Bridge City Tool Works Sneak Preview #37

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fireat New .Prndu#+; f nr .lll] Tunr Wnrkn.lncer;...

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SALE!!

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fixtvan.r'rliuary 33Vo 0ll Everytlting nn'fhis fagc!


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A Briel History ol e Bemarkable Invention fitl

n May 6, 1879, Leroy S. Starrett Leceivcd

I I trom the pal"ent office of the United

States

[J gouernment, patent number 215,024

f.or a

try square. Unlike previous versions, this square contained an adjustable, graduated blade, level, and

a small scribe;

it

a

is one of the most

bLilliantly conceived layout tools in histoty. Not only did this tool provide a ready reference for ninety and forty-five degrees, but it was also a depth gage, hook rule and a rudimentary

level. As

with ail venerable

designs, patent

number 275,024 surpassed the test of time, and was one of the superior ideas that

built

the L.S. Stalrett Company. Founded in 1880, the renowned L.S. Starrett Company continues to occupy an exalted position in the metal

alike,

it

is

truly one of the most popular tools

ever produced, its original form unchanged.

Bridge City Tool Works is pleased to introduce

the fiLst new version of this basic design in over a centuryl Before describing the merits of our latest creation, I would like to share with you the process through

AEtr

U

which we arrived at its form.

By design, combination squares with sliding blades invoive moving

parts-and moving parts

weaL, Typically, the steel blade of a quality

combination square is hardened to

a Rockwell C

scale t'eading anywhere between 58-63. By

compaLison, Sray cast

ilon, a vety common

material for the square head, is anywhere between 38-48 on the same scale, depending on alloy content and heat treating. This is a substantial difference in hardness! Over time, the

RAEY

In recent history we have produced and sold over 100,000 try squaresl Our commitment to

squale head

accuracy in all of our squates has precluded us

Like most abrasive etosion, this wear occurs at the

a combination square design

will erode fiom the blade movement

across the cast reference surface (see FiguLe 1).

that

from introducing for the following reason...

edges first, creating a "rockefed" surface

Although there are numerous companies that

The logical question at thls juncture is, what

manufacture combination squares today, only

does "over

is

extremely pLoblematic for a reference layout tool.

Over one hundred and ten years later, long

we believe is necessary for quality bench wood-

after the original patent expired, Mr. Starrett's

working. Accuracy you can trust. Unfortunately, our research of previous efforts indicated a

time" mean? Our tests, on a brand new comblnation square from a highly respected manufacturet, indicated that the 90" reference changed with less than sixty full length blade adjustments! It was minute, but continued to

every hardware store across the world. Also

problem with all combination squares

worsen and we became focused on addressing

found in the shops of amateur and professional

maintainlng accuracy ovel time.

this issue in our own efforts.

working industry today.

combination square design is sold

(D

"RDER

the precision vetsions have a tolerance which

in almost

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clistance was transfcrlccl cliLcctly to t['rc l"able saw fencc: (sec

fig. .3). Sawdust was tlying in lcss than one rnirrufcl

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r loiir

orc

nlw rmdy kt ruoka

skills otc tight where

fot voltt

dauglttet'.s weddiry prcsent. Nothing hut the best, s0 hotkl dovetails

ne

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.RDER

is harcl to iniaginc.

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petcutt xtluclion ol 97/r"'? ir

lorget thc calculal.ion. Use fhc SD,6

SPIDT:I1

to divide the clistance into tenths. The ninth ,11tt7,,

TELL

FREE

l)l\

rr

'

nlr k i'

ctt9l/8" represelrting a tcn perceut rcclLrction ir'

size. (For you rnath magicians,

filst corrvert

!) tL, r rin.'

decimal equivalent which is 9.875'. \lLrltiplr and you get u.BB75. Now go fincl a dccjnr,rl

ut lbnteen pins?

@

il

l\

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thol- herrloorn silvet t:hast

bctwecn any two f ingers, sliip a fingcr (or two...) uurl sliclc thc krol clown thc length o1'your slocL, It's so fast

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= 13=l "::ul

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I

Hemember the First

Tine I Made a Perlect loint,..

f t was a simple joint, but for me it was a triumph, The joy of gently I penuadin8 my cabinet sides together finally allowed me to feel like a I real "woodworker". There was no slop, I used the precise amount of glue and the whole carcase was dead square. I used a %" bit and made two passes for every dado cut in my cabinet sides. The walnut veneered plywood measured exactly .722" wilh my calipers.

Obviously, a %" straight bit would route an oversized dado for material .028" undersized. It was time consuming and very awkward. I literally made practice cut after practice

fit the groove. Through the wisdom only experience can nurture, I realized my cut, until my plywood

physical energies were wasted and my productivity could

increase dramatically

if I

Once attached to your router (see chart for your

changed my ways, So, I

bought a bunch of router bits and had them groundin.005" incrementsforeachof thecommon.

nomlnat ,7

45"

model number) your Micro Fence is capable of fence adjustments to %ooo of an inch (,001"). One

^//t V \ slzes,

.7 40',,

full

revolution of the large adjusting knob moves your fence fifty thousandths of an inch (.050"), iust shy of %o of an inch, The Mlcro Fence ls prcclse, fast, repeatable and depenilable,

.735", etc,

I was just so tired of tapping a guide fence-cut,..tap/ cut..,tapr cut-and I continued to wonder-wlry lsn't 3/t" plywooil 3/e" tlthk? ENtrE TASTED, THE LURE EF THAT PERFEtrT .J E INT IS A PEWERFUL ENE.

The complete Micro Fence allows you to precision route straight or curved applications. Try and route a %e" groove around the circumference of a table

with your router fence, Now do up for this

applicatiln took

less

a second groove %2" offset

from the first.

Sef-

than 30 secondsl Now you can do work that looks

like it was done on a $100,000 CNC router in your garage or basement shopl

Applications include all forms of dado work for odd sized and metric ply material. Use the Micro Fence to match previous set-ups or cuts after breakdown; it's very fast. Veining for inlaying, "V" grooving, cove grooving, fluting, slotting, slitting and sliding dovetails, one of the most

Unfortunately, when a router bit returns from its annual haircut, the maior diameter is forever changed to something less than the original

difficult ioints, are easy with your Micro Fence. Great for making tight fitting drawer bottoms and drawer fittings, Your work will tend to square up easier if the joints are accurately placed and cut-all in a day's work for the Micro Fence.

specification, Over time I ended up

You can purchase the Micro Fence separately or combined with the equally

with

precise circle iig attachment. Once attached to your router, you will be able to cut perfect circles or cut concentric grooves and rings. You can do things

a

nice collection of bits that

cut to odd sizes, which is useful because

it

is impossible to purchase

or make stock to exactnominal sizes. I(eeping track of all of those

with your router that you haven't even dreamed of yet. The comblned unlt (router not lncluileil) ls out best vqlue. Please call us at 1-800253-3332 for availability if your router model is not listed in the chart.

burnt bit diameters, however, was no solution.

RoUTER

Much has changed over the years,

A, Pocree caere t oo,' 67Et 6a5t 69tr,693

thank goodness. My Sears router is retired, and I've discovered

a

relatively simple device (although

it Iooks complex)-Richard Wedler's Micro Fence. No tool or accessory, to my knowledge, can

compete

with the Micro

Fence

for

accuracy or time savings. And rarely does one tool accomplish both.

(D

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Workshop Formulas, Tips & Data, For Anyone Who Prclers to

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fi collection of practical, hard-to[l find information, Workshop

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Sanding by Hand Eannot Eet Any Easier! Check 0ut the

Now $2,4,75

EIIective on the Hailest Stainless Steel or Carbide Blades, This SharpenEr is the ldeal Supplement lor Yow Pocket Knile.

Power Stroke Systen! esigned to significantly reduce wrist strain and muscle fatigue, the

U Power Stroke System transfers your applied force ditectly to your work surface on both the push and pull strokes. The general scraper is a

ideal for removing paint, paper, tile and veneer; the sander

I

{ii:,4

is perfect for sanding wood, plaster board, metal, and

plastic. Use the Power Stroke System in the

ny hard material including carbide tipped

lliools, glass, and

kitchen, garage, and shop for all your

617-cj[f I

'

and English and Spanish manuals.

6l 3-tr8I

I

, '\

inch, The Pro Tape 16' features a rugged construction

and is accompanied by

.

il

composil"e materials, ceramics,

tool steel can be sharpened with

this inexpensive diamond hone. The handle

flnishing needs. Available with leveL

snaps open and folds easily for protected

arm and 4 accessory heads.

storage, Complete with a ring attachment

PtrwER EiTRoKE SysrEM

wAE

gz4.tro

for accessory loop, zipper pull or keys.

NDw $ 1 6.05

DrA.MtrND MrNr-SHARF Snaeeeuee (Frue)

6l g-trtr I Herc

is

Line

ol Toolholders lor

61g-cltrlz

I

SHARPENER (EoaRsE)

Ntrw S6,65

$e.es

The Mat-For Home, Work, the Shop, or Anywhere You Stand!

TALON'" Pegboard Hook System

is the

waE

NEw $6.65

$e.es

DTAMoND MrNr-siHARP

the Most Innovative

Virtually AII Handtools. The

wAS

only ful] line of toolholders

fI

that absoluiely will not fall off your

omfortable and durable with an attractive, easy to clean non-slip

pegboard. Molded from nylon, an

Lsurface, The Mat is engineered with tough PVC material for

extremely strong, unbreakable plastic

proper leg and back support. This super mat protects floors and

that will not mar your tools, these

carpet fiom damage, and cushions your tools if they fall off your

toolholders perform dramatically

work bench. Available in black, 24"

925-ElEl t

better than the standard wire

metal hook. Each toolholder securely clamps to your wall-mounted pegboard (pressure is against the back of the board). Mountable in any direction on standard

in 48-piece

set

TALONTM

614-EJEI

ERDER

TELL

with

Ta"

pegboards. Available

7 different toolholder types.

PEGBtrARD SYSTEM

I

FREE

wns

r

gze.es

NEw S2tr,tr5

-ErEo-z 53-3 3 3 Z

THE MAT

x

wAE

60" x3/t".

gzs,ss

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Become a member of The Bridge City Tool Elub N[)W and

Find

lut

Why

reap the benefits with your order from this Sneak Preview

a Workbench Is More Than a Table, It Is a TooL Isimple,

ELUB ts A MEMBERSHIP FRoGRAM wHltrH BRTDEE Etry TotrL ANNUAL oFFERS EXtrLUEiTvE BENEFTTS ro rrs MEMEERS. FER A !F'4O.trtr ELUB MEMEERS REcEtvE THE MEMEERsHtp FEE BRtnGE Etry TotrL

THE

llthe

own workbench, Making

t.

W orkb enche s demonstrates

'.;::::;;:;:'"';i;"

first, how to first plan your

your rirst three retters on each new Bridge city price, at $t,OO per letter. We will keep a arehalf tool are free, additional letters database of your engraving preference and will automatically engrave each new tool, purchases!

workbench and then, how

to outfit it with various tools, accessories, and integral

should this be your desire.

oMembers hqve the option of purchasing all future tools with the same serial number. Serial numbers of each initial production begin with "1" and extend through the quantity of the inaugural production run. Your Bridge City Tool Club membership entitles you to register one nnmber. Additional numbers may be registered for $10.00 a piece, per year, with your membership. Your serial number(s) will be reserved for you through the duration of each Sneak Preview offer. cCatalog Discount. Bridge City Tool Club members receive a 10% discount on all retail purchases from our caralogand this special edition Sneak Preview! oExclusive, limiLect edition tool offerings. Once a yeur,we

lew tool that will be offered nade

againt.

lucid guide through

construction of your

will

features for any specialty craft. Gleaned fiom 25 years

of research and experience , Making Workbenches synthesizes the best designs from tladitional workbenches and incorporates innovative strategies fot safety devices, storage space and stable working platforms. Over 150 pages of black and

white photos and drawings illustrate

the techniques. Soft cover. MAKING Vly'DRKEENtrHES, EY SAM ALLEN (trLUEgr3.45) 4EB-EzEJ #14,95

design and manufacture a

exclusively to Bridge City Tool Club members; uever to be

Additionally, "special Occasion" introductions are for members only.

oAll catalogs, Sneak Previews, and special mailings will be msiled to Bridge City TooI CIub Members first. Get a head start on everyoue else.

lr oLilla Glue, an alfpuLpose glue initially designed U

cAutomatic ordering. Bridge City Tool Club members may opt to have new tool introductions automatically sent without ordering, and without risk. Should we send you a tool under this plan that you don't wish to keep, we pick it up at our expense and issue a full refund to you. This is a no-rish service for those who don't watt to miss a good deal.

.A

in Eutope to replace epoxy, contains no solvents,

is 100% watetproof, tcquircs no

additives,

wili

exotics and wet wood up to

250/o

MC), does not

clog sandpaper and is environmentally fiiendly.

most glues and will not work to the surface of your ,,

joints duLing normal expansion and contraction, creating that tell-tale "bump" characteristic of

.0,

with other dedicated woodworkers. cBriclge City TooI Club membership is a no-risk proposition. We're not iuterested in providing any service, product ol deed where you feel there is not value for the money.

an e

common wood glues. Coverage is

approximately 2-3 timcs what you used to so a little bit goes a long way.

Should you feel that yours is not well invested, at alry Jime durilg your rnembership year, it

GDRTLLA GLUE,

will

zoz-EE

be promptly and courteously refunded.

mixing or

bond woods of all types (including

It also bonds stone, cleaned blass, aluminum, iton and most plastics. Gotilla Glue is stronger than

one-year subscription to "The Briclge". This is your communication vehicle with other Bridge City Tool CIub members and the fascinating world of woodworking hand tools, "The Bridge" is a quarterly uewsletter. Detailed uses of our hand tools, richly illustrated, will anchor each issue. There is a classified section for buyers and sellers of our tools, as well as, an opinion section for those who wish to share their insights

You'll Eo Bananas Ior This Adhesive, Please Meet Gorilla Elue,..

l

I El oz BtrTTLE tB I9,95

(trLUE

grz.es)

PRESORTED

Grrv Toor \/ERKs, lNtr. '| I tr4 N.E, ZBTH AveNue PDRTLAND, ER 97232-2498 E|RTDGE

torwarding and Address Correction Requested

FIRgT CLAES MAIL [J5i PosrAGE PAID PoRTLAND, c|R PERMTT No.5669


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