Large Insulated Overpack
24.25" x 17.25" x 16.75"
2"
HMS-66270 (10)
XX-Large Insulated Overpack
34" x 15.5" x 10.75"
2"
HMS-86693 (6)
B
C
* Convenience pack available, just ask ** Does not include corrugated carton; see page 27
URETHANE INSULATED OVERPACKS � Higher R-value than EPS foam means better protection � Easily customized designs Style
Inner Dimensions
Wall Thickness
Item Number (Sale Quantity)
Small Urethane Overpack
12" x 8" x 10"
2"
Medium Urethane Overpack
16.5" x 16.25" x 14.5"
2"
HMS-86190 (3)
Large Urethane Overpack
18" x 10" x 10"
2”
HMS-66288 (12)
HMS-66287 (8)
Large Urethane Overpack
17.5" x 15" x 16.25"
1”
D HMS-66280 (8)
X-Large Urethane Overpack
21.5" x 16" x 17.25"
1”
HMS-66281 (8)
XX-Large Urethane Overpack
20" x 20" x 20"
1”
HMS-66282 (6)
D
PACKAGING RETURN & REUSE �W e can manage all aspects of packaging return and reuse, from bar coding to warehousing to pick-up and delivery through product cleaning and refurbishment. This can be an ideal solution for specimen shipments, sample collection kits, sensitive electronics, chemicals, and pharmaceuticals. FEATURES:
BENEFITS:
� P ackaging leasing and ownership options
� R educe your packaging total cost of ownership
� Component refurbishment, cleaning, and assembly
� R apid return on investment
� Rigorous quality assurance protocols
� L ower cost-per-trip than single-use packaging
� W arehousing and shipping based on your demand
� L everage our network of warehouses across the U.S. for just-in-time delivery CALL 800.413.8867 TO ORDER |
45
TEMPERATURE CONTROLLED PACKAGING ü
PREQUALIFIED VIP SOLUTIONS
� Significantly reduce temperature excursions and product loss
� Reusable – reduce waste and packaging costs
� Solutions for multiple temperatures and durations
� Available with fiberboard or plastic corrugated shells
� Extended shipping durations available
� Biodegradable core
� Easy pack-outs save time, reduce errors
� Pre-qualified in an ISTA-certified lab
� Lighter, more efficient packaging solutions reduce shipping costs
� Typical R-value of 50
ü CONTROLLED ROOM TEMPERATURE (15°- 25° C) � Includes coolant and phase change material (PCM) for universal pack-outs (winter & summer) Box Size
Pre-Qualified Duration
Payload Capacity
Standard Outer Dimensions
Standard Item #
5L
24 hrs
11" x 6.5" x 1.5"
8.75" x 6.75” x 13"
HMS-695001
24 hrs
11" x 6.5" x 5.5"
48 hrs
11" x 6.5" x 4"
24 hrs
11" x 6.5" x 8"
48 hrs
11" x 6.5" x 5"
24 hrs
11" x 12.5" x 5.5"
48 hrs
11" x 12.5" x 4"
72 hrs
11" x 12.5" x 2.5"
48 hrs
11" x 12.5" x 8"
48 hrs
11" x 12.5" x 12.5"
72 hrs
11" x 12.5" x 9.5"
96 hrs
11" x 12.5" x 8"
HMS-695012
24 hrs
11" x 12.5" x 18.5"
HMS-695013
48 hrs
11" x 11" x 18.5"
96 hrs
11" x 8" x 18.5"
10 L 13 L
20 L 30 L 40 L
60 L
13.25" x 8.75" x 10.5" 13.25" x 8.75" x 13"
Fortis Outer Dimensions
HMS-695002 HMS-695003 HMS-695004 HMS-695005 HMS-695006
16" x 14.25" x 11.5"
HMS-695007
HMS-695006F 18" x 14.75" x 12.75"
HMS-695008 16.5" x 14.75" x 12.75"
HMS-695009
22.5" x 14.75" x 21.25"
HMS-695011
HMS-695014
HMS-695007F HMS-695008F
18" x 14.75" x 16.75"
HMS-695010 16.5" x 14.75" x 21.25"
Fortis Item #
HMS-695009F HMS-695010F
18" x 14.75" x 21.25"
HMS-695011F HMS-695012F HMS-695013F
23.5" x 14.75" x 21.25"
HMS-695015
HMS-695014F HMS-695015F
ü REFRIGERATED (2°- 8° C) � Includes coolant and phase change material (PCM) for universal pack-outs (winter & summer) Box Size 5L
10 L
13 L
IDEAL FOR: Express shipments of biomedical, pharmaceutical, and medical device products, including: � APIs
� Organs
� Vaccines
� High-value or high-purity chemicals
� Medicines
Category B rated packaging available. Other custom solutions available, just ask.
46
20 L
30 L
40 L
60 L
Pre-Qualified Duration
Payload Capacity
Standard Outer Dimensions
Standard Item #
Fortis Outer Dimensions
Fortis Item #
HMS-695016
24 hrs
11" x 6.5" x 3"
72 hrs
11" x 6.5" x 1.5"
24 hrs
11" x 6.5" x 5.5"
48 hrs
11" x 6.5" x 4"
72 hrs
11" x 6.5" x 2.5"
96 hrs
11" x 6.5" x 1"
24 hrs
11" x 6.5" x 8"
48 hrs
11" x 6.5" x 6.5"
72 hrs
11" x 6.5" x 3.5"
24 hrs
11" x 12.5" x 7
48 hrs
11" x 12.5" x 5.5"
96 hrs
11" x 12.5" x 4"
HMS-695027
24 hrs
11" x 12.5" x 11.5"
HMS-695028
48 hrs
11" x 12.5" x 8"
72 hrs
11" x 12.5" x 6.5"
HMS-695030
HMS-695030F
24 hrs
11" x 12.5" x 14"
HMS-695031
HMS-695031F
48 hrs
11" x 12.5" x 12.5"
HMS-695032
72 hrs
11" x 12.5" x 11"
96 hrs
11" x 12.5" x 9.5"
HMS-695034
48 hrs
11" x 18.5" x 14"
HMS-695035
72 hrs 96 hrs
8.75 "x 6.75” x 13"
HMS-695018 13.25" x 8.75 " x 10.5"
HMS-695019 HMS-695020 HMS-695021 HMS-695022
13.25" x 8.75 " x 13"
HMS-695023 HMS-695024 HMS-695025
16" x 14.25" x 11.5"
16.5" x 14.75" x 12.75"
16.5" x 14.75" x 21.25"
11" x 18.5" x 12.5" 22.5" x 14.75" x 21.25" 11" x 18.5" x 11"
HMS-695017
HMS-695026
HMS-695029
HMS-695033
HMS-695036 HMS-695037
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
HMS-695025F 18" x 14.75" x 12.75"
HMS-695026F HMS-695027F HMS-695028F
18" x 14.75" x 16.75"
18" x 14.75" x 21.25"
HMS-695029F
HMS-695032F HMS-695033F HMS-695034F HMS-695035F
23.5" x 14.75" x 21.25"
HMS-695036F HMS-695037F
TEMPERATURE CONTROLLED PACKAGING ü Box Size 5L 9L
10 L
13 L
20 L
30 L
40 L
60 L
FROZEN (-65° - -20° C) Pre-Qualified Duration
Payload Capacity
24 hrs
6.5" x 4.5" x 5.5"
48 hrs
6.5" x 4.5" x 3.5"
72 hrs
6.5" x 4.5" x 2.5"
72 hrs
11.5" x 9" x 5.5"
24 hrs
11" x 6.5" x 6.25"
48 hrs
11" x 6.5" x 5.5"
72 hrs
11" x 6.5" x 4"
96 hrs
11" x 6.5" x 3"
24 hrs
11" x 6.5" x 7.75"
48 hrs
11" x 6.5" x 7"
72 hrs
11" x 6.5" x 5.75"
96 hrs
11" x 6.5" x 5"
24 hrs
11" x 12.5" x 7"
48 hrs
11" x 12.5" x 6.5"
72 hrs
11" x 12.5" x 6"
96 hrs
11" x 12.5" x 4"
24 hrs
11" x 12.5" x 9.75"
48 hrs
11" x 12.5" x 9"
72 hrs
11" x 12.5" x 8.75"
96 hrs
11" x 12.5" x 8"
24 hrs
11" x 12.5" x 14.5"
48 hrs
11" x 12.5" x 13.5"
72 hrs
11" x 12.5" x 12.25"
Standard Outer Dimensions
Standard Item #
Fortis Outer Dimensions
Fortis Item #
8.75" x 6.75" x 13"
HMS-695038
14.5" x 12" x 8.5"
HMS-66194
13.25" x 8.75" x 10.5"
HMS-695039
13.25" x 8.75" x 13"
HMS-695040
16" x 14.25 x 11.5"
HMS-695041
18" x 14.75" x 12.75"
HMS-695041F
16.5" x 14.75" x 12.75"
HMS-695042
18" x 14.75" x 16.75"
HMS-695042F
FORTIS FEATURES: 16.5" x 14.75" x 21.25"
96 hrs
11" x 12.5" x 11"
24 hrs
11" x 18.5" x 14.75"
48 hrs
11" x 18.5" x 13.75" 22.5 x 14.75" x 21.25"
96 hrs
11" x 18.5" x 12.75
HMS-695043
18" x 14.75" x 21.25"
HMS-695043F
� Corrugated plastic outer shell � Internal polycarbonate liner � Foam padding
HMS-695044
23.5" x 14.75" x 21.25"
HMS-695044F
� Handles
CASE STUDY: A SHIPPING CONTAINER THAT SERVES AS THE HOSPITAL’S FREEZER. A bioengineered product that contains living cells is improving care for diabetic patients who have painful foot ulcers—and this shipping solution plays a key role in making it work. THE PROBLEM The product must be kept cryogenically frozen to work—from the moment it is produced in the manufacturer’s advanced labs to the moment it is used to treat patients in the operating rooms of hospitals across the country. However, few hospitals or physicians’ offices have the special cryogenic freezing equipment to store the tissue for long periods. So in addition to making sure the samples arrive at dry-ice temperature, the shipping solution must maintain temperature at the receiving hospital until the procedure takes place. THE SOLUTION An Aerocore® insulated box that maintains a -75° C temperature for 110 hours, or nearly five days, or longer depending upon ambient temperatures. THE RESULTS The company experienced a 71% cost savings per sample shipped, and after seven years has experienced zero failures, representing more than 100,000 shipments and counting. RECYCLE, REUSE & SAVE The durable Aerocore® insulated boxes are designed to be used multiple times. So in addition to being able to return samples that can’t be used, most hospitals routinely ship the empty containers back to reduce waste, which lowers costs and benefits the environment. CALL 800.413.8867 TO ORDER |
47
ACCESSORIES ABSORBENT MATERIALS � Fulfills air requirements for Packing Groups � Wide variety of styles to meet many different needs � We can customize any package to include absorbent Dimensions
Item Number
Material
Absorbency
8.5" x 10"
Gray Polypropylene
43.5 oz
HMS-81185
10" x 17"
Gray Polypropylene
2.6 L
HMS-81184
Pillow Blanket
Polypropylene Absorbent Pads
Desiccant Absorbent Laminate Sheets
Loose 235013
Loose Granules
Cellulose Blend
4 L / 1 lb
Fine - Grade 2 Granules
Vermiculite
2 - 3 Times Weight
HMD-89020
Course - Grade 3 Granules
Vermiculite
2 - 3 Times Weight
HMS-89000
2.25" x 4.25"
White Desiccant
91 ml
HMS-811742
2.25" x 4.5"
White Desiccant
91 ml
HMS-811744
2" x 6"
White Desiccant
108 ml
HMS-811743
4" x 4.5"
White Desiccant
163 ml
HMS-81174
8" x 9"
White Desiccant
653 ml
HMS-81173
8.5" x 8.5"
Gray Polypropylene
240 ml
HMS-811761
10.5" x 10.5"
Gray Polypropylene
350 ml
HMS-811762
12.5" x 12.5"
Gray Polypropylene
500 ml
HMS-811763R
14.5" x 14.5"
Gray Polypropylene
650 ml
HMS-811764R
17" x 19"
Gray Polypropylene
1L
HMS-81176
2" x 5"
Yellow Polypropylene
25 ml
HMS-8118P1
4" x 7"
Yellow Polypropylene
70 ml
HMS-8118P4
6" x 6"
Yellow Polypropylene
120 ml
HMS-8118C
6" x 12"
Yellow Polypropylene
200 ml
HMS-8118E
12" x 12"
Yellow Polypropylene
425 ml
HMS-81171
5" x 33"
Yellow Polypropylene
16 oz
HMS-8118P
9" x 48"
Yellow Polypropylene
41 oz
880214C
2.5" x 10.5"
Yellow Polypropylene
2.5 oz
HMS-8118P2
4" x 6"
Yellow Polypropylene
4 oz
HMS-81194
5" x 7"
Yellow Polypropylene
4 oz
HMS-81189A
8" x 16"
Ground Polypropylene
8 oz
HMS-81187
10" x 27"
Ground Polypropylene
32 oz
HMS-81186
14" x 21"
Ground Polypropylene
4L
HMS-81156
Sheets
White Polypropylene Pillows
Polypropylene Absorbent Pouch
� Absorbent or bags may be required for air shipments. Consult air regulations or contact a Dangerous Goods representative for additional information.
Pouch
95 KPA PRESSURE BAGS � Provides tamper evident seal � Meets pressure requirements for air transport Usable Area
Total Area
Item Number
A Plain 6" x 9.125"
7" x 11.5"
HMS-81822
10.25" x 14"
11.5" x 16.5"
HMS-81823
13.25" x 17.875"
14.25" x 21.5"
HMS-81826
4.25” x 6.125”
8.25” x 5.25”
HMS-81821
6" x 9.125"
7" x 11.5"
HMS-81824
10.25" x 14"
11.5" x 16.5"
HMS-81825
13.25" x 17.875"
14.25" x 21.5"
HMS-81827
B Biohazard Marking
A
48
B
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
ACCESSORIES LDPE BAGS
Clear Open End
� May be required for air transport
� Wide variety of styles and sizes to meet many different needs Style
Dimensions
Item Number
BUBBLE WRAP � Provides extra cushioning and protection � Excellent to fill void space Style
Item Number
Dimensions
Gusseted
15.5" x 12.5" x 30" x .0125
880213C
5 Pocket, Adhesive Tab
2.5" x 4"
HMS-81116
Gusseted
20" x 14" x 43" x .002
HMS-81063
5 Pocket
2.4" x 6"
HMS-81113
Gusseted
20" x 14" x 49" x .002
HMS-81064
3" x 4"
HMS-81117
Gusseted
16" x 8" x 28" x .002
HMS-81072
5 Pocket
Gusseted
20" x 14" x 36" x .002
HMS-81076
Bag with Lip and Tape
6” x 12”
HMS-81114
Gusseted
10" x 9" x 21" x .003
HMS-8110E
Adhesive Sheet
12" x 12"
HMS-81112
Gusseted
22.5" x 13.5" x 33 x .003
HMS-8110F
Sheet
12" x 18"
HMS-81110
Gusseted
29" x 25" x 34" x .002
HMS-8110G
Gusseted
8" x 4" x 26" x .002
HMS-81138
Gusseted
12" x 9" x 29" x .002
HMS-8113A
CLOSING TIES
Gusseted
12" x 8 " x 24" x .002
HMS-8115C
Gusseted
12" x 9" x 18" x .002
HMS-81165
� Helps secure bags for ground and air shipments
Gusseted
8" x 6" x 20" x .002
HMS-81661
Gusseted
10" x 8" x 26" x .002
HMS-81759
Gusseted
21" x 9" x 28" x .002
HMS-81788
Cable
5.75"
HMS-8133A
Gusseted
10" x 8" x 15" x .002
HMS-82710
Cable
8"
HMS-81330
Open End
22.5" x 13.5" x .003
880118W
Twist
8"
HMS-8133E
Open End
16" x 20" x .004
HMS-81009
Twist
12"
HMD-81331
Open End
15" x 13" x .004
HMS-8101Y
Open End
18" x 23" x .004
HMS-81020
Open End
18" x 29" x .003
HMS-81060
Open End
20" x 31" x .003
HMS-81061
Open End
13" x 30" x .004
HMS-81100
� Perfect for assembly lines
Open End
7" x 24" x .004
HMS-8112R
Open End
8" x 12" x .0125
HMS-8112S
� Able to make any size needed
Open End
5" x 14" x .004
HMS-81135
Open End
13" x 20" x .004
HMS-81140
Open End
7" x 12.5" x .002
HMS-81505
Open End
7" x 9" x .002
Open End
8" x 13" x .002
Style
Item Number
Length
CUSTOM TAPE STRIPS
Used For
Item Number
Size
Caps
1" x 10"
HMS-96040
HMS-81660
Cartons
2" x 11"
HMS-9605D
HMS-81716
Cartons
2" x 18"
HMS-9605K
2" x 24"
HMS-9605L
Open End
4.5" x 17" x .004
HMS-81968
Cartons
Open End
24" x 36" x .004
HMS-8E24E
Cartons
3" x 18"
HMS-9605B
Cartons
3" x 30"
HMS-9605T
SUCCESS STORIES OUR MISSION IS TO INCREASE YOUR BOTTOM LINE THROUGH PACKAGING PRODUCTS AND SERVICES. THIS IS NOT A HOLLOW PROMISE; WE UNLOCK REAL VALUE.
OPPORTUNITY
OUTCOME
A PHARMA COMPANY SHIPPING THOUSANDS OF TEMPERATURE-SENSITIVE PACKAGES TO ITS U.S. LABS.
CHALLENGES:
WE REDUCED THEIR COSTS BY OVER $1 MILLION PER YEAR THROUGH:
� Packages didn’t work with lab robotics
� Custom-designed vial trays to fit their robotics
� Too much time spent managing and testing packages
� A centralized return program for refurbishing packaging
� Not enough space for packaging inventory
� A JIT packaging inventory program CALL 800.413.8867 TO ORDER |
49
LABELS & PLACARDS OTHER LABEL OPTIONS: Choose a style, material, and size:
HAZARD CLASS LABELS
STYLE:
� All hazard classes and proper shipping names available � Available in rolls of 500; no minimum order � Printed with fade-resistant ink � Custom-print bar-coded or other information (company data, part numbers, bin location, lot/batch numbers, etc.) on the 4” x 6” extended tab labels – just ask!
International (wordless)
4” X 4” DOT LABELS – HEAVY COATED PAPER*
HMS-930195**
HMS-930054
HMS-930056
HMS-930062
HMS-930060
HMS-930030
HMS-930063
HMS-930065
HMS-930067
HMS-930069
HMS-930071
HMS-930073
HMS-930077
HMS-930075
HMS-930083
Extended tab 2 or 3 line (Blank or with PSN)
1” x 1” flags
HMS-930081
HMS-930079
HMS-930086
HMS-930088
HMS-930090
HELPFUL TIP � 1” x 1” flags are great on shipping papers or other hazmat paperwork
HMS-930092
HMS-930094 (Dashed border)
HMS-930096
* See sidebar for other type, size & material options; call for item numbers or for custom printing **All compatibility groups available, please call
MATERIAL CHOICES: � Heavy coated paper � Vinyl SIZES: � 1” x 1" � 4” x 5” (2-line ext. tab) � 4” x 4” � 4” x 6” (3-line ext. tab)
DON’T SEE WHAT YOU NEED? JUST ASK – WE HAVE MANY DOT, GHS, EPA, OSHA, AND OTHER SHIPPING AND STORAGE LABELS AVAILABLE.
50
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
LABELS & PLACARDS PLACARDS
OTHER OPTIONS: Choose a style and material:
� All hazard classes available
STYLE:
� Available in packs of 50; no minimum order � 10 ¾” x 10 ¾” � Three material options – vinyl, laminated tag-board, polystyrene
10 ¾” X 10 3/4” DOT STANDARD PLACARDS - VINYL WITH REMOVABLE ADHESIVE*
Pre-Numbered
HMS-930297**
HMS-930267
HMS-930003
HMS-930004
HMS-930005
International (wordless)
HMS-930001
HMS-930011
HMS-930010
HMS-930002
HMS-930007
Blank Panel MATERIAL CHOICES: � Vinyl with removable adhesive � Laminated tag-board � Rigid polystyrene
HMS-930006
HMS-932374
HMS-930008
HMS-930009
HMS-930012
3.5” SELF-SPACING NUMBERS TO CUSTOMIZE YOUR PLACARD � In packs of 50 (set of 50 of each number or individual numbers)
HMS-930016
HMS-930014
HMS-930018
HMS-930269
HMS-930020
� Black on White or Clear Vinyl ORANGE PANEL PLACARD NUMBERS ALSO AVAILABLE
HMS-930022
HMS-932375
HMS-932745
HMS-932746
HMS-930024
* See sidebar for other type and material options; call for item numbers or for custom printing **All compatibility groups available, please call
� Blank or custom DOT orange panels
DON’T SEE WHAT YOU NEED? JUST ASK – WE HAVE MANY DOT, GHS, EPA, OSHA, AND OTHER SHIPPING AND STORAGE LABELS AVAILABLE. CALL 800.413.8867 TO ORDER |
51
LABELS & PLACARDS GHS LABELS � 1” x 1” (paper only) or 4” x 4” on paper or vinyl � Part numbers listed are 4” x 4” paper labels
� A Oxidizer A HMS-930141
B HMS-930144
C HMS-930147
� B Flammables, Self-Reactives, Pyrophorics, Self-Heating, Emits Flammable Gas, Organic Peroxides � C Explosives, Self-Reactives, Organic Peroxides � D Acute Toxicity (severe) � E Corrosives
D HMS-930131
E HMS-930138
F HMS-930150
� F Gases Under Pressure � G Carcinogen, Respiratory Sensitizer, Reproductive Toxicity, Target Organ Toxicity, Mutagenicity, Aspiration Toxicity, Environmental Toxicity � H Environmental toxicity � I I rritant, Dermal Sensitizer, Acute Toxicity (harmful), Narcotic Effects, Respiratory Tract, Irritation
G HMS-930136
H HMS-930133
I HMS-930127
INTERNATIONAL PICTORIALS � 3” x 4” or 4” x 6” on gloss coated paper with permanent adhesive � Part numbers listed are 3” x 4” paper labels
HMS-930136
HMS-930169
HMS-930185
HMS-930155 � We can custom-print the appropriate labels on your shipping cartons, reducing labor costs and potential labeling errors. See page 57 for labeling, sleeving, and other branding options.
HMS-930173
HMS-930177
HMS-930175
HMS-930153
HMS-930165
HMS-930167
HMS-930189
HMS-930159
DON’T SEE WHAT YOU NEED? JUST ASK – WE HAVE MANY DOT, GHS, EPA, OSHA AND OTHER SHIPPING/STORAGE LABELS AVAILABLE.
52
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
LABELS & PLACARDS SPECIALTY SHIPPING LABELS � Air cargo
� Tank labels
� Waste
� Cylinder labels
� NFPA
� Packing list/MSDS enclosed labels
� OSHA/Hazcom
� Miscellaneous identification labels
DON’T SEE WHAT YOU NEED? JUST ASK.
HMS-930124
HMS-930110
HMS-930104
HMS-931001
HMS-930100
HMS-930101
HMS-930109
HMS-9310N
HMS-932629
HMS-932618
HMS-932642
HMS-932743
HMS-930119
HMD-93120
HMS-93570
HMS-932675
HMS-932514
HMS-932744
HMS-932747
HMS-932689
HMS-930112
HMS-930113
HMS-930194
HMS-930117
HMS-930111
HMS-930108
CALL 800.413.8867 TO ORDER |
HMS-932516
HMS-930106
53
TORQUE ®
Closure Torque System Easy-to-use SturdeeSeal® Closure Torque System HMS-10150 takes the guess-work out of closure application. Product allows users to properly secure closures at the correct degree of torque to ensure a proper seal.
SturdeeSeal® Adapter
Unlike large bench-top torque measuring devices, this system is lightweight, portable, easy to store, and more economical. The closure adapter is made of durable Delrin with an aluminum frame and textured stainless steel adjuster. Unit comes with 2 sets of interchangeable inserts to accommodate closure sizes ranging from 20 mm - 70 mm. The rubber inserts allow the SturdeeSeal® Closure Torque System to be used for both smooth finish and ribbed closures.
� For the most up-to-date application torque specifications visit: BerlinDangerousGoods.com/torque
APPLICATION TORQUE CHART Recommended Torque for Closures Applied to Glass and Plastic Containers Phenolic Closures with Glass Container
Polypropylene Closures with Glass Container
Polypropylene Closures with Plastic Container
Cap (mm)
Application Torque (inch lbs)
Application Torque (inch lbs)
Application Torque (inch lbs)
22 24 24-415 28 33 38-400 38-415 38-430 38-439 43 45 48 53 58 63 70 83 89
12 15
15 12
15
15
18 20
30 20
45
45
20
45
45
25
30
22
45 30 30
30 45 50
40
TRADEMARKS AND REGISTERED TRADEMARKS OF BERLIN PACKAGING � Anything is Possible® � Hybrid Packaging Supplier® � Package More Profit™ � SturdeeSeal® � Where Performance is Part of the Package®
OTHER TRADEMARKS AND REGISTERED TRADEMARKS
30
30
60
60 70
Although the information in this chart was acquired by reputable sources, it should only be used as a guide in determining the proper application torque. Berlin Packaging accepts no responsibility for the accuracy of this data or for any consequences resulting from its use.
54
� If you have any questions about your inner packaging’s torque requirements, contact a Dangerous Goods Packaging Consultant.
� Aerocore® is a registered trademark of American Aerogel � Alveolit® is a registered trademark of Barrier Plastics � Baritainer® is a registered trademark of Barrier Plastics � Cubitainer® is a registered trademark of Zacros America � Nalgene® is a registered trademark of Thermo Fisher Scientific � Pantone® is a registered trademark of The Pantone Corporation � Quoral® is a registered trademark of Barrier Plastics � Santoprene® is a registered trademark of Barrier Plastics All trademark name representations and listed owners are believed to be accurate, but not guaranteed to be so. If you believe any of this information to be incorrect, please contact our Customer Service group regarding trademark errata.
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
TRAINING REQUIREMENTS
TRAINING REQUIREMENTS � In the United States, the packaging and transport of hazardous materials is governed by the U.S. Code of Federal Regulations. Additional requirements are levied by the International Air Civil Aviation Organization (ICAO) and International Maritime Organization (IMO). Additional bodies govern the packaging and transport of hazardous materials outside of the U.S.
U.S. CODE OF FEDERAL REGULATIONS, TITLE 49 (49 CFR) WHAT IS IT? � The Code of Federal Regulations, Title 49, governs the domestic transportation of hazardous materials for all modes of transport to, from, and within the United States. The 49 CFR addresses key protocols for preparing, shipping, and handling dangerous goods. Any person handling dangerous goods should read, understand, and comply with all elements of the 49 CFR.
TRAINING REQUIREMENTS � Hazmat training is required by law for all hazmat employees (see §171.8). Initial training must occur within 90 days of hire. Retraining is mandatory every three years and when rules or the employee’s job responsibilities change.
IATA DANGEROUS GOODS REGULATIONS (DGR) WHAT IS IT? � The International Air Transport Association (IATA) Dangerous Goods Regulations is an easy-to-use manual based on the International Civil Aviation Organization (ICAO) Technical Instructions for the Safe Transport of Dangerous Goods by Air. The IATA DGR provides packing instructions for all dangerous goods acceptable for air transport. The DGR also contains state (country) and operator (carrier) variations. Shippers must still comply with the rules set out in national regulations, which include the 49 CFR in the United States.
TRAINING REQUIREMENTS � Initial training must occur within 90 days of hire. IATA DGR Section 1.5 requires employee training every two years.
IMO INTERNATIONAL MARITIME DANGEROUS GOODS CODE (IMDG) WHAT IS IT? � The International Maritime Organization (IMO) is the United Nations (UN) agency responsible for the safety and security of shipping and the prevention of marine pollution by ships. Shippers must still comply with the rules set out in national regulations, which include the 49 CFR in the United States.
TRAINING REQUIREMENTS � Initial training must occur within 90 days of hire. IMDG Code Section 1.3 requires employee training every three years for all shore-side staff whose duties involve them in the preparation and transport of dangerous goods by sea.
WE CAN HELP � The Berlin Dangerous Goods has partnered with leading industry training partners to offer high-quality training from experienced instructors, in a wide variety of formats. Call us at 800.413.8867 to learn about public workshops, custom on-site workshops, online training, and instructor-led webinars.
CALL 800.413.8867 TO ORDER |
55
VALUE-ADDED SERVICES
PACKAGE MORE PROFIT™ WE HAVE AN UNPARALLELED SUITE OF SERVICES AND SPECIALTY-PRODUCT DIVISIONS TO HELP YOU BECOME MORE EFFICIENT, EFFECTIVE, AND PROFITABLE. INVENTORY MANAGEMENT & LOGISTICS
STUDIO ONE ELEVEN
� We can manage your packaging and components, shipping them to you just-in-time from one of our near-site warehouses across the U.S.
� When it comes to package design and innovation, Studio One Eleven delivers. This expert team provides world-class structural and industrial design, graphic design, brand strategy, and market insights.
� Our track record of on-time delivery is unmatched. Every month for more than 10 years – more than 1.3 million shipments – we have delivered with greater than 99% on-time reliability.
� Whether you need a package refresh, a dramatic overhaul, or a completely new product, the Studio will wow you all at no charge in exchange for packaging business.
PACKAGING RETURN & RE-USE PROGRAMS � We can manage all aspects of packaging return and reuse, from barcoding to warehousing to pick-up and delivery through product cleaning and refurbishment. See page 45 for more information.
BERLIN FINANCIAL SERVICES � We loan money to customers at 0% interest to make capital expenditures, and we do this in exchange for new packaging business. Customers pay us back either in the piece price or through a payment plan. � We partner with our customers to grow together.
BERLIN QUALITY � We have a dedicated team of quality experts with over 50 years of experience. Our team offers proactive technical support, training, and no-charge consulting to enhance our customers’ quality performance and supply chains. This team also acts as your advocate with speed and precision to resolve non-conforming products.
QORPAK LAB SUPPLIES � Qorpak offers laboratory packaging and supplies. From glassware and plasticware, gloves, filtration products, benchtop equipment and thousands of other items – Qorpak is a one-stop shop for R&D, testing, and scientific locations.
AND MORE � Visit BerlinPackaging.com or speak to your packaging consultant to learn about our complete offerings, including:
� International Sourcing
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� Profit-oriented Consulting
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
� Convenience Packaging & MRO Supplies
VALUE-ADDED SERVICES
VALUE-ADDED SERVICES OUR OFFERING DOES NOT STOP WITH PRODUCTS. WE HAVE AN AMAZING ARRAY OF SERVICES DESIGNED TO ENHANCE YOUR PRODUCTIVITY AND PROFIT. CUSTOM PACKAGING � If you didn’t see a product that fully meets your needs in this catalog, we’ll make you one! We’ve created hundreds of custom solutions for our customers to ship hazardous materials safely and economically.
LABELING, SLEEVING & OTHER BRANDING � Stand apart from your competitors with custom-branded components. Just ask your Dangerous Goods Packaging Consultant about available options.
WHY CHOOSE US FOR YOUR CUSTOM NEEDS? � Almost 100 years of regulatory expertise � Sourcing from hundreds of manufacturers � Packaging engineers on staff
CARTONS CAN BE BRANDED AS WELL! � Pantone® match
� Add logos
� Multiple colors
� In-house prototype testing speeds package development � Third party UN testing and certification � Proven performance and bottom-line cost reductions for our customers
SEE PAGES 15-16 FOR MORE INFORMATION. QUALITY THE ONLY ISO-CERTIFIED SUPPLIER IN OUR SECTOR � Berlin Packaging is committed to process-excellence and delivering a high-quality product. We have a dedicated Quality staff and specific objectives we measure ourselves against. Customer satisfaction, customer feedback, and continuous improvement are important parts of what ISO means to you.
GLASS CLEANING & COATING � Added protection for your products is available – ask about our safety-coated glassware. From 2 oz bottles to 4 L jugs, we have you covered. � We can also pre-clean glassware–environmental, particulate, or sterile – to maintain product integrity. We maintain strict quality procedures and are ISO 9001:2008 certified. � See page 28 for information on glass cleaning services. � See page 29 for information on safety-coating. � Dust covers are also available; see page 38.
PACKAGING WELLNESS CHECKS TESTING & RECERTIFICATION MANAGEMENT � Focus on your core business while we ensure all of your packagings are properly tested and re-tested as required by regulations. We maintain all test reports and can provide them electronically. � Our UN packaging is certified by an independent, accredited third-party lab.
C-TPAT � We have obtained Customs-Trade Partnership Against Terrorism (C-TPAT) certification because of our commitment to global supply chain security.
� Our trained, experienced packaging consultants will review common (and not-so-common!) hazmat violations and provide a confidential report on areas that need improvement so you can better protect health and public safety, ensure the safe transport of your product, and avoid potential fines.
TRAINING � We have partnered with top trainers in the hazmat industry to provide customers with opportunities for training in 49 CFR, IATA, IMDG, RCRA, OSHA, and more. See page 55 for more information. CALL 800.413.8867 TO ORDER |
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UN MARKINGS GUIDE
UN MARKINGS GUIDE
� It is important to select the correct package for materials that require UN-Rated packaging. The marking that is applied to a UN package indicates the type of package and the levels to which the packaging has been approved. The following describes the sequence of numbers and letters that appear in a UN marking and what they designate.
COMBINATION PACKAGING OR SINGLE PACKAGING FOR SOLID HAZARDOUS MATERIALS Example of UN Marking for Solid Hazardous Materials in single or composite packaging or combination packaging for all materials.
MATERIAL TYPE OF PACKAGE
u n
MAXIMUM GROSS MASS
PACKING GROUP
4G/Y27.8/S/16/USA/+AA4708 PACKAGING IDENTIFICATION CODE
LIQUID HAZARDOUS MATERIALS Example of UN Marking for Liquid Hazardous Materials in single or composite packaging.
u n
SOLIDS OR INNER PACKAGING
YEAR OF MANUFACTURE
PACKING GROUP LEVEL EQUIVALENT
LOCATION OF MANUFACTURE
MANUFACTURER CODE
1H2/Y1.5/30/ 16 /USA/+AA4708 CATEGORY
SPECIFIC GRAVITY
HYDROSTATIC TEST PRESSURE
HOW TO READ UN MARKINGS CHARACTER TYPE OF PACKAGE
1 - Drums 2 - Barrels
3 - Jerrycans 4 - Boxes
5 - Bags 6 - Composite Packagings
MATERIAL
A - Steel B - Aluminum C - Natural Wood D - Plywood
F - Reconstituted Wood G - Fiberboard H - Plastic L - Textile
M - Paper, Multiwall N - Metal other than Steel of Aluminum P - Glass, Porcelain or Stoneware
CATEGORY
1 - Closed Head
2 - Open Head
PACKING GROUP
X - Packing Groups I, II, and III Y - Packing Groups II and III Z - Packing Group III only
MAXIMUM GROSS MASS OR SPECIFIC GRAVITY
SOLIDS OR INNER PACKAGING
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DESCRIPTION
Maximum Gross Mass -
Solids or packagings that have inner packagings must be marked with the maximum gross mass (weight) in kilograms. Includes the weight of the packaging with its contents.
Specific Gravity -
Stand alone packagings intended to contain liquids must be marked with the specific gravity rounded down to the first decimal.
Solids -
An “S” in upper case should follow maximum gross weight.
Liquids -
Liquids should reflect the Hydrostatic test pressure in kPa (kilopascals), rounded down to the nearest 10 kPa.
YEAR OF MANUFACTURE
The last two digits of data indicate the year the packaging was manufactured.
LOCATION OF MANUFACTURE
Country where the item was manufactured.
MANUFACTURER CODE
Code for UN certifying agency or manufacturer.
| PHONE 800.413.8867 | FAX 312.529.7640 | BERLINDANGEROUSGOODS.COM
UN MARKINGS GUIDE
PACKING GROUPS � T he UN assigns a packing group classifying the regulated material further by the amount of risk each material poses during transportation. The packing group also determines the degree of protective packaging required.
PACKING GROUP I - GREAT DANGER PACKING GROUP II - MEDIUM DANGER PACKING GROUP III - LEAST DANGER � Shown as X in the UN marking on the package. � S hown as Y in the UN marking on the package.
� S hown as Z in the UN marking on the package.
HAZARD CLASSES �D angerous goods are divided into nine classes (in addition to several subcategories) on the basis of the specific chemical characteristics producing the risk.
ANYONE OFFERING A HAZARDOUS MATERIAL FOR SHIPMENT MUST: � Properly identify and classify all hazardous materials related to the shipment � Determine which of the nine hazard classes characterizes the hazards associated with the material � Assign each material to a packing group if applicable
NINE CLASSES OF HAZARDOUS MATERIALS CLASS 1: EXPLOSIVES Divisions: 1.1, 1.2, 1.3, 1.4, 1.5, 1.6
CLASS 5: OXIDIZER & ORGANIC PEROXIDE Divisions: 5.1, 5.2
CLASS 2: GASES Divisions: 2.1, 2.2, 2.3
CLASS 6: POISON (TOXIC) & POISON INHALATION HAZARD
CLASS 3: FLAMMABLE LIQUID & COMBUSTIBLE LIQUID
CLASS 7: RADIOACTIVE
CLASS 8: CORROSIVE CALL 800.413.8867 TO ORDER |
CLASS 4: FLAMMABLE SOLID & SPONTANEOUSLY COMBUSTIBLE, AND DANGEROUS WHEN WET Divisions: 4.1, 4.2, 4.3
CLASS 9: MISCELLANEOUS
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