3 minute read
Zero Automotive pioneering electric solutions for underground mining
by Boylen
Zero Automotive stands as a beacon of innovation in the realm of sustainable transportation.
Privately owned by CEO Dave Mitchell, Zero Automotive specialises in converting diesel Land Cruisers into electric vehicles tailored specifically for underground mining operations. With a commitment to environmental stewardship and technological advancement, the Adelaide-based company is reshaping the future of mining, one Land Cruiser conversion at a time.
The visionary behind the company
Dave is a visionary entrepreneur with a passion for sustainable transportation solutions.
With years of experience in the automotive industry and a deep understanding of the mining sector, he recognised the need for cleaner and more efficient vehicles in underground mining operations.
Thus, Zero Automotive was born, driven by a vision to transform diesel Land Cruisers into high-performance electric vehicles capable of withstanding the rigors of mining environments.
Powerful electric drive train
At the heart of Zero Automotive’s conversions lies a powerful 200 kW, 1200 Nm permanent magnet motor, delivering exceptional torque and performance in the challenging conditions of underground mines. Paired with Toshiba LTO batteries – the safest batteries in the world – each conversion boasts a remarkable 20,000 cycles to 70 per cent capacity, equating to a decade of reliable operation. This formidable combination ensures that the company’s electric Land Cruisers not only meet but exceed the rigorous demands of the mining industry.
Innovative protection systems
To further enhance the durability and longevity of its conversions, Zero Automotive has developed the Hazardous Environment Protection System (HEPS). Specifically designed to shield the electric drivetrain and Land Cruiser chassis from corrosion, HEPS represents a significant advancement in vehicle protection technology. By combining specialised coatings, corrosion-resistant materials, and advanced sealing techniques, HEPS ensures that Zero Automotive’s conversions maintain peak performance even in the harshest mining environments.
Proven performance in the field
With five converted Land Cruisers currently in operation at mine sites run by industry giants Barminco and BHP across Australia, the company has already proven the reliability and effectiveness of its conversions.
These vehicles have collectively covered over 100,000 kilometres with no battery deterioration, a testament to the quality and durability of Zero Automotive’s solutions.
Scaling for the future
As demand for sustainable mining solutions continues to grow, Zero is gearing up to meet the challenge. The company aims to produce 200 converted vehicles by the end of 2025, expanding its reach and impact within the mining industry. To facilitate this ambitious goal, it has partnered with CarBon, a leading provider of leasing options, to offer flexible financing solutions to its customers.
Shaping the future of mining
With its innovative technology, unwavering commitment to quality, and dedication to sustainability, Zero Automotive, under Dave Mitchell’s leadership and with a dedicated team of engineers and technicians, is at the forefront of driving positive change in the mining sector. By providing reliable, efficient, and environmentally friendly transportation solutions, the company is not only reshaping the way mining operations are conducted but also paving the way towards a cleaner, greener future for generations to come.
With Mitchell’s vision and expertise guiding the way, it is poised to play a pivotal role in accelerating the transition towards electric vehicles in underground mining operations, both in Australia and beyond, setting a new standard for sustainable transportation in the mining industry.
