LOCKOUT TAGOUT SOLUTIONS
13 73 23 / blackwoods.com.au/mayo
TABLE OF CONTENTS Lockout/Tagout & WH&S Compliance
3
The SafeSite Program
4
Key Systems & Key Charting
5
Padlock Customisation & Identification
5
Safety Padlocks
6-7
Key Charting & Site Registration
8
Plant Labelling & Rfid Tags
8
Lockout Hasps
9-10
Electrical Lockout
11-12
Valve Lockout
13-14
Multi-Point Lockout Group Lockout
15 16-17
Tagout 18-19
2
Lockout Stations
20
Lockout Kits
21
Customised Lockout Kits
22
Confined Space Control Covers
23
LOCKOUT TAGOUT SOLUTIONS
WHAT IS LOCKOUT/TAGOUT?
WHO NEEDS LOCKOUT/TAGOUT?
Lockout/Tagout is an essential safety procedure that involves shutting off the energy sources to industrial machines or equipment prior to maintenance or repair.
Thousands of accidents occur while repairing or servicing equipment. Most of those accidents are due to energy sources that have not been isolated. Therefore, identification of the equipment’s potential hazard is essential for a successful isolation procedure.
The procedure protects employees from risks caused by energy sources. Used properly in conjunction with a wellplanned lockout process, the safety padlock helps ensure that employees will not inadvertently activate a piece of equipment while someone else is working on it.
POTENTIAL HAZARDS IN THE WORKPLACE
All employers have a duty of care to provide their employees and contractors with a safe working environment. Where there is moving machinery and plant items in operation, an effective lockout/tagout procedure is a vital component of a safe system of work.
Electricity
Gas
Mining
Oil & Gas
Hydraulic Pressure
Steam
Power Generation
Transport & Logistics
Compressed Air
Fluids
Utilities
Manufacturing
WH&S COMPLIANCE All employers large or small have a duty of care to provide their employees and contractors with a safe working environment.
Where there is moving machinery and plant items in operation, an effective and compliant lockout/tagout program is a vital component.
The following Safe Work Australia Codes of Practice which underpin the Harmonised Work Health & Safety Act specifically refer to lockout/tagout and isolations:
1.Do you have a lockout/tagout system currently in place?
• Managing Electrical Risks in the Workplace • Confined Spaces • Managing Risks of Plant in the Workplace
2.How long has it been since it’s had a review? 3.It might be safe, but is it efficient? Our commitment is to work with you to design and deliver site specific, industry leading, compliant isolation solutions with ease and efficiency.
For more information visit: www.safeworkaustralia.gov.au
13 73 23 / blackwoods.com.au/mayo 3
INDUSTRY LEADING PRACTICE ISOLATION SYSTEMS Custom Key Systems Ensure that one employee’s key cannot open another employee’s personal padlock.
Custom Engraving Customise safety padlocks with company logos or other details to minimise lock pilferage and enable quick and easy worker identification.
Plant Identification Broad range of plant identification solutions including traffolite labels and RFID labelling to ensure you lockout the correct piece of equipment every time.
Product Expertise Experienced safety team with a broad range of solutions for difficult plant isolations.
Commitment Scheduled regular health checks post implementation of your isolation system. Implementing an effective isolation system does not have to be daunting and time consuming. The SafeSite Program delivered by Mayo Hardware is designed to deliver industry complete isolation solutions with ease and efficiency. The SafeSite Program includes:
Support National Customer Service team experienced in lockout/tagout and able to recommend the correct solution for your isolation requirements.
Situational Analysis Workshops Involving all stakeholders ensuring all key requirements and any current systems in place are understood.
Site Assessments Site walk to help identify your exact lockout/tagout requirements.
Procedural Reviews Alignment of existing isolation procedures to industry leading practice, or creation of new ones where required.
MASTER LOCK SAFETY PADLOCKS & ACCESSORIES Innovative devices designed to quickly and effectively isolate energy sources in the workplace.
For more information, please contact your representative or visit blackwoods.com.au/mayo to book your obligation free assessment.
4
LOCKOUT TAGOUT SOLUTIONS
KEY SYSTEMS & KEY CHARTING (1)Determine the number of employees that you will want to use this system. Take into account future growth at your facility. Each employee should have a unique key code that is theirs alone. (2)Choose the necessary Safety Keying Systems a. Keyed Different b. Keyed Alike c. Master Keyed (3)Consider how many employees will need to get more than one safety padlock for lockout. Those employees should get KA (keyed alike) padlocks.
REMEMBER: 1 EMPLOYEE – 1 SAFETY PADLOCK – 1 KEY
PADLOCK CUSTOMISATION & IDENTIFICATION Safety padlocks must indicate the identity of the employee applying the device. All Master Lock Zenex™ safety padlocks are supplied with identification labels.
Laser Engraving • Laser engraving is the most efficient method of permanently marking your safety padlocks. By permanently marking your safety padlocks you will prevent padlock theft and save time searching for the right employee or key Master Lock has an engraving cell in Australia, so safety padlocks can be laser engraved within 5 working days. For more information, please contact your representative or visit blackwoods.com.au/safesite.
Photo Identification • Master Lock Photo Identification labels allow you to personalise your safety padlocks so that the user is immediately recognisable. These labels are made of durable polypropylene and are UV stable. Simply take a photo and stick it underneath the self laminating strip. Description Photo Identification Label For Zenex™, Dielectric & Compact Safety Padlocks
Mayo Code
Part No.
S142
0053 6103
* Sold per pack of 6 labels * Locks sold separately
Traffolite and Key Tags • Engravable traffolite and brass key tags for lock and key identification. Description Adhesive Traffolite Label Brass ID Tag For Safety Lockout
Mayo Code
Part No.
TL1
0211 1646
0071TAG
0053 6137
0211 1646
0053 6137
13 73 23 / blackwoods.com.au/mayo 5
SAFETY PADLOCKS Master Lock safety padlocks are designed exclusively for lockout/tagout. Durable Zenex™ construction stands up to chemicals, temperature extremes and is UV stable.
410 ZenexTM Thermoplastic Safety Padlock
Related Product
Steel Lockout Hasps
See Page: 8
Nylon Non- Conductive Hasp
See Page: 9
• Zenex™ body with 6mm diameter steel shackle for corrosion resistance. • Key-retaining ensures padlocks are not left unlocked. • Laser engrave on all four sides. • Includes write-on “Danger” and “Property of” labels in English, French and Spanish. • Available 38mm (standard) or 76mm shackles. • Available keyed-to-differ as standard; keyed-alike and master-keyed available on request Lock Colour
Part No.
Lock Colour
Part No.
Black
0115 1975
Purple
0115 2046
Blue
0115 1995
Red
0115 2063
Green
0115 2012
Teal
0115 2080
Orange
0115 2029
Yellow
0115 2097
406 ZenexTM Thermoplastic Safety Padlock
Related Product
• All components are non-sparking, non-magnetic plastic, copper or brass. • Key-retaining ensures padlocks are not left unlocked. • Laser engrave on all four sides. • Includes write-on “Danger” and “Property of” labels in English, French and Spanish. • Ideal for electrical lockout and confined spaces. • Available keyed-to-differ as standard; keyed-alike and master-keyed available on request. Lock Colour
6
Part No.
Lock Colour
Part No.
Black
0777 2084
Purple
0777 2152
Blue
0777 2101
Red
0777 2169
Green
0777 2118
Teal
0777 2186
Orange
0777 2135
Yellow
0777 2203
LOCKOUT TAGOUT SOLUTIONS
S31 Compact ZenexTM Thermoplastic Safety Padlock
Related Product
Zenex™ Shackle & Stainless Steel Hasp
See Page: 9
• 4.76mm stainless steel shackle makes it ideal for locking out smaller isolation points. • Available key retaining (standard) or non key-retaining. • Each padlock comes with a weather tough cover which seals at the shackle and keyway keeping out dust, dirt and grime. • Ideal for isolations in exposed areas and food processing facilities. • Available keyed-to-differ as standard; keyed-alike and master-keyed available on request. Lock Colour
Part No.
Lock Colour
Part No.
Black
0983 6173
Red
0983 6037
Blue
0983 6054
Teal
0983 6122
Green
0983 6088
Yellow
0983 6071
Orange
0983 6105
White
0983 6156
Purple
0983 6139
6835 Aluminium Safety Padlocks • Easy lockout identification. • Baked on powdercoated finish stays bright. • Over 10,000 key changes. • Available 25mm (standard), 38mm and 76mm shackles. • Lifetime warranty. • Suitable for corrosive environments. Lock Colour
Part No.
Lock Colour
Part No.
Black
0485 3711
Yellow
0485 3082
Red
0485 3099
Green
0485 3150
Blue
0485 3133
Orange
0485 3116
13 73 23 / blackwoods.com.au/mayo 7
KEY CHARTING & SITE REGISTRATION To ensure there are no unwanted duplications of keys, Master Lock recommends all safety padlocks are 1 employee – 1 padlock – 1 key. As the number of locks increase, so does the complexity of tracking keys. Master Lock is the expert at managing key changes and can keep a complete record of the progressive key codes assigned and manufactured for your site. Key charting is recommended for large end users or end users concerned about key code duplication. With a key charted safety lockout system, orders will be registered with the Master Lock Key Charting System and will be assigned key codes to avoid the danger of key duplications. Locks are built ex-factory. For more information please contact your Blackwoods representative.
PLANT LABELLING & RFID TAGS Traffolite Plant Labelling • Traffolite allows you to create customised two colour plant and isolation point labelling and signs. Traffolite is laser engraved to meet demanding requirements for long-term durability, wear, impact and fade resistance, as well as cleanability Size
Type
Part No.
25x30.5mm
Self-Adhesive
0211 1646
73x36mm
Self-Adhesive
0211 1663
109x66mm
Self-Adhesive
0211 1680
25x30.5mm
Non-Adhesive
0211 1765
73x36mm
Non-Adhesive
0211 1782
109x66mm
Non-Adhesive
0211 1799
RFID Tags • With electronic identification labels, equipment and isolation points can be identified instantly and error free. HF RFID labels and tags can be applied to procedure signs, isolation points or equipment for scanning with a HF RFID reader, NFC enabled tablet or smart phone during an inspection or lockout/tagout procedure. Description
8
Size
Frequency
Part No.
Screw or Adhesive Tape Attachment, Yellow
90x34x7mm
LF
0419 3534
Screw or Adhesive Tape Attachment, Blue
90x34x7mm
HF
0419 3517
Screw or Adhesive Tape Attachment, Yellow
90x34x7mm
HF
0419 3500
Screw or Adhesive Tape Attachment, Blue
90x34x7mm
UHF
0419 3483
Cable Tie or Adhesive Tape Attachment, Black
62x14x13mm
LF
0419 3585
Cable Tie or Adhesive Tape Attachment ,Yellow
62x14x13mm
LF
0419 3551
Cable Tie or Adhesive Tape Attachment, Yellow
62x14x13mm
HF
0419 3568
LOCKOUT TAGOUT SOLUTIONS
LOCKOUT HASPS Lockout hasps are an integral part of a successful safety lockout program, providing effective multi-person lockout. Until all padlocks are removed, a lockout hasp can not be disconnected to restore energy to the device.
Steel Hasps
Related Product
• Constructed with a heavy gauge steel jaw, these hasps keep equipment inoperative while repairs or adjustments are made. Inside Jaw Diameter
Padlock Capacity
Mayo Code
Part No.
25mm
6
0420
0008 2484
38mm
6
0421
0008 2501
410 Zenex™ Safety Padlock
See Page: 6
0008 2484
Aluminium Hasps
Related Product
410 Zenex™ Safety Padlock
See Page: 6
• Constructed from spark resistant aluminium, these hasps keep equipment inoperative while repairs or adjustments are made. Inside Jaw Diameter
Padlock Capacity
Mayo Code
Part No.
25mm
6
0416
0652 3434
38mm
6
0417
0652 3451 0652 3434
Heavy Duty Hasps
Related Product
• Constructed from pry proof steel, these hasps keep equipment inoperative while repairs or adjustments are made. Inside Jaw Diameter
Padlock Capacity
Mayo Code
Part No.
25mm
4
0418
0652 3468
25mm
8
0419
0652 3485
410 Zenex™ Safety Padlock
See Page: 6
0652 8468
Aluminium Snap-On Hasps • Constructed from anodised aluminium and stainless steel, the snap-on hasp combines multiple-person lockout and tagout identification. Hasps come complete with a highly visible re-usable write on safety label.
Related Product
Colour
Inside Jaw Diameter
Padlock Capacity
Mayo Code
Part No.
Red
44 x 54mm
5
0427
0053 6154
Yellow
44 x 54mm
5
0427YLW
0777 2033
410 Zenex™ Safety Padlock
See Page: 6
0083 6154
13 73 23 / blackwoods.com.au/mayo 9
Nylon Non-Conductive Hasp
Related Product
406 Zenex™ Safety Padlock
See Page: 6
Related Product
406 Zenex™ Safety Padlock
See Page: 6
Related Product
S31 Zenex™ Safety Padlock
See Page: 6
Related Product
S31 Zenex™ Safety Padlock
See Page: 6
• Constructed from lightweight nylon, this hasp offers dielectric protection as it is non-conductive and anti-sparking. Ideal for electrical applications. Inside Jaw Diameter 25 x 63mm
Padlock Capacity
Mayo Code
Part No.
6
0428
0151 6135
Dual Jaw Hasp • Constructed from spark resistant lightweight aluminium this hasp keeps equipment inoperative while repairs or adjustments are made. Inside Jaw Diameter 44 x 54mm
Padlock Capacity
Mayo Code
Part No.
8
0429
0652 3417
Zenex™ Shackle Hasp • With a Zenex™ thermoplastic body this hasp performs effectively in extreme conditions. It has a 4mm diameter steel shackle which makes it ideal for narrower isolation points. Inside Jaw Diameter 25mm
Padlock Capacity
Mayo Code
Part No.
2
S430
0815 7865
Stainless Steel Hasp • Constructed from grade 316 stainless steel, this hasp is ideal for use in corrosive environments. It has a 4mm diameter stainless steel shackle which makes it ideal for small isolation points. Inside Jaw Diameter 25mm
Padlock Capacity
Mayo Code
Part No.
8
S431
0822 2261
Stainless Steel Hasp • An anodized aluminium finish ensures these hasps offer superior corrosion resistance. Accepting lockout by up to either 12 or 24 workers, these hasps ensure equipment is inoperative and control cannot be turned on until the last worker’s padlock is removed from the hasp. Ideal for group isolation. Inside Jaw Diameter
Padlock Capacity
Mayo Code
Part No.
27mm
12
S440
0275 2920
27mm
24
S450
0275 2937
0275 2920
10
LOCKOUT TAGOUT SOLUTIONS
0275 2987
ELECTRICAL LOCKOUT When electrical lockout is to be performed, the following preliminary precautions must be taken: • Have the necessary knowledge, authority and qualifications
• Individual to be adequately equipped for personal protection
• Control dissipation of residual energy to perform electrical isolations and work safely
• Switch off circuit breaker
• Ground electricity
• Tagout equipment
• Lockout equipment to prevent re-energising
Miniature Circuit Breaker Lockouts
Related Product
See Page: 6
406 Zenex™ Safety Padlock
• These miniature circuit breaker lockout devices fit most ISO/DIN circuit breakers found throughout the world. No tools are required for installation, simply insert the pin between the toggle, close and lock off with a Master Lock safety padlock. 0777 2781
Description
Mayo Code
Part No.
Fits Breaker With Toggle Openings 11Mm Or Less
S2390
0777 2764
Fits Breaker With Toggle Openings Over 11-13Mm
S2391
0777 2781
Fits Breaker With Pin-In Toggles
S2392
0053 6171
0053 6171
Miniature Circuit Breaker Lockouts
Related Product
406 Zenex™ Safety Padlock
See Page: 6
• These convenient solutions universally fit miniature circuit breakers and can be easily applied to the toggle by tightening the grub screw or thumb screw and applying a Master L ock safety padlock. Description
Mayo Code
Part No.
Universal Fit - Grub Screw
S2393
0815 8035
Universal Fit - Thumb Screw
S2394
0212 5722
0815 8035
0212 5722
Grip Tight™ Circuit Breaker Lockouts • Simply move the breaker to the off position, open the red handle and place the lockout device over breaker toggle. Turn the dial clockwise until grips touch toggle. When the handle is closed the grips will tighten against the toggle. Move lockout handle to closed position and apply a Master Lock safety padlock.. Description
Mayo Code
Part No.
Suits Tall And Wide Toggles
0491B
0652 3349
Suits Single And Double Toggles
0493B
0652 3332
Set Of Each Device
0506
0652 3315
Related Product
406 Zenex™ Safety Padlock
See Page: 6
0652 3349
0652 3332
13 73 23 / blackwoods.com.au/mayo 11
Universal Fuse Lockout Device
Related Product
406 Zenex™ Safety Padlock
See Page: 6
Related Product
410 Zenex™ Safety Padlock
See Page: 6
• Adjustable design locks out most fuse holders. Simply turn the thumb dial for easy attachment, no tools required. Sturdy ABS construction ensures durability. Secure the fuse holder by applying a Master Lock safety padlock to prevent access to the dial. Description Fuse Lockout Device
Mayo Code
Part No.
FL1
0285 0211
Electrical Plug Lockouts • Completely surrounds an electrical plug to prevent accidental reconnection. Simply rotate and open the lockout cover, position the plug inside and close the cover. Secure the cover with a Master Lock safety padlock by inserting the shackle through the overlapping locking eyelets. Description
Mayo Code
Part No.
Suits 120 To 240 Volt Plugs
0487
0620 4973
Suits 240 To 550 Volt Plugs
0488
0620 4990
Oversized Plug & Hoist Control Covers
0620 4973
Related Product
410 Zenex™ Safety Padlock
See Page: 6
Related Product
410 Zenex™ Safety Padlock
See Page: 6
• Constructed from heavy duty nylon, the cinch sack effectively locks out all sizes of large electrical connectors and hoist controls. Simply loosen the strap, insert oversized plug or control into the cover and pull strap tight around the cord. Secure the cinch sack by applying a Master Lock safety padlock through the grommets. Size
Mayo Code
Part No.
482 x 165mm
0453L
0652 3366
660 x 254mm
0453XL
0777 2730
914 x 356mm
0453XXL
0777 2747
Push Button Covers • • Push button covers address the need for temporarily prohibiting access to a switch or control, or to avoid nuisance changing of rotary switch settings. The S2151 is ideal for new button installations or for retrofitting to existing switch panels, while the S2153 is fixed ensuring instant availability.
Size Rotary Push Button Cover – Removable Install Bases For S2151 Removable Cover (12Pk) Rotary Push Button Cover - Permanent
12
Mayo Code
Part No.
S2151
0096 7019
S5152AST
0096 7053
S2153
0096 7036
LOCKOUT TAGOUT SOLUTIONS
0096 7019
0096 7036
VALVE LOCKOUT To control potential hazards such as gas, steam and fluids, all valves must be isolated and proved that no residual energy remains before maintenance begins. Prior to installing the lockout device all energy must be bled from the source. Related Product
Gate Valve Lockouts
Personal Lockout Kit
See Page: 18
• Surrounds the valve operating handle to protect against accidental valve operation. Constructed from dielectric Zenex™ thermoplastic, these valve lockouts are designed to withstand chemicals and temperatures -57°C to 177°C. Each size rotates into itself and nests within the next larger size to save space in storage. Size
Mayo Code
Part No.
Fits Valves 27- 81mm
0480
0620 4871
Fits Valves 54- 135mm
0481
0620 4888
Fits Valves 108 - 176mm
0482
0620 4905
Fits Valves 162 - 221mm
0483
0620 4922
Fits Valves 217 - 352mm
0484
0620 4939
Set of 5 (0480-0484)
0485
0620 4956
Pressurised Gate Valve Lockout
0620 4956
Related Product
410 Zenex™ Safety Padlock
See Page: 6
Related Product
410 Zenex™ Safety Padlock
See Page: 6
• Fits virtually all pressurised gas valves up to 7.6cm diameter. Designed to work with valve guard in place and its compact size makes it easy to store when not in use. Size Pressurised Gas Valve Lockout
Mayo Code
Part No.
S3910
0777 2067
Ball Valve Lockout - Adjustable • Lightweight thermoplastic construction. Attaches to the handle of a ball valve to prevent activation when closed. Adjustable design fits 12.7 to 50.8mm ball valves. Size Quarter Turn Ball Valve Lockout
Mayo Code
Part No.
S3080
0196 4936
13 73 23 / blackwoods.com.au/mayo 13
Ball Valve Lockout - Handle On
See Page: 18
Related Product
Personal Lockout Kit
Related Product
410 Zenex™ Safety Padlock
• Constructed from aluminium and steel, this ball valve lockout offers heat, chemical and corrosion resistance up to 538°C. Designed to fit ball valves 6.35 to 100mm this lockout device works on a wide range of ball valve sizes and on insulated pipes with narrow clearances. Description
Mayo Code
Part No.
S3068
0815 7882
Seal Tight™ Handle-On Lockout
Ball Valve Lockout - Handle On
See Page: 6
• The handle-on ball valve lockout is designed to fit onto all manual, quarter-turn ball valve handles to protect against accidental opening. Simply turn handle to closed position, slip the lockout device onto the handle and position the lockout device tab over angled portion of valve handle. Squeeze the lockout device and valve handle together and insert Master Lock safety padlock into the eyelet that provides the tightest fit. When properly installed, valve should not move toward open position. Description
Mayo Code
Part No.
Fits Valves 6.35 - 25mm
S3476
0815 7899
Fits Valves 31 - 76mm
S3477
0815 7916
Ball Valve Lockout - Handle Removed
0815 7899
0815 7916
Related Product
Personal Lockout Kit
See Page: 18
• Simply remove and store handle and cover the valve stem for secure lockout. Universal fit works on virtually all valve sizes and in all applications. Constructed from durable PVC polyester fabric and HDPE plastic this device is designed to withstand corrosive environments and operate in extreme temperatures. Description
Mayo Code
Part No.
0468L
0787 2741
Seal Tight™ Handle-Removed Lockout
Butterfly Valve Lockouts • The adjustable design will suit virtually all butterfly valves. A stainless steel rivet allows the device to smoothly pivot open and close to ensure proper fit and the directional application arrows allow for ease of installation and minimise user error. A compact design allows the device to be applied in tight spaces. Description
14
Mayo Code
Part No.
Butterfly Valve Lockout Without Cable
S3920
0212 5739
Butterfly Valve Lockout With 4mm x 900mm Cable
S3921
0212 5756
LOCKOUT TAGOUT SOLUTIONS
0212 5739
MULTI-POINT LOCKOUT Retractable Cable Lockouts
Related Product
410 Zenex™ Safety Padlock
See Page: 6
• Rugged Zenex™ thermoplastic housing stores unused cable, making the device more manageable in use or in storage. Ergonomic take-up wheel retracts the cable. 2.7m colour coded cable for easy identification and improved visibility in the work environment; Red steel core cable for general applications, yellow nylon core cable for dielectric applications. Mayo Code
Description
Part No.
Retractable Cable Lockout 2.7m x 3.3mm Steel Core
S856
0408 5822
Retractable Cable Lockout 2.7m x 3.3mm Nylon Core
S866
0408 5839
Replacement Cable - Steel Core
PKGP52709
0408 5856
Replacement Cable - Nylon Core
PKGP52711
0408 5873
Retractable Cable Lockouts
0408 5839 0408 5822
Related Product
410 Zenex™ Safety Padlock
See Page: 6
Related Product
410 Zenex™ Safety Padlock
See Page: 6
Related Product
410 Zenex™ Safety Padlock
See Page: 6
• Integrated safety hasp and cable is ideal for multiple circuit breaker panel and side-by-side gate valve lockouts. Tough, lightweight Zenex™ thermoplastic body and flexible multi-stranded insulated steel cable performs effectively in extreme conditions. Description
Mayo Code
Part No.
Adjustable Cable 1.8m x 4mm
S806
0822 2278
Adjustable Cable 4.5m x 4mm
S806CBL15
0096 7104
Adjustable Cable 900mm x 4mm
S806CBL3
0211 1340
Pneumatic Lockout • The pneumatic lockout prevents pneumatic fittings from being connected to pressurised air sources. Designed to fit virtually all male pneumatic fittings found in manufacturing facilities, this lockout device is constructed from stainless steel for corrosion resistance. Description Stainless Steel Pneumatic Lockout
Mayo Code
Part No.
S3900
0777 2050
Steering Wheel Covers • Steering wheel covers provide a visual deterrent for vehicle maintenance. The warning message notifies employees not to start or move the vehicle. Secure cover to steering wheel with a 0008 2501 hasp and Zenex™ Safety Padlock. For even greater deterrence, use the cover with a 0822 2278 cable. Simply thread the cable through the cover and steering wheel, wrap around the brake pedal and apply a lockout padlock to the hasp. Description
Mayo Code
Part No.
40.6cm Wheel Diameter
4716
0652 3689
50.8cm Wheel Diameter
4720
0053 6188
61cm Wheel Diameter
4724
0777 1778
0652 3689
13 73 23 / blackwoods.com.au/mayo 15
GROUP LOCKOUT Portable Group Lock Boxes With Window
Related Product
410 Zenex™ Safety Padlock
See Page: 6
• 430-grade stainless steel construction maximizes corrosion resistance. Clear, impact-resistant window provides visibility to secured keys. Side window to view unused locks (S601). 18 numbered lockout holes for easy identification. Latch with lock hole on front for supervisor lock. Stackable design facilitates storage and simplifies transporting multiple boxes Description
Mayo Code
Part No.
Group Lock Box w/ Window 30 Lock Capacity
S601
0362 3796
Group Lock Box w/ Window 55 Lock Capacity
S602
0362 3813
Latch Tight™ Group Lock Boxes
0362 3813
Related Product
410 Zenex™ Safety Padlock
See Page: 6
• Group lock boxes capture keys for effective lockout of large equipment. Simply secure each lockout point on a piece of equipment with a single padlock. Place the keys in the group lock box and then each authorised employee places their personal padlock on the lock box to prevent access to keys inside. Description
Mayo Code
Part No.
Group Lock Box Red Portable / Wall Mount
0503RED
0652 3383
Group Lock Box Yellow Portable / Wall Mount
0503YLW
0652 3400
0498A
0721 5674
Group Lock Box Portable
Wall Mount Portable Lock Box
0652 3383
Related Product
0652 3400
410 Zenex™ Safety Padlock
072 1 5674
See Page: 6
• 430-grade stainless steel construction with red powder coating offers increased durability and corrosion resistance. 15-lock internal storage capacity. Locking mechanism allows box to be locked to bracket, preventing unwanted removal. Four key hooks to keep keys visible. Clear, impact-resistant window provides line of sight to secured keys. Description
Mayo Code
Part No.
S3650
TBA
Wall Mount Portable Group Lock Box
Wall Mount Portable Lock Box • Display and protect permits, documents lockout procedures or SDS. Heavy duty PVC construction with reflective tape on front ensures day/night visibility and long life. Metal eyelets allow holder to be hung. Description A4 Permit Holder
16
LOCKOUT TAGOUT SOLUTIONS
Mayo Code
Part No.
PH1
0815 8259
0721 5674
GROUP LOCKOUT Group Lock Box With Wall Mount • 430 grade stainless steel construction maximises corrosion resistance. A single location to display and protect paperwork and padlocks for group lockout. Modular design allows endless options for placement and use. Can be fixed to wall, or used as portable. Impact-resistant polycarbonate windows make it easy to view permits procedures, padlocks or secured key(s) inside.
PERMIT DISPLAY CASE
GROUP LOCK BOX
• Carry handle enables easy portability when not wall mounted.
• Latch hole creates identifiable, designated place for control or operations lock.
• Tension clip holds multi-page permits or procedures securely in place.
• 12 flanged and numbered lock holes for easy lock on and identification of locks.
• Rewritable tag provides area to write temporary, job-specific information.
• Removable key cup captures key(s) inserted through the key slot and allows for easy retrieval of key(s).
• Closed-cell rubber (EPDM) gasket protects paperwork from water damage in outdoor applications or during wash downs.
0407 6710
0407 6727
0407 6693
• Key slot allows equipment key(s) to be added after the lockout has been initiated. • Removable lock caddy helps transport up to 12 equipment locks to energy isolation points. • Key hooks display equipment key(s) individually during lockout.
Description
Mayo Code
Part No.
Permit Control Station Complete (S3501 & S3502)
S3500
0407 6693
Permit Display Case
S3501
0407 6710
Wall Mount Group Lock Box
S3502
0407 6727
13 73 23 / blackwoods.com.au/mayo 17
TAGOUT Tagout is a critical and essential step in a safety procedure. Tagout requires indication that a task is in progress, identifying that an item is isolated, in a non-serviceable condition, or an employee is conducting work on the tagged items. Each operation (maintenance, repair, cleaning, emptying) must be clearly tagged out, seen and understood quickly and easily. Safety tags are exposed to harsh environments, therefore, those tagout devices must be resistant, long lasting and reusable. Safety tags from Master Lock are made from high resistance material offering temperature, chemical agent, oil, humidity and dust resistance
Guardian Extreme Tags
Related Product
410 Zenex™ Safety Padlock
See Page: 6
• Guardian Extreme tags are the toughest tags. Constructed from industrial grade polypropylene, the graphics are permanently fused into the polypropylene to ensure your safety message is vibrant and clear for years to come. The tags withstand high humidity, UV radiation, harsh chemicals, frequent wash downs and extreme temperatures. Simply write on tags with a permanent marker and then wipe-off with isopropyl alcohol or a citrus based stain remover 0988 0597
Description
Mayo Code
Part No.
S4002
0983 0597
DO NOT OPERATE CUSTOM TAG - DESIGN YOUR OWN CUSTOM PHOTO TAG - DESIGN YOUR OWN
S90001 S90001PH
Reusable Safety Tags
Related Product
410 Zenex™ Safety Padlock
See Page: 6
Related Product
410 Zenex™ Safety Padlock
See Page: 6
• Durable polyester laminate resists water and grease. • Customise tag with name, photo, department and expected completion Description
Mayo Code
Part No.
Do Not Operate Tags
0497A
0856 5678
Out of Service Tags
S597
0333 9641
Information Tags
S697
0333 9624
* Sold per pack of 12
Wall Mount Portable Lock Box • Clear adhesive overlay allows tags to be personalised onsite. • Customise with name, photo, department and expected completion. Description Self Laminating Photo ID Tags
18
LOCKOUT TAGOUT SOLUTIONS
Mayo Code
Part No.
S4801
0200 4002
TAGOUT SAFETY MAINTENANCE FLAGS • Compact 140 x 32mm size allows for application in virtually any area. Durable laminated material withstands extreme environments. Features write-on area for employee identification and project completion date. Easy to attach to your personal padlock – no zip tie needed. Accepts all Master Lock Safety padlock shackle diameters.
Description Lockout Flag Do Not Operate 140x32mm
Mayo Code
Part No.
S297
0333 9607
0333 9607
BOXED ROLL OF TAGS • Durable 150 x 76mm polypropylene tag material withstands extreme environments. Box provides convenient storage and transportation between jobsites. Suitable for use with all Master Lock Safety padlocks. Features area for listing employee identification, date and information about work being done.. Description Boxed Roll of Tags 100pk
Mayo Code
Part No.
S4810
0333 9590
Disposable Safety Tags
0333 9590
Related Product
S31 Zenex™ Safety Padlock
See Page: 7
• Suitable for one-time use, non-tear material is also water resistant.. Description
Mayo Code
Part No.
Caution Out of Service Tags
TAGOOS
0310 6095
Information Tag
TAGINFO
0310 6129
0310 6095
0310 6129
13 73 23 / blackwoods.com.au/mayo 19
LOCKOUT STATIONS Wall Mounted Padlock Stations
Related Product
410 Zenex™ Safety Padlock
See Page: 6
• Heavy gauge steel with durable powder coated finish ensures long life Description
Mayo Code
Part No.
Holds 6-8 Padlocks
S1506
0777 2798
Holds 18-22 Padlocks
S1518
0777 2815 0777 2798
Lockout Stations
Related Product
0777 2815
410 Zenex™ Safety Padlock
See Page: 6
• Durable user-friendly lockout stations provide a central location for necessary lockout/tagout components Description 4 Padlock Station (Unfilled) 4 Padlock Station (With Accessories) 10 Padlock Station (Unfilled) 10 Padlock Station (With Accessories) 20 Padlock Station (Unfilled) 20 Padlock Station (With Accessories)
Mayo Code
Part No.
1482B
0652 3638
1482BP410
0652 3672
1483B
0652 3536
1483BP410
0652 3570
1484B
0652 3587
1484BP410
0652 3621
Lockout Stations
0652 3638
0652 3627
• Upper and lower sections are lockable to ensure devices are there when needed for lockout. Add a combination lock for simple access control. Moveable dividers in top and bottom trays help organise devices. Broad range to choose from to suit your needs. Description
Mayo Code
Part No.
Compact Station (Unfilled)
S1700
0777 2866
Compact Station (With Accessories)
S1705P410
0777 2883
Compact Station (With Circuit Breaker Accessories)
S1720E410
0777 2900
Compact Station (With Plug Lockout Accessories)
S1745E410
0777 2917
Deluxe Tag Centre (Unfilled)
S1800
0777 2934
Lockout Station (Unfilled)
S1850
0777 2951
Lockout Station (With Electrical Accessories)
S1850E410
0777 2968
Lockout Station (With Valve Accessories)
S1850V410
0777 2985
Deluxe Lockout Station (Unfilled)
S1900
0777 3002
Deluxe Lockout Station (With Accessories)
S1900VE410
0777 3019
* For more information on kit contents please contact your Blackwoods representative. 0777 3019
20
LOCKOUT TAGOUT SOLUTIONS
Personal Lockout Kits • Master Lock personal lockout kits combine and organise commonly used electrical and valve lockout devices for individuals. Locks are keyed alike and kits can be built to meet your site’s needs. Description
Mayo Code
Part No.
Personal Electrical Lockout Kit: Contains 3 x Padlocks, 1 x Breaker Switch Padlock, 1 x Steel Hasp, 1 x Aluminium Snap-On Hasp, 5 x Grip Tight Circuit Breaker Lockouts, 1 x Universal Wall Switch Lockout, 12 x Do Not Operate Tags
1457E410KA
0815 8290
Personal Valve Lockout Kit: Contains 3 x Padlocks, 1 x Steel Hasp, 1 x Aluminium Snap-On Hasp, 1 x Adjustable Cable Lockout, 3 x Gate Valve Lockouts, 1 x Handle-On Ball Valve Lockout, 1 x Handle-Removed Ball Valve Lockout, 12 x Do Not Operate Tags
1457V410KA
0815 8460
Personal Lockout Pouch: Contains 3 x Padlocks, 1 x Steel Hasp, 12 x Do Not Operate Tags
1456P410KA
0652 3519
Mini Personal Lockout Kit: Contains 6 x S31 Padlocks Keyed Alike, 1 x 0420 Hasp, 1 x Retractable Key Chain.
PEKS31REDKA6
0227 4387
0815 8290
0815 8460
0652 3519
0227 4387
Group Lockout Kits • Master Lock group lockout kits combine and organise commonly used electrical and valve lockout devices for groups of workers. Locks are keyed to differ and kits can be built to meet your site’s needs. Description
Mayo Code
Part No.
Group Electrical Lockout Kit
1458E410
0815 8341
Group Valve Lockout Kit
1458V410
0815 8358
Group Electrical And Valve Lockout Kit
1458VE410
0815 375
0815 8341
0815 8358
0815 8375
*For more information on kit contents visit blackwoods.com.au/safesite or contact your Blackwoods representative.
13 73 23 / blackwoods.com.au/mayo 21
CUSTOMISED LOCKOUT KITS Each and every workplace is unique. Master Lock supply a comprehensive range of lockout/tagout kits and stations to cover most applications, but we also know that one size doesn’t fit all. That’s why Master Lock offers the flexibility to custom build kits specific to your needs. For more information on customised lockout kits, please contact your Blackwoods representative.
1. Select a Pouch or Toolbox
2. Select Safety Padlocks
3. Select Lookout/ Tagout Accessories
PADLOCK ENGRAVING AVAILABLE
Item No
22
LOCKOUT TAGOUT SOLUTIONS
Qty
CONFINED SPACE CONTROL COVERS Confined Space Control Covers (CSCC) fit most size entry and egress points on man-ways, heater doors, nozzles, broken pipe work and vessel skirts. The lockable and adjustable CSCC is fitted over the existing flange and is secured by installing a Master Lock safety padlock, giving plant safety personnel 100% control of the confined space.
Confined Space Control Covers • Excellent resistance against oils and hydro-carbons. • Excellent water/dust/pest barrier. • Fire and chemical resistant coating: (silicone rubber) can withstand 232°C. • Fabric can withstand 537°C.
Description
Size
Mayo Code
Part No.
Elasticated Mesh CSCC
Suits 508mm Entry Points
S201CSS
0211 1561
Elasticated Mesh CSCC
Suits 610mm Entry Points
S201CSM
0211 1578
Elasticated Mesh CSCC
Suits 762mm Entry Points
S201CSL
0211 1595
Elasticated Mesh CSCC
Suits 914mm Entry Points
S201CSXL
0211 1612
Ventilated Lockable CSCC
Suits 508mm Entry Points
S202CSS
0211 1493
Ventilated Lockable CSCC
Suits 610mm Entry Points
S202CSM
0211 1510
Ventilated Lockable CSCC
Suits 762mm Entry Points
S202CSL
0211 1527
Ventilated Lockable CSCC
Suits 914mm Entry Points
S202CSXL
0211 1544
Solid Lockable CSCC
Suits 508mm Entry Points
S303CSS
0211 1357
Solid Lockable CSCC
Suits 610mm Entry Points
S303CSM
0211 1374
Solid Lockable CSCC
Suits 762mm Entry Points
S303CSL
0211 1391
Solid Lockable CSCC
Suits 914mm Entry Points
S303CSXL
0211 1408
0211 1561
0211 1527
0211 1391
13 73 23 / blackwoods.com.au/mayo 23
ARRANGE YOUR FREE LOCKOUT/ TAGOUT SITE ASSESSMENT TODAY
THE ENTIRE MASTER LOCK RANGE IS AVAILABLE FROM BLACKWOODS BRANCHES NATIONALLY NEW SOUTH WALES / ACT
WESTERN AUSTRALIA
QUEENSLAND
Sydney - Greystanes, Canberra - Fyshwick
Perth - Canning Vale, Kwinana, Malaga, Mandurah
Brisbane - Hamilton, Ipswich, Carole Park
NSW Regional - Albury, Broken Hill, Coffs Harbour, Dubbo, Lismore, Newcastle, Orange, Singleton, Tamworth, Tuggerah, Wagga Wagga, Wetherill Park, Wollongong
WA Regional - Albany, Broome, Bunbury, Geraldton, Kalgoorlie, Karratha, Kununurra, Newman, Onslow, Port Hedland
QLD Regional - Bundaberg, Cairns, Gladstone, Gold Coast, Gympie, Mackay, Mt Isa, Rockhampton, Toowoomba, Townsville
VICTORIA
TASMANIA
SOUTH AUSTRALIA
Melbourne - Altona, Campbellfield,
Burnie, Hobart, Launceston
Adelaide - Regency Park
Dandenong, Derrimut, Scoresby VIC Regional - Ballarat, Bendigo, Geelong, Morwell, Portland, Shepparton
NORTHERN TERRITORY
SA Regional - Mt Gambier, Roxby Downs, Whyalla
Darwin
LOCKOUT TAGOUT SOLUTIONS Supply of these products is subject to Blackwoods standard Terms and Conditions. Some products may not be stocked at all branches and supply is subject to availability. All prices are valid for the duration of the promotion. Prices are plus freight and may vary from region to region. If you do not wish to receive any future communications of this type from Blackwoods, please contact us in writing at the Advertising Department, PO Box 675, Macquarie Park, NSW 1670. Blackwoods takes no responsibility for errors or omissions. J Blackwood & Son Pty Limited. ABN 43 000 010 300.
BLALOTO18
13 73 23 / blackwoods.com.au/mayo