BLA2185 Sutton Holesaw Training Manual

Page 1

HOLESAW Product Guide


Theory

HOLESAWS

Materials Sutton Tools offers a range of holesaws suitable for different workpiece materials.

H105 Ultra Cobalt Bi-Metal 14–152mm

H111 Multi-Purpose 16–152mm

H101 HSS 16–50mm

H119 Impact Bi-Metal 12–60mm

H108 / H113 TCT (short/long) 16–75mm

D605 Blue Ceram 6–25mm

H115 Diamond Grit 19–105mm

H116 Diamond Core M14 5–105mm

D607 Deep Cut 29–92mm

Cut Depth

32mm

54mm

2mm

3mm

Short: 2-4mm Long Hand: 6mm Machine: 20mm

8-15mm

25mm

35mm

150mm

• • • • • •

• •

• •

Soft Wood

Size Range

Item #

Hard Wood

Chipboard

• • •

Wooden Materials

Wood & Nails

Plywood MDF Green Wood Sandwich Construction

• •

Pallet Window Frame

•*

Steel Stainless Steel

Metals

Cast Iron

Sheet Metal

• •

Copper & Brass

• • • •

Aluminium

Metal Pipe Masonry

Compressed Fibre Cement

Ceramic Tile Hebel

• •

Masonry

Cement Sheet

• • • •

Plaster Board

Brick Stone

• •

Granite Marble

PVC Plastic

Fibreglass Carbon Fibre

Glass

Laminate

• Optimal

• •

Glass & Tiles

Acrylic

• •

Concrete

Effective

*Cutting Fluid Required (Item#: M800 0250)

2

Holesaws & Accessories

Blackwoods Holesaw Product Guide


Theory

HOLESAWS

Product Types Ultra Cobalt Bi-Metal Holesaws Manufactured from high quality Bi-Metal Cobalt High-Speed Steel. Suitable for cutting steel, stainless steel, cast iron, non-ferrous materials, wood, and plastic. TCT Multi-Purpose Holesaws Features multiple carbide tips acting as its cutter. Suitable for cutting timber, hardwood, softwood, MDF, plaster board, compressed fibre cement sheet, cement sheet, plastics, ceramic tiles and abrasive materials. HSS Holesaws Manufactured from solid High Speed Steel and designed to cut accurate, round holes in sheet metal up to 2mm thickness in steel and alloy sheets. Impact Bi-Metal Holesaws Designed for use in impact drivers. Suitable for cutting sheet metal up to 3mm maximum thickness. Ideal for electrical installation, junction boxes, ducting and general sheet fabrication. TCT Holesaws Suitable for cutting holes in flat materials. Cuts to a depth of 2mm in stainless steel; and 4mm in steels, fibre glass, chip board, glass reinforced plastics and other abrasive materials.

Diamond Grit Holesaws Features a coating of diamond grit over the surface of their teeth and are designed for cutting holes in glass, tiles, laminates, fibre glass, hard plastics, plexiglass, fibre cement, ceramics, graphite, carbon, marble and soft stone. Diamond Core Holesaws Suitable for superior dry cutting of tile, fibre glass, ceramics, porcelain, marble, granite and brick. The diamond coated tooth design and cut-out slots help to reduce the temperature while cutting, and therefore extends the life of the blade which allows it to make more holes before replacement. Deep Cut Diamond Core Bits Suitable for drilling concrete, brick, hollow concrete block, hebel & granite. SDS & Hex arbors (sold separately) allow core bits to be used with either SDS Plus or standard rotary hammer drills.

Venom Cutting Fluid Venom Endurance+ is a highly efficient cutting and lubricating fluid. Formulated to increase tool life and enhance cutting performance in a broad range of metals, including carbon steel, aluminium alloys, copper, brass, bronze and stainless steel.

Blue Ceram Diamond Core Bits Features diamond segment technology, enabling the bit to be used wet or dry. Suitable for drilling porcelain, monocottura, marble, glazed, terracotta, sandstone & standard ceramic tiles.

Blackwoods Holesaw Product Guide

Holesaws & Accessories 3


Application

HOLESAWS

Holesaws, also named as hole cutters are saw blades of circular shape, used in a power drill. Holesaws produce a core of waste material. They are more efficient than twist drills or spade drills when drilling relatively large holes. They typically have a pilot drill bit at their centre to guide the teeth of the blade and are mounted in an arbor. What does the 'Bi-Metal' mean when referring to a hole saw? The Bi-metal terminology refers to how the holesaw is constructed. With a Bi-metal holesaw, the teeth is constructed with high speed steel or cobalt steel, while the body is made of carbon steel. The two sections are welded together to form a single holesaw. The advantages of a Bi-metal holesaw is that the hardened teeth stays sharp longer than a standard carbon holesaw.

How to use Cutting a hole i.

Measure the required size and depth of the hole. Mark the centre of your hole.

ii. Choose the right holesaw for the application. Refer to selection chart on page 2. iii. Insert the arbor into the power drill and tighten the drill chuck. iv. Line up the centre of the drill bit with the middle of your mark and begin drilling. To prevent swarf binding and to ensure correct sized holes, keep the drill bit from wandering. v. Apply Sutton Venom Cutting Fluid (Item#: M800 0250) for improved cutting action and tool life when cutting metals. vi. Let the holesaw spin freely and start slow before you engage the material. Start slowly and increase the speed once the cutting action has commenced. vii. Withdraw the holesaw occasionally to clear swarf from the hole. viii. For a smooth finish drill from both sides where applicable. Hint: Do not force the holesaw, this will shorten tool life. Let the peripheral speed of the holesaw do the cutting.

Tips for cutting deeper holes:

• A side handle on the drill is recommended for drilling difficult to penetrate materials • Cut the hole in a series of small steps • Withdraw the holesaw frequently • Remove wood plugs as you go, using a chisel or standard screwdriver

Arbors All Sutton holesaws are manufactured with universal threads. There are two sizes commonly found. • " UNF thread: 14–30mm holesaws • " UNF thread: 32–152mm holesaws Select the arbor with corresponding thread to match your holesaw size. Hint: To select the right arbor, refer to the Holesaw Accessories – Selection Chart in the Sutton Tools Consumer Catalogue.

Fitting an Arbor i.

Select the correct arbor for your holesaw.

ii. Insert a pilot drill bit into the centre of the arbor and secure the bit by tightening the grub screw. iii. Thread the appropriate hole saw onto the threads of the arbor until it is tightened, ensure drive pins are engaged. Hint: Use a sharp pilot drill. Dull bits take longer to drill a hole and increases you chance of moving the bit and cutting off-centre. Don’t forget to use safety equipment and coolant.

4

Holesaws & Accessories

Blackwoods Holesaw Product Guide


Application

HOLESAWS

Operating Conditions Cutting Speeds Always ensure correct cutting speeds (RPM) are used. • We recommend controlled cutting speeds when using Bi-Metal and TCT Holesaws. As a general rule the larger the holesaw the slower the speed. Refer to cutting speed chart below. • Multi-purpose holesaws should be used in high speeds – the higher the better. • Diamond Grit Holesaws must be used in at slow speeds and constant flood of water. Overheating will destroy the diamond bond.

Cutting Speed Charts Bi-Metal Holesaw The following cutting speeds (RPM) are recommended for Bi-Metal Holesaws:

Recommended Cutting Speeds:

Stainless Tool Steel

Cast Iron

Copper Brass

Aluminium Wood Plastic

245

330

380

210

285

565

635

25

335

185

245

495

555

32

265

150

200

395

445

35

245

135

180

360

405

38

225

125

165

330

370

44

190

105

140

285

320

51

165

95

125

245

280

57

150

80

110

220

245

63

135

75

100

200

225

76

110

60

80

165

185

Size (mm)

Mild Steel

19

445

22

660

740

TCT Holesaw The following cutting speeds (RPM) are recommended for TCT Holesaws:

Recommended Cutting Speeds: Size (mm) Stainless Steel

Steel

Aluminium

16

498

995

1393

20

398

796

1115

25

318

673

892

32

249

498

696

40

199

398

557

NB: The above two tables show examples. A complete speed chart is supplied with the product.

Hint: We recommend Sutton Tools Cutting Fluid (Item # M8000250) for metal cutting, resulting in longer blade life.

Blackwoods Holesaw Product Guide

Holesaws & Accessories 5


Product Information

HOLESAWS

Features & Benefits Ultra Sutton Tools Cobalt Bi-Metal Holesaw Are manufactured at Sutton Tools from a high quality Bi-Metal Cobalt High-Speed Steel, and can be recognised by their blue colour. These Holesaws have an exceptional strong strength and resistance to wear due to the vacuum heat treatment process they under go. The tooth profile of a Gamflex Holesaw is unique as they are manufactured with a variable pitch 4 TPI and 6 TPI. This variable pitch reduces the harmonic vibration that is generated and helps to provide a smoother cutting action. These Holesaws have a maximum depth of cut of 32mm (1 1/4") and are recommended for drilling steels, cast iron, non-ferrous materials, wood, and plastic.

Features

Benefits

Suitable for machine and hand drilling

Multi application

Designed for broad material cutting application Thread Pattern: made to international standard

Suitable for steels, cast iron, non-ferrous materials, plastic and wood Accepts all arbors

Bi-Metal Cobalt HSS

Premium quality teeth for toughness and longer life

Electron Beam welded teeth

For stronger longer lasting teeth

Varied pitched teeth

Reduces vibration resulting in greater performance and accuracy

Sutton Tools Multi-Purpose Holesaw The Hole cutter has multiple carbide tips acting as its cutter. One of the main advantages of this Holesaw is its ability to cut up to 54mm thick material. This type of Holesaw is recommended for cutting cement sheet, compressed fibre cement, timber, plywood, particleboards, and plastics.

6

Features

Benefits

Tungsten carbide tipped

Suited to cut timber, hardwood, softwood, MDF, plaster board, compressed fibre cement, cement sheet, plastics, ceramic tiles, bricks and abrasive materials, cuts 5 times faster than conventional Bi-Metal holesaws in timber

Quick release adaptor

To quickly change holesaw sizes

Holesaws & Accessories

Blackwoods Holesaw Product Guide


Theory Information Product

HOLESAWS

Features & Benefits Sutton Tools HSS Holesaw HSS Holesaws are made from solid High Speed Steel and designed to cut accurate, round holes in sheet metal up to 2mm thickness in steel and alloy sheets.

Features

Benefits

Specifically designed for sheet metal

Produces accurate, round clean holes in steel and alloy steel

Hex shank

For positive grip, preventing slippage in chuck

Safety stopper

Prevents breakthrough, thus protecting the work surface

Replaceable pilot drill

Secured tightly with grub screw

Sutton Tools Diamond Core Bit M14 With a 35mm cutting depth, Sutton Tools Diamond core bits are suitable for superior dry cutting of tile, fibre glass, ceramics, porcelain, marble, granite and brick. The diamond coated tooth design and cut-out slots help to reduce the temperature while cutting, and therefore extends the life of the blade which allows it to make more holes before replacement. Recommended maximum cutting speed: 11,000RPM

Features

Benefits

M14 Thread

Fits angle grinders with M14 thread

Anodised Finish

Reduces Friction

Diamond coated teeth

For a long life in the hardest tiles

Cut-Out Slots

To dissipate heat

Features & Benefit Features & Benefit Blackwoods Holesaw Product Guide

Holesaws & Accessories 7


Product Information

HOLESAWS

Features & Benefits Sutton Tools Impact Bi-Metal Holesaw Sutton Tools Impact Bi-Metal Holesaws are designed for use in impact drivers. Suited to cut sheet metal up to 3mm maximum thickness. Ideal for electrical installation, junction boxes, ducting and general sheet fabrication.

Features

Benefits

Bi-Metal Cobalt HSS

Premium quality teeth for toughness and longer life

1/4" Hex shank

Suitable for impact drivers

Ejector spring

Quickly ejects waste material

Thin wall 8 TPI

For fast and burr free cutting

Stop shoulder

Prevents over drilling

Sutton Tools TCT Holesaw Tungsten Carbide Tip Cutters or TCT Holesaws provide enhanced performance and tool life with excellent chip disposal and provide a well-balanced cutting action. TCT Hole cutters are recommended for use on stainless steels (up to 2mm), steels (up to 4mm), cement sheet, glass reinforced plastics, and other abrasive materials and come complete with arbor.

8

Features

Benefits

Available in different cutting depth sizes: short (2-4mm) and long (6-20mm) Ejector spring

Allows for specific applications: short for flat materials, long for flat and curved materials Guarantees automatic disc ejection

Anti-shear arbor system

Withstands high shear stresses

Safety stopper

Prevents breakthrough, thus protecting the work surface

Self-centering pilot drill

Allows the drill bit to drill an accurately centered pilot hole

Tungsten carbide teeth

Precision ground for cutting difficult and abrasive materials. Producing smooth, high cutting capacity, performance and tool life

Holesaws & Accessories

Blackwoods Holesaw Product Guide


Theory Information Product

HOLESAWS

Features & Benefits Sutton Tools Blue Ceram Diamond Core Bit For drilling holes in porcelain, glazed, monocottura & fully vitrified, polished sandstone, sandstone, marble, terracotta & standard ceramic tiles.

Features

Benefits

10mm hex shank

For positive grip, preventing slippage in chuck

Core cavity

For fast material extraction

Diamond Segment tip

For long life, can be dressed for optimal performance

Can be used wet or dry

Cutting speed with water <3000 RPM Cutting speed dry <11000 RPM

Sutton Tools Diamond Grit Holesaw With a 25mm cutting depth, these holesaws have a coating of diamond grit over the surface of their teeth and are designed for cutting holes in fibreglass, hard plastics, fibre cement, ceramics, ceramic tiles and other abrasive materials.

Features

Benefits

Diamond coated teeth

For a long life in the hardest tiles

Designed to cut abrasive materials

Thread Pattern: made to international standards

Suitable for fibreglass, hard plastics, laminates, plexiglass, fibre cement, ceramics, graphite, carbon, marble, soft stone and some cement-based materials. Accept all holesaws

Knock out slots

For easy removal of core

Blackwoods Holesaw Product Guide

Holesaws & Accessories 9


Product Information

HOLESAWS

Features & Benefits Sutton Tools Deep Cut Diamond Core Bit Sutton Tools Deep Cut Diamond Core Bits are designed for pipe installation in depths up to 150mm. The unique wavy diamond segment cutting edge provides faster cutting than standard core bits with reduced machine effort and decreased lateral friction. Suitable for drilling concrete, brick, hollow concrete block, hebel & granite. SDS & Hex arbors (sold separately) allow core bits to be used with either SDS Plus or standard rotary hammer drills.

Features

Benefits

For pipe installation

In depths up to 150mm

M16 Thread

Fits Sutton Tools SDS or hex shank arbor

Diamond Segment Tip

Unique wavy diamond segment for faster, cleaner dry-cutting For easy core ejection

Knock-Out Slots

10

Holesaws & Accessories

Blackwoods Holesaw Product Guide


Theory Information Product

HOLESAWS

Features & Benefits Arbors As previously mentioned, holesaw blades typically have a pilot drill bit at their centre and are mounted in an arbor. The complete unit can be attached to your power drill just like a standard drill bit. Sutton Tools offers the following types of arbors:

Sutton Tools Quickfit Arbor The strongest arbor on the market ideal for heavy duty cutting and are designed to assist in the quick location and fitment for standard type holesaws (made to international thread pattern). Fully engages into the holesaws quickly with one sliding action of the collar. The drive pins self locate into the drive holes in the holesaws and comes with a non-slip rubber finger grip for ease of use. Made from through hardened chrome alloy steel these arbors suit holesaws from 14mm up to 152mm.

Features

Benefits

Patented, innovative design

Assist in the quick location and fitment for the complete Sutton Tools range of holesaw products and most popular holesaws Offers improved handling

Rubber grip Solid connection Self locating drive plus

Fully engages into the holesaw quickly with one sliding action of the collar. For a stronger torque and driving action

Thread Pattern: made to international standard

Accept all holesaws

Arbors WHC No other arbor system is as productive, easy and timesaving as Sutton Tools WHC arbor system. The push-button adaptor makes changing holesaws simple and easy. Core removal in seconds by pushing the release button and sliding out the pilot drill. • Drop out the core with one ‘Click’ • Drill on angles • Enlarge already drilled holes • Remove the holesaw easily to change size • Made to International Thread Pattern • HSS and TCT Pilot drills available

Features

Benefits

Long pilot drill

For extra reach

Thread Pattern: made to international standards

Accept all holesaws

Push button release

For fast plug ejections and change-over

Blackwoods Holesaw Product Guide

Holesaws & Accessories 11


Product Information

HOLESAWS

Features & Benefits Arbors Sutton Tools BA Arbor The International thread pattern allow these arbors to fit most holesaws in the market. Made from through hardened chrome alloy steel these arbors come in three sizes to fit the following holesaw sizes: 14-30mm, 32-54mm, 32-152mm. • Hex shank • Small arbor has 1/2 UNF thread and fits 14-30mm holesaws • Medium arbor has 5/8 UNF thread and fits 32-54mm holesaws • Large arbor includes drive pins for stronger driving action required by larger diameter holesaws; it has 5/8 UNF thread and fits 32-152mm holesaws

Features

Benefits

HSS pilot drill

Made from M2 high speed steel offering the best combination of strength, heat & wear resistance International thread pattern allow these arbors to fit most holesaws in the market

Manufactured to international thread patterns

Performance Ability Quality Management Systems

Sutton Tools company complies with and is currently certified to ISO Global 9001:2008, under the Quality Management Systems. This demonstrates Sutton Tools commitment to providing a service based on quality. The world class reputation of Sutton Tools has been built on our ability to deliver high quality reproducible and guaranteed quality every time. Over a 100 years, Sutton Tools has been designing and manufacturing precision cutting tools in Australia and exporting to the world. Sutton Tools is a leading global provider of specialist cutting solutions’, in Drilling Tools, Threading Tools, Reamers and Milling Cutters, we offer a one stop shop tool refurbishment including Re-Grinds & Re-Coating for special tools that can be supplied to suit your special requirements.

Specialist tools distribute to industries such as Automotive, Aerospace, Marine, Transport, Construction, Surgical equipment, Manufacturing, Toolmaking, and Agriculture to name a few. Sutton Tools has grown to be at the forefront of heat treatment and surface engineering technology. We are the only commercial facility in Australia offering high pressure quench vacuum heat treatment, plasma nitriding and hard thin film PVD coatings under the one roof. Sutton Tools’ regrinding facility is offered on site. HSS, carbide and PCD tooling can be reconditioned by our highly experienced personnel, with reproducible, high quality results, every time.

12

Holesaws & Accessories

Blackwoods Holesaw Product Guide


HOLESAWS

19-30mm

32-105mm

DIAMOND GRIT 29-50mm

1/2" & 5/8" UNF

HSS 16-28mm

13mm

38-152mm

7/16" Hex

16-35mm

QF2

MULTI-PURPOSE 76-152mm

5/8" UNF

56-75mm

13mm

32-54mm

Thread

7/16" Hex

14-30mm

Chuck

QF1

Arbor

Shank

BI-METAL

TCT 16-75mm

Arbor Selection Chart

ARBORS

BA0

1/4" Dia 10mm

1/2" UNF

BA1

11/32" 10mm Hex

1/2" UNF

BA2

11/32" 10mm Hex

5/8" UNF

BA3

7/16" Hex

13mm

5/8" UNF

TA3

11/32" 10mm Hex

5/8" UNF

QC8

11/32" 10mm Hex

1/2" UNF

QC10

7/16" Hex

13mm

5/8" UNF

HC1

11/32" 10mm Hex

1/2" UNF

HC2

11/32" 10mm Hex

5/8" UNF

SS1

1/4" Hex

-

1/2" UNF

SS2

1/4" Hex

-

5/8" UNF

DA01

11/32" 10mm Hex

1/2" UNF

DA02

7/16" Hex

5/8" UNF

13mm

ACCESSORIES QF4

Use with QF1

BS25

Ejector Spring

BAA

Adaptor

GS66

Grub Screw

PILOT DRILLS Sutton Tools Blackwoods Item # Item #

Material

H112 BD24 00504764

HSS

H107 BD25 09410109

HSS

H112 BD26 06311206

HSS

H100 0063 00938476

HSS

H115 PD01 H115 PD02

Dia.

Length

6.35mm (1/4") 6.35mm (1/4") 6.35mm (1/4") 6.35mm (1/4")

82.5mm (3-1/4") 105mm (4-1/8") 105mm (4-1/8")

TCT

8mm

63mm

TCT

8mm

69mm

54mm

Symbol

Sutton Tools Blackwoods Item # Item #

Material

Dia.

Length

H110 008H 00938595

HSS

11 /32" Hex

180mm (7-1/8")

H110 008T 00938612

TCT

11/32" Hex

180mm (7-1/8")

H110 010H 00938527

HSS

7/16" Hex

187mm (7-3/8")

H110 0001 H110 010T 00938544

8mm TCT

H110 0002 H108 0060 01020517

Blackwoods Holesaw Product Guide

Symbol

7/16" Hex

187mm (7-3/8")

10mm TCT

6.0mm

60mm

Holesaws & Accessories 13


Product

HOLESAWS

Holesaws Bi-Metal – Cobalt

Varied Pitched Teeth Reduces vibration resulting in greater performance and accuracy

Fast ejection slots

36mm Cutting Depth

Used for machine or hand drilling and are suited to cut steels, stainless steel, cast iron, non-ferrous materials, plastic and wood.

Electron Beam Welded Teeth For stronger longer lasting teeth

Use Sutton Tools lubricating fluid to increase the life of your tool when cutting metal. Application

Thread Pattern Made to international standard to accept all arbors Diameter

14

Bi-Metal Cobalt HSS Premium quality teeth for toughness and longer life

inch

Thread

Arbor

Pilot

Blackwoods Item #

14 16 17 19 20 21 22 24 25 27 29 30 32 33 35 37 38 40 41 43 44 46 48 51 52 54 56 57 59 60 63 65 66.2 67 70 73 76 79 83 86 89 92 95 98 102 105 108 111 114 121 123 127 140 152

9/16 5/8 11/16 3/4 13/16 7/8 15/16 1 1-1/16 1-1/8 1-3/16 1-1/4 1-5/16 1-3/8 1-7/16 1-1/2 1-9/16 1-5/8 1-11/16 1-3/4 1-13/16 1-7/8 2 2-1/16 2-1/8 2-3/16 2-1/4 2-5/16 2-3/8 2-1/2 2-9/16

1/2 1/2 UNF 1/2 UNF 1/2 UNF 1/2 UNF 1/2 UNF 1/2 UNF 1/2 UNF 1/2 UNF 1/2 UNF 1/2 UNF 1/2 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF 5/8 UNF

QF1 + QF4 QF1 + QF4 QF1 + QF4 QF1 + QF4 QF1 + QF4 QF1 + QF4 QF1 + QF4 QF1 + QF4 QF1 + QF4 QF1 + QF4 QF1 + QF4 QF1 + QF4 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1 QF1

BD26 BD26 BD26 BD26 BD26 BD26 BD26 BD26 BD26 BD26 BD26 BD26 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24 BD24

0796 8006 0796 8103 0796 8200 0796 8307 0113 0908 0796 8404 0796 8501 0796 8608 0796 8705 0796 8802 0796 8909 0796 9005 0796 9102 0796 9209 0796 9306 0796 9403 0796 9500 0796 9607 0796 9704 0796 9801 0796 9908 0797 0007 0797 0104 0797 0201 0552 7203 0552 7300 0552 7407 0552 7504 0552 7601 0552 7708 0822 2602 0552 7805 0025 1447 0552 7902 0552 8008 0552 8105 0552 8202 0552 8309 0552 8406 0552 8503 0797 1705 0552 8600 0552 8707 0552 8804 0552 8901 0797 2209 0552 9007 0552 9104 0552 9201 0552 9308 0364 2445 0552 9405 0552 9502 0552 9609

5 5-1/2 6

Holesaws & Accessories

Discount Group: C0402 Bulk

mm

2-5/8 2-3/4 2-7/8 3 3-1/8 3-1/4 3-3/8 3-1/2 3-5/8 3-3/4 3-7/8 4 4-1/8 4-1/4 4-3/8 4-1/2 4-3/4

DIY Trade Industrial Application Automotive Electrician Plumber Carpenter General Contractor Woodworker Metalworker Machine Shop MRO

H105

Sutton Tools Item # H105 0140 H105 0160 H105 0170 H105 0190 H105 0200 H105 0210 H105 0220 H105 0240 H105 0250 H105 0270 H105 0290 H105 0300 H105 0320 H105 0330 H105 0350 H105 0370 H105 0380 H105 0400 H105 0410 H105 0430 H105 0440 H105 0460 H105 0480 H105 0510 H105 0520 H105 0540 H105 0560 H105 0570 H105 0590 H105 0600 H105 0630 H105 0650 H105 0662 H105 0670 H105 0700 H105 0730 H105 0760 H105 0790 H105 0830 H105 0860 H105 0890 H105 0920 H105 0950 H105 0980 H105 1020 H105 1050 H105 1080 H105 1110 H105 1140 H105 1210 H105 1230 H105 1270 H105 1400 H105 1520

Blackwoods Holesaw Product Guide


Product

HOLESAWS

Holesaws TCT Bi-Metal – Multi-Purpose – HSS

54mm Cutting Depth

Tungsten Carbide Tipped Cuts 5 times faster than conventional Bi-Metal holesaws in timber

Suited to cut timber, hardwood, softwood, MDF, plaster board, compressed fibre cement sheet, cement sheet, plastics, ceramic tiles and abrasive materials.

Check out the demo

Application DIY Trade Electrician Plumber Carpenter General Contractor Woodworker

Quick Release Adaptor To quickly change holesaw sizes

mm 16 19 20 22 25 29 30 32 35 38 40 41 44 51 54 57 60 64 70 76 86 89 92 102 111 121 127 152

Diameter

Discount Group C0408

inch

Cutting Edges

Chuck Sizes

Pilot

Blackwoods Item #

5/8 3/4 7/8 1 1-1/8 1-3/16 1-1/4 1-3/8 1-1/2 1-9/16 1-5/8 1-3/4 2 2-1/8 2-1/4 2-3/8 2-1/2 2-3/4 3 3-3/8 3-1/2 3-5/8 4 4-3/8 4-3/4 5 6

1 1 1 1 1 1 1 1 1 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

10mm 10mm 10mm 10mm 10mm 10mm 10mm 10mm 10mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm 13mm

WHC8 WHC8 WHC8 WHC8 WHC8 WHC8 WHC8 WHC8 WHC8 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10 WHC10

0093 8629 0093 8646 0093 8663 0093 8680 0093 8697 0093 8714 0093 8731 0093 8748 0093 8765 0093 8782 0093 8799 0093 8816 0093 8833 0093 8850 0093 8867 0093 8884 0093 8901 0093 8918 0093 8935 0093 8952 0093 8969 0093 8986 0093 9003 0093 9020 0093 9037 0093 9054 0093 9071 0093 9088

Pilot Drills WHC8-HSS HSS pilot drill with 8mm hex shank WHC8-TCT TCT pilot drill with 8mm hex shank WHC10-HSS HSS pilot drill with 10mm hex shank WHC10-TCT TCT pilot drill with 10mm hex shank

HSS Pilot Drill

10mm 10mm 13mm 13mm

0093 8595 0093 8612 0093 8527 0093 8544

Sutton Tools Item #

H111

H111 0160 H111 0190 H111 0200 H111 0220 H111 0250 H111 0290 H111 0300 H111 0320 H111 0350 H111 0380 H111 0400 H111 0410 H111 0440 H111 0510 H111 0540 H111 0570 H111 0600 H111 0640 H111 0700 H111 0760 H111 0860 H111 0890 H111 0920 H111 1020 H111 1110 H111 1210 H111 1270 H111 1520

1 second Core Ejection

2-up cutting to enlarge existing holes

H110

H110 008H H110 008T H110 010H H110 010T

Cut extreme angles

TCT Pilot Drill

Blackwoods Holesaw Product Guide

Holesaws & Accessories 15


Product

HOLESAWS

Holesaws Bi-Metal HSS – Cobalt Replaceable Pilot Drill Secured tightly with grub screw

Safety Stopper Prevents breakthrough, thus protecting the work surface

2mm Cutting Depth

Produce accurate, round clean holes in steel and alloy sheets.

Purpose Designed Teeth For optimum performance in sheet metal

Hex shank For positive grip preventing slippage in chuck

DIY Trade Automotive Electrician Plumber Metalworker MRO

Discount Group: C0302

inch

Arbor

Complete Unit Blackwoods Sutton Tools Item # Item #

16

5/8

HC1

0079 3832

20

-

HC1

0094 5795

H101 0200

0094 0618

H100 0200

23

-

HC1

0079 3849

H101 0230

0094 0635

H100 0230

25

1

HC1

0094 5829

H101 0250

0094 0652

H100 0250

32

1-1/4

HC2

0094 5897

H101 0320

0094 0669

H100 0320

40

1-9/16

HC2

0079 3883

H101 0400

0094 0686

H100 0400

50

-

HC2

0094 5914

H101 0500

0094 0703

H100 0500

mm

Diameter

Application

Holesaw Only Blackwoods Sutton Tools Item # Item #

H101 0160

0094 0601

H101

H100

H100 0160

Arbors

Holesaw Size

Shank

Chuck Size

Thread

HC1

16-25mm

11/32

10mm

1/2 UNF

0364 1646

H100 HC1

HC2

32-50mm

11/32

10mm

5/8 UNF

0094 0720

H100 HC2

0093 8476

H100 0063

Pilot Drill 6.35mm (1/4")

16

Suits both Arbors. 54mm overall length

Holesaws & Accessories

Blackwoods Holesaw Product Guide


Product

HOLESAWS

Holesaws Impact Bi-MetalBi-Metal – HSS Ejector spring Ejects waste material quickly

8mm Cutting Depth

Sutton Tools Impact Bi-Metal Holesaw are designed for use in impact drivers. Suited to cut sheet metal up to 3mm maximum thickness. Ideal for electrical installation, junction boxes, ducting and general sheet fabrication.

Stop shoulder Prevents over drilling Thin wall 8 TPI for fast and burr free cutting

1/4" Hex shank Suitable for impact drivers

Application DIY Trade Automotive Electrician Plumber Metalworker MRO

Discount Group: C0402 Diameter

inch

Shank

Blackwoods Item #

12

15/32

1/4

0363 0426

H119 0120

13

33/64

1/4

0363 0443

H119 0130

mm

Sutton Tools Item#

H119

16

5/8

1/4

0363 0460

H119 0160

19

3/4

1/4

0363 0477

H119 0190

20

-

1/4

0363 0494

H119 0200

22

7/8

1/4

0363 0511

H119 0220

25

1

1/4

0363 0528

H119 0250

29

1 - 1/8

1/4

0363 0545

H119 0290

30

1 - 3/16

1/4

0363 0562

H119 0300

32

1 - 1/4

1/4

0363 0579

H119 0320

35

1 - 3/8

1/4

0363 0596

H119 0350

38

1 - 1/2

1/4

0363 0749

H119 0380

40

1 - 9/16

1/4

0363 0630

H119 0400

44

1 - 3/4

1/4

0363 0647

H119 0440

51

2

1/4

0363 0664

H119 0510

54

2 - 1/8

1/4

0363 0681

H119 0540

60

2 - 3/8

1/4

0363 0698

H119 0600

Blackwoods Holesaw Product Guide

Holesaws & Accessories 17


Product

HOLESAWS

Holesaws Bi-Metal TCT – Short – Cobalt Ejector Spring Guarantees automatic disc ejection

Self-Centring Pilot Drill Replaceable pilot drill secured tightly with grub screw

2-4mm Cutting Depth

Suitable to cut holes in flat materials. Cuts to a depth of 2mm in stainless steel; and 4mm in steels, fibre glass, chip board, glass reinforced plastics and other abrasive materials. Suitable in hand drilling machines up to a maximum 40mm diameter. Clear chips for thickness over 2mm

Tungsten Carbide Teeth Precision ground for cutting difficult and abrasive materials. Producing smooth, high cutting capacity, performance and tool life

Application

Arbor Anti-shear arbor system

DIY Trade Automotive Electrician Plumber Metalworker MRO

Safety Stopper Prevents breakthrough, thus protecting the work surface

Discount Group: C0304 Diameter

inch

Blackwoods Item #

Sutton Tools Item#

16

5/8

0015 3952

H108 0160

19

3/4

0015 3799

H108 0190

20

-

0015 3969

H108 0200

21

13/16

0015 3816

H108 0210

22

7/8

0015 3884

H108 0220

25

1

0015 3986

H108 0250

28

-

0015 3833

H108 0280

30

1-3/16

0004 6393

H108 0300

32

1-1/4

0012 3573

H108 0320

35

1-3/8

0012 3522

H108 0350

38

1-1/2

0015 3850

H108 0380

40

1-9/16

0012 3641

H108 0400

44

1-3/4

0364 2462

H108 0440

50

-

0012 3539

H108 0500

55

-

0015 3901

H108 0550

60

2-3/8

0004 6376

H108 0600

65

2-9/16

0015 3918

H108 0650

70

2-3/4

0093 9428

H108 0700

75

-

0015 3867

H108 0750

0102 0517

H108 0060

mm

H108

Pilot Drill HSS 6.0 x 60mm Suits TCT Holesaws

18

Holesaws & Accessories

Blackwoods Holesaw Product Guide


Product

HOLESAWS

Holesaws TCT Bi-Metal – Pro–(Long) HSS Ejector Spring Guarantees automatic disc ejection

Self-Centring Pilot Drill Replaceable pilot drill secured tightly with grub screw

6-20mm Cutting Depth

Suited to cut holes in flat materials, pipe & curved surfaces such as steels, stainless steel, aluminium, fibre glass, chip board, plastic and other abrasive materials. Hand Drilling Machines: Suitable in material thickness up to 6mm. Cutting diameter up to 30mm. Clear chips for thickness over 2mm. Stationary Drilling Machines: Suitable in material thickness up to 20mm. Clear chips for thickness over 6mm

Tungsten Carbide Teeth Precision ground for cutting difficult and abrasive materials. Producing smooth, high cutting capacity, performance and tool life

Application

Arbor Anti-shear arbor system

DIY Trade Automotive Electrician Plumber Metalworker MRO

Safety Stopper Prevents breakthrough, thus protecting the work surface

Discount Group: C0304 Diameter

inch

Pilot

Blackwoods Item #

19

3/4

0060

0093 9105

H113 0190

20

-

0060

0093 9122

H113 0200

21

13/16

0060

0093 9139

H113 0210

22

7/8

0060

0093 9156

H113 0220

25

1

0060

0093 9173

H113 0250

28

-

0060

0093 9190

H113 0280

30

1-3/16

0060

0093 9207

H113 0300

32

1-1/4

0060

0093 9224

H113 0320

35

1-3/8

0060

0093 9241

H113 0350

38

1-1/2

0060

0093 9258

H113 0380

40

1-9/16

0060

0093 9275

H113 0400

44

1-3/4

0060

0093 9292

H113 0440

50

1-15/16

0060

0093 9309

H113 0500

55

-

0060

0093 9326

H113 0550

60

2-3/8

0060

0093 9343

H113 0600

65

2-9/16

0080

0093 9360

H113 0650

70

2-3/4

0080

0093 9377

H113 0700

75

-

0080

0093 9394

H113 0750

HSS 6.0 x 80mm Suits TCT Pro Holesaws 19-60mm

0093 9411

H113 0060

HSS 8.0 x 100mm Suits TCT Pro Holesaws 65-75mm

0364 2513

H113 0080

mm

Sutton Tools Item#

H113

Pilot Drill

Blackwoods Holesaw Product Guide

Holesaws & Accessories 19


Product

HOLESAWS

Holesaws Diamond Core – Blue Ceram Point Diamond segment tip for long life. Can be dressed for optimal performance

8mm Cutting Depth

Check out the demo

Feature diamond segment technology, enabling the bit to be used wet or dry. For drilling porcelain, monocottura, marble, glazed, terracotta, sandstone & standard ceramic tiles. Shank 10mm hex shank to suit non-hammer action portable power drills

IN EACH PACK! Application DIY Trade Plumber Masonry

Core Cavity Large cavity for fast material extraction

Discount Group: A0608 Diameter

Actual Hole Diameter*

Drilling Depth

Useful Length

O/A Length

Shank

Blackwoods Item #

6 7 8 10 12 15 20 25

6.3 7.4 8.4 10.6 12.6 15.6 20.6 25.6

8 8 10 15 15 15 15 15

22 22 20 30 28 40 40 40

55 55 55 65 65 70 70 70

10mm Hex 10mm Hex 10mm Hex 10mm Hex 10mm Hex 10mm Hex 10mm Hex 10mm Hex

0703 9809 0703 9826 0703 9843 0703 9860 0703 9877 0703 9894 0703 9911 0703 9928

Dressing Stone Water Dripper (5-15mm) Water Dripper (20-25mm)

0094 0584 0364 1663 0364 1680

Sutton Tools Item#

D605

D605 0600 D605 0700 D605 0800 D605 1000 D605 1200 D605 1500 D605 2000 D605 2500

D605 ST01 D605 WAT2 D605 WAT3

*Blue Ceram drills oversize to allow drilling and fixing into material below the surface without chipping the tile.

Instructions For Use Helpful Hints

Water the drilling area. To avoid drill slipping start with a 45° angle.

After the hole is started gradually straighten up the drill.

Make a swinging movement to allow for dust evacuation.

Water Dripper

• Do not use with hammer setting as this will damage the bit and tile • Apply consistent pressure, allowing the tool to do the work • Cutting speed with water <3000 RPM • Cutting speed without water >11000 RPM • Dressing the bit will increase performance

before after Make sure the core has been removed from bit after drilling.

20

When tip darkens, it is becoming blunt and MUST be dressed using a dressing stone.

Holesaws & Accessories

D605 WAT2

Blackwoods Holesaw Product Guide


Product

HOLESAWS

Holesaws Diamond Grit

Diamond Coating For long life in the hardest tiles

25mm cutting depth

Designed for cutting glass, tiles, laminates, fibre glass, hard plastics, plexiglass, fibre cement, ceramics, graphite, carbon, marble and soft stone. A constant flood of water will prolong cutting life. Over heating will destroy diamond bond.

Application

Cut-Out Slots To dissipate heat

DIY Trade Plumber Tiler Masonry Pools & Spa’s Boat Building

Thread Pattern Made to international standard to accept all arbors

Discount Group: C0404 inch

Thread

Arbor

Pilot

Blackwoods Item #

19

3/4

1/2 UNF

DA01

PD01

0364 2224

22

7/8

1/2 UNF

DA01

PD01

0364 2241

H115 0220

25

1

1/2 UNF

DA01

PD01

0364 2258

H115 0250

29

1-1/8

1/2 UNF

DA01

PD01

0364 2275

H115 0290

32

1-1/4

5/8 UNF

DA02

PD02

0364 2292

H115 0320

35

1-3/8

5/8 UNF

DA02

PD02

0364 2309

H115 0350

38

1-1/2

5/8 UNF

DA02

PD02

0364 2326

H115 0380

44

1-3/4

5/8 UNF

DA02

PD02

0364 2343

H115 0440

51

2

5/8 UNF

DA02

PD02

0364 2360

H115 0510

54

2-1/8

5/8 UNF

DA02

PD02

0364 2377

H115 0540

64

2-1/2

5/8 UNF

DA02

PD02

0364 2394

H115 0640

76

3

5/8 UNF

DA02

PD02

0364 2411

H115 0760

92

3-5/8

5/8 UNF

DA02

PD02

0364 2428

H115 0920

102

4

5/8 UNF

DA02

PD02

0364 2190

H115 1020

105

4-1/8

5/8 UNF

DA02

PD02

0364 2207

H115 1050

Thread

Chuck Size

Shank

mm

Diamond Arbors

Diameter

Holesaw Size

Sutton Tools Item#

H115

H115 0190

QC8D

DA01

19-30mm

1/2 UNF

10mm

11/32

0364 1612

H115 DA01

DA02

32-152mm

5/8 UNF

13mm

7/16

0364 1629

H115 DA02

H115 DA01

Diamond Pilot Drill - Cutting glass, tiles and laminates PD01

8 x 63mm

DA01

0364 2479

H115 PD01

PD02

8 x 69mm

DA02

0364 2496

H115 PD02

Quick Change Diamond Pilot Drill QC8D

14-30mm

10mm

0364 2530

H110 0001

QC10D

35-152mm

13mm

0364 2547

H110 0002

Drill Guides

Drill Guide

Holesaw Size

DG35

19-35mm

0364 1697

H115 DG35

DG70

19-70mm

0364 1714

H115 DG70

Blackwoods Holesaw Product Guide

Holesaws & Accessories 21


Product

HOLESAWS

Holesaws Diamond Core Bit M14 Diamond Coating For long life in the hardest tiles

35mm Cutting Depth

With a 35mm cutting depth, Sutton Tools Diamond core bits are suitable for superior dry cutting of tile, fibre glass, ceramics, porcelain, marble, granite and brick. The diamond coated tooth design and cut-out slots help to reduce the temperature while cutting, and therefore extends the life of the blade which allows it to make more holes before replacement. Recommended maximum cutting speed: 11,000RPM

Check out the demo

Cut-Out Slots To dissipate heat

Application DIY Trade Plumber Tiler Masonry Pools & Spa’s Boat Building

M14 Thread Fits angle grinders with M14 thread

mm 5 6 8 10 12 14 19 22 25 29 32 35 38 44 51 65 76 92 102 105

Discount Group: C0404

Diameter

inch

Thread

Blackwoods Item #

13/64 15/64 5/16 25/64 15/32 9/16 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 2-9/16 3 3-5/8 4 4-1/8

M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14

0364 2088 0364 2122 0364 2156 0364 1884 0364 1901 0364 1918 0364 1935 0364 1952 0364 1969 0364 1986 0364 2003 0364 2020 0364 2037 0364 2054 0364 2071 0364 2105 0364 2139 0364 2173 0364 1850 0364 1867

Sutton Tools Item# H116 0050 H116 0060 H116 0080 H116 0100 H116 0120 H116 0140 H116 0190 H116 0220 H116 0250 H116 0290 H116 0320 H116 0350 H116 0380 H116 0440 H116 0510 H116 0650 H116 0760 H116 0920 H116 1020 H116 1050

H116

Instructions For Use Fitting to the angle grinder:

Cutting Instructions: Helpful Hints

• Do not use with hammer setting as this will damage the bit and tile

1 Disconnect tool

from power source. Consult the manufacturer’s operating manual to remove wheel guard

22

2 Screw the diamond

core bit onto the spindle until it bottoms against the shoulder. Ensure core bit is secure before operating

Holesaws & Accessories

A Using light

pressure, start cutting at 45° angle then gradually straighten the power tool

B Increase pressure

when in upright position

C Swing the power

tool clockwise while cutting allows for dust evacuation

• Apply consistent pressure, allowing the tool to do the work • Cutting speed with water <3000 RPM • Dressing the bit will increase performance

Blackwoods Holesaw Product Guide


Product

HOLESAWS

Holesaws Deep Cut Diamond Core Bit

150mm Cutting Depth

Suitable for drilling concrete, brick, hollow concrete block, hebel & granite. SDS & Hex arbors (sold separately) allow core bits to be used with either SDS Plus or standard rotary hammer drills.

Knock-Out Slots for easy core ejection

Diamond Segment Tip Unique wavy diamond segment for faster, cleaner dry-cutting

Application DIY Trade Electrician Plumber General Contractor

M16 Thread Fits Sutton Tools SDS or hex shank arbor

Diameter

Discount Group: A0608

Blackwoods Item #

Sutton Tools Item#

M16

0364 1731

D607 0290

180mm

M16

0364 1748

D607 0350

150mm

180mm

M16

0364 1765

D607 0420

2-1/16

150mm

180mm

M16

0364 1782

D607 0520

65

2-9/16

150mm

180mm

M16

0364 1799

D607 0650

72

2-7/8

150mm

180mm

M16

0364 1816

D607 0720

92

3-5/8

150mm

180mm

M16

0364 1833

D607 0920

inch

Cutting Depth

O/A Length

Thread

29

1-1/8

150mm

180mm

35

1-3/8

150mm

42

1-1/2

52

mm

Shank

D607

Arbors SDS Shank Arbor

M16

SDS Plus

0364 1595

D607 0001

Hex Shank Arbor

M16

Hex

0364 1578

D607 0002

SDS Shank Arbor: Suits SDS Plus rotary hammer drills

Hex Shank Arbor: Suits Standard rotary hammer drills Arbor & Pilot Drills (Sold Separately)

Instructions For Use Helpful Hints

• DO NOT use with hammer action • Cutting speed: 850RPM (Dry) • For deeper holes, chisel out the core and repeat process • Dress bit using a dressing stone after use to prevent the tip from clogging   Pre-drill a pilot hole completely through using an 8mm masonry drill bit.

Attached the fitted core bit and place the centering guide into the pre-drilled hole. Begin cutting.

Blackwoods Holesaw Product Guide

For SDS Plus Drills: D6070001 SDS shank arbor, D6130800 Twister SDS Multifit 8x160mm drill bit For Standard Hammer Drills: D6070002 Hex shank arbor, D6010800 Masonry 8x150mm drill bit

Drill to the desired depth applying even pressure (DO NOT use with hammer action).

Holesaws & Accessories 23


Product Sets Product

HOLESAWS

Holesaws Cobalt Bi-Metal Sets

Application DIY Trade Automotive Electrician Plumber Carpenter

H105 S5

H105 S8

General Contractor Woodworker Metalworker Machine Shop MRO

H105 PCO*

H105 S14

H105 LK1*

H105 S9

H105 LK2* Discount Group: C0402

Description

Arbor

Pilot

Pieces

Blackwoods Item #

Sutton Tools Item#

H105

Cobalt Bi-Metal General Engineering #5 Holesaws: 16, 19, 22, 25, 29, 32, 35, 38, 44 & 51mm

QF1 5 x QF4

BD26

10

0796 7706

H105 S5

General Engineering #14 Holesaws: 19, 22, 25, 32, 35, 38, 44, 51, 57, 63 & 76mm

QF1 3 x QF4

BD26

11

0104 0458

H105 S14

BAO BA

BD26

5

0595 1112

H105 S8

Electrician Set #9 Holesaws: 16, 20, 25, 32, 40 & 51mm

QF1 3 x QF4

BD26

6

0123 8053

H105 S9

Plumber Set (Copper) Holesaws: 14, 22, 29, 44, 51 & 65mm

QF1 3 x QF4

BD26

6

0991 0310

H105 PCO

Lock Installation LK1 Holesaws: 32, 54mm & 25mm Spade Bit

BA2

BD24

3

0364 2564

H105 LK1

Lock Installation LK2 Holesaws: 32, 38, 44 & 54mm & 25mm Spade Bit

QF1

BD24

5

0337 8995

H105 LK2

Electrician Starter #8 Holesaws: 16, 20, 25, 32, 40mm

24

Holesaws & Accessories

Blackwoods Holesaw Product Guide


Product Sets Product

HOLESAWS

Holesaws TCT Bi-Metal Multi-Purpose – HSS Sets

Application DIY Trade Electrician Plumber Carpenter General Contractor Woodworker

H111 008P

H111 009C

H111 008DL

H111 009E

Discount Group: C0408 Pieces

Blackwoods Item #

Sutton Tools Item#

Carpenter Holesaw Set Holesaws: 32, 38, 51, 54, 76, 92 & 102mm Pilot Drills: WHC8-HSS & WHC10-HSS

7

0220 2324

H111 009C

Plumber Holesaw Set Holesaws: 44, 51, 57, 70, 86 & 111mm Pilot Drills: WHC10-HSS & WHC10-TCT

6

0220 2341

H111 008P

Electrician Holesaw Set Holesaws: 16, 20, 25, 32, 40, 51 & 64mm Pilot Drills: WHC8-HSS & WHC10-HSS

7

0220 2358

H111 009E

Downlight Holesaw Set Holesaws: 41, 54, 57, 64, 70 & 92mm Pilot Drills: WHC10-HSS & WHC10-TCT

6

0220 2375

H111 008DL

Description

H111

Holesaws Impact Bi-Metal Holesaw Sets

Application DIY Trade Automotive Electrician Plumber Metalworker MRO

H119 S3 Description

H119 S7 Shank

Discount Group: C0402 Pieces

Blackwoods Item #

Sutton Tools Item#

H119

Impact Bi-Metal Holesaw Sets 22, 29, 35mm

1/4

3

0363 0715

H119 S3

19, 22, 25, 29, 32, 35, 38mm

1/4

7

0363 0732

H119 S7

Blackwoods Holesaw Product Guide

Holesaws & Accessories 25


Product - Arbor & Accessories

HACKSAW BLADES Self Locating Drive Pins For a stronger torque and driving action

Quickfit Arbors – the strongest arbor in the market for heavy duty cutting. Designed to assist in the quick location and fitment for the complete Sutton Tools range of Holesaw products.

Application

Power Groove Shank

Thread Pattern Made to international standard to accept all arbors

Solid Connection Fully engages into the Holesaw quickly with one sliding action of the collar Code

DIY Trade Industrial Application Automotive Electrical Plumbing Carpentry Plastering General Contracting Woodworking Metalworking MRO

Rubber Grip Offers improved handling Box

Discount Group: C0402

Double Blister Blackwoods Item # Sutton Tools Item #

Holesaw Size

Shank

Chuck Size

Thread

Pilot

QF1 QF2

32-152mm 14-30mm 32-152mm

7/16 7/16

13mm 13mm

5/8 UNF 1/2 UNF 5/8 UNF

BD24 BD26

09910361 09910378

QF3 Set

14-30mm 32-152mm

7/16

13mm

1/2 UNF 5/8 UNF

BD24 BD26

09910395

H112 QF3

14-30mm

-

-

1/2 UNF

BD26

09910412

H112 QF4

1/2 UNF 1/2 UNF 5/8 UNF 5/8 UNF 5/8 UNF 1/2 + 5/8

BD25 BD24 BD24 BD24 BD24 BD24

03671345 03671362 03671379 02018469

H112 BA2 H112 BA3 H112 TA3 H112 AS1

1/2 UNF 5/8 UNF

BD24 BD24

03612746 03671396

H112 SS1 H112 SS2

1/2 UNF 5/8 UNF 5/8 UNF

BD24 BD24 BD24

03612763 03612780 03612797

H112 VA1 H112 VA2 H112 VA3

03671413

H112 BAA

00504764

H112 BD24

06311206 03671447

H112 BD26 H104 CT63

Quickfit Arbors

QF4 Adaptor

Blackwoods Item #

BA Arbors BA0 BA1 BA2 BA3 TA3 AS1 Arbor Set

14-30mm 14-30mm 32-54mm 32-152mm 32-152mm 14-54mm

Impact Arbors SS1 SS2

14-30mm 32-60mm

Viper Arbors VA1 VA2 VA3

1/4 Round 10mm 11/32 10mm 11/32 10mm 7/16 13mm 11/32 10mm BA1, Adaptor BAA

1/4 1/4

14-30mm 32-54mm 32-152mm

-

11/32 11/32 7/16

0796 7104 0796 7201 0796 7308 0796 7405

Sutton Tools Item #

H107

H107 BA0 H107 BA1 H107 BA2 H107 BA3

Adaptor 32-54mm 5/8 UNF Allows arbors PBA0, PBA1 to be used with holesaws 32-54mm (light duty) Grub Screw Ejector Spring

M6 by 6mm

Pilot Drills BD24 6.35mm (1/4) x 82mm BD25 6.35mm (1/4) x 105mm BD26 6.35mm (1/4) x 105mm TCT (C0408) 6.35mm (1/4) x 105mm Quick Change Arbors (Discount Group: C0408) QC8 (14-30mm) 8mm 10mm QC10 (32-152mm) 10mm 13mm Quick Change Adaptors (Discount Group: C0408) QC8A (14-30mm) 8mm 10mm QC10A (32-152mm) 10mm 13mm Quick Change Pilot Drills (Discount Group: C0408) QC8-HSS 8mm 10mm QC8-TCT 8mm 10mm QC8D 8mm 10mm QC10-HSS 10mm 13mm QC10-TCT 10mm 13mm QC10D 10mm 13mm

26

Holesaws & Accessories

0367 1430 0108 8452

H107 GS66 H107 BS25

0423 7352 0941 0109

10 Pack H107 BD24 H107 BD25

H112

H110

H112 QF1 H112 QF2

1/2 UNF 5/8 UNF

WHC8 WHC10

0093 8561 0093 8493

1/2 UNF 5/8 UNF

WHC8 WHC10

0093 8578 0093 8510

H110 008A H110 010A

0093 8595 0093 8612

H110 008H H110 008T

0093 8527 0093 8544

H110 010H H110 010T

0364 2530

0364 2547

H110 0008 H110 0010

H110 0001

H110 0002

Blackwoods Holesaw Product Guide


Product Sets Product

HOLESAWS

Holesaws TCT Set

Application DIY Trade Automotive Electrician Plumber Metalworker MRO

H108 0005

Discount Group: C0304

Description

Blackwoods Item #

Sutton Tools Item#

0093 9445

H108 0005

H108

TCT Holesaw Set 16, 20, 25, 32, 40mm

Holesaws Diamond Grit Sets

Application DIY Trade Plumber Tiler Masonry Pools & Spa’s Boat Building

H115 0007 Description

H115 0011

Discount Group: C0404 Pieces

Blackwoods Item #

Sutton Tools Item#

H115

Diamond Holesaw Sets

Contents

Holesaws: Arbors:

19, 25, 32, 38 & 51mm DA01 & DA02

5

0364 2581

H115 0007

Holesaws: Arbors: Holesaw Guide:

19, 22, 25, 29, 35, 38, 44 & 51mm DA01 & DA02 DG70

8

0364 2598

H115 0011

Blackwoods Holesaw Product Guide

Holesaws & Accessories 27


Product - Misc Product

HOLESAWS

Cutting Fluid Venom

Application

Venom Endurance+ Cutting Fluid

Venom Extreme Power Cutting Paste

Venom Endurance+ Cutting Fluid is a highly efficient cutting and lubricating fluid. Formulated to increase tool life and enhance cutting performance in a broad range of metals, including carbon steel, aluminium alloys, copper, brass, bronze and stainless steel. Mild clinging action helps fluid adhere to the tool and part when vertical work is required.

Formulated for superior tool life and cutting performance in carbon steel, aluminium alloys, copper, bronze, stainless steel, nickels, titaniums and other super alloys. Venom Extreme Power Cutting Paste is a high performance low melting point lubricant specifically designed to adhere to the cutting edges, even when using additional coolants.

Features

Features

• Reduces torque and friction • Extends tool life • Improves surface finish • Accurate thread quality • Environmentally friendly mineral oil base with 10% organic coconut oil. Free from Trichloroethane – low odour.

• Low melting point – adheres to cutting edge for greater tool protection • Not affected by coolant • Lowest torque required for higher performance • Reduced friction for extremely high quality surface finish

Cutting Drilling Tapping Milling Broaching Reaming Threading Sawing Boring Lathe turning Holesaw cutting

Discount Group: Z1001

Description

Blackwoods Item #

Sutton Tools Item#

400g

Venom Cutting Paste

0220 2001

M800 0400

250ml

Venom Cutting Fluid

0093 8442

M800 0250

4L

Venom Cutting Fluid

0367 1464

M800 4000

300g

Venom Cutting Spray*

0332 3270

M800 0300

Size

M800

*Multiples of 6

Tests indicate Sutton Tools Venom requires less torque – it performed up to 30% better than its competitors TEST 2 – CUTTING FLUID

300

200

200

75 0

Aluminium

100

Carbon Steel

0

VENOM

300

150

VENOM

225

VENOM

400

Torque (Ncm)

400

100

Aluminium

Tests were conducted using a M6 forming tap in Carbon Steel and Aluminium. The results clearly indicate less torque* was required using Sutton Tools Venom Cutting Fluid & Paste compared with leading brands on the market. *Less torque indicates improved performance.

28

Holesaws & Accessories

0

VENOM

TEST 1 – CUTTING PASTE 300

Carbon Steel

M800 0300

Venom Competitor X Competitor Y Competitor Z

Blackwoods Holesaw Product Guide


Product Guide - Overview Centre Spotting Stub Panel & Rivet Spot Weld Jobber Long series Deep hole Carbide Cobalt Spade Drills

Drills Masonry Multipurpose SDS SDS Multifit SDS Max Step Spade Bits Auger Bits Reduced Shank Morse/Taper Shank Sets

Threading HSS Hand Taps & Sets Carbon Hand Taps & Sets Gun Taps Spiral Flute Taps Forming Taps Oversize Taps Left hand taps Carbon Button Dies Carbon Die Nuts HSS Button Dies Warragul Dies Wrenches and Die Holders Screw Extractors Carbon Tap & Die Sets Countersinks 3 Flute Single Flute Cross hole Deburrers

HOLESAWS Endmills 2 Flute 3 Flute 4 Flute RMR HSS Carbide Ball nose Woodruff Threaded Shank Plain Shank

Indexable Carbide - Ceratizit Turning Tools Turning Inserts Milling tools Milling Inserts Parting tools Parting Inserts Miscellaneous

Reamers Hand Machine Adjustable Chucking Bridge Taper Saw Blades Holesaws - Heavy Duty Cobalt Holesaws - HSS Holesaws - TCT Holesaws - Multipurpose Holesaws - Diamond Grit Holesaws - Diamond Core Holesaws - Deep Cut Jigsaws Hacksaws & Blades Reciprocating Powersaw

Information for recommendations

Carbide Burrs Files Black books Cutting Fluids Lockjaw Quickbits & Extensions Screwdriver Bits Measuring Tools Punches Tool Steel

Services Specials - Made to Order Tool Reconditioning - Regrinding (sharpening) Surface Coatings Heat Treatment

Sutton Frost Ceratizit Lockjaw Grabit Recoil

Represented Brands P&N Diager Allied Machine Tool Black books Bondhus Eze Lap

Information required to make cutting tool recommendations Drilling 1. Workpiece material 2. What size 3. How is the job being done: Machine or Hand 4. How deep 5. How many holes need to be drilled

Tapping 1. Workpiece material 2. How is the job being done: Machine or Hand 3. What thread form and size 4. Blind or through hole 5. How deep 6. How many holes to tap

Milling 1. Workpiece material 2. Type of machine: Manual or CNC 3. Type of process: a. Slotting b. Finishing c. Roughing d. Profiling e. Universal

Armed with these answers contact a Sutton Tools Representative listed at the back for a tool recommendation

Blackwoods Holesaw Product Guide

Holesaws & Accessories 29


Theory Notes

30

Holesaws & Accessories

HACKSAW BLADES

Blackwoods Holesaw Product Guide


Theory Notes

Blackwoods Holesaw Product Guide

HACKSAW BLADES

Holesaws & Accessories 31


www.suttontools.com Sutton Tools Pty Ltd ABN 12 004 175 731 Australia (Head Office) 378 Settlement Road, Thomastown 3074, Victoria Australia T 03 9280 0800 F 03 9464 0015 Customer Service T 1800 335 350 F 1800 333 127 E cservice@ sutton.com.au Special Sales T 1800 035 010 E specsales@sutton.com.au Regrinds T 03 9466 3315 E regrind@sutton.com.au NSW Steve Dwyer - State Manager T 0425 202 703 E sdwyer@sutton.com.au Stacey Karberis T 0425 278 901 E skarberis@sutton.com.au Michael Bromhead T 0425 721 750 E mbromhead@sutton.com.au

VIC

SA/NT

Adam Reed - State Manager T 0438 537 218 E areed@sutton.com.au

Andrew Nieuwenhoven - State Manager T 0411 707 979 E anieuwenhoven@sutton.com.au

Wayne Adam T 0433 914 943 E wadams@sutton.com.au

WA

David Old T 0425 778 910 E dold@sutton.com.au

Gary Winters - State Manager T 0409 234 385 E gwinters@sutton.com.au

QLD

Phillip Vokes T 0411 707 981 E pvokes@sutton.com.au

Steve Dwyer - State Manager T 0425 202 703 E sdwyer@sutton.com.au

TAS

Bruce Andersen T 0418 775 226 E bandersen@sutton.com.au Glenn Buttler T 0417 390 569 E gbuttler@sutton.com.au Mark Gooding T 0438 226 616 E mgooding@sutton.com.au Michael Johnson T 0411 707 980 E mjohnson@sutton.com.au Troy Simpson T 0417 726 039 E tsimpson@sutton.com.au

Adam Reed - State Manager T 0438 537 218 E areed@sutton.com.au


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