The Barrel Bike Instructions

trl sl -ll

-lsDl F.

5vt lf

at] I o r+

Fo

o

5

u

t

tr lnr :r ae

( ety

rm cticql ho te s:

sol

&

qlwqlt drill uriry grotect;ve grryJSl es ! ha*

dlf- uefql wffh

cqre.

wqfch oul

for. shar ? edg,es, thq c^h cxt l;fe o l4rife. ' +ile and soni round oll f\orp ed j€s. lt t 5 good to N?qr worhinl 9 lovgs .

niQd3u7g and Jrnark eU haes Carefut1 u te t€ far un.h-"'7 dvitaing, b? f o : -ttark

re f to help lreyen* to indent {Ac olrill b t (rorn sl;ppf ni o$ +hc i^q r lc alwaj s ltarf by pilot dritring I

.

wi*h-a llnn bi+. aiill q brt.t€r hole l-ithrr at o! Iirn€ ,' lrnlil t,1on f€e6,11 *ho riqht [j?e .

Nork gor,rr !65 cooL t sstt?r4td5 and g nn

.

ber, 0 ood ?tr'g ?a'CI6 tilo n witt saug Soh ar ton o( crff'o r.t)a eas9

fetn

a

I

t

qdvice

oh heeded hardwqre: one MIO eight fqE

( 8 Onrr r To nrn

bott bolts

on€ 3Snn U-bo Lt

(qtf o <anel cxhcqtt clanp for cttr$) .

eigh+

ilS r

Sohrun bokl

t use ?reft robl,$ n glon hock ' nuts' w lttn tl ll bot*l .

(vibration does hot undo tlen)

qe? fomQ Large 'fehn!' harhen tor Mt,, and Sfandar4 Nasherr for €qch dtfferenf o[ so

bott s jte.

Sf€ciaL hq rdwarg

:

ends (or the Ste_erin9 fod. (+here cre vorious strifqble sqlel {het rrill work)

tr.ro

Mt [r

rhe fdeol Siz€ , bu{trl o nrill be

olc qlf o.

(lt tg ir iro

ttac(

Yod

b w m

Con be

icar0nted from Laric^p Uqdr,

ln

Steer. f conrn colr?o h Ca+.)

lnt

heedcd bicAcl e

? onentS

sowr

A2o"

donoc

bicgcl€

'#J-lii;lfi*" /OnQ

trcel lt€m thct +itr q irr frb€ insde tt e Sho(t

in tlre

.

a teqt clq uP or sinilar thit

hond[ebar

thqt il qt leq-$t en d

Strutlq

thi iten sha$.

1oo n m l,ong'

s €

fitr oter

ohe comPlete witA rnountqi; bit-e qh 1W {ork, ,fenov€ t hc f rr nt . Urf,ecL, lttm, -and the f ront br abe to Frefrr?

(t foi q to?

coh v0 rri o h

.

p frona dtraditfonaI kfclcStqnd . (or si rvr i lq r ctarn

Ptete, n a be sure

t+

? rnna ir at 19est thiclc st0€(.) t+ har t? tit rYetl t h

+o?

o{ +he thainstqqs,

;'nit behind the bofrowl' lorr cFet.

need€d tqbing:

qt lea s t Lor Eer

l, fnn Ieefion o.f ton lu lqr ?e o(i Ie rec

stedt fu bi'.q

f,u$etqed

dirrren; ionS

;r{s{F nnr* "r*t

i.ntl thicrness

' of l€ast

1' 5 rr ruf

d??l?v imetelS ll n o{ snellgT prof ile rectafrgu lq r fubi^3. fut3estud po€i Ie Sirc is n.;P 'f ' q* I€qst 2l x 25h8, wi+h l, 5 hm wq ll thi clness ',.-.-- ...

rni;:' tTl*;;l;ff

furnitu

lJ$i,";se t.

Scqvgtrge,

foot rr-+=

Ee*eQ ?rn ch

$:

drill

tcpe

plcqSure

6lleumer (or lqfeniry trbirg

m

ttss drill bitg I,G, 8 I lonv ret {uerg

(rqnrâ&#x201A;Ź , &rtelD-llgl

(

hnd the end o{ +he bot sectl on tnbi h9.. , tqnd * he

t"bin I rett I iturh with t {otK

,{

bnds)

it toqftc s 6thet t he cho(n ttaq 5 .

cn?pint t he- bottorrr bric

ro999t

RQt

.

/

.rrorr ldritl'

lstFle ffttoch-

Foent

lotn h"tos throLr

3h

gointl,

f$$

/ { \'sd

TCNNo YC

fro rn hrhe e

I

q

0n qxle

froht

hq b..-

lj"^o7./+.r{ir. it o\sfrt?

tijhr

uher0 {h? {orF noue he L€ wor dritted

c\ bo(+ thc ree

r o(

bolt {ork onto the

th0 frc me anto (he tqrtnt usin, on lrllo hlLt and a 1o? ctcnp (tol*r

q k rc Urfand'

Co, sin tlotf, qt (erlf 3 npr' (hick stee[ ptet€)

axL,Q

t

[}#$

illnih' rt4,

fiffi\ffitn**h rrhQ anlte the

ctrill t n trlould relt Ln . the ltfe tr[ttt beirir at i,a

it

dirnotCr

qoh

ts '

A"te (ea

rt

(or26wn)

don't ho uf

r bit dri(t y io, ' *;l'; lai;'?i,l'd g

and 1

tlro

tinl t h

l'''" :ll .lil )l?,l'n, .1l'

fesrth? r"'v- 't^ r?lItl ifC hotâ&#x201A;Ź

;j?*r"oiid;;.

the barrtt

d

ratn

tne oLL

T,.fferrcl nrtnS

I Ir I I I

i,r,

o

I

hqtt

hrsFSaX

I

a

hI rrlt iilten bl'ndg.'- ol -oh"t^t anlte lrind 3-i:

!I

t

;.ltc iti*. :ltlj|: fre;.ttie o( qr ni n'!

Pi

b

funaes )

fond th€

fr'r?tfr"rftrf [

\

iiill?i:Llls\ ldiT#$1u

lsharP edges

fo

,

srnboth

uroa^

ca'l't

cfnt lott (tQ.tC.

drdtt 6rnrl hotgl

*inlLtlg gnds

L

tr arS

It

FE Qls Cl

Ir-7C

l,ti;

N (rffi Lql,et fublnq dorun so to nnlr€

it fil

the cqrv?

o{ the bqrrel

edqcS

-

dritt ett{chncnt hrter oh bc(h r(de r to fe lto n thc (rafie tc the lrrrrgt.

Inrn hoter t^litJn mf brttr

ir

suf(i cfgnt,

when

t he f r;fre ertgnl[o1 bacL or\ {hc latctcle {ron thr Grr oitj.

the berrc {

etta oh

hoter

to be

the

brrrc L betrr0*r *he (or L qhd thl ertchsion. fqgTocl

eurh the barre (

ihwerdt { ht bottonr inbe and leev0 ct teqtta eo

th

q.? fnn (e;lrl '

betucQn

irit

cutt qp a Zo" do n o

r' bibe 4t

Ihorrrh . ctrt the top t'rbe

lcavinr et t9rst

a_'|-o ne)

rtum P o(

R(ibin7 1-fT6

choos? a

biertethqt he i a (orz hith v-bnlf b0rte (cor

. flettâ&#x201A;Źn oqt \

rt{tl,cd olreqdl t

h o fltofiet eI Shou h ,

dritl, a hote in the to t'i bg nr

th bot(orr. ttr be l'cntlq r"hitrt arrr mc?inJ f ht, 'brrt avcid nilfng

onC fi) gg,$reo rcrrrr4

bend

creqse S,.

AefiOn ehd râ&#x201A;ŹCt i on o{ 4bout

(e

l moothl ,t-

tnrn ^'

has

tr,

hlat

f

thet

v. brl lag t

the ttrbi nq

fhar

I

8o rnt?l . bend

i+ abort

q o

l{ oo

posttion the kutre ned jO - bot(orur ttr be

thc

^$enble framc I nod rrith tor-L r r ottlched $1rqt[ r

I+t e berreI

f:.'s

\)A J1 -trin

$,tlllhll +iii-ua r.rtL ,

[,'

llltli"

bottoF

â&#x201A;Źrtr a Gnrlth

{torr frete

ttrle

gltjttf"

qnd the

ofif

Qxtenricrl

frorn o .

erttngroYl

in +het oo' )mc3,

(oQgcl\â&#x201A;Źr.

qse tarle

btt I ntg

nri !3 rrrri

;;a+ urth

'J:lll.'.

ta r1e h'orhers

a htg hts this st ress Jol nt

a

n

a'

the bend nrrrt be snioot h and

hot hauP 4nt

er)A

{hgre ir at teqSt lO nlm o+ rnolgrra t on a1, tidgs

crack, s in +he

oG

tLr bg

ivr

I

.

rna ke 5u r0

C' the ho( rn

thc bot(o

+hbg.

l\ t I

SqPfort the {ramg 0n 6ornetlrtnt

5o ut oh n fon! trh â&#x201A;Źe; io. gou caa f it i l adlq rt merut. gettinl thdi rirlf ti[t, nq ke aU[ thp di{f e re h Ce tr, the 1r,o rLd tn horr gour biFe hqndtes .-

for stqble Stegr inl we af Q tr1in5 to ,ninimite rqke, thtl meqns tn {he ideq( ces? q (in? dre wn { h rough th C hea{ tubr witr tntersesr l fe thg wheet, torrcher thm. uhe n {hc head tnbe tl etil npcl cocrectlS meesurt drrtance I Let*lttn the bo(t irr the cc[^gr o{ +.he barre[ qr.d +he hote irr the ftettcn ed tuf tqli. <rtt two piece5 Snrrr hotps =4\ _

!n a

},',t-?,l

ij tl lt*-t Srh,

\

T

l^se t he bqrre t {ra rn â&#x201A;Ź

:t hcbrttr te c.nne ct

t bilr (he

itrqt ! .

fnnt errd first,'strut:

n bend the to Fefi the berrct c,orners. the

ileosur0 the shortert dtrtanc?

to? tqbe and tl Jho barrgt- (rarrre 'cor71gr

bet tveeh

e

lao[+g-.

iSn ni.)

U-b i (l,ttT

Lt

,z

3}tof tqbe I

T

%tqbe f lctte n { n binl

lrf, -a

''1s and d ritt hote s (or bo(tin9

/

the nd into

5o

Vt-tll

T

sllafe & bott -be ftrut orl .

S

teeri

rftk^re the exPqnder

nqt and bolt frzryr

€the

$tetn.

the trin gna

chec lc

//' that thg \'/ thg

I'n ?iPe sltt ,lride Sterr ftrbg (uorks ui*h most

I ll"" St?gL stetnrs

-A.

th

the rtOrrt

$reiiht

\ 4

bar r eL

etlt q ?rrrrt

wid

o{

0 Stot in

e st€ rn TLace

q (ght-

fittrnt. Y.t ctaqp (or iirr'i ta r )

oround the ftenn

thc beqr in1 sqrfaces: j

{ace

tnt0qUe

fpce r

3ttrh the 1,' rrc?rer fi{ be

(

throq 3 h Cut ot 3o rr;r lom St GQ r fror,n _1 _ r 6iqq

er

diq me te

fube -rt Fodu r{ $Pace

r h, ith

?tPe

.

r

7 - -e

the end cqt in ^ cor(ect qn gtg, s o thqt (* ritr apinrt ( he fre vo crf€nsdo6 pi ra tte t to thc ftc€ re r

cqr q piecg oc tqbi D t qbor Toonrti

-/

tr$o

hol,eofftet

drilJ Enrn

lSl an

6[er in b*h Ind r uith of(tct hf

H

'

trr1cffod gr-df

tht

t bott

tr rtta ch StC

?rinl-

orrrr to thc (or la c,fi tt tt '

qft

rotc joint Qr 6 trqcp fQd end b/e ufe herc if hqndq frr nc lini q .Fnt.

(ottl;r ohlg

iised , fot cranlf f ?, in Cor r st?stirr or 0o, rrilh l.crrt -lqfrer hein! t5 fitcr th?

Thesp joint r cah be scav?h red

thot

fi(tl qnq

fotqtet

.

connect drt. [ast, (he fron* qnd

dqncg fton cqr -3gr9P ye rdi. lf +he iofnfs 1nr tird qre le rgcr thctr sft , _frQr'lt ttar lc jui{ f inc h+ *iglt be 4

in

abqn

'

bi+ friff?r e hd rl ijh+ I J oret rill' tPl'T & chap

r€4r $€enng qrnt $1e*fiQr

Wath q lfrrn drqrnet€r ftcu{

rod,

ft1?rt$v

brlted to a fh+ end

ssernble the . !r*tj n9 S q s indice tid b5 tl'e .\as* ?q.e a;qqrarn. tirit t;ghten the bqr snd' in the Ftton o( the_ steerer to ircrerl+ the b.e2rlhts fro'rn failinJ q

o+1 the ttee

tQr t'?q

frg t \-,

flcce tonetlt in9 trn der *de tte€r€r +qb€ io Pro P .it r,lp onc0 the bqr end II (ar tened. qfter +h is, fush down the StCrrr I q?Pll i n, frel5q re to the fg1or€ Flql bqril errn oligrr the -s+eru qnd rhe -15,, b.r end tqnle nt i a I qnd

the strlcdmr tod qs fhouh, to thar it noyes hvnd

uhob;tru c+ed hrhe n tu rninq h bolh direc'-

tioh.f

tilhterr tl. e Steru clq nf.

tfiqt's it I the re bitt refs rtreithtto:*1;1 urr I me

chqnfc

5

_

f

.

F'o e f-+

od P

L

r(2

+ o

u{ tE tz

fl

-lcl

(\l (^'

P*z

(,ct d4

7<

.F

v

I

tr

-c-.

7 Gi

+

v

o

P

-npi 3d FJ o3o 64 at {r':

IA

lv

dr

C,1 So9 "i o-'

2c o,

f-{

F

{'T

z1 af, \>

Z!

r b3 c9 )o

> 3

. _---s

FT To 3 Ts f,3 FF P -t 8, 4t 4t

----r

Cv^

e{J

(Tt

sE7 v

F

eJ

z

crl

.J

!

+

> (-\ o F F ( 3

5 d

\7o

di t'.n

ro/o b2

13 23 oF Zt ,

F\' ?s

-r9

r\

dl

v

/oo nc- -)C 6o v<t Fz, (fl o-t g\ (v

L

o

Fj

1$' (rl

3*f\)

a6l

?o

p

d

el

-t A d

fiF F

I gr

o

3 --o dl o

c\

o ,:F9

€

3

-t F

J